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    Procedure Qualification Records (PQR)

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    amine alg
    The document provides details of a Procedure Qualification Record for welding according to ASME Section IX standards. It describes the base metal, filler metals, welding positions, techniques, and test results including tensile tests, bend tests, and other non-destructive testing that was performed to qualify the welding procedure.

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    Procedure Qualification Records (PQR)

    Uploaded by

    amine alg
    40 views2 pages
    The document provides details of a Procedure Qualification Record for welding according to ASME Section IX standards. It describes the base metal, filler metals, welding positions, techniques, and test results including tensile tests, bend tests, and other non-destructive testing that was performed to qualify the welding procedure.

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    The document provides details of a Procedure Qualification Record for welding according to ASME Section IX standards. It describes the base metal, filler metals, welding positions, techniques, and test results including tensile tests, bend tests, and other non-destructive testing that was performed to qualify the welding procedure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    40 views2 pages

    Procedure Qualification Records (PQR)

    Uploaded by

    amine alg
    The document provides details of a Procedure Qualification Record for welding according to ASME Section IX standards. It describes the base metal, filler metals, welding positions, techniques, and test results including tensile tests, bend tests, and other non-destructive testing that was performed to qualify the welding procedure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ATV

    PROJECTS
    INDIA
    LIMITED

    PROCEDURE QUALIFICATION RECORDS (PQR)


    As per ASME Sec- IX (QW-483)
    Company Name: ATV PROJECTS INDIA LTD. MATHURA
    Procedure Qualification Record No:ATV/PQR/SAW/13/1 Date: 22.08.2013
    WPS No: ATV/WPS/SAW/13/1 REV-0
    Welding Process (es): SMAW+SAW Types: MANUAL+MACHINE
    JOINTS (QW-402):

    Back chip to sound metal & back welded after DP Test from II side
    BASE METAL (QW-403): POSTWELD HEAT TREATMENT (QW-407): - N.A.
    Material Spec.:SA 516 GR.70 TO SA516 GR.70
    Type/Grade or UNS no. TO Heating Rate :- -- ------
    P-No. 1 Group No. 2-- TO Soaking temp.:- - -----
    P-No. 1 Group No.-2 Soaking time:- ----.--- N.A.
    Thickness Of Test Coupon: ----30mm-------------- Cooling rate:- ----------
    Diameter Of Test Coupon: -------N.A.------------- Others: ---------------
    Max.pass thickness:- -----3MM(APPROX.)---------
    Other: -----------------------N.A.--------------------
    FILLER METALS (QW-404): GAS (QW-408): N.A.
    SFA Specification: -----5.1,5.17------------ Percent Composition
    AWS Classificatin: ---E 7018 ,F7A2 EM- 12K---
    Filler Metal F-No: ---------4-,6--------- Gas(es) Mixture Flow Rate
    Weld Metal Analysis A-No: ------1-------
    Size Of Filler Metal(Dia):-- ø 3.15,ø4.0 MM---- Shielding:
    Filler Metal Product Form:- D&H Trailing: N.A.
    Weld Metal Thickness: + 3mm Capping Backing
    Make:- ----------D & H
    Other: - -------------N.A...--------------------
    POSITION (QW-405): ELECTRICAL CHARACTERISTICS (QW-409):
    Current: --DC---------------------
    Position Of Groove: -1G-------------- Polarity: ---EP-( Electrode Positive)-----------------
    Weld Progression: ---N.A.--------- Amps: ------110-500A----------
    Other: --------------------None----------- Volts: ---- 22-30V-----------------
    Tungsten Electrode Size: N.A.-----------
    Other: ---------------------
    PREHEAT (QW-406): TECHNIQUE (QW-410):
    Travel Speed—90-410MM/Min.------------
    Preheat Temperature (min.): ----80°C------------- String or Weave Bead: ---String-----
    Interpass Temperature (Max.): ---250°C-------------- Oscillation: -------N.A.------------
    Other: --------------N.A.----------- Multipass or Single Pass (per side): --Multipass---------------
    Single or Multiple Electrode: --Single----------------------
    Other: -----------N.A.---------------------------
    ATV
    PROJECTS
    INDIA
    LIMITED

    Tensile Test (QW-150)

    Specimen Width Thickness Area Ultimate Total Load, Ultimate Unit Type of Failure &
    No. (mm) (mm) (mm2) (KN) Stress, Location
    (MPa)
    TT1 18.97 29.30 555.82 309.0 556 BROKEN IN
    PARENT METAL
    TT2 18.85 29.70 559.84 308.0 550 BROKEN IN
    PARENT METAL

    Guided Bend Tests (QW-160)

    Type and Figure No. Result Type and Figure No. Result
    SB1(SIDE BEND) SATISFACTORY SB3(SIDE BEND) SATISFACTORY

    SB2(SIDE BEND) SATISFACTORY SB4(SIDE BEND) SATISFACTORY

    Toughness Tests (QW-170) -:N.A.

    Specimen No. Notch Specimen Test Impact Value Drop Weight


    Location Size Temp. Joules (I) (II) (III) Break ( Y/N )
    mm (0C) (Avg.)

    Fillet-Weld Test (QW-180) – NONE

    Other Test
    Type of Test: DPT REPORT NO.- ATV/QC/13/458B DTD. 06.08.2013, UT REPORT NO. – ATV/QC/13/64A DTD. 07.08.2013 & RT
    TEST REPORT NO. - ITE/ATV/RT/10 DTD. 07.08.2013
    Deposit Analysis : - N.A.
    Other: N.A.
    Welder’s Name: DEVENDRA + SANTOSH Welder No. W-24+ W-04 Stamp No: W-24, W-04
    Test Conducted By: M/S. IRC Engg. Services (I) Pvt.Ltd. Noida
    Tensile, Bend Test Laboratory Report No: IRC/0813/8057 DTD.16.08.2013.
    We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested accordance with the
    requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE, EDITION 2010.

    Date: 22/08/2013 Manufacturer: ATV PROJECTS (I) LTD MATHURA


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