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OUANTUMN HD UNITY COMPRESSOR CONTROL PANEL 090.070-M (MAR 2018)
MAINTENANCE Page 33
SECTION 6
DIGITAL BOARD
090.070-M (MAR 2018) QUANTUM” HD UNITY COMPRESSOR CONTROL PANEL
Page 34 MAINTENANCE
DIGITAL BOARD
INFORMATION LOGIC VOLTAGE (POWER) LED
The information that follows in this section can help locate Located on the Digital Board is a Power LED. This LED will be
problems that can occur with Digital Input and Output circuit illuminated as long as the Control Power switch is ON, and
boards. the proper voltage is present at the power supply. The power
supply generates the +5 Vdc voltage and passes it on through
DIGITAL BOARD DESCRIPTION the Power-I/O harness. This LED does not indicate however
The Digital board is a small microprocessor board and is that the proper voltage is necessarily present at the board,
programmed to control discrete outputs, or accept discrete only that the voltage is enough to energize the voltage sens
inputs, from external electrical devices. Each Digital board ing circuitry. If a voltage related problem is suspected with
has the capability of 24 independent channels or I/O (Input! regard to a Digital Board, the only way to actually determine
Output). Each channel that is used needs a module plugged this is to read the voltage on a Digital Voltage Meter (DVM).
into it. A yellow module indicates that it is used for Inputs. A This may be accomplished by locating the white power
black module is used for Outputs. The standard Quantummi communications connector on the board. Notice that the
HD Unity compressor control can have up to two Digital Digital Board has one of these connectors on both ends of
boards (depending on options). the board. The associated power / communications harness
will only be plugged into one of these connectors. Take the
COMMUNICATIONS LED’S red (positive) probe of the DVM and carefully insert the end
The Q5 Processor Board is in constant communication with into the “÷SV” lead, and the black (negative) probe end into
all Digital (and Analog) Boards. You will notice on each Digital the “RET” (Return or Common) lead, as shown below:
and Analog board, there are a pair of LED’s labeled as RX and
TX. These letters represent Receive (RX) and Transmit (TX).
These LED’s should be flashing at a high rate during normal ÷5V LI
operation. This indicates that the Q5 Processor Board, and Red LI
the Digital board are properly communicating with each other. D
RET LI
Reference the JUMPER AND DIPSWITCH SETTINGS section
Black LI
later in this manual. This section contains the dipswitch
LI
LI
settings for addressing the Digital I/O boards. When these LI O9O.O4O~LDQOOSeps
switches are properly set, the main board is able to serially
communicate with each I/O board and provide control sig
nals and data exchange. If these switches are not properly Figure 14. Return Lead
set, the result will be lost or failed communications, or
the wrong outputs being energized, or the wrong inputs Set the DVM to read DC, and set the proper range. The volt
being received. age reading must read a minimum of ÷5.0 Vdc. The Power-I/O
harness will have an associated voltage drop at each board
CONNECTIONS TO THE OUANTUM”’ HD UNITY connection. As an example, if you are reading 5.20 Vdc at
As stated earlier, the QuantumTM HD Unity standard com the first I/O board in the daisy chain, the voltage at the sub
pressor control system utilizes up to two Digital, and two sequent connections for the remaining boards may be lower.
Analog boards. To connect these boards together so that The voltage will need to be corrected for proper operation
the Quantum~ HD Unity can control them, they must be of the system. The cause for a low voltage reading could be:
connected with a wiring harness that provides all of the The power supply may need adjustment (see the section
necessary D.C. voltage requirements, as well as the com on power supplies).
munications capabilities. The Power-I/O communications harness has a problem (a
The Digital boards only require the +5 Vdc voltage and the new harness may be needed).
Return (or common) for logic power. The communications A problem may exist with one of the I/O boards (Digital
signals (RX & TX) are required by all boards. or Analog).
A harness distributes power and communications from the If the power LED is not lighted, check the cable for proper
terminal blocks to the various logic boards. The harness splits connectivity. Note: Each board provides the necessary
into two branches, each ends with two 16 pin connectors. connections to feed all signals to the following connectors.
The branch that supplies power and communications to the If the auxiliary Analog or Digital Board is not present then
Digital board(s) utilizes red and black wires for ~5Vdc power a jumper plug (see Recommended Spare Parts Ust) must
and Common, and white/black and white/red wires for serial be installed to daisy chain the signals.
communications.
The most common symptom that is exhibited by a low ÷5
Vdc voltage to the Digital Boards is an alarm message that
reads Digital Board Reset Shutdown.
QUANTUMtm HD UNITY COMPRESSOR CONTROL PANEL 090.070-M (MAR 2018)
a a
MAINTENANCE Page 35
ACTIVE LED
The Digital Boards have an Active LED indicator on the board
34VDC 3A280VAC
that blinks when the board’s software is running.
43 2 1
If the Active LED is not blinking, check to ensure that the
EPROM is installed properly. The EPROM is located in chip
slot U8, next to the power connector.
120/230 VAC
DIGITAL INPUTS 090.O1O-1D0007 eps
A Digital Input is the portion of the hardware that allows Figure 16. Digital Output Module — Side View
devices such as limit switches, relay contacts, and level
switches, to interface with the Quantummi HD Unity. The Although this Output module is labeled as 280 VAC on the
software program within the Quantum~ HD Unity is con top, and on the side, it can be used on both 120 and 230
stantly looking at these Input channels, via communications, volt applications.
and based upon whether a control voltage is present or not, Never plug an Input module into a position designated for
will provide the necessary control for an associated Output an Output module.
channel. For instance, if a control voltage is present on the
Oil Level Sensor input, the software will determine that the You will notice that when a module is plugged into the Digital
Separator has sufficient oil level for the oil heaters to be Board, there is a fuse located directly adjacent to the module.
energized (if the temperature of the oil is also sensed to be This fuse is of the pluggable variety, and must be plugged
low. Temperature sensing will be discussed in the Analog into the OUT position for an Output module.
Input section). SOFTWARE WATCHDOG
There are two possible varieties of Digital Input modules The digital board has a “software watchdog” feature. If
used on standard compressor control packages. One is for there is no communication from the panel for a pre-defined
120 Volt controls, and the other is for 230 volt controls. Both period of time, all of the outputs on the board turnoff. The
of these module styles are yellow in color. A side profile of pre-defined times for the various applications are as follows:
these modules is shown below:
Compressor: 10 seconds
Engine Room: 10 seconds
Condenser/Vessel: 30 seconds
cOM OUT ~IDC 90-I4OVAC COM OUT VDC 1ao-2,ovAc Evaporator: 120 seconds
543 21 543 21 CHECKING THE DIGITAL INPUTS AND
OUTPUTS
HI HI Some problems that may be encountered involve trouble
120 VAC 230 VAC
090040-W0006.ops
shooting the digital inputs and outputs. The Digital I/O (Input
I Output) Boards have six Digital I/O (Dl0) board connectors
Figure 15. Digital Input Modules - Side View labeled P1 through P6. The Input and Output modules are
wired to a DlO connector plug. Position 3 provides power
These Input modules, can be identified as to their operating
and position 4 is a neutral on the Dl0 connectors. Positions
voltage by looking at either the side, as shown above, or
1, 2, 5, and 6 are signal connections, as shown below:
from the top. You will notice the module operating voltage
printed on the top, and the voltage range printed on the side.
Never plug a 120 Volt Input module into a 230 Volt system,
and vice—versa. Never plug an Output module into a position
designated for an Input module.
You will notice that when a module is plugged into the Digital Position 1 Position 2 HOT NEUTRAL Position 3 Position 4
board, there is a fuse located directly adjacent to the module. Signal Signal Signal Signal
O9O.O40-LDO~S ops
This fuse is of the pluggable variety, and must be plugged
into the IN position for an Input module. Figure 17. Signal Connections
DIGITAL OUTPUTS The Digital board’s I/O modules are configured by proper
module selection, AC or DC, operating voltage, input or
A Digital Output is the portion of the hardware that the output, and moving the fuse to the in or out position. An
Q5 Processor Board is to control (energize). These devices LED is associated with each module and displays the state
include solenoids, relay coils, and heaters to be energized, of each module. A lit LED represents an Input that is High,
based upon the logic within the Ouantum~” HD Unity soft receiving a signal or an Output that is On.
ware program.
If a properly configured Digital I/O is not responding correctly,
The Digital Output module used on standard compressor first look at the Digital Board on the Service Screen and check
control packages will handle both 120 Volt controls, and 230 if the module is on. If it is not on, check if the LED on the
volt controls. This module is black in color. A side profile of Digital Board is also not lit. If the LED is not lit, then check
this module is shown in the next Figure. the fuse. If the fuse is OK, then check the module.
090.070-M (MAR 2018) QUANTUM”’ HD UNITY COMPRESSOR CONTROL PANEL
Page 36 MAINTENANCE
3. Remove the questionable fuse. 2. If the LED is on then the fuse and Input module are good.
4. Place the questionable fuse into the fuse tester at the 3. If the LED is on and there is no input voltage, replace the
one end of each Digital I/O Board (refer to the Digital Input module.
Board drawings at the end of this section for exact fuse 4. If the LED is not on when power is applied, check the fuse.
tester location). 5. If the fuse is good, replace the Input module.
5. Power on the panel. 6. If you are receiving an Alarm or Shutdown from a digital
6. Check the LED on the tester. If the LED is lit the fuse input in which the adjacent LED indicator light is on, check
is OK. the Service Screen to see if that channel is turning on and
Z Power off the panel. off. If so, replace the input module.
8. If the fuse is faulty, check for external shorts on the REPLACING A DEFECTIVE DIGITAL BOARD
corresponding circuit, the replace the fuse with a new The procedure to replace a Digital board is outlined below.
plug—type fuse (refer to Recommended Spare Parts list).
INPUT AND OUTPUT MODULE TESTING
AND REPLACEMENT
r ~1teandt~
~r
Use an anti-static wrist band for this procedure.
-a
1. Power off the panel.
2. Open the panel door. 1. Shut off control power.
3. Replace the questionable module. 2. Remove the old board from the panel.
4. Power on the panel. 3. Remove the new board from its packing and place both
on an anti—static surface.
5. If it is an Output module, check for proper panel voltage
on the orange connector plug. Check the voltage between 4. Check that all jumpers, dipswitches and components are
position 4 (neutral) and the associated position to the properly setup on the new board as it was on the old
Output module. board (refer to the Digital Settings tables near the end
of this section).
6. If it is an Input module, check if the associated LED is on
when power is applied to the module. 5. Install the modified replacement board in the panel.
TROUBLESHOOTING AN OUTPUT After replacing or installing a Digital Board and powering on
the control panel, select [Re-detect I/O Boards] from the
1. Make sure the LED associated with the Output is on when Menu > Service > Communications screen. This selection
power is applied to the module. provides a method to detect all connected Digital and Analog
2. If the LED is not on when it should be and there is no boards. If a board has been removed, a communication error
operating condition preventing it, contact your Frick® shutdown will be issued until this key is selected. The About
factor for service. screen will show what was detected.
3. If the LED is on when it should be, check for proper panel
voltage on the white connector plug. Check the voltage
between the position 4 (neutral) and the associated posi
tion to the Output module.
4. If the voltage is OK, check for proper panel voltage
between the associated position to the Output module
on the orange connector and the associated position on
the terminal strip.
5. If the voltage is OK, check the wiring external to the panel.
6. If voltage is not OK, check the fuse.
Z If the fuse is OK then check the module.
8. If the module is OK, check for proper panel voltage on
the orange connector plug between position 3 (Rot) and
position 4 (neutral).
QUANTUM”~ HD UNITY COMPRESSOR CONTROL PANEL 090.070-M (MAR 2018)
MAINTENANCE Page 37
INPUT MODULE
OUTPUT MODULE
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INPUT P 2
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OUTPUT 416
INPUT II 17
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INPUT 4 20
OUTPUT II 21
OUTPUT II 22
HOT
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OUTPUT II 23
OUTPUT 44 24
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QUANTUM”4 RD UNITY COMPRESSOR CONTROL PANEL 090.070-M (MAR 2018)
MAINTENANCE Page 39
The following table is to be used when configuring the QuantumW HD Unity for external communications.
The following table is to be used to set the digital board addresses. If there is only one board installed, it should be set as board
H if there are two boards they each need to be set according to the wiring diagrams.
NOTES