Eaton PRC Lighting Control Design Guide Dg144001en
Eaton PRC Lighting Control Design Guide Dg144001en
Eaton PRC Lighting Control Design Guide Dg144001en
Low-voltage power distribution and control systems > Pow-R-Command lighting control >
Contents
Lighting Control Systems—Pow-R-Command. . . . . . 23.1-2 Connecting Field Wiring Control Devices. . . . . . . . . . 23.1-21
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-2 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-21
Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-2 Analog Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-22
Panelboard Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-2 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-22
System Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1-2 Analog I/O Expansion Module . . . . . . . . . . . . . . . . . . 23.1-23
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Pow-R-Command Panelboard Electronics and Controllable Circuit Breakers 23.1-3
Controllers
Pow-R-Command 5th generation Controller standard features include:
“E” Series controller family includes
PRC2000E and PRC750E models. ■ Color backlit high resolution LCD
Specifiers select the controller to meet touchscreen for front panelboard
specific control and communication programming, monitoring and
requirements. Controllers are shipped override control
in two basic mounting configurations: ■ Schedule, occupancy and override
integrated into Pow-R-Line 1a and 2a control logic low-voltage digital
lighting panelboard or externally inputs to connect switches and
mounted in a controller cabinet. occupancy sensors
■ Local controller programming
using ethernet connection
■ Maintenance Port to access Figure 23.1-1. Controller Low-Voltage
controller web pages or use Lighting Compartment
Optimization Software (PRCLOS)
A. Low-voltage cables entry
■ Master panelboard to Expansion B. Digital inputs
Panelboard SLAN sub-net network C. Universal inputs (digital or analog)
communications port D. Analog outputs
■ Control and monitor up to E. External power source (12 Vdc and PWR)
F. BCB status LEDs
168 solenoid-operated circuit
G. Digital Switch Network auxiliary board (DSN)
breaker poles
H. RS-485 controller network auxiliary
Controller optional features include: board (CNET)
PRC-E Controller I. SLAN connector
■ Analog I/O to provide 0–10 Vdc J. Ethernet network connector
dimming and daylight harvesting K. RS-485 controller network connector (CNET)
control L. Digital Switch Network connector (DSN)
M. LCD touchscreen display connector
■ Digital Switch Network (DSN)
N. USB connector
■ RS-485 serial network O. SD card connector
communications (CNET) P. Service connector “factory use only”
■ Ethernet network communications Q. External power 1.0 A fuse
(Littelfuse Part #37211000411)
■ Powerful peer-to-peer communications R. Internal power 1.0 A fuse
protocol to provide global commands (Littelfuse Part #37211000411)
S. Status LEDs
■ BACnet/IP protocol for straight-
T. Maintenance Port (Ethernet)
forward integration with building
U. ON/OFF power switch
management systems
V. Controller power connection (Vin)
■ Remote access to onboard web pages W. MLAN communications for connecting
over ethernet network connection Analog Expansion Modules (PRCEAEM) and
Modbus RTU compatible metering devices
Controller low-voltage compartment
is located behind the LCD touchscreen
display. Access is achieved by loosening
the top two captive screws located at the
top of each side of the display.
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Pow-R-Command Panelboard Electronics and Controllable Circuit Breakers 23.1-4
Controller Selection
Table 23.1-1 can be used to select the controller that includes
features needed to meet application requirements. Table 23.1-2
provides additional details to aid in controller selection.
Table 23.1-1. Controller Selection
Features PRC2000E Master Panelboard PRC750E Master Panelboard Expansion Panelboard
Schedule-based control n n
Occupant override control
Master/Expansion SLAN
Dimming/daylight harvesting control n
Digital Switch Network
RS-485 network communications
MLAN device expansion network
Ethernet communications n
BACnet/IP protocol
Email notification n
ModbusTCP ethernet pass-through
Access to controller web server Maintenance Port Maintenance
Ethernet Network Port Only
Modbus RTU communications n
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Pow-R-Command Panelboard Electronics and Controllable Circuit Breakers 23.1-5
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Pow-R-Command Panelboard Electronics and Controllable Circuit Breakers 23.1-6
PRCE Controller
Belden 3086A
2-conductors 16 AWG,
2-conductors shielded 20 AWG
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Pow-R-Command Panelboard Electronics and Controllable Circuit Breakers 23.1-7
■ DIP switches to configure device SLAN sub-net network 1 15 65,000 65,000 14,000 — GHQRD1015
address between 1 and 8 20 65,000 65,000 14,000 — GHQRD1020
30 65,000 65,000 14,000 — GHQRD1030
■ RUN, SLAN and PWR LEDs indicated operating status
2 15 65,000 65,000 — 14,000 GHQRD2015
■ Factory mounted to panelboard interior rails and tested 20 65,000 65,000 — 14,000 GHQRD2020
30 65,000 65,000 — 14,000 GHQRD2030
■ Breaker Control Bus (BCB) mounted
❏ Dual side
a Not recommended for existing PRC25, PRC100, PRC750, PRC1000 and
PRC2000 systems. GHQRSP controllable circuit breakers are compatible
❏ Left side only or right side only with these systems.
– Requires controlled loads to be located on the same
side as BCB
– Reduces cost of installed equipment
■ Field installs into existing Pow-R-Line 1a and 2a
lighting panelboards
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Pow-R-Command Panelboard Electronics and Controllable Circuit Breakers 23.1-8
Single-Pole Two-Pole
1 15 10,000 — BABRSP1015
20 10,000 — BABRSP1020
30 10,000 — BABRSP1030
2 15 — 10,000 BABRSP2015
20 — 10,000 BABRSP2020
30 — 10,000 BABRSP2030
40 — 10,000 BABRSP2040
50 — 10,000 BABRSP2050
Emergency Circuit Breaker
2 15 14,000 — GHQRDEL2015
20 14,000 — GHQRDEL2020
a Refer to Page 23.1-27 for typical field wiring drawing.
GHQRDEL
Uncontrolled (Feeds Emergency Detection Circuit)
Neutral
Normal Lighting Normal Lighting Normal Lighting Dual Purpose Lighting
Normal/Emergency
Figure 23.1-3. Emergency Lighting Control Using GHQRDEL Emergency Controllable Circuit Breaker
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Master and Expansion Panelboards 23.1-9
Master Panelboard
Pow-R-Command Intelligent Panelboards
are assembled in two basic configurations:
Master Panelboard and Expansion
Panelboard. Pow-R-Command systems are
scalable using both Master and Expansion
Panelboards to provide the right amount
of control with reduced installed cost and
system complexity.
Master Panelboards are designed for
standalone and networked systems.
Master Panelboard components include:
■ PRC-E controller
Controller with
■ Low-voltage power supply Power Supply
■ Breaker Control Bus (BCB) mounted
❏ Dual side
❏ Left side only or right side only Standard and
– Requires controlled loads to be Controllable
Circuit Breakers
located on the same side as BCB
– Reduces installed equipment cost
■ Factory-installed SLAN cables Single- and
Breaker
Two-Pole
■ Solenoid-operated controllable Control Bus
Controllable
circuit breakers Circuit Breakers
■ Option to add standard circuit breakers
■ Option to add commonly used
Factory Installed
panelboard accessories, i.e., metering SLAN Cable
and surge protection devices
Note: For PRCE-SLAN standard drawing
references, visit Eaton.com/lightingcontrol.
Controlled Side
Controlled Side
Controlled Side
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Master and Expansion Panelboards 23.1-10
Expansion Panelboard
Expansion Panelboards (PRCEP) are
designed to directly connect to Master
Panelboard via controller SLAN sub-net
network. Expansion Panelboard
components include:
■ Breaker Control Bus (BCB)
❏ Dual side
❏ Left side only or right side only
– Requires controlled loads to be Standard and
located on the same side as BCB Controllable
– Reduces cost of installed Circuit Breakers
equipment
Single- and Two-Pole
■ Factory-installed SLAN cables Controllable Circuit Breakers
■ Solenoid-operated controllable
circuit breakers
Breaker Control Bus
■ Option to add standard circuit breakers
■ Option to add commonly used
panelboard accessories, i.e., metering
and surge protection devices
Note: For PRCE-SLAN standard drawing Factory Installed
references, visit Eaton.com/lightingcontrol. SLAN Cable
Controlled Side
Controlled Side
Controlled Side
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Master and Expansion Panelboards 23.1-11
Controlled Side
Controlled Side
Controlled Side
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Master and Expansion Panelboards 23.1-12
V C
V C
V C
in turn, switches the solenoid-operated
C To Next BCB,
circuit breaker. Through the SLAN, the Maximum of 8
+ + + +
controller also polls BCB for status of the
solenoid-operated circuit breakers. In –
–
addition to providing the communications Controller BCB #1 BCB #2
path to the BCB, the SLAN wiring also
provides a 30 Vac from the control power
transformer for powering the BCB and Figure 23.1-11. Breaker Control Bus-to-Breaker Control Bus Wiring
providing power to switch the solenoid-
operated circuit breakers.
■ SLAN connections
❏ SLAN+ and SLAN–
communications connections
❏ Power and Common power
connections
■ SLAN cable is specified ALPHA 1064,
600 V, 16 AWG, 4 conductors
■ Panelboard internal SLAN cables
are factory installed Figure 23.1-12. Breaker Control Bus SLAN Connector
■ Fiber-optic cable is recommended for
outdoor, underground or between-
structure applications PRCE Controller
SLAN
Alpha 1064
16 AWG,
4 conductor
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Networks 23.1-13
Ethernet Networks
PRC2000E controllers include ethernet
network communications capabilities
providing remote programming,
monitoring and override functions.
Using the Pow-R-Command peer-to-peer
communications protocol, each controller
connected to the ethernet network can
transmit and receive messages among
the connected controllers. PRC750E
Ethernet
controller is intended for standalone Network
control and does not include Ethernet Connector
communications.
■ PRC2000E controller provides remote
access to preconfigured web pages to
program, monitor and override the
system over ethernet network
connection
Figure 23.1-14. Controller Ethernet Network Connection
■ Fiber-optic cable is recommended for
outdoor, underground or between-
structure applications
Personal Computer
Note: For PRCE-ethernet standard drawing Ethernet
references, visit Eaton.com/lightingcontrol.
Personal Computer
Ethernet
Personal Computer
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Networks 23.1-14
MLAN Networks
PRC2000E controllers include MLAN RS-485 communications
network for connecting a maximum of seven Analog Expansion MLAN Connections
Modules (PRCEAEM). Additionally, a maximum of eight meters
equipped with Modbus RTU communications can be connected.
MLAN is not available in PRC750E controllers.
■ Connect maximum of seven Analog Expansion Modules
■ PRC750E is not equipped with MLAN
■ Connect maximum of eight metering devices equipped
with Modbus RTU communications (PRC2000E only),
Modbus TCP pass-through mode implemented for providing
metering information upon request from metering and
monitoring systems
■ Requires daisy-chain network architecture
■ Requires Belden 3105A shielded twisted pair
communications cable
■ Maximum 4000 ft network length
Figure 23.1-17. Controller MLAN RS-485 Network Connection
■ Network status available through controller web pages
■ Refer to Page 23.1-23 for Analog Expansion Module
information
■ Refer to Page 23.1-37 and Page 23.1-38 for mains and
branch circuit metering information
Note: For MLAN network typical drawing references, visit
Eaton.com/lightingcontrol.
RS-485 Daisy-Chain
Twisted Pair with Shield
PRC1000E/2000E Belden 3105A or Equivalent
Controller
MLAN
Modbus RTU
Meter
PRCEAEM
Meter
PRCEAEM
Meter
PRCEAEM
Meter
PRCEAEM
Meter
PRCEAEM
Meter
PRCEAEM
Meter
PRCEAEM
Meter
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Digital Switches and Low-Voltage Switches 23.1-15
Onboard I/O
DSN Network
Connections
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Digital Switches and Low-Voltage Switches 23.1-16
AI
DI
AI (Universal Input- analog
level or dry-contact)
DI (+)
To additional ballasts or LED drivers
(-) Maximum 10 mA
L BLK
N W
Figure 23.1-20. Digital Switch Analog and Digital I/O Typical Wiring
Table 23.1-8. Digital Switch Selection a Table 23.1-9. Digital Switch I/O Configuration
Number Color Catalog Pushbutton Analog Digital Analog 12 Vdc Output
of Buttons Number Configuration Input Input Output 10 mA
0–10 Vdc 2-Wire Dry 0–10 Vdc Maximum
2 Black PRCDS2B Contact 10 mA
4 Black PRCDS4B Maximum
6 Black PRCDS6B
2 White PRCDS2W Two-button n n n n
4 White PRCDS4W Four-button n n n n
6 White PRCDS6W Six-button n — n n
2 Almond PRCDS2A
4 Almond PRCDS4A Note: For PRCE-DigitalSwitch-IO standard drawing references, visit
6 Almond PRCDS6A Eaton.com/lightingcontrol.
2 Ivory PRCDS2V
4 Ivory PRCDS4V
6 Ivory PRCDS6V
a Consult factory for custom labeling.
Note: For Switch Wallplates, refer to Table 23.1-11.
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Digital Switches and Low-Voltage Switches 23.1-17
Digital Switch
Network
Connector
DSN
CAT6 Address Switches
23 AWG SW1 SW2
9 01 9 01
2
2
8
8
3
3
7
6 6
5 4 5 4
Addressing
1–99
SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2
9 01 9 01 9 01 9 01 9 01 9 01 9 01 9 01
2
2
8
8
3
3
7
6 6 6 6 6 6 6 6
5 4 5 4 5 4 5 4 5 4 5 4 5 4 5 4
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Digital Switches and Low-Voltage Switches 23.1-18
8
2
2
3
3
7
6 5 4 6 5 4
OUT
IN
J2
Unswitched SW1
9 01
SW2
9 01
8
8
2
2
3
3
7
6 5 4 6 5 4
AC supply
TB1
OUT
IN
Reset J2
Vac
N
VAC COM Ground
OUT
CAT6 23 AWG
IN
ON OFF
DSN
In
ON OFF
SW1 SW2
9 01 9 01
8
2
3
3
7
6 5 4 6 5 4
TB1
OUT
IN
SW1 SW2
DSN
J2 SW1 SW2 SW1 SW2
9 01 9 01
9 01 9 01 9 01 9 01
2
2
8
8
2
3
8
SW1 SW2
6 6
5 4 5 4
3
9 01 9 01
7
6 6 6 6
8
5 4 5 4 5 4 5 4
DSN DSN
3
3
7
6 5 4 6 5 4
Out
TB1
OUT
Out Out
IN TB1
TB1 TB1
J2
IN IN IN
J2
CAT6 23 AWG J2
J2
DSN
Out
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Digital Switches and Low-Voltage Switches 23.1-19
SW06
18 Ga Recommended
Wire Size
Pow-R-Command
Low Voltage
Switch
Low-Voltage Switch
Table 23.1-10. Low-Voltage Switch Selection a
Color Number of Buttons Catalog Number
Black 2 PRCLS2B
4 PRCLS4B
6 PRCLS6B
White 2 PRCLS2W
4 PRCLS4W
6 PRCLS6W
Almond 2 PRCLS2A
4 PRCLS4A
6 PRCLS6A
Ivory 2 PRCLS2V
4 PRCLS4V
6 PRCLS6V
a Consult factory for custom labeling.
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Digital Switches and Low-Voltage Switches 23.1-20
Switch Wallplate
Black 1 PRCSWP1B
2 PRCSWP2B
3 PRCSWP3B
White 1 PRCSWP1W
2 PRCSWP2W
3 PRCSWP3W
Almond 1 PRCSWP1A
2 PRCSWP2A
3 PRCSWP3A
Ivory 1 PRCSWP1V
2 PRCSWP2V
3 PRCSWP3V
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Connecting Field Wiring Control Devices 23.1-21
DI1
or
UI
GND
Low-Voltage
I/O DI2
Digital Switch or
UI
Network
Figure 23.1-26. Controller Class 2 Low-Voltage Compartment Figure 23.1-28. Maintained or Momentary Dry-Contact Input Connection
12 V
GND GND DI1 DI2 DI3 DI4 UI1 UI2 UI3 UI4 AO1 AO2 AO3 AO4 12V PWR
GND
DI
or OR GY BK R
GND UI
GND SP20-##
DI2
or
UI
Line
P OR GY BK R BL P OR GY BK R BL
Neutral
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Connecting Field Wiring Control Devices 23.1-22
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Lighting Control Systems Design Guide DG144001EN
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Connecting Field Wiring Control Devices 23.1-23
General Description ■ Eight configurable universal inputs Table 23.1-13. PRCE Analog Expansion
Connect photosensors when
❏ Module (PRCEAEM) Selection a
PRCE Analog Expansion Module
(PRCEAEM) is used when configured as Description Catalog
0–10 Vdc analog inputs Number
the quantity of either analog inputs or
analog outputs exceeds the controller ❏ Connect control devices equipped Analog expansion module PRCEAEM
maximum number of eight. Compatible with maintained (open style)
with PRC2000E controller MLAN network. two-wire dry contact outputs One analog expansion module, PRCEAEM1E
Not compatible with PRC750E controller. ■ Eight 0–10 Vdc analog outputs used to
NEMA 1 enclosure with 120 Vac
Each PRCEAEM includes eight 0–10 Vdc power supply
connect LED and fluorescent lighting
universal inputs and eight 0–10 Vdc equipped with 0–10 Vdc dimming Two analog expansion modules, PRCEAEM2E
analog outputs. Universal inputs can also NEMA 1 enclosure with 120 Vac
circuitry power supply
be configured as maintained two-wire dry
contact inputs for connecting external ❏ Maximum 80 mA sink or source Three analog expansion modules, PRCEAEM3E
control devices. Analog outputs are used ❏ Maximum 1000 ft distance using 18 NEMA 1 enclosure with 120 Vac
power supply
to connect LED and fluorescent lighting AWG cable
equipped with 0–10 Vdc dimming control Four analog expansion module, PRCEAEM4E
■ 2-wire maintained inputs NEMA 1 enclosure with 120 Vac
circuitry. Maximum of 80 mA sink or power supply
■ Maximum of seven PRCEAEM can be
source per analog output channel.
PRCEAEM is connected to the controller connected to the a Consult factory for non-standard configurations
MLAN network M+ and M– connections in PRCE controller and enclosures.
a daisy-chain network architecture using ❏ Connect to controller MLAN network Note: For PRCEAEM I/O connections
Belden 3105A shielded twisted pair cable. M+ and M– and controller MLAN network connection
It can be mounted near the controller or connections using a daisy-chain typical drawing references, visit
remotely to reduce field wiring. network architecture Eaton.com/lightingcontrol.
Maximum distance from the controller is ❏ Belden 3105A twisted pair with
4000 ft. Maximum of seven PRCEAEMs shield
can be connected to
❏ Maximum 4000 ft distance from
the controller MLAN network.
controller
PRCEAEM is configured using Lighting ■ Configured using Lighting Optimization
Optimization Software (PRCLOS). Online Software (PRCLOS)
status and I/O status is available through
■ Online status and I/O status available
preconfigured web pages. Outputs can be
overridden and taken out-of-service using through controller preconfigured web
preconfigured web pages. Device pages
requires 12 Vdc regulated power source. ■ Requires 12 Vdc regulated power
Factory assembled with NEMA 1 source
enclosure controller, termination board ■ Available in open style or in NEMA 1
and 120 Vac voltage power supply. enclosure
(includes 120 Vac control power
transformer)
■ Not compatible with PRC750E
controller
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Connecting Field Wiring Control Devices 23.1-24
COM
COM
COM
COM
COM
COM
COM
COM
COM
GND
Com
AO1
AO2
AO3
AO4
AO5
AO6
AO7
AO8
12 V
SH
L+
L-
UI1 Yellow Signal
COM
Red Power
UI2 Black Com
Yellow Signal
Dry-Contact Input
Maintained Only
0–10 Vdc
GND
COM
12 V
L+
L-
SH
AO1
COM
AO2
COM
AO3
COM
AO4
COM
AO5
COM
AO6
COM
AO7
COM
AO8
COM
80 mA per
UI1 Channel
COM
COM
COM
COM
COM
COM
COM
COM
Dry-
UI1
UI2
UI3
UI4
UI5
UI6
UI7
UI8
4: 5: 6: 7: Contact
or 0–10 V
42C6623H01 R0
DIM (–)
COM
L1
AO1 L2
*(See Caution)
DIM (–) L1
UI1
COM
UI2
COM
UI3
COM
UI4
COM
UI5
COM
UI6
COM
UI7
COM
UI8
COM
L2
DIM (+)
DIM (–) Additional Ballasts or LED Drivers
DIM(+)
Additional LED Drivers
DIM(–) Maximum 80 mA Source/Sink
L1 DIM(+)
AO1 DIM(+) LED L2 Additional LED drivers
COM DIM(–) DIM(–) Maximum 80 mA source/sink
Dimming Zone 1
L1
AO2 LED L2
COM Dimming Zone 2
AO3
COM
AO4
COM
AO5
COM DIM(+) Additional LED Drivers DIM(+) DIM(+) Additional LED Drivers
AO6 Additional LED Drivers
COM Maximum 80 mA Maximum 80 mA Maximum 80 mA
AO7 DIM(–) Source/Sink DIM(–) Source/Sink DIM(–) Source/Sink
COM
AO8
COM
L1 L1 L1
LED L2 LED L2 LED L2
Dimming Zone 5 Dimming Zone 4 Dimming Zone 3
AO3
AO4
AO5
AO6
AO7
AO8
L-
L+
AO1
AO2
SH
COM
COM
COM
COM
COM
COM
COM
COM
GND
COM
12V
® Pow-R-Command ™
PRCE Analog Expansion Module
CAT#: PRCEAEM
DIM(+) Additional LED Drivers DIM(+) Additional LED Drivers DIM(+) Additional LED Drivers
Part #: 42C5770G01
Expansion Module Addressing 1A
12 Vdc (Regulated)
Maximum 80 mA Maximum 80 mA Maximum 80 mA
N/A: 3: 5: 7:
DIM(–) Source/Sink DIM(–) Source/Sink DIM(–) Source/Sink
COM
COM
COM
COM
COM
COM
COM
COM
2: 4: 6: 8:
UI1
UI2
UI3
UI4
UI5
UI6
UI7
UI8
42C6623H01 R0
L1 L1 L1
LED LED LED
1 2 3 4
L2 L2 L2
Dimming Zone 8 Dimming Zone 7 Dimming Zone 6
Notes:
Analog Outputs (AO) used for 0–10 Vdc Dimming (8 available per module)
0–10 V Output Cables—18 AWG 1000ft maximum
Figure 23.1-34. PRCE Analog Expansion Module 0–10 Vdc Dimming Outputs
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Connecting Field Wiring Control Devices 23.1-25
GND GND DI1 DI2 DI3 DI4 UI1 UI2 UI3 UI4 AO1 AO2 AO3 AO4 12V PWR DSN
SLAN
GND
METER LAN Controller-NET
Diagnostic
JP1
Override
12V 12V DI5 DI6 DI7 DI8 UI5 UI6 UI7 UI8 AO5 AO6 AO7 AO8 M+ M- BCB/Ext. Power
SW1
Controller Power
External
Fuse F1
MADE IN USA
3A
Internal
Fuse F2
Controller
Network USB SD 1A
PWR SH - +
SLAN-
Switch
Network
or equivalent. RS-485
120 Ohm Shielded 120 Ohm EOL resistor required
Twisted Pair, PRCE Controller at the last PRCEAEM. To additional
Daisy-Chained Low Voltage Compartment PRCEAEM modules. 7 modules
maximum per PRCE controller.
AO3
AO4
AO5
AO6
AO7
AO8
AO3
AO4
AO5
AO6
AO7
AO8
AO3
AO4
AO5
AO6
AO7
AO8
L-
L-
L-
L+
L+
L+
AO1
AO2
AO1
AO2
AO1
AO2
SH
SH
SH
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
COM
GND
GND
GND
COM
12V
COM
12V
COM
12V
® Pow-R-Command ™ ® Pow-R-Command ™ ® Pow-R-Command ™
PRCE Analog Expansion Module PRCE Analog Expansion Module PRCE Analog Expansion Module
CAT#: PRCEAEM CAT#: PRCEAEM CAT#: PRCEAEM
Part #: 42C5770G01 12 Vdc (Regulated) Part #: 42C5770G01 12 Vdc (Regulated) Part #: 42C5770G01 12 Vdc (Regulated)
Expansion Module Addressing 1A Expansion Module Addressing 1A Expansion Module Addressing 1A
N/A: 3: 5: 7: N/A: 3: 5: 7: N/A: 3: 5: 7:
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2: 4: 6: 8: 2: 4: 6: 8: 2: 4: 6: 8:
UI1
UI2
UI3
UI4
UI5
UI6
UI7
UI8
UI1
UI2
UI3
UI4
UI5
UI6
UI7
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UI1
UI2
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UI5
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42C6623H01 R0 42C6623H01 R0 42C6623H01 R0
1 2 3 4 1 2 3 4 1 2 3 4
Figure 23.1-35. PRCE Analog Expansion Module Network, MLAN Network Connection
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
PRC Advanced Controllers 23.1-26
PRC5000E Master Controller ■ Master scheduler (250 schedules) ■ Ethernet port for remote access
to local area networks
■ Load shedding and demand response
logic control ■ Option to serve custom building
■ System alarms graphics web pages
■ Email notification ■ Optional I/O includes: 7 digital inputs,
4 analog outputs, 4 digital outputs,
■ Custom reports
8 universal inputs
■ Controls up to 15 local area ■ Optional BACnet/IP communications
networks, each with maximum
of 120 Pow-R-Command devices ■ Supplied in NEMA 1 enclosure with
120 Vac convenience outlet
■ Two RS-485 local area
network connections
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-27
LED
Dimming Lighting
Analog Input 0–10 Vdc 2 Conductor 18 AWG
Network
PRC2000E Controller
Digital Switches
Override Controls
BCB #1 BCB #2
SLAN
Alpha 1064
4 Conductor 18 AWG
Master Expansion
Lighting Control Receptacle Control
Transformer
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-28
Multi-Story Building
Digital Switches
3rd Floor
Master Expansion
Ethernet
Digital Switches
2nd Floor
Master Expansion
PRC5000E
Master
Controller
SLAN Digital Switches
Personal
Computer 1st Floor
Master Expansion
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-29
GND
METER LAN Controller-NET
Diagnostic
JP1
Override
12V 12V DI5 DI6 DI7 DI8 UI5 UI6 UI7 UI8 AO5 AO6 AO7 AO8 M+ M- BCB/Ext. Power
SW1
Controller Power
External
Fuse F1
MADE IN USA
3A
Internal
Fuse F2
Controller
Network USB SD 1A
PWR SH – +
PRC2000E Controller
Low-Voltage Compartment
100%
100% 80%
UP 60%
PRC Digital Switch
(PRCDS) DWN 40%
OFF 20%
OFF
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-30
Secondary Zone
LED
Secondary Dimming Zone
GND GND DI1 DI2 DI3 DI4 UI1 UI2 UI3 UI4 AO1 AO2 AO3 AO4 12V PWR DSN
SLAN
GND
METER LAN Controller-NET
Diagnostic
JP1
Override
12V 12V DI5 DI6 DI7 DI8 UI5 UI6 UI7 UI8 AO5 AO6 AO7 AO8 M+ M- BCB/Ext. Power
SW1
Controller Power
External
Fuse F1
MADE IN USA
3A
Internal
Fuse F2
Controller
Network USB SD 1A
PWR SH – +
PRC2000E Controller
Low-Voltage Compartment
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-31
Network
PRC2000E Controller
0–10 Vdc
Dimmable Lighting
Photosensor
Master
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-32
GHQRDEL
Uncontrolled (Feeds Emergency Detection Circuit)
Neutral
Normal Lighting Normal Lighting Normal Lighting Dual Purpose Lighting
Normal/Emergency
Figure 23.1-42. Emergency Lighting Control Using GHQRDEL Emergency Controllable Circuit Breaker
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-33
Pow-R-Command DI
Controller
GND
The Remote Relay Unit (RRU-1) is available in 120, 277 Vac input NC
voltage configurations. The RRU-1 can be used to force all Black
outputs in the Pow-R-Command panelboard to predetermined C
scene regardless of the controller programmed output status. RRU-1 18 AWG
This allows the override of outputs during loss of normal (grid)
C
power to allow an alternate power source to drive the lighting
loads. Once the RRU-1 senses the normal power returning, Neutral = White Hot 120 Vac = Black
Pow-R-Command panelboard will return to the normal Hot 277 Vac = Orange
programmed operating mode.
To Normal Power Source
The RRU-1 provides a dry contact closure to a Pow-R-Command
Note: For emergency applications, Pow-R-Command Master
controller digital input when normal (grid) power is lost. When Panelboard must be fed from an emergency power source.
this digital input is programmed as priority override, this contact
closure forces all controllable circuit breakers in the panelboard
to the ON state. This priority override condition takes priority and Figure 23.1-43. RRU-1 Wiring to Pow-R-Command Controller
will remain in effect until the contact closure from the RRU-1 is
opened. Controller can also be programmed to force all dimmed
loads equipped with 0–10 Vdc dimming circuitry to full ON.
For emergency applications, Pow-R-Command Master
Panelboard must be fed from an emergency power source.
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-34
CEPC
Emergency
Blue Power Yellow
20 A Blue/
White Blue/
Test Test
Emergency White
Panel
Utility Emergency
Power Lighting Load
Orange
Black/
White
Red
Emergency Power Control (CEPC-1)
Regular Neutral
The Emergency Power Control (CEPC) device allows the control Regular Line Hot
of emergency lighting fed from a Pow-R-Command panelboard.
The CEPC senses a local, single normal power circuit. The CEPC-1
is available in 120 Vac and 277 Vac input voltage configurations.
As long as normal power is present, the CEPC permits normal
20 A
and emergency switching of the lighting load from Pow-R-
Command intelligent panelboards. If normal power is lost Controlled Circuit
for any reason, the CEPC will force the connected emergency Pow-R-Command
fixtures ON. This device includes a test switch for verifying Normal Power
proper functionality.
Figure 23.1-44. CEPC-1 Wiring Diagram for Non-Dimming Loads
Features
■ Eliminates energy waste by allowing emergency lighting CEPC-1-D
to be switched
7 EM
■ Fail safe operation
Neutral Emergency
■ Visible emergency power LED 20 A Power
6 EM Load
5 EM Hot
■ Visible regular power LED Red
Test Test (Violet 0–10 V)
■ Integral test switch Emergency
Panel Emergency
■ Automatic diagnostic test feature Blue Utility
Power Lighting Load
(Violet 0–10 V)
■ Senses local circuit power loss
■ Available in 120 Vac or 277 Vac
3
1 or 2
4
Pow-R-Command
Normal Power
Figure 23.1-45. CEPC-1-D Wiring Diagram for 0–10 Vdc Dimming Loads
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-35
Normal Power
UPS Power
BCB BCB
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-36
Receptacle Control
Controllable
Circuit Breaker
Controllable
Circuit Breaker
Standard
Circuit Breaker
Figure 23.1-48. Split Receptacle Control Using Controllable Circuit Breaker (BABRSP) and Standard Circuit Breaker
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-37
Integrated Metering
Features
■ Economical and compact watthour
meter with demand
PXM350 Panelboard Mains Meter ■ Backlit LCD display for local reading
PXM350 is a compact, affordable energy ■ Compatible with PRC2000E controller Figure 23.1-50. Eaton Pow-R-Command
meter that combines exceptional MLAN network, metering information is Intelligent Panelboard
performance and easy installation to available over an ethernet connection
deliver a cost-effective solution for energy when using controller ModbusTCP
and power monitoring applications, as pass-through mode; refer to MLAN
well as submetering applications. networks on Page 23.1-14
Because of its compact size, the PXM350 ■ Compatible with the Power Xpert
is an ideal solution for panelboard Gateway for remote monitoring
applications to monitor the main power ■ Monitors: voltage, current, power
coming into the panelboard. Use the factor, frequency
PXM350 for applications in lighting ■ Power: real, reactive and apparent
appliance and small power distribution
■ Energy: real, reactive and apparent
panelboards up to 400 A.
■ Optional data logging capability
With the rapidly changing emphasis on
■ Optional serial communications
LEED designs, the PXM350 helps you to
meet the Measurement and Verification (Modbus RTU)
points required by LEED and the U.S. ■ Revenue grade, ANSI C12.20 0.5%
Green Building Council. accuracy, IEC 62053-22 Class 0.5S
■ User-enabled password protection
All models include pulse output and
phase loss alarms for maximum ■ On-board diagnostics
versatility. The Modbus output option
offers added flexibility for configuration,
communication and data analysis.
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-38
Typical Applications
■ Energy management
■ Industrial monitoring
■ Cost allocation Metering CT rail
Main metering
module
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-39
Building Management
System Integration
General Description
Pow-R-Command lighting and plug load • Commonly used web browser to • BACnet/IP
control systems are often connected to connect to PRC2000E controller Building Communications
Personal Management • Master Controller
building management systems. There are web server
Computer System
• System Configuration, • Switching and
two main methods of connecting to Programming, Status and Control Dimming Control
building management systems:
■ Systems integration is where two
systems are connected using Ethernet
communications. Systems that are
integrated generally share more
information and provide more control
options, i.e., control and status
■ Systems interfacing is where two
systems are connected using dry-
contacts. Systems that are interfaced
may not provide status feedback
between the systems
PRC2000E controllers provide a BACnet/
IP communications protocol integration
path to the building automation system.
Controller status and control points PRC2000E PRC2000E PRC2000E
Master Master Master
are automatically mapped as BACnet
objects. Both PRC-E controller and Expansion Expansion Expansion
building management system need Expansion Expansion Expansion
to be connected to the same subnet to
Expansion Expansion Expansion
establish communications between the
two systems. Once connected, the
building management system can auto Figure 23.1-52. Typical Integration Network Architecture
discover the controller BACnet objects.
BACnet objects include:
■ Controllable circuit breaker group
■ Individual controllable circuit breaker
■ Digital inputs
■ Analog inputs
■ Analog outputs
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-40
Third-Party Modbus
Master Control Connection
General Description A maximum of 16 Breaker Control Bus Another Powered Expansion Panelboard
can be connected to the network. Each would be needed to power Breaker
Pow-R-Command Expansion Panelboards BCB is assigned a unique address Control Bus between BCB9 and BCB16.
can be directly connected to a Modbus between BCB1 and BCB16 using onboard
Master Controller using an RS-485 RTU DIP switches. It is recommended that the Refer to Third Party Modbus-SLAN
network. This network functions the same first Pow-R-Command panelboard drawing. Consult factory for Breaker
as the Pow-R-Command SLAN sub- connected to the Modbus Master be Control Bus integration documentation.
network. Controllable circuit breaker configured as a Powered Expansion Note: For Third-Party Modbus-SLAN
status and control is achieved by sending Panelboard (PRCEPP). This configuration standard drawing references, visit
standard Modbus commands from the includes a control power supply designed Eaton.com/lightingcontrol.
Modbus Master Controller to the Breaker to provide power to Breaker Control Bus
Control Bus (BCB). addressed between BCB1 and BCB8 and
switch controllable circuit breakers.
Belden 3086A
2-conductors 16 AWG,
2-conductors shielded 20 AWG
Third-Party SLAN
Modbus RTU
Building BCB #1 BCB #2 BCB #3 BCB #4 BCB #5 BCB #6 BCB #7 BCB #8
Management
System
Belden 3105A
Twisted Pair with Shield
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Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-41
PRCE Controller
Belden 3086A
2-conductors 16 AWG,
2-conductors shielded 20 AWG
Figure 23.1-54. External Mounted Controller SLAN Connection to Retrofitted Expansion Panelboards
Note: For PRCE-SLAN-External Cabinet typical drawing references, visit Eaton.com/lightingcontrol.
EATON www.eaton.com
Lighting Control Systems Design Guide DG144001EN
Pow-R-Command Effective February 2020
Applications 23.1-42
panelboard boxes 29 30
31 32
■ Panelboard interiors generally 33 34
switching electronics, controllable and Technical Support: 888-252-6286 Option 3 Comments / Specials:
non-controlled branch circuit breakers lightingcontrol@eaton.com
PRCEP panelboard
■ Controller and PRCEP are connected Figure 23.1-55. Panelboard Retrofit Take-Off Sheet (Consult Factory for Document)
using SLAN sub-net network
■ SLAN requires Alpha 1064 cable with
16 AWG, four conductors
■ Consult factory for retrofit panelboard
take-off sheet
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Publication No. DG144001EN / Z23483 All other trademarks are property
February 2020 of their respective owners.