pxm

Translation of the Original
Operating and Assembly

Manual
PXM
Powder Center
Version 08 / 2015
P_02519
VERSION 08/2015 ORDER NUMBER DOC2350372
PXM
OPERATING AND ASSEMBLY MANUAL
Table of Contents
1 ABOUT THESE INSTRUCTIONS 7

1.1 Preface 7
1.2 Warnings, Notices, and Symbols in this Operating Manual 7
1.3 Languages 8
1.4 Abbreviations 8
1.5 Terminology for the Purpose of this Manual 9
2 CORRECT USE 10
2.1 Device Type 10
2.2 Type of Use 10
2.3 Use in Potentially Explosive Areas 10
2.4 Safety Parameters 10
2.5 Processible Working Materials 11
2.6 Reasonably Foreseeable Misuse 11
2.7 Residual Risks 11
3 IDENTIFICATION 12
3.1 Explosion Protection Identification 12
3.2 Permissible Device Combinations 12
3.3 Type Plate 12
3.4 Note on the Ex-Zone Classification by the Operator 13
4 GENERAL SAFETY INSTRUCTIONS 14
4.1 Safety Instructions for the Operator 14
4.1.1 Electrical Devices and Equipment 14
4.1.2 Personnel Qualifications 14
4.1.3 Safe Work Environment 14
4.2 Safety Instructions for Staff 15
4.2.1 Safe Handling of WAGNER Powder Spray Devices 15
4.2.2 Grounding the Device 15
4.2.3 Product Hoses 15
4.2.4 Cleaning 16
4.2.5 Handling Powder Lacquers 16
5 DESCRIPTION 17
5.1 Components 17
5.1.1 Version with Integrated Filter 18
5.1.2 Version for Final Filter 19
5.1.2 Version with Ultrasonic Sieve 20
5.2 Mode of Operation 21
5.3 Protective and Monitoring Equipment 21
5.4 Scope of Delivery 22
5.4.1 Design Variants of the PXM Powder Center 22
5.4.2 Type with Ultrasonic Screening Unit 23
5.4.3 Installation Dimensions for Ultrasonic Screening Unit 23
5.5 Technical Data 24
5.6 Controls 25
5.7 Screen Layout of the Touch Screen 26
5.8 Explanation of the Screen Page Numbers 27
5.9 Inputs on the Touch Panel 28
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Table of Contents
5.10 Displays on the Warning Lamp 28
5.11 User Rights 29
6 ASSEMBLY AND COMMISSIONING 30
6.1 Training the Assembly Staff 30
6.2 Storage Conditions 30
6.3 Installation Conditions 30
6.4 Transportation 31
6.5 Assembly and Installation 32
6.6 Grounding 37
6.7 Safety Checks 37
6.8 Commissioning 38
6.9 Standard Settings 39
6.9.1 Machine Parameters Operation 39
6.9.2 Machine Parameter Cleaning 40
6.9.3 CAN Addresses for MCM System 41
6.9.4 EPG S2 Settings 42
6.10 Function Test 44
7 OPERATION 46
7.1 Training the Operating Staff 46
7.2 Safety Instructions 46
7.3 Touch Screen Operation Standard Equipment 47
7.3.1 Equipment with Final Filter 47
7.3.2 Equipment with Integrated Exhaust System 48
7.4 Set Language 49
7.5 Logging a User On/Off 50
7.6 Starting/Stopping Coating 51
7.6.1 Paint Change Components 52
7.6.2 Cleaning Positions Powder Hoses 53
7.7 Configuring the Powder Center 54
7.7.1 Settings 55
7.7.2 Machine Parameters Operation 56
7.7.3 Machine Parameter Cleaning 62
7.7.4 Machine Parameters Diagnosis 64
7.7.5 System 66
8 CLEANING AND MAINTENANCE 69
8.1 Cleaning 69
8.1.1 Cleaning Staff 69
8.1.2 Safety Instructions 69
8.2 Paint Change 70
8.2.1 Paint Change Components 70
8.2.2 Cleaning Positions Powder Hoses 71
8.2.3 Cleaning Functions 72
8.2.4 Cleaning Parameters 72
8.2.5 Start Cleaning (Example: ProfiTech M) 73
8.2.6 Cleaning/Paint Change on the PXM with Ultrasonic Sieve 82
8.3 Maintenance 85
8.3.1 Maintenance Staff 85
8.3.2 Safety Instructions 85
4
PXM
Table of Contents
8.3.3 Maintenance Procedures 86
8.3.4 Safety Checks 87
8.3.4.1 Grounding Check 87
9 TROUBLESHOOTING AND RECTIFICATION 88
9.1 Fault Messages 88
9.2 Types of Fault Messages 89
9.3 Current 89
9.4 History 90
10 REPAIR 93
10.1 Repair Personnel 93
10.2 Safety Instructions 93
11 FUNCTION TEST AFTER THE REPAIR 95
12 INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 96
13 DISASSEMBLY AND DISPOSAL 99
14 ACCESSORIES 100
15 SPARE PARTS 103
15.1 How Can Spare Parts Be Ordered? 103
15.2 Workstation 22 Injectors 104
15.3 Workstation 20 Injectors with Fluidization 106
15.3 Workstation 34 Injectors 108
15.4 Cylinder Workstation (22 Injectors) 110
15.5 Cylinder Workstation (34 Injectors) 111
15.6 Scraper Assembly Intake Tubes 112
15.7 Cleaning System Tank Version (22 Injectors) 114
15.8 Cleaning System Box Version (22 Injectors) 116
15.9 Vibration Table 118
15.10 Feed lance 120
15.11 Vibrating Table Fresh Powder 122
15.12 Compressed Air Tank for 22 Injectors (1 Outlet) 123
15.13 Compressed air tank for 22 injectors 124
15.14 Compressed Air Tank for 34 Injectors 125
15.15 Pressure Regulator, Complete 126
15.12 Powder Tank, Fluidized (22 Injectors) 127
15.13 Final Filter Adapter 128
15.14 Exhaust System Throttle Valve 130
15.15 Exhaust system throttle valve (version with US sieve) 132
15.16 Housing 134
15.17 Control Unit Cabinet (1 IP 5000) 136
15.18 Control Unit Cabinet (2 IP 5000) 138
15.19 Control Unit Cabinet (18 EPG) 140
15.20 Control Unit Cabinet Control Panel 142
15.21 LED Lamp 1500 143
15.22 LED Lamp 700 144
15.23 Final Filter 145
15.24 PI-F1 Powder Injector 147
15.25 PI-P1 Powder Injector 148
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Table of Contents
15.26 HiCoat-ED Pump P 149
15.27 HiCoat-ED Pump F 150
15.28 Fresh Powder Feed Unit 151
15.29 Ultrasonic Screening Unit 152
15.30 Level Sensor 153
16 WARRANTY DECLARATION AND DECLARATION OF INCORPORATION 154
16.1 Important Notes Regarding Product Liability 154
16.2 Warranty Claim 154
16.3 Declaration of Incorporation (Statement of Conformity) 155
17 ELECTRICAL CONNECTION PLANS 158
6
PXM
1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
Danger - immediate risk of danger. DANGER

Non-observance will result in death or serious injury. This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
Warning - possible imminent danger. WARNING

Non-observance may result in death or serious injury. This notice warns you of a hazard!
Caution - a possibly hazardous situation. CAUTION

Non-observance may result in minor injury. This notice warns you of a hazard!
Notice - a possibly hazardous situation. NOTICE

Non-observance may result in damage to property. This notice warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
Note - provides information about particular characteristics and how to proceed.
7
PXM
1.3 LANGUAGES
The operating manual is available in the following languages:

Language: Order No. Language: Order No.
German 2350371 English 2350372
French 2361466 Italian 2361468
Spanish 2361471 Russian 2361472
Chinese 2361473
1.4 ABBREVIATIONS
Number of pieces
Position
Marking in the spare parts lists
Order No. Order number
Spare part
FP Fresh powder
RP Reclaimed powder
Version with integrated suction
Version with final filter
8
PXM
1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing Internal flushing with compressed air of parts carrying paint
Staff qualifications
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained Is instructed by an electrician about the tasks assigned to him/her,
person the potential risks associated with improper behavior as well as
the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person A person, who, based on his/her technical training, experience
In accordance with and recent vocational experience, has sufficient technical
TRBS 1203 (2010) knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.
9
PXM
2 CORRECT USE
2.1 DEVICE TYPE
Powder center for feeding fluidized powder lacquers
2.2 TYPE OF USE
The PXM powder center is used to feed fluidized powder lacquers from a powder tank
(including original tank) to several guns at the same time.
2.3 USE IN POTENTIALLY EXPLOSIVE AREAS
The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).
2.4 SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the products recommended by WAGNER.
Operate only the device as a whole.
Do not deactivate safety fixtures.
Use only WAGNER original spare parts and accessories.
The device may only be operated under the following conditions:

The operating personnel must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must be
observed.
The statutory requirements and accident prevention regulation standards in the country
of use must be observed.
The powder center may only be used if all parameters are set and all measurements/safety
checks are carried out correctly.
10
PXM
2.5 PROCESSIBLE WORKING MATERIALS
Electrostatically charged powder types

Metallic powder
2.6 REASONABLY FORESEEABLE MISUSE
Use of damp powder lacquer

Working with liquid coating products
Use of defective components and accessories
Use for foodstuffs
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be ruled out even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Specific measures Lifecycle phase

Skin contact with Handling powder Skin irritations, Wear protective Operation,
powder lacquers lacquers and clothing
and cleaning agents cleaning agents allergies Observe safety data maintenance,
sheets disassembly
Powder lacquer Lacquering outside Inhalation of Observe work and Operation,
in air outside the the defined working substances operation instructions maintenance
defined working area hazardous to health
area
Noise Exhaust system Hearing damage Wear ear protection Operation
Blowing-out system Cleaning
11
PXM
3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).
3.2 PERMISSIBLE DEVICE COMBINATIONS
The following components may be used in the PXM powder center:
PI-F1 injector
Hi-Coat ED injector
Ultrasonic screening device (version for PXM with replaceable filter)
IP 5000 powder pump
EPG S2 control unit
EPG-Sprint X control unit
MCC controller
MCS 1 controller
CPD 1
3.3 TYPE PLATE
Powder center Control cabinet
P_02628
P_02627
Note:
The type plate may only be attached with the CE mark if the complete installation
(powder center, controller, add-on parts, etc.) complies with the provisions of the
EC directives.
12
PXM
3.4 NOTE ON THE EX-ZONE CLASSIFICATION BY THE OPERATOR
Decreased intrinsic emission is used by the PXM powder center to create a reduced zone
extension as compared to classification and presentation as per EN 12981 (version 2010/06)*
and BGI 764 (version 2009/10, as per 2014/02)*.
The permanent openings are facilitated. It is ensured by design and construction.
Therefore, operation is permitted only upon compliance with all the following requirements:
– The minimum air extraction rate corresponds to the operating manual and is ensured
– The powder center can only be operated when technical ventilation equipment is
active (interlock with exhaust air)
– The open box is not fluidized, the fluidized box is only operated with "cover for box"
– The fluidized tank is closed with "cover for fluidized tank"
– The powder hoses and connections are airtight
– Necessary cleaning times are kept short
– The notes in the operating manual on safe operation are being observed.
Compliance with all the requirements and measures results in no relevant powder
discharge. The zone extension caused by the powder center can be seen in the following
images:
P_02590
Zone 20 in the tank and in the sieve chamber of the ultrasonic sieve
Zone 22 within the powder center
No zone caused by the powder center
* The EU standard and BG information are being revised. The exemptions shall be taken
into account in future versions.
13
PXM
4 GENERAL SAFETY INSTRUCTIONS

4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep this operating manual on hand near the device at all times.
Always follow local regulations concerning occupational safety and accident prevention.
4.1.1 ELECTRICAL DEVICES AND EQUIPMENT
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient influences.
May only be maintained by skilled electricians.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts.
Secure the device against being switched back on without authorization. Inform staff
about planned work.
Observe electrical safety regulations.
4.1.2 PERSONNEL QUALIFICATIONS
Ensure that the device is only operated, maintained and repaired by trained persons.
4.1.3 SAFE WORK ENVIRONMENT
The floor in the working area must be electrostatically conductive (measurements

according to EN 1081).
Make sure that all persons within the working area are wearing electrostatic-conductive
shoes.
Ensure that gloves worn are made of conductive material.
The powder release must be electrically interlocked with the powder spray system's
exhaust air equipment.
Excess coating product (overspray) must be collected up safely.
Ensure that there are no ignition sources such as naked flames, sparks, glowing wires,
or hot surfaces in the vicinity. Do not smoke.
Maintain sufficient quantities of suitable fire extinguishers and ensure that they are
serviceable.
The operating company must ensure that an average concentration of powder lacquer
in the air does not exceed 50% of the lower explosion limit (LEL = max. permitted
concentration of powder to air). If no reliable LEL value is available, the average
concentration must not exceed 10 g/m³.
14
PXM
4.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in this manual, particularly the general safety instructions
and the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
Under no circumstances may people with pacemakers enter the area where the
high-voltage field between the spray gun and the work piece to be coated builds up!
4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES
Do not point spray guns at people.

Before all work on the device, in the event of work interruptions and functional faults:
- Switch off the energy/compressed air supply.
- Secure the spray gun against actuation.
- Relieve pressure on spray gun and device.
- In case of functional faults: Identify and correct the problem, proceed as described
in the "Fault Rectification" chapter.
4.2.2 GROUNDING THE DEVICE
The electrostatic charge may, in certain cases, give rise to electrostatic charges on the
device. This may result in the formation of sparks or flames when discharging.
Ensure that the device is grounded before each coating process.
Ground the work pieces to be coated.
Make sure that all persons inside the working area are grounded, e.g., that they are
wearing electrostatically conductive shoes.
The functionality of grounding cables must be checked regularly (see EN 60204).
4.2.3 PRODUCT HOSES
Only use an original WAGNER powder hose.
15
PXM
4.2.4 CLEANING
Before starting cleaning or any other manual work, the high-voltage in the spray area
must be shut down and locked to prevent it from being switched back on.
Lock the compressed air supply and decompress the device.
Secure the device against being switched back on without authorization.
Use only electrically conducting and grounded tanks for cleaning fluids.
Preference should be given to non-flammable cleaning fluids.
Flammable cleaning liquids may only be used if, after switching off the high-voltage,
all high-voltage conducting parts are discharged to a discharge energy of less than
0.24 mJ before they can be accessed.
Most flammable solvents have an ignition energy of around 0.24 mJ or 60 nC.
The cleaning agent's flash point must be at least 15 K above the ambient temperature.
Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2) may be used to
remove dust deposits.
4.2.5 HANDLING POWDER LACQUERS
When preparing or processing the powder and cleaning the device, take note of the
processing regulations laid down by the manufacturer of the powder lacquers being
used.
Take note of the manufacturer’s instructions and the relevant environmental protection
regulations when disposing of powder lacquers.
Implement the prescribed safety measures, in particular the wearing of safety glasses
and safety clothing as well as the use of protective hand cream.
Use a mask or breathing apparatus if necessary.
To ensure sufficient protection of health and the environment, only operate the device
in a powder booth or on a spray wall with activated ventilation (exhaust air).
16
PXM
5 DESCRIPTION
5.1 COMPONENTS
1 3
P_02520
9 8 7 6 5
1 Rack for EPG control units

2 Warning lamp with built-in alarm horn
3 Control cabinet with operating elements
4 Reciprocator with powder injectors and intake systems
5 Level sensor
6 Holder for box or container
7 Cleaning station for reclaimed powder; park station for loss mode of operation
8 Fresh powder supply
9 Cleaning position for fresh powder lance
17
PXM
5.1.1 VERSION WITH INTEGRATED FILTER
10
11
12
P_02521
14 13
10 Filter suction
11 Fresh powder pump
12 Pressure switch for monitoring the mains pressure
13 Adapter for filter suction
Alternatively: Adapter to connect to the final filter
14 Powder catch basin
18
PXM
5.1.2 VERSION FOR FINAL FILTER
P_02674
19
PXM
5.1.2 VERSION WITH ULTRASONIC SIEVE
1
2
P_02675
1 Sieve frame with converter

2 Sieve housing
3 Powder spout
20
PXM
5.2 MODE OF OPERATION
The PXM powder center is a system from which fluidized powder is conveyed simultaneously
from a powder tank (option) to several spray guns. Powder consumption is compensated
by the fresh powder feed device (option) in the powder center or by manually refilling.
The linear motion unit suction system is immersed directly into the powder tank.
A homogenous powder/air mixture is created through the fluidization and vibration
(option) of the tank. The injectors convey the powdered paint to the guns in the coating
system. A lowered powder level in the tank is detected by the level sensor in conjunction
with sensors on the reciprocator. The level sensor also triggers the lowering of the suction
system and the fresh powder supply (option) when necessary. A warning is triggered
automatically in the event of a powder shortage and the warning lamp lights up yellow.
If the minimum level is not reached after a certain time, the alarm lights up red and the
system registers a malfunction. Powder level monitoring is active only in automatic mode.
5.3 PROTECTIVE AND MONITORING EQUIPMENT
Protective and monitoring equipment must not be removed, modified or rendered

unusable.
Regularly check for perfect functioning.
If defects are detected on protective and monitoring equipment, the system must not
be operated until these defects are remedied.
Safety Device Effect

EMERGENCY STOP button – Powder feed blocked
– Linear motion unit blocked
– Fluidization and vibrator deactivated
21
PXM
5.4 SCOPE OF DELIVERY
Quantity Order No. Designation

1 see Chapter 5.4.1 PXM powder center
The standard equipment includes:
1 Declaration of incorporation
1 2350371 Operating and assembly manual, German
1 see Chapter 1.3 Operating and assembly manual in the local language
5.4.1 DESIGN VARIANTS OF THE PXM POWDER CENTER
Basic Module:
Order No. Designation
2350977 Powder center PXM 20/22 IF standalone, without ultrasonic sieve
2350980 Powder center PXM 20/22 FF standalone, without ultrasonic sieve
2359437 Powder center PXM 34 IF standalone, without ultrasonic sieve
Powder center PXM 34 FF standalone, without ultrasonic sieve
Expansion Modules*:
Order No. Designation
2350981 Injector set PI-F1
2350982 Injector set HiCoat-ED
2350983 Set EPG S2
2350984 EPG rack 1–11 for PXM 20/22
2359443 EPG rack 1–18 for PXM 34
2350987 Vibration table container/box
2350988 Box fluidizing device (only possible for PXM 20/22)
2350990 Box fresh powder addition
2341584 External valve cabinet for single-plug conveyor
2353462 Extension set ultrasonic sieve device 160 μm
2353306 Extension set ultrasonic sieve device 200 μm
2353302 Controller extension bigbag (without bigbag)
2350985 Set connection material for injectors and EPG including installation
* Expansion modules can be used only in conjunction with an order of the basic module.
Product-specific limitations, e.g., flow rates must be observed and taken into account during the configuration.
22
PXM
5.4.2 TYPE WITH ULTRASONIC SCREENING UNIT
P_02370
For more information on the ultrasonic screening unit, see operating manual for ultrasonic
screening unit.
5.4.3 INSTALLATION DIMENSIONS FOR ULTRASONIC SCREENING UNIT
520 678
78
P_02561
450
23
PXM
5.5 TECHNICAL DATA
Dimensions:
Maximum height 2,660 mm; 104.72 inches
Maximum width 2,170 mm; 85.43 inches
Maximum depth 1,400 mm; 55.12 inches
Weight Approx. 500 kg + 150 kg filter suction
Electrical:
Three-phase current connection 230/400 V 3P/N/PE 50 Hz
Frequency 50 Hz
Total power consumption 1.5 kW (without filter)/3.7 kW (with filter)
Protection class IP 54
Pneumatic:
Compressed air connection 0.6 – 0.8 MPa; 6 – 8 bar; 87 – 116 psi
Cross-section of compressed air line At least 1.5"
Compressed air quality 6.5.2 according to ISO 8573.1: 2010
Air throughput coating mode 45 Nm³/h; 1,588.88 cf/h
Air throughput cleaning mode 100 – 150 Nm3/h in approx. 30 sec.
Suction capacity, exhaust 4,000 m³ at 1,300 Pa; 5,230.86 cubic yards at 0.19 psi
Filter surface area (version with filter) 40 m²; 430.55 square foot
Number of filters 2
Filter capacity > 99%
Permanent suction output for version with connection to a final filter: 1,000 Nm3/h; 35,308.34 cf
Equipment:
WARNING
Exhaust air containing oil!
Risk of poisoning if inhaled.
Provide compressed air free from oil and water

(Quality Standard 7.5.4 as per ISO 8573.1, 2010)
7.5.4 = 5-10 mg/m³ / ≤7 °C; 44.6 °F / 5 mg/m³.
Number of injectors PXM 20/22: 20 injectors when feeding from the box
PXM 20/22: 22 injectors when feeding from the fluid tank
PXM 34: 34 injectors when feeding from the fluid tank
Ambient conditions:
Operating temperature range 5 – 45 °C; 41 – 113 °F
24
PXM
5.6 CONTROLS
6
P_02522
1 Touch screen for operating the PXM

2 Fault display: Lights up red when the emergency stop chain is interrupted
Button to reset the EMERGENCY STOP safety relay
3 EMERGENCY STOP switch
4 Safety button for two-hand control function
5 Pressure gauge for fluid air
6 Fluid air regulator
25
PXM
5.7 SCREEN LAYOUT OF THE TOUCH SCREEN
Information bar
Service
Home page
Manual
Auto Cleaning
Menu bar
Settings
Alarm
Function graphic
Function bar 1
On Released functions and components are marked by a yellow frame.

P_02591
On Activated functions and components are depicted by yellow highlighted

icons or buttons.
P_02592
Non-activatable functions are depicted by a gray font for each function

button and a gray frame.
Settings
P_02593
Tap on the respective component/function on the touch screen to switch things on and off.
The status of the individual components is depicted on the screen by different colors of the
points on the respective components:
Status Display Description

Gray Not active
Green Ready
Flashes yellow Warning
Lights up yellow During fresh powder feed in automatic mode:
The fresh powder conveyor is ready to feed powder,
but enough powder is available
Flashes red Malfunction
26
PXM
5.8 EXPLANATION OF THE SCREEN PAGE NUMBERS
The screen pages are numbered from top to bottom (1-4) in the menu bar and from left to
right (1-5) in the function bar.
3-2-3
Button number in function bar 2

Button number in function bar 1
Button number in the menu bar
Page number
Service
RP supply No Yes SAT
Operating mode Duration Eco Home page
RP feed time [sec]

Standard
RP break time [sec] Cleaning
Message recovery system [sec] Standard
FP RP Exhaust Settings
Workstation
supply supply system
MP MP
Settings operation cleaning Diagnosis System
Alarm
Menu bar
Function bar 1
Function bar 2
"Scroll forwards/backwards" buttons
27
PXM
5.9 INPUTS ON THE TOUCH PANEL
Pulse time [sec]

Exhaust system
Home page
Filter cleaning
Cleaning
Filter cleaning
Settings
Workstation
MP MP
Alarm
To modify number values, touch the value that is to be modified and the keypad shown
above appears.
The minimum and maximum setting values are displayed on the right; lower or higher values
are not applied.
Button assignment:
BACK Cancel: the entered value is not applied.
EXIT The input field is left without applying the set value.
ENTER The entered value is applied.
5.10 DISPLAYS ON THE WARNING LAMP
Illuminated Display Description

Green Powder center ok ➔ No malfunction
– Exhaust air OK
– Ventilator is running
Flashes red briefly Warning
Flashes red at regular intervals Malfunction
Blue Cleaning is active
Alarm horn sounds Malfunction
28
PXM
5.11 USER RIGHTS
Main menu Sub-menu Function Worker Supervisor Service Facility

Home page x x x x
Cleaning x x x x
Settings Settings Workstation x x x x
Powder supply x x x x
US Sieve x x x x
Test x
MP operation Workstation x x x
FP supply x x x
RP supply x x x
Exhaust system x x x
US Sieve x x x
Hardware x x x
MP cleaning Interface x x x
Injectors x x x
FP supply x x x
RP supply x x x
US Sieve x x x
Diagnosis LogView x x
Diagnosis x x
Maintenance x x
System Password x x x
Data backup x x x
Backup x x x
IP setting x x
Exit visualization x x
software
Alarm Current View x x x x
Confirm x x x x
History View x x x x
Save as *.csv x x x
Save as *.xml x x x
Delete x
29
PXM
6 ASSEMBLY AND COMMISSIONING

6.1 TRAINING THE ASSEMBLY STAFF
WARNING
Incorrect installation/operation!
Risk of injury and damage to the device.
The assembly and commissioning staff must have the technical

skills to safely commission the device.
When assembling, commissioning and performing all work,
please read and observe the operating manual and safety
regulations of the additionally required system components.
A skilled person must check to ensure that the device is in a reliable state after it is installed
and commissioned.
6.2 STORAGE CONDITIONS
Until the point of assembly, the powder center must be stored in a dry location, free from
vibrations and with a minimum of dust. The powder center must be stored in closed rooms.
The air temperature at the storage location must be between +10 °C and +20 °C
(+50 °F and +68 °F).
The relative air humidity at the storage location must be between 20 and 70%
(without condensation).
6.3 INSTALLATION CONDITIONS
The air temperature at the installation site must lie between +10 °C and +30 °C
(+50 °F and +86 °F).
The relative air humidity at the installation site must be between 20 and 70%
(without condensation).
30
PXM
6.4 TRANSPORTATION
WARNING
Parts have high weights and centers of gravity!
Only use appropriate lifting tackle (crane, fork lift) for assembly.
Secure the parts against tipping during transport.
Cordon off assembly area to keep out unauthorized persons.
The powder center is delivered completely mounted to the site of installation. This may be
supplied separately for a version with its own filter suction.
Final assembly is performed on-site.
Transportation and warehouse operations may only be performed by qualified personnel,

especially in the use of industrial trucks, ladders and cranes.
The selected means of transport must be suitable and permissible for the respective
component weights.
For the insertion of parts at the installation site, an opening width of at least 2,000 mm
(6.56 ft.) must exist, and an opening height of 2,000 mm (6.56 ft.).
The PXM powder center is delivered upright.
P_02571 P_02572
Support with wooden beams on the truck Loading/unloading with forklift
31
PXM
P_02573 P_02574
Transport in the factory workshop Support with wooden beams on the

filter module
6.5 ASSEMBLY AND INSTALLATION
WARNING
Danger from electric current!
Before connecting the device, ensure that the external controller

is switched off and the EMERGENCY STOP button is actuated.
The device may only be put into operation if it complies with the essential requirements of
Directive 2006/42/EC after installation.
The requirements of the relevant paragraphs must be met in particular:

– 1.1.4 Illumination
– 1.2.4.1 Normal shutdown
– 1.2.4.3 Emergency shutdown
– 1.2.4.4 Assemblies of machinery
– 1.2.5 Selecting the control or operating modes
– 1.2.6 Power supply malfunction
– 1.3.7 Risks from moving parts
– 1.3.8 Selection of protective equipment against risks from moving parts
– 1.5.6 Fire
– 1.5.16 Lightning
– 1.7.1.2 Warning devices
32
PXM
P_02575
1. Fasten filter module (if available) to the powder center housing.

It is fastened with 12 screws from the back; two screws must have contact disks for
proper grounding.
P_02576
2. Connect the compressed air supply to the air connection point (air connection point 1";
supply at least 1.5"; pressure regulator setting 6 bar).
3. Introduce the electrical cables from the top or from the back and connect these to
the main terminal.
33
PXM
P_02577 P_02578
4. Erect the piston cylinder and guide the piston through the roof.
The limit switches must be located on the left side (seen from the front).
5. Use 4 screws to fasten piston cylinder onto the roof.
Workstation
Position switch of linear motion at the top
unit
Warning Home page
Minimum
Cleaning
Powder level sensor Cleaning
Settings
LogView Diagnosis Maintenance
Settings MP MP Diagnosis System

operation cleaning
Alarm
6. Connect the compressed air and power supply.

7. Move the cylinder downwards via the touch screen (diagnostic page) and screw into place.
34
PXM
P_02581
8. Align the flange by hand and use 3 screws to fasten onto the injector retaining plate.
Workstation
Position switch of linear motion at the top
unit
Warning Home page
Minimum
Cleaning
Settings

operation cleaning
Alarm
9. Move the piston cylinder via the diagnostic side to adjust the limit switches.
35
PXM
2
3
P_02622
Limit switch 1: Top = Cylinder moved all the way up.

Setting: Uppermost cylinder position
Limit switch 2: Warning = Advance warning that the powder level will be reached soon.
Setting: 2 cm above limit switch 3
Limit switch 3: Minimum = Powder level minimum; cylinder does not move further
downwards.
Setting: Fluid tubes 1 cm from the fluid floor of the tank; use tank
Order No. 3304505.
Limit switch 4: Cleaning = Intake tubes dip into blowout nozzles.
Setting: Intake tube 1 cm in blowout nozzle
P_02583
10. Horizontally align the PXM using the leveling feet on the frame.
11. Align the intake tubes so that they meet centrally in the blowout nozzles.
To do this, first align the PXM with the leveling feet.
If necessary, loosen the four screws from the mounting plate of the blowout nozzles
and bring the nozzles into position.
36
PXM
6.6 GROUNDING
For safety reasons the system must be properly grounded. WAGNER recommends the use
of a copper cable of at least 16 mm² with sufficient mechanical resistance for connection
to the signal ground.
Good grounding of the work piece is also necessary for optimum powder coating.
A poorly grounded work piece causes:

dangerous electric charging of the work piece,
very poor wrap-around,
uneven coating,
back spraying to the gun, i.e., contamination
Prerequisites for perfect grounding and coating are:

Conducting suspension for the work piece that is to be coated.
Grounding of the powder coating booth, transport and suspension equipment to
be provided on site in accordance with the corresponding operating manuals or the
definitions laid down by the manufacturer.
Regular cleaning of hangers from powder residues.
Grounding resistance for the work piece of a maximum of 1 MΩ (megaohm).
Grounding cable connected to the controller module or control cabinet.
Sparks between work piece and conveyor hooks (hangers) can occur if hooks or
other hanger parts are not completely cleaned! These sparks can cause heavy radio
frequency interference.
6.7 SAFETY CHECKS
Perform safety checks in accordance with Chapter 8.2.3.
37
PXM
6.8 COMMISSIONING
The tank mounting and injector mounting plate must be horizontally aligned in all
directions.
The hose for the fluid air must either be connected to the terminal for the box-fluidizing
device (floor) or on the powder tank.
P_02589
NOTICE
Positioning of powder tank and tank cover!
Danger of damage to the device.
Align the powder tank or powder box on the vibrator table so that the suction system
can move in and out unimpeded.
Only insert the cover into the guides and push it back to the limit stop after lowering
the suction tubes.
Remove cover before powering up the intake tubes.
38
PXM
6.9 STANDARD SETTINGS
The most important settings for speedy commissioning of the powder center have already
been carried out by the manufacturer.
You can, however, change standard settings to suit your needs. The changes remain saved
even if the powder center is switched off with the main switch.
The following standard settings are made in the factory.
6.9.1 MACHINE PARAMETERS OPERATION
Workstation
Alarm delay powder shortage: 30 sec.
FP supply
FP station: 1
FP bigbag: 1
Bigbag type: IP 5000
FP redosing time manual: 30 sec.
FP redosing time automatic: 30 sec.
RP supply
RP supply: Yes
Operating mode: Eco
RP feed time: 50 sec.
RP break time: 10 sec.
Message recovery system: 60 sec.
RP supply: Cycle 1: 2.5 sec.
Cycle 2: 0.3 sec.
Cycle 3: 2.5 sec.
Cycle 4: 0.3 sec.
US sieve
US sieve: No
After-run time if US sieve available: 30 sec.
Dirt discharge: 3 pulses
After-run time before: 12 sec.
Wait time: 10 min.
Pulse time: 1.0 sec.
Break time: 5.0 sec.
Exhaust system
Exhaust system: Integrated
Filter cleaning pulse time: 0.2 sec.
Filter cleaning break time: 60 sec.
Final filter, automatic closing: 10 sec.
39
PXM
6.9.2 MACHINE PARAMETER CLEANING
Interface
Communication with the application controller: No
Injectors
Preliminary cleaning Block 1
Number of pulses: 2
Pulse time: 0.2 secs
Break time: 1 secs
Preliminary cleaning Block 2
Number of pulses: 2
Break time: 1 secs
Cleaning Block 1
Number of pulses: 8
Break time: 2 secs
Cleaning Block 2
Number of pulses: 8
Break time: 2 secs
Dynamics: Off
FP supply
Pre-cleaning
Number of pulses: 2
Break time: 2.0 secs
Cleaning
RP supply
Cleaning
Number of pulses: 10
US sieve
Pre-cleaning
Number of pulses: 5
Cleaning
Number of pulses: 5
40
PXM
6.9.3 CAN ADDRESSES FOR MCM SYSTEM
CAN Node Module Type Application

0 CAN Diagnosis Do not use
1 CAN Open Master 1 MCM CAN 1
2 CAN Open Master 2 MCM CAN 2
3 I/O Module MCM CPS
11 HU1 No. 1 Sliding table 1

21 VU1 No. 1 Reciprocator 1

31 EPG S2 No. 1 Guns 1 and 2

61 Light curtain portal Kontur 2, with Quattro CAN Open

62 CML 720 light curtain CML 720i height light curtain
63 CML 720 light curtain CML 720i depth light curtain, right
64 CML 720 light curtain CML 720i depth light curtain, left
65 CML 720 light curtain CML 720i code catching
81 Extension module for recipe selection (11 bit)
82 … 127 not defined free application
41
PXM
6.9.4 EPG S2 SETTINGS
Normally, these settings have been made prior to shipment. The description is for reference
purposes only and when an error message is displayed.
Do NOT connect or disconnect B A

Air input Made in Switzerland when ENERGIZED !
Lufteingang J. Wagner AG
CH 9450 Altstätten Controller is suitable for Class II,
Division 2, Hazardous (Classified)
Type / Typ: EPG S2 FM
0102
locations.
Voltage:
Spannung: 90-250 VAC 47-63 Hz For operation all ports must be fitted
Spraygun
with a plug or the protection cap. Output to gun
Line Power:
Sprühpistole
Prim. Fuse Eingangsleistung: max. 65 W Ausgang zur Pistole
Sicherung U max. 22 Vpp
1.0 AT FM approved for CL II, Div 2 Grps E, F, & G
I max. 0,9 A
(slow blow)
Ambient temp range 5C to 45C T5
Use in accordance with Overvoltage Category II

control document: 2309729 and pollution Degree 2
Mains power IN / OUT IN CAN Bus OUT
Netz EIn / Ausgang Serial No.: Data and Interlock
Serie Nr.: Daten und Verriegelung
B B A A
Feeding air Dosage air Atomizing air Feeding air Dosage air Atomizing air
Förderluft Dosierluft Zerstäuberluft Förderluft Dosierluft Zerstäuberluft
P_02714
CAN bus node ID setting
CAN bus baud rate setting/emergency operation mode
42
PXM
Switch CAN baud rate Maximum

1 2 3 4 cable length
0 0 0 X 1,000 kBit/s 25 m
0 1 0 0 1 X 800 kBit/s 50 m
0 1 0 X 500 kBit/s 100 m
Baud rate
ON
1 2 3 4
0 1 1 X 250 kBit/s 250 m

1 0 0 X 125 kBit/s 500 m
1 0 1 X 100 kBit/s 1,000 m
P_01509
1 1 0 X 50 kBit/s 1,000 m
1 1 1 X 20 kBit/s 1,000 m
Shown example: Factory setting 250 kBit/s
Setting address of each EPG S2, starting from 31 for the first EPG S2 (from top to bottom)
CAN Node Module Type Application

23 23
456
456
01
01
78 9 78 9 Node ID 01 (0/1)
23 23
456
456
01
01
78 9 78 9 Node ID 23 (2/3)
P_02715
43
PXM
6.10 FUNCTION TEST
The function test is performed after the system has been configured.
Test all the functions on the touch screen in manual mode

Test the cleaning process
Test fluidization
Test fresh powder pump
Test automatic operation
44
PXM
45
PXM
7 OPERATION
7.1 TRAINING THE OPERATING STAFF
WARNING
Incorrect operation!
The operating staff must be qualified to operate the entire system.

The operating staff must be familiar with the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Before work commences, the operating staff must receive
appropriate system training.
7.2 SAFETY INSTRUCTIONS
Observe safety instructions in Chapter 4.
WARNING
Incorrect operation!
Take appropriate precautionary measures, e.g. wear protective

clothing, if contact with powder products or cleaning agents
causes skin irritation.
The footwear worn by operating staff must comply with
EN ISO 20344. The measured insulation resistance must not
exceed 100 megohms.
The protective clothing, including gloves, must comply with
EN ISO 1149-5. The measured insulation resistance must not
exceed 100 megohms.
46
PXM
7.3 TOUCH SCREEN OPERATION STANDARD EQUIPMENT
7.3.1 EQUIPMENT WITH FINAL FILTER
1 23 4 5 6
Home page
Manual
Auto Cleaning
Settings
Alarm
P_02524
13 12 11 10 9 8 7
1 Peristaltic pump On/Off

2 Exhaust system status
3 Ultrasonic sieve device On/Off
4 Language selection
5 Reciprocator Up/Down
6 Manual/automatic mode
7 Illumination On/Off
8 Button for clamping the tank (box, powder container)*
9 Replenishing fresh powder (manual, time-controlled) On/Off
10 Workstation/vibrator fluidization On/Off
11 Automatic fresh powder supply On/Off (only in automatic mode)
12 Throttle valve Open/Closed
13 BigBag fresh powder On/Off, as an alternative to the fresh powder supply from the box
* Additional actuation of the safety switch for two-handed operation below the touch
screen required
47
PXM
7.3.2 EQUIPMENT WITH INTEGRATED EXHAUST SYSTEM
1 23 4 5 6
P_02529
14 13 12 11 10 9 8 7
1 Peristaltic pump On/Off

2 Exhaust system status
3 Ultrasonic sieve device On/Off
4 Language selection
5 Reciprocator Up/Down
6 Manual/automatic mode
7 Illumination On/Off
8 Button for clamping the tank (box, powder container)*
9 Replenishing fresh powder (manual, time-controlled) On/Off
10 Workstation/vibrator fluidization On/Off
11 Automatic filter cleaning On/Off
12 Automatic fresh powder supply On/Off (only in automatic mode)
13 Exhaust system On/Off // Switchover frequency
Press the button briefly: Switch on suction
Press the button briefly when suction is switched on: Switchover frequency ventilator
Press and hold the button: Switch off suction
14 Bigbag fresh powder On/Off, as an alternative to the fresh powder supply from the
box
* Additional actuation of the safety switch for two-handed operation below the touch
screen required
48
PXM
7.4 SET LANGUAGE
Language
1. Tap "Flag" button in the information bar.

The depicted screen appears.
2. Select the desired language by tapping on the corresponding flag button.
The screen is now displayed in the selected language.
49
PXM
7.5 LOGGING A USER ON/OFF
The currently logged in user is displayed in the information bar, in the example "Factory".
Press the button to change the user; the following display appears.
Factory
Set authorization
Log on user Log off user
Press the "Log in user" button; the following display appears.
Factory
Password
Enter the password for the desired user level and press the "Enter" button.
It is switched to the desired user level.
Press the "Log off user" button to go back to the lowest level (operator level).
50
PXM
7.6 STARTING/STOPPING COATING
1. Switch the system on.

2. Move the reciprocator all the way to the top (reference).
3. Set the powder tank. For boxes, loosen powder beforehand.
4. When feeding from the powder box: Pull the foil over the box rim until it lies flat on
the box walls.
5. Insert fluidization and check pressure (start with 0.5 bar setting).
6. Plug the peristaltic pump tube and fresh powder hose onto the loss position.
7. Select the "Automatic" button; the retractor then moves downwards and determines
the powder level.
When using boxes, ensure that the fluid device moves past the foil and does not
press it down.
If necessary, retighten the foil.
8. Check fluidization and set if necessary.
When using a fluid tank, the powder should flow like water without generating
larger bubbles.
When using powder boxes, the powder should be flowable in the fluid rod area
without generating larger bubbles or dust.
Note: An excessive fluid air setting leads to a greater loss of powder.
9. Insert tank cover.
10. Plug the fresh powder hose*, ** onto the tank cover.
11. Start coating.
12. First switch off the peristaltic pump on the touch screen according to an arbitrary
time, plug the hose *, ** on the tank cover and switch the peristaltic pump on again.
13. For longer breaks and at the end of production, switch to manual mode and move
the suction system from the tank to the top in reverse order.
Attention: Remove the cover first.
14. At the end of production, WAGNER recommends you rough clean the system and
flush the injectors, powder hoses and guns (via application controller) and perform
a normal cleaning for the IP 5000 fresh powder pump.
Move the suction device completely up before turning off the system.
Remove tank or box or close with a dummy cover so that no debris can fall into it.
Note: If the PXM is connected to the final filter, the throttle valves can only be opened
if no coating is applied.
* When an automatic fresh powder supply is available

** When using an ultrasonic sieve, plug the fresh powder hose directly onto the
connection on the sieve and the peristaltic pump tube on the feedthrough socket
on the base plate of the powder center
51
PXM
7.6.1 PAINT CHANGE COMPONENTS
P_02676
5 4 3 2 1
1 Blowout nozzles for intake tubes

2 Blowout nozzle for the fresh powder hose and peristaltic pump tube
3 Parking station peristaltic pump tube during loss operation
4 Parking station, fresh powder hose
5 Cleaning position, fresh powder lance
52
PXM
7.6.2 CLEANING POSITIONS POWDER HOSES
P_02679
P_02677
Cleaning fresh powder, standard Loss position, reclaimed powder
P_02678 P_02680
Cleaning fresh powder, intensive Cleaning, reclaimed powder
53
PXM
7.7 CONFIGURING THE POWDER CENTER
The configuration of the powder center must be adjusted when first commissioning or in
special cases.
Configuration is performed in the "Settings" menu item.
Different configuration settings are displayed depending on the user level selected.
Icon explanation:
Button for scrolling to the next screen page
Button for scrolling back to the previous screen page
Number of pulses
P_02621
Pulse time (duration)

Break time (duration)
54
PXM
7.7.1 SETTINGS
The settings can be temporarily changed and adapted to the specific work situation.
The maximum configuration is displayed below, i.e. the switches become visible depending
on the configuration.
Meaning of a deselection:
- Icon is nevertheless displayed on the home page (gray)
- Fresh powder feed cannot be switched on (manual mode)
- Deselected components do not work in automatic mode
Workstation
Home page
Vibrator Yes No
Cleaning
Work- Powder Settings

US sieve
station supply
MP MP
Alarm
Parameter: Explanation:
Vibrator Yes: Vibrator available at the workstation
No: No vibrator available at the workstation
Fresh powder supply
Home page
Internal FP 1
External Bigbag 1 Bigbag 2 Cleaning
Work- Powder Settings

station supply US sieve
MP MP
Alarm
FP 1 Fresh powder pump 1 is active (selected)
55
PXM
7.7.2 MACHINE PARAMETERS OPERATION
The settings in the "Operation" machine parameters are normally not changed since they
are defined by the installed hardware.
Fault trigger delay powder Standard

shortage
Home page
WS cylinder lowering
Feeding rate [sec]
WS cylinder lowering
Break time [sec]
Cleaning
Time setting for level
controller [sec]
Work- FP RP Exhaust Settings

station supply supply system
MP MP
Alarm
Fault trigger delay powder Delay time after which an error message is triggered in
shortage the case of powder shortage
WS cylinder lowering Period of time in which the workstation cylinder is
Feeding rate [sec] supplied with compressed air during raising and lowering
WS cylinder lowering Period of time in which the workstation cylinder is not
Break time [sec] supplied with compressed air during raising and lowering
Time setting for level Delay time after which the linear motion unit lowered
controller [sec] during a powder shortage and the fresh powder pump
is switched on
56
PXM
FP station No
FP bigbag No Home page
Bigbag type
FP redosing time man. [sec] Cleaning

Standard
FP redosing time auto [sec]

MP MP
Alarm
FP station No: No fresh powder pump available
1: A fresh powder pump is available (installed)
2: Two fresh powder pumps are available (installed)
FP Bigbag No: No fresh powder pump available on the bigbag
1: An external fresh powder pump is available (installed)
2: Two external fresh powder pumps are available (installed)
Bigbag type
FP redosing time man. [sec] Redosing time of the fresh powder pump in manual mode
FP redosing time auto [sec] Redosing time of the fresh powder pump in automatic mode
If the "FP bigbag" parameter is set to 1 or 2, then the "Bigbag type" parameter is displayed.
57
PXM
RP supply Yes No
Cleaning

MP MP
Alarm
RP supply Yes: Reclaimed powder pump available
No: No reclaimed powder pump available
SAT: Specific configuration for the SAT system
Operating mode Duration: Peristaltic pump operates continuously
Eco: Peristaltic pump works per cycle, that is, it
works during the "Feed time" adjustable time and
subsequently switches off for the "Break time"
adjustable time (power saving mode)
Message recovery system [sec] A timer runs at the specified time after the initial
feed after cleaning. After this time expires, a note is
displayed on the screen to plug the recovery hose
from the loss position to the recovery position.
58
PXM
RP supply Yes No
RP feed time [sec]

Standard
RP break time [sec] Cleaning

MP MP
Alarm
RP supply Yes: Reclaimed powder pump available
No: No reclaimed powder pump available
SAT: Specific configuration for the SAT system
Operating mode Duration: Peristaltic pump operates continuously
Eco: Peristaltic pump works per cycle, that is, it works
during the "Feed time" adjustable time and subsequently
switches off for the "Break time" adjustable time (power
saving mode)
RP feed time [sec] Period in which the reclaimed powder pump is running
RP break time [sec] Time in which the reclaimed powder pump is at a standstill
Message recovery system [sec] A timer runs at the specified time after the initial feed
after cleaning. After this time expires, a note is displayed
on the screen to plug the recovery hose from the loss
position to the recovery position.
Cycle 1 Cycle 2 Cycle 3 Cycle 4
Home page
Standard
Cleaning
Work- FP RP Settings
Exhaust
MP MP
Alarm
Cycle 1 – 4 Duration of the cycle 1 - 4
59
PXM
Exhaust system Final filter Integrated

Home page
Automatic closing [sec] Standard
Cleaning
Fault trigger delay
ECO input [sec]
Work- FP RP Settings
Exhaust
MP MP
Alarm
Exhaust system Final filter: Final filter available
Integrated: Filter module available
Automatic closing [sec] Time in which the throttle valves are automatically closed
after the time expires
Fault trigger delay
ECO input [sec]
Exhaust system Final filter Integrated

Home page
Filter cleaning pulse time [sec]
Standard
Filter cleaning break time [sec]
Cleaning
Fault trigger delay
ECO input [sec]

MP MP
Alarm
Exhaust system Final filter: Final filter available
Integrated: Filter module available
Filter cleaning pulse time [sec] Duration of the cleaning pulses
Filter cleaning break time [sec] Time in which no filter cleaning takes place
Fault trigger delay
ECO input [sec]
60
PXM
US Sieve Yes No Standard
After-run time [sec] Home page
Dirt discharge:
After-run time before [sec] Cleaning
Wait time [min]
Settings
US sieve Hardware
MP MP
Alarm
US Sieve Yes: Ultrasonic screening device available
No: No ultrasonic screening device available
After-run time [sec] Sieve continues to run during each switch-off power
signal so that no residual powder remains on the fabric
(damage while blowing out!)
Dirt discharge Number of suction cycles with pulse and break time
After-run time before [sec] Before activating the dirt discharge, the screen
continues running in order to sieve remnants of
powder on the fabric (reduction of powder loss)
Wait time [sec] Interval for debris discharge cycle
Home page
WAGO I/O assignment
Cleaning
Settings
US sieve Hardware
MP MP
Alarm
P_02716
WAGO I/O assignment This parameter is used to parameterize the various
configurations of the powder center.
Each configuration has a different CAN node ID.
1: PXM without bigbag/node ID = 5
2: PXM with bigbag/node ID = 6
3: PXM with 34 injectors/node ID = 7
61
PXM
7.7.3 MACHINE PARAMETER CLEANING
The settings in the "Cleaning" machine parameters can be optimized for customer-specific
requirements.
Communication with the application controller
Home page
Yes No
Cleaning
FP RP Settings
Interface Injectors US sieve
supply supply
MP MP
Settings cleaning Diagnosis System
operation
Alarm
Communication with the Yes: The powder center controller communicates with the
application controller application controller
In doing so, the following information is exchanged in
conjunction with MCC, ProfiTech M or S ProfiTech:
- Move the guns to the cleaning position for internal cleaning
- Switch on the gun air during internal cleaning
- Switch off the gun air after internal cleaning finishes
No: The powder center controller does not communicate
with the application controller
Pre-cleaning Cleaning Dynamics

Block 1 Block 2 Block 1 Block 2
Off Home page
On
Cleaning
Standard Standard
FP RP Settings
Interface Injectors supply supply US sieve
MP MP
Alarm
62
PXM
Pre-cleaning Cleaning
Home page
Cleaning
Standard Standard
FP RP Settings
supply supply

operation cleaning
Alarm
Cleaning
Home page
Cleaning
Standard
FP RP Settings
supply supply
MP MP
Alarm
Pre-cleaning Cleaning
Home page
Cleaning
Standard Standard
FP RP Settings
supply supply
MP MP
Alarm
63
PXM
7.7.4 MACHINE PARAMETERS DIAGNOSIS
Time Area No. Description
Home page
Cleaning
HW version Cycle Time Avg Visu SW version
SW version Cycle Time Max Panel hours
Settings
MP MP
Alarm
I/O node
Device name CAN OK

Home page
HW version SDO parameterization
SW version Process data OK

Cleaning
HW config Set
Settings
MP MP
Alarm
Workstation
Position switch of linear motion unit at the top
Warning Home page
Minimum
Cleaning
Settings
MP MP
Alarm
This side is very helpful for adjusting the position switch on the reciprocators and for
testing the function of the level probe.
64
PXM
Fresh powder pump

Ready
Running Home page
Cleaning
Ready Ready
Running Running
Cleaning
Cleaning Cleaning
Settings
MP MP
Alarm
Interface
Emergency stop chain OK

Exhaust system OK Home page
Appl. Interface: Cleaning ready
Appl. Interface: Cleaning start
Pressure air OK
Cleaning
Voltage supply OK
Settings
MP MP
Alarm
US Sieve
Signal Running
Home page
Signal Malfunction
Ventilator
Signal Malfunction Cleaning
Settings
MP MP
Alarm
65
PXM
Factory
Maintenance Maintenance Operating

interval counter hours
[h] [h] [h]
Home page
Internal FP pump Reset
External FP pump Reset
RP pump Reset Cleaning
US Sieve Reset
Settings
MP MP
Alarm
7.7.5 SYSTEM
Factory 1. Press the "Settings" button in the right-

hand menu bar to call up the page.
Change passwords
2. Press the "System" button to call up the
Home page page
Supervisor password
3. The "Change passwords" page is
Service password displayed.
Cleaning
4. Only the password for the current level
Factory password Set
can be changed.
Exit Settings
To change a password for another
Password Data Backup IP visualization
backup setting software level, the level in question must first be
MP MP
activated.
Alarm
66
PXM
Various functions can be called up on the following pages:
– Backing up and rebooting data

– Creating and booting a backup
– Adapting the IP settings
Data save / load

MP Data Operating hours
Version Home page
Date
Save Load Save Load

Cleaning
Completed Completed
Active Active
Error Error
Data IP setting Exit Settings

Password Backup visualization
backup
software
MP MP
Alarm
Data backup is a mechanism for the service technician to, for example, secure the set
machine parameters after commissioning.
This mechanism is also required during a software update.
BackUp save/load
Home page
Date
Save Load
Completed Cleaning
Active
Error
IP Exit Settings
Password Data Backup visualization
backup setting
software
MP MP
Alarm
The backup is created automatically by the system after 24 hours of operation. Only one
file is available, which is always overwritten.
Manually save by pressing the "Save" button.
The time of storage is displayed by pressing the "Load" button.
67
PXM
IP Settings
Obtain an IP address via DHCP
Home page
Specify an IP address
IP address:
Cleaning
Subnet Mask: GET
Default Gateway: SET
Exit Settings
Password Data Backup IP visualization
backup setting software
MP MP
Alarm
68
PXM
8 CLEANING AND MAINTENANCE

8.1 CLEANING
8.1.1 CLEANING STAFF
Cleaning work should be undertaken regularly and carefully by qualified and trained staff.
They should be informed of specific hazards during their training.
The following hazards may arise during cleaning work:

Health hazard from inhaling powder lacquer
Use of unsuitable cleaning tools and aids
8.1.2 SAFETY INSTRUCTIONS
DANGER
Explosive powder/air mixes!
Danger to life and equipment damage.
Before starting cleaning or other manual work, the high-voltage

must be shut down and locked to prevent it from being switched
back on!
The spray gun must be separated from the high-voltage supply
before any cleaning work is started!
Use only electrically conductive tanks for cleaning liquids!
Ground the tank!
Preference should be given to non-flammable cleaning fluids.
Flammable cleaning liquids may only be used if, after switching
off the high-voltage, all high-voltage conducting parts are
discharged to a discharge energy of less than 0.24 mJ before
they can be accessed.
Most flammable solvents have an ignition energy of around
0.24 mJ or 60 nC.
The cleaning agent's flash point must be at least 15 K above the
ambient temperature.
Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2)
may be used to remove dust deposits.
69
PXM
DANGER
Incorrect maintenance/repair!
Only specialist staff or WAGNER Service may carry out

maintenance and repair work.
Before starting work switch off the system and lock to ensure
that other people cannot switch it back on by mistake
(lock main switch on the controller).
Ensure that all system components are grounded properly.
8.2 PAINT CHANGE
8.2.1 PAINT CHANGE COMPONENTS
P_02676
5 4 3 2 1
1 Blowout nozzles for intake tubes

2 Blowout nozzle for the fresh powder hose and peristaltic pump tube
3 Parking station peristaltic pump tube during loss operation
4 Parking station, fresh powder hose
5 Cleaning position, fresh powder lance
70
PXM
8.2.2 CLEANING POSITIONS POWDER HOSES
P_02679
P_02677
Cleaning fresh powder, standard Loss position, reclaimed powder
P_02678 P_02680
Cleaning fresh powder, intensive Cleaning, reclaimed powder
71
PXM
8.2.3 CLEANING FUNCTIONS
Worker
1 Injector On Off
Home page
2 FP pump standard On Off
3 FP pump intensive On Off End

Cleaning
4 US Sieve On Off
5 RP hose On Off
Settings
Alarm
P_02706
1 Perform impulse flushing of the injectors

– Interlock with guns in blowout positions (height and depth) for ProfiTech controllers
2 Clean the IP 5000 with internal cleaning program and/or preliminary clean US sieve
3 Perform pulse flushing of the IP 5000 via the blowout device
4 Perform main cleaning of the US sieve via the blowout device
5 Perform pulse cleaning of the peristaltic pump via blowout device
6 Activate suction gun (pinch valve is opened); only in conjunction with US sieve
8.2.4 CLEANING PARAMETERS
Operate the IP 5000 fresh powder pump in accordance with the IP 5000 operating
manual and "Clean fresh powder (FP)" machine parameter; see Chapter 7.7.3
Perform impulse flushing of the injectors; see "Clean injectors" machine parameter;
see Chapter 7.7.3
Perform impulse flushing of the ultrasonic sieve; see "Clean sieve" machine parameter;
see Chapter 7.7.3
Perform impulse flushing of the peristaltic pump; see "Clean reclaimed powder (RP)"
machine parameter; see Chapter 7.7.3
72
PXM
8.2.5 START CLEANING (EXAMPLE: PROFITECH M)
Notes for the paint change sequence:
The depicted paint change sequence represents the general principle and the
procedure for a complete paint change.
Detailed steps must must be individually adapted and optimized.
A possible signal exchange between the application controller and the powder
center for greater automation of the paint change sequence depends on the type of
application controller used.
The required intensity of the individual paint change steps and the possible repetition
of individual steps depends on the desired paint change intensity and how the powder
behaves.
If the PXM is connected to a final filter, then the PXM throttle valves cannot be opened
when powder is introduced into the booth.
Otherwise, paint carryover may result from powder deposits in the booth/tubing.
It is generally recommended to run on loss for some time (e.g. 1 minute) after a paint
change and then switch to recovery.
When using powders with high amounts of pigment and wax, further measures may
be required, which must be specified individually.
WAGNER cannot make a forecast in this regard.
73
PXM
Flat part
1. Preparation: Fresh powder, tank/box

Start
Set powder center in cleaning position Home page
2. Blow-off guns on outside, rough cleaning of booth Guns On

Preparation
3. Move guns to inside cleaning position (rear) Guns Off
Load recipe
4. Clean the powder center, guns and fesh powder system
Correction
5. Clean the booth
Cleaning
6. Clean the recovery system with peristaltic pump End cycle
Recipe editor
7. Duration [min: sec]
Settings
Cancel
Alarm
1. Before the start of cleaning on the powder center, the application controller must be
switched over to manual or cleaning mode and paint change started there.
Paint change duration is measured from this time.
Worker
Home page
Start cleaning
Cleaning
Settings
Alarm
2. Call up the "Cleaning" menu by pressing the "Cleaning" button in the right menu bar.
3. Call up the cleaning page by pressing the "Cleaning" button.
74
PXM
P_02531
4. Remove the cover from the box or tank.

Injector blowing out can only be started when the enabling signal from the application
controller is cleared (if the signal exchange was activated in the configuration
(ProfiTech M, ProfiTech S)).
Worker
Injector On Off
Home page
FP pump standard On Off
FP pump intensive On Off End

Cleaning
US Sieve On Off
RP hose On Off
Settings
Alarm
5. Boot the workstation by pressing the "Up arrow" button.

6. Remove the box from the box receptacle.
7. Move the injector device downwards by pressing the "Down arrow" button on the
blowout nozzles.
To do this, simultaneously press the safety switch for two-handed operation.
The "Blow out injector On" button is outlined in yellow.
8. Start injector cleaning by pressing the "Blow out injector On" button.
The subsequent cleaning procedure depends on whether or not the powder center
communicates with the application controller.
Both versions are described below.
75
PXM
Without Communication with the Application Controller:
PXM: Pressing the "OK" button is used directly as the start command
for the sequence of cleaning steps. No query is made on
whether or not the pulses should begin.
Application: The application controller must be prepared before the start
of the cleaning step:
Bring the guns to the internal cleaning position
(reciprocators and sliding tables)
Switch on reverse air for injectors via dosing and feed air
Example, ProfiTech M:
3. Move guns to inside cleaning position (rear) Guns On
PXM: Injector cleaning (pulses)

1. An injector series is flushed first and subsequently the other
injector series.
Pre-flushing can be set (gentler with short pulses).
Application: Subsequently, if necessary, when controlling the application:
Switch off reverse air for injectors via dosing and feed air
Example, ProfiTech M:
3. Clean the powder center, guns and fesh powder Guns Off
system
76
PXM
With Communication with the Application Controller:
Note:
All steps are carried out without operator intervention.
PXM Exam., MCM

PXM output: "Blow out injectors active" The powder center sets the "Request PC
(terminal X2:15) is set to "HIGH". cleaning" MCM input (terminal X20:13) to
"HIGH".
It is advanced by one cleaning step.
The MCM performs pre-flushing (feed and
dosing air of the injector are controlled by
pulses).
The duration can be configured in the
machine parameters.
The motion technology is also moved to the
cleaning position.
The MCM subsequently switches on the
reverse air for internal cleaning (feed and
dosing air).
The MCM sets the "PC cleaning ready"
output (terminal X20:15) to "HIGH".
After the "PC cleaning ready" signal comes
from the application controller, the PXM
performs injector cleaning.
PXM input: "Release blow out injectors"
(terminal X2:19).
Performing injector cleaning:
An injector series is flushed first and
subsequently the other injector series.
Pre-flushing can be set (gentler with short
pulses).
PXM output: "Blow out injectors active" The powder center brings the "Request PC
(terminal X2:15) is set to "LOW". cleaning" MCM input (terminal X20:13) to
The PXM signals the end of internal cleaning. "LOW".
The reverse air for internal cleaning (feed
and dosing air) are switched off.
The MCM carries out part 2 of exterior
cleaning.
77
PXM
Worker
Injector On Off
Home page

Cleaning
US Sieve On Off
RP hose On Off
Settings
Alarm
9. The end of injector cleaning is displayed by a white "Blow out injector On" button
and a yellow "Blow out injector Off " button.
10. Clean the ultrasonic sieve if necessary.
P_02535
11. Clean the IP 5000 fresh powder pump.

There is the possibility of normal cleaning here (during tone-in-tone paint changes)
or intensive cleaning.
Note: When connecting the PXM to a final filter, no powder may be whirled/blown
off in the booth during this time.
12. "Standard" cleaning sequence: Put suction lance in the park position (depicted left)
and snap into the clamp.
13. Plug the feed hose in the park position (pictured right).
14. Press "FP pump Standard On" button; the pump's own cleaning program is running.
78
PXM
Worker
Bring suction lance and FP hose

to park position.
15. A confirmation message appears.

16. "FP-intensive" cleaning sequence: put suction lance, as in workstep 13, in the cleaning
position.
17. Use an adapter to plug the feed hose onto the blowout coupling.
P_02594
79
PXM
18. Press "FP pump Intensive On" button.

A combined cleaning program with pump and blowout pulses is running according
to the time set in the pump.
Worker
Injector On Off
Home page

Cleaning
US Sieve On Off
RP hose On Off
Settings
Alarm
19. The end of fresh powder pump cleaning is displayed by a white "Clean FP pump On"
button and a yellow "Clean FP pump Off" button.
P_02537
20. Clean the peristaltic pump.

Open cyclone and swivel out sieve (pictured left).
Plug the reclaimed powder hose onto the blowout coupling (pictured right).
80
PXM
Worker
Injector On Off
Home page

Cleaning
US Sieve On Off
RP hose On Off
Settings
Alarm
Press "RP hose cleaning On" button to start cleaning the reclaimed powder hose.
The end of reclaimed powder hose cleaning is displayed by a white "Clean RP hose
On" button and a yellow "Clean RP hose Off " button.
21. Press the "End" button to finish cleaning.
22. Blow out the cyclone and the cyclone sieve.
23. Close the cyclone funnel several times, wait 15 seconds, open and blow out to
remove residual dust from the cyclone.
81
PXM
8.2.6 CLEANING/PAINT CHANGE ON THE PXM WITH ULTRASONIC SIEVE
Notes for the paint change sequence:
The ultrasound sieve can be cleaned either manually or using existing cleaning components.
Three steps are planned:
Coarse cleaning using the internal cleaning program of the IP 5000 fresh powder
pump. The screen frame can remain installed.
Main cleaning with blowout device and compressed air pulses (see Cleaning
Parameters, Chapter 6.9.2). The sieve frame must be replaced with a dummy frame to
avoid damage to the sieve fabric.
Perform a manual final cleaning of the individual components.
Worker
Injector blow out On Off
Home page

Cleaning
US Sieve On Off
RP hose On Off
Settings
Alarm
P_02682
1. Plug the outlet hose to the park position.

2. Clean IP 5000 internally.
82
PXM
P_02684
3. Remove the connections from the cover.

4. Put the cover aside.
5. Remove the sieve frame and hang it on the side wall.
6. Insert the dummy frame.
7. Put the cover on again.
83
PXM
Worker
Injector blow out On Off
Home page

Cleaning
US Sieve On Off
RP hose On Off
Settings
Alarm
P_02685
8. Plug the blowout hose onto the peristaltic pump connection.

9. Remove the fresh powder hose and to plug onto the blowout position (below).
10. Plug the dummy plugs onto the fresh powder connection.
11. Select main cleaning of the US sieve.
P_02686
12. Remove all connections from the sieve cover.

13. Blow out the sieve cover.
14. Suction clean the sieve funnel with the suction gun and blow it out with the blow
gun.
15. Remove outlet hose and blow through.
16. Blow off sieve.
17. Mount all components again.
84
PXM
8.3 MAINTENANCE
8.3.1 MAINTENANCE STAFF
Maintenance work should be undertaken regularly and carefully by qualified and trained
staff. They should be informed of specific hazards during their training.
The following hazards may arise during maintenance work:

Health hazard from inhaling powder lacquer
Use of unsuitable tools and aids
Danger due to residual pressure in compressed-air lines
Once the maintenance work is complete, the device must be checked by a qualified person
to ensure a reliable condition.
8.3.2 SAFETY INSTRUCTIONS
DANGER
Only a WAGNER service center or a suitably trained person may

carry out repairs and replace parts.
Only repair and replace parts that are listed in the Chapter
"Spare parts" and that are assigned to the unit.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy supply and the compressed air supply.
- Relieve spray gun and device pressure.
Observe the operating and service manual for all work.
85
PXM
8.3.3 MAINTENANCE PROCEDURES
The maintenance intervals should be adapted by the operator depending on the level of
use and if necessary the level of soiling.
If in doubt, we recommend contacting J. Wagner AG's specialist personnel.
The valid health and safety specifications and safety instructions provided in Chapter 4
must be adhered to for all maintenance work.
Maintenance work Time stamp

Check ultrasonic sieve cloth * per shift
Check fluid unit per shift
Check the air hose of level probe for blockages per shift
Check that the fluid rods of the workstation are not bent weekly
Check that the fluid rods fluidize evenly weekly
Check injectors weekly
Check integrated IP 5000 fresh powder pump weekly
Check filter cartridges for secure fit and retighten if necessary monthly
* For more information, see ultrasonic sieve operating manual
86
PXM
8.3.4 SAFETY CHECKS
8.3.4.1 GROUNDING CHECK
Every day
Before starting work, carry out a visual check to ensure that the system is grounded.
87
PXM
9 TROUBLESHOOTING AND RECTIFICATION
DANGER

interruptions:
9.1 FAULT MESSAGES
The "Alarm" function can be used to display the fault messages. Either the fault active at
that time or all fault messages can be displayed.
The date, reset time, module, fault code, and a brief text are displayed.
88
PXM
9.2 TYPES OF FAULT MESSAGES
Warnings:
Warning messages are displayed in yellow in the visualization but do not cause the system
to be stopped. The warning is reset automatically (without acknowledgement) when the
warning state has been resolved.
Faults:
Error messages are displayed in red in the visualization.

Faults cause the system to be stopped.
System stop in the case of faults:
Reaction to a fault in the system:

Faulty devices are switched off and the "Powder center OK" outlet is set to "LOW".
9.3 CURRENT
Worker 1. Press the "Alarm" button in the right-hand

Time No. Description menu bar to activate the function.
Wagner bigbag: malfunction
2. The "Current alarms" page is displayed.
Warning linear motion unit not referenced ==> Move to the top manually Home page
3. To reset the error, press the "Confirm"
button.
Cleaning
Settings
Confirm
Current History
Alarm
89
PXM
9.4 HISTORY
Worker 1. Press the "History" button in the

Time Reset time No. Description bottom function bar to activate the
I/O module: Changed hardware configuration function.
I/O module: Changed hardware configuration Home page 2. The "History" page is displayed.
All fault messages are displayed.
Cleaning
Settings
Save as Save as
*.csv *.xml
Current History
Alarm
90
PXM
Malfunction Cause Remedy

Warning Powder shortage Powder shortage detected by Check whether the feed is enabled
the sensor at the workstation in and running
automatic mode Replace fresh powder box
Warning predetection powder Predetection powder shortage Advance warning Only for
shortage detected at the workstation in display to the operator
automatic mode Provide fresh powder box
Warning linear motion unit not Controller rebooted The Move linear motion unit upwards
referenced Move the linear controller does not know in with the "Up arrow" button
motion unit upward manually which segment the linear
Acknowledge warning
motion unit is located; that is
why the upper position switch
must be actuated first. That is
why the operator must move
the linear motion unit upwards
with the "Up arrow" button.
Powder shortage Powder shortage detected by Check whether the feed is enabled
the sensor at the workstation in and running
automatic mode Provide enough fresh powder
Problems in the linear motion unit Timeout when moving the linear Check position switch of the linear
motion unit motion unit
Move linear motion unit in jog
mode and check whether the
linear motion unit is running
correctly
Problems during position detection Multiple position switches Check position of the position
of the linear motion unit deliver a "1" simultaneously switch
Pulsing powder cloud, spitter Too low or too high fluidization Set fluidization
Fluid rods bent/defective Align fluid rods horizontally;
replace if necessary
Poorly fluidizable powder Use another powder
Total air of the injector too low Set the total air on the application
controller
Level detection does not work Air sensor tube clogged Disconnect air coupling and
properly blow out tube downwards
No air flow from the sensor tube Contact the WAGNER Service Team
Limit switch incorrectly set or Check limit switch and adjust
defective
91
PXM
Malfunction Cause Remedy

Control button on the touch No release; button must be Check conditions for release
screen does not respond outlined in yellow Function is not performed since
the switching element is defective
in the control cabinet
Too little pressure in the
compressed air supply
Screen performance too low Mesh width too small Use sieve frame with larger mesh
width
Sieve mesh is clogged Clean sieve mesh
Have sieve frame restrung
Sieve mesh damaged Have sieve frame restrung
Sieve mesh has no tension Have sieve frame restrung
92
PXM
10 REPAIR
10.1 REPAIR PERSONNEL
Repair work should be undertaken carefully by qualified and trained personnel.

They should be informed of specific hazards during their training.
The following hazards may arise during repair work:
- Health hazard from inhaling solvent vapors
- Use of unsuitable tools and aids
A skilled person must check to ensure that the device is in a reliable state after it is repaired.
10.2 SAFETY INSTRUCTIONS
Observe the safety instructions in Chapter 4 and Chapter 8.1.2.

Before a Repair
- Flush and clean the system. Chapter 8.1.3.
After a Repair
- Carry out a safety checks in accordance with Chapter 8.2.4.
DANGER

interruptions:
93
PXM
The following repairs can be carried out as needed:
Replacing the O-ring on the blowout station for the injectors in case of leaks
P_02586
Replace scraper rings on the guide bushings of the intake tubes

Replace fluid tubes
P_02587
Replace the solenoid valves on the pressure tank of the blowout device
P_02588
Replace the solenoid valves of the filter suction

Replace transvector to the guide tubes of the injector holding plate (mounted on the
roof )
Check the wearing parts on the injectors and replace if necessary in accordance with
the Injectors operating manual
Check the wearing parts of the IP 5000 and replace if necessary in accordance with the
IP 5000 operating manual
94
PXM
11 FUNCTION TEST AFTER THE REPAIR
All functions must be checked in manual and automatic mode.
95
PXM
12 INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010
If the system is used for electrostatic coating with flammable coating powders, testing
should be undertaken in accordance with DIN EN 50177: 2010-04 as per Table 3 and Table 4.
96
Section Type of inspection Requirements Inspection Type of inspection Inspection
by interval
1 Checking the effectiveness of Checking the effectiveness of TP/SP ME continuously
technical ventilation technical ventilation Measurements of air flow speed /
air quantities
Check the differential pressure
VERSION 08/2015
indicator.
2 Link between technical ventilation The technical ventilation should be SP FT annually
equipment and high-voltage, interlocked such that the powder Test whether the system is safely
compressed air and coating feed and high-voltage cannot be stopped and the product supply,
material supply switched on, while the technical supply air and high-voltage are
ventilation is not working effectively. switched off when the ventilation
is shut down.
3 Parts carrying high-voltage outside Parts carrying high-voltage outside SP FT weekly

the spray area the spray area must be routed such Inspect and test (e.g. by
that discharges which put people at measuring) whether all high-
risk do not occur. voltage carrying parts do not

result in a discharge that puts
people at risk.
Legend:
MF = Manufacturer FT = Function test
ER = Employer ME = Measurement
SP = Skilled person OC = Organization check
ORDER NUMBER DOC2350372
FPO = Fire prevention officer VI = Visual inspection

ELT = Electrician CM = Constant monitoring
TP = Trained person TT = Technical testing
97
PXM
Section Type of inspection Requirements Inspection Type of inspection Inspection
by interval
4 Effectiveness of grounding All the system's conductive SP VI/ME/CM weekly
elements, such as floors, walls, Visual check of ground
ceilings, protective grating, connections, perform function
transport equipment, work test on grounding switch,
VERSION 08/2015
pieces, powder tanks, machines or measurement of grounding

construction parts etc. in the spray resistors.
area, with the exception of parts
which carry high-voltage during
operation, must be connected to
the grounding system. Parts of
the booth must be grounded in
accordance with EN 12215.
5 Measures to take if conductive If sufficient grounding of SP ME/CM weekly
components are insufficiently conductive parts cannot be Measurement of discharge
grounded ensured, their discharge energy energy.
must not exceed the permissible
value.
6 Ground leaking resistance from the The resistance to ground of SP ME/CM weekly
workpiece attachment point every work piece's locating point Measure resistance to ground
must not exceed 1 megohm (work piece receiver - ground
(measurement voltage must be potential)
1000 V). The form of construction max. 1 megohm @ 1000 V.
of the workpiece mount must
ORDER NUMBER DOC2350372
guarantee that the workpieces

remain grounded during coating.
Legend:
MF = Manufacturer FT = Function test
ER = Employer ME = Measurement
SP = Skilled person OC = Organization check
FPO = Fire prevention officer VI = Visual inspection
ELT = Electrician CM = Constant monitoring
TP = Trained person TT = Technical testing
98
PXM
PXM
13 DISASSEMBLY AND DISPOSAL
We recommend having the WAGNER system disassembled by WAGNER or another

specialist.
Before starting disassembly, all supply media (electric current, compressed air) must be
disconnected at the connection points. All powder lacquer lines must be completely
emptied and then rinsed. Lacquer residues must be disposed of in line with statutory
requirements.
Before starting disassembly, check whether the supply lines have actually been interrupted
and have been depressurized and/or de-energized if necessary.
The empty system should be thoroughly cleaned. In particular, fire loads, such as unused
lacquers in exhaust air pipes, etc. for example, should be removed to keep the risk of fire
during disassembly as low as possible.
We recommend reporting to the public authorities the fact that systems with mandatory
approval requirements are decommissioned.
Separate all materials encountered during disassembly as clearly as possible in line with
statutory requirements. Take appropriate actions to ensure that no dangerous substances
enter the system during disassembly. All waste produced must be separated and disposed
of in line with local requirements.
Used materials are:

Steel
PVC synthetic material
Cable ...
99
PXM
14 ACCESSORIES
Cover for fluid tank (without sieve) PXM 20/22

Order No. 2350986
P_02548
Cover for fluid tank (with sieve) PXM 20/22

Order No. 2357417
P_02707
Cover for box (without sieve) PXM 20/22

Order No. 2350989
P 02549
P_02549
Cover for box (with sieve) PXM 20/22

Order No. 2353300
P_02708
100
PXM
Cover for fluid tank (without sieve) PXM 34

Order No. 2359829
P_02713
Cover for fluid tank (with sieve) PXM 34

Order No.
∅ 550 mm; 21.65 inch

ca. 450 mm; 17.72 inch
Fluidized powder tank

Order No. 3304505
P_00997
Sieve frame 160 μm, Order No. 2358243

Sieve frame 200 μm, Order No. 2353877
P_02709
Blow nozzle for vent pipes

(Fits to gun, Order No. 3920048)
Order No. 2358577
101
PXM
Blow gun, Order No. 3920048

Threaded nipple, Order No. 3920043
(order separately)
Hose reel
Order No. 3923136
Quick-release coupling, Order No. 3305061
Reduction sleeve, Order No. 3306468
P_02710
102
PXM
15 SPARE PARTS
15.1 HOW CAN SPARE PARTS BE ORDERED?
Always supply the following information to ensure delivery of the right spare part:
Order number, designation and quantity
The quantity need not be the same as the number given in the quantity column "Stk" on
the list. This number merely indicates how many of the respective parts are used in each
component.
The following information is also required to ensure smooth processing of your order:
- Address for the invoice
- Address for delivery
- Name of the person to be contacted in the event of any queries
- Type of delivery (normal mail, express delivery, air freight, courier, etc.)
Identification in spare parts lists
Explanation of column "K" (labeling) in the following spare parts lists.

= Wearing parts
Note: These parts are not covered by warranty terms
= Not part of standard equipment, available, however, as additional extra.
DANGER

interruptions:
103
PXM
15.2 WORKSTATION 22 INJECTORS
7
8
P_02550
104
PXM
Pos K Quantity Order No. Designation

2 4 2359887 Spacer bushing injector plate
3 2 2359888 Square holder for injectors
4 22 2359892 Suction tube
5 22 2359893 Injector connection
6 22 Injector
7 2 2354873 Guide piece suction
8 1 2359897 Adjustment plate
9 4 2359899 Hand knob M8x30
Wearing part
105
PXM
15.3 WORKSTATION 20 INJECTORS WITH FLUIDIZATION
18
7
16
8
21
17
14 10
15
22
P_02551
12 24
23
13
106
PXM

3 2 2359888 Square holder for injectors
6 20 -- Injector
10 2 2359900 Clamp fluid tube
12 8 2354876 Poroplast tube for fluidization
13 8 2359943 Screw plug
14 1 2359944 Clamp for level sensor
15 1 2359949 Tube for level sensor
16 1 2359954 Plug connection 1/4"
17 1 2359957 Adapter connection probe tube
18 4 2359899 Hand knob M8x30
21 1 2359959 Angled pipe connection 1/4" level sensor
22 2 2354875 Fluidization connection
23 16 2360988 O-ring
24 2 2361284 Box fluidization
Wearing part
107
PXM
15.3 WORKSTATION 34 INJECTORS
10
7
8
P_02694
108
PXM

3 2 2359962 Square holder for 34 injectors
6 34 -- Injector
10 4 2389899 Hand knob M8x30
Wearing part
109
PXM
15.4 CYLINDER WORKSTATION (22 INJECTORS)
P_02552 6
2 1 2359651 Pneumatic cylinder 63 x 525
6 2 2354879 Guide bush
7 4 2309763 Proximity switch with holder
Wearing part
110
PXM
15.5 CYLINDER WORKSTATION (34 INJECTORS)
7
5
P_02693

5 1 2359655 Pneumatic cylinder 80 x 525
7 4 2309763 Proximity switch with holder
Wearing part
111
PXM
15.6 SCRAPER ASSEMBLY INTAKE TUBES
11
8
10
2 P_02553
7
112
PXM

2 22 2313045 Flexiseal D14 with O-ring (set)
3 22 2359852 Intake tube
7 22 O-ring
8 1 2359854 Flexiseal sealing ring D10
9 2 2359851 Suction tube for dust
10 1 2359856 O-ring for level sensor
11 1 2359865 Bushing for level sensor
Wearing part
113
PXM
15.7 CLEANING SYSTEM TANK VERSION (22 INJECTORS)
P_02554
114
PXM

2 22 2350573 Blow out fitting
3 22 2313200 O-ring 14 x 3
6 1 2360012 Stop plate tank
Wearing part
115
PXM
15.8 CLEANING SYSTEM BOX VERSION (22 INJECTORS)
P_02689
116
PXM

2 20 2350573 Blow out fitting
3 20 2313200 O-ring 14 x 3
5 4 2360001 Vibration buffer vibration table
6 4 2359981 Spacer vibration table
7 2 2360019 Cleaning bar workstation
Wearing part
117
PXM
15.9 VIBRATION TABLE
7 10 9 15
23
13
14 6
11 8
P_02556
118
PXM

3 1 2359982 Guard plate
4 4 2359981 Spacer vibration table
5 1 2359989 Vibrator motor
6 1 2354891 Pneumatic cylinder
7 1 2359990 Interlocking
8 1 2354894 Ball joint
9 2 2359990 Pivot lever
10 2 2313566 Guide bushing intake tube
11 2 2354897 Vane plastic cap
13 2 2359999 Fitting
14 1 2354898 Tube Elastollan®
15 1 2360007 Stop
23 4 2354883 Buffer element
Wearing part
119
PXM
15.10 FEED LANCE
3 6
2
7
P_02557
120
PXM

2 1 2307117 Conveying arm
4 1 2354901 Sealing ring
5 1 2359657 Suction lance fresh powder
7 1 2305421 Guide ring
Wearing part
121
PXM
15.11 VIBRATING TABLE FRESH POWDER
P_02558

2 4 2316255 Vibration damper
3 1 2359648 Vibrator motor
Wearing part
122
PXM
15.12 COMPRESSED AIR TANK FOR 22 INJECTORS (1 OUTLET)
7 8
P_02690
1

1 1 2360020 Pressure tank with 3 valves
6 3 2360021 Valve diaphragm
7 3 2360022 Pilot valve
8 3 2360023 Solenoid with plug
Wearing part
123
PXM
15.13 COMPRESSED AIR TANK FOR 22 INJECTORS
10 11
P_02559
1

Wearing part
124
PXM
15.14 COMPRESSED AIR TANK FOR 34 INJECTORS
12 13
11
10
P_02691

10 2 2316275 Solenoid valve, complete
Wearing part
125
PXM
15.15 PRESSURE REGULATOR, COMPLETE
P_02696

1 1 2327951 Filter pressure regulator, complete
2 2 2360073 Angled pipe
3 1 3304494 Pressure gauge 0-12 bar 1/4"
4 1 2320467 Mounting bracket for pressure regulator MX3
8 2 9985671 Hose fitting G1"
Wearing part
126
PXM
15.12 POWDER TANK, FLUIDIZED (22 INJECTORS)
P_02692

3 2 2306025 Seal for tank lid
4 2 2314293 Hinge
Wearing part
127
PXM
15.13 FINAL FILTER ADAPTER
128
PXM
129
PXM
15.14 EXHAUST SYSTEM THROTTLE VALVE
7
6
4
5
2
9
21
18
P_02697
130
PXM

1 1 2360238 Pneumatic cylinder D25
2 1 2360373 Fork end G23-32
4 1 2360374 Throttle valve exhaust duct
5 1 2360383 Axis for throttle valve
6 2 2360386 Flat gasket for throttle valve
7 2 2360387 Holder flat seal
9 1 2360388 Connecting rod
19 2 2360390 Washer PA
21 1 2327951 Pressure regulator complete 1"
Wearing part
131
PXM
15.15 EXHAUST SYSTEM THROTTLE VALVE (VERSION WITH US SIEVE)
8
7
5
6
12
21
22
P_02698
132
PXM

2 1 2360238 Pneumatic cylinder D25
3 1 2360373 Fork end G23-32
5 1 2360374 Throttle valve exhaust duct
6 1 2360383 Axis for throttle valve
7 2 2360386 Flat gasket for throttle valve
8 2 2360387 Holder flat seal
12 1 2360388 Connecting rod
21 1 2327951 Pressure regulator complete 1"
22 2 2360390 Washer PA
Wearing part
133
PXM
15.16 HOUSING
21
40
29
33 11 13 28
17
16 35
39
36
38
P_02699
12 14
134
PXM

3 1 2360161 LED lamp, complete
7 4 2360163 Adjustment foot
11 1 2345525 Quick-action coupling G1"
12 1 9985671 Hose fitting G1"- NW25
13 1 2360169 Threaded hose coupling straight PG36
14 2 2360170 Lock nut PG36
16 1 2360171 Cleaning connection pipe
17 1 2360173 Scraper fresh powder tube
21 40 2349423 Protective ring for powder hose
28 1 2360178 Dummy cover PG36
29 2 2316629 Transvector venting
33 1 3156865 Dummy plug
35 1 2316183 Quick-action coupling DN7
36 1 2360232 Hose PU
38 1 2360235 Air hose connection screwed tight 1/4" F-8
39 1 2360237 Non-return valve
40 68 2360181 Cable entry grommet d8
Wearing part
135
PXM
15.17 CONTROL UNIT CABINET (1 IP 5000)
27
20
13
12 19
18
11
21
P_02700
136
PXM

3 1 2360490 Handle
8 1 2360491 Module cover EPG housing
11 1 9985613 Angle bracket
12 1 3303062 Double nipple
13 1 2360495 Air manifold block
18 1 2360496 Stop valve 2/2 1"
19 1 2360498 Solenoid stop valve
20 1 9907088 Plug with rim
21 1 2360510 Support bracket fresh powder tube
27 1 2360503 Cable clamp
Wearing part
137
PXM
15.18 CONTROL UNIT CABINET (2 IP 5000)
16
12 15
14
13
11
17
P_02701
138
PXM

3 1 2360490 Handle
8 1 2360491 Module cover EPG housing
13 1 2360496 Stop valve 2/2 1"
16 1 9907088 Plug with rim
Wearing part
139
PXM
15.19 CONTROL UNIT CABINET (18 EPG)
25
11
13
17
16
12
15
10 11
24
P_02702
9
14
140
PXM

9 1 2360163 Adjustment foot
12 1 2333201 Pressure regulator
13 1 3304494 Pressure gauge 0-12 bar 1/4"
14 1 2360514 Module cover double EPG housing
15 1 2360496 Stop valve 2/2 1"
25 1 2360503 Cable clamp
Wearing part
141
PXM
15.20 CONTROL UNIT CABINET CONTROL PANEL
8 7 6 5
10
11
4
P_02703

4 2 2360470 Frame cable entry plate
5 1 2360481 Status light base element
6 1 2360482 Status light element red
7 1 2360483 Status light element green
8 1 2360481 Status light base element
10 4 2360473 Cable entry plate
11 2 2360486 Cable entry plate
Wearing part
142
PXM
15.21 LED LAMP 1500
1 P_02704

Wearing part
143
PXM
15.22 LED LAMP 700
P_02705

Wearing part
144
PXM
15.23 FINAL FILTER
3 4
2
1
P_02633

1 2 2341742 Filter cartridge
2 2 3140826 Nozzle
3 2 3303998 Solenoid valve, 2/2 way
4 2 3114850 Valve connector
Wearing part
145
PXM
11 7
10
P_02637

5 1 2347702 Splitter attenuator
6 1 2347408 Radial fan
7 1 9987076 Hose
8 1 3060190 Pressure regulator
9 1 114324 Pressure gauge
Wearing part
146
PXM
15.24 PI-F1 POWDER INJECTOR
8 9
10
5
5 7
4 1
11
2
3
P_00894

241622 PI-F1 powder injector
1 1 241225 Annular gap collector nozzle
2 1 241476 Conductive nozzle
3 1 241466 Union nut
4 1 241923 Air nozzle
5 2 241460 Spring check valve
8 1 9999047 Quick-release plug
9 1 9999048 Quick-release socket
11 2 9974023 O-ring, electrically conductive
Wearing part
147
PXM
15.25 PI-P1 POWDER INJECTOR
8
9
10
6
5
7
4 1
11
2
3
P_00895

241621 PI-P1 powder injector
1 1 241225 Annular gap collector nozzle
2 1 241476 Conductive nozzle
6 1 241461 Spring check valve with choke (marked in black)
Wearing part
148
PXM
15.26 HICOAT-ED PUMP P
8
9
10
6
5
7
4 1
11
2
3
P_00890

241623 HiCoat-ED pump P
1 1 241229 Collector nozzle low air
2 1 241479 Hose sleeve
6 1 241461 Spring check valve with choke (marked in black)
Wearing part
Not part of the standard equipment, but available as a special accessory
Only available as a set
149
PXM
15.27 HICOAT-ED PUMP F
8 9
10
5
5 7
4 1
11 2
3
P_00889

241624 HiCoat-ED pump F
1 1 241229 Collector nozzle low air
2 1 241479 Hose sleeve
Wearing part
150
PXM
15.28 FRESH POWDER FEED UNIT
Spare and wearing parts are listed in the operating manual "IP 5000 powder pump"
(order No. 241935).
P_00001
151
PXM
15.29 ULTRASONIC SCREENING UNIT
See ultrasonic screening device operating manual for spare parts and wearing parts
(Order No. 2333034).
P_02370
152
PXM
15.30 LEVEL SENSOR
4
P_02722

1 1 2362329 Pressure sensor, complete (without cable)
2 1 2362330 Proximity switch
3 1 2362332 Connection cable for proximity switch
4 1 2362331 Throttle
Wearing part
153
PXM
16 WARRANTY DECLARATION AND DECLARATION OF INCORPORATION

16.1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY
As a result of an EC regulation effective from January 1, 1990, the manufacturer shall only
be liable for his product if all parts originate from him or are approved by him, and if the
devices are properly mounted, operated and maintained.
The manufacturer will not be held liable or will only be held partially liable if third-party
accessories or spare parts have been used.
With genuine WAGNER accessories and spare parts, you have the guarantee that all safety
regulations are complied with.
16.2 WARRANTY CLAIM
Full warranty is provided for this device:

We will at our discretion repair or replace free of charge all parts which within 24 months
in single-shift, 12 months in 2-shift or 6 months in 3-shift operation from date of receipt by
the purchaser are found to be wholly or substantially unusable due to causes prior to the
sale, in particular faulty design, defective materials or poor workmanship.
The type of warranty provided is such that the device or individual components of the
device are either replaced or repaired as we see fit. The resulting costs, in particular
shipping charges, road tolls, labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment of the device to a location other
than the address of the purchaser.
We do not provide warranty for damage that has been caused or contributed to for the
following reasons:
Unsuitable or improper use, faulty assembly or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute products and the influence of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Components that have not been manufactured by WAGNER are subject to the original
warranty of the manufacturer.
Replacement of a component does not extend the period of warranty of the device.
The device should be inspected immediately upon receipt. To avoid losing the warranty,
we or the supplier company are to be informed in writing about obvious faults within
14 days upon receipt of the device.
We reserve the right to have the warranty compliance met by a contracting company.
The services provided by this warranty are dependent on evidence being provided in the
form of an invoice or delivery note. If the examination discovers that no warranty claim
exists, the costs of repairs are charged to the purchaser.
It is clearly stipulated that this warranty claim does not represent any constraint on statutory
regulations or regulations agreed to contractually in our general terms and conditions.
J. Wagner AG
154
PXM
16.3 DECLARATION OF INCORPORATION (STATEMENT OF CONFORMITY)
The PXM powder center is an incomplete machine. Commissioning is only permitted if it

has been determined that the machine/system in which it is to be installed conforms to
the guidelines.
Only then may the CE mark be used.
See Appendix A (H.B. S.a.s. di Luigi Volontè e C.)
155
PXM
DECLARATION OF INCORPORATION (Fac-Simile)

According to annex II.B of the European Directive 2006/42/EC relating to Machineries ad according to all
other applicable European Directives,
We:
H.B. S.a.s. di Luigi Volontè e C.

Via Carlo Porta,13 – 23861 – Cesana Brianza (LC) - ITALY
declare, as Manufacturers of the machinery in the scope of this declaration, that the following :
Model: Powder center

Type: PXM - ITA
Serial Number : FAC-SIMILE
Year of manufacturing : FAC_SIMILE
Are designed and manufactured according to the following European Directives:
- European Directive 2006/42/EC Safety of Machineries

- European Directive 2004/108/EC Electromagnetic compatibility
- European Directive 94/9/EC ATEX
- European Directive 2006/95/CE Low voltage
And aligned to the following harmonized standards:

European Directive 94/9/EC
EN 13463-1:2009 Non-electrical equipment for potentially explosive atmospheres — Part 1: Basic
method and requirements

EN 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction (ISO 12100:2010)
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General

requirements
EN 12981 : 2005 Coating plants - Spray booths for applications of organic powder coating
+ A1 : 2009 material. Safety requirements
European Directive 2006/95/CE

EN61439-1 : 2011 Low-voltage switchgear and control gear assemblies. General rules
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General

requirements

EN 61000-6-4:2006 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission
standard for industrial environments
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity

for industrial environments
The electrical installation is also compliant with the following European Standard:
EN 60079-14: 2014 Explosive atmospheres -- Part 14: Electrical installations design, selection and
erection
Do not change the document or the safety relevant information without approval of the MACHINERY expert
Issued PXM-ITA R0
Declaration of Incorporation
Powder center – PXM-ITA
Approved 04/05/2015
Mach Expert sheet 1 of 2
H.B. S.a.s. di Luigi Volonte’ e C. – Via Carlo Porta, 13 - 23861 Cesana Brianza (LC)
156
PXM
ATEX conformity assessment procedure has been executed according to Annex VIII of European
Directive 94/9/EC producing the following technical file,
serial.as4
The ATEX marking is the following: II 3/-D T85°C IP54 -0°C≤Tamb≤+40°C
MACHINERY conformity assessment procedure has been executed according to Annex VIII of
European Directive 2006/42/EC producing the following technical file,
serial.as4
EMC conformity assessment procedure has been executed according to Annex II of European
Directive 2004/108/EC producing the following technical file,
serial.as4
Low voltage conformity assessment procedure has been executed according to Annex IV of
European Directive 2006/95/EC producing the following technical file,
serial.as4
We hereby declare that the person authorized to

assemble the Machinery technical file is:
Luigi Volontè
Address: Via Carlo Porta, 13

Cesana Brianza (LC) - Italy
Essential health and safety requirements that are not met and are on charge to the user
With reference to Annex I of Directive 2006/42/EC shows the Essential Health and Safety are in part or
entirely on charge to the installer and user. Installer and user are invited to take charge of the resolution of
open points before operation of the machine.
1.1.4 Lighting
1.1.7. Operating positions
1.2.4.1. Normal Stop
1.2.4.4. Assembly of machinery
1.2.5. Selection of control or operating modes
1.2.6. Failure of the power supply
1.5.6. Fire
1.5.16 Lightning
This partly completed machinery must not be put into service until the final machinery into which it
is to be incorporated has been declared in conformity with the provisions of this Directive.
Cesana Brianza, XX/XX/XXXX Luigi Volontè

CEO
Do not change the document or the safety relevant information without approval of the MACHINERY expert
Issued PXM-ITA R0
Declaration of Incorporation
Powder center – PXM-ITA
Approved 04/05/2015
Mach Expert sheet 2 of 2
H.B. S.a.s. di Luigi Volonte’ e C. – Via Carlo Porta, 13 - 23861 Cesana Brianza (LC)
157
PXM
17 ELECTRICAL CONNECTION PLANS
See supplied circuit diagrams in the control cabinet.
158
ED
FI
I
CERT
Order No. 2350372

Edition 08/2015
Germany
Phone
Telefax
E-mail
Switzerland
Phone
Telefax
Document No. 11166571
More contact addresses on the internet at:
Company/Locations/WAGNER worldwide
Version -
Subject to changes without notice

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Translation of the Original

Operating and Assembly

1 ABOUT THESE INSTRUCTIONS 7

1 ABOUT THESE INSTRUCTIONS

1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL

Danger - immediate risk of danger. DANGER

The measures for preventing the danger and its consequences.

Warning - possible imminent danger. WARNING

The measures for preventing the danger and its consequences.

Caution - a possibly hazardous situation. CAUTION

The measures for preventing the danger and its consequences.

Notice - a possibly hazardous situation. NOTICE

The measures for preventing the danger and its consequences.

Note - provides information about particular characteristics and how to proceed.

The operating manual is available in the following languages:

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Powder center for feeding fluidized powder lacquers

2.2 TYPE OF USE

2.3 USE IN POTENTIALLY EXPLOSIVE AREAS

2.4 SAFETY PARAMETERS

The device may only be operated under the following conditions:

2.5 PROCESSIBLE WORKING MATERIALS

Electrostatically charged powder types

2.6 REASONABLY FORESEEABLE MISUSE

Use of damp powder lacquer

2.7 RESIDUAL RISKS

Residual risk Source Consequences Specific measures Lifecycle phase

3.2 PERMISSIBLE DEVICE COMBINATIONS

The following components may be used in the PXM powder center:

3.3 TYPE PLATE

Powder center Control cabinet

3.4 NOTE ON THE EX-ZONE CLASSIFICATION BY THE OPERATOR

4 GENERAL SAFETY INSTRUCTIONS

4.1.1 ELECTRICAL DEVICES AND EQUIPMENT

4.1.2 PERSONNEL QUALIFICATIONS

4.1.3 SAFE WORK ENVIRONMENT

The floor in the working area must be electrostatically conductive (measurements

4.2 SAFETY INSTRUCTIONS FOR STAFF

4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES

Do not point spray guns at people.

4.2.2 GROUNDING THE DEVICE

4.2.3 PRODUCT HOSES

Only use an original WAGNER powder hose.

4.2.5 HANDLING POWDER LACQUERS

1 Rack for EPG control units

5.1.1 VERSION WITH INTEGRATED FILTER

5.1.2 VERSION FOR FINAL FILTER

5.1.2 VERSION WITH ULTRASONIC SIEVE

1 Sieve frame with converter

5.2 MODE OF OPERATION

5.3 PROTECTIVE AND MONITORING EQUIPMENT

Protective and monitoring equipment must not be removed, modified or rendered

Safety Device Effect

5.4 SCOPE OF DELIVERY

Quantity Order No. Designation

5.4.1 DESIGN VARIANTS OF THE PXM POWDER CENTER

5.4.2 TYPE WITH ULTRASONIC SCREENING UNIT

5.4.3 INSTALLATION DIMENSIONS FOR ULTRASONIC SCREENING UNIT

5.5 TECHNICAL DATA

Provide compressed air free from oil and water