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Insulation Catalog
Insulation Catalog
INSULATION PRODUCTS
CATALOG
1-800-392-8776
NOTES. THIS CHART IS FOR QUICK REFERENCE ONLY. TEMPERATURE RANGE MAY VARY
BY MANUFACTURER, FACING REQUIREMENTS, AND OTHER FACTORS. ADDITIONALLY,
RELATED PRODUCTS MAY BE AVAILABLE WITH VARYING TEMPERATURE RANGES.
Page
7 Brauer Terms and Conditions of Sale 73 Knauf Atmosphere Duct Board
9 Foamglas One Pipe & Equipment Insulation 75 Knauf Elevated Temeprature Batt & HD Blanket
11 Trymer 2000 XP From ITW 77 Sproule WR-1200 Perlite Pipe & Block Insulation
13 XPS PIB Extruded Polystyrene Billet from ITW 79 Thermo-12 Gold Pipe & Block Insulation
14 AP Armaflex White and Black Tube insulation 81 Certainteed Tough Gard2 Textile Duct Liner
16 AP Armaflex Sheet & Roll Insulation 83 Certainteed ToughGard R Duct Liner
19 Armaflex 520 BLV Adhesive 85 Certainteed Ultra Duct Black Duct Board
20 AP/Armaflex Black Lap Seal 87 Roxul ProRox PS 960
22 Armacell Tubolit Pipe Insulation 88 Roxul ProRox SL 960
24 AP Armaflex & AP Armaflex W Tube Insulation 89 Roxul Enerwrap MA 960
27 ArmaTuff Laminated Sheets & Rolls 90 Roxul ProRox GRP 1000
30 Armaflex Engineered Foam 520 Adhesives 91 Hamfab Type 1000 Fiberglass Fittings
32 Armaflex Low VOC Spray Contact Adhesive 93 ICA MW 1200 Hi-Temp Pipe Insulators
34 Venture Tape 106 FXP 95 Aluminum Roll Jacketing by ITW
35 Compac Foil Scrim Kraft Tape 97 Aluminmum Elbow Covers by ITW
36 Compac Aluminum Foil Tape 99 Ramco Thermokote High Termp Insulating Cement
37 Shurtape PC 622 100 Ramco Supertemp 1900 Insulating Cement
38 Shurtape GS 500 101 Unifrax Fyrewrap Elite Duct Insulation
39 Shurtape AF 973 103 Unifrax Fiberfrax Blanket and Mat
40 Shurtape AF 100 104 Fyrewrap Plenum Insulation
41 Miracle Construction & FRP Adhesive 106 Fyrewrap DPS Dryer & Plenum systems
42 Miracle Structural Drywall Stud Adhesive 108 Johns Manville Super Firetemp L
43 STA-PUT Low VOC Liquid Adhesive 109 Johns Manville Super Firetemp M
45 STA-PUT Spray Grade Contact Adhesive 110 Gemco Insulation Fasteners
47 Insta-Tack by Hardcast 111 Buckaroos Pipe Insulation Support Systems
48 Travel Tack by Hardcast 113 Miscellaneous Insulation Products
49 Flex Grip 550 Water Based Duct Sealant
50 Coil-Tack by Hardcast
51 Roto-Tack by Hardcast
52 Booth-Tack by Hardcast
53 Vimasco WC-5 Mastic
54 Vimasco WC-7 Mastic
55 Vimasco 749 Vapor-Blok
56 PROTO Fitting covers
59 Knauf Mechanical Insulation
60 Knauf Earthwool 1000 Pipe Insulation
63 Knauf Earthwool Redi-Klad 1000 Pipe Insulation
65 Knauf Earthwool Insulation Board
67 Knauf Pipe & Tank Insulation
69 Knauf Atmosphere Duct Wrap
71 Knauf Atmosphere Duct Liner
1
Brauer Supply is the complete insulation center serving Missouri,
Illinois and Kansas. We represent only the finest quality
established names in the industry.
Our eleven locations are conveniently located near your place of business
with our fleet of modern delivery trucks ready to bring material directly to
you from an extensive inventory of industrial commercial and HVAC
insulation products and more. Additionally, our application specialists are
available for on-site visits to help you find solutions to your filter problem.
Our state-of-the-art warehousing facility can meet your needs for “Just-In-
Time” delivery. We provide the convenience of purchase order
consolidation as well as fast turn around in our on site filter fab shop.
Our 130+ year history provides buying power with manufacturers to
insure that you receive competitive pricing and can obtain filters even in
times of product shortage.
We invite you to review the pages that follow to see how we can help your
bottom line.
2
Brauer has Many Accredited LEED GREEN Associates on staff!
The LEED (Leadership in Energy and Environmental Design) is a ratings system that
certifies buildings as meeting established standards of energy sustainability and
environmental friendliness, both in their interior environments and in their effect on the
surrounding ecology. It was created by the United States Green Building Council (USGBC),
a nonprofit organization founded in 1993 to promote sustainable, environmentally friendly
building design. A building or construction project that receives a sufficiently high score on
the USBGC's LEED checklist is awarded a certificate signifying its level of compliance with
the LEED standards. Depending on the degree to which a building project meets the
standards, it can be awarded anything from a simple certificate for a minimum level of
compliance to a platinum certificate for meeting the highest possible standards.
The story of Brauer Supply Company begins in 1881. The City of St. Louis was entering one of its most exciting periods
as its location on the Mississippi River turned into a national center of commerce. Riverboats in great numbers were
bringing people and goods from the East via the Ohio River and to and from New Orleans to the South. The frontier was
still very much alive and St. Louis served as a supply point for adventurers and settlers heading West. Also, at the time,
the country was in the midst of the Industrial Revolution and the idea of standardized replacement parts for
manufactured goods was becoming widely accepted.
A major industry of the period was manufacturing of cast iron heating stoves of all varieties. Quite a number of makes
and types of these stoves were produced in the East for shipment to dealers in the western and rural regions of the
country. When inevitably, repair parts were needed, the dealer in each locality had to leaf through many different
catalogs and send several different orders for the various parts. There were often long time delays and expensive
shipping charges which had to be paid.
1-800-392-8776
3
The need for a central source of supply which could furnish all parts for all stoves at a savings of time and money to
the dealer was recognized by the young August G. Brauer.
Mr. Brauer had worked as a salesman for a local manufacturer of coal and wood burning stoves, eventually becoming
manager of that business. When one of the owners passed away and the firm was about to fold, Mr. Brauer, feeling
an obligation to his customers to provide the replacement parts they needed, found himself at the head of his own
business supplying these parts.
August Brauer was surprised as anyone else that his little enterprise began to flourish in the small shop on St. Ann’s
Street, East of Broadway. In fact, he soon was doing so well at this business of servicing the heating stoves of the St.
Louis area with repairs and replacement parts that he began to expand. In 1884, he purchased the St. Louis Stove
Repair Works on Franklin Avenue, and moved into a new and larger location at 217 to 219 Locust where he made
arrangements to become the representative for parts and repairs for The Charter Oak Stove & Range Company,
Bridge and Beach Manufacturing Company, and Bucks Stove and Range Company
The general growth and expansion in the field continued until about 1923 when the Company decided to make an
important change with the times. That change was taking on the repair parts of warm air furnaces as well as the
heating stoves which were then beginning to dwindle as central heating became the new thing.
It was in 1907 that the firm was incorporated as the A.G. Brauer Supply Company with August Brauer as president;
John Schuricht as secretary and treasurer; and Julius Hartig as manager.
By 1930, a filter had been developed for hot-air furnaces to keep the dust of the basement heating unit from
penetrating into other sections of the house. Brauer became the first distributor in the nation for this new
development in heating systems. Some of their competitors laughed at them for taking on such a novelty which they
said would never amount to anything - yet - without the filter, today’s air conditioning systems would be unable to
operate.
The year 1932 marked the passing of the founder of the company, August G. Brauer. He died of pneumonia on
September 23. One month later his son, Oscar P. Brauer, assumed the presidency of the firm.
The Company made great strides during the period of Oscar Brauer’s leadership,
expanding both its products and its markets. Brauer Supply also assumed a position
of leadership in the industry nationally as Oscar P. Brauer was a founder and
president of the North American Heating and Air Conditioning Wholesalers
Association and a member of the Board of Trustees of the National Association of
Wholesalers.
During the 1930’s, the Company was forced out of its headquarters on Third Street
by the Jefferson National Expansion Memorial Project, and it was in 1940 that it
moved to a five-story building at 2100 Washington. There it occupied 65000sq ft of
floor space crammed with an inventory of heating, air-conditioning, and hot-water
equipment plus replacement parts for at least sixty different manufacturers’ heating
stoves. Water heaters and the fittings, pipes, and parts to make them work.
William H. Brauer, grandson of the founder, joined the firm in 1953 after five years
in the sales department of Monsanto Chemical. A chemical engineering graduate of This was Brauer Supply in
M.I.T., Bill Brauer developed the Company’s insulation division which today the early 1900's.
features a complete line of industrial insulation materials covering a wide range of
uses and conditions.
1-800-392-8776 6 www.brauersupply.com
4
The insulation division was housed then in a separate facility
located at 330 South Newstead with facilities for office space as well
as customer pick-up and rail siding.
In 1965 the firm opened its first branch office outside of the City of
St. Louis in Sikeston, Missouri. Shortly thereafter it was moved to
2100 Washington was home to Brauer Cape Girardeau. Now located in Jackson, Missouri, this location
Supply in the 40's, 50's, and 60's. provides coverage for the Southeast Missouri market area.
In 1968 Oscar Brauer passed the reins as president to William H. Brauer, assisted ably by long-tenured Vice-
President Leonard H. Troeller. Oscar Brauer remained an active advisor to the business until his death in 1977.
A fourth division - fasteners - was expanded in 1970 to complement the already strong heating, filters, and insulation
departments. Brauer soon became a major supplier of rivets, twist drills, self-drilling screws and other specialty
fasteners. Maintaining a staff with a high level of technical expertise, Brauer Supply is a source of information and
advice to the customer with fastening needs.
In 1972 continued growth forced the Company to expand its headquarters once again, moving to 4260 Forest Park.
There, a large, modern warehouse with fully-mechanized materials handling equipment helped to ensure speedy
order filling and prompt shipment to customers. A fleet of delivery trucks is available for daily runs in the St. Louis,
Columbia, Jackson, Joplin, and Springfield, Missouri and Illinois areas.
In 1978, James Truesdell, representing the fourth generation of Brauer family, joined the company.
Brauer’s centennial year, 1981, saw the installation of a modern, computer-based accounting system which provided
greater ability to stock those items customers need most and to provide clear and concise orders, invoices, and other
information to increase service levels.
Growth accelerated in 1984 with the opening of a new branch office in Columbia, Missouri. That same year saw the
acquisition of a large warehouse adjacent to the Brauer St. Louis headquarters to insure room for future expansion.
William D. Brauer, great-grandson of the founder, joined the firm in 1985 after serving as a pilot in the United States
Navy.
In the Fall of 1989, the company added 23,000 square feet of warehouse space and multiple docks for shipping and
receiving at its main location. At the same time, James Truesdell was named the company’s fourth President, and
William D. Brauer assumed the duties of Vice President. Shortly after this, an enhanced computer system was
installed, and branches were added in Swansea, Illinois, and St. Peters, Washington, and Festus, Missouri.
In 1996, Robert G. Brauer, second son of William H. Brauer, joined the Company after serving in marketing positions
with the Sherwin-Williams Company. Continued growth followed with the opening of a branch office in Joplin,
Missouri. Two years later a store was opened in Springfield, Missouri.
1-800-392-8776 7 www.brauersupply.com
5
In 2002, Brauer Supply took a leading role as James Truesdell
chaired the industry group founding the Heating, Air
Conditioning, and Refrigeration Distributors International
(HARDI) which is today the HVAC distribution industry’s leading
voice.
Currently active Brauer Family members include: President James L. Truesdell and
Chairman William H. Brauer (seated) and Vice President Robert G. Brauer and Vice
6 President William D. Brauer (standing).
Brauer Supply Company General Terms, Conditions, Freight Policies, and Return Policies
(This document is for Reference only. For the latest guidelines, visit www.brauersupply.com)
PRICE:
• All orders subject to the prices in effect on the date of shipment or specific quotation.
• All prices and specifications subject to change without notice.
TERMS:
• 10TH Prox / Net 30 Days from Date of Invoice.
• Payment Discounts, if any, will be shown on the invoice.
• Customer agrees to pay service charges of 1 ½ % per month on all past due accounts.
• Customer agrees to pay a $30.00 service charge on any and all returned checks.
• Customer agrees to pay any and all costs involved in the recovery of monies owed due to returned
checks, past due accounts, or other causes resulting in money owed to Brauer Supply Company. These
monies include, but are not limited to the original amounts owed along with collection fees, attorney
fees, court costs, and any other fees and/or charges related to the collection of amounts owed.
MInIMuM BIllIng and SPECIal ORdERS:
• $10.00 minimum on all cash and/or check purchases.
• $20.00 minimum on all charge, CBD, or COD purchases.
• A minimum of 25% deposit will be required on orders for special material.
ShORTagES duE TO BRauER SuPPly COMPany ERROR:
• All claims of shortages, errors, or defective goods must be filed within fifteen (15) days after receipt of
material (See below for Return Goods policies related to errors or defective goods).
WaRRanTIES:
• All statements, warranties, and product representations relating to products sold by Brauer Supply
Company are those stated on the most current literature from our manufacturers/suppliers. Brauer
Supply Company makes no warranties of its own, either expressed or implied.
lIMITaTIOn Of lIaBIlITy:
• Brauer Supply Company will not be liable for failure to deliver product to purchaser in a timely
fashion for any reason, including, but not limited to, market conditions, product scarcity, failure of
manufacturer to meet production schedules, credit decisions, or any other circumstances whether or not
under the direct control of Brauer Supply Company, nor will Brauer Supply Company be held liable for
any actual, consequential, or liquidated damages resulting from the above conditions. Any provisions,
statements, or conditions in purchaser’s request-to-quote or purchase order, either written or oral, are
hereby specifically rejected.
• Brauer Supply’s failure to perform any term or condition of sales agreements as a result of conditions
beyond its control, such as, but not limited to, war, strikes, fires, floods, acts of terrorism, civil unrest,
acts of God, governmental restrictions, power failures, or damage, failure, or destruction of computer/
network systems/facilities/servers, shall not be deemed a breach of those agreements.
RETuRn Of gOOdS:
• No goods or materials will be accepted for return without our written consent in the form of an RGA
(Return Goods Authorization). This can be expedited by supplying us, via telephone, email, or in
writing, with the following information -
1. Date and number of the invoice on which the material was billed. If material not yet invoiced, the
date and number of work order and/or packing list.
2. Description and quantity of the material being returned.
3. Reason for the return.
• No material will be accepted for return unless the following conditions are met -
1. Stock items must have been purchased within 120 calendar days preceding the date of return. If
material was defective or shipped incorrectly, Brauer Supply Company must be notified within 15
days of the date on which the material shipped.
1-800-392-8776 91 www.brauersupply.com
7
BRAUER SUPPLY COMPANY FREIGHT POLICIES
2. Special items or Brauer Supply non-stock items will not be accepted for return unless our suppliers
agree to accept the returned material.
3. Material must be returned in original cartons and in a resalable condition as determined solely by
Brauer Supply Company.
4. The customer agrees to pay all transportation charges for the return to Brauer Supply Company
and/or the manufacturer.
• Once Brauer Supply Company agrees to accept the return, you will receive a written Return Goods
Authorization. Upon receipt of the material at Brauer Supply Company or at our supplier as applicable,
Brauer Supply Company will credit your account subject to the following terms –
1. All packing slips and paperwork originating with the customer must reference the Return Goods
Authorization number and the date and invoice number (or date and work order / packing slip
number if not yet invoiced) on which the material was originally billed (or shipped if not yet
invoiced).
2. Material which can be put back into Brauer Supply Company stock will be credited back at invoice
price, less 10% for material returned in full cartons or less 25% for broken cartons.
3. Special items and Brauer Supply non-stock items for which our suppliers have agreed to accept the
return will be credited at invoice price less a pre-agreed restocking charge.
4. If the return is due to an error by Brauer Supply Company or our supplier, Brauer Supply will
either pick up the material, or request that you ship the material to Brauer Supply Company or
our Supplier as applicable. Replacement material will be shipped or delivered promptly. Brauer
Supply Company or our supplier will pay all freight charges related to the return of defective or
incorrect material and the replacement of same with proper material. Replacement material will
then be billed in the usual manner.
5. Any credits due will be applied to open balances for future orders. Cash customers will receive a
check or credit card credit issued from our accounting
6. Brauer Supply reserves the right to apply any refund to any outstanding balance that may exist on a
customer’s account.
9
INDUSTRIAL PIPE &
EQUIPMENT INSULATION
The information contained herein is accurate and reliable to the best of our
knowledge. But, because Pittsburgh Corning Corporation has no control over
installation workmanship, accessory materials or conditions of application,
NO EXPRESSED OR IMPLIED WARRANTY OF ANY KIND, INCLUDING THOSE
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS MADE
as to the performance of an installation containing Pittsburgh Corning
products. In the event shall Pittsburgh Corning be liable for any damages
arising because of product failure, whether incidental, special, consequential
or punitive, regardless of the theory of liability upon which any such damages
are claimed. Pittsburgh Corning Corporation provides written warranties
for many of its products, and such warranties take precedence over the
statements contained herein.
10
TRYMER™ 2000 XP
Polyisocyanurate Insulation
TRYMER™ 2000 XP insulation is ITW can provide general guidelines SAFETY
polyurethane modified and recommendations for
polyisocyanurate cellular plastic. The TRYMER™2000 XP insulation. For
CONSIDERATIONS
rigid insulation is supplied in the form TRYMER 2000 XP insulation
additional information, visit
of bunstock for fabrication into sheets, requires care in handling. All persons
www.itwinsulation.com, call
working with this material must know
pipe shells, tank and vessel coverings, 1-800-231-1024 or contact your
and follow the proper handling
and other shapes for a variety of regional ITW representative.
thermal insulation applications. procedures. The current Material
Safety Data Sheet (MSDS) and
TRYMER 2000 XP insulation SIZE
General Handling Recommendations
features improved dimensional Height: 24" (61 cm)
stability over a wider range of for TRYMER contain information on
Width: 48" (122 cm)
the safe handling, storage and use of
temperatures than standard Length: 36" (91 cm)
this material. For copies of these
polyurethane insulation. 96" (244 cm)
documents, visit the literature library
TRYMER insulation is not a known 108" (274 cm)
at www.itwinsulation.com, call 1-800-
nutrient source for mold and mildew.
231-1024 or contact your regional
Custom lengths are also available.
ITW representative.
Applications Contact your regional ITW
representative for details.
TRYMER 2000 XP insulation is
suitable for applications that require a
Installation
Flame Spread Index of 25 or less and PHYSICAL PROPERTIES TRYMER 2000 XP insulation is
a Smoke Developed Index of 450 or TRYMER 2000 XP insulation specifically formulated for easy
exhibits the properties and fabrication into many shapes, such as
less when tested as per ASTM
characteristics indicated in Table 1 pipe coverings, valve and fitting
E84. These are typical requirements
when tested as represented. covers, and others to meet specific
for pipe insulation located in non-
Consultation with local code officials design needs. Because of the critical
plenum locations so TRYMER 2000
and design engineers/specifiers is technical design aspects in many
XP Insulation is particularly ideal for
recommended before application. applications, ITW recommends
use as pipe insulation in the non-
As with all cellular polymers, contacting qualified designers to
plenum areas of commercial
buildings. For pipe insulation located TRYMER 2000 XP insulation will specify the total system. For more
inside plenums of commercial degrade upon prolonged exposure to specific instructions, contact a regional
sunlight. A covering to block ultra- ITW representative or access the
buildings, ITW recommends the use of
our Trymer Supercel Phenolic violet radiation must be used to help literature library at
Insulation. TRYMER 2000 XP can be prevent degradation. Other coverings to www.itwinsulation.com.
used within the service temperature protect the insulation from the elements
range of -297°F to 300°F (-183°C to may be required. Availability
149°C). Typical applications for TRYMER 2000 XP insulation
TRYMER 2000 XP insulation ENVIRONMENTAL DATA is distributed through ITW’s extensive
include: TRYMER 2000 XP insulation is Authorized Fabricator Network. For
• industrial pipe insulation, specifically formulated to provide more information, call: 1-800-231-
including elbows and fittings excellent thermal insulation properties 1024.
• commercial chilled water without the use of chlorofluorocarbon
insulation
• tank and vessel insulation (CFC) or hydrochlorofluorocarbon
• core material for architectural (HCFC) blowing agents. In compliance
and structural panels with the Montreal Protocol and the
• insulation for shipping Clean Air Act, TRYMER 2000 XP
containers, trucks or railcars insulation is manufactured with
• core material for factory built hydrocarbon blowing agents, which
panellized constructions
have no ozone depletion potential.
• flat or tapered board stock for roof
insulation
IN THE U.S.:
(1) All properties are measured at 74° (23°C), unless otherwise indicated.
(2) Unless otherwise indicated, data shown are typical values obtained from representative production samples. This data may be used as a guide for design purposes, but should not be
construed as specifications. For property ranges and specifications, consult your ITW representative.
(3) Trymer 2000 XP has third party test results showing a 180 day aged k-Factor of 0.168 Btu-in/hr-ft²-°F at 75°F mean temperature. This value demonstrates the excellent performance of
the product and can be used for comparison to other materials and to qualify Trymer 2000 XP to specification requirements.
(4) Thermal conductivity test results include no safety factor and are obtained in pristine lab conditions on samples with no joints and that have not been subjected to the vagaries of
installation. For Trymer 2000XP, ITW recommends that a more conservative 180 days aged k-Factor curve represented by a value of 0.19 Btu-in/hr-ft²-°F at 75°F mean temperature be
used for all system design and insulation thickness calculation purposes.
(5) Frequent and severe thermal cycling can produce dimensional changes significantly greater than those stated here. Special design consideration must be made in systems that cycle
frequently.
(6) Above 300°F, discoloration and charring will occur, resulting in an increased k-factor in the discolored area.
(7) This numerical flame spread data is not intended to reflect hazards presented by this or any other material under actual fire conditions.
NOTICE: No freedom from any patent owned by ITW or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer is responsible for determining
whether products and the information in this document are appropriate for Customer’s use and for ensuring that Customer’s workplace and disposal practices are in compliance with applicable laws and other government enactments. ITW
Insulation Systems assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
ARE EXPRESSLY EXCLUDED.
COMBUSTIBLE: Protect from high heat sources. Local building codes may require a protective or thermal barrier. For more information, consult MSDS, call ITW at 1-800-231-1024 or contact your local building inspector.
COMBUSTIBLE: Protect from high heat sources. Local building codes may require a protective or thermal barrier. For more information, consult MSDS, call ITW at 1-800-231-1024 or contact your local building inspector.
IN THE U.S.:
GREENGUARD Certified products are certified to GREENGUARD standards for low chemical Microban antimicrobial product protection is limited to the product itself and is not designed to protect the users of
14
emissions into indoor air during product usage. For more information, visit ul.com/gg. these products from disease causing microorganisms, or as a substitute for normal cleaning and hygiene practices.*
Technical Data: AP Armaflex® Tube Insulation
Description:
Black or white flexible closed-cell elastomeric thermal insulation in a tubular form
Specifications Compliance:
ASTM C 534, Type I — ASTM G21/C1338 MIL-P-15280J, FORM T 2 UL 181
Grade 1 ASTM G22 MIL-C-3133C (MIL STD 670B) UL 94 5V-A, V-0, File E55798
ASTM D 1056, 2B1 CAN/ULC S102 1 Grade SBE 3 2 City of LA – RR 7642
ASTM E 84, NFPA 255, UL723 MEA 107-89M NFPA 90A, 90B
Typical Properties
Specifications: Values: Test Method:
Through 1" Wall 1-1/2" & 2" Walls
Thermal Conductivity: Btu • in./h • ft2 • °F (W/mK)
75°F Mean Temperature (24°C) 0.245 (0.0353) 0.28 (0.040) ASTM C 177 or C 518
90°F Mean Temperature (32°C) 0.254 (0.0366) 0.286 (0.041)
Water Vapor Permeability: 0.05 (0.725 x 10–13) 0.08 (1.16 x 10–13) ASTM E 96, Procedure A
Perm-in. [Kg/(s • m • Pa)]
Flame Spread and Smoke 25/50 rated 25/50 rated ASTM E 84
Developed Index: CAN/ULC S1021
Water Absorption, % by Volume: 0.2% 0.2% ASTM C 209
Mold Growth: Passed Passed UL181
Fungi Resistance: ASTM G21/C1338
Bacterial Resistance: ASTM G22
Upper Use Limit: 3 220°F (105°C) 220°F (105°C) ASTM C534
Lower Use Limit: 4 -297°F (-183°C) 5 -297°F (-183°C) 5 ASTM C534
Ozone Resistance: GOOD GOOD Ozone Chamber Test
Sizes:
Wall Thickness (nominal) 3/8", 1/2", 3/4", 1", 1-1/2", 2" (10, 13, 19, 25, 38, 50mm)
Inside Diameter, Tubular 3/8" ID to 8"ID (10mm ID to 203mm)
Length of Sections, Feet, Tubular 6' (1.8m)
Outdoor Use Painting with WB Finish or other protective jacketing is required for exterior applications.
1 AP Armaflex meets CAN/ULC S102 through 1" wall. AP Armaflex Black tested. AP Armaflex White determined to be comparable through 1" wall.
2 AP Armaflex meets MIL-P-15280J and MIL-C-3133C (MIL STD 670B) Grade SBE through 1" wall.
3 AP Armaflex Pipe Insulation can withstand temperatures as high as 250°F for 96 hour time periods when tested according to ASTM C411 - Standard Test Method for Hot-Surface
Performance of High-Temperature Thermal Insulation.
4 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency and resistance to water
vapor permeability of Armaflex insulation.
5 For applications of -40°F to -297°F (-40°C to -183°C), contact Armacell.
Armacell provides this information as a technical service. To the extent the information is derived from sources other than Armacell, Armacell is substantially, if not wholly, relying upon the other source(s)
to provide accurate information. Information provided as a result of Armacell’s own technical analysis and testing is accurate to the extent of our knowledge and ability, as of date of printing, using effective
standardized methods and procedures. Each user of these products, or information, should perform their own tests to determine the safety, fitness and suitability of the products, or combination of products, for any
foreseeable purposes, applications and uses by the user and by any third party to which the user may convey the products. Since Armacell cannot control the end use of this product, Armacell does not guarantee
that the user will obtain the same results as published in this document. The data and information are provided as a technical service and are subject to change without notice. * Microban antimicrobial product
protection is limited to the product itself and is not designed to protect the users of these products from disease causing microorganisms, or as a substitute for normal cleaning and hygiene practices. Microban
International, Ltd. makes neither direct nor implied health claims for the products containing Microban® antimicrobial product protection. Data, photomicrographs and information presented are based on standard
laboratory tests and are provided for comparative purposes to substantiate antimicrobial activity for non-public health uses. Microban is a registered trademark of Microban International, Ltd.
15
AP/Armaflex®
Sheet & Roll Insulation
• Indoor Air Quality-friendly: Fiber-free, formaldehyde-free, The recommended temperature usage range for AP Armaflex
low VOCs, nonparticulating Sheet & Roll Insulation is -297°F to +220°F (-183°C to +105°C)
according to method of application. With full adhesive coverage
• Quiet: Noise blocking and vibration damage attachment, the surface to which it is applied may operate
• Durable: No fragile vapor retarder to a limit of 180°F (82°C). When used for pipe insulation with
adhesive adhering seams and joints only, AP Armaflex Sheet can
Description be applied to lines that will operate to a limit of 220°F (105°C).
On cold systems, insulation thicknesses have been calculated to
AP Armaflex Sheet and Roll Insulation is a black flexible control condensation on the insulation outer surface, as shown
elastomeric thermal insulation. It is furnished with a smooth in the table of thickness recommendations.
skin on one side which forms the outer exposed insulation
surface. The expanded closed-cell structure makes it an AP Armaflex Sheet and Roll Insulation meets the energy code
efficient insulation. It is manufactured without the use of CFC’s, requirements of International Energy Conservation Code (IECC)
HFC’s or HCFC’s. All AP Armaflex products are made with and ASHRAE for R-Value 4.2 at 1˝ wall thickness and
Microban® antimicrobial product protection for added defense R-Value 8 at 2˝ wall thickness.
against mold on the insulation. It is also effective for reducing
HVAC noise. Application
• AP Armaflex Sheet is supplied in flat sheets 36˝ x 48˝ AP Armaflex Sheet and Roll is installed using one of our
(.915m x 1.22) in nominal wall thicknesses of 1/8˝, 1/4˝, 3/8˝, Armaflex adhesives: Armaflex 520, 520 Black or, where a low
1/2˝, 3/4˝, 1˝, 1-1/2˝* and 2˝* (3, 6, 10, 13, 19, 25, 38 and V.O.C. adhesive is required, Armaflex 520 BLV or Armaflex
50mm) Spray Contact Adhesive. For application to large, flat or curved
metal surfaces such as ducts, very large pipes, tanks and
• AP Armaflex Roll is supplied in 48˝ wide (1.22m) vessels, full adhesive coverage is used. For application as
continuous rolls in nominal wall thicknesses of 3/8˝, 1/2˝, pipe insulation and fitting covers, only the seams and joints are
3/4˝, 1˝, 1-1/2˝* and 2˝* (10, 13, 19, 25, 38 and 50mm). Also adhered with Armaflex adhesive. 520 Adhesives are contact
available in 60˝ (1.53m) in 1˝ thickness adhesives; therefore, in all cases, both surfaces to be joined are
coated with adhesive. Exterior ductwork must be pitched to
Factory Mutual (FM) Approvals
allow rainwater to run off the insulation.
AP Armaflex is approved through continuing supervision For many applications, Armaflex needs no supplementary
by Factory Mutual Approvals to consistently provide actual protection. Additional vapor-retarder protection may be
values on these key performance criteria for mechanical necessary on very-low-temperature surfaces or piping where
system insulation: the insulation is exposed to continually high humidity conditions.
• Thermal Conductivity: 0.25 BTU-in/hr. ft2 °F AP Armaflex is designed for installation above ground.
• Water Vapor Transmission: 0.05 perm-inch Outdoors, a weather-resistant protective finish is to be applied
and Armaflex WB Finish is recommended. Armaflex insulation
• Fire Rating: will not contribute significantly to fire
products must be installed according to “Installation of Armaflex
(simulated end-use testing)
Insulations” brochure. Proper installation is required to assure
As tested by ASTM E 84 “Method of Test for Surface Burning Armaflex insulation performance.
Characteristics for Building Materials”, AP Armaflex in wall
thickness up to and including 2˝ (50mm) has a flame-spread Specification Compliance
index of less than 25 and a smoke-developed index of less
AP Armaflex Sheet & Roll Insulation developed to meet:
than 50.
ASTM C 534, Type II — MIL-P-15280J, FORM S
Note: Numerical flammability ratings alone may not define the
performance of products under actual fire conditions. They are provided Sheet Grade 1 MIL-C-3133C (MIL STD 670B),
only for use in the selection of products to meet limits specified. ASTM C 1534 Grade SBE 3
ASTM E 84, NFPA 255, UL 723 MEA 107-89M
CAN/ULC S102 UL 181
ALL ARMACELL FACILITIES NFPA 90A, 90B UL 94 5V-A, V-0, File E 55798
IN NORTH AMERICA ARE
ASTM G21/C1338 UL 84
ISO 9001:2000 CERTIFIED.
ASTM G22 City of Los Angeles – RR 7642
ASTM D 1056, 2B1
Armaflex Sheet and Roll Insulation
www.armacell.com/us 17
For the latest document, please refer to our website.
Physical Properties
Notes
Specifications Values Test Method ➀ When AP Armaflex Sheet is
installed by adhering butt joints
Thermal Conductivity, and seams only, the upper
Btu • in./h • ft2 • °F (W/mK) temperature limit is 220°F (105°C)
75°F Mean Temperature (24°C) 0.25 (0.036) using 520, 520 black, or 520 BLV
90°F Mean Temperature (32°C) 0.256 (0.037) ASTM C 177 or C 518 Adhesive.
Sizes – Roll 48˝ (1.22mm) and 60˝ (1.53m)† ** For applications of -40°F to
-297°F (-40°C to -183°C), contact
Width Thickness (nominal) x 3/8˝ x 100´ (10mm x 30.5m) Armacell.
Length
1/2˝ x 70´ (13mm x 21.4m)
Performance approved through
3/4˝ x 50´ (19mm x 15.2m) continuing supervision by Factory
— Mutual Approvals.
1˝ x 35´ (25mm x 10.7m)
1-1/2˝ x 25´ (38mm x 7.6m)
2˝ x 18´ (50mm x 5.4m)
† 1˝ thickness only
3
Density, Typical Range 3.0 - 6.0 lbs./ft.3 ASTM D 1622 or D 1667
Thickness Recommendations
For Controlling Outer Insulation Surface Condensation
(Based upon available manufactured thicknesses and not intended to supercede any state or local building codes.)
Description
520 BLV Adhesive will make a resilient and heat-resistant bond with many
materials where the use of a solvent-base neoprene contact adhesive
is suitable and desirable. It will make a strong resilient bond for sealing
laminated aluminum foil and kraft paper vapor retarder jackets.
• Black, low VOC adhesive
• Developed to meet South Coast Air Quality Management
District Rule 1168
• Hexane-free, toluene-free contact adhesive
• No gapping, no tape needed
Notes
Values The recipients of this data should
contact Armacell to verify that this
Color Black data and information is applicable as
listed for the intended application. The
Net Weight 6.9 lb per gallon (828 g/l) data and information are provided as
a technical service and are subject to
Composition change without notice.
type solvents. Zero V.O.C. g/l, calculated SCAQMD 1168
Solids Content Approximately 30% by weight
200 sq ft (5m2/l) per gallon max, single coat (depending upon porosity of materials
Coverage
bonded and air temperature)
Shelf Life 2 years in original sealed container; storage temperature 60°F to 80°F (16°C to 27°C)
Minimum Drying Time 3 - 5 minutes under normal conditions
Temperature Limits
19
Fi
be
r Fr
ee
The original flexible elastomeric pipe insulation
with a new and improved lap seal for greater
seam security and increased protection against
condensation, mold and energy loss.
Tube Insulation with
Reinforced Lap Seal
GREENGUARD Certified products are certified to GREENGUARD standards for low chemical Microban antimicrobial product protection is limited to the product itself and is not designed to protect the users of
emissions into indoor air during product usage. For more information, visit ul.com/gg. these products from disease causing microorganisms, or as a substitute for normal cleaning and hygiene practices.*
20
Technical Data: AP Armaflex® Black LapSeal™ Tube Insulation
Description:
Black flexible closed-cell elastomeric thermal insulation in tubular form with a self-seal system reinforced with lap seal tape
Specifications Compliance:
ASTM C 534, Type I – Grade 1 UL 723 ASTM G-21/C1338
ASTM E 84 NFPA 90A, 90B ASTM G-22
NFPA 255 UL 181 ASTM D 1056, 2B1
Typical Properties
Specifications: Values: Test Method:
3/8" through 1" Walls 1-1/2" and 2" Walls
Thermal Conductivity: Btu • in./h • ft2 • °F (W/mK)
75°F Mean Temperature (24°C) 0.245 (0.0353) 0.28 (0.040) ASTM C 177 or C 518
90°F Mean Temperature (32°C) 0.254 (0.0366) 0.286 (0.041)
Water Vapor Permeability: 0.05 (0.725 x 10–13) 0.08 (1.16 x 10–13) ASTM E 96, Procedure A
Perm-in. [Kg/(s • m • Pa)]
Flame Spread and Smoke 25/50 rated 25/50 rated ASTM E 84
Developed Index:
Water Absorption, % by Volume: 0.2% 0.2% ASTM C 209
Mold Growth: Passed Passed UL181
Fungi Resistance: ASTM G21/C1338
Bacterial Resistance: ASTM G22
Upper Use Limit: 220°F (105°C) 220°F (105°C) ASTM C534
Lower Use Limit: 1 -297°F (-183°C) 2 -297°F (-183°C) 2 ASTM C534
Ozone Resistance: GOOD GOOD Ozone Chamber Test
Tamaños:
Wall Thickness (nominal) Form 3/8", 1/2", 3/4", 1", 1-1/2", 2" (10 mm, 13 mm, 19 mm, 25 mm, 38 mm, 50 mm)
Inside Diameter, Tubular Form 3/8"ID to 6" (10 mm to 153 mm)
Length of Sections, Tubular Form 6' (1.8m)
Outdoor Use Painting with WB Finish or other protective jacketing is required for exterior applications.
1 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency and resistance to water
vapor permeability of Armaflex insulation.
2 For applications of -40°F to -297°F (-40°C to -183°C), contact Armacell.
Armacell provides this information as a technical service. To the extent the information is derived from sources other than Armacell, Armacell is substantially, if not wholly, relying upon the other source(s)
to provide accurate information. Information provided as a result of Armacell’s own technical analysis and testing is accurate to the extent of our knowledge and ability, as of date of printing, using effective
standardized methods and procedures. Each user of these products, or information, should perform their own tests to determine the safety, fitness and suitability of the products, or combination of products, for any
foreseeable purposes, applications and uses by the user and by any third party to which the user may convey the products. Since Armacell cannot control the end use of this product, Armacell does not guarantee
that the user will obtain the same results as published in this document. The data and information are provided as a technical service and are subject to change without notice. * Microban antimicrobial product
protection is limited to the product itself and is not designed to protect the users of these products from disease causing microorganisms, or as a substitute for normal cleaning and hygiene practices. Microban
International, Ltd. makes neither direct nor implied health claims for the products containing Microban® antimicrobial product protection. Data, photomicrographs and information presented are based on standard
laboratory tests and are provided for comparative purposes to substantiate antimicrobial activity for non-public health uses. Microban is a registered trademark of Microban International, Ltd.
Pipe Insulation
Pipe Insulation
FOR GREENER
22 BUILDINGS
Tubolit Pipe Insulation
Description
Tubolit Pipe (Tube) Insulation is a semi-slit 25/50-rated
gray closed-cell thermal insulation.
Particularly effective for thermal insulation of
domestic heating and plumbing lines. It is expanded without
the use of CFC’s, HFC’s or HCFC’s.
• Available in the most frequently pipe sizes and
thicknesses
Use
• Reduces heat loss on hot water plumbing and heat gain on
cold-water plumbing systems
Recommended for use on lines operating from -200° F
(-129° C) to 200° F (93° C).
Application
Tubolit is easy to sleeve over new pipework, or cut
longitudinally to snap over existing pipework. Installs with
simple hand tools and one of our adhesives:
520, 520 Black or, where a low V.O.C. adhesive is required,
520 BLV. 520 Adhesives are contact adhesives; therefore, in
all cases, both surfaces to be joined are coated with adhesive.
Tubolit must be protected from direct sunlight exposure and
weather elements. It must be protected when installed outdoors
and WB Finish is recommended or weather-resistant
jacketing.
Specification Compliance
Tubolit Pipe Insulation developed to meet: ALL ARMACELL FACILITIES IN NORTH AMERICA ARE ISO 9001:2000 CERTIFIED.
ASTM C 1427, Type I
MEA 6-02M
Physical Properties
Notes
Specifications Values Test Method
➀ Average values are not to be used
Thermal Conductivity, for writing material specifications.
Btu • in./h • ft2 • °F (W/mK) 0.25 (0.036) ASTM C 177 or C 518 Contact Armacell for specification
75°F (24°C) mean temperature ranges.
Tube Insulation
FM
APPRO
VED
24
AP Armaflex (and AP Armaflex W) Pipe (Tube) Insulation
Specification Compliance
ArmaTuff ®
FOR GREENER
BUILDINGS 27
ArmaTuff Laminated Sheets & Rolls
®
Description
75°F Mean Temperature (24°C) 0.25 (0.036) not affect thermal efficiency
90°F Mean Temperature (32°C) 0.256 (0.037) ASTM C 177 or C 518 or water vapor permeability of
ArmaTuff.
Water Vapor Permeability, Laminate 0.00
Perm-in. [Kg/(s•m•Pa)] Foam 0.05 ASTM E 96, Procedure A
3 Reference only.
Apply ArmaTuff Seal Tape along Use the ArmaTuff Seal Tape for
all exposed edges of ArmaTuff weather-tight seam protection.
installations. Finish by applying Use roller to finish.
even pressure, using a roller.
30
Description DANGER—Extremely flammable mixture; vapors may cause
Armaflex® 520 Adhesive is an air-drying contact adhesive that flash fire; vapors may ignite explosively; prevent buildup of
is excellent for joining seams and butt joints of Armaflex Pipe vapors—open all windows and doors—use only with cross
and Sheet Insulations for line temperatures up to 250°F ventilation; keep away from heat, sparks, and open flame; do
(120°C). The adhesive may also be used to apply Armaflex not smoke; extinguish all flames and pilot lights; and turn off
Sheet Insulation to flat or curved metal surfaces that will stoves, heaters, electric motors, and other sources of ignition
operate at temperatures up to 180°F (82°C). during use and until all vapors are gone; close container after
use; avoid prolonged breathing of vapor and prolonged
• Meets Military Specification MIL-A-24179A and Amend-2 as
contact with skin; do not take internally; keep away from
Type II, Class 1
children.
• Dried film also meets 25/50 flame spread index and smoke
developed index requirements of codes and specifications Not for consumer use. Sold only for professional or industrial
when tested by ASTM E 84 Test Method application.
Uses Application Instructions
520 Adhesive will make a resilient and heat-resistant bond Mix well, and apply only to clean, dry, oil-free surfaces. For
with many materials where the use of a solvent-base best results, the adhesive should be brush-applied in a thin,
neoprene contact adhesive is suitable and desirable. uniform coat to both bonding surfaces. Allow the adhesive to
tack prior to joining both surfaces. Avoid open time of more
It will make a strong resilient bond for sealing laminated
than 10 minutes. 520 Adhesive bonds instantly, so pieces
aluminum foil and kraft paper vapor retarder jackets.
must be positioned accurately as contact is made. Moderate
Properties pressure should then be applied to the entire bonding area to
Color insure complete contact.
Light tan It is recommended that the adhesive be applied at
Net Weight temperatures above 40°F (4°C) and not on heated surfaces.
6.9 lb per gallon (828 g/l) Where application between 32°F and 40°F (0°C and 4°C) can
Composition not be avoided, exercise more care in applying the adhesive
Synthetic rubber base with synthetic resins and fillers added; and closing the joint. Applications below 32°F (0°C) are not
hydrocarbon- and ketone-type solvents. V.O.C. Content: 432 recommended.
g/l, calculated SCAQMD 1168
Where lines and tanks that are insulated and will operate at
Solids Content hot temperatures, 520 Adhesive must cure a minimum of 36
Approximately 22% by weight. hours at room temperature to attain heat resistance for
Coverage insulated pipe to 250°F (120°C) and insulated tanks and
200 sq ft (5m2/l) per gallon max, single coat (depending upon equipment to 180°F (82°C).
porosity of materials bonded and air temperature)
Adhesive-bonded seams and joints of Armaflex Pipe
Shelf Life
Insulation must cure before finishes are applied. Where the
1-1/2 years in original sealed container; storage temperature
insulation is installed by adhering seams and butt joints, the
60°F to 80°F (16°C to 27°C)
adhesive must cure 24 to 36 hours.
Minimum Drying Time
3–5 minutes under normal conditions Adhesive-bonded seams and joints of Armaflex Sheet
Temperature Limits Insulation must cure before finishes are applied. Where the
250°F (120°C)—Armaflex Pipe Insulation seams and joints insulation is installed by adhering seams and butt joints only,
180°F (82°C)—full-bonding Armaflex Sheet Insulation the adhesive must cure 24 to 36 hours. Where the insulation
is installed against surfaces with full adhesive coverage,
Container Sizes
requiring wet adhesive at joints, the adhesive must cure
Half-pint and pint brush-top cans and pint, quart, and gallon
seven days.
containers
Fire Performance Thinning is not recommended.
Wet: Flash point below 20°F (-7°C) (TOC)
Either methyl ethyl ketone or most lacquer thinners can be
Dry: ASTM E 84 Method*
used to clean fresh residue from tools and workpieces.
Applied on steel plate
Flame Spread Index . . . . . . . . . . . . . . .5
Smoke Developed Index . . . . . . . . . .15 Armacell provides this information as a technical service. To the extent
the information is derived from sources other than Armacell, Armacell
is substantially, if not wholly, relying upon the other source(s) to
provide accurate information. Information provided as a result of
Armacell's own technical analysis and testing is accurate to the extent
of our knowledge and ability as of date of printing, using effective stan-
dardized methods and procedures. Each user of these products, or
information, should perform their own tests to determine the safety, fit-
ness and suitability of the products, or combination of products, for any
foreseeable purposes, applications and uses by the user and by any
third party to which the user may convey the products. Since Armacell
cannot control the end use of this product, Armacell does not guaran-
tee that the user will obtain the same results as published in this docu-
ment. The data and information are provided as a technical service
For any updates on this document, please refer and are subject to change without notice.
to our website.
31
Tubes
Sheets &
Rolls
Low VOC Spray Contact Adhesive
Hangers
Pipe
Insulation
Tape
Sundries
FASTER, EASIER, LESS MESS
Saves installation Low VOC Formulated Complies with
time and labor for Armaflex SCAQMD
insulation Rule 1168
32
Low VOC Spray Contact Adhesive
Product Construction
White polypropylene/core/scrim/foil lamination
Acrylic adhesive
Release liner
delivery Typical values are not intended to be used for specification development. Technical data is believed to be
true and accurate; Venture Tape recommends that the purchaser test for fitness of use in all applications.
Product Configurations
• 3” and 4” standard width
• Additional roll widths and lengths available, contact Venture Tape for information
Contact Venture Tape today for a complete
list of products or a free sample
Toll Free North America 800-343-1076
From United Kingdom 0-800-962-957
From Australia 1-800-122-797
www.venturetape.com
34
0714
#110
Foil-Scrim-Kraft (FSK) Tape
UL Classified
Product Information
PRODUCT DESCRIPTION
Principal Uses:
Compac #110 FSK tape is used for seam sealing and patching of FSK-faced duct wrap insulation, and
other insulation applications where FSK facing is used, providing a matching appearance and vapor
retarder integrity.
Features/Benefits:
Compac #110 tape features an aggressive, all-weather acrylic adhesive that bonds tightly and
permanently when smoothed down on the insulation facing surface. AW adhesive technology permits
service temperatures of 0ºF to 150ºF (-18ºC to 66ºC), and an application range of 10ºF to 120ºF (-12ºC to
49ºC).
Please contact Technical Service for help with product and application questions at 877-5COMPAC
(1-877-526-6722).
Substrate (Backing) ASTM C 1136 Type II,IV FSK, Meets Types II,lV
Adhesive Infrared Analysis Acrylic
Liner Visual Kraft
Thickness without Liner PSTC 33/ASTM D 3652 9 mils 0.23 mm
Peel Adhesion to Steel PSTC 1/ASTM D 3330 90 oz/in 1.0 kN/m
Tensile Strength PSTC 31/ASTM D 3759 30 lb/in 5.3 kN/m
Elongation PSTC 31/ASTM D 3759 1%
Permeance ASTM E 96, Procedure A 0.02 perm 1.15 ng/m2·s·Pa
UL 723/ASTM E 84
Surface Burning Characteristics 5 flame 0 smoke
UL File No. R6131
The listed values are typical, and not intended to serve as product specifications. Weights and
thicknesses are nominal, +/-10%.
PRODUCT DESCRIPTION
Principal Uses:
Compac #120 foil tape is used for seam sealing and patching of foil and FSK-faced duct wrap and board
insulation and other insulation applications where FSK or foil facing is used, providing a matching
appearance and vapor retarder integrity. Also used for general sealing and patching applications.
Features/Benefits:
Compac #120 tape features an aggressive, all-weather acrylic adhesive that bonds tightly and
permanently when smoothed down on the insulation facing surface. AW adhesive technology permits
service temperatures of -25ºF to 250ºF (-32ºC to 121ºC), and an application range of 10ºF to 120ºF
(-12ºC to 49ºC).
Please contact Technical Service for help with product and application questions at 877-5COMPAC
(1-877-526-6722).
The listed values are typical, and not intended to serve as product specifications. Weights and
thicknesses are nominal, +/-10%.
TYPICAL APPLICATIONS
• Stucco masking
• Motorsports
• Silk screening
• Plastering
• HVAC duct systems
• Bundling, seaming, sealing and splicing
CONSTRUCTION
Overall Grade/Function: Premium
Backing: Polyethylene film with a cloth carrier
Adhesive: Natural rubber
COLOR(S)
Physical and performance characteristics shown above are obtained from tests recommended by PSTC, ASTM, government agencies or Shurtape Technologies, LLC, Quality Assurance and
Technical Service Departments and do not represent a guarantee of product performance. Individual rolls may vary slightly from these averages. The user should determine whether the
product is fit for a particular purpose and is suitable for the user’s method of application before use.
APPLICABLE STANDARDS
Tested in accordance with UL 723; FSI 10/SDI 10; US Green Building Council – LEED® Point Contributor Product
TYPICAL APPLICATIONS
• Non-critical strapping, packaging, bundling and palletizing
CONSTRUCTION
Overall Grade/Function: Utility
Backing: Fiberglass reinforced, biaxially oriented
polypropylene film
Adhesive: Hot melt, synthetic rubber
COLOR(S)
Clear (CLR)
PHYSICAL PROPERTIES
S T A NDA R D ME TR I C
APPLICABLE STANDARDS
FDA Indirect Contact CFR 21, B, 175.105; FDA Indirect Contact CFR 21, 177.1520
38 Shurtape Technologies, LLC PO BOX 1530 Hickory, NC 28603-1530 USA Phone 1.888.442.TAPE (8273) Fax 800.335.7651 shurtape.com
ISO 9001 CERTIFIED QUALITY SYSTEM
AF 973
HVAC CONTRACTOR GRADE
ALUMINUM FOIL TAPE
TYPICAL APPLICATIONS
• HVAC industry to seal and join fiberglass duct insulation
• Temporary metal repair
ADVANTAGES AND BENEFITS
• Virtually wrinkle-free appearance
• Resists water vapor, odor and smoke transmission
• Excellent shelf life
• Indefinite product life after application
• Solvent-free
CONSTRUCTION
Overall Grade/Function: HVAC Contractor Grade
Backing: 2 mil, dead soft aluminum foil
Adhesive: High tack, synthetic rubber, all weather adhesive
Liner: Non-contaminating, siliconized, flat, white, paper
release liner
COLOR(S)
Silver (SIL)
PHYSICAL PROPERTIES
S T A NDA RD ME TR I C
Tensile Strength 17 lbs/in width 29.8 N/10 mm
Adhesion to Stainless Steel 119 oz/in width 13.02 N/10 mm
Thickness (with liner) 6.17 mils 0.17 mm
Thickness (without liner) 4.1 mils 0.10 mm
Elongation 3% 3%
Application Temperature Range 32 F to 230 F 0 C to 110 C
Physical and performance characteristics shown above are obtained from tests recommended by PSTC, ASTM, government agencies or Shurtape Technologies, LLC, Quality Assurance and Technical
Service Departments and do not represent a guarantee of product performance. Individual rolls may vary slightly from these averages. The user should determine whether the product is fit for a
particular purpose and is suitable for the user’s method of application before use.
APPLICABLE STANDARDS
Tested in accordance with UL 723; FSI 0/SDI 10; US Green Building Council – LEED® Point contributor product
STORAGE & USAGE C ONDITIONS
Tape should be stored in its original packaging in a cool, dry area away from direct sunlight and should be used within 12 months of date
of shipment. Surfaces to which tape is applied should be clean, dry and free of grease, oil or other contaminants.
Shurtape Technologies, LLC PO BOX 1530 Hickory, NC 28603-1530 USA Phone 1.888.442.TAPE (8273) Fax 800.335.7651 www.shurtape .com 39
ISO 9001 CERTIFIED QUALITY SYSTEM
AF 100
HVAC PRINTED, UL 181A-P/B-FX LISTED
ALUMINUM FOIL TAPE
TYPICAL APPLICATIONS
• HVAC industry for joining and sealing joints, connections, and seams on rigid fiberglass ductboard and flexible air duct.
• May also be used for other industrial uses requiring a tape with these characteristics and benefits
ADVANTAGES AND BENEFITS
• Provides air-tight bond
• Excellent adhesion
• Flexible and easy to use
• Superior stability during extreme fluctuations in temperature
• Resists water vapor and other HVAC duct contaminations
• Static shear on high/low temperatures in excess of six hours
• Indefinite product life after application
CONSTRUCTION
Overall Grade/Function: HVAC, UL181A-P/B-FX Listed
Backing: 2 mil, dead soft aluminum foil
Adhesive: Acrylic adhesive
Liner: Non-contaminating, siliconized, flat, white,
paper release liner
COLOR(S)
PHYSICAL PROPERTIES
S T A NDA RD ME TR I C
Tensile Strength 25 lbs/in width 43.8 N/10 mm
Adhesion to Stainless Steel 70 oz/in width 7.66 N/10 mm
Thickness (with liner) 6.8 mils 0.17 mm
Thickness (without liner) 4.2 mils 0.11 mm
Elongation 2% 2%
Application Temperature Range -20 F to 260 F -29 C to 127 C
Physical and performance characteristics shown above are obtained from tests recommended by PSTC, ASTM, government agencies or Shurtape Technologies, LLC, Quality Assurance and Technical
Service Departments and do not represent a guarantee of product performance. Individual rolls may vary slightly from these averages. The user should determine whether the product is fit for a
particular purpose and is suitable for the user’s method of application before use.
APPLICABLE STANDARDS
FSI 25/SDI 50; Tested in accordance with UL 723; UL181 A-P/B-FX; UL Listed; US Green Building Council – LEED® Point contributor product
STORAGE & USAGE CONDITIONS
Tape should be stored in its original packaging in a cool, dry area away from direct sunlight and should be used within 24 months of date
of shipment. Surfaces to which tape is applied should be clean, dry and free of grease, oil or other contaminants.
Accepted by FHA-HUD Meets ASTM C557 See ICC-ES Evaluation Report No. ESR-2065
SPECIAL CHARACTERISTICS
Quick Tack/High Strength Permanently Flexible
Water Proof Eliminates unattractive nail pops
Exterior/Interior Use Freeze/thaw stable
RECOMMENDED APPLICATIONS
PHYSICAL PROPERTIES
BASE: Synthetic Rubber STORAGE TEMP: 60°F to 80°F with cross ventilation
TYPE: Solvent Base APPLICATION TEMP: 40°F to 100°F; trowels easily 70°F–100°F
COLOR: Tan SERVICE TEMP: -20F to 170°F
WEIGHT/GALLON: 9.4 lbs/gallon FLASH POINT: Less than 0°F
MILDEW RESISTANCE: Excellent WATER RESISTANCE: Excellent
CONSISTENCY: Medium Mastic COVERAGE: Up to 55 sq ft/gal using recommended trowel
OPEN TIME: 20 minutes maximum at 75° SHELF LIFE: 12 months in unopened container from date of
and 50% relative humidity. Manufacture.
DRY TIME: 24-48 hours at 75°F and 50%
relative humidity.
41
Page 1 of 2
C.R. Laurence Co . Inc. 800-421-6144
DSA20
STRUCTURAL DRYWALL STUD ADHESIVE
• Press firmly to keep area between ridges from accumulating adhesive.
• Immediately place panel against wall. Press and knead panels to ensure contact with the wall at all
points.
• Install panel within 5-20 minutes after applying adhesive.
• Follow panel manufacturer’s instructions for molding and mechanical fasteners. Do not fit panels
tightly into moldings. Allow 1/16” in molding channels for expansion.
• Allow assembly to dry for 3-4 days, depending on temperature and humidity, before subjecting to
stresses.
• Limitations: Concrete must be dry, fully cured and free of hydrostatic pressure. Not recommended for
bonding impervious surfaces to each other, must have one porous surface.
DANGER!
EXTREMELY FLAMMABLE LIQUID AND VAPOR.
VAPORS MAY CAUSE FLASH FIRE AND EXPLOSION.
HARMFUL OR FATAL IF SWALLOWED.
WARNING: This product contains silica, quartz, a chemical known to the state of California to cause cancer.
NOTICE: Reports have associated repeated and prolonged occupational exposure to solvents with permanent
brain and nervous system damage.
Notice to Purchaser: NO WARRANTIES, EXPRESS OR IMPLIED ARE MADE INCLUDING
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE. UNDER NO
CIRCUMSTANCES SHALL ITW TACC, A DIVISION OF ILLINOIS TOOL WORKS INC., OR ITS
AFFILIATES ("ITW TACC") BE LIABLE FOR ANY LOSS OR DAMAGE ARISING FROM THE
PURCHASE, USE, OR INABILITY TO USE THIS PRODUCT, OR FOR ANY SPECIAL, INDIRECT
INCIDENTAL, OR CONSEQUENTIAL DAMAGES. THE USER MAY SEND A SAMPLE OF PRODUCT
TO ITW TACC FOR TESTING. IF SUCH TESTING PROVES A PRODUCT DEFECT, THE USER’S SOLE
AND EXCLUSIVE REMEDY IS EITHER REIMBURSEMENT OF THE PURCHASE PRICE OF THE
PRODUCT OR REPLACEMENT OF THE CONTAINER OF PRODUCT. NO FABRICATOR, INSTALLER,
DEALER, AGENT OR EMPLOYEE OF ITW TACC HAS THE AUTHORITY TO MODIFY THE
OBLIGATIONS OR LIMITATION OF THIS WARRANTY.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state;
therefore, some of the limitations stated above may not apply to you. It is to your benefit to save your
documentation upon purchase of a product.
Page 2 of 2
42
PRODUCT
DATA
PHYSICAL PROPERTIES
BASE: Synthetic polymer SOLIDS: 30%
SOLVENT: Methyl Acetate VOC CONTENT: < 80 g/L
SHELF LIFE: 12 months, unopened VISCOSITY: 150 cPs ± 75 cps
WEIGHT/GALLON: 7.9 lbs/gallon OPEN TIME: Up to 30 minutes
COVERAGE: 300-430 sq ft/gallon DRY TIME: 4 – 5 minutes
COLORS: Clear or Red FORMALDEHYDE: No added urea formaldehyde
BENEFITS
♦ Excellent adhesion to a wide variety of common laminating substrates
♦ Strong Bonds
♦ Smooth, flat spray pattern
♦ Fast drying with high initial green strength
♦ Bonds are resistant to humidity and water
♦ Complies with SCAQMD, Rule 1168
♦ Contributes to LEED®-NC EQ Credit 4.1: Low Emitting Materials: Adhesives & Sealants
♦ Contributes to LEED®-CI EQ Credit 4.4: Low-Emitting Materials: Composite Wood & Agrifiber Products
43
SP80 Low-VOC Liquid Adhesive
contact is made. Bring surfaces together and immediately apply firm pressure over entire surface working from
the center to the edges. Apply uniform pressure over 100% of the area to be bonded.
8. Storage: Replace lid after each use and secure tightly for storage. Store out of direct sunlight in a cool, well-
ventilated area. Avoid storing container directly on the floor or against an outside wall.
9. Do not expose bonded parts to direct sunlight or excessive heat. Do not use on some vinyls or polystyrene foam.
Some vinyls contain plasticizers, which can, over time, soften and dissolve the bond, or bleed through/discolor.
When in doubt, or if product is to be used on vinyls, or other light colored materials, conduct compatibility testing
on the product to be bonded before use.
NOTE: The shelf life for an unopened container of this adhesive is 1 year from date of manufacture.
ATTENTION: Empty container remains hazardous until all flammable vapors, which may explode upon ignition, are
gone from residue and container. Observe all labeled hazard precautions. Do not cut, puncture, or weld while hazard
exists. Do not reuse empty container. Dispose of according to all federal, state, and local regulations.
APPROVED EQUIPMENT
Spray Gun: Binks 2001M Atomization Pressure: 70 – 90 psi
Fluid Tip: Binks 63B-SS Fluid Pressure: 6 – 10 psi
Fluid Needle: Binks 563A Air Cap: Binks 66 SD-3
DANGER!
EXTREMELY FLAMMABLE LIQUID AND VAPORS.
VAPORS MAY CAUSE FLASH FIRE OR IGNITE EXPLOSIVELY.
VAPOR HARMFUL.
HARMFUL OR FATAL IF SWALLOWED.
Do not breathe dust, vapors or spray mist. Prevent static build-up. Properly bond and ground all containers and
components. Vapors may ignite explosively. Keep away from heat, sparks and flame. Do not smoke. Extinguish all
flames and pilot lights, and turn off stoves, heaters, electric motors, and other sources of ignition during use and until
all vapors are gone. Minimum HMIS Rating: 2-3-0-B.
44 Page 2 of 2
1535
SPRAY GRADE CONTACT ADHESIVE
46
Insta-Tack™
Rapid-Tacking, Solvent-Based
Insulation Adhesive
APPLICATION
Temperature 35°F to 110°F (1.7°C to 44°C)
Method Brush, rolled or spray applied
Surface must be dry, dirt, oil, and
Preparation
grease free.
UN-TACK™
Clean Up Solvent or mineral spirits
PART NUMBERS (Use safe handling practices.)
308591 1 Case w/ (4) 1-Gallon Pails (Red)
308592 1 5-Gallon Pail (Red) STORAGE
308593 1 50-Gallon Drum (Red) Temperature 35°F to 110°F (1.7°C to 44°C)
Shelf Life One year (unopened)
Freeze/Thaw
Passed 5 cycles
Stability
Flammable when wet
Flammability
Non-ammable when dry
SPECIFICATION/STANDARDS COMPLIANCE
Property Method Results
Surface Burning Characteristics UL 723 Pass
Duct Thermal Insulation ASTM C916 Pass
47
Canada: 2100 Remembrance Road, Lachine, QC H8S 1X3 • (800) 544-5535
www.carlislehvac.com
INSTA-TACK LV TDS 01/08/13
T R A V E L - T A C K™
Insulation Adhesive in a Portable Spray System
TRAVEL-TACK is a self-contained, instant tacking, engineered to deliver a low pressure web spray that
eliminates adhesive vaporization and overspray. TRAVEL-TACK’s portability, limited equipment clean-up and low equipment cost makes
this adhesive ideal for or
1
By Volume 2For optimal coverage see Application Instruction Sheet, For Industrial Professional
cylinder back label or cylinder shipping carton back label. 3Not tested to ASTM C-916 Use Only.
APPLICATION
Temperature 35°F to 110°F (1.7°C to 44°C)
Use when the insulation is promptly
secured by an insulation fastener or
PART NUMBERS
the duct section is stored horizontally
308574 1 5-Gallon Pail (Clear) until the adhesive is dry. May be
Method
308573 1 50-Gallon Drum (Clear) spray-, brush- or roller-applied to
secure insulation to the substrate.
Apply according to SMACNA
TECHNICAL DATA specications and local codes.
Color White (wet), Clear (dry) Surface Surface must be dry and
Consistency Low-viscosity liquid Preparation free of dirt, oil and grease.
SPECIFICATION/STANDARDS COMPLIANCE
PRECAUTIONS
Property Method Results Inspect all winter shipments upon arrival. Apply when temperatures
Duct Thermal Insulation ASTM C916 Pass will not fall below freezing. Do not apply this product in weather-
VOC Limitation SCAQMD Rule 1168 Pass exposed areas or where temperatures will exceed 200°F. Keep
out of the reach of children. Review Material Safety Data Sheet for
City of Los Angeles
Pass safety information prior to use.
Approval RR #8069
For Industrial Professional Use Only.
APPLICATION
Temperature 35°F to 110°F (1.7°C to 44°C)
For use in spray booth operations
or specic areas. Booth-Tack may
be spray-, brush- or roller-applied to
Method
PART NUMBERS secure insulation to the substrate.
Apply according to SMACNA
308585 1 5-Gallon Pail (Black)
specications and local codes.
308587 1 50-Gallon Drum (Black)
Surface must be dry and
Preparation
free of dirt, oil and grease.
TECHNICAL DATA
UN-TACK™ or Solvent
Clean Up
Color Gray (wet), Black (dry) (Use safe handling practices)
Consistency Low-viscosity liquid
STORAGE
Base Synthetic latex
Temperature 35°F to 110°F (1.7°C to 44°C)
Solvent Water
Shelf Life One year (unopened)
Weight per Gallon 10.0 lbs (+/- 0.2)
Flammability Non-ammable
Solids Content 53% (+/-2)
Viscosity 8,500 –9,500 cps
Coverage Up to 530 sq ft/gal (sprayed)
UNDERWRITERS LABORATORIES, INC.®
Initial Bonding Time 10 minutes* (5 mils @ RT) CLASSIFIED ADHESIVE
Surface Burning Characteristics 294U
Dry Time 20 minutes* (5 mils @ RT) *Applied to inorganic reinforced cement board
Service Temperature -20°F to 200°F (-28.8°C to 93.3°C) FLAME SPREAD ..................................... 0
SMOKE DEVELOPED.............................. 0
Flame spread 0, smoke developed
*Tested as applied in two 3" (76.2 mm)-wide strips 8" (203.2 mm) on center at a coverage
Surface Burning 0 (when tested in accordance with of 530 sq ft/gal (13 sq M/L). Flash point of nished adhesive, closed cup: no ash to boiling.
ASTM E84)
In accordance with OSHA Standard 29 CFR 1910.12 (Right to Know Law) a Material Safety Data Sheet is available for the product and all
Vimasco
ALL products.PRODUCTS ARE ASBESTOS FREE AND CONTAIN NO LEAD OR MERCURY COMPOUNDS.
VIMASCO
Vimasco products are designed to meet the needs of specific situations. They are warranted to be effective for their intended uses only. No further warranties are expressed or
implied.
The methods and condition of application over which we can exercise no control are important factors in the performance of our products. We make specific recommendations
for the application and use of all Vimasco products, but we cannot enforce our recommendations upon users; therefore, it is necessary that we state, as a condition of sale of our
products, tat we will replace or refund the purchase price of any Vimasco product found by our laboratories to be defective, but that we assume no responsibility beyond the
purchase price of the materials. No representative of our Company, Distributor or Agent has any authority to change or extend this condition of sale.
5-02/1M
53
VIMASCO WC-7
CORPORATION
PO Box 516 * Nitro, WV 25143 * (304) 755-3328
Phone toll-free (800) 624-8288 Fax (304)755-7153
www.vimasco.com
When used on insulating cement, WC-7 should not be SURFACE BURNING CHARACTERISTICS
applied until the cement has dried thoroughly.
(ASTM E 84) Tested at Underwriters Laboratories, Inc.
Flame Spread: 5
Smoke Developed: 0
ALL VIMASCO PRODUCTS ARE ASBESTOS FREE AND CONTAIN NO LEAD OR MERCURY COMPOUNDS.
In accordance with OSHA Standard 29 CFR 1910.12 (Right to Know Law) a Material Safety Data Sheet is available for the product and all Vimasco products.
Vimasco products are designed to meet the needs of specific situations. They are warranted to be effective for their intended uses only. No further warranties are expressed or
implied.
The methods and condition of application over which we can exercise no control are important factors in the performance of our products. We make specific recommendations
for the application and use of all Vimasco products, but we cannot enforce our recommendations upon users; therefore, it is necessary that we state, as a condition of sale of our
products, that we will replace or refund the purchase price of any Vimasco product found by our laboratories to be defective, but that we assume no responsibility beyond the
purchase price of the materials. No representative of our Company, Distributor or Agent has any authority to change or extend this condition of sale.
8/13
54
Vimasco Corporation 749
PO Box 516 Nitro W.Va. 25143
(304) 755-3328 or (800) 624-8288 VAPOR-BLOK ™
www.vimasco.com
VAPOR-BARRIER COATING
749 Vapor-Blok™ is a premium quality water-based COLOR: White (Gray is available with minimum order requirements)
vapor-barrier coating which effectively prevents water
vapor from passing through it. It is designed to prevent WATER VAPOR PERMEANCE (ASTM F 1249)
.03 to .05 U.S. Perms at 30 mils dry film
the passage of water vapor into thermal insulation on cold
.015 to .03 U.S. Perms at 38 mils dry film
systems or surfaces colder than ambient temperature. It is (.01 to .02 Metric Perms at .97 mm dry)
compatible with virtually all types of thermal insulation
including Foamglas and can also be applied to a variety of COVERAGE (ASTM C 461)
other types of substrates as needed. It is a safe, easy-to- 30 sq ft/gal at 30 mils dry (52 mils wet)
apply water-based latex emulsion, but it achieves the type (.74 m²/liter at .76 mm dry, 1.32 mm wet)
24.5 sq ft/gal at 38 mils dry (66 mils wet)
of low perm rating normally associated with solvent-
based products. DRYING TIME (ASTM D 1640)
To touch: 2 hours Through: 12 to 48 hours
749 Vapor-Blok™ has a smooth, creamy consistency Depending upon temperature, relative humidity, and substrate
most suitable for application by brush (it can also be WEIGHT PER U.S. GALLON (ASTM D 1475)
sprayed with the proper spray equipment). For 10.4 pounds (1.24 kg/liter)
applications where a heavy build is desired, a heavy-
SOLIDS: 67% by weight, 58% by volume
brush/trowel grade is available (method of application
should be specified when ordering). It has a pure white SERVICE TEMPERATURE RANGE
color, which remains white in service and matches most 0°F (-17.8°C) to 180°F (82.2°C) constant
white jacketings and facings. It is excellent for protecting -20°F (-29°C) to 220°F (104°C) intermittent
the insulation on cold air ducts, chilled water lines, cold Note: “Service temperature” refers only to the temperature of air or surfaces
coming into direct contact with the coating. This should not be confused with the
storage equipment, and other similar cold systems.
operating temperature of the system underneath the insulation, which may vary
widely depending upon the effectiveness of the insulation used. 749 Vapor-
749 Vapor-Blok™ is a very low-odor, low VOC coating Blok™ will lose some flexibility at very cold temperatures and will soften at very
when compared to other coatings of this type, and thus it warm temperatures.
is preferable to workers on the job site and also when
being applied in inhabited spaces. It achieves its low APPLICATION TEMPERATURE RANGE
perm rating at only 30 mils dry film (30 sq ft/gal), 40°F (4°C) to 120°F (49°C)
therefore jobs can be completed using less material than WET FLAMMABILITY (ASTM D 93)
with competitive products. No flash to boiling, 212°F (100°C)
VOLATILE ORGANIC COMPOUND (VOC) CONTENT (ASTM D 3960)
749 Vapor-Blok™ is very effective vapor-barrier coating 39 g/L(.384 lb/gal)
and should not be used where a breathing coating is MEETS REQUIREMENTS FOR LEED CREDIT 4.2
required. Always make sure insulation being coated is
dry. ELONGATION
107% (30 mils dry @ 70°F) (.76 mm dry @ 21°C)
749 Vapor-Blok™ meets the 25/50 flame and smoke CLEANUP: Wet state: water Dry state: safety solvent
requirements of NFPA 90A, and complies with MIL-C-
19565C, Type II, and is QPL listed. RECOMMENDED SHELF LIFE
12 months in unopened container at 40°F(4°C) to 90°F (32°C)
749 Vapor-Blok™ MUST BE PROTECTED FROM CAUTION
FREEZING IN SHIPMENT AND STORAGE. After Do not add water to this product as that will change its physical properties and
performance. No expressed or implied warranty will be offered on applications
application it must be protected from freezing and
where the product has been thinned or altered.
moisture until thoroughly cured.
ASTM E2178 – Air Permeance of Building Materials
Note: 749 Vapor-Blok™ may be used outdoors but after 749 has been tested and complies
exposure to ultra-violet light the white color will dull SURFACE BURNING CHARACTERISTICS
slightly to an off-white. It should not be applied to a flat (ASTM E 84) Tested at Underwriters Laboratories, Inc.
horizontal surface where it will be subjected to standing Flame Spread: 3.7; Smoke Developed: 9.2
water.
In accordance with OSHA Standard 29 CFR 1910.12 (Right to Know Law) a Material Safety Data Sheet is available for this product and all Vimasco
products.
ALL VIMASCO PRODUCTS ARE ASBESTOS FREE AND CONTAIN NO LEAD OR MERCURY COMPOUNDS.
Vimasco products are designed to meet the needs of specific situations. They are warranted to be effective for their intended uses only. No further warranties are expressed or
implied. The methods and condition of applications over which we can exercise no control are important factors in the performance of our products. We make specific
recommendations for the application and use of all Vimasco products, but we cannot enforce our recommendations upon users; therefore it is necessary that we state, as a condition
of sale of our products, that we will replace or refund the purchase price of any Vimasco products found by our laboratories to be defective but that we assume no responsibility
55
beyond the purchase price of the materials. No representative of our Company, Distributor or Agent has any authority to change or extend this condition of sale.
08/13
PROTO FITTING COVERS PROTO REGULAR PVC
25/50 RATED
PER ASTM E-84 — LoSMOKE® PVC
LoSMOKE® PVC JACKETING
PROTO CORP.
10500 47th Street North
Clearwater, FL 33762-5017
Tel: (727) 573-4665
Fax: (727) 572-6823
Toll Free (800) 875-7768
PVC FITTING COVERS, PRE-MOLDED, INSULATED SUBMITTAL SHEET DOES NOT SUPERCEDE WRITTEN
WHITE GLOSS FINISH — INDOOR OUTDOOR GRADE SPECIFICATIONS OR OWNER AGREEMENT.
Fast and Easy. At fitting locations, wrap the fiberglass insert around the TECHNICAL PROPERTIES OF
pipe fitting, apply the Proto PVC Fitting over the insert and tack or tape in FIBERGLASS INSERT MATERIAL
place. Do not use tacks where a vapor retarder is applied. Thermal Conductivity (ASTM C 177)
Mean Temperature – °F “k” — BTU in/hr. Ft.2 °F
Wide Temperature Range. May be used for mechanical piping systems
HH-I-558 Form B 75° 1(24°C) .26 (.037 W/m. °C)
operating from -20°F to +140°F surface temperature of insulation. Variety: Type 1 Class B 150° 1(66°C) .33 (.048 W/m. °C)
LoSMOKE®, Indoor/Outdoor, Exod®, Exotuff®. Proto products are also avail- 250° (121°C) .44 (.063 W/m. °C)
able in LoSMOKE® Indoor colors. Exod® is CPVC, GOOD TO 225° F.
APPLICATION AND SPECIFICATION GUIDELINES
Long Lasting. Can be used more than once on retrofit projects, general
maintenance. A. STORAGE
Protect cartons from water damage or other abuse. Proto Fitting
Excellent Thermal Value. K value of .26 at 75°F (.037 W/m °C at 24°C) Cover cartons are not designed for outside storage.
of fiberglass insert, mean temperature assures better thermal
efficiency than conventional cement fittings. B. PREPARATION
Proto Fitting Covers should be applied on clean, dry surfaces.
Resistance To Fungi and Bacteria. (ASTM G 21, ASTM G 22) Does
not promote growth of fungi or bacteria. C. APPLICATION
1. General: The matching fiberglass insert shall be wrapped
U.V. Resistant. Can be used on indoor or outdoor applications, for both completely around the metal fitting leaving no voids. Loose wrappings of
(White) LoSMOKE® PVC and Regular PVC. Extra thick fitting covers should twine is helpful in shaping difficult surfaces. The Proto Fitting Cover shall
be used outdoors. (All Std. Proto Fitting covers are made of LoSMOKE® then be applied over the fitting and insert, and the throat secured by either
PVC.) tack fastening or taping.
2. Cold Pipe: Fitting systems below ambient temperature must have
TECHNICAL PHYSICAL PROPERTIES OF a continuous vapor retarder or vapor retardant mastic as specified by the
PVC LoSMOKE® MATERIALS engineer. When using Proto PVC Tape, a 2" (51mm) minimum downward
Specific Gravity (ASTM D-792) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.41 overlap is recommended for optimum performance. Care should be taken
Tensile Modulus, PSI (ASTM D-638) . . . . . . . . . .361,000 (25,380 kg/cm2) not to stretch the last 2" (51mm) of Proto PVC Tape, to avoid stretching or
Tensile Strength, PSI (ASTM D-638) . . . . . . . . . . . . . . . . . . . . . . . . . .6,011 creeping.
3. Hot Pipe: Insulate as per General Instructions given above. Due to
PVC softening point at approximately 159°F (70.6°C), care should be taken
to ensure sufficient insulation thicknesses are applied.
56
For hot piping which requires Pipe Insulation over 1 1/2" (38 mm) wall thick- SUGGESTIONS
ness, an extra fiberglass insert shall be applied for each additional inch of
Slide Joints: Do not apply PVC Jacketing too tightly. Slide joints plus
pipe insulation wall thickness. Proto recommends the surface temperature of
PVC thickness must work together to prevent cracks and puckering.
the Pipe Insulation and PVC to be no higher than 125°F (52°C). To complete
application of Proto PVC Fittings on hot piping, the throat seam shall be Caulk/Adhesives:
tack fastened or taped. Seal all laps outdoors and in wash down areas. Use: Celulon® (Red Devil Inc.) water base "Ultra Clear".
Service temp. -25°F to +175°F
CAUTION: During initial heat-up to operating temperatures above PVC Cement: Avoid use if possible. Heavy application can cause
350°F, (177°C) an acrid odor and some smoke may be given off as a portion
puckering and cracks. Learn how to use it sparingly.
of the bonding material used in the insulation begins to undergo a controlled
decomposition. If natural convection is not adequate in confined areas, Vapor Retarder: A vapor retarder is required under all fitting covers for
forced ventilation should be provided in order to protect against any harmful systems operating below ambient temperatures, such as chilled water lines,
fumes and vapors that might be generated. and is recommended for all outdoor applications. The fitting vapor retarder
should provide a continuous seal with the adjacent pipe vapor retarder.
4. Outdoor Pipe: Insulate as per above instructions.
Minimum Proto PVC Jacketing thickness for outdoor applications should Outdoor Fitting Covers: Use extra thick, plastic heavy duty covers.
be .030" (.7 mm). Over 15" O.D., .040 is recommended. Under 3 1/8" O.D., Outdoor and Indoor Washdown Areas: Use EXOD™ (CPVC) by
.020 is permitted. The PVC Jacketing shall be overlapped a minimum of Proto, for its higher deflection temperature (225°F). It is light grey.
2" (51 mm) on the down side so as to shed water. All long and round joints PVC Outdoor Thickness (Reg. PVC Jacketing): Use .030" thick
shall be completely weather sealed with caulk adhesive. cut and oven precurled jacketing. Use "heavy duty" plastic fitting covers
On all piping, insulation shall be of sufficient thickness to keep the formed from minimum .030" to .050" thick PVC sheet depending on size of
surface temperature below 125°F (52°C). Additionally, a slip type expansion fitting cover. On pipe insulation larger than 15" O.D. use .040" thick PVC.
joint of 8" (202 mm) minimum width shall be applied at least every 25 lineal
feet (6.1 lineal meters) and between fittings. PVC Indoor Thickness: Use white or indoor color LoSMOKE® on piping.
Use .020" thick with standard one piece fitting cover, .030” jacketing can
Painting: Painting must be done only after priming the PVC surface with a also be used.
suitable primer, such as X-1-M 400W Primer, or a similar, approved product.
Vessels and Tank Tops: Use .050" or .060" thick tank panels for outdoor
Outdoor Painting: Only over White Exotuff® 195°F deflection temp. applications and .030" or .040" for indoor tanks. Use .050" thick Protop® seg-
(modified PVC) or EXOD™225°F deflection temp. CPVC after X-1-M ments for tank heads. (Only Proto Corp. has them.) Made of LoSMOKE®
primer, or a similar, approved product. Use PVC compatible paints without PVC.
strong solvents. Test paint a section before proceeding.
Pipe Insulation End Caps: Use on all outdoor, indoor washdown areas,
5. CAUTION: Fiberglass may cause temporary skin irritation. Wear and all vapor sealed systems. End caps will be PVC, metal, or gasket
long-sleeved, loose-fitting clothing, head covering, gloves and eye protection materials appropriate for the metal pipe temperatures. Silicone rubber
when handling and applying material. Wash with soap and warm water after (500°F) can be applied (min. 1/16" thick) as an end cap outdoors.
handling. Wash work clothes separately and rinse washer. A disposable
mask designed for nuisance type dusts should be used where sensitivity to Indoor hot piping need not be sealed to the end cap. Cap will be sealed or
dust and airborne particles may cause irritation to the nose or throat. taped to the jacket.
D. HEAVY INDUSTRIAL APPLICATIONS OUTDOORS Two-Ply Waterproofing System: Use .010" thick PVC with self-sealing
Use .030" or higher PVC Jacketing. Use "heavy duty" two piece fitting cov- long lap tape, as the first waterproof layer. Overlap ends 3" and PVC tape
ers made from minimum .030" thick to .050" thick PVC sheet depending on over. Caulk all openings with Celulon® or similar, approved product. The
size of fitting cover. Jacketing to be cut and oven precurled finished jacketing material should employ staggered joints with at least a
.010 mil thick first layer. Recaulk again over last layer. Install slide joints
E. FIRE TEST RESULTS: PROTO LoSMOKE® — PVC every 25', caulk shut all other seams, openings, or end overlaps with PVC
USA: E-84 25/50 Rated up to .035" thick (The Best Rated PVC) tape or caulk. Use vapor seal jacketing (instead of .010” thick PVC first
layer) where a vapor seal system is required.
CANADA: Conforms to CAN 4-S102.2
CPVC-High Chemical Resistance and High Deflection Temperature:
LoSMOKE® fitting covers conform to virtually all city, state and federal Use "Exod®" CPVC jacketing and fitting covers for 225°F deflection
codes, for use in hotel, commercial and industrial buildings. temperature and maximum chemical resistance. Offered only by
LoSMOKE® fitting covers will be labeled on the box "Passes ASTM E- Proto Corp. as a substitute for stainless steel.
84." Flame spread 25; smoke developed 50". Regular PVC Jacketing Outdoors: Use regular PVC jacketing
All E-84 ratings shown here were tested on flat sheets from which fitting outdoors. It is less expensive, does the same job as LoSMOKE® PVC.
covers are made. Regular PVC has very good fire (self-extinguishing) properties — not as
Virtually all Proto LoSMOKE® fitting covers will pass E-84 25/50 flame good as the LoSMOKE® PVC used in confined people areas (buildings),
spread and smoke development rating requirements. however much better than common plastics used outdoors.
Vessels with ends 24" O.D. or larger: Use .040" thick jacketing up to
48” O.D. On sides of vessels larger than 48" O.D. See Protop® brochure for
instructions requiring a suspended band system, to hang panels from,
(Gerrard & Company or equal). Use thick PVC panels on Outdoor Tanks not
PVC Roll Jacketing. See Tank Tops above for end segments.
57
58
www.knaufinsulation.us PE-PL-20 09-11
Knauf Insulation
Mechanical Insulation with ECOSE Technology
®
Be sure your specs are up-to-date and include the technology that improves
the sustainability of traditional fiber glass mechanical insulation.
59
60
Earthwool 1000° Pipe Insulation
®
61
• CGSB 51-GP-9M
Thermal Efficiency (ASTM C 335) • CGSB 51-GP-52M (jacket)
62
Knauf Data Sheet PE-DS-16e 04-12
Earthwool Redi-Klad
TM ®
63
Earthwool® Redi-Klad® 1000° Pipe Insulation
Description Features & Benefits • HH-I-558C; Form D, Type III, Class 12; Class 13
Knauf Insulation Earthwool® Redi-Klad® 1000° Pipe Energy Conservation (to 1000°F, 538°C): replaced by ASTM C 592
Insulation is a multi-purpose, molded, heavy-density, • Offers excellent resistance to heat loss or gain, • NFPA 90A and 90B
one-piece fiber glass insulation bonded with ECOSE® which saves energy and lowers operating costs. • ASTM C 795
Technology. Earthwool Redi-Klad comes with • A low thermal conductivity of .23 at 75°F (24°C). • MIL-PRF-22344E (except pH requirements)
factory applied 5-ply weather and abuse resistant Low-Cost Installation • MIL-I-24244D
jacketing with self-sealing lap. Earthwool Redi- • Available with a self-closure tape, which • NRC 1.36 (Certification needs to be
Klad is designed for indoor or outdoor installation eliminates need for banding, screws and caulk. specified at time of order)
on mechanical piping systems with operating
• Lightweight and easy to handle. Venture Clad Jacket and Tape
temperatures ranging from 0°F to 1000°F (-18°C to
• Low maintenance costs. In U.S.:
538°C). Properly installed, Redi-Klad jacket provides
a zero permeability rating. Earthwool Redi-Klad is • No off-site fabrication required. • MEA 447-06-M (City of New York Department of
produced in convenient 3' lengths with a matching 4" • Safe installation. Buildings)
butt strip furnished for each 3' section. The installed • Fast, easy installation reduces installed costs
Technical Data—
product offers a finished appearance comparable to versus standard aluminum jacketing systems.
Earthwool Fiber Glass Pipe Insulation
embossed aluminum. Zero Permeability
Surface Burning Characteristics
• Properly installed, Redi-Klad jacket provides a
Earthwool • Does not exceed 25 Flame Spread, 50 Smoke
zero perm vapor barrier.
Earthwool is the new benchmark that stands apart Developed when tested in accordance with
Sustainability
for its genuine sustainability, unsurpassed perfor- ASTM E 84, CAN/ULC S102-M88, NFPA 90A
• Carbon-negative - meaning: Knauf insulation
mance and consistently high product quality. and 90B, NFPA 255 and UL 723.
products used for thermal insulating purposes
recover the energy that it took to make them Temperature Range
ECOSE Technology
in just hours or a few days, depending on the ap- • Pipe operating temperatures from 0°F to 1000°F
ECOSE Technology is a revolutionary, more
plication. Once installed, the product continues (-18°C to 538°C).
sustainable binder made from rapidly renewable
bio-based materials, rather than non-renewable to save energy and reduce carbon generation as Resists Microbial Growth (ASTM C 1338, G21)
petroleum-based chemicals traditionally used in long as it is in place. • Does not promote microbial growth.
fiber glass insulation products. ECOSE Technology • Earthwool fiber glass insulation contains three Corrosiveness (ASTM C 665)
reduces Knauf Insulation’s binder embodied energy primary ingredients: • Does not accelerate corrosion on steel, copper
and does not contain phenol, formaldehyde, acryl- • Sand, one of the world’s most abundant and or aluminum.
ics or artificial colors. renewable resources Corrosion (ASTM C 1617)
• A minimum 60% recycled post-consumer • The corrosion rate in mils/yr will not exceed that
Application
glass content and UL Environment of the 1 ppm chloride solution.
Knauf Insulation Earthwool Redi-Klad 1000°
verification every 6 months Water Vapor Sorption (ASTM C 1104)
Pipe Insulation is designed for indoor and
• ECOSE Technology which reduces binder • Less than 0.2% by volume.
outdoor installation on industrial and commercial
mechanical systems piping. Typical applications embodied energy by up to 70% Linear Shrinkage (ASTM C 356)
include, but are not limited to steam, condensate, • It is anticipated to reduce its Global • Negligible.
process, chilled, and domestic water piping for Warming Potential (GWP) by
Technical Data—
new or retro-fit power generation, petro-chemical, approximately 4%, a significant reduction
Venture Clad Jacket and Tape
pulp and paper, institutional, and educational in our carbon footprint
Surface Burning Characteristics
construction projects, operating at temperatures • UL/ULC listed.
Specification Compliance
from 0°F to (-18°C) to 1000°F (538°C).
Earthwool Fiber Glass Pipe Insulation • Does not exceed 25 Flame Spread, 50 Smoke
In U.S.: Developed when tested in accordance with
• ASTM C 547; Type I, Type IV UL 723.
• ASTM C 585 Surface Temperature Range
• ASTM C 795 • Maximum temperature continuous use 300°F
(149°C).
64
Data Sheet CI-IB-DS 10-15
65
Earthwool Insulation Board with ECOSE ®
Technology
66
Knauf Data Sheet PE-DS-7e 12-09
67
Pipe & Tank Insulation with ECOSE® Technology
68
Data Sheet CI-DWA-DS 12-14
69
Atmosphere™ Duct Wrap with ECOSE ® Technology
70
Data Sheet CI-DLA-DS 12-14
71
Atmosphere™ Duct Liner with ECOSE ®
Technology
72
Data Sheet CI-ADB-DS 10-15
73
Atmosphere™ Air Duct Board
with ECOSE ® Technology
74
Knauf Data Sheet PE-DS-10e 03-12
75
Elevated Temperature Batt 1000°
and HD Blanket 1000° with ECOSE ® Technology
76
PiPe & equiPment insulations
Sproule WR-1200®
PeRlite PiPe & Block inSulation
DeScRiPtion
sproule WR-1200® is a pre-formed, high temperature, non-wicking
pipe and block insulation composed of expanded perlite uniformly
reinforced with a high strength fiber for use on systems operating up to
1200°F(650°c). It is inorganic, non-combustible and meets or exceeds
the physical property requirements of asTM c610. sproule WR-1200
is produced with a blue visual color coding dispersed throughout the
product to assure it can be identified as asbestos Free. Integral to sproule
WR-1200 is , a distinctive formula and process that inhibits
corrosion to outside surfaces of pipe and equipment.
Sproule WR-1200®
aDvantaGeS oPeRatinG teMPeRatuRe liMit: 1200°F(650°c)
• pipe insulation sections shrink-wrapped with poly film for protection
from abrasion during shipment Pipe Sizes
Sproule WR-1200
• Block insulation manufactured with reinforcing scrim beneath the outside in. mm
surface enhancing structural integrity ½-40 15-1000 pipe Insulation**
24-40 600-1000 Quad
available Forms and Sizes scored Block [12” (305 mm) wide]
30 Minimum 750 Minimum
Pipe Sizes [18” (457 mm) wide ]
in. mm Flat Block [6”, 12” and 16” wide
Flat surfaces
(152 mm, 305 mm and 457 mm wide)]
½ - 40 15-1000
sproule WR-1200 pipe insulation is 36”(914 mm) in length, and is available in thicknesses from
aPPlicationS 1” to 5” (25 mm to 127 mm) in 1⁄2” (15 mm) increments. Thick wall material is furnished in double layers.
Because of its compressive strength, low thermal conductivity and corrosion sproule WR-1200 flat block insulation is 12” (305 mm) wide and 36” (914 mm) in length, and is
inhibiting properties, it is an product for application on high temperature available in thicknesses from 1” to 4” (25 mm to 100 mm) in 1⁄2“ (15 mm) increments. Non-standard
widths of 18”, 24” and 36” (457 mm, 610 mm and 914 mm) are available on a made-to-order basis.
piping and equipment. In industrial processing and power generation Inquire for price and availability.
facilities, sproule WR-1200 is the preferred product for stainless steel **Doublelayeredpipeinsulationisavailableforheat-tracedlineapplications.
piping, which is very susceptible to stress corrosion cracking at operating
temperatures above 140°F (60°c). The feature inhibits corrosion ScoReD Block aPPlication GuiDe
where moisture and chlorides may become trapped between insulation Minimum Diameter
and stainless steel. insulation thickness triple Scored Single Scored
in. mm in. mm in. mm
FiRe SaFety 1½ 38 30 762 95 2413
Surface Burning characteristics. When tested in accordance
2 51 40 1016 125 3175
with asTM e84, NFpa 255, and Ul 723, Thermo-12 Gold has flame
spread/smoke developed ratings of 0/0. 2½ 64 50 1270 155 3937
3 76 60 1524 190 4826
non combustible. When tested in accordance with asTM e136 as de-
fined by NFpa 255 and NFpa 101. 3½ 89 70 1778 220 5588
4 102 - - 250 6350
SAFETY
®
asTM c302 average Density 13 lbs. per cu. ft. (210 kgs./m3)
Btu•in/(hr•ft2•°F)
Industrial Insulation Group, llc is a calsilite/Johns Manville joint venture. IIG manufactures The physical and chemical properties presented herein represent typical, average
MinWool-1200® mineral fiber pipe, block and a variety of other insulations; Thermo-12® values obtained in accordance with accepted test methods and are subject to normal
Gold calcium silicate pipe and block insulation; super Firetemp® fireproofing board; manufacturing variations. They are supplied as a technical service and are subject to
sprouleWR-1200® perlite pipe and block insulation; high temperature adhesives, and change without notice. Numerical flame spread and smoke developed ratings are not
insulating finishing cement. intended to reflect hazards presented by these or any other materials under actual fire
conditions. check with the customer service Office to assure current information. all
Industrial Insulation Group products are sold subject to the IIG limited Warranty and
limitation of Remedy. For a copy of the IIG limited Warranty and limitation of Remedy,
email - info@iig-llc.com.
cuStoMeR SeRvice,
technical & GeneRal inFoRMation
2100 line StReet • BRunSWick, Ga 31520 (800) 866-3234
Thermo-12® Gold
PIPE & BLOCK INSULATION
DESCRIPTION
Thermo-12 Gold is a pre-formed, high temperature, abuse-resistant
pipe and block insulation with exceptional structural strength,
composed of hydrous calcium silicate for use on systems operating up to
1200°F(650°C). It is inorganic, noncombustible, Asbestos Free and meets
or exceeds the physical and thermal property requirements of ASTM C533,
Type 1. Integral to Thermo-12 Gold is, a distinctive formula and
process that inhibits corrosion to outside surfaces of pipe and equipment.
ADVANTAGES
• Excellent resistance to damage enhancing the life of the
system. Thermo-12® Gold
Operating Temperature Limit: 1200°F (650°C)
• Inhibits corrosion on carbon steel and stainless steel piping
and equipment.
AVAILABLE FORMS AND SIZES
• Consistent thermal performance to 1200°F(650°C).
Pipe Sizes
• Noncombustible Insulation. Thermo-12 Gold
• Structural strength protects against damage to lagging. in. mm
• Asbestos, Mercury and Lead Free. ½-24 15-600 Pipe Insulation
• No organic binders; No loss of insulation integrity due to 20-37 500-925 Quad Segments
binder burn out. 38-52 950-1300 Hex Pipe Covering (Ruston Plant Only)
• Large selection of sizes and forms. Scored Block [12” (305 mm) wide]
30 minimum 750 minimum
[18” (457 mm) wide (Mesa Plant Only)]
Flat Block [6”, 12” and 18” wide]
APPLICATIONS Flat Surfaces
(152 mm, 305 mm and 457 mm wide)
Thermo-12 Gold is the product of choice for high temperature pipe and equipment
due to it’s high strength and durability, low thermal conductivity and corrosion Thermo-12 Gold pipe insulation is 36” (914 mm) in length, and is available in thicknesses from 1” to 6”
inhibiting performance. Thermo-12 Gold is especially recommended for use in (25 mm to 150 mm) in 1⁄2” (15 mm) increments. Thick wall material is furnished in double layers.
the petrochemical, power generation and process industries where piping and Thermo-12 Gold flat block insulation is 12” (305 mm) wide and 36” (914 mm) in length, and is available
equipment operating up to 1200°F (650°C). The corrosion inhibiting in thicknesses from 1” to 4” (25 mm to 100 mm) in 1⁄2“ (15 mm) increments. Non-standard widths of
properties are not diminished by temperature cycling so the corrosion protection 18”, 24” and 36” (457 mm, 610 mm and 914 mm) are available on a made-to-order basis. Inquire for
price and availability.
will continue for the life of the product. Thermo-12 Gold will not burn and may
be used as a component in fire protection systems in the some applications. SCORED BLOCK APPLICATION GUIDE
Please visit our website at www.iig-ll.com for specific application information. Minimum Diameter
Insulation Thickness Triple Scored
FIRE SAFETY
Surface Burning Characteristics. When tested in accordance in. mm in. mm
with ASTM E84, NFPA 255, and UL 723, Thermo-12 Gold has flame 1½ 38 30 762
spread/smoke developed ratings of 0/0. 2 51 40 1016
Non Combustible. When tested in accordance with ASTM E136 as 2½ 64 50 1270
defined by NFPA 255 and NFPA 101. 3 76 60 1524
3½ 89 70 1778
ADDITIONAL INFORMATION AND MSDS
Please visit our website at www.iig-llc.com. 4 102 80 2032
SAFETY
®
CUSTOMER SERVICE,
2100 LINE STREET • BRUNSWICK, GA 31520 TECHNICAL & GENERAL INFORMATION
(800) 866-3234
w w w.iig- llc .c om
80
© 2010 Industrial Insulation Group. Printed in USA. IIG-300 07-10 (REPLACES 06-09)
Specification Sheet
ToughGard 2
®
81
– Air Velocity: (ASTM C 1071, INSERTION LOSS, dB per ft of Lined Duct
UL181)
1" Liner Octave band center 2" Liner Octave band center
Max. 6,000 fpm (30.5 m/s) frequencies, frequencies,
• Water Vapor Sorption: (ASTM C 1104) P/A, ft/ft2 Hz 125 250 500 1000 2000 4000 Hz 125 250 500 1000 2000 4000
– < 3% by weight
8 0.6 1.5 2.7 5.8 7.4 4.3 0.8 2.9 4.9 7.2 7.4 4.3
• Corrosion Resistance: (ASTM C 665)
6 0.5 1.2 2.3 5.0 5.8 3.6 0.6 2.3 4.2 6.2 5.8 3.6
– Pass
4 0.4 0.8 1.9 4.0 4.1 2.8 0.5 1.6 3.5 5.0 4.1 2.8
• Bacteria Resistance: (ASTM G 22)
– No Growth 2 0.2 0.5 1.4 2.8 2.2 1.8 0.3 0.8 2.3 3.3 2.0 1.7
• Fungi Resistance: (ASTM C 1338 & 1 0.1 0.3 1.0 2.0 1.2 1.2 0.2 0.5 1.8 2.3 1.1 1.1
ASTM G 21) Duct Liner Insertions Loss—Data extracted from ASHRAE Handbook, HVAC Applications, Chapter 46,
– Pass; No Growth 1999. P/A = duct perimeter, ft/duct cross sectional area (ft2). Example: 12" x 12", P/A = 4 (1/ft).
• Water Repellency Rating
– ≥ 4 (INDA IST 80.6-92)
5. INSTALLATION
All duct liner products shall be ACOUSTICAL PERFORMANCE
installed in accordance with the Product Sound Absorption Coefficients @ Octave Frequencies (Hz)
requirements of NAIMA Fibrous Glass Nomimal Thickness
Duct Liner standard, or SMACNA Type
in. mm
125 250 500 1000 2000 4000 NRC
HVAC Duct Construction standards 1 25 0.14 0.29 0.55 0.77 0.94 0.94 0.65
and the project specification.
150 11⁄2 38 0.16 0.47 0.77 0.96 1.04 1.00 0.80
The products can be precision cut
2 51 0.23 0.62 1.01 1.04 1.00 1.01 0.90
using both manual and automatic
cutting equipment. The liner shall be 1⁄2 13 0.06 0.15 0.33 0.56 0.76 0.91 0.45
cut and fitted to assure all joints are 200 1 25 0.10 0.33 0.65 0.86 0.94 0.96 0.70
neatly and tightly butted with no 11⁄2 38 0.16 0.47 0.77 0.96 1.04 1.00 0.80
interruptions or gaps. 2 51 0.24 0.57 0.90 0.95 0.95 0.96 0.85
All duct liner products shall be 1⁄2 13 0.06 0.15 0.33 0.56 0.76 0.91 0.45
adhered to the sheet metal ductwork
1 25 0.10 0.33 0.65 0.86 0.94 0.96 0.70
using an adhesive meeting the 300
11⁄2 38 0.20 0.46 0.82 0.94 0.95 0.91 0.80
requirements of ASTM C 916. The
adhesive film coverage shall be a 2 51 0.27 0.72 1.04 1.02 0.96 0.92 0.95
minimum 90% of the metal surface. Sound absorption tested in accordance with ASTM C 423 using Type A mounting per ASTM E 795
Secure the duct liner to the sheet
metal ductwork using mechanical
fasteners (impact-driven or weld-
secured). These fasteners vary in THERMAL PERFORMANCE
length and type. Mechanical fasten- Product K-Value C-Value R-Value
ers of the specified type and length Nominal Thickness* Btu•in W Btu W h•ft.2•°F m2•°C
Type
shall be used assuring no greater in. mm h•ft.2•°F m•°C h•ft.2•°F m2•°C Btu W
than 10% compression of the liner 1 25 0.26 0.038 0.25 1.42 4.0 0.70
thickness. Maximum fastener spac- 150 11⁄2 38 0.27 0.039 0.17 0.95 6.0 1.06
ing shall be in accordance with
2 51 0.26 0.038 0.13 0.71 8.0 1.41
NAIMA or SMACNA standards. 1⁄2 13 0.5 2.84 2.0 0.35
ToughGard Duct Liner provides
clean “buttered” transverse edges. 1 25 0.24 1.35 4.2 0.74
200 0.25 0.036
However, some circumstances will 11⁄2 38 0.17 0.95 6.0 1.06
require the use of adhesive to “but- 2 51 0.13 0.71 8.0 1.41
ter” raw exposed liner edges. Final 1⁄2 13 0.48 2.73 2.1 0.37
job site “buttering” may be required 1 25 0.23 1.30 4.4 0.77
to coat duct cut-ins and/or minor 300
11⁄2 38
0.24 0.035
0.16 0.91 6.3 1.10
installation damage. ToughGard
2 51 0.12 0.68 8.3 1.47
Duct Liner fabricated duct systems
shall be kept clean and dry from the Thermal conductance (C) and resistance (R) values are derived from the material thermal conductivity (k)
value. Tested in accordance with ASTM C 518 and/or ASTM C 177 at 75° F (24° C) mean temperature.
point of fabrication through job site
*Actual finished thicknesses are 1.05" thick (nominal 1.0"), actual 1.6" (nominal 1.5", Type 150),
installation. Special precautions at actual 2.1" (nominal 2", Type 150).
the job site may be necessary to
accomplish this. The installed lined
ductwork shall be protected to avoid
contamination by water and dirt. An
HVAC system commissioning pro-
gram should be considered to assure
proper start up and purging of the
duct system.
82
Specification Sheet
Refer to CertainTeed’s Limited One-Year Warranty for ToughGard R Fiber Glass Duct Liner
(30-33-010).
MAINTENANCE
An inspection and preventative maintenance program for the HVAC system is recommended to
ensure optimum performance.
83
www.certainteed.com/insulation
TheRMAL PeRFORMANCe
Product K-Value c-Value r-Value
thickness Btu•in W Btu W h•ft. •°F
2
m2•°C
type
in. mm h•ft.2°F m•°C h•ft.2•°F m2•°C Btu W
1 25 0.24 0.035 0.24 1.36 4.2 0.73
150 1½ 38 0.24 0.035 0.16 0.91 6.3 1.10
2 51 0.24 0.035 0.12 0.68 8.3 1.47
200 ½ 13 0.24 0.035 0.48 2.73 2.1 0.37
Thermal conductance (C) and resistance (R) values are derived from the material thermal conductivity (k) value. Tested in accordance with ASTM
C518 and/or ASTM C177 at 75°F (24°C) mean temperature.
ACOUSTiCAL PeRFORMANCe
Absorption Coefficients
Product
@ octave Band center Frequencies (Hz)
Nrc
thickness
type 125 250 500 1000 2000 4000
in. mm
1 25 0.18 0.36 0.59 0.86 0.95 0.90 0.70
150 1½ 38 0.35 0.51 0.83 0.93 0.97 0.96 0.80
2 51 0.34 0.64 0.96 1.03 1.00 1.03 0.90
200 ½ 13 0.09 0.14 0.40 0.60 0.73 0.82 0.45
Sound absorption tested in accordance with ASTM C423 using Type A mounting per ASTM E795.
ASK ABOUT ALL OF OUR OTHER CERTAINTEED® PRODUCTS AND SYSTEMS: CertainTeed Corporation
P.O. Box 860
ROOFING • SIDING • TRIM • DECKING • RAILING • FENCE Valley Forge, PA 19482
GYPSUM • CEILINGS • INSULATION
Professional: 800-233-8990
www.certainteed.com http://blog.certainteed.com Consumer: 800-782-8777
84
Specification Sheet
gases. Ducts exposed to the weather must EI Edge in. mm in. mm in. mm Carton Pallet
be weather protected and reinforced per Shiplap or 120 3048 6
475 1 25 45
industry standards. Ducts must not be used Butt Edge 96 2438 8
as vertical risers more than two stories in
6
height. They must not be used adjacent to Shiplap or
48 1219 120 3048
high-temperature heating coils. Insulation 1½ 38 4 30
800 Butt Edge
should be kept clean and dry during 96 2438 6
shipping, storage and system operation. Butt Edge 2 51 120 3048 3 22
85
ACOUSTICAL PERFORMANCE 6. AvAILAbILITY AND COST
Product Type Absorption Coefficients @ Octave band Frequencies (Hz)
Manufactured and sold throughout the
Thickness NRC
EI 125 250 500 1000 2000 4000 United States and Canada. For availability
in. mm
and cost, contact your local distributor or
475 0.04 0.20 0.70 0.98 1.05 1.01 0.75
1 25 call CertainTeed Sales Support Group in
0.07 0.22 0.77 1.00 1.03 1.05 0.75 Valley Forge, PA, at 800-233-8990.
800 1½ 38 0.14 0.46 1.02 1.10 1.07 1.05 0.90
7. WARRANTY
2 51 0.17 0.76 1.05 1.02 0.95 0.96 0.95
Sound absorption tested in accordance with ASTM C423 using Type A mounting per ASTM E795.
Refer to CertainTeed’s Limited One-year
Warranty for Ultra*Duct Black Duct Board
(30-29-047).
THERMAL PERFORMANCE
Product K-value C-value R-value 8. MAINTENANCE
EI Thickness Btu•in W btu W btu W An inspection and maintenance program
in. mm h•ft2•°F m•°C h•ft2•°F m2•°C h•ft2•°F m2•°C for the HVAC system is recommended to
475
ensure optimum performance. Use NAIMA
1 25 0.23 1.31 4.3 0.76
guidelines for duct cleaning methods and
1½ 38 0.23 0.033 0.15 0.87 6.5 1.15
800 procedures.
2 51 0.12 0.65 8.7 1.53
9. TECHNICAL SERvICES
Thermal conductance (C) and resistance (R) values are derived from the material thermal conductivity (k) value.
Tested in accordance with ASTM C518 and/or ASTM C177 at 75°F (24°C) mean temperature. Technical assistance can be obtained
either from the local CertainTeed sales
representative, or by calling CertainTeed
Sales Support Group in Valley Forge, PA,
at 800-233-8990.
10. FILING SYSTEMS
• Sweet’s Catalog Files, 230700/CES
• CertainTeed Pub. No. 30-36-081
• Additional product information
available upon request.
This chart is to be used in place of the standard friction loss chart published in the ASHRAE Handbook of
Fundamentals. For conversion of round equivalents to rectangular sizes, use Table 2 “Equivalent Rectangular Duct
Dimensions” from the same reference. Test conducted in accordance with TIMA AHS-152T.
ProRox PS 960
Application Old name: Rockwool 850
ProRox PS 960 is a pre-formed stone wool pipe section. The sections are supplied split and hinged for easy snap- on assembly and are suitable
for the thermal and acoustic insulation of industrial pipe work.
Application
Compliance
ProRox PS 960 is a pre-formed stone wool pipe section. The sections are supplied split and hinged for easy snap- on assembly and are suitable
ProRox PS 960 Pipe Sections full comply with the requirements as set by internationally recognized standards like EN14303, CINI 2.2.03,
for the thermal and acoustic insulation of industrial pipe work.
ASTM C547: Grade A for type I, II, IV.
Compliance
Product properties
ProRox PS 960 Pipe Sections full comply with the requirements as set by internationally recognized standards like EN14303, CINI 2.2.03,
ASTM C547: Grade A for type I, II, IV. Performance Norms
Thermal conductivity Tm (°C) 50 100 150 200 250 300 350 EN ISO 8497
ASTM C335
Product properties λ (W/mK) 0,040 0,046 0,054 0,064 0,077 0,092 0,111
Maximum
Reaction Service
to fire 650°C (1200°F)
EuroClass A1L ENEN13501-1
14707
Temperature
750°C
Surface burning characteristics; Flame (1382°F)
spread=passed, Smoke development=Passed ASTM E84 C411
ASTM (UL 723)
Maximum surface 650°C (1200°F) ASTM C447
performance
Nominal density 125 kg/m3 (7,8 lb/ft3) EN 13470
Reaction to fire EuroClass A1L EN 13501-1
Water leachable Chloride content
Surface burning characteristics; < 10
Flame ppm (AS - Quality)
spread=passed, Smoke development=Passed ENE84
ASTM 13468
(UL 723)
chloride content
Conforms to the stainless steel corrosion specification ASTM C795
Nominal density as per ASTM 125
testkg/m
methods
3
(7,8 Clb/ft
6923)and C 871 EN 13470
< 10 mg/kg (ph-value neutral to slightly alkaline) ASTM C871
Water
Water leachable
Absorption Chloride content < 10 ppm
< 1 kg/m 2 (AS - Quality) EN13472
EN 13468
chloride content
Conforms
Water to absorption
vapour the stainless steel sorption)
(Vapor corrosion±specification
0,02%vol ASTMASTM C795
C1104/C1104M
as per ASTM test methods C 692 and C 871
Water vapour µ=1 EN 14303
diffusion resistance < 10 mg/kg (ph-value neutral to slightly alkaline) ASTM C871
Water Absorption < 1 kg/m2 EN 13472
Air Flow Resistivity > 80 kPa.s/m2 EN 29053
Water vapour absorption (Vapor sorption) ± 0,02%vol ASTM C1104/C1104M
Water vapour µ=1 EN 14303
Designation
diffusion code
resistance MW EN 14303-T9(T8 if Do<150)-ST(+)650-WS1-CL10 EN 14303
NEW
ProRox® SL 960NA NAME Old name: ROXUL RHT® 80
Maximum Service Hot Surface Performance: 1200 °F- (650 °C) ASTM C411
Temperature Non-Combustible ASTM E136 / CAN4 S114
Linear Shrinkage: ≤ 1 % at 1200 °F- (650 °C) ASTM C356
Corrosion resistance ** Stress Corrosion Cracking Tendency of Austenitic Stainless Steel = Passed ASTM C692
Corrosion of Steel = Passed ASTM C665
Chemical Analysis ** (Salts: Cl- , Fl- , Na+ , SiO44-) Results fall within acceptability limits of ASTM C795 ASTM C795 / ASTM C871
Thermal Resistance R-Value / inch @ 75 °F 4.2 hr. ft2.°F/BTU ASTM C518 (C177)
RSI value / 25.4mm @ 24 °C 0.74 m2 K/W
Water Absorption/ < 1 % Weight ASTM C1104
Vapor Sorption
Surface Burning Characteristics: UL Listed to Canadian standard CAN/ULC S102 ; UL Classified to UL 723
ROXUL INC.
Milton, Ontario
Tel: 1-800-265-6878
Tel: 905-878-8474
Fax:1-800-991-0110
Fax: 905-878-8077
Email: contactus@roxul.com
www.roxul.com
88
PRODUCT DATA SHEET: ENERWRAP® MA 960NA ROXUL®
Issued: 05-06-2014 Supersedes: 06-05-2012 ProRox® - Industrial Insulation
NEW
ENERWRAP® MA 960NA NAME Old name: ENERWRAP® 80
Maximum Service Hot Surface Performance: 1200 °F- (650 °C) ASTM C411
Temperature Non-Combustible ASTM E136 / CAN4 S114
Linear Shrinkage: ≤ 2 % at 1200 °F- (650 °C) ASTM C356
Corrosion resistance ** Stress Corrosion Cracking Tendency of Austenitic Stainless Steel = Passed ASTM C692
Corrosion of Steel = Passed ASTM C665
Chemical Analysis ** (Salts: Cl- , Fl- , Na+ , SiO44-) Results fall within acceptability limits of ASTM C795 ASTM C795 (C871)
Surface Burning Characteristics: UL Listed to Canadian standard CAN/ULC S102 ; UL Classified to UL 723
ROXUL INC.
Milton, Ontario
Tel: 1-800-265-6878
Tel: 905-878-8474
Fax:1-800-991-0110
Fax: 905-878-8077
Email: contactus@roxul.com
www.roxul.com
89
PRODUCT DATA SHEET
PDS 029 ROCKWOOL Technical Insulation
Issued: 20-11-2014 ProRox - Industrial Insulation
Product description
ProRox GRP 1000 is a fiberglass-reinforced 1-component polyester (GRP) watertight cladding system solution. In un-processed state the
product is soft and malleable. The material contains resins, fiberglass and special fillers and is ready to use. ProRox GRP 1000 can be cut or
trimmed into any shape which makes it easy to apply to the insulation. The polyester subsequently cures under the influence of ultraviolet (UV) light.
After curing, ProRox GRP 1000 is absolutely watertight and is able to give optimal mechanical protection. Once cured, ProRox GRP 1000 has an
extremely high level of hardness and mechanical strength compared to conventional polyester. In addition, ProRox GRP 1000 is impermeable and
resistant to a large number of chemicals. The fire properties are unique in its class.
Application
ProRox GRP 1000 is the ideal solution for making insulation around pipes, storage tanks, installations, class divisions, etc. sealed, watertight
and damage-resistant.
Product properties
Property Performance Standard
Color Grey -
Handling / Application temperature min. 5°C - max. 45°C -
Service temperature min. -150°C - max. 90°C -
Emissions (styrene) < 20 ppm (MAC-value 25 ppm), safety data sheet upon request -
Flashpoint (non-cured) 125°C -
Reaction to fire CL-s1, d0 round
EN 13501-1
C-s2, d0 flat
Surface burning characteristics; Flame spread = passed.
ASTM E84
Smoke development=passed
Low Surface flame Spread IMO A.653
Density 1,840 kg/m³ ISO 1183
Thickness (after curing) 1.5mm - 2.0 mm -
Weight 2.8 kg/m² - 3.7 kg/m² -
Linear expansion coefficient 25*10 K
-6 -1
ISO 11359-2
Hardness > 60 Barcol ASTM D2583
Impact strength 57 kJ/m² EN ISO 179
Tensile strength 65 MPa EN ISO 527-4
Tensile Modus 9 GPa EN ISO 527-4
Strain at break 1.7% EN ISO 527-4
Flexural strength 150 MPa EN ISO 14125
Flexural modus 9 Pa EN ISO 14125
Compressive strength 150 MPa EN ISO 14126
Compressive modulus 14 GPa EN ISO 14126
Bending straing / Elongation at break 3.5% -
Water absorption 0.2 mg/100hr. EN ISO 62
Water vapour permeability 0.001 metric perms ASTM E96
Chemical resistance available upon request -
ProRox GRP 1000 conforms to CINI 3.2.11 "Weather resistant
Compliance -
UV-curing fiberglass reinforced polyester (GRP)"
(Small divergencies from the declared values are not fully precluded)
ICA Inc.
500 S. 9th Street
Lehighton, PA 18235
P 610-377-6100
F 610-377-6101 rmarchjr@icafittings.com
C 908-675-1588 icainsulation.com
90° Weld Elbows 90° Copper Tube Elbows 90° Screwed & Socket Elbows
Weld & Screwed Tees 45° Weld Elbows 45° Screwed & Socket Elbows
.70 .101
75°F (24°C) .23 .033
.60 .087
.014
500°F (260°C) .51 .074 .10
.00
600°F (316°C) .62 .089 0 100 200 300 400 500 600 (°F)
-18 38 93 149 204 260 316 (°C)
92
ICA M.W. 1200° HI-TEMP PIPE INSULATORS
ICA M.W. 1200°
Dual-Temperature, Premolded,
Top Quality, Two-Pieced Thermal-
Acoustical Pipe Fitting Insulators
TECHNICAL DATA
The ICA M.W. 1200° is a unique product in the realm of high-
temperature preformed insulation for pipe fitting areas.
ICA M.W. 1200° pipe fitting insulator are molded in two half
sections, matching the density and thickness standards of the
adjoining pipe covering. All fitting insulators are currently
manufactured in weld, screwed, socket, and copper tubing
types; all in 90° and 45° and tee configurations. For pipe sized
presently unavailable and for further speciality application
requirements, consult with ICA’s Research and Development
Department regarding our design and engineering capabilities.
Short-radius screwed fitting
schedule 80 in ICA M.W. 1200°
and conformance to aluminum
cover.
93
ICA M.W. 1200°
APPLICATIONS:
Since the ICA M.W. 1200° is not a mitered or segmented unit, there
are no cracks or voids to fill on the exterior surface. The fitting
ASBESTOS FREE
insulators are simply and quickly applied by placing two
premolded matching half sections over the pipe fitting and joining
them together using tape, wire or adhesive. AVAILABILITY CHART
Pipe Fitting Covers Available For...
BENEFITS OF USING PRE-FORMED
ICA M.W. 1200° FITTING COVERS: Type Pipe Size Insulation Thickness
Two-piece, pre-formed design minimizes guess work in Screwed & Socket 1/2” through 4” 1”-1 1/2”-2”-
estimates of labor and fitting costs. 90° & 45° Elbows 2 1/2”-3-3 1/3”
Insulation can be applied prior to pressure of the mechanical
systems, thus saving weeks of delay in application time. Screwed & Weld 1/2” through 6” 1”-1 1/2”-2”-
Where necessary, fitting insulators can be removed, the testing Tees* 2 1/2”-3-3 1/3”
completed, and the same covered wired back on the
system intact. Long Radius Weld 1/2” through 24” 1”-1 1/2”-2”-
90° & 45° Elbows 2 1/2”-3-3 1/3”
Superior tensil strength and load bearing qualities. 4”-4 1/2”-5”-5 1/2”-
6”-6 1/2”
Excellent K factor. Mineral wool has always been a known
performer in regards to thermal efficiency. *Larger T’s up to 12” available in the near future.
.70 .101
Composite system provides a natural expansion joint. Allows
damage free expansion/contraction/deflection in fittings and
covering.
.60 .086
All interior surfaces are stamped with the ICA “H” and the
proper pipe and thickness size for quick field indentification. .50 .072
.40 .058
PHYSICAL PROPERTIES:
.30 .043
ASTM C585 .................................................................... Complies Mean °F 75 100 200 300 400 500 600 700
Temperature °C 24 38 93 149 204 260 316 371
Density, Lbs./Cu. Ft. (Nominal) ....................................... 9.0+1.0 Btuin/(hrft2°F) .23 .25 .30 .35 .41 .48 .56 .65
W/m°C .033 .036 .043 .050 .059 .069 .081 .094
Moisture Absorption ..................................... Non-hydroscopic
Thermal conductivity and physical properties based on unfaced
Linear Shrinkage, % (@1200°F) ...........................Less than 2%
mineral wool fittings. Technical data as supplied by Eagle-Pitcher.
pH .............................................................Approximately neutral
SPECIFICATION COMPLIANCE:
Mold Resistence ......................Does not support mold growth ASTM Specifications MIL Specifications
ASTM E84 MIL-22344-B
ASTM C585 MIL-24244-B*
NRC Specifications Federal Specifications
NRC 1.36* HH-I-558B, Type III, Form E, Class 17
ITW Aluminum Jacketing has an outer surface emittance per 3/16” Corrugated (Cross-Crimped) Finish
ASTM C1371 and specified by ASTM C1729 of: This finish consists of parallel grooves or crimps about 3/16”
• Bare aluminum (oxidized in service ) = 0.1 apart running in the length direction of the pipe. This finish
also hides small damage and scratches to the jacketing and
reduces sunlight reflection. In addition, the nature of this
SURFACE FINISHES finish gives the aluminum jacket more ability to expand and
Each of the three surface finishes available for ITW contract to adapt to insulation movement caused by pipe or
Aluminum Jacketing (smooth, stucco embossed, and 3/16” ambient temperature changes. Lastly, the rigidity and
corrugated has applications where it is recommended. All strength of 3/16” corrugated finish is substantially increased
of these can be supplied with a painted exterior. For more making it ideal for use as jacketing on large diameter pipe
information on this, consult the ITW data sheet on painted and vessels up to 8 ft diameter. This finish is available in a
aluminum jacketing. maximum thickness of 0.024 inches.
DESCRIPTION
ITW Insulation Systems Aluminum Elbow Covers are
made in two precision formed matching halves to cover
and weatherproof insulated 45° and 90° pipe elbows.
These elbow covers are also known under the ITW Pabco
and Childers brand names as Sure-Fit and Ell-Jacs,
respectively.
FLAMMABILITY
ITW Aluminum Jacketing with a 3 mil polysurlyn moisture
barrier has been tested for flammability using the industry
standard ASTM E84 test method. The results are shown
below. ITW would expect Aluminum Elbow Covers to
have flammability performance as good as or better than
our aluminum jacketing since the elbows have no organic
film present.
SURFACE FINISHES
Due to the pressing process during elbow formation, ITW
Aluminum Elbow Covers have a smooth (mill) finish.
98 5.10
HIGH TEMPERATURE INSULATING CEMENT
THERMOKOTE “1-FW” is fast-setting, white one coat cement which should always be mixed in quantities that can
be used within one hour, preferably in a “mudbucket” - DO NOT USE EXCESSIVE WATER. This cement is specially
designed for application over small, curved and irregular insulated or metal surfaces.
THERMOKOTE “1-GP” is a normal-setting one coat cement designed for mixing in a mortar-box on large installations
when servicing a crew of workmen. This cement will take its initial set in from 2½-3½ hours. Retempering or the use
of excessive water will result in cracking.
THERMOKOTE “1-MWP”is a normal-setting one coat cement designed for use on large flat or curved insulated or
metal surfaces. It is ideal for use in patching or filling of voids in insulated or refractory surfaces. When the temperature
of the equipment will change during the operating cycle, on large surfaces, provision should be made for the expansion
and contraction of the surface to which it is applied. It is also recommended that on large flat or curved surfaces, the
cement be reinforced internally with 1" mesh galvanized, stainless steel or monel hexagonal wire mesh or with expanded
metal lath tightly stretched and laced into place.
THERMOKOTE “1-GPFF” is a normal-setting “white” one coat cement similar to GP but dries to a lighter color
finish.
THERMOKOTE “1-V” is a normal-setting one coat cement specially designed for pointing and skim or finish coating
over insulated surfaces or can be applied directly to the metal surfaces of the equipment. It has exceptionally good
adhesive qualities and can be palmed or troweled to a feather edge.
The shrinkage of these cements are negligible, either volumetric or linear, but will vary depending upon the rate of
drying. After having firmly set, they will not soften when exposed to light rain or unusual atmospheric conditions, and
the finished surface can be readily canvassed, painted or weatherproofed.
WARNING: DUST PARTICLES OF THIS CEMENT IN DRY FORM MAY BE HARMFUL TO YOUR
HEALTH - WE RECOMMEND THE USE OF DUST RESPIRATORS.
99
A high temperature product composed of mineral fiber, binders, and corrosion inhibiting agents.
Blended to give maximum coverage with minimal shrinkage. Excellent adhesion leads to ease of
application.
Supertemp 1900 and SUPER STIK are highly efficient, durable, all purpose, high temperature
insulating cements for temperatures up to 1900°F. These cements are formulated from mineral
wool fibers prepared by a proprietary process into a resilient pellet and blended with high
temperature inorganic refractory minerals.
WARNING: DUST PARTICLES OF THIS CEMENT IN DRY FORM MAY BE HARMFUL TO YOUR
HEALTH - WE RECOMMEND THE USE OF DUST RESPIRATORS.
100
Product Information Sheet
Intertek Laboratories (OPL) Listed File 14870, Design Nos. UNI/FRD 120-09, UNI/FRD 120-
10, UNI/FRD 120-16, UNI/FRD 120-11, Large Duct Size:
52" x 52" (UL1978), 70" x 70" (ASTM E-814)
California State Fire Marshal Listing No: 2440-1478:100
UL 1978 Internal Grease Duct Test (June 2002) Zero Clearance to Combustibles at All Locations on Wrap Listed
ASTM E-119 Full Scale Engulfment Test 2-hour Fire Endurance Rating
ASTM E-814 Through-Penetration Firestop Test F-Rating = 2 hrs.; T-Rating = 2 hrs
ASTM E-84/UL 723 Unfaced Blanket Encapsulated
Flame Spread Rating: Zero <25
Smoke Developed Rating: Zero <50
ASTM E-136 Non-combustibility Test Passes
ASTM C-518 Durability Test Passes
ASTM C-518 Thermal Resistance R value = 6.19 (4.13 per inch)
ASTM D-6329-03 Microbial Resistance Resistant to Mold Growth
ASTM C-411 Hot Surface Performance Passes
Complies with : NFPA 96 (up through 2001 Edition), 90A, 90B, 101; 2000 and 2003 International Mechanical Code
(IMC), 2000 and 2003 International Building Codes (IBC), BOCA National Building Code/1999, 1999 Standard
Building Code, 1997 Standard Mechanical Code, and 1997 Uniform Building Code (UBC).
101
Installation Checkerboard Overlap Wrap Technique:
The FyreWrap Elite 1.5 Duct Insulation consists of a single- This installation uses a 3" overlap pattern with both edges
layer system applied directly on to the duct surface. Only of each alternating blanket covered by each adjacent blanket
encapsulated blanket should be utilized to ensure the outer whose edges are exposed. The overlap joints in alternate
surface of the insulation is protected. The insulation system layers of blanket resemble a checkerboard pattern in the
may be installed at zero clearance to combustibles at all completed installation. This technique is often utilized when
locations on the wrap, at material overlaps, and in the field a small section of duct wrap must be repaired.
between overlaps. Install insulation with a 3" minimum
overlap on all joints. Seal all cut edges with aluminum foil Butt Splice with Collar Wrap Technique:
tape. The transverse overlap of adjacent blanket may be This wrap technique permits installation with the blanket
installed using the following three techniques. See Figure 1 edges butted together and a 6" wide collar of blanket that
for details. is centered over the butt splice, overlapping each adjacent
blanket 3". The collar can be field fabricated from FyreWrap
Telescoping Overlap Wrap Technique: Elite 1.5 rolls or purchased separately.
This wrap technique is the most common method of installing
FyreWrap Elite 1.5 where each adjacent blanket has one
edge exposed and one edge covered by the next blanket.
Legend:
1 FyreWrap® EliteTM 1.5 Duct Insulation, One Layer
Checkerboard Technique
2 Filament Tape (Temporary Hold)
Cross-Section View
3 Carbon or SS Banding Straps (Permanent Hold)
4 3" Minimum Longitudinal Overlap
5 3" Minimum Transverse Overlap
Notes:
Pin on Bottom/Backside only
Place in max. 12" rows
Spaced max. 10.5" on center
(not shown)
Form C-1494
Effective 11/08
© 2008 Unifrax I LLC
All Rights Reserved
Printed in USA
102 Page 2 of 8
Product Information Sheet
Fiberfrax Blanket ®
Refer to the product Material Safety Data Sheet (MSDS) for recommended
work practices and other product safety information.
103
Product Information Sheet
FyreWrap 0.5 ®
Plenum Insulation
Introduction
Unifrax’s FyreWrap® 0.5 Plenum Insulation is a high-
temperature insulation blanket specifically designed to
provide a single layer, flexible enclosure around combustible
items located within fire-rated return air plenums. New
construction, building renovations or modifications to the
electrical and mechanical systems may result in the installation
of plastic pipe or plastic-coated cables that cannot meet
the minimum combustibility requirements defined in the
Mechanical Code. FyreWrap 0.5 Plenum Insulation provides
fire protection for these installed items by preventing flame
propagation and smoke development in the plenum area.
FyreWrap 0.5 Plenum Insulation offers the following product
features:
• Lightweight, flexible product form
• Scrim encapsulated FyreWrap 0.5 Plenum Insulation
• Easy to cut, fabricate, wrap around pipes or cables
• Thin, single layer design
• High-temperature, biosoluble fiber
Product Components
Core Material: FyreWrap 0.5 Plenum Insulation incorporates Encapsulating Material: The core insulation blanket is
Insulfrax® Thermal Insulation as its core material. Insulfrax is completely encapsulated in an aluminum foil, fiberglass
a high-temperature insulation made from a calcia, magnesia, reinforced scrim covering. This scrim provides additional
silica chemistry designed to enhance biosolubility. It provides handling strength as well as protection from moisture
excellent insulation in a noncombustible blanket product form. absorption and tearing.
Plastic Pipe Size (minimum) 1" or larger individual pipes or pipe bundles
Plastic Coated Cable Groupings 3 or more multi-stranded telecommunication
wires, each containing a min. 26 strands, min.
24-gauge
ASTM E-136 Non-combustibility Passes
ASTM E-84/UL 723 Surface Burning Characteristics UL File No. R14514
Unfaced Blanket Encapsulated
Flame Spread Rating: Zero <25
Smoke Developed Rating: Zero <50
Data are average results of tests conducted under standard procedures and are subject to variation. Results should not be used for
specification purposes.
Refer to the product Material Safety Data Sheet (MSDS) No. M0200 for recommended work practices and other product safety information.
104
Typical Product Parameters To temporarily secure the Plenum Insulation, optional use
of 1" wide filament tape is permitted. Space the tape within
Thickness 1
⁄2" 1
⁄2" of the blanket edge and approximately 11" on center.
Density 8pcf
Stainless steel tie wire or banding should be utilized as a
Covering Scrim Encapsulated
permanent attachment. Locate the wire or banding 1⁄2" from
Product Availability 24"w x 25LF
the blanket edge and on 111⁄2" centers. Twist tension the wire
48"w x 25LF
or tighten banding to firmly hold the wrap system in place, but
Installation not so tight as to cut or damage the blanket. Hand tightening
FyreWrap 0.5 Plenum Insulation consists of a single layer of wire is adequate.
system applied directly on to the surface of the combustible Installation drawings are provided below for additional
item. Cut the insulation to a length sufficient to wrap around illustration.
the combustible item(s) plus provide a minimum 1" perimeter Unifrax has a wide range of FyreWrap fire protection
overlap. Seal all cut edges with aluminum foil tape to ensure materials available to provide passive fire protection solutions
there is no exposed fiber. Cut the adjacent piece of Plenum in a variety of applications in the commercial building,
industrial facility and transportation industries.
Insulation long enough to wrap around the circumference of
For additional information about product performance or
the item plus a 1" perimeter overlap. This piece shall also be
for assistance identifying the recommended product for your
installed with a minimum 1" longitudinal overlap on to the
fire protection application, please contact the Unifrax
previously installed piece.
Application Engineering Group at 716-278-3888.
Figure 3: Plastic Pipe or Cable Bundle Figure 4: Plastic Pipe or Cable Bundle
Legend:
1 FyreWrap® 0.5 Plenum Insulation, One Layer
2 SS Tie wire or banding
3 Aluminum foil tape to seal cut edges
Note: Seal all
4 Longitudinal overlap 1" min.
cut edges with Listed
aluminum foil tape. 5 Perimeter overlap 1" min.
Form C-1433
Effective 11/07
Unifrax I LLC
© 2001-2007, Unifrax I LLC Corporate Headquarters
All Rights Reserved
Printed in USA 2351 Whirlpool Street
Page 2 of 2 Niagara Falls, New York 14305-2413
The following are registered trademarks of Unifrax: FyreWrap, Insulfrax. Telephone: 716-278-3800
The test data shown are average results of tests conducted under standard procedures and are subject to variation. Results should not be
used for specification purposes.
Telefax: 716-278-3900
Internet: www.unifrax.com
105
Product Information Sheets are periodically updated by Unifrax. Before relying on any data or other information in this Product Information
Sheet, you should confirm that it is still current and has not been superseded. A Product Information Sheet that has been superseded may Email: info@unifrax.com
contain incorrect, obsolete and/or irrelevant data and other information.
Product Information Sheet
Data are average results of tests conducted under standard Refer to the product Safety Data Sheet (SDS) No. M0456 for
procedures and are subject to variation. Results should not be recommended work practices and other product safety information.
used for specification purposes.
106
Typical Product Parameters Plenum Applications
For plastic items, cut the insulation to a length sufficient to
Thickness ½"
wrap around the combustible item(s) plus provide a minimum
Density 8pcf
1" perimeter overlap. Seal all cut edges with aluminum foil
Covering Scrim Encapsulated
tape to ensure there is no exposed fiber. The adjacent piece
Product Availability 16"w x 25LF
of insulation should be long enough to wrap around the
48"w x 25LF
circumference of the item plus a 1" perimeter overlap. This
piece shall also be installed with a minimum 1" longitudinal
Installation overlap on to the previously installed piece.
FyreWrap DPS Insulation consists of a single-layer system To temporarily secure the insulation, optional use
applied directly on to the surface of the duct or combustible of foil tape is permitted. 24 gauge steel tie wire or ½" steel
item. banding should be utilized as a permanent attachment.
Locate the wire or banding ½" from the blanket edge and on
Dryer Applications 11½" centers. Twist tension the wire or tighten banding to
Install the insulation around the duct to provide a 1" firmly hold the wrap system in place, but not so tight as to cut
longitudinal compression joint or overlap. Adjacent pieces of or damage the blanket. Hand tightening of wire is adequate.
insulation should be installed with a 1" perimeter compression Unifrax has a wide range of FyreWrap fire protection
joint or material overlap. The 16" width DPS product materials available to provide passive fire protection
facilitates linear installation around 4" diameter dryer solutions in a variety of applications in the commercial
ductwork without material cutting or scrap. To temporarily building, industrial facility and transportation industries.
secure the insulation, optional use of foil tape is permitted. For additional information about product performance
Seal all cut edges with aluminum foil tape to ensure there is or for assistance identifying the recommended product for
no exposed fiber. 18 gauge steel tie wire should be utilized for your fire protection application, please contact Unifrax at
permanent attachment. Locate the wire ½" from the blanket 716-768-6500 and ask for Fire Protection Application
edge and on maximum 12" centers. Twist tension the wire to Engineering.
firmly hold the wrap system in place, but not so tight as to cut
or damage the blanket. Installation details are provided
below for additional illustration.
FP-837
FyreWrap® DPS – Dryer & Plenum Systems
Figure 1: 4" Dryer Duct Figure 3: Single Plastic Pipe/Cable Item
Legend:
1 FyreWrap® DPS Insulation,
One Layer
UL Assembly No. V-32
2 18 Gauge Steel Tie Wire or
Banding, 12" on center
NOTE: Minimum 1" compression butt joints or overlaps for material joints.
2a 24 Gauge Steel Tie Wire or
Banding, 11.5" on center
Figure 2: Tested Membrane Penetration Assembly 3 Perimeter 1" Compression Figure 4: Plastic Pipe/Cable Bundle
Butt Joint
3a Perimeter Overlap 1" Min.
4 Longitudinal 1" Compression
Butt Joint
UL Listed firestop
4a Longitudinal Overlap 1" Min.
sealant
Maximum 7", 30 gauge Duct
NOTE: Seal all cut edges with aluminum foil tape. UL Assembly Nos. F-C-7057, F-C-7058 Intertek Design Listing Nos. UNI/BI 20-01, 20-02
Form C-1535
METRO SUPPLY COMPANY
Effective 12/13 12 Andrews Drive
© 2013 Unifrax I LLC
All Rights Reserved Woodland Park, NJ 07424
Printed in USA Telephone: 973-237-1551
Page 2 of 2
Fax: 973-237-1552
The following are registered trademarks of Unifrax: FyreWrap, Insulfrax.
Internet: www.metrosupplycompany.com
The test data shown are average results of tests conducted under standard procedures and are subject to variation. Results should not be
used for specification purposes. Email: info@metro-supply-co.com
Product Information Sheets are periodically updated by Unifrax. Before relying on any data or other information in this Product Information Sheet,
you should confirm that it is still current and has not been superseded. A Product Information Sheet that has been superseded may contain
incorrect, obsolete and/or irrelevant data and other information.
107
Super Firetemp® L
High-Temperature Insulation
THE ADVANTAGES
• Assured Fire Resistance
• Durable
• Economical
APPLICATIONS
Super Firetemp L has high strength as well as exceptional
insulation qualities. It can be readily machined into
component parts of many sizes and shapes. Uses include fire-
rated enclosures around structural steel, tanks, equipment,
fire-rated walls, high temperature ovens and refractory
backup. SUPER FIRETEMP L®
OPERATING TEMPERATURE LIMIT: 1800°F (982°C)
AVAILABLE FORMS AND SIZES
Thickness ¾”, 1”, 1½”, 2”, 2½”, 3” (19, 25, 38, 51, 64, 76 mm) SPECIFICATION COMPLIANCE
Sheet Size . . . . . . . . . . . . . . . . . . . . . . . . . 4’ x 4’ (1.22m x 1.22m)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4’ x 8’ (1.22m x 1.22m) ASTM C656 Type ll, Grade 5
ASTM C795 Corrosion Passes
Super Firetemp L is available with a sanded finish on one ASTM E72 Passes
or both sides. The sanded surfaces are smooth and easy to ASTM E84 Surface Burning Flame Spread -0
machine. Characteristics Smoke Developed -0
ASTM E119 Building Fire Test 1,2,3,4 Hours
DIMENSION TOLERANCES
ASTM E136 Non Combustibility Passes
Length and Width . . . . . . . . . . . . . . . . . . . . . . . +/- 1/8” (3.2 mm)
ASTM E814 2 hours
Thickness . . . . . . . . . . . . . .+/- 1/8” (3.2 mm) Sanded One Side
. . . . . . . . . . . . . . . . . . . . . +/- 1/16” (1.6 mm) Sanded Two Sides UL 263 1,2,3,4 Hours
UL 1479 3 Hours
LINEAR SHRINKAGE AFTER 24 HOURS AT TEMPERATURE, % UL 1709 1,2,3,4 Hours
Temperature ºF (ºC) Length Width Thickness Weight Loss
NFPA 251 1,2,3,4 Hours
1700°F (927°C) 1% 1% 2.1% 10% Underwriters Laboratories, Inc.
U328, U446, X307, XR301
Design Numbers
THERMAL CONDUCTIVITY Underwriters Laboratories Canada W420, W421,
Design Numbers W422, Z200, Z202
Mean Temperature “k” GD 515 R, NBW 335,
ºF ºC Btu • in/(hr • ft2 • ºF) W/m • ºK Intertek Testing Design Numbers FS 586 W, FS 551 F,
200 93 0.54 0.078 FS 555 F, FS 544 F
400 204 0.61 0.088 R-Value @ 75°F 2.0 per inch
Density (Avg.) 20 pcf (288 kg/m3)
600 315 0.67 0.097
Maximum Recommended
800 427 0.73 0.105 1800ºF (982ºC)
Continuous Service Temp.
ADDITIONAL INFORMATION AND SDS Flexural Strength (Avg.) 260 psi (1793 kPa)
Compressive Strength @10%
Please visit our website at www.jm.com/industrial deformation (Avg.)
450 psi (3103 kPa)
THE ADVANTAGES
• Assured Fire Resistance
• Durable
• Economical
APPLICATIONS
Since Super Firetemp M possesses both exceptional strength
and insulation qualities, it can be readily machined into
component parts of many sizes and shapes. Uses include
fire-rated enclosures around structural steel, fire-rated
walls, pipe supports, high temperature oven and refractory
backup. SUPER FIRETEMP M®
OPERATING TEMPERATURE LIMIT: 1800°F (982°C)
AVAILABLE FORMS AND SIZES
Thickness ½”, ¾”, 1”, 1½”, 2”, 2½”, 3” (13,19, 25, 38, 51, 64, 76 SPECIFICATION COMPLIANCE
mm)
Sheet Size . . . . . . . . . . . . . . . . . . . . . . . . 4’ x 8’ (1.22m x 2.44m) ASTM C656 Type ll, Grade 6
ASTM C795 Corrosion:
Passes
Super Firetemp M is available with a sanded finish on one Austenitic Stainless Steel
or both sides. The sanded surfaces are smooth and easy to ASTM E72 Passes
machine. ASTM E84 Surface Burning Flame Spread -0
Characteristics Smoke Developed -0
DIMENSION TOLERANCES ASTM E119 Building Fire Test 1,2,3,4 Hours
Length and Width . . . . . . . . . . . . . . . . . . . . . . +/- 1/8” (3.2 mm) ASTM E136 Non-Combustible Passes
ASTM E814 Passes
Thickness . . . . . . . . . . . . . +/- 1/8” (3.2 mm) Sanded One Side
. . . . . . . . . . . . . . . . . . . . . +/- 1/16” (1.6 mm) Sanded Two Sides UL 263 1,2,3,4 Hours
UL 1479 3 Hours
LINEAR SHRINKAGE AFTER 24 HOURS AT TEMPERATURE, %
UL 1709 1,2,3,4 Hours
Temperature ºF (ºC) Length Width Thickness Weight Loss
NFPA 251 1,2,3,4 Hours
1700ºF (927ºC) 0.9% 0.9% 2.3% 9.7%
Underwriters Laboratories, Inc. Design U328, U446, U447,
Numbers X307, XR301
THERMAL CONDUCTIVITY Underwriters Laboratories Canada W420, W421,
Design Numbers W422, Z200, Z202
Mean Temperature “k”
UBC Minimum Thickness
ºF ºC Btu • in/(hr • ft2 • ºF) W/m • ºK
R-Value @ 75°F 1.7 per inch of thickness
200 93 0.61 0.088 Density (Avg.) 28 pcf (449 kg/m3)
400 204 0.66 0.095 Maximum Recommended Continuous
1800ºF (982ºC)
600 316 0.73 0.105 Service Temp.
Flexural Strength (Avg.) 550 psi (3792 kPa)
800 427 0.80 0.115
Compressive Strength @10%
900 psi (6206 kPa)
ADDITIONAL INFORMATION AND SDS deformation (Avg.)
Moisture Content, Normal % of Dry
Please visit our website at www.jm.com/industrial Weight (Avg.)
4%
CUSTOMER SERVICE, TECHNICAL & GENERAL IND-104 01-15 (Replaces IIG-104 08-12)
INFORMATION (800) 866-3234
109
www.gemcoinsulation.com/applications
"Power-Point" pins are used GEMCO cupped head pins are welded directly
on material that has rust or through insulation.
scale.
110
GEMCO • Danville, IL 61834-0846 • Phone: 1-800-331-1164; (IL) 1-217-446-7900 • E-mail: info@gemcoinsulation.com
111
Buckaroos, Inc.
9635 Park Davis Drive
Indianapolis, Indiana, 46235
Toll Free: 800-969-3113 • Phone: 317-899-9100 • Fax: 317-899-0775
E-Mail: buckaroosinfo@gmail.com • Web site: www.buckaroos.com
Insulation Gun Kit w/Container and Spout Round brush head for gun
3M Safety Products
Convenience Products
Touch N’ Seal/Spray Foam
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Brauer Supply Company
Brauer Supply Company, for over a century, has been a full line stocking Distributor providing prompt and courteous customer service
while providing high quality products. We operate the following four divisions: Heating & Air Conditioning (HVAC), Air and Liquid
Filtration, Specialty Fasteners, and Mechanical/ Industrial/ and Air Handling Insulation.
Insulation Products
(877) 931-8600 (877) 589-6838 (866) 284-4032
Fax: (636) 931-8601 Fax: (913) 281-3103 Fax: (417) 862-7997
2652 So. Old Orchard Rd. 1231 Tom Ginnever Ave. 105 Service Street
Jackson, MO 63755 O’Fallon, MO 63366 Swansea, IL 62226
(573) 243-4877 (636) 978-6700 (618) 233-1733
(800) 367-4889 (800) 284-8838 (877) 534-7150
Fax: (573) 243-9484 Fax: (636) 978-6720 Fax: (618) 233-4426