Ajuste RPM Fan

992K Wheel Loader H4C00001-UP (MACHINE) POWERED BY C32 Engine(SEBP414...
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Producto: WHEEL LOADER

Modelo: 992K WHEEL LOADER H4C
Configuración: 992K Wheel Loader H4C00001-UP (MACHINE) POWERED BY
C32 Engine
Pruebas y Ajustes
992K Wheel Loader Electrohydraulic System
Número de medio -RENR9788-00 Fecha de publicación -01/03/2008 Fecha de actualización -10/03/2008
i02917893
Hydraulic Fan Speed - Test and Adjust

SMCS - 1386-025-VF ; 1386-081-VF ; 1387-025-PX ; 1387-081-PX
Rotating fan blades can result in personal injury or death.
Stop the engine and allow the fan to come to a complete stop before
making any test or adjustment.
Before starting the engine, make sure all of the finger guards are
installed and the guard door is closed. Do not allow any tools or test
equipment to protrude or vibrate into the path of the rotating fan
blades.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Sudden movement or accidental starting of the machine can cause

personal injury or death to persons on or near the machine.
To prevent personal injury or death, perform the following:
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992K Wheel Loader H4C00001-UP (MACHINE) POWERED BY C32 Engine(SEBP414... Page 2 of 9
Park the machine on a smooth, level surface.
Lower the work tool to the ground and engage the parking brake.
Stop the engine and remove the key.
Block the wheels and install the steering frame lock.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
This calibration procedure will set the signal limits for the hydraulic fan system. The signal limits are the maximum
fan speed and the minimum fan speed. The calibration procedure for testing and adjusting the speed of the fan for
the hydraulic fan system is completed through Caterpillar Electronic Technician (ET).
Table 1
Required Tools
Part Number Description Qty
9U-7402 (1) Multitach Tool Gp 1
1U-6605 Reflective Tape 1
(1) The 1U-6602 Photo-Tachometer is also available.
Machine Preparation
1. Move the machine to a smooth horizontal location. Move away from working machines and personnel. Lower
the work tools to the ground.
2. Only allow one operator on the machine. Keep all personnel away from the machine or in the view of the
operator.
3. Engage the parking brake.
Illustration 1 g01450774
4. Place the steering frame lock in the LOCKED position.
5. Use the 9U-7402 Multitach Tool Gp in order to check the speed of the hydraulic fan. The multitach measures
the speed of the hydraulic fan by using reflective tape and a photo pickup.
ReferenceSpecial Instruction, NEHS0605, "Tool Operating Manual (9U-7400 Multitach II Group, 9U-7401
Multitach II, 9U-7402 Multitach Photo Group)".
Note: If a piece of reflective tape is already visible on one of the fan blades, proceed to Step 6. If no reflective
tape is visible on one of the fan blades, use the following procedure:
a. Turn the engine start switch to the OFF position..
b. Ensure that the engine start switch is in the OFF position.
c. Remove the rear grill.
d. Clean a small area on the surface of one fan blade near the edge. Position the 1U-6605 Reflective Tape
so that the tape is completely visible. Place the tape near the edge of the blade.
e. Install the rear grill.
Photo pickup and magnetic base on the fan guard (typical example)
6. Place photo pickup into the holder on the magnetic base. Tighten the screw. Attach the magnetic base to the
fan guard assembly. Refer to Illustration 2.
7. When the reflective tape and the photo pickup are in alignment, the LED indicator (red light) will come on.
Position the photo pickup accordingly.
Note: When you start the engine, vibration of the machine may cause the photo pickup to become misaligned.
It may be necessary to adjust the position of the magnetic base in order to realign the photo pickup.
Testing and Adjusting Fan Speed

Table 2
Hydraulic Fan Speeds

Machine Fan Speed Engine Speed
992K 475 rpm Low Idle

Standard 950 rpm High Idle
992K 475 rpm Low Idle

High Ambient 1100 rpm High Idle
1. Connect Caterpillar ET to the machine. The ET connector is located on the control panel on the right side of
the cab.
2. Turn the engine start switch to the ON position.
3. Open the ET software program.
4. When ET has started, start the engine. Run the engine at high idle. Warm the hydraulic oil to normal
operating temperature.
5. Select "General Data" under "C32 992K". Select "Calibrations" from the "Service" menu. Select "Engine
Cooling Fan Calibration".
6. When the dialog box appears on the screen, read the information in the dialog box. In order to continue with
the calibration procedure, select the "OK" button.
7. When the dialog box appears on the screen, two checked boxes appear. Select the "Begin" button in order to
start the procedure. The calibration procedure for the minimum fan speed will appear first on the screen.
8. In order to begin the test for the minimum fan speed, select the "Next" button. Follow the directions that are
on the screen. After the first box has been checked, monitor the multitach for the fan speed. Use increment
button (2) in order to increase the current. An increase in current will decrease the fan speed. Use decrement
button (1) in order to decrease the current. A decrease in current will increase the fan speed. When the fan
speed is within 50 rpm of the desired minimum fan speed, click on the "Next" button.
9. When the procedure for adjusting the minimum fan speed is complete, the "Calibration Successful" message
will appear on the screen. In order to begin the calibration for the maximum fan speed, select the "Continue"
button.
10. In order to begin the test for the maximum fan speed, select the "Next" button. Follow the directions that are
on the screen. After the first box has been checked, monitor the multitach for the fan speed. Use increment
button (2) in order to increase the current. An increase in current will decrease the fan speed. Use decrement
button (1) in order to decrease the current. A decrease in current will increase the fan speed. When the fan
speed is within 50 rpm of the desired maximum fan speed, click on the "Next" button.
11. When the procedure for adjusting the maximum fan speed is complete, the "Calibration Successful" message
will appear on the screen. In order to exit the program, select the "Finish" button. Select the "Restart" button
in order to run the test again.
12. Turn the engine start switch to the OFF position. Remove the test equipment from the machine.
Copyright 1993 - 2009 Caterpillar Inc. Thu Sep 24 09:57:28 UTC-0400 2009
Todos los derechos reservados.
Red privada para licenciados del SIS.

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992K Wheel Loader H4C00001-UP (MACHINE) POWERED BY C32 Engine(SEBP414...

Producto: WHEEL LOADER

Hydraulic Fan Speed - Test and Adjust

Rotating fan blades can result in personal injury or death.

Sudden movement or accidental starting of the machine can cause

To prevent personal injury or death, perform the following:

Park the machine on a smooth, level surface.

Stop the engine and remove the key.

Block the wheels and install the steering frame lock.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Dispose of all fluids according to local regulations and mandates.

3. Engage the parking brake.

4. Place the steering frame lock in the LOCKED position.

a. Turn the engine start switch to the OFF position..

b. Ensure that the engine start switch is in the OFF position.

c. Remove the rear grill.

e. Install the rear grill.

Testing and Adjusting Fan Speed

Hydraulic Fan Speeds

992K 475 rpm Low Idle

992K 475 rpm Low Idle

2. Turn the engine start switch to the ON position.

3. Open the ET software program.

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