ADV-PLUS Operator Manual - SO8816

TEMECA SA
Operator Manual
Model: PT-SR-24A-ADVPLUS
Serial Number: 040419
Help Consolidated Help You
Always have this sterilizer’s model and serial number (printed on the first page of this
document) available when calling Consolidated or when calling your Consolidated
representative for service or parts.
If this sterilizer’s chamber is constructed from stainless steel:
NEVER use CHLORIDE based cleaners to clean this sterilizer.
NEVER sterilize items containing CHLORIDES or producing CHLORIDE

GASES in this sterilizer.
CHLORIDES are known to damage the stainless steel material and cause
cracks and pin holes thereby leading to steam leaks.
Bleach-containing solutions (hypochlorites), acids, seawater or other caustic

media should never be put inside the chamber.
Clean chamber with Consolidated C3 Chamber Cleaner immediately after

sterilizing solutions containing salts, chlorine or harsh chemicals.
Immediately clean up all spills within the chamber.
FAILURE TO OBSERVE THIS WARNING WILL VOID THE STERILIZER

WARRANTY
Consolidated Advantage PLUS Sterilizer Operator’s Guide

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OPERATOR MANUAL
ADVANTAGE PLUS SERIES

ALLEN BRADLEY PLC
STEAM STERILIZERS
PLEASE READ CAREFULLY BEFORE ATTEMPTING TO OPERATE YOUR

STERILIZER
Copyright © 2012:
Consolidated Sterilizer Systems
76 Ashford Street
P.O. Box 297
Boston, MA 02134-0003 U.S.A.
Tel: (617) 782-6072 Fax: (617) 787-5865

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TABLE OF CONTENTS
1. INTRODUCTION 6
2. OVERVIEW OF THE ADVANTAGE PLUS PLC 7
2.1 Description 7
2.2 Printer 7
2.3 Alarms 8
2.4 Features 8
2.5 Cloud Connectivity 8
2.6 Options 8
3. TOUCH SCREEN OPERATION 9
3.1 Manager 9
3.1.1 Manager Password 10
3.1.2 Cycle Cnt Reset 10
3.1.3 Print Options 11
3.1.4 Vacuum Leak Test (Hi-Vacuum Units only) 11
3.1.5 Time/Date 12
3.1.6 Auto Jacket Times 13
3.1.7 English/Metric Units 13
3.1.8 Jacket Blowdown (if ordered) 14
3.1.9 Passwords Used/Not Used 14
3.1.10 Operator Passwords 14
3.1.11 Gasket Operations (for EZ-Glide™ Vertical Door only) 15
3.2 Service 16
3.3 Jacket Power On/Off 16
3.4 Generator Power On/Off 16
3.5 Cycle Select 16
4. STERILIZER CYCLE OPERATION 17
4.1 Start-Up Procedure 18
4.2 Double Door Sterilizers with Remote Start/Abort Option 19
4.3 Double Door Sterilizers with Door Interlock System 20

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4.4 Running a Gravity Cycle 23
4.5 Running a Liquids Cycle 26

4.5.1 Running a Normal Liquids Cycle 26
4.5.2 Running a Liquids Cycle with a Load Probe (if ordered) 29
4.6 Running a Vacuum Cycle (if ordered) 29
4.7 Running a Bowie Dick cycle (if ordered) 31
4.8 Running a Low-Temp Cycle (if ordered) 32
4.9 Important Helpful Hints 32
5. PREPARATION FOR USE 33
5.1 Daily Check List 33
5.2 Load Preparation 33
6. ERROR MESSAGES/WARNINGS 34
6.1 List of Error Messages 34
6.2 Flood Switch Warning Message (if ordered) 35
7. USING STERINET CLOUD 36
7.1 Using the Web Interface 36
8. CHANGING THE PRINTER PAPER/RIBBON 38

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1. INTRODUCTION
The fully automatic Consolidated SSR and SR series of sterilizers are intended for use by
health care and laboratory facilities to sterilize heat- and moisture-stable materials by means
of pressurized steam. The operating temperature range is 250°F-270°F. These sterilizers are
available in several different chamber sizes and configurations.
The Advantage PLUS PLC Control system continuously monitors and displays the relevant
temperature and pressures in the sterilizer. It also automatically initiates and controls each
phase of the sterilization cycle -- conditioning, sterilization, and exhaust -- according to pre-
selected instructions for greater assurance of sterilization.
These sterilizers can either be supplied for connection to direct building steam supply of 50-80
psi of pressure, or come equipped with an integral, electrically-heated steam generator. The
controls are identical for both types.
Consolidated sterilizers have been on the market since 1948 and enjoy an excellent
reputation for quality and reliability. One of our design goals is to use off-the-shelf components
on our machines whenever possible to minimize downtime and service costs to our
customers.

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2. OVERVIEW OF THE ADVANTAGE PLUS PLC
The Advantage PLUS PLC is a complete touch screen based menu-driven sterilizer control
system. It allows selection of sterilizer cycles and values, displays current machine status,
executes selected cycles, and prints a record of sterilizer temperature, pressure, and status.
Figure 2.1 shows a typical Advantage PLUS Series controller.
Touch Screen
On/Off Switch
Printer
Figure 2.1 - The Advantage PLUS Series Controller
2.1 Description
The Advantage PLUS has been designed to bring a high degree of flexibility to sterilizers. A
touch screen is used for system status displays and operator prompts. This enables the
operator to easily control and view all important sterilization parameters and current options
from a single panel.
The control unit contains a battery backup system which saves all machine settings, user
preferences, cycle settings, as well as the date and time in the event of a power loss. For
convenience, the Advantage PLUS allows users to store up to twelve preset cycles, complete
with all necessary parameters in memory. This allows users to easily switch between cycles
without reentering critical values, thereby eliminating problems associated with erroneous
sterilization parameters.
2.2 Printer
The printer is used to generate a hard copy record of each cycle. All pertinent information
about the cycle is printed, including time and date. The unit prints the current time,
temperature, and pressure or vacuum at user selected intervals. Status messages are also
printed as the sterilizer moves from one cycle phase to another. Refer to the table of contents
in this manual for information on servicing and changing the printer paper.

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2.3 Alarms
Full error checking is performed on all system components. Self-tests are performed on the
PLC processor, and the external sensors are constantly monitored for correct operation. Any
errors will be displayed on the screen and will halt sterilizer operation. Error displays always
give the exact error cause in plain English.
2.4 Features
The optimum jacket temperature for each cycle is set by the factory but can be altered by
service personnel. An automatic jacket control program turns jacket steam on and off at
preset times without operator initiation. Automatic jacket control for each day of the week may
be programmed differently. There is also a jacket control key on the touch screen Main Menu
or Cycle Select Menu.
The print interval is fully programmable and the printer may be disabled if not needed.
Each Consolidated sterilizer is equipped with an adjustable wastewater cooling valve. The
purpose of this valve is to bring the temperature of the waste to 140°F or lower before it
leaves the sterilizer. This valve is completely mechanical. It operates independently of the
sterilizer control system and power supply. If the temperature of the drain is too high or too
low, the valve can be adjusted by turning the screw on its top face.
2.5 Cloud Connectivity

Consolidated autoclaves are now able to connect to the internet—allowing scientists, lab
managers, and facilities personnel to monitor their autoclaves and download their sterilization
data from any internet-ready device. Simply connect the autoclave via Ethernet or Wi-Fi to
enjoy the benefits (cloud-based data storage, real time monitoring, and cycle alerts &
reminders). For operating instructions see Section 7. For information about how the Cloud
works please go to the following website:
https://consteril.com/products/smart-options/cloud-enabled-autoclaves/
Consolidated autoclaves can be configured to include remote troubleshooting with live factory
support; ideal for facilities that cannot afford any down-time or that are located in remote
areas where service assistance is hours or days away.
2.6 Options
This sterilizer can be equipped with WaterEco® water savings options to reduce the amount
of water consumed by the sterilizer.
A flood monitor switch is an option, which is designed to detect flood conditions and display
warnings to the user on the Touch Screen (see Section 6.2).

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3. TOUCH SCREEN OPERATION
The Touch Screen is used for all operator input simply by touching the virtual “buttons” on the
screen. Figure 3.1 shows a typical Main Menu. The Main Menu will be useful to know the
date, time, factory contact information, sterilizer serial number, and sterilizer model. The
Jacket Power can be controlled and monitored from this screen. Manager and Service
menus are accessed from the Main Menu as well.
Figure 3.1 - Main Menu
3.1 Manager
To access the Manager Menu, press the MANAGER key in the lower left hand corner of the
main menu. The sterilizer will ask for the manager password. If known, enter the password
and press the enter key . The factory-configured manager password is set to 10.
Figure 3.2 shows a typical Manager Screen. Across the top of this screen the current
Chamber Temperature, Chamber Pressure, and Jacket Temperature are displayed. This
information is for chamber status only and is not settable. This screen also contains several
manager functions.
Figure 3.2 - Manager Menu

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NOTE: At any time, the Main Menu may be accessed by touching the Main Menu
button in the bottom right hand corner of the screen.
3.1.1 Manager Password

The MANAGER PASSWORD key will allow the manager to view and change the current manager
password. To do this, touch the MANAGER PASSWORD key. Now the current manager
password is displayed. To change the password touch MANAGER PASSWORD, enter the
desired manager password, and hit enter .
Figure 3.3 - Manager Password
3.1.2 Cycle Cnt Reset

The CYCLE CNT RESET key is used to reset each cycle’s total count to zero. This can be useful
for preventive maintenance tracking. To do this, touch the CYCLE CNT RESET key. From here,
any or all of the cycles’ counts may be reset by touching the individual reset buttons. The
cycle count will be displayed at the top of the screen when running a cycle.
Figure 3.4 - Cycle Count Reset

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3.1.3 Print Options
This key will allow the manager to turn on and off the printer and also to set the print interval.
Figure 3.5 - Print Options

To change the print interval, touch the PRINT INTERVAL key. Enter the desired print interval in
seconds and touch enter . During a cycle, the sterilizer will print its status once per print
interval.
To turn the printer power on or off, touch the PRINTER ON/OFF key. The key will display the
printer power’s current status. For example, if the printer is on, the key will read PRINTER ON.
3.1.4 Vacuum Leak Test (Hi-Vacuum Units only)

This key will enable the manager to check the leak rate on the sterilizer.
1. To access the test, touch the VACUUM LEAK Test key.
2. Touch SELECT to run the cycle.
3. The sterilizer will ask the user to confirm the leak test.
4. Touch NO to return to the previous screen.
5. Touch YES to continue.
6. The sterilizer will now enter the conditioning phase for the preset amount of time.
7. Once the conditioning phase is complete the chamber will pulse three times. For each
pulse the sterilizer will first pressurize the chamber with steam, and then pull a
vacuum.
8. Once the three pulses are complete, the test will enter the “Stabilizing Vacuum
phase” for 5 minutes.
9. Next, the Vacuum Test will run for 15 minutes.
10. The cycle is complete.
11. The leak rate will be displayed in units of psia/min.

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3.1.5 Time/Date
The manager can manually adjust the time and date by using these keys. Time can be
represented in a 24-hour (military time) or 12-hour (AM/PM) clock format. For example: using
a 24-hour clock 7:30pm is entered as 19:30.
Figure 3.6 - Time/Date Settings

1. To set the time:
2. Touch the individual hour/minute keys.
3. Enter the desired value for each and touch enter .
4. If using a 12-hour clock, toggle the AM/PM button below the hour/minute keys to set
morning or afternoon.
5. Press the ACCEPT TIME CHANGE button to set the time.
6. To set the date:
7. Touch the individual day/month/year keys.
8. Enter the desired value for each and touch enter .
9. Press the ACCEPT DATE CHANGE button to set the date.

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3.1.6 Auto Jacket Times
If desired, the manager may set specific times of day for the autoclave jacket to heat with
steam. The jacket can automatically shut off at certain times of day as well. This is particularly
useful if the autoclave needs to be ready to run when personnel arrive in the morning. To get
started, touch the AUTO JCKT TIMES button.
Figure 3.7 - Auto Jacket Times

At the bottom left hand corner, the Auto Jacket function can be enabled or disabled. Toggle
between AUTO JCKT NOT USED and AUTO JCKT USED.
For each day of the week, the jacket can be set to turn on and off at desired times. The time
the jacket turns on is set in the left hand column under Jacket On Setpoint. To change the
time:
1. Press the number corresponding to the appropriate day. Enter the desired hour.
2. If using a 12-hour clock, toggle the button next to the number to display AM or PM.
Note that if a 24-hour clock is used this option will not be available.
3. To change the time that the jacket will shut off each day, use the column on the right
hand side under Jacket Off Setpoint.
3.1.7 English/Metric Units

Temperature Units: To toggle between degrees Fahrenheit and Celsius, press the Temp
Deg F/Temp Deg C key on the manager screen.
Pressure Units: To toggle between psi and kg/cm2, press the Pressure psi/Pressure kg/cm
key.

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3.1.8 Jacket Blowdown (if ordered)
During the liquids cycle exhaust phase, the jacket control can be set to operate one of two
ways:
Jacket BD On: The jacket will exhaust through the jacket exhaust valve and the jacket steam
supply will be shut off.
Jacket BD Off: The jacket will operate as normal (if will maintain a temperature which is
related to the cycle temperature setpoint).
3.1.9 Passwords Used/Not Used

This key will enable the manager to enable/disable the requirement to enter a password
before running a cycle. At the same time this option also enables or disables the requirement
to enter a password to unlock electric door locks. Electric door locks are an optional feature
on Double Door sterilizers that need flow of goods control. This password will also be printed
at the beginning of each cycle. See section 3.1.10 for instructions on viewing and editing
operator passwords. See section 4.3 for instructions on using the electric door locks.
3.1.10 Operator Passwords

This key will allow the manager to set up to five operator passwords. These passwords will
allow the operator to access the CYCLE SELECT screen to run a cycle. These passwords are
also used to unlock doors with electric door locks.
Figure 3.8 – Operator Passwords

To edit these, touch one of the operator passwords in the left column. Enter the desired
password and press enter .
These passwords can be disabled using the PASSWORDS USED/NOT USED button in the
manager menu. See section 3.1.9.

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3.1.11 Gasket Operations (for EZ-Glide™ Vertical Door only)
There are a number of operations specific to Consolidated’s vertical sliding door autoclaves
that are accessible through the Gasket Operations key. Select this key to enter into the
menu.
Figure 3.9 – Gasket Operations

A situation may occur where the vertical door will not slide into the open position when a cycle
is not running, preventing the user from loading or unloading goods. This may be a result of a
power loss, or a failure of the gasket system. To fix this problem, you may attempt to retract
the door gasket, thereby releasing the door and allowing it to be opened. Assuming the door
is in the closed position and will not open with reasonable force, press the Gasket Unseal key.
The sterilizer will now enter into a short routine to try and release the door. Once the routine
is complete, if the door still will not open, contact your local authorized service representative.
When the time comes to change the door gasket, do not attempt to pry the gasket out using
tools, as this may cause unnecessary damage to the gasket slot. Instead, use the Gasket
Eject key on the touch screen.
CAUTION: When ejecting the door gasket, you must wear safety glasses and heat-
resistant gloves. Also, do not stand directly in front of the sterilizer door. Stand off
to the side as far as possible as the sterilizer will use a blast of compressed air to push
the gasket out of the gasket slot.
To eject the door gasket:

1. Open the door all the way.
2. Press and hold the Gasket Eject button briefly just until part of the gasket is pushed
visibly out of the gasket slot.
3. You can now remove the entire door gasket by hand.
4. Once you have installed your new door gasket as best you can by hand, the sterilizer
will assist you by pulling the gasket all the way into the slot.
5. To retract the gasket all the way:
6. Push the gasket into the gasket slot as far as you can by hand.

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7. Try to eliminate any spots where the gasket is not covering the gasket slot.
8. Press the Gasket Retract button on the sterilizer. A vacuum will be drawn in the
gasket slot for 20 seconds.
9. Look for any high spots where the gasket has not been pushed far enough into the
slot. Once these spots are eliminated the gasket should be pulled into the slot rather
easily by the vacuum system.
10. After this, if the gasket has not fully retracted into the gasket slot, inspect for high
spots and press the Gasket Retract button again.
3.2 Service
The Service Menu is password-protected and only accessible by service personnel. To learn
more about the Service Menu refer to the Service Manual.
3.3 Jacket Power On/Off

Using this key will toggle steam to the jacket on/off. If the key is toggled “ON”, the jacket will
fill with steam until it reaches the set temperature of the last run cycle. It will maintain this
temperature until jacket power is toggled “OFF”. The user can monitor the jacket temperature
by viewing the reading in the upper-right hand corner of the screen.
The key will display the jacket power’s current status. For example, if jacket power is on, the
key will read JACKET POWER ON.
3.4 Generator Power On/Off

If the sterilizer is equipped with an integral electric generator, using this key will toggle the
generator on/off. If the key is toggled “ON”, the generator will automatically generate
pressurized steam for use when called for by the jacket or chamber. It will maintain this
pressure until generator power is toggled “OFF”. The user can monitor the generator pressure
by viewing the generator pressure gauge on the front panel of the sterilizer.
3.5 Cycle Select

The CYCLE SELECT key will bring the user to a screen from which a cycle may be run. If
passwords are enabled, the user will be required to enter his or her Operator Password when
entering the cycle select screen. Simply type the password and touch enter .
For information about running a cycle please see Section 4.

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4. Sterilizer Cycle Operation
The Main Menu is shown in Figure 4.0. From this screen the Manager, Service, and Cycle
Select screens can be accessed. The Manager and Service screens require a password. The
Jacket Power and Generator Power can also be toggled from this screen. All of these
functions are described in detail in Section 3 of this manual.
Figure 4.1 - Main Menu

This section will thoroughly describe how to run each and every cycle included with the
sterilizer. These instructions should be read thoroughly by both managers and operators
PRIOR to attempting to run a cycle.
NOTE: Some cycles described in this section are optional and may not be
included with this particular sterilizer.

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4.1 Start-Up Procedure
BURN HAZARD
The operator MUST wear protective clothing including face shield, thermal
gloves, and proper lab attire, when attempting to load and unload the chamber
materials.
Steam released from the sterilizer chamber can cause serious burns. Stand
away while opening the door.
If water leaks from the front of the sterilizer, DO NOT open the door. Contact
service personnel.
To start the sterilizer:

1. Make sure that the chamber drain strainer is clean and free of debris. The chamber
drain strainer is located inside the drain chamber near the door. THIS SHOULD BE
DONE BEFORE EVERY CYCLE, EVERY DAY. A CLEAN DRAIN STRAINER IS
ESSENTIAL FOR PROPER OPERATION OF THE STERILIZER.
2. Load sterilizer chamber and close the door. MAKE SURE THE DOOR HANDLES
ARE HAND TIGHT. THE "DOOR CLOSED" INDICATOR ON THE TOUCH SCREEN
DOES NOT MEAN THE DOOR IS "SEALED”. IT IS THE OPERATOR'S
RESPONSIBILITY TO ENSURE THAT THE DOOR HANDLES ARE HAND TIGHT
BEFORE STARTING A CYCLE. If the door handles are tight and the unit is still not
sealing properly, please refer to the Service Manual.
3. Touch the CYCLE SELECT key on the touch screen to enter the Cycle Select Menu.
The operator will be prompted to enter his or her password (if enabled). To view or
edit operator passwords, please see section 3.1.10 of this manual. Operator
Passwords can also be disabled. Simply type the password and touch enter to
continue.
4. At the bottom of the Cycle Select screen, there will be a key that reads "Jacket Power
On". This key will always inform the operator whether the jacket is turned on or off.
The JACKET POWER key on the touch screen toggles this value from the Main
Menu and Cycle Select screens only. Once toggled on, the jacket temperature
indicated in the upper-right hand corner of the screen will start to climb to the set
point. This might take as long as thirty minutes depending on the size of the sterilizer
and options included.
5. If the sterilizer is a double-door unit, the operator may check status of either door on
the primary touch screen and the remote touch screen (if equipped). Make sure both
doors are securely tightened before attempting to run the machine. Otherwise, the
control system will not allow a cycle to begin. See explanations of safety features on
double door sterilizers in sections 4.2 and 4.3 of this manual before attempting to
operate the sterilizer.

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4.2 Double Door Sterilizers with Remote Start/Abort Option
If this sterilizer is a double door unit equipped with the "remote start/abort" option, the operator
will be able to initiate the last cycle run from the non-control end of the sterilizer. The
remote/secondary side of the sterilizer will have a smaller touch screen. To start the last cycle,
the operator must first ensure that the sterilizer doors are securely closed and hand tightened.
Figure 4.2 – Remote Start

Verify that the cycle parameters displayed are correct and press the "RUN CYCLE" button.
Figure 4.3 – Continue With Cycle?

Press YES to start the cycle. Press NO to cancel.
Figure 4.4 – Continue With Cycle?

To abort the cycle from the non-control end, press the ABORT CYCLE button while a cycle is
running.

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4.3 Double Door Sterilizers with Door Interlock System
Normally a double door sterilizer is installed such that one door opens to the “contained” side
(the side where contaminated goods are loaded into the machine) and the other door opens
to the “uncontained” side (the side where sterilized goods are unloaded from the machine).
An electric door interlock system is designed to prevent contamination of the “uncontained”
side of the sterilizer by preventing both doors from opening at the same time. It also prevents
the “uncontained” side door from being opened unless a successful sterilization cycle has
been run. If one of the doors can be unlocked, a touch screen button will appear on that side
of the sterilizer that will read “PRESS TO UNLOCK THIS DOOR”. Once this button is pressed
the door will be unlocked and the button will disappear. If prompted with a keypad, enter an
Operator Password to unlock the door and the button will disappear. The door can now be
opened and closed for up to 1 minute. Once the 1 minute timer has completed, the button will
reappear. The purpose of the timer is to prevent the electric door locks from being energized
for long periods of time, causing them to burn out prematurely. If you do not see the “PRESS
TO UNLOCK THIS DOOR” button, and you have not pressed it recently, then you can
assume that the door is locked. Do not attempt to open a “locked” door. Doing so may
damage the door interlock mechanism.
Each touch screen will display door open/closed status for each side. With a door interlock
system, a door is electro-mechanically locked once the other door has been opened. Never
attempt to open a door by excessive force, the door may be locked and this may damage the
door mechanism.
Once a sterilization cycle is completed, the Advantage PLUS control system will allow the
“uncontained” side door to be opened and closed as long as the “contained” side door
remains closed. Once the “contained” side door is opened, the “uncontained” side door will be
locked until another sterilization cycle is completed. This is a safety feature to help prevent
cross contamination within the lab space. While the “uncontained” side door is closed, the
“contained” side door may be opened and closed as many times as desired until a new cycle
is started.
Upon premature termination of a cycle the “uncontained” side door will remain locked until the
next successful sterilization cycle has been completed. The “contained” side door may be
opened and closed as many times as desired.
RISK OF NON-STERILE DEVICE

Please note that if a cycle is aborted prior to successful termination, it must be
considered incomplete and the load must be reprocessed (unwrapped goods or
liquids) or repacked and reprocessed (wrapped goods).
Never try to forcibly open the doors. If they are hard to open, it is because they are electrically
locked, the door lock solenoids have jammed, or the unit is under pressure. First turn the
door’s handles slightly in the “tighten” direction, and then allow the machine to cool for twenty
or thirty minutes before attempting to open the door again. If the problem persists please
contact your CSS service technician.

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When a successful sterilization cycle has completed, the end-of-cycle buzzer will sound and
the “PRESS TO UNLOCK THIS DOOR” button will appear on both touch screens.
Figure 4.5 – Main Screen Cycle Complete
Figure 4.6 – Remote Screen Cycle Complete

Prior to opening any door, check the chamber pressure dial gauge, located above the door of
the sterilizer, and confirm that the chamber is at atmospheric pressure (between 0-2 psi). If
the pressure is higher than 2 psi, wait for the sterilizer to cool down and the pressure to drop
within the allowable range. At this point either door of the sterilizer may be opened. To do so,
press the “PRESS TO UNLOCK THIS DOOR” button on the side that you wish to open
(usually the uncontained/unload side). Enter an Operator Password if prompted. The button
will disappear once pressed and you may hear a clicking sound. At this point the user may
open the “uncontained” side door and unload the goods. The operator will be granted access
to open the “uncontained” side door until the timer expires or until the “contained” side door
has been opened – whichever happens first. Once one of the doors is open, the other one will
automatically lock. If the timer expires before any door has been opened, the button will
reappear and either door can be unlocked.
Remember that on the “contained” side of the sterilizer, the door can be unlocked or opened
until another sterilization cycle is started. In other words, the door may be opened and closed
as many times as desired as long as the “PRESS TO UNLOCK THIS DOOR” button has
been pressed. However, on the “uncontained” side of the sterilizer, the operator can only open
the door after a sterilization cycle and as long as the “contained” side door remains closed.

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Once the “contained” side is opened, the “uncontained” side cannot be opened again until a
sterilization cycle has been successfully completed.

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4.4 Running a Gravity Cycle
1. From the Main Menu, touch the CYCLE SELECT key in the lower-right hand corner of
the screen. If passwords are enabled, the user will be prompted to enter his or her
password. Enter the operator password and touch enter . If passwords are disabled,
the cycle select screen will appear.
Figure 4.7 - Cycle Select

NOTE: The screen above shows all possible cycle types. Vacuum, Bowie Dick, and
Low-Temp cycles are optional and depend on the specific sterilizer configuration
ordered.
2. Select GRAVITY from the list of cycle types.
3. A list of specific Gravity cycles will appear on the screen. The sterilizer comes
programmed with three default Gravity cycles, labeled GRAVITY 1, GRAVITY 2, and
GRAVITY 3.
The chamber temperature, sterilize time, and dry time can be edited from this screen
simply by touching the value that the user wishes to change, entering the desired
value, and touching enter . Select the desired Gravity cycle by touching the
corresponding SELECT key in the far right column.

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Figure 4.8 - Gravity Cycles
4. The sterilizer will now ask the operator to confirm that the cycle selected is correct.
Review the cycle name, chamber temperature, sterilizer time, and dry time.
If the information is NOT correct, touch the NO key. This will bring the operator back
to the Gravity cycle select screen.
If the information is correct, touch the YES key. The sterilizer will now automatically
begin to run the cycle.
Figure 4.9 - Continue with Cycle

5. At this point, the jacket will be brought up to the proper temperature as required by
the cycle. If equipped with the EZ-Glide™ Vertical Door, the gasket will seal against
the door. The sterilizer will then enter the conditioning phase of the cycle. The screen
will display the current cycle phase, as well as the cycle count. This count represents
the number of Gravity cycles that have been run on this machine. This count can be
reset by a manager (see Section 3.1.2). The conditioning phase will run for a preset
amount of time. This amount of time can be changed by service personnel.

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Figure 4.10 - Run Screen
NOTE: The user can end a cycle at any point by pressing the red ABORT key in the
lower left hand corner of the screen. If the user chooses to abort the cycle, then
the sterilizer will advance to the exhaust phase immediately.

6. After the conditioning phase has completed, the sterilizer will begin to fill the chamber
with steam until the desired temperature has been reached. This chamber
temperature was set in steps 3 and 4. The screen will read “Waiting for Chamber
Temperature”.
7. Once the desired chamber temperature has been reach, the sterilizer will enter the
Sterilization phase. The sterilizer will maintain chamber temperature and pressure for
the amount of time specified in steps 3 and 4. The screen will read “Sterilizing”.
8. Once the sterilize time has completed, the sterilizer will enter the Exhausting/Drying
phase. At this point, the sterilizer will exhaust steam from the chamber, and dry the
load until the specified dry time has elapsed. The screen will read Exhausting/Drying”.
9. For hinged-door units, the end-of-cycle buzzer will sound as soon as the dry time has
elapsed. If the sterilizer is equipped with an EZ-Glide™ Vertical Door, the door will be
released from the gasket by the vacuum system. Once this operation is complete, the
end-of-cycle buzzer will sound. The cycle is now complete.

Page 25
4.5 Running a Liquids Cycle
4.5.1 Running a Normal Liquids Cycle

NOTE: When sterilizing liquids, use a LIQUIDS cycle EXCLUSIVELY. Never
attempt to sterilize liquid media using any other type of cycle.
Liquids are not intended for direct patient contact.
INJURY HAZARD
If the wrong cycle is selected to sterilize liquids, the containers may burst or crack
during the processing. Additionally, liquids may boil over resulting in loss of media and
spillage within the chamber.
After completion of a Liquids cycle, take care that the fluids are not agitated during
removal from the chamber. Otherwise the containers may burst or crack.
1. From the Main Menu, touch the CYCLE SELECT key on the lower-right hand corner of
2. Select LIQUIDS from the list of cycle types.

Page 26
3. A list of specific LIQUIDS cycles will appear on the screen. The sterilizer comes
programmed with three default Liquids cycles, labeled LIQUID 1, LIQUID 2, and LIQUID
3.
The chamber temperature and sterilize time can be edited from this screen simply by
touching the value that the user wishes to change, entering the desired value, and
touching enter .
Liquid Quantity Time Setting

(mL) (Minutes)
75 25
250 30
500 40
1000 45
1500 50
2000 55
Minimum Recommended Exposure Times at 250°F (121°C) for

Liquids (Solutions, Water, Media, etc.)
 These are suggested minimum exposure times. Additional time may be required
depending on container material and geometry.
 Utilize smaller volumes whenever possible. Larger volumes of liquid will take
longer to come up to temperature.
Review the cycle name, chamber temperature, and sterilize time.
a. If the information is NOT correct, touch the NO key. This will bring the
operator back to the Liquids cycle select screen.
b. If the information is correct, touch the YES key. The sterilizer will now
automatically begin to run the cycle.

Page 27
5. If the jacket hasn’t been brought up to temperature yet, it will now fill with the proper
amount of steam. If equipped with the EZ-Glide™ Vertical Door, the gasket will seal
against the door. The sterilizer will then enter the conditioning phase of the cycle. The
screen will display the current cycle phase, as well as the cycle count. This count
represents the number of Liquids cycles that have been run on this machine. This
count can be reset by a manager (see Section 3.1.2). The conditioning phase will run
for a preset amount of time. This amount of time can be changed by service
personnel.
NOTE: The user can end a cycle at any point by pressing the red ABORT key
in the lower left hand corner of the screen. If the user chooses to abort the
cycle, then the sterilizer will advance to the exhaust phase immediately.

6. After the conditioning phase has completed, the sterilizer will begin to fill the chamber
temperature was set in steps 3 and 4. The screen will read “Waiting for Chamber
Temperature”.
the amount of time specified in steps 3 and 4. The screen will read “Sterilizing”.
8. Once the sterilize time has completed, the sterilizer will enter the Exhausting phase.
At this point, the chamber will very slowly reduce pressure until it reaches 0 psi. This
slow exhaust allows the liquids to gradually cool to prevent boil-over.
9. After the chamber has reached 0 psi, the sterilizer will read “Waiting for Cool Down”
for ten minutes. This phase will allow the liquids to cool further. During this time, DO
NOT attempt to open the door.
10. For hinged door units, once the cool down time has elapsed, the end-of-cycle buzzer
will sound. If the sterilizer is equipped with an EZ-Glide™ Vertical Door, the door will
be released from the gasket by the vacuum system. Once this operation is complete,
the end-of-cycle buzzer will sound. The cycle is complete and the door may be
opened.

Page 28
4.5.2 Running a Liquids Cycle with a Load Probe (if ordered)
If the sterilizer is equipped with a load control probe, the user will have the option to activate it
when running a liquids cycle. To use the load probe:
1. Ensure that the load probe is connected to the port on the inside of the chamber.
2. Navigate to the Cycle Select screen and select LIQUIDS.
3. The screen will now display the Liquid Cycle Select screen. In the bottom-left corner
of the screen is a key that reads LD PRB ACTIVATED. Touch this key to
activate/deactivate the load probe.
The key will display the load probe’s current status. For example, if the load probe is
turned off, the key will read LD PRB INACTIVE.
4. Run the desired cycle as in section 4.5.1. The cycle will run normally, but will not
begin sterilizing until the load probe has reached the preset chamber temperature.
The run screen will show the load probe temperature on the right hand side.
4.6 Running a Vacuum Cycle (if ordered)

2. Select VACUUM from the list of cycle types.
3. A list of specific VACUUM will appear on the screen. The sterilizer comes programmed
with three default Vacuum cycles, labeled VACUUM 1, VACUUM 2, and VACUUM 3.
The chamber temperature, sterilize time, dry time, and pulses can be edited from this
screen simply by touching the value that the user wishes to change, entering the
desired value, and touching enter .
Review the cycle name, chamber temperature, sterilize time, dry time, and pulses.
operator back to the Vacuum cycle select screen.

Page 29
5. If the jacket hasn’t been brought up to temperature yet, it will now fill with the proper
amount of steam. If equipped with the EZ-Glide™ Vertical Door, the gasket will seal
against the door. The sterilizer will then enter the conditioning phase of the cycle.
The screen will display the current cycle phase, as well as the cycle count. This count
represents the number of Vacuum cycles that have been run on this machine. This
count can be reset by a manager (see Section 3.1.2). The conditioning phase will run
for a preset amount of time. This amount of time can be changed by service
personnel.

6. After the conditioning phase has completed, the pulse-vac phase will begin. For each
pulse, the chamber will first pressurize with steam, and then pull vacuum to the
specified amounts in order to remove air from the chamber prior to sterilization.
7. After the pulse-vac phase has completed, the sterilizer will begin to fill the chamber
temperature was set in steps 3 and 4. The screen will read Waiting for Chamber
Temperature.
the amount of time specified in steps 3 and 4.
9. Once the sterilize time has completed, the sterilizer will enter the Exhausting/Drying
phase. At this point, the sterilizer will exhaust steam from the chamber, and dry the
load until the specified dry time has elapsed. If the sterilizer is equipped with an EZ-
Glide™ Vertical Door, the door will be released from the gasket by the vacuum
system. Once this operation is complete, the end-of-cycle buzzer will sound.
10. The cycle is now complete.

Page 30
4.7 Running a Bowie Dick cycle (if ordered)
2. Select BOWIE DICK from the list of cycle types.
3. From here, the user may edit the Chamber Temperature, Sterilize Time, and Number
of Pulses. Once in the No. of Pulses screen, pulses may be added and deleted, and
the pressure and vacuum settings of each pulse can be modified.
4. When all settings are as desired, touch the SELECT key.
Review the chamber temperature and sterilize time.
operator back to the Vacuum cycle select screen.
6. If equipped with the EZ-Glide™ Vertical Door, the gasket will seal against the door.
The sterilizer is now in the conditioning phase of the cycle. The screen will display the
current cycle phase, as well as the cycle count. This count represents the number of
Vacuum cycles that have been run on this machine. This count can be reset by a
manager (see Section 3.1.2). The conditioning phase will run for a preset amount of
time. This amount of time can be changed by service personnel.
7. The sterilizer will now run the specified number of pulses. For each pulse, the
chamber will first pressurize with steam, and then pull vacuum to the specified
amounts in order to remove air from the chamber prior to sterilization.
8. After the pulse-vac phase has completed, the sterilizer will begin to fill the chamber
with steam until the desired temperature has been reached. The screen will read
Waiting for Chamber Temperature.
the amount of time specified.
10. Once the sterilize time has completed, the sterilizer will enter the Exhausting phase.
At this point, the sterilizer will exhaust steam from the chamber. If the sterilizer is
equipped with an EZ-Glide™ Vertical Door, the door will be released from the gasket
by the vacuum system. Once this operation is complete, the end-of-cycle buzzer will
sound.
11. The cycle is now complete.

Page 31
4.8 Running a Low-Temp Cycle (if ordered)
When running a LOW-TEMP (172 F-212 F) cycle, make sure that there is sufficient space
between the articles in the chamber to allow circulation of the air-steam mixture throughout
the load.
During a LOW-TEMP cycle, the chamber is NOT pressurized. However, always check the
chamber pressure gauge before opening the door of the sterilizer to make sure it registers 0-2
psi.
It is highly recommended that all LOW-TEMP sterilization cycles are scheduled at the
beginning of the day when the sterilizer is cold and the jacket has not been pressurized. This
will prevent moisture from entering the chamber, which may de-stabilize the temperature in
the chamber.
4.9 Important Helpful Hints

If at any time during the sterilization process the “FLOOD WARNING” message appears on
the Touch Screen, DO NOT ATTEMPT TO OPEN THE DOOR. The chamber may be filled
with scalding hot water. Open the manual drain valve by hand and wait a few minutes before
attempting to open the door. When opening the door, use extreme caution and open the door
just a crack to make sure the hot liquids have been drained.
At the end of a Liquid cycle, the blinking message "WAITING FOR COOL DOWN" will be
displayed for ten minutes. DO NOT ATTEMPT TO FULLY OPEN DOOR PRIOR TO CYCLE
END ALARM.
Hinged-door units only: After completion of a cycle and prior to opening the door, check to
make sure the internal door lock rod is pushed in and that the chamber pressure gauge reads
0 psi. This rod is located at the center of the door hub wheel. It functions as an internal
pressure door lock. When the chamber is pressurized, this rod will pop out and lock the hub
thus preventing the door handles from turning. If it remains in this position after the cycle has
ended, the door handles will not turn. If so, push it in by hand and open the door.
In case of disruption of power during a cycle, a blinking warning will be displayed on the
screen. This will read “Power Interrupted”. Touch the Reset Power Interruption key to
acknowledge.


Page 32
5. Preparation for Use
5.1 Daily Check List

Before operating the sterilizer each day:
1. Check the printer paper. If needed, replace with a new roll (See Section 7). If the
printer paper runs out during a cycle, the cycle will not be affected, but there will be no
record to view.
2. Clean the door gasket with a damp cloth.
3. Clean the chamber strainer. A clean chamber strainer is essential to the operation of
any sterilizer.
4. If equipped, run the Bowie Dick test (Daily Air Removal Test) as often as your SOP
requires. CSS recommends at least once every 3 months.
5.2 Load Preparation

Clean, package, and load items according to established procedures for the facility in which
the sterilizer is installed. In the absence of such documents, refer to AAMI Standard ST79:
Comprehensive Guide to Steam Sterilization.
RISK OF INFECTION
Please note that airborne microbial and particulate contamination is likely to be high in
the decontamination area of the sterile processing department. Users MUST wear
protective clothing and equipment when preparing goods for sterilization or when in
the decontamination area.
 All packages must be positioned in the chamber to allow free circulation and
penetration of steam, enhance air elimination, and prevent entrapment of air or
water.
 Items capable of holding water, such as basins and trays, should be oriented in
the same direction and arranged so that any condensation will drain out. Wicking
material should be used to absorb condensate.
 Large or heavy metal items should be placed on the lowest shelf to enable the
condensate to drain out without wetting any other items in the load.
 When using non-woven wrap, ensure there are no low spots that might hold
condensate.
 Instruments, such as forceps, must be sterilized in the open position.

Page 33
6. Error Messages/Warnings
6.1 List of Error Messages

Below is a list of error messages on the Advantage PLUS controller.
Error Message Probable Cause/Remedy
CHAMBER OVER PRESSURE The chamber has gone over the pressure
set point threshold (>35psi) and the cycle
has been aborted. Possible bad Pressure
Transducer or possibly sticky steam valve.
JACKET OVERTEMP Possibly a bad Jacket Temperature Probe,

faulty jacket steam valve.
CHAMBER OVERTEMP Chamber temperature has gone 6°F of 4°C

higher than setpoint. Possibly a bad
Chamber Temperature Probe, faulty
chamber steam valve.
CHAMBER TEMP HAS NOT REACHED Chamber has taken longer than 60 minutes
SETPOINT to reach sterilization temperature. Check
steam supply, chamber trap.
JACKET TEMP HAS NOT REACHED Jacket has not reached setpoint in 30
SETPOINT minutes. Check jacket steam supply.
CHAMBER PROBE FAILURE Chamber drain probe may have failed or

disconnected. Ribbon cable may not be
connected. Check physical connections.
JACKET PROBE FAILURE Jacket drain probe may have failed or

disconnected. Ribbon cable may not be
connected. Check physical connections.
GASKET PRESSURE FAILURE The gasket has not reached pressure

within the allowed time or gasket pressure
(EZ-Glide™ Vertical Door only) was lost during a cycle. Check compressed
air supply.

Page 34
6.2 Flood Switch Warning Message (if ordered)
If during the exhaust/dry phase the door(s) are shut and the chamber becomes flooded with
liquid, the flood warning message will be displayed. DO NOT ATTEMPT TO OPEN THE
DOOR. The chamber may be filled with scalding hot water. Open the manual drain valve by
hand and wait a few minutes before attempting to open the door. When opening the door, use
extreme caution and open the door just a crack to make sure the hot liquids have been
drained.

Page 35
7. USING STERINET CLOUD
Please refer to the Sterilizer’s Service Manual, Section 2.5, for instructions to connect the
sterilizer to the internet and set up the SteriNet Cloud device.
A demo of the SteriNet Cloud service and a getting started guide can be found online at:
https://consteril.com/getting-started-with-the-cloud-connection-portal/
7.1 Using the Web Interface

1. Open your preferred web browser and navigate to https://consteril.com/connect
2. If you don’t have an account. Click on the “New Users” button. Clicking this button
will take you to the TetraScience Website. Follow the instructions on the screen.
3. If you have an account. Click on the “Login” button. Clicking this button will take you
to the TetraScience Website. Follow the instructions on the screen.

Page 36
4. Once logged in your interface should display all of your connected equipment

Page 37
8. Changing the Printer Paper/Ribbon
Visit the Instructional Videos section of Consolidated’s website for step-by-step instructions on
how to change the printer paper.
Replacement printer rolls can be ordered from Consolidated using the following part numbers:
10-025 – Single Roll
10-026 – Package of 12 Rolls
10-027 – Box of 24 Rolls
10-028 – Printer ribbon
Access to the printer roll is provided by a hinged front panel. The spring-loaded catch on the
left hand side of the printer front panel should be depressed to release the front panel.
The paper roll carrier is mounted on the rear of the front panel and will swing out from the
main body for ease of roll changing.
Figure 7.1 – Changing the printer paper

Page 38
To access the printer ribbon: Once the paper compartment is open, there is a tab on the
door that must be pressed in order to remove the cover from the door to access the printer
ribbon.
Figure 7.2 – Changing the printer ribbon

Page 39

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TEMECA SA

If this sterilizer’s chamber is constructed from stainless steel:

NEVER use CHLORIDE based cleaners to clean this sterilizer.

NEVER sterilize items containing CHLORIDES or producing CHLORIDE

Bleach-containing solutions (hypochlorites), acids, seawater or other caustic

Clean chamber with Consolidated C3 Chamber Cleaner immediately after

Immediately clean up all spills within the chamber.

FAILURE TO OBSERVE THIS WARNING WILL VOID THE STERILIZER

Consolidated Advantage PLUS Sterilizer Operator’s Guide

ADVANTAGE PLUS SERIES

PLEASE READ CAREFULLY BEFORE ATTEMPTING TO OPERATE YOUR

Consolidated Advantage PLUS Sterilizer Operator’s Guide

2. OVERVIEW OF THE ADVANTAGE PLUS PLC 7

2.5 Cloud Connectivity 8

3. TOUCH SCREEN OPERATION 9

3.3 Jacket Power On/Off 16

3.4 Generator Power On/Off 16

3.5 Cycle Select 16

4. STERILIZER CYCLE OPERATION 17

4.1 Start-Up Procedure 18

4.2 Double Door Sterilizers with Remote Start/Abort Option 19

4.3 Double Door Sterilizers with Door Interlock System 20

Consolidated Advantage PLUS Sterilizer Operator’s Guide

4.5 Running a Liquids Cycle 26

4.6 Running a Vacuum Cycle (if ordered) 29

4.7 Running a Bowie Dick cycle (if ordered) 31

4.8 Running a Low-Temp Cycle (if ordered) 32

4.9 Important Helpful Hints 32

5. PREPARATION FOR USE 33

5.1 Daily Check List 33

5.2 Load Preparation 33

6.1 List of Error Messages 34

6.2 Flood Switch Warning Message (if ordered) 35

7. USING STERINET CLOUD 36

7.1 Using the Web Interface 36

8. CHANGING THE PRINTER PAPER/RIBBON 38

Consolidated Advantage PLUS Sterilizer Operator’s Guide

Consolidated Advantage PLUS Sterilizer Operator’s Guide

Figure 2.1 - The Advantage PLUS Series Controller

Consolidated Advantage PLUS Sterilizer Operator’s Guide

2.5 Cloud Connectivity

Consolidated Advantage PLUS Sterilizer Operator’s Guide

Figure 3.1 - Main Menu

Figure 3.2 - Manager Menu

Consolidated Advantage PLUS Sterilizer Operator’s Guide

3.1.1 Manager Password

Figure 3.3 - Manager Password

3.1.2 Cycle Cnt Reset

Figure 3.4 - Cycle Count Reset

Consolidated Advantage PLUS Sterilizer Operator’s Guide

Figure 3.5 - Print Options

3.1.4 Vacuum Leak Test (Hi-Vacuum Units only)

Consolidated Advantage PLUS Sterilizer Operator’s Guide

Figure 3.6 - Time/Date Settings

Consolidated Advantage PLUS Sterilizer Operator’s Guide

Figure 3.7 - Auto Jacket Times

3.1.7 English/Metric Units

Consolidated Advantage PLUS Sterilizer Operator’s Guide

3.1.9 Passwords Used/Not Used

3.1.10 Operator Passwords