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Lucy Electric Aegis

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engineering intelligent solutions

www.lucyelectric.com

ring main unit

engineering intelligent solutions


Aegis Plus builds upon the strong foundations
of Aegis, to offer the following additional
features and customer benefits:

+ Extensible and non-extensible range


+ Automation ready with integrated RTU
+ Network condition monitoring
+ Automatic Transfer Scheme (ATS)
+ Circuit breaker with auto reclose mechanism
+ Transformer protection with vaccum circuit breaker or HV fuse switch
+ Wide range of protection relays and Time Limit Fuse (TLF) devices
+ Indoor and outdoor installation
+ Enhanced internal arc safety
+ Multiple cable termination heights
+ Reduced spatial footprint
+ New options and accessories

To find out more about us, visit:


www.lucyelectric.com
Contents
Introduction to Lucy Electric 4 Direct cable connection (R) 19

Product panorama: MV and HV range 5 Standard features

Introduction to Aegis Plus 6 Optional features

Installation and operating conditions – indoor / outdoor 7 Busbar earthing (Be) 20


Safety features 8 Standard features
Applications 9 Optional features
Aegis range presentation 10 Circuit breaker protection 21
a. Functions available Time Limit Fuse
b. Non extensible range Circuit breaker protection
– RMU – 3, 4 and 5 way units
Options and accessories 25
c. Extensible range
– RMU – 1,2,3,4 and 5 way units Earth fault and short-circuit indicators
– Available configurations Voltage presence indication system
– Extensibility system Voltage detection system
d. Extensibility system Secondary injection
– Side extensibility Actuators (motors)
– Top extensibility Shunt trip coils

Product characteristics 13 Cable bushings and cable terminations 29

Aegis presentation (fascia labelled) Cable bushings


User interface and interlocking mechanism Cable compartment
Cable terminations
Load Break Switch: L 14 – Bolted separable
Line diagrams – Insulating bushing boot
Standard features – Heat shrink insulating bushing boot
Optional features, factory fitted Internal arc protection 34
Optional features also available as retrofit
Internal arc classification (IAC)
HV fuse switch function: F 15 Methods of protection

Line diagrams Air metering unit 35


Standard features
Product characteristics
Optional features, factory fitted
Available configurations
Optional features also available as retrofit
CTs and VTs available
Circuit Breaker; V, C and T modules 16
Smart-grid ready 37
Line diagrams
Gemini 3 RTU characteristics
Standard features
Added functionality and benefits
Additional options for C function
Automatic transfer scheme
Optional features, factory fitted
Optional features also available as retrofit Technical data 39
Busbar Sectionaliser SL switch 17 Aegis Plus
Metering unit
Standard features
Dimensions 42
Optional features
Aegis Plus
Busbar Sectionaliser SV circuit breaker 18
Metering unit
Standard features
Order form 44
Optional features

Page 3
Introduction to Lucy Electric

Lucy Electric is a global leader in switching, situation and offers a complete product portfolio, with a wide
protection and automation solutions for electrical scope of services and dedicated after sales support throughout
the product lifecycle.
distribution systems, with over 100 years’ industry
experience. Today the company is a specialist in A specialist UK research and development facility, with a
secondary power distribution, engineering high- continuous programme of R&D, ensures that Lucy Electric
performance medium voltage switchgear for utility, products are always at the cutting edge, designed to anticipate
the evolving technical and market demands of our customers.
industrial and commercial applications, overhead
And our multi-million pound, purpose built, state of the art UK
line equipment and providing retrofit and automation manufacturing facility provides complete control over production.
solutions to customers internationally.
Lucy Electric is a truly international company with offices in Brazil,
Engineering excellence, based on a long tradition of expertise, Thailand, Dubai, Malaysia and South Africa; manufacturing
coupled with state of the art technology to meet customers’ facilities in the United Arab Emirates, Saudi Arabia, Thailand and
stringent specifications, make Lucy Electric one of the few India; and an established global network of industrial partners and
companies that can offer truly bespoke solutions. We have contractors operating in over 50 countries worldwide.
the capability to manufacture units for any location, climate or

Trident

Scimitar

Sabre

Aegis Plus

Aegis 36

1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025

Page 4
Product panorama: Lucy Electric
medium voltage range
Mode of Rated
Rated voltage Insulation Installation
Ring Main Units fault current current (up Mounting Operation
(up to) medium condition
interruption to)

Ground/
Aegis 36 36kV Vaccum SF6 630A Indoor/ outdoor Local/ remote
transformer

Vaccum/ HV Ground/
Aegis Plus 24kV SF6 630A Indoor/ outdoor Local/ remote
fuse transformer

Ground/
Sabre 24kV Vaccum SF6 630A Indoor/ outdoor Local/ remote
transformer

Ground/
Scimitar 17.5kV Fuse SF6 630A Indoor/ outdoor Local/ remote
transformer

Ground/
Trident 15.5kV Fuse Oil 630A Indoor/ outdoor Local/ remote
transformer

Aegis Plus/ 24kV/ Ground/


Air 630A Indoor/ outdoor
Aegis 36 36kV transformer

Ground/
Sabre 15.5kV Air 630A Indoor/ outdoor
transformer

Ground/
Oil 15.5kV Oil 630A Indoor/ outdoor
transformer

Page 5
Introduction to
Aegis Plus builds upon the strong foundations of
Aegis, serving as an RMU range enhancement that
Characteristics:
offers additional features and benefits to meet the
evolving technical and functional needs of customers • 12kV, 17.5kV and 24kV ratings

across the globe. The automation ready units now • Extensible and non-extensible range with up
have integrated Remote Terminal Units (RTUs) in to 5 switching functions in a single tank
the form of the next-generation Gemini 3; enabling • Hermetically sealed stainless steel tank insensitive
instant smart grid functionality. to environment

The structural tank welding is performed by a robotic welding • Intuitive single line mimic diagram for
process to ensure high reliability with a product life expectancy of simple and safe operation
more than 30 years. The housing is fully treated using zinc coated • Vacuum circuit breaker for more effective
steel and electro statically applied, oven cured paint to resist and cleaner interruption
degradation from pollution and harsh climatic conditions.
• Provision for motor actuators for remote operation and control
Aegis Plus offers both extensible and non-extensible options with
• Integrated cable testing facility on front face,
numerous functional configurations insulated in a single, sealed
eliminating the need for cable disconnection
tank. The range has been built for the toughest environments,
with an option to convert units from indoor to outdoor; extending • Suitable for indoor and outdoor applications
protection to IP54. All of these enhancements have been
• Extensive range of Relays, TLF, VDS and EFI devices
achieved whilst reducing the spatial footprint, resulting in a design
that is more compact and easy to install. A range of advanced air • Low roof height designed for kiosks and mini substations
metering units is also available, which has been designed from the
• Easy integration with SCADA and BMS networks
ground up with Aegis Plus in mind to offer full metering capability.

Standards
Aegis Plus complies with the latest international
standards:

IEC 62271 – 100 Alternating current circuit breakers

IEC 62271 – 102 Alternating current disconnectors


and earthing switches
IEC 62271 – 103 Switches for rated voltages
between 1kV and 52kV
IEC 62271 – 105 Alternating current switch fuse combinations

IEC 62271 – 200 AC metal enclosed switchgear


and control gear
IEC 62271 – 206 VPIS systems for rated voltages
between 1kV and 52kV
IEC 62271 – 1 HV switchgear and control gear:
common specifications
IEC 61243 – 5 Voltage detecting systems (VDS)

IEC 60255 Measuring relays and protection equipment


Aegis Plus with LLV configuration

Page 6
Installation and operating conditions

Outdoor unit range - IP54 Indoor unit range - IP41 (IP42 optional)

1 Indoor and outdoor type units


2 -25°C to + 55°C environmental operating range
3 Maximum altitude for operation without derating:
1000m (above sea level)*
4 Insulation medium: SF6 Gas
5 Rated pressure at +20°C: 0.03 MPa
6 Interruption medium: vacuum and fuse
* For higher altitude applications please contact your local Lucy
Electric sales office

Page 7
Safety features

Operation mechanism Earth and test facility


The mechanism consists of one operating The cable earth and test facility is an
shaft and one selector. The operating shaft optional feature on the Load Break
is used for switching ON / OFF (Mains or Switch and the Circuit Breaker. It is
Earth) and the selector is used for selection located at the front of the unit for ease
of the Mains or Earth positions. It is of access. It is used for testing cable
impossible to simultaneously close the Load insulation and to locate faults in the
Break Switch / Circuit Breaker and the Earth circuit without the need to remove
switch. the main cables from the cable
compartment, which improves the
The mechanism incorporates mechanical operator safety.
interlocks and padlocking facilities to
improve operational safety and security. The cable test access cover is fully interlocked and cannot be
opened until the Load Break Switch or Circuit Breaker Switch is in
the Earth ON position. The test bushings are earthed with an earth
Anti-reflex mechanism star point which has to be removed for cable tests.
Ensures a time delay between switching operations to allow
sufficient time for the main (primary or upstream) breaker to trip
Cable compartment
and clear a fault.
The cable compartments are located at
the front of the unit with horizontally
mounted DIN 400 Type C bushings for
ease of cable connection.

For enhanced operator safety, the cable


compartments are earthed and fully
interlocked, allowing operator access only
if the function is in the Earth ON position.
There is an option to select these cable
compartments with Internal Arc ratings
as per IEC standard.
Internal Arc withstand
The SF6 gas insulated, stainless steel tanks are fully internal arc Earth stud in cable compartment
rated and this feature is also available on the cable compartments A fully rated earth stud is fixed inside the cable compartment,
(optional) to ensure maximum operator safety in the event of located towards the bottom of the unit. It is used for connection
internal faults. As standard, Aegis Plus units are rated for AF to the main earthing system.
(operator safety from the front of the unit) and there is an
option to request AFL (front and side) and AFLR (front,
side and rear protection).

For more details please refer to the internal arc protection page 31

Gas pressure indicator


• A gas pressure indicator is fitted to the tank which
has green and red sectors to indicate the minimum
permissible pressure for safe operation

• An optional remote gas pressure alarm (1N/O) can


be specified to alert the operator in the event of gas
pressure falling below the permissible operable limit

• Temperature compensated gauge available as an option.

Page 8
Applications

Aegis Plus has been designed and developed for


optimal performance in a range of applications, from
diverse industrial requirements to power generation
and distribution.
Infrastructure
Energy •  unnels, airports, seaports, metro
T
• Generation: wind power, solar power stations, underground railways

• Distribution: compact substations, ring main sectionalising


Buildings
Industries • Commercial buildings: hospitals, shopping centres,
hotels, office buildings, data centres, schools
• Water and waste water, mining, minerals, automotive,
iron and steel, cement and petroleum • Residential buildings: houses, apartments

Page 9
range presentation

The Aegis Plus range is available in Extensible and Non-Extensible formats, ranging from 1-function to 5-function configurations. An
enhanced range of air metering units is also available, which offers four metering applications.

Functions available: Metering functions:


Switching functions: Mt: Tariff metering freestanding (Cable in / Cable out)
L: 630A Load break switch M1: Busbar metering (Busbar in / Busbar out)
M2: Cable in / Busbar out
Protection functions:
M3: Busbar in / Cable out
V: 630A Vacuum circuit breaker
T: 250A Vacuum circuit breaker
C: 630A Vacuum circuit breaker (Auto reclose mechanism) Additional functions:
F: 200A Fuse switch

SL: 630A Busbar sectionaliser (switch)


SV: 630A Busbar sectionaliser (circuit breaker)
R: 630A Direct cable connection
Non-Extensible RMU range
Br: 630A Busbar earthing switch
This range has up to 5 functions insulated by SF6 gas in a single,
For further details on metering, please refer to the air metering unit
hermetically sealed stainless steel tank. This solution is available
section on page 35.
in indoor (IP41) and outdoor (IP54) formats and is perfectly suited
for integration into compact substations, to form standard ring main
secondary networks with transformer protection.

Three voltage classes are available – 12kV, 17.5kV and 24kV.

Outdoor range (IP54)


The outdoor units are completely self-contained with no added
spatial footprint. All configurations use the same enclosure, as
shown below.

3-function outdoor unit


Indoor range (IP41/ IP42)

Page 10
range presentation

Extensible RMU range


The extensible range enables the addition of further functions to
the left, right or both sides of switchgear installed in secondary
networks.This range has up to 4 functions insulated by SF6
gas in a single, hermetically sealed stainless steel tank. It is an
ideal solution if additional functions are required at present, and
provides freedom for further additions into the future.

Available in indoor and outdoor (IP41 and IP54) format, these


units can be easily extended in any combination on-site, without
specific tooling or floor preparation, and without the need to
handle SF6 gas.

Three voltage classes are available – 12kV, 17.5kV and 24kV.

1-function unit 2-function unit 3-function unit

4-function unit

Page 11
Extensibility system
Side extensibility indoor applications - IP41 only
The coupling of additional functions is achieved via the extensible Coupling bars as shown are inserted into the bushing slots to
bushings located on the upper sides of Aegis Plus (extensible form a secure electrical connection. Units are then firmly bolted
model only). together via the fixing mounts to form a sturdy and lasting solution.
The side extends on system is IP41 rated.

Top extensibility indoor and outdoor applications - IP41 and IP54


Top extensibility can also be achieved by DIN 400 Type C bushings located on the top of the unit. The busbar connection is earth-screened
(non-screened available as option). Suitable for both indoor (IP41) and outdoor (IP54) installations.

Page 12
Product characteristics
General
Product presentation
1. Marshalling box 17. Circuit breaker indicator

2. EFI : Earth Fault Indication + 18. Operating handle


SCI: Short Circuit Indication 19. Interlocked cable
3. Gas pressure indicator box cover

4. Protection relay
5. VDS : Voltage Detection
1
System/  VPIS: Voltage 3 4
2
Presence Indication System
6. Earth & Test cover
12
7
7. Load switch operation 5
13
8. Load switch selector 8 14
9
15
9. Load switch earth and test 6

and cable box interlock 10 16 18

17
10. Load switch selector 11

indicator
11. Load switch indicator
12. Circuit breaker operation
19
13. Circuit breaker
push-to-trip button
14. Circuit breaker disconnector
15. Circuit breaker earth and
test and cable box interlock
16. Circuit breaker
disconnector indicator

Page 13
User interface and interlocking mechanism

Safety interlocking
The Load Break Switch (LBS), Vaccum Circuit Breaker (VCB) and fuse switch modules have safety interlocked mechanisms via a
manual, pull-down operation collar on the fascia. This collar inhibits the use of the operating handle when in the upper position, and when
used in conjunction with padlocks, it prevents unauthorised access to the mechanisms. The LBS selector, VCB and fuse switch selector
disconnector have interlocked access via a rotary selector and operation collar respectively, which can be secured with padlocks to prevent
unauthorised operation.

The cable boxes and Earth & Test facility also have safety interlocked access, via a single rotary selector located on the fascia. This too can
be secured with padlocks to prevent unauthorised access to the cables and test bushings.

Position Interlock status

Load Break Cable compartment Earth & Test


Selector
Switch interlock interlock
Load Break Switch
ON Main Locked Locked
OFF Main Locked Locked
Earth OFF Earth Locked Locked
Earth ON Earth Unlocked Unlocked

Position Interlock status

Circuit Cable compartment Earth and test


Selector
breaker interlock interlock

ON Main Locked Locked


Circuit Breaker
OFF (Tripped) Main Locked Locked

Earth ON Earth Unlocked Unlocked


Earth OFF Earth Locked Unlocked
(Tripped)

Position Interlock status

Cable compartment Fuse holder access


Fuse switch Selector
interlock interlock

Fuse Switch ON Main Locked Locked

OFF (Tripped) Main Locked Locked

Earth ON Earth Unlocked Unlocked


Earth OFF Earth Locked Locked
(Tripped)

Page 14
Product characteristics
L: 630A load break switch
Standard features Optional features, available as retrofit
• Three positions (ON, OFF & Earth), spring loaded • Motor operation for Load Break Switch (only
mechanism, independent manual operation if unit is pre-wired for motorisation)

• Single mechanism with two independent operating • Double cable terminations


shafts, one for switch ON/OFF position and another
• Surge arrester
for selecting Mains and Earth operation
• Wide range of cable clamps and glands to
• Interlocked selector, locked from operation
accommodate 1 and 3 core cables (refer to cable
when switch is in ON position
compartment section for further information)
• Single line intuitive mimic diagram with clear indication
to show the switch status (ON, OFF & Earth)

• Gas pressure indicator with Red and Green


sectors to indicate minimum permissible
pressure for safe operation (one per tank)

• Horizontal cable terminations at front of Disconnector


unit with DIN400 Type C bushings

• Fully interlocked cable compartment allowing


entry only if function is in Earth ON position Test cable
• Padlock facility (8.5mm hole) for all operating positions

Optional features, factory fitted


• Internal arc rated cable compartment for additional safety

• Remote low gas pressure alarm (1N/O)

• Voltage presence indication system (VPIS)

• Voltage detection system (VDS)

• Operation counters

• Mechanical key interlocks with Ronis/Castell keys

• Remote switch position indicator (1N/O,


1N/C and 2N/O, -2N/C)

• Fully interlocked cable Earth and Test (E&T) facility


without needing to remove main cable connections

• Short circuit and Earth Fault Indicators (EFI)

• Wiring for motorisation

Page 15
Product characteristics
F: 200A fuse switch
Standard features Optional features, available as retrofit
• Three positions (ON, OFF & Earth), spring loaded • Motor operation for Fused Switch (only if
mechanism, independent manual operation unit is pre-wired for motorisation)

• Single mechanism with two independent operating • Double cable terminations


shafts, one for switch ON / OFF position and another
• Surge arrester
for selecting Mains and Earth operation
• Wide range of cable clamps and glands to
• Interlocked selector, locked from operation
accommodate 1 and 3 core cables (refer to cable
when switch is in ON position
compartment section for further information)
• Single line intuitive mimic diagram with clear indication
to show the switch status (ON, OFF & Earth)

• Gas pressure indicator with Red and Green


sectors to indicate minimum permissible
pressure for safe operation (one per tank)

• Horizontal cable terminations at front of


unit with DIN400 Type C bushings Upstream
• Fully interlocked cable compartment allowing disconnector
entry only if function is in Earth ON position

• Padlock facility (8.5mm hole) for all operating positions

Optional features, factory fitted


• Internal arc rated cable compartment for additional safety

• Remote low gas pressure alarm (1N / O)


Downstream
• Voltage presence indication system (VPIS) disconnector
• Voltage detection system (VDS)

• Operation counters

• Mechanical key interlocks with Ronis/Castell keys

• Remote switch position indicator (1N/O, 1N/C and 2N/O, 2NC)

• Fully interlocked cable Earth and Test (E&T) facility


without needing to remove main cable connections

• Short circuit and Earth fault indicators (EFI)

• Wiring for motorisation

Page 16
V, C and T: circuit breaker
• Operation counters
Non-auto reclose mechanism
T module: 200A rated vacuum circuit breaker • Mechanical key interlocks Ronis / Castell keys
V module: 630A rated vacuum circuit breaker • Remote circuit breaker position indicator
Auto reclose mechanism (1N/O, 1N/C and 2N/O, 2NC)
C module: 630A rated vacuum circuit breaker • Fully interlocked cable Earth and Test (E&T) facility
without needing to remove main cable connections
Standard features
• Self-powered relay for protection (customer specific)
• Three positions (ON, OFF, EARTH ON) achieved
• Alternative time limit fuse protection (TLF)
through the integral interlocking of a two position
vacuum circuit breaker and two position off load isolator • Wide range of Current transformers for protection
with independent manual operating mechanism
• Shunt trip coils for external tripping options
• Single mechanism with two independent operating
• Under voltage release coil
shafts, one for circuit breaker ON / OFF position and
another for selecting disconnector in Mains or Earth • Wiring for motorisation
(isolation) in series the vacuum interrupter which
carries out all load and fault making and breaking.
Optional features, available as retrofit
• Interlocked disconnector and selector, locked from
• Motor operation for CB (only if unit is
operation when circuit breaker is in ON position
pre-wired for motorisation)
• Mechanical open and push-to-trip button for local operation
• Wide range of cable clamps and glands to
• Shunt trip coil for tripping circuit breaker under fault conditions accommodate 1 and 3 core cables (refer to cable
compartment section for further information)
• Single line intuitive mimic diagram with clear indication to
show the switch status (ON, OFF or Earth positions)

• Gas pressure indicator with Red and Green


sectors to indicate minimum permissible
pressure for safe operation (one per tank)

• Horizontal cable terminations at front of


unit with DIN 400 Type C bushings
Disconnector
• Closing coil for remote operation (C function only)

• Protection CTs (current transformers)


mounted on cable bushings / cables Test cable

• Fully interlocked cable compartment allowing


entry only if function is in Earth ON position

• Padlock facility (8.5mm hole) for all operating positions

Additional options for C function


• Anti-pumping relay
Circuit
• Additional shunt trip coil breaker

Optional features, factory fitted


• Internal arc rated cable compartment for additional safety

• Remote low gas pressure alarm (1N / O)

• Voltage presence indication system (VPIS)

• Voltage detection system (VDS)

Page 17
Product characteristics
SL: 630A busbar sectionaliser (switch)
Standard features
• Extensible bushings both sides
• Three positions (ON, OFF & Earth), spring loaded
mechanism, independent manual operation
• Single mechanism with two independent operating
shafts, one for switch ON / OFF position and another
for selecting Mains and Earth operation
• Interlocked selector, locked from operation
when switch is in ON position
• Single line intuitive mimic diagram with clear indication
to show the switch status (ON, OFF & Earth)
• Gas pressure indicator with Red and Green
sectors to indicate minimum permissible
pressure for safe operation (one per tank)
• Padlock facility (8.5mm hole) for all operating positions

Optional features
• Motorisation
• Remote position indicator (1N/O, 1N/C and 2N/O, 2N/C)
• Remote low gas pressure alarm (1N/O)
• Voltage presence indication system (VPIS)
• Voltage detection system (VDS)
• Operation counter
• Auxiliary contacts (disconnector and earth switch position)
• Ronis key or Castell key interlock

Page 18
Product characteristics
SV: busbar sectionaliser (circuit breaker)
Standard features
• Three positions (ON, OFF, EARTH ON) achieved
through the integral interlocking of a two position
vacuum circuit breaker and two position off load isolator
with independent manual operating mechanism

• Single mechanism with two independent operating shafts,


one for circuit breaker ON / OFF position and another for
selecting disconnector in Mains or Earth (isolation)

• Interlocked disconnector and selector, locked from


operation when circuit breaker is in ON position

• Mechanical push-to-trip button for local operation

• Trip coil for receiving tripping signal from Protection relays

• Single line intuitive mimic diagram with clear indication to


show the switch status (ON, OFF or Earth positions)

• Gas pressure indicator with Red and Green


sectors to indicate minimum permissible
pressure for safe operation (one per tank)

• Padlock facility (8.5mm hole) for all operating positions

• Extensible both sides

Optional features
• Remote low gas pressure alarm (1 NO)

• Voltage presence indication system (VPIS)

• Voltage detection system (VDS)

• Operation counters

• Mechanical key interlocks Ronis / Castell keys

• Remote position indicator (1NO, 1NC and 2NO, 2NC)

• Self-powered relay for short circuit


protection (customer specific)

• Shunt trip coils for external tripping

• Motorisation

• Ronis key or Castell key interlock

• Wide range of Current Transformers (CT's) mounted in the


unit connected down stream (ex AMU or switch function)

Page 19
Product characteristics
R: 630A direct cable connection
Standard features
• Horizontal cable terminations at front of
unit with DIN400 Type C bushings

• Left, Right or both side extensible

Optional features
• Voltage presence indication system (VPIS)

• Voltage detection system (VDS)

• Short circuit and Earth fault indicators (EFI)

• Double cable terminations

• Surge arrester in cable compartment (only


available with Single cable termination)

• Wide range of cable clamps and glands to


accommodate 1 and 3 core cables (refer to cable
compartment section for further information)

Page 20
Product characteristics
Be: 630A busbar earth switch
Standard features
• Extensible bushings both sides

• Two positions (OFF & Earth ON), spring loaded


mechanism, independent manual operation

• Single line intuitive mimic diagram with clear indication


to show the switch status (OFF & Earth ON)

• Gas pressure indicator with Red and Green


sectors to indicate minimum permissible
pressure for safe operation (one per tank)

• Padlock facility (8.5mm hole) for all operating positions

Optional features
• Motorisation

• Remote position indicator (1N/O/ 1N/C and 2N/O/2N/C)

• Remote low gas pressure alarm (1N/O)

• Voltage presence indication system (VPIS)

• Voltage detection system (VDS)

• Operation counter

• Auxiliary contacts (dis-connector and earth switch position)

• Ronis key or Castell key interlock on


OFF and Earth ON position

Page 21
Product characteristics
Circuit breaker protection – time limit fuse
Two types of protection devices are offered
to protect the circuit breaker:
• Time Limit Fuse (TLF)

• Protection relays

• IDMT

TLF
When utilised in conjunction with circuit breaker type ring
main units, time limit fuses (TLF) are a cost effective method
of providing fault protection for overcurrent and earth faults
(optional) to a transformer of upto 2000kVA. The time limit fuse
link is shunted with a trip coil which is fed from the protection
current transformer. In the event of a fault the fuse ruptures and Fuse dimensions: Length 57mm x Diameter 13mm
the fault current is diverted through trip coils, which trip the curcuit
breaker.
It is a recognised method of protection and was developed to comply with EA 41-26 (now superseded by ENA TS 41-41) with fuse links in
accordance with
ENA TS 12-6.

It should be noted that the TLF protection system is not a device for limiting overload levels of individual transformers. It should be used for
fault protection only.

The TLF system provides protection for overcurrent and earth faults between the MV circuit breaker and the LV protection device. The
selected fuse rating should be such that it allows for discrimination between the MV & LV devices. This will ensure that the circuit breaker
does not open for faults beyond the LV device.

A TLF equipped circuit breaker can be fitted with a shunt trip coil to enable tripping for the circuit breaker from other remote signals such as
transformer bucholtz, winding temperature or LV intertripping.

TLF protection is a cost effective way of utilising the advantages of circuit breaker technology without the expense of IDMT relays at loads
upto 2MVA. and is used extensively throughout the world.

Page 22
Recommended TLF settings
Transformer ratings (kVA)
200 315 500 800 1000 1250 1600 2000
Rated voltage (kV) TLF fuse rating (A)
CT ratio 3.3 10A
50 / 5 6.6 5A 10A 15A
11 3A 5A 10A 15A
Earth fault setting = 13.8 3A 5A 10A 15A
25A
(instantaneous trip) 24 3A 5A 7.5A
CT ratio 3.3 5A 10A 15A
100 / 5 6.6 5A 7.5A 12.5A 15A
11 5A 7.5A 10A 12.5A 15A
Earth fault setting =
13.8 5A 7.5A 10A 12.5A 15A
30A
(instantaneous trip) 24 5A 5A 7.5A

Page 23
Product characteristics
Circuit breaker protection – relays
Protection relays
The Aegis Plus range can be fitted with self-powered relays for
protecting the transformer or downstream network from fault
currents by tripping the Circuit Breaker. These relays incorporate
many advanced features and have a variety of settings to provide
discrimination protection in networks.

The self-powered feature eliminates reliance on external power


sources to provide greater operational reliability. Optional
password protection ensures that users have complete control
of the device, and fault occurrences can be stored in non-volatile
memory for greater assurance.

Features
• Short circuit and overcurrent protection

• Dual and self-powered for greater operational assurance

• Earth fault and thermal overload protection

• Added tripping functionality including


circuit breaker and remote tripping

• Tripping indication and fault recording

• Measurement of fault currents

• Multiple I / O for diverse applications

• Modbus protocol support

• Digital display and LED indication

• Password protection

Benefits
• Reduced fault time with detailed diagnostics

• Wide range of transformers supported

• Fast response protection of MV networks

• Support for diverse industrial applications

• Improves reliability of circuit breaker

• Simple operation with minimal maintenance

Page 24
Aegis Plus is fully compatible with the relays below:

Woodward Ashida Fanox


WIP1 ADR241S SIA-C SIA-B

Power
Self powered a a a a
Auxiliary powered a a a a
Dual powered a a a a
Protection
Earth fault protection a a a a
Overcurrent protection a a a a
Short circuit protection a a a a
Thermal overload protection a a
Control
Circuit breaker tripping a a a a
Remote tripping a a a
Tripping indication a a a a
Fault recording a a a a
Measurements
Earth fault current a a a a
Peak demand current a
Phase current a a a a
Inputs / Outputs
Phase current inputs a a a a
Earth fault current inputs a a a
Logic inputs a a
Logic relay outputs a a
RS 485 communication port a a a
Protocols
Modbus a a a a
Characteristics
Display a a a a
LED indicator a a a a
Fault memory a a a a
Setting via buttons a a a a
Password protection a a a a

Key a Feature supported

NB: Other manufacturer relays are available on request

Page 25
Product characteristics
Options and accessories – EFI's
Earth fault and short-circuit indicators
Earth fault and short-circuit indicators are used for rapid location and isolation of faults on
medium voltage, open loop ring main secondary distribution networks. Information can be
forwarded via Relay an integral Gemini RTU or ModBus RS-485 communication for remote
secondary distribution SCADA access.

We recommend the use of SupaRule and Horstmann EFIs with Aegis Plus, with a list
of compatible devices below:

SIGMA F+E 3 SIGMA D / D+ ComPass A ComPass B


Manufacturer: Horstmann

Models: SIGMA & ComPass

Features
Short-Circuit and Earth Fault Indication a a a a
Indication
Directional indication Non-directional Directional Non-directional Directional
Phase selective a a a a
Monitoring
Measurements x via software a a
Communication x USB RS485/Modbus RTU
General
Remote-, Manual-, Automatic-Rest a a a a
Total flash time >1000h >1500h >1000h
Self powered a a x x
optional use
optional use
Auxiliary power supply 24-230V AC/DC
24V AC, 24-60V
12-60V DC
DC
Backup power supply Long-life lithium cell, shelf life ≥ 20 years
Relay contacts, permanent/momentary, NO/NC 3 4 4 4
Operating temperature -30 to + 70 °C
Housing Plug-in
IP protection / enclosure IP 40 IP 50
Dimensions (W x H x D) 96 x 48 x 96 mm 96 x 48 x 104 mm 96 x 48 x 96 mm

Key a Standard x Feature not available

Page 26
EARTH Zero EARTH Zero EARTH Zero ‘Flag' EARTH Zero ‘Flag' EARTH 4.0
Manufacturer: Horstmann

EFI Model: EARTH Zero

Features
Earth fault indicator a a a a a
Directional Indication Non-directional
Housing Plug-in Surface mount Plug-in Surface mount
IP protection IP40 IP65 IP40 IP65
Enclosure Polycarbonate (weather and sun-proof)
Operating temperature -30 to +70°C
Power supply Long-life lithium cell, shelf life ≥ 20 years
Primary indication Super bright RED LED Super bright RED LED + RED flag
Reset-Automatic by time a a a a a
Reset-By voltage restoration (110 - 240 V AC)
Total LED flash time > 1.200 h
Low battery indication x x x x a
Additional trip criteria Line De-Energized Vn = 0
Test/ Reset (Manual/ Automatic/ Remote) o/o/– o/o/o
Relay contacts 2 x changeover 2 x NO / NC
Remote flashing by external LED • Relay contact provided, External LED as optional accessory
Key • Standard * Other values possible on request.

BLZ-50 BFZ-50 MFZ-50 MLZ-50 CFZ-50 CLZ-50


Manufacturer: SupaRule

EFI Model: Sensorform

Features
3.6V lithium ½ AA 850mAH CT on current carrying
Power source 110-240V a.c.
battery phase
Voltage range 1-38kV
Trip current 50A
Mech-flag
Primary indication LED Mech-flag (RED) LED LED
(RED)
Flashing duration >1000 hrs x x 10 hrs x 10 hrs
Minimum fault duration 2.5 cycles
Manual reset Push button
Automatic timer reset 4 or 8 hrs selectable 10 secs after mains restore
Manual trip test Push button
Operating temperature -40°C to +80°C
Operating humidity 0-100% RH
Ingress protection IP65
Current sensor diameter: CT100: 100mm a a a a a a
CT150: 150mm O O O O O O
CT300: 300mm O O O O O O
Remote flashing LED
O O O O O O
indicator
Auxiliary relay, 1N / O latching O O O O O O

Key • Standard O Option


Other manufacturers' EFIs are also available on request, please contact your local Lucy Electric sales office for more information.

Page 27
Product characteristics
Options and accessories – VPIS and VDS

Voltage presence indication system


The VPIS receives a voltage signal through the voltage divider built into the cable bushings, enabling the operator to detect live voltage. It can also
be fitted with neon lights and momentary latching push buttons to show voltage presence without needing external testing probes.

Three types of voltage presence indication devices are available with Aegis Plus:

Sockets only for external indication Georg Jordan VPIS with push to test
Neon indicators with push-to-test buttons
and Pfisterer phase comparator and phase comparator sockets
and phase comparator sockets
device.

Voltage detection system


In addition to detecting the presence of voltage signals, the VDS can additionally detect the absence of voltage. This provides an additional
layer of assurance and offers a more reliable solution for monitoring voltage status within Aegis Plus.

We recommend the use of Horstmann and Kries VDS devices, with a list of compatible systems below:

WEGA 1.2 C WEGA 2.2 C WEGA 1.2 C vario WEGA 3


Manufacturer: Horstmann

VDS Model: WEGA

Features
Maintenance free a a a a
Always ready for connection to SIGMA D / D+, ComPass
Connectivity x
B 
24 – 230V
External power supply x x x
(AC / DC)
Type of protection IP54
Enclosure Fully moulded
Operating temperature -25 to +65°C
Maintenance test Automatic integrated maintenance test
Display test function By button x
Full value LRM connection: LRM Test point
L1 / L2 / L3 / Ground applicable
LRM interface
for phase
(Conform to IEC 61243-5) comparators
4 x 4.8mm tab
4-pin AMP plug 4 x 4.8mm tab
2 x 4-pin AMP
4 x 4.8mm tab 2-pin, 6-pin connector
Rear 4 x 4.8mm tab
4-pin AMP plug
terminal block Capacitor cube

(Remote indication, (pluggable)


Aux)

Dimensions (W x H x D)
96 x 48 x 20 mm 96 x 48 x 52 mm 96 x 48 x 38 mm 96 x 48 x 20 mm
For DIN cutout (according to DIN IEC 61554)

Page 28
Capdis S1+ (R4) Capdis S2+ (R4)
Manufacturer: Kries

VDS Model: Capdis

Features
Voltage detection a a
Voltage monitoring x a
Interlock of earth switch x a
Display LCD LCD + LED
Testing Self and maintenance tests
Relay output x 2 changeover
Voltage present
Voltage present
Maintenance test passed
Maintenance test passed
Overvoltage
Indication Overvoltage
Asymmetric condition
Asymmetric condition
Broken lead
Broken lead
Aux. power missing
Auxiliary power x 24 – 230V (AC / DC)
Interface to IKI Y-Cable
Accessories Cable set

a Standard x Feature not available


Other manufacturers' VDS devices are also available on request, please contact your local Lucy Electric sales office for more
information.

Secondary injection Shunt trip coils


It is possible to check the operation of the protection and Shunt trips are electro-
tripping of the circuit breaker by injecting a current to simulate magnetic coils that are used
the output of the CT under fault conditions. This can be carried to trip circuit breakers through
out safely by earthing the CT secondary prior to opening the local push buttons, RTUs
protection circuit. or additional transformer
protection devices. Shunt trips
are available in the following
Actuators (motors) voltages:
Aegis Plus units are fitted on request with integrated 24V DC
• DC voltage: 12V,
motors. When used in conjunction with the Gemini 3 RTU, these
24V, 48V and 110V
actuators enable remote operation of ring switches and circuit
breakers. • AC voltages: 110V, 240V

In the event of mains AC supply failure, the motorised actuators • Multiple voltage range:
can be powered directly from the Gemini 3 RTU 24V DC battery; 24VDC – 240VAC
ensuring continuation of operation reconfiguring the distribution
network to isolate the fault and maintain supply.

NB: Motors on other voltages (other than 24 VDC) are available on request.

Page 29
Product characteristics
Cable bushings and cable terminations
Cable bushings Cable terminations
Aegis Plus uses the industry standard DIN 400 Type C bushings The Aegis Plus cable compartment is spacious and enables the
with in-line bolted connections and M16 threaded bolts in easy installation of a range of cable termination types.
accordance with EN50181. The same bushings are used for both
the Ring Switch and Circuit Breaker functions. Up to 24kV
Profile ‘C’ bolted separable
They are accessible by removing the interlocked cable
compartment covers at the front of the unit. High performance with rapid
connection and disconnection
The maximum supported cable sizes are:
• Up to 300mm² : 1 – core

• Up to 500mm² : 3 – core

Cable compartment
All of the cable clamps, glands and cable compartment sealing
devices are available as retrofit options. Up to 17.5kV
Insulating bushing boot
Tool free application with simple
and easy installation

Single 3 core cable 3 single core cables Up to 17.5kV

An extensive range of additional cable compartment clamps and Heat-shrink insulating


sealing devices are available on request, please contact your bushing boot
local Lucy Electric sales office for more information. Excellent cable protection against
environmental hazards and
moisture

Bolted separable connectors


We recommend the use of Tycoelectronics cable connectors,
with a list of available solutions below:

Up to 12kV

TE Raychem Insulated T-adapter for SF6-insulated Switchgear, according to EN 50181 Type C

Model: RICS 3133 up to 12kV

Cross section Ordering description T-Adapter Termination for polymeric cables,


(mm2) incl. mechanical lugs
70 – 150 RICS - 3133 IXSU-F3131-ML-2-17
95 – 240 RICS - 3133 IXSU-F3131-ML-4-17
120 – 300 RICS - 3133 IXSU-F3131-ML-5-17

Page 30
Up to 24kV

TE Raychem Screened, Separable Connection System

Model: RSTI-58 800 A up to 24kV (Single cable termination)

Technical data – with DIN compression lugs


Screened separable connection system with DIN compression lugs
Cross 12kV Diameter Reference number Cross 24kV Diameter Reference number
section core insulation Conductor material section core insulation Conductor material
min. max. min. max.
mm² mm mm Al Cu mm² mm mm Al Cu
25 12.7- 23.4 RSTI-5810 RSTI-5830 25 12.7- 23.4 RSTI-5810 RSTI-5830
35 12.7- 23.4 RSTI-5811 RSTI-5831 35 12.7- 23.4 RSTI-5811 RSTI-5831
50 12.7- 23.4 RSTI-5812 RSTI-5832 50 12.7- 23.4 RSTI-5812 RSTI-5832
70 12.7- 23.4 RSTI-5813 RSTI-5833 70 12.7- 23.4 RSTI-5813 RSTI-5833
95 12.7- 23.4 RSTI-5814 RSTI-5834 95 21.2- 34.6 RSTI-5824 RSTI-5844
120 12.7- 23.4 RSTI-5815 RSTI-5835 120 21.2- 34.6 RSTI-5825 RSTI-5845
150 21.2- 34.6 RSTI-5826 RSTI-5846 150 21.2- 34.6 RSTI-5826 RSTI-5846
185 21.2- 34.6 RSTI-5827 RSTI-5847 185 21.2- 34.6 RSTI-5827 RSTI-5847
240 21.2- 34.6 RSTI-5828 RSTI-5848 240 21.2- 34.6 RSTI-5828 RSTI-5848
300 21.2- 34.6 RSTI-5829 RSTI-5849 300 21.2- 34.6 RSTI-5829 RSTI-5849

Technical data – mechanical lugs and shear bolts


Cross 12kV Diameter Reference number Cross 24kV Diameter Reference number
section core insulation Conductor material section core insulation Conductor material
min. max. min. max.
mm² mm mm Al or Cu mm² mm mm Al or Cu
35-95 12.7- 23.4 RSTI-5851 35-70 12.7- 23.4 RSTI-5851
95-120 12.7- 23.4 RSTI-5852 95-185 17.0- 30.1 RSTI-5853
95-240 17.0- 30.1 RSTI-5853 95-240 2l.2- 34.6 RSTI-5854
150-240 21.2- 34 6 RSTI-5854 185-300 2l.2- 34.6 RSTI-5855
185-300 21.2- 34 6 RSTI-5855
240-400 21.2- 34 6 RSTI-5856

Page 31
Product characteristics
Cable bushings and cable terminations

Up to 24kV

TE Raychem Screened, Separable Coupling System

Model: RSTI-CC-58 800 A up to 24kV (Double cable termination)

Technical data – with DIN compression lugs


Screened separable connection system with DIN compression lugs
Cross 12kV Reference number Cross 24kV Reference number
section Diameter Conductor material section Diameter Conductor material
core core
insulation insulation
min. max. min. max.
mm² mm mm Al Cu mm² mm mm Al Cu
25 12.7- 23.4 RSTICC-5810 RSTI-CC-5830 25 12.7- 23.4 RSTICC-5810 RSTI-CC-5830
35 12.7- 23.4 RSTI-CC-5811 RSTI-CC-5831 35 12.7- 23.4 RSTI-CC-5811 RSTI-CC-5831
50 12.7- 23.4 RSTI-CC-5812 RSTI-CC-5832 50 12.7- 23.4 RSTI-CC-5812 RSTI-CC-5832
70 12.7- 23.4 RSTI-CC-5813 RSTI-CC-5833 70 12.7- 23.4 RSTI-CC-5813 RSTI-CC-5833
95 12.7- 23.4 RSTI-CC-5814 RSTI-CC-5834 95 12.7- 23.4 RSTI-CC-5824 RSTI-CC-5844
120 12.7- 23.4 RSTI-CC-5815 RSTI-CC-5835 120 21.2- 34.6 RSTI-CC-5825 RSTI-CC-5845
150 21.2- 34.6 RSTI-CC-5826 RSTI-CC-5846 150 21.2- 34.6 RSTI-CC-5826 RSTI-CC-5846
185 21.2- 34.6 RSTI-CC-5827 RSTI-CC-5847 185 21.2- 34.6 RSTI-CC-5827 RSTI-CC-5847
240 21.2- 34.6 RSTI-CC-5828 RSTI-CC-5848 240 21.2- 34.6 RSTI-CC-5828 RSTI-CC-5848
300 21.2- 34.6 RSTI-CC-5829 RSTI-CC-5849 300 21.2- 34.6 RSTI-CC-5829 RSTI-CC-5849

Technical data – mechanical lugs and shear bolts


Cross 12kV Reference number Cross 24kV Reference number
section Diameter Conductor material section Diameter Conductor material
core core
insulation insulation
min. max. min. max.
mm² mm mm Al or Cu mm² mm mm Al or Cu
35-95 12.7- 23.4 RSTI-CC-5851 35-70 12.7- 23.4 RSTI-CC-5851
95-120 12.7- 23.4 RSTI-CC-5852 95-185 17.0- 30.1 RSTI-CC-5853
95-240 17.0- 30.1 RSTI-CC-5853 95-240 21.2- 34.6 RSTI-CC-5854
150- 185-
21.2- 34.6 RSTI-CC-5854 21.2- 34.6 RSTI-CC-5855
240 300
185-
21.2- 34.6 RSTI-CC-5855
300
240- 21.2- 34.6 RSTI-CC-5856
400

Page 32
Insulating bushing boot connectors

Up to 17.5kV

TE Raychem Elastomeric Insulating Bushing Boot

Model: RCAB up to 17.5kV Single cable termination)

Technical data
RCAB 4110 RCAB 4120
Maximum system voltage. 17.5kV 17.5kV
Basic impulse level 95kV 95kV
Collar size No.1 none
Bushing diameter 31 - 45 mm 46 - 70 mm

Bushing types:
– 400 / 630 A
to DIN, CENELEC, ANSI

Cable cross section 35 - 400 mm² 35 - 400 mm²

Heat shrink insulating bushing boot connectors


Up to 17.5kV

TE Raychem Heat Shrink Insulating Bushing Boot

Model: RSRB Series up to 17.5kV

Technical data – Right angle boots (long)


Catalogue Reference Application Range (mm²)
RSRB-4042 10 - 35
RSRB-4044 50 - 95
RSRB-4046 120 - 300
Technical data – Right angle boots (short)
RSRB-4062 10 - 35
RSRB-4064 50 - 95
RSRB-4066 120 - 300

Other manufacturers’ cable terminations can be incorporated on request, please contact your local Lucy Electric sales office for
more information.

Page 33
Product characteristics
Cable bushings and cable terminations
Surge Arresters
Aegis Plus is also fully compatible with surge arresters, which provide added protection
against external and internal overvoltage occurrences. They ensure that voltage surges do
not exceed the peak withstand voltage of Aegis Plus; maximising protection.

Surge arrestors are easily installed via direct connection onto the DIN Type C bushings.

We recommend the use of Tycoelectronics surge arrestors, with a list of available


solutions below:

Up to 24kV

TE Raychem Screened, Separable Surge Arrester

Model: RSTI-SA-05 up to 24kV

Technical data

Technical data for single and parallel


connection
Rated Discharge Current IN 5kA
Operating duty High current Impulse 4 / l0
65kA
µs
Short Circuit Current I5 16kA
Long duration current impulse (1ms) 75A
Residual Voltages (kV)
Continuous operating voltage UC 6 12 18 24
Rated Voltage UR 7.5 15 22.5 30
Lightning Current Impulse 8 / 20 µs
2.5kA 19 38 57 76
5kA 20 40 60 80
IOkA 21.7 43.5 65.2 87
Steep lightning current impulse 1 / 20 µs
5kA 21 42 63 84
Characteristics
Voltage Class (kV) 6.0 12.0 18.0 24.0
RSTI- RSTI- RSTI- RSTI-
Reference Number Single connection
58A0605 58SA1205 58A1805 58SA2405
RSTI-CC- RSTI-CC- RSTI-CC- RSTI-CC-
Reference Number Parallel connection
58SA0605 58SA1205 58A1805 58SA2405
Dimension and Weight 6.0 12.0 18.0 24.0
Length L* (mm) 285.0 285.0 400.0 400.0
Weight (kg / pc)
(SBSA) 2.4 2.7 3.0 3.3
(–CC–58SA) 2.5 2.8 3.1 3.4

Other manufacturers’ surge arresters can be incorporated on request, please contact your local Lucy Electric sales office for more
information.

Page 34
Internal arc protection
Internal arc classification (IAC) Methods of protection
Aegis Plus is available in three internal arc protection formats: AF and AFL protection is achieved by venting arc gases through
the rear of the unit via a sacrificial metallic pressure relief plate.
• AF (Front protection)
AFLR protection is available in two formats; venting down through
• AFL (Front and lateral protection)
the cable trench, or by venting upwards through a dedicated
• AFLR (Front, lateral and rear protection) chimney. These options maximise operational safety and provide
a truly secure switchgear solution.
These ratings are applicable to the SF6 insulated gas tank and the
cable compartments. The units are configured on order, allowing
for protection to be tailored to application requirements.

AF / AFL AFLR AFLR


Venting up via chimney
Venting through rear Venting down into trench

Cable trench

Page 35
Metering unit

Aegis Plus is compatible with a range of advanced Air Metering Units (AMUs), which offer full tariff metering
capability. The new range is fully type tested to IEC 62271-200, and supports a wide range of conventional CTs
and VTs.

Non-extensible and extensible options are available in both indoor and outdoor formats to suit a wide range of applications.

Characteristics
• 12, 17.5 and 24kV ratings

• Rated current 630A

• HV fuse protection for VT (optional)

• Isolation switch for testing / fuse change

• Isolation switch for disconnection of


non-fused variant (optional)

• Panel door locking facility

• Double cable termination (optional)

• Anti-condensation space heater (optional)

• Wide range of CTs and VTs supported

• IP41 for indoor and IP54 for outdoor applications

NB: IP54 is available in (non-extensible) freestanding range only

Low voltage compartment


Non-extensible AMU - Mt 1
• Facility to lock and seal the terminal
(marshalling) box (optional)

• Provision to disconnect and short circuit the CTs

• DIN96 size KWH meter, ammeter and voltmeters

• MCB / fuse protection for VT secondary side (optional)

• Trip lock out relay (for resetting relay in marshalling


box before resetting circuit breaker (optional)

• Space heater with 110V Auxiliary supply (optional)

• 2.5mm diameter hole with glands for


connecting remote KWH meter

Extensible AMU - Mt 2

Page 36
Metering unit
Configurations available
Four metering functions are available:

Non-extensible range Extensible range


• Mt: Cable In / Cable Out • M1: Busbar In / Busbar Out • M2: Cable In / Busbar Out • M3: Busbar In / Cable Out

Mt M1 M2 M3

Metering Unit Indoor Outdoor Metering units LE RE Indoor Outdoor


Mt • • M1 (Busbar In / Busbar Out) – – • –
M2 (Cable In / Busbar Out) – • • –
M3 (Busbar In / Cable Out) • – • –

Key • Available – Not available

VT: All VTs are as per DIN42600 narrow type CT ratios


standard
No of VT Type VT Ratio Burden Class No of CT CT Ratio Burden Class
10VA 50-25 / 1A 10VA 0.2 / 0.5
1 3ph 11000 / 110V 50VA 0.5
50 / 25 / 5A 10VA 0.5
100VA
100-50 / 1A 10VA 0.2 / 0.5
1 3ph 11000 / 110V 50VA 0.2
10VA 0.5
1 3ph 11000 / 110V 100VA 1 100 / 50 / 5A
15VA 0.5
50VA 10VA 0.2 / 0.5
1 3ph 22000 / 110V 0.5 2 / 3 200-100 / 1A
60VA 15VA 0.2 / 0.5
3 1ph 11000 / 110V 50VA 0.5 5VA 0.5
200 / 100 / 5A
3 1ph 22000 / 110V 50VA 0.5 15VA 0.5
30VA 5VA 0.5
3 1ph 11000 / 110V 0.2 300 / 150 / 5A
50VA 15VA 1
15VA 0.2 / 0.5
3 1ph 11000 / 110 50VA 1 400 / 200 / 5A
20VA 0.5

NB: CTs and VTs shown above are part of our standard range, a wider range is available on request

Page 37
Smart-grid ready
Gemini 3 RTU integration
Aegis Plus can be configured with the next- Characteristics
generation Gemini 3 Remote Terminal Unit. This • Fault detection (Earth and Phase)
is an all new, highly flexible, general-purpose RTU
• LED status indicators
designed to remotely monitor and control medium
and high voltage switchgear. • Real time clock (SCADA synchronised)

• Dual isolated Ethernet and RS232 ports


The Gemini 3 has a modular design such that it can be configured
from a simple monitoring only device to a fully functional • Isolated RS485 port
automated switch controller. It has the ability to transition from
• Supervisory selection and indication
a basic to an advanced RTU by plugging in additional modules.
These modules are rugged, making the device field serviceable • Event memory – 7000 events in non-volatile memory
and future proof.
• Communication protocol

- DNP 3.0 TCP/IP or Serial


The Gemini 3 modules available are:
- IEC 60870-5-101
Master Control Module (MCM) – This contains the main processor
and supervises all modules. The MCM handles the protocol - IEC 60870-5-104
communications.
- Modbus TCP or RTU

• Maintenance free

Single Switch Module (SSM) – This provides the inputs and


outputs to perform secure interlocked control of a single gas Integrated design
enclosed switch.
Gemini 3 is an optional feature for Aegis Plus, integrated neatly
in the upper LV compartment of the unit (factory fitted). This
eliminates the need for an additional exterior control box and
Dual Switch Module (DSM) – This provides the inputs and outputs associated cabling on site.
to perform secure interlocked control of two MV ring switches.

Power Supply Module (PSM) – This module works with the switch
control modules to provide secure switching operations. The
PSM generates regulated power to all other modules and external
communication equipment. The PSM also provides the intelligent
battery charging function to maintain a secure supply.

Input Output Module (IOM) – This is a general purpose module


that covers digital and analogue inputs and relay outputs.

Fault Passage Module (FPM) – This is a dual fault passage


indicator module which detects and alarms for Overcurrent and
Earth Faults.

Human to Machine Interface (HMI) – This is an optional module


that allows local control and monitoring without the need for a
Computer. It allows local controls to be issued by an authorised
Engineer (security enabled) or just provide data to be viewed
locally.

Page 38
Smart-grid ready
Gemini 3 RTU integration
Key features of Gemini 3 Benefits of Automation
• Embedded auto change over and auto sectionalising functions • Reduced time in diagnosing system anomalies as well
as locating and isolating faulty sections of the network
• Real time network condition monitoring of voltage,
current, power, power factor and frequency • Faster response time and quick network reconfiguration

• Flexible communication through radio, RS232, • Optimisation of asset management through the
RS485, packet data network, GSM, GPRS, implementation of customised automation schemes
PSTN, ethernet TCP / IP and optical fibre.
• Reduced operational cost associated
• Advanced battery pack to operate with routine network switching
under mains AC input failure
• Increased operator safety
• Fully tested to ENATS (Energy Network Association
Technical Standards), EMC and environmental standards

Automatic transfer scheme


Aegis Plus coupled with Gemini 3 offers full Automatic Transfer
Scheme support. This provides the rapid and reliable transfer of
the system from one power source to another, in the event of
normal source failure. The result is an added layer of reliability
in the power supply.

Motor Motor
Load break M M Load break
Motors for load switch operation.
switch 1 switch 2
(S1) (S2)

VDS for detecting voltage in the line

In the event voltage loss, a relay is


VDS VDS
activated which sends a signal to the RTU
control unit.

If a line fault is detected, the EFI sends


Line 1 Line 2 a signal to the RTU to avoid closing the
EFI / FPI EFI / FPI incoming line onto a fault.

Gemini 3 RTU RTU detects the signal coming from the


VDS and EFI and deploys changeover
schemes by opening / closing the load
break switches S1 and S2.

Page 39
Technical data
ring main unit

Rated voltage kV 12 17.5 24 Rated voltage kV 12 17.5 24

General Earthing circuit

Rated frequency Hz 50 50  /  60 50 Rated short time withstand current kA 21 21 21


Rated lightning impulse withstand voltage Rated duration of short circuit s 3 3/1 3
Directly earthed kV 75 95 125 Rated peak withstand current kA 52.5 52.5 / 54.6 52.5
Across disconnector kV 85 110 145 Mechanical endurance class
Rated power frequency withstand voltage
Load break switch M2
Directly earthed kV 28 38 50
Earth switch M0
Across disconnector kV 32 45 60
Electrical endurance class short circuit making
Protection
Load break switch E3
Indoor IP IP41
Earth switch E2
Outdoor (Non-extensible) IP IP54
Operating mechanism
Tank with HV parts IP IP67
Local: Close – Open Hand Lever
Mechanical impact protection IK IK07 (indoor) IK10 (outdoor)
Remote: Close – Open Motor
Internal arc rating

AF KA 1 sec 20 20 20

AFL kA 1 sec 20 20 20
Fused Switch : F function
AFLR kA 1 sec 20 20 20
*17.5kV is not available
SF6 gas
Rated normal busbar current A 630
Annual leakage rate ≤ 0.1%
Rated normal fuse current A 200
Filled pressure (at 20ºC) Bar (G) 0.4
Main electrical circuit
Minimum operating pressure Bar (G) 0.1
Rated short time withstand current kA 21 - 21
Installation conditions
Rated duration of short circuit s 3 - 3
Maximum altitude (without derating)* M 1000
Rated peak withstand current kA 52.5 - 52.5
Relative humidity (max) – over period of 24hrs
95%
(IEC 62271-1, sub-clause 2.1) Upstream earthing circuit

Rated short time withstand current kA 21 - 21

BusBars Rated duration of short circuit s 3 - 3


Rated normal current A 630 Rated peak withstand current kA 52.5 - 52.5
Rated short time withstand current kA 21 21 21 Downstream earthing circuit
Rated duration of short circuit s 3 3/1 3 Rated short time withstand current kA 2.5 - 2.5
Rated peak withstand current kA 52.5 52.5  /  54.6 52.5
Rated duration of short circuit s 1 - 1

Mechanical endurance class

Load Break Switch : L function Fused switch M0


Rated normal current A 630
Upstream earth switch M0
Rated active load breaking current A 630
Downstream earth switch M0
Rated cable-charging breaking current (Icc) A 10/160 10 160
Electrical endurance class short circuit making
Rated line-charging breaking current (Ilc) A 1.5 1.5 1.5
Fused switch E2
Rated earth fault breaking current (Ief1) A 48 48 150
Upstream earth switch E2
Rated cable and line-charging breaking current
A 28 28 87 Downstream earth switch E2
under earth fault condition (Ief2)
Main electrical circuit Operating mechanism

Local Hand lever


Rated short time withstand current kA 21 21 21
Remote Motor
Rated duration of short circuit s 3 3/1 3

Rated peak withstand current kA 52.5 52.5 / 54.6 52.5

* For higher altitude applications please contact your local Lucy Electric sales office

Page 40
Technical data
ring main unit & air metering unit
Rated voltage kV 12 17.5 24 Rated voltage kV 12 17.5 24

Circuit Breaker : V function (Non-auto reclose) Operating mechanism

Rated normal current A 630 Operating sequence for mechanism O-0.3s-CO-3min-CO

Rated active load breaking current A 630 Local: Close – Open Pushbutton

Rated short circuit breaking current kA 21 21 21 Remote: Close – Open Motor – Coil

Rated short circuit making current kA 52.5 52.5 / 54.6 52.5

Rated cable charging breaking current A 25 31.5 31.5


Circuit Breaker: T function
Rated normal current A 200/250 *
Main electrical circuit
Rated active load breaking current A 200/250 *
Rated short time withstand current kA 21 21 21
Rated short circuit breaking current kA 21 21 21
3 @ 50Hz
Rated duration of short circuit s 3 3
1 @ 60Hz Rated short circuit making current kA 52.5 52.5 / 54.6 52.5
Rated peak withstand current kA 52.5 52.5 / 54.6 52.5 Rated cable charging breaking current A 25 31.5 31.5
Earthing circuit Main electrical circuit
Rated short time withstand current kA 21 21 21 Rated short time withstand current kA 21 21 21
3 @ 50Hz
Rated duration of short circuit s 3 3 Rated duration of short circuit s 3 3 3
1 @ 60Hz
Rated peak withstand current kA 52.5 52.5 / 54.6 52.5 Rated peak withstand current kA 52.5 52.5 / 54.6 52.5

Mechanical endurance class Earthing circuit

Circuit breaker M1 Rated short time withstand current kA 3.15 3.15 3.15

Earth switch M0 Rated duration of short circuit s 3 3 3

Electrical endurance class Rated peak withstand current kA 7.9 7.9 7.9

Circuit breaker E2 Mechanical endurance class

Earth switch E2 Circuit breaker M1

Operating mechanism Earth switch M0

Operating sequence for mechanism O-3min-CO-3min-CO Electrical endurance class

Local: Close – Open Hand Lever - Pushbutton Circuit breaker E2

Remote: Close – Open Motor – Coil Earth switch E2

Operating mechanism

Operating sequence for mechanism O-3min-CO-3min-CO


Circuit Breaker : C function (Auto reclose)
Rated normal current A 630 Local: Close – Open Hand lever – Pushbutton
Remote: Close – Open Motor – Coil
Rated active load breaking current A 630

Rated short circuit breaking current kA 21 - 21


Direct Cable Connection (R)
Rated short circuit making current kA 52.5 - 52.5
Rated normal current A 630
Rated cable charging breaking current A 25 - 31.5
Rated short time withstand current kA 21 - 21
Main electrical circuit Rated duration of short circuit s 3 - 3
Rated short time withstand current kA 21 - 21 Rated peak withstand current kA 52.5 - 52.5

Rated duration of short circuit s 3 3

Rated peak withstand current kA 52.5 - 52.5

Earthing circuit

Rated short time withstand current kA 21 - 21

Rated duration of short circuit s 3 - 3

Rated peak withstand current kA 52.5 - 52.5

Mechanical endurance class

Circuit breaker M2

Earth switch M0

Electrical endurance class

Circuit breaker E2

Earth switch E2 * 200 A DIN 200 Type A, 250 A DIN 400 Type C cable bushings

Page 41
Technical data
ring main unit & air metering unit

Rated voltage kV 12 24 Rated voltage kV 12 24

Busbar Sectionaliser SL (Switch) *(1) Busbar Sectionaliser SV (Circuit Breaker) *(1)


Rated normal current A 630
Rated normal current A 630
Rated active load breaking current A 630
Rated cable-charging breaking current (Icc) A 10/160 - 160 Rated active load breaking current A 630

Rated line-charging breaking current (Ilc) A 1.5 - 1.5 Rated short circuit breaking current kA 21 - 21
Rated earth fault breaking current (Ief1) A 48 - 150 Rated short circuit making current kA 52.5 - 52.5
Rated cable and line-charging breaking current Rated cable charging breaking current A 25 - 31.5
A 28 - 87
under earth fault condition (Ief2)
Main electrical circuit
Main electrical circuit
Rated short time withstand current kA 21 - 21
Rated short time withstand current kA 21 - 21
Rated duration of short circuit s 3 - 3 Rated duration of short circuit s 3 - 3

Rated peak withstand current kA 52.5 - 52.5 Rated peak withstand current kA 52.5 - 52.5

Earthing circuit Earthing circuit

Rated short time withstand current kA 21 - 21 Rated short time withstand current kA 21 - 21

Rated duration of short circuit s 3 - 3 Rated duration of short circuit s 3 - 3


Rated peak withstand current kA 52.5 - 52.5 Rated peak withstand current kA 52.5 - 52.5
Mechanical endurance class
Mechanical endurance class
Load break switch M2 Circuit breaker M1
Earth switch M0 Earth switch M0
Electrical endurance class short circuit Electrical endurance class
Load break switch E3 Circuit breaker E2
Earth switch E2 Earth switch E2
Operating mechanism Operating mechanism
Local: Close – Open Hand Lever Operating sequence for mechanism O-3min-CO-3min-CO
Remote: Close – Open Motor Local: Close – Open Hand Lever - Pushbutton

Remote: Close – Open Motor – Coil


Busbar Earthing (Be) *(1)
Air Metering Unit
Rated normal current A 630
Rated voltage
Rated active load breaking current A 630
Frequency Hz 50 50/60 50
Earthing circuit
Rated Current A 630 630 630
Rated short time withstand current kA 21 - 21
Impulse withstand voltage
Rated duration of short circuit s 3 - 3 kV 75 95 125
(between poles and earth)
Rated peak withstand current kA 52.5 - 52.5
Power frequency with stand voltage
Mechanical endurance class kV 28 38 50
(1 min between poles and earth)
Earth switch M0
Peak with stand current kA 50 50 50
Electrical endurance class
Short circuit making current kA 50 50 50
Earth switch E2
kA
Short time withstand current 20/21 20/21 20
Operating mechanism 1s/3s
Local: Close – Open Hand lever Busbar size cross section mm2 160 160 160
Remote: Close – Open Motor Internal Arc

AF kA 1s 20 21 20

* (1) Function is not available in 17.5kV 60Hz range

* 200 A DIN 200 Type A, 250 A DIN 400 Type C cable bushings

Page 42
Dimensions
ring main unit
Non extensible and extensible RMU

370mm 710mm 1050mm 1395mm

H
H

1-function unit 2-function unit 3-function unit 4-function unit

715mm 785mm
1735mm
H

5-function unit Unit side view Fuse unit side view

H = Overall unit height (mm) 1 2


Cable Termination Height (mm) Relay / TLF fitted G3 RTU fitted
450 1280 1430
600 1430 * 1580
750 1580 1730
The distance between two coupled Aegis Plus units is 60mm
1 Side extensible units have 100mm additional height
2 Outdoor (NE) units have 10mm additional height

*Top extensible units have 300mm additional height

Page 43
Dimensions
Air metering unit

725mm 670mm
H

Cable termination height (mm) Height (mm)


450 1280
600 1430
750 1580

Non-extensible air metering unit

60mm 725mm 60mm 730mm


H

Cable termination height (mm) Height (mm)


450 1380
600 1530
750 1680

Extensible air metering unit

Page 44
order form
To use this form, please fill in the appropriate sections and return the completed form to your nearest Lucy Electric sales office

Name: Company:

Address: Tel no:

Email:

Order number:

Order quantity / number of units (please fill separate form for each type)

Extensibility (choose any one) Non extensible

Top extensible left hand right hand both sides

Side extensible left hand right hand both sides


IP rating: Installation conditions (choose any one)
IP54 Outdoor (available for non extensible and top extensible ranges)
IP41 Indoor (available for extensible and non extensible range)

Features common to all functions

Voltage rating (choose any one) 12kV


17.5kV
24kV
Low gas pressure alarm 1N/O (one per tank)

Functions required:
Starting from the left, write L, T, V or C in each box First Second Third Fourth Fifth
depending on the number of functions needed. (e.g. 1 function) (e.g. 2 function) (e.g. 3 function) (e.g. 4 function) (e.g. 5 function)

Type of function 12 / 17.5 / 24kV


L – LBS 630A
T – VCB (Non-auto reclose) 250A
V – VCB (Non-auto reclose) 630A
F - Fuse 200 A
AMU - Metering

Motor wiring only (required for future motorisation)

Motor with wiring (tick for each selected function, if needed)

Cable Earth & Test facility (E&T) (tick for each selected function, if needed)

Cable bushings termination height (choose any one) 450mm

600mm

750mm
Cable compartment

Cable clamp material (choose any one) Metal

Plastic

Cable entry type (choose any one) 3 single core cable

Single 3 core cable

Internal arc

Gas enclosure

Cable box

Internal arc classification*


* Not available on 450 mm cable compartments
AF

AFL

Bottom venting into cable trench – AFLR

Auxiliary switches (choose any one) 1N/O, 1N/C

2N/O, 2N/C

Page 45
Voltage indication
VPIS (choose one) Neon indicator with push to test button

Pfisterer socket

VDS (choose one) Horstmann WEGA 1.2C

WEGA 1.2C vario

WEGA 2.2C

WEGA 3

Kries Capdis S1+

Capdis S2+

Operation counter

Optional features applicable to L (Load break switch) function only

EFI (choose any one) Sensorform BFZ-50

MFZ-50

MLZ-50

CFZ-50

CLZ-50

BLZ-50

Horstmann EARTH Zero (Plug In)

Earth Zero (Surface Mount)

Earth Zero Flag (PI)

Earth Zero Flag (SM)

EARTH 4.0

SIGMA F+E3

SIGMA D/D+

ComPass A

ComPass B

Optional features applicable to V or T (Vacuum Circuit Breaker) function only


Secondary injection (tick for each function, if needed)
Protection device (choose any one) TLF (Time limit fuse)
Woodward WIC1 Relay
WIP1 Relay
C&S CSPR-V2 Relay
Ashida ADR241S Relay
Kries IKI-35 Relay
Fanox SIA-C Relay
SIA-­B Relay

Protection CT for TLF or Relay (choose any one)
Dual (Primary) Ratio CT 100:50 / -
Dual (Primary) Ratio CT 200:100 / -
Triple (Primary) Ratio CT 150:100:50 / -
Shunt trips (choose any one) 12V DC
24V DC
48V DC
110V DC
110V AC
240V AC
Multiple voltage (24V DC – 240V AC / DC)
Undervoltage release coil (tick for each function if needed)

Page 46
*Please add any additional details in the comment section below.

Comments

Page 47
Disclaimer
Lucy Electric has a policy of continuous research and development and accordingly reserves the
right to change the design and specification of its products without prior notice.

Lucy Electric worldwide offices


Lucy Electric Ltd. Lucy Switchgear Arabia Co. Ltd.
Howland Road, Thame, Oxfordshire, Novotel Business Centre, Lucy Electric India Private Ltd
OX9 3UJ, United Kingdom P.O. Box 35340, Dammam 31488, F-10, MIDC, Ambad
Tel: +44 1844 267 267 General Saudi Arabia Nasik 422010
Tel: +44 1844 267 222 Sales Tel: +966 138 147 910 India
Fax: +44 1844 267 223 Fax: +966 138 147 914 Tel: +91 253 2381603
Email: salesuk@lucyelectric.com Email: salessa@lucyelectric.com Fax: +91 253 2381247
Email: leindia@lucyelectric.com
Lucy Middle East FZE. Lucy Electric (South Africa).
PO Box 17335, Jebel Ali, Dubai, Unit 12 & 13, Block C, Lucy Equipamentos Elétricos Ltda.
United Arab Emirates Honeydew Business Park, Av. das Araucárias 2558
Tel: +97 148 129 999 1503 Citrus Street, Laser Park, Thomaz Coelho, CEP 83707-067,
Fax: +97 148 129 900 Honeydew, 2170, South Africa Araucária Paraná State, Brazil
Email: salesme@lucyelectric.com Tel: +27 11 025 7490 Tel: +55 (41) 2106 2801
Fax: +27 11 794 3277 Email: salesbrazil@lucyelectric.com
Lucy Electric (Thailand) Ltd. Email: salesza@lucyelectric.com
388 Exchange Tow-
er, 37th Flr Unit 3702, Postal Address:
Sukhumvit Road, Klongtoey Sub P.O. Box 1078, Honeydew, 2040
district,
Klongtoey District, Bangkok, Lucy Asia Pacific Sdn Bhd.
10110, Thailand L17-05-06, PJX-HM Shah Tower,
Tel: +66 (02) 663 4290 No16A Jalan Persiaran Barat,
Fax: +66 (02) 663 4293 46050 Petaling Jaya, Se-
Email: salesth@lucyelectric.com langor, Malaysia
Tel: +603 74910700
Fax: +603 79316923
Email: salesmy@lucyelectric.com
Email: saleschina@lucyelectric.com
engineering intelligent solutions
www.lucyelectric.com

LEAEGP0522AR

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