26 Ward Hill Ave.

, Bradford, MA 01835
Phone: 978-241-8260 Fax: 978-241-8262

USER MANUAL
CCPF-3500-XX
CCPF-4000-XX
3.5 to 4.0 kJ/s Capacitor Charging
Power Supply Series

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 Table of Contents
1. Description of CCPF-3500-XX Power Supply ........................................................... 3
2. Explanation of Symbols............................................................................................... 4
3. CCPF-3500 Specifications .......................................................................................... 5
4. CCPF-3500 Interface ................................................................................................... 6
5. Typical Applications.................................................................................................... 9
5.1 Using a CCPF with a pulse forming network (PFN) ............................................. 9
5.2 Using a CCPF with a partial discharge network (Reservoir Charging) .............. 10
5.3 Using a CCPF with multiple PFNs or capacitors ................................................ 11
6. Warnings .................................................................................................................... 12
7. Installation ................................................................................................................. 13
8. Product Limited Warranty ......................................................................................... 14
9. Service ....................................................................................................................... 15

Tables and Figures

Table 1, CCPF Interface ..................................................................................................... 6
Table 2, CCPF Connections .............................................................................................. 13

Figure 1, CCPF-3500 Block Diagram ................................................................................ 3

Figure 2, CCPF-3500 Interface Schematic ......................................................................... 7
Figure 3, CCPF-3500 Mechanical Outline Drawing .......................................................... 8

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1. Description of CCPF-3500-XX Power Supply
The CCPF-3500/4000-XX capacitor charging power supplies are designed for OEM laser
manufacturers. The CCPF-3500 power supply provides up to 3500 J/s average charging
power for full discharge PFN applications, while the CCPF-4000 power supply provides
up to 4000 J/s charging power for reservoir capacitor banks. The main power output
provides a constant current to charge up a capacitor to the programmed value.
The CCPF-3500/4000-XX can be configured for maximum output voltages up to 4000V
where the XX indicates the maximum output voltage. As an example, a CCPF-3500
configured for 1000V maximum output voltage is designated as a CCPF-3500-1P, where
P indicates a positive output which is the standard polarity. An optional +24VDC output
is available for auxiliary power.
The CCPF takes AC input from 200 – 240VAC, 50/60 Hz and rectifies it by the input
rectifier bridge. The rectified voltage is boosted to non-isolated 400 VDC by the Power
Factor Correction (PFC) circuit. The purpose of the PFC is to force the input current to
be in phase with the input voltage, close to unity power factor; such that from 20% to
100% load the power factor is better than 98%. The PFC also produces the auxiliary
power for the fans and control circuits. The 400 VDC power is the source for the inverter
to generate the high output voltage for the capacitor load.

Figure 1, CCPF-3500 Block Diagram

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2. Explanation of Symbols

Hazard: This equipment produces high voltages

which can be fatal. Only service personnel of Lumina
Power, Inc. are qualified to service this equipment.

High Voltage Present.This power supply

produces lethal high voltages. Only service personnel
of Lumina Power, Inc., are qualified to service this
equipment. Only qualified service personnel are
permitted to install this power supply.

Chassis Ground: This symbol where the protective

earth ground connection is located.

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3. CCPF-3500/4000-XX Specifications
XX indicates output voltage with P for positive and N for negative.
Input
Voltage 200 - 240 VAC, single phase
Current 22 A maximum at 200 VAC and 18.4A maximum at 240 VAC
Frequency 47 - 64Hz
Output
Power: 3500 J/s average charge rate for full discharge PFN
4000 J/s maximum charge rate for reservoir charging
See section 5 Typical Applications below
Output Voltage Fixed voltage between the ranges of 400VDC – 4.0kVDC
(factory configured, contact factory for voltages > 4kVDC)
Polarity Positive or Negative (factory configured)
Efficiency >80% at full output
Regulation: 0.5% @100Hz
Aux. Output +24VDC @ 3A (optional feature)
Interface
Connector 15 Pin “D” Sub Female
Voltage Program 0-10V for 0-Max Voltage
Voltage Monitor 0-10V for 0-Max Voltage
Inhibit/Reset Input, low level (high level optional, contact factory)
End of Charge Output indication
Overvoltage Output indication
Overtemp Output indication
Overload Output indication
+15V Aux Power
Environment
Operating Temp 0 to 40 oC
Storage -20 to 85 oC
Humidity 0 to 90% non-condensing
Cooling Forced air
Altitude and Pressure 2000 meters maximum, 80 to 103 kPa
Dimensions Please see Figure 3, CCPF-3500 Mechanical Outline Drawing
Outline 14.2 inch length, 5.5 inch wide, 6.0 inch high
(does not include mounting flanges or electrical terminals)

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 4. CCPF-3500 Interface
Connector Type 15 pin D-sub Female
Refer to Figure 2, CCPF-3500 Interface Schematic
Table 1, CCPF Interface
Pin # Pin Name Functional Level Description
This pin is the basic ON/OFF control pin for the power
Inhibit/Fault Low = RUN, <0.3V supply. Grounding pin 1 enables power supply
1 Reset High = OFF, +5V to operation if all faults are clear. Applying +10 to 15V to
(input) +15V pin 1 prevents the inverter from operating. Optional
High Enable available, contact factory, see note 2.
Indicates an internal high temperature condition. When an over
temperature fault occurs, the signal is pulled either to GND or
15V/5V based on specific customers’ requirement. Please
Over-Temp refer to the test data sheet for a specific power supply to see
High = safe
Fault how that unit is configured. A N/O (a N/C switch is available)
3 operation, +15V thermal switch closes during an over temperature condition.
(output)
Low = Hot warning, Under normal temperature conditions, the over temperature
(optional, see output is pulled to 15V via a 4.99k resistor. For a 5V interface,
<0.5V a 2.49k resistor is in parallel with the thermal switch. The
note 2)
thermal switch will reset itself when the temperature has been
reduced by approximately 20˚C.
Optional, may be used for customer specified
4, 10, 12 No connect
functionality, see Note 2.
Voltage Output is programmed externally with a 0 to +10V signal for 0
0 – 10V =
5 Program to Voutmax. See note 1. Note: Accuracy and linearity will be
0 – Vout max
(input) compromised when operating below 20% of the max value.
When the output is open or shorted circuited, or if the capacitor can’t be
OVERVOLTAGE / fully charged to the programmed level in a given time, the Over-Load
High = OK, +15V
OVERLOAD / NO Fault will latch Low and the power supply will shut down to protect
6 LOAD STATUS Low= Overload,
itself. Typically, it is 15V at an open collector with a 4.99k pull up
INDICATOR <0.5V during normal operation. To Clear the Fault: Correct the problem at the
(output) load and toggle the Inhibit signal or recycle the AC input.

Vout Peak
0 – 10V = Peak detect circuit of the output voltage monitor. The
7 Hold
0 – Vout max time constant is approximately 5 seconds. See note 1.
(output)
Vout Monitor 0 – 10V =
8 Monitors output voltage. See note 1.
(output) 0 – Vout max
+15V @0.1A +15VDC for customer interface, maximum output
9, 11 +15V  10%
(output) current is 100mA.

High = Charging, When the load capacitor is fully charged to the programmed level, the
End of Charge EOC signal will go Low thru an NPN transistor. The signal is Normally
+15V
Status High via a 4.99k pulled up to 15V. The EOC signal will toggle when the
13 Low= Load charged
Indicator power supply is refreshing the load cap. Latched EOC is optional: The
to Voltage EOC signal will latch Low when the capacitor is fully charged and stays
(output)
Program, <0.5V Low until the cap is discharged and the Inhibit signal is asserted.

Ground
14, 15 Ground return for control interface signals.
(output)

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 Figure 2, CCPF-3500 Interface Schematic
Notes:
1. Analog voltage range of 0-5V available per customer request.
2. Other interface configurations are available to conform to older capacitor charger
models or customer requests, contact Lumina Power for any interface changes.

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 Figure 3, CCPF-3500 Mechanical Outline Drawing
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5. Typical Applications
5.1 Using a CCPF with a pulse forming network (PFN)

The above block diagram shows a typical connection between a CCPF capacitor charging
power supply and a well matched pulse forming network. In a typical operation, when
the CCPF is ENABLED via Pin 1, the INHIBIT function, the CCPF will charge up the
PFN capacitor to the programmed value and then transmit an END OF CHARGE signal
to the user. Before discharging the load capacitor into the PFN, the CCPF should be
disabled via the INHIBIT function. Once the PFN is completely discharged and the SCR
has completely turned off, the charging function can be ENABLED via the INHIBIT
function and the CCPF will charge the capacitor again to the programmed value. PFN
designers may choose to include a limiting resistor and a reversal protection diode to
protect the power supply if there is any possibility of an arc in the PFN circuitry.

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5.2 Using a CCPF with a partial discharge network (Reservoir
Charging)

In this application, the power supply is ENABLED via the INHIBIT function and charges
up the capacitor bank to the programmed voltage. The IGBT will deliver short, high
current pulses to the flashlamp. The power supply does not need to be inhibited during
this process and continuously maintains the capacitor bank charged.

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 5.3 Using a CCPF with multiple PFNs or capacitors
In applications where the power supply has to charge 2 or more separate capacitors which
are discharged at different times, diodes must be used in series with the output to prevent
one cap from discharge into the other. Also, a resistor must be in parallel with each diode
to help the power supply to “see” the cap voltage which is now blocked by the diodes.
Failure to add the parallel resistors will result in over charging the cap as the power
supply does not see the real voltage on the caps.

The diodes must have voltage rated at least 300V higher than the max voltage and 2 times
the current.
The resistor values are calculated as follows:
R (in Ohm) >= 100 * Vout.
P (in Watts) >= V^2 /R.

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 6. Warnings

High Voltage Present

:
This power supply produces lethal high voltages. Only service
personnel of Lumina Power, Inc., are qualified to service this
equipment. Only qualified service personnel are permitted to
install this power supply.

Warning:
This equipment produces high voltages which can be fatal.
Only service personnel of Lumina Power, Inc. are qualified to
service this equipment.

Warning:
Equipment is not suitable for use in presence of a flammable
anesthetic mixture with air or with oxygen or nitrous oxide.

Warning:
These power supplies are not provided with any isolation
devices and shall only be used inside other equipment that has
means to isolate its circuits electrically from the supply mains
on all poles simultaneously.

Warning:
To avoid risk of electric shock, this equipment must only be
connected to a supply mains with protective earth

WARNING : Only Lumina Power, Inc. qualified service personnel are allowed to
remove the covers and service this equipment.
WARNING : NEVER OPERATE THE POWER SUPPLY:
1. Without providing adequate protection of personnel from high voltage.
2. Without proper ground connections.
3. Without covers and panels properly installed.
4. With customer interlocks defeated.
5. Without a suitable load for the application and properly rated for the
required power dissipation.

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7. Installation
These power supplies are designed for and intended only for installation into OEM pulse
forming systems.
 Only qualified technicians or qualified assemblers may install these power
supplies.
 Only qualified Lumina Power personnel may service these power supplies.
 There are no user serviceable parts in this equipment.
 Required wire and connectors : Refer to Figure 3, CCPF-3500 Mechanical
Outline Drawing for the locations of connections. Table 2, CCPF Connections
below shows required cables and connectors:

Table 2, CCPF Connections

Connection Description Required Wire and Connectors
2 Position terminal strip
AC Input Power At least 12AWG wire
#10-32 stud for ground
Interface 15 pin “D” female 15 pin “D” male
TE/AMP LGH LGH plug with coax cable rated for at
HV Output receptacle least 150% of maximum output
*See note below voltage of unit
Tyco 35077-1 2 Pos Plug
24V Aux Output 2 Pin Tyco Mate-N-Lok (Digikey P/N A14279-ND)
(optional) Connector. Tyco 350550-1 Contacts
(Digikey P/N A1441-ND)
* Note: other connectors or flying lead configuration also available, contact
Lumina Power for any interface changes.

 Ventilation: This unit is forced air cooled via internal DC fans. A clearance of
2” should be maintained at either side of the power supply the fan end of the
power supply as well as the grill side of the power supply. Hot air exits the grill
side and should be ducted out of the system. Do not let the hot air exhaust
recirculate to the power supply air inlet. Fully sealed systems should implement a
heat exchanger system to maintain the environmental conditions list in section 3
CCPF-3500/4000-XX Specifications on page 5.

IMPORTANT APPLICATON NOTE REGARDING AC INPUT POWER

AC Input wires should be at least #12 AWG,
rated for at least 600V and 105 Degree C.

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8. Product Limited Warranty
Lumina Power, Inc., as Seller, warrants that each Product sold by it is free of defects in materials and
workmanship. Duration of warranty is as follows:
a. All Chassis enclosed products are covered for twenty four (24) months from date of shipment. Products
included but are not limited to the following product families: CCPF, CCHP, LDY, LDYHC, LDQCW,
XLB (excluding XLB-300), and MLB. Custom fully enclosed products may be covered for the same 24
months. Please consult factory for specific terms.
b. All Open Frame products are covered for 12 months from date of shipment. Open frame power supplies
are defined as any product that is not enclosed in a metal or plastic enclosure. Products included but are not
limited to the following product families: LDPC, LDQPC, XLB-300 and any open frame custom products.
c. All products returned for repair are covered for a period of 6 month or the balance of the original
warranty, whichever is longer.
Warranty is not transferable to parties outside of original Buyer's corporate or educational organization.
Seller will have sole discretion in making determination of validity of warranty if the Product is transferred
to a different user group than the original Buyer.
Normal wear and tear and items expendable in normal use are not covered by this warranty. All warranty
repair or replacement of parts shall be limited to Product malfunctions, which, in the sole opinion of Seller,
are due or traceable to defects in original materials or workmanship. Such determination will be made when
the Product is returned to the Seller's factory, transportation prepaid by the Buyer, within the warranty
period.
All obligations under this warranty shall cease immediately in the event of abuse, accident, alteration,
misuse, or neglect of the Product. Use and service of the Product in a manner not in accordance with the
Owner's Manual (if furnished) will likewise cause all obligations under this warranty to cease. Repaired or
replacement parts are warranted only for the remaining unexpired portion of the original warranty period
for the Product. After expiration of the applicable warranty period, Buyer shall be charged at the then
current prices for parts, labor and transportation.
Seller has no responsibility under this warranty for the cost of any work (material, labor, and/or other
expenses) performed by or incurred by Buyer or any third party for modification or repair of the Product
unless specifically authorized in advance in writing by Seller.
Reasonable care must be used to avoid hazards. Seller expressly disclaims responsibility for loss or damage
caused by use of its Products other than in accordance with proper operation procedures. Other than those
expressly stated herein, there are no other warranties of any kind, expressed or implied, and specifically
included but not by way of limitation are the implied warranties of fitness or merchantability for a
particular purpose.
It is understood and agreed the seller’s liability whether in contract, in tort, under any warranty, in
negligence or otherwise shall not exceed the return of the amount of the purchase price paid by the
purchaser and under no circumstance shall seller be liable for special, indirect, incidental or consequential
damages. The price stated for the product is a consideration in limiting seller's liability. No action,
regardless of form, arising out of the transactions of this agreement may be brought by purchaser more than
one year after the cause of action has accrued.
Seller’s maximum liability shall not exceed and buyer's remedy is limited to either (i) repair or replacement
of the defective part of product, or at seller's option (ii) return of the product and refund of the purchase
price, and such remedy shall be the buyer's entire and exclusive remedy.

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 9. Service

This unit contains no user serviceable parts. Service and repair

should be performed only by qualified personnel from Lumina Power, Inc.
For more information contact
Lumina Power, Inc.
26 Ward Hill Ave.,
Bradford, MA 01835
Ph: 978-241-8260
Fx: 978-241-8262
Email: sales@luminapower.com Web site: www.luminapower.com

Rev ECO Description Doc Ctrl Date App

1 7612 Initial Release MJ 08/17/2016 EK

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