True power monitoring in 1- or 3-phase loads G4BM480V12ATL20

Loadmonitors - GAMMA series

Multifunction
Temperature monitoring of the motor winding
Reset-key
Fault latch
Recognition of disconnected load
Suitable for VFI (10 to 100Hz)
Supply voltage selectable via power modules
2 change over contacts
Width 45mm
Industral design

Read and understand these instructions before installing, operating or maintaining the equipment.

Danger!
Never carry out work on live parts! Danger of fatal injury! The product must not be used in case of obvious damage. To be installed by an
authorized person.

Technical data
1. Functions 4. Mechanical design
True power monitoring in 1- and 3-phase loads with adjustable Self-extinguishing plastic housing, IP rating IP40
thresholds (P1 and P2), timing for start-up suppression time and Mounted on DIN-Rail TS 35 according to EN 60715
tripping delay separately adjustable, selectable fault latch, temperature Mounting position: any. Shockproof terminal connection according to
monitoring of the motor winding with max. 6 PTC, reset-key and the VBG 4 (PZ1 required), IP rating IP20
following functions which are selectable by means of rotary switch: Tightening torque: max. 1Nm
2MIN Minimum monitoring Terminal capacity:
2MIN+I< ON Minimum monitoring and recognition of 1 x 0.5 to 2.5mm² with/without multicore cable end
disconnected consumers (relay ON if I<) 1 x 4mm² without multicore cable end
2MIN+I< Inv. Minimum monitoring and recognition of 2 x 0.5 to 1.5mm² with/without multicore cable end
disconnected consumers (relay OFF if I< Inv.) 2 x 2.5mm² flexible without multicore cable end
2MAX Maximum monitoring
2MAX+I< ON Maximum monitoring and recognition of 5. Input circuit
disconnected consumers (relay OFF if I<) Supply voltage:
2MAX+I< Inv. Maximum monitoring and recognition of 12 to 500V a.c. terminals A1-A2 (galvanically seperated)
disconnected consumers (relay OFF if I< Inv.) selectable via power module type TR3
WIN Monitoring the window between MIN and MAX Tolerance: according to specification of power module
WIN+I< ON Monitoring the window between MIN and MAX Rated frequency: according to specification of power module
and recognition of disconnected consumers Rated consumption: 3.5VA (3W)
(relay ON if I<) Duration of operation: 100%
WIN+I< Inv. Monitoring the window between MIN and MAX Reset time: 500ms
and recognition of disconnected consumers Ripple and noise: -
(relay OFF if I< Inv.) Drop-out voltage: >30% of the supply voltage
MIN/MAX Minimum- and maximum monitoring Overvoltage category: III (in accordance with IEC 60664-1)
MIN/MAX+I< ON Minimum- and maximum monitoring and Rated surge voltage: 4kV
recognition of disconnected consumers
(relay ON if I<) 6. Output circuit
MIN/MAX+I< Inv. Minimum- and maximum monitoring and 2 potential free change over contacts
recognition of disconnected consumers Rated voltage: 250V a.c.
(relay OFF if I< Inv.) Switching capacity: 750VA (3A / 250V a.c.)
If the distance between the devices is less than 5mm!
2. Time ranges Rated voltage: 1250VA (5A / 250V a.c.)
Adjustment range If the distance between the devices is greater than 5mm!
Start-up suppression time: 1s 100s Fusing: 5A flink
Tripping delay: 0.1s 50s Mechanical life: 20 x 106 operations
Electrical life: 2 x 105 operations at 1000VA resistive load
3. Indicators Switching capacity: max. 60/min at 100VA resistive load
Green LED U/t ON: indication of supply voltage max. 6/min at 1000VA resistive load
Green LED U/t flashes: indication of start-up suppression time (in accordance with IEC 60947-5-1)
Yellow LED I=0 ON/OFF: indication of disconnected consumers Overvoltage category: III (in accordance with IEC 60664-1)
Red LED Failure ON: indication of failure of the corresponding Rated surge voltage: 4kV
threshold P1 or P2
Red LED Failure flashes: indication of tripping delay of the 7. Measuring circuit
corresponding threshold P1 or P2 Measuring range PN: reversible between
Red LED Temp ON/OFF: indication of overtemperature 0.75kW, 1.5kW, 3kW and 6kW
Yellow LED Rel 1 ON/OFF: indication of relay output Rel 1 Wave form
Yellow LED Rel 2 ON/OFF: indication of relay output Rel 2 AC Sinus: 10 to 400Hz
Sinus weighted PWM: 10 to 100Hz

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 G4BM480V12ATL20

Technical data Functions

Measuring input voltage: terminals L1-L2-L3 When the supply voltage U is applied (green LED U/t illuminated) the
1-phase load 0 to 480V a.c. output relays Rel 1 and Rel 2 switches into on-postion (yellow LED Rel
3-phase load 3~ 0 to 480/277V 1 and Rel 2 illuminated) and the set interval of the start-up suppression
Overload capacity: time (Start) begins (green LED U/t flashes). Changes of the measured
1-phase load 550V AC true power during this period don‘t affect the state of the output relays
3-phase load 3~ 550/318V Rel 1 and Rel 2. After the interval has expired the green LED U/t
Input resistance: 1.25MΩ illuminates steadily.
Measuring input current: terminals i-k
Measuring range 0.75kW, 1.5kW: 0.15 to 6A Minimum monitoring (2MIN)
Measuring range 3kW, 6kW: 0.3 to 12A The adjusted threshold for P1 must be greater than the adjusted
(for I>8A distance >5mm) threshold for P2. When the measured true power falls below the value
Overlaod capacity: 12A permanent adjusted at the P1-regulator, the set interval of the tripping delay (Delay)
Input resistance: <10mΩ begins (red LED Failure of the corresponding threshold P1 flashes).
After the interval has expired (red LED Failure of the corresponding
I< - recognition: threshold P1 illuminated), the output relay Rel 1 switches into off-
Power interruption: position (yellow LED Rel 1 not illuminated). When the measured true
Measuring range 0.75kW, 1.5kW: 150mA power exceeds the value adjusted at the P2-regulator, the set interval of
Measuring range 3kW, 6kW: 180mA the tripping delay (Delay) begins (red LED Failure of the corresponding
Current flow recognition: threshold P2 flashes). After the interval has expired (red LED Failure
Measuring range 0.75kW, 1.5kW: 300mA of the corresponding threshold P2 illuminated), the output relay Rel
Measuring range 3kW, 6kW: 360mA 2 switches into off-position (yellow LED Rel 2 not illuminated). As
Switching threshold P: soon as the measured true power exceeds the adjusted value at the
Switching threshold P1: 10% to 120% of PN corresponding regulator P1 or P2 (red LED Failure of the corresponding
Switching threshold P2: 5% to 110% of PN threshold P1 or P2 not illuminated), the output relay Rel 1 or Rel 2
Hysteresis: 1% of maximum value of the switches into on-position again (yellow LED Rel 1 or Rel 2 illuminated).
measuring range

Temperature monitoring: U
Terminals: T1-T2 LED U/t
Initial resistance: <1.5kW LED Failure P1
Response value (Relais in on-position): ≥3.6kW
LED Failure P2
Release value (Relais in off-position): ≤1.8kW
Disconnection (short circuit thermistor): no Rel 1
Measuring voltage T1-T2: ≤7.5V at R ≤4.0kW Rel 2
(in accordance with EN 60947-8)
Overvoltage category: III (in accordance with IEC 60664-1)
P1
Rated surge voltage: 4kV
P2
8. Control contact Y (equipotential with measuring circuit)
Function: latch (terminal Y1-Y2 bridged) Start Delay Delay

Loadable: no
Line length Y1-Y2: max. 10m (twisted pair)
Control pulse length: -
Reset: normally closed contact in the input circuit Maximum monitoring (2MAX)
The adjusted threshold for P1 must be greater than the adjusted
9. Accuracy threshold for P2. When the measured true power exceeds the value
Base accuracy: ±2% (of maximum scale value) adjusted at the P2-regulator, the set interval of the tripping delay (Delay)
Frequency response: ±0.025% / Hz begins (red LED Failure of the corresponding threshold P2 flashes).
Adjustment accuracy: ≤5% (of maximum scale value) After the interval has expired (red LED Failure of the corresponding
Repetition accuracy: ±2% threshold P2 illuminated), the output relay Rel 2 switches into off-
Voltage influence: - position (yellow LED Rel 2 not illuminated). When the measured true
Temperature influence: ≤0.02% / °C power exceeds the value adjusted at the P1-regulator, the set interval of
the tripping delay (Delay) begins (red LED Failure of the corresponding
10. Ambient conditions threshold P1 flashes). After the interval has expired (red LED Failure
Ambient temperature: -25 to +55°C of the corresponding threshold P1 illuminated), the output relay Rel 1
(in accordance with IEC 60068-1) switches into off-position (yellow LED Rel 1 not illuminated).
-25 to +40°C As soon as the measured true power falls below the adjusted value
(in accordance with UL 508) at the corresponding regulator P1 or P2 (red LED Failure of the
Storage temperature: -25 to +70°C corresponding threshold P1 or P2 not illuminated), the output relay Rel
Transport temperature: -25 to +70°C 1 or Rel 2 switches into on-position again (yellow LED Rel 1 or Rel 2
Relative humidity: 15% to 85% illuminated).
(in accordance with IEC 60721-3-3
class 3K3)
Pollution degree: 3 (in accordance with IEC 60664-1) U
Vibration resistance: 10 to 55Hz 0.35mm LED U/t
(in accordance with IEC 60068-2-6)
LED Failure P2
Shock resistance: 15g 11ms
(in accordance with IEC 60068-2-27) LED Failure P1
Rel 2
Rel 1

P1

P2

Start Delay Delay

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 G4BM480V12ATL20

Functions Fault latch

The fault latch can be activated via bridge between the terminals Y1
and Y2. If the fault latch is activated and a failure has occured (red
Window function (WIN) LED of the corresponding threshold or red LED Temp illuminated), the
The adjusted threshold for P1 must be greater than the adjusted failure can only be reset by interrupting the supply voltage or pressing
threshold for P2. When the measured true power falls below the value the reset-key. After resetting the failure and re-applying of the supply
adjusted at the P2-regulator, the set interval of the tripping delay (Delay) voltage, the output relays Rel 1 and Rel 2 switches into on-position
begins (red LED Failure of the corresponding threshold P2 flashes). again and the measuring cycle begins with the set interval of the start-up
After the interval has expired (red LED Failure of the corresponding suppression time (Start).
threshold P2 illuminated), the output relays Rel 1 and Rel 2 switches
into off-position (yellow LED Rel 1 and Rel 2 not illuminated). The output Note:
relays Rel 1 and Rel 2 switches into on-position again (yellow LED The fault latch remains active inspite of a I=0 recognition!
Rel 1 and Rel 2 illuminated), as soon as the the measured true power
exceeds the adjusted value at the P2-regulator (red LED Failure of the Example: Window function (WIN) - Resetting the fault latch by
corresponding threshold P2 not illuminated). When the measured true interrupting the supply voltage
power exceeds the value adjusted at the P1-regulator, the set interval of
the tripping delay (Delay) begins (red LED Failure of the corresponding
threshold P1 flashes). After the interval has expired (red LED Failure
U
of the corresponding threshold P1 illuminated), the output relays Rel
LED U/t
1 and Rel 2 switches into off-position (yellow LED Rel 1 and Rel 2 not
illuminated). As soon as the measured true power falls below the value LED Failure P2
adjusted at the P1-regulator (red LED Failure of the corresponding LED Failure P1
threshold P1 not illuminated) the output relays Rel 1 and Rel 2 switches Y1-Y2 fault latch activated (bridge Y1-Y2)
into on-position again (yellow LED Rel 1 and Rel 2 illuminated).
Rel 2
Rel 1
U
P1
LED U/t
LED Failure P2
P2
LED Failure P1
Rel 2 Start Delay Delay Start

Rel 1

P1

Example: Window function (WIN) - Resetting the fault latch by

P2 pressing the reset-key

Start Delay Delay

U
LED U/t
LED Failure P2
Minimum- and maximum monitoring (MIN/MAX)
The adjusted threshold for P1 must be greater than the adjusted LED Failure P1

threshold for P2. When the measured true power falls below the value Reset
adjusted at the P2-regulator, the set interval of the tripping delay (Delay) Y1-Y2 fault latch activated (bridge Y1-Y2)
begins (red LED Failure of the corresponding threshold P2 flashes). Rel 2
After the interval has expired (red LED Failure of the corresponding
Rel 1
threshold P2 illuminated), the output relay Rel 2 switches into off-
position (yellow LED Rel 2 not illuminated). The output relay Rel 2 P1
switches into on-position again (yellow LED Rel 2 illuminated), as soon
as the the measured true power exceeds the adjusted value at the
P2-regulator (red LED Failure of the corresponding threshold P2 not P2
illuminated).
When the measured true power exceeds the value adjusted at the Start Delay Delay
P1-regulator, the set interval of the tripping delay (Delay) begins (red
LED Failure of the corresponding threshold P1 flashes). After the
interval has expired (red LED Failure of the corresponding threshold
P1 illuminated), the output relay Rel 1 switches into off-position (yellow
LED Rel 1 not illuminated). As soon as the measured true power falls
below the value adjusted at the P1-regulator (red LED Failure of the
corresponding threshold P1 not illuminated) the output relay Rel 1
switches into on-position again (yellow LED Rel 1 illuminated).

U
LED U/t
LED Failure P2
LED Failure P1
Rel 2
Rel 1

P1

P2

Start Delay Delay

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 G4BM480V12ATL20

Functions I=0 with maximum monitoring (2MAX+I=0)

U
Recognition of disconnected consumers
LED U/t
The following applies for functions, where the I=0 recognition is
activated: LED Failure P2
When the current flow between i and k is interrupted (yellow LED I=0 LED Failure P1
illuminated) and the minimum-, window- or minimum- and maximum LED I=0
function is activated (2MIN+I=0, WIN+I=0, MIN/MAX+I=0), the output
Rel 2
relays Rel 1 and Rel 2 remains into on-position (yellow LED Rel 1 and
LED Rel 2 illuminated). Rel 1
When the maximum function is activated (2MAX+I=0), the output relays
Rel 1 and Rel 2 switches into off-position (yellow LED Rel 1 and LED P1
Rel 2 not illuminated).
P2
When the current flow restores, the measuring cycle is restarted with
the set interval of the start-up suppression time (Start) (green LED U/t
flashes).
Start Delay Delay I=0 Start Delay Delay

The following applies for functions, where the inverted I=0 recognition is
activated: I=0 Inv. with maximum monitoring (2MAX+I=0 Inv.)
When the current flow between i and k is interrupted (yellow LED I=0
illuminated), the output relays behaves inverse to the above mentioned U
function.
LED U/t
If the minimum-, window- or minimum- and maximum function
(2MIN+I=0 Inv., WIN+I=0 Inv., MIN/MAX+I=0 Inv.) is activated, the output LED Failure P2

relays Rel 1 and Rel 2 switches into off-position (yellow LED Rel 1 and LED Failure P1
LED Rel 2 not illuminated). LED I=0
When the maximum function is activated (2MAX+I=0 Inv.), the output Rel 2
relays Rel 1 and Rel 2 remains in on-position (yellow LED Rel 1 and
Rel 1
LED Rel 2 illuminated).
When the current flow restores, the measuring cycle is restarted with
the set interval of the start-up suppression time (Start) (green LED U/t P1
flashes).
P2

I=0 with minimum monitoring (2MIN+I=0)

Start Delay Delay I=0 Start Delay Delay

U
LED U/t
Temperature monitoring of the motor winding
LED Failure P2 If the supply voltage U is applied (green LED U/t illuminated) and the
LED Failure P1 cumulative resistance of the PTC-circuit is less than 3.6kΩ (standard
LED I=0
temperature of the motor), the output relay Rel 2 switches into
on-position if no other failure is applied! When the comulative resistance
Rel 2
of the PTC-circuit exceeds 3.6kΩ (at least one of the PTCs has reached
Rel 1 the cut-off temperature), the output relay Rel 2 switches into off-position
(yellow LED Rel 2 not illuminated) and a failure will be indicated (red
P2 LED Temp illuminated). The output relay Rel 2 switches into on-position
again (yellow LED Rel 2 illuminated) respectively the failure will be
P1 cancelled (red LED Temp not illuminated), if the cumulative resistance
drops below 1.8kΩ by cooling down of the PTC. If the fault latch is
activated, a press of th reset-key is required to cancel the temperature
Delay Delay I=0 Delay failure.
Start Start

Temperature monitoring without fault latch

I=0 Inv. with minimum monitoring (2MIN+I=0 Inv.) LED U/t

LED Temp

U
Rel 2

LED U/t 3,6kΩ

LED Failure P2
1,8kΩ
LED Failure P1
LED I=0 PTC
Rel 2
Rel 1 Temperature monitoring with fault latch

P2 LED U/t
Reset
P1
LED Temp
Rel 2
Delay Delay I=0 Delay
Start Start 3,6kΩ

1,8kΩ

PTC

Note: If the output relay Rel 2 should switch into on-position again, no
other failure should be applied!

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 G4BM480V12ATL20

Connections Connected 1~ 230V with power module 230V a.c. without fault latch
but with current transformer IN>12A

Connected 3~ 400V with power module 24V a.c. without fault latch IN<12A
L1

L1 N
L2
L3

24V~
0V

A1 i k
A1 i k L1 L2 L3
L1 L2 L3
15 25

15 25

16 18 26 28

16 18 26 28

Y1 Y2 15 T1 T2 25
Y1 Y2 15 T1 T2 25 16 18 A2 26 28
16 18 A2 26 28

Connected 3~ 400V with power module 400V a.c. with fault latch
Connected 3~ 400V with power module 400V a.c. with fault latch IN<12A and current transformer IN>12A

L1
L1
L2
L2
L3
L3

Reset
Reset

A1 i k A1 i k
L1 L2 L3 L1 L2 L3

15 25
15 25

16 18 26 28
16 18 26 28

Y1 Y2 15 T1 T2 25 Y1 Y2 15 T1 T2 25
16 18 A2 26 28 16 18 A2 26 28

Connected 3~ 400V with power module 400V a.c. with fault latch
and temperature monitoring sensor IN<12A
Dimensions
L1
L2
L3

Reset
Power-
modul

A1 i k
90mm

L1 L2 L3

15 25

16 18 26 28

5mm
Y1 Y2 15 T1 T2 25 103mm 45mm
16 18 A2 26 28

TELE Haase Steuergeräte Ges.m.b.H.

Vorarlberger Allee 38
A-1230 Wien

RELEASE 2011/01

Subject to alterations and errors

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