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MINILEC Full Cat PDF

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Powerful senses

to avoid mishaps
When we promise, we deliver.
We change with the changing markets;
we bring in changes that change the markets.

We respond to customer feedback. No wonder our


customers remain in
a permanent state of
pleasant surprise!
We are Minilec
Starting operations in 1965 as a
manufacturer of single phasing preventors
(phase failure relays), Minilec is today a
leading group involved in 100% indigenous
production, marketing and export of reliable
industrial electronic products for protection,
Market leader in India control and monitoring.
for protection relays,
monitoring relays and World's only company Our insistence on quality has resulted in
alarm annunciators! manufacturing customer insistence for our products. Our
a very wide range of continuous effort to introduce new features
products in diverse to enhance product performance, adapt new
Protection, Control & technology to bring in greater sophistication
Monitoring areas !
and evolve new products in anticipation of
Expanding rapidly by market needs gives our customers many
spreading our wings reasons to remain in a permanent state of
globally and continuously pleasant surprise
introducing new product
categories!
Index

THE MINILEC GROUP . . . . . . 03 PRODUCT DETAILS Variable Frequency AC Drive . . . . . . . . . . 59


SHAPING THE MARKETS . . . 04 Phase Failure Relays . . . . . . . . . . . . . 09 - 14 Soft Starters . . . . . . . . . . . . . . . . . . . . 61 - 64
PROGRESS . . . . . . . . . . . . . . . 05 Monitoring Relays . . . . . . . . . . . . . . . 15 - 22 Agri Sector Product . . . . . . . . . . . . . . 65 - 67
QUALITY FOCUS. . . . . . . . . . . 06 Motor / Pump Protection Relays . . . 23 - 28 Pune-the city of Minilec. . . . . . . . . . . . . . . 68
PRODUCTS . . . . . . . . . . . . . . . 07 Electronic Timers . . . . . . . . . . . . . . . 29 - 32
CUSTOMERS . . . . . . . . . . . . . 08 Liquid Level Controllers . . . . . . . . . . 33 - 36
Power Line Transducers . . . . . . . . . . 37 - 44
Automation Products. . . . . . . . . . . . . 45 - 47
Twin AC Controller . . . . . . . . . . . . . . . . . . 48
Alarm Annunciators . . . . . . . . . . . . . 49 - 58
02
THE MINILEC GROUP
ORGANISATION NETWORK & CUSTOMER
The Minilec Group is a progress-oriented organisation incorporating four group companies. SUPPORT
Minilec has a strong sales and
Group companies work on niche areas to ensure an 'activity focus'. The group is very well-knit and
service network in the country
works together keeping the larger picture in sight. which, along with an extensive
Minilec (India) Pvt. Ltd. – A world-class manufacturer and exporter of microprocessor-based alarm dealer network, ensures
annunciators, pre-programmed logic controllers, diesel level controllers, motor/pump protection reliable and prompt after-sales
relays, thermistor-based winding protection relays etc. service. We also have a wide
base internationally.
Minilec Protective Relays Pvt. Ltd. – Manufacturer of a variety of protection relays
Minilec Singapore Pte. Ltd. – The S-E Asia marketing wing
Shalaka Electronics Pvt. Ltd. – For export of Minilec products

Canada Russia
UK
Holland
Germany
France

Spain Italy Greece


U.S.A. Syria China Korea
Lebanon Kuwait Pakistan
Jordan Nepal
Egypt Bahrain Qatar Bangladesh Taiwan
Mexico UAE Hongkong
Saudi Arabia
El Salvador Oman Thailand Vietnam
Philippines
Yemen
Venezuela Ghana Malaysia
Guyana Congo Sri Lanka
Colombia
Kenya Singapore
Indonesia

Australia
South Africa

New Zealand
Factory & Head Office
Regional Offices
Resident Engineers

03
SHAPING THE MARKET
Minilec's bench-mark developments have shaped the markets since 1965.For instance, in the year 2002, responding to
customer feedback, we introduced multiple options in enclosures of relays, ( in addition to the existing D1-D2 ), P1-P2
and F3 enclosures. This product enhancement gave our customers the much needed flexibility in terms of size and
started a trend. Another interesting product development came anticipating a market need, the MBAS 9400 with front
replaceable windows, which gave us the edge to win a major tender from Indonesian Electricity Authority against
American and Japanese competitors in 1994. This updation in MBAS 9400 has also ensured a continuous flow of
orders from the Malaysian Electricity Authority since 1994.

BENCHMARK DEVELOPMENTS 1965-2007


1965:
First to design and manufacture single phasing preventors in India and fulfill an emerging market requirement
innovatively.

1982:
First to launch micro-processor based alarm annunciator.
(Redesigned as Microwarn 9000 in 1990), this was, and remains the most beautiful alarm annunciator attracting customers across the
globe.

1984:
First to introduce super bright LEDs for facia of alarm annunciators.

1987:
First to launch prodless dry run protection device pump guard. This innovation alone, won us
several new customers globally.

1994:
First company in our segment to get ISO 9001.
1997:
First company to introduce RS232 communication port to alarm annunciators.
2000:
Millennium Series (P1 & P2 enclosures) products launched
2005:
MBAS 9700 expanded up to 128 channels.
2006:
Microcontroller based relays replacing existing relays (D1 & D2 series) introduced.
2007:
S2 (Sleek) Series products with microcontroller & SMD technology launched.
This technology has the powerful advantage of added intelligence. State of art SMD technology & microprocessor based design
gives higher reliability, multi purpose functionality, reduced size & more value.

2007-08:
Innovative and upgraded new products with latest technology are
poised to change the face of the emerging market in India and abroad.

04
PROGRESS Every small change or a big expansion that serves the customer better
is progress. To us at Minilec, one more pleasant surprise for our
customers is progress.
This progress is evident in every area, be it figures of turnover and
exports or developments in infrastructure, products and R&D.

INFRASTRUCTURE

40,000 sq.ft Premises 200+ Employees


located in clean, green and environment friendly location at Highly qualified engineers, R&D experts, quality control
Pirangoot Industrial Estate near Pune, includes 10,000 sq.ft of technicians and administrative staff; all very well-trained to
recent addition. ensure high quality results.

Sophisticated R&D laboratory Well-calibrated testing equipments

Manufacturing facility to cater


Innovative designs are made here.
ever-growing customer demands

05
QUALITY FOCUS
QUALITY SYSTEMS ACCREDITATIONS
Stringent quality checks by carefully selected
vendors, extensive inward inspection and proven
production processes continuously improve
The Models of phase failure
relays and alarm annunciators
carry CE mark, CSA
5
YEARS
WARRANTY!
product quality at Minilec. Minilec's Quality Certification, RoHS and ABS
Systems are verified by BVQI to be as per ISO
9001-2008 requirement of international quality
All Minilec alarm
standards.
annunciators carry a
The products are also thoroughly type tested at 5 years' warranty.
reputed test houses in India, Singapore, Malaysia
and Russia as per the IEC standards.

008 'Timely supply of


reliable products
with innovative features
for customer satisfaction.'
– Quality Policy of Minilec

06
PRODUCTS
WIDEST RANGE PRODUCT CATEGORIES TREND-SETTING DESIGNS
Minilec is the only company ► Phase Failure Relays Our product designs today set the
► Voltage / Current / Frequency / trends for the markets in India.
in the world offering the
Minilec’s quality is a standard that
widest range of products in Power Monitoring Relays even competitors aspire for. Our
all three product segments ► Motor/Pump Protection Relays products are approved by leading
viz. protection, control and
monitoring.
► Level Controllers industrial project consultants.
► Timers Growing demand for our products
Our products cater to every world-wide is a proof of customer
► Alarm Annunciators
agro. and industrial acceptance for our products
segment and provide for ► Power Line Transducers & globally. Our products are rated as
the needs of small scale Multifuction Meter 'being the best' on the three
industries as well as ► Pump Automation Products criteria of Quality, Product
corporate giants like ► Soft Starters Features and Delivery Schedules.
Siemens and Reliance.
► Process & Plant Controllers
► Variable Frequency AC Drive

SECTOR DIVERSIFICATION

Omnipresence of our products


across agro and industrial sectors.

10 %
20 % Water Supply
Farm Irrigation & Sewerage

10 %
Process Industry

15 %
Air Conditioning
& Refrigeration
5%
Material Handling

5%
Machinery & Equipments
15%
20% Telecommunication
Power Generation,
Transmission & Distribution

THOROUGH APPROACH TO PRODUCT RELATED EDUCATION


We update our customers & dealers about our latest product range and
breakthrough technology through various seminars, training sessions
and regular product literature . This ensures optimum utilization of the
latest features and technology used in products.
07
4200 10.50 Million $

4000 10.00
UNDETERRED GROWTH 3800 9.50

3600 9.00

3400 8.50

3200 8.00

Turnover has
3000 7.50

2800
Yearly Sales Growth 7.00
Growing turnover is also an index of product
shown a steady 2600

2400
reliability & increasing customer satisfaction.
6.50

6.00

increase. Even in 2200 5.50

times of market 2000

1800
5.00

4.50

lows, Minilec has Turnover in INR x 100,000 1600 4.00

never found it
1400 3.50
1200 3.00

difficult to keep a 1000 2.50

growing turnover
800 2.00

600 1.50

trend. 400 1.00

200 0.50

0 0.0

0
5

5
6

0
-0
-8

-8

-8

-8

-8

-9

-9

-9

-9

-9

-9

-9

-9

-9

-9

-0

-0

-0

-0

-0
-0

-0

-0

-1
84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

00

01

05

06

07

09
02

03

04
8.5

8.0

7.5

7.0

6.5

EXPORTS :
6.0

5.5

5.0
Exports rose steadily in the initial years, and are now
Turnover in US$ x 100,000

4.5

4.0 showing a rapid growth fueled by a very encouraging


reception of our products globally. Minilec has traditionally
3.5

3.0

2.5 exported to S.E. Asia, Europe and the Middle-East.


2.0

1.5
Exports to North and South America are now increasing
1.0
substantially.
0.5
0.0
4

0
-9

-9

-9

-0

-0

-0

-0

-1
93

95

98

00

03

05

07

09

CUSTOMERS
Minilec’s customers span a wide spectrum of
segments and scale. SIEMENS BLUE STAR

Repeat orders from customers for decades is a very


big confirmation of customer delight with our
products.

Crompton
OHPC Greaves

li

TM

08
PHASE FAILURE RELAYS

These relays are suitable for monitoring incoming


3-phase supply from Mains (Electricity distribution
line). Being independent of load, they can be used
for any HP/KW rating of load.
MODELS
VSP D1, VSP D2, VPG D1
P1 PFS2,
S2 VMR1, S2 VMR2, S2 VMR3, S2 VMR6
D1 HLS1, HLV D2, ALV D2, VMR D2, VST D1,
D1 VMR1, D2 VMR1, D2 VMR2,
S1 VMR7

FEATURES PROTECTIONS / FUNCTIONS


• Fixed/adjustable unbalance settings • Phase Failure (Phase Loss / Single
• Fixed/adjustable under- Phasing),
voltage/over-voltage settings
• Phase sequence reversal,
• Fixed/adjustable trip delays
• Voltage Unbalance,
• Built-in or external power supply
• Resetting Auto or Manual • Under Voltage,
• Output contacts : 1 CO or 2 CO • Over Voltage
• Choice of enclosures (DIN-Rail,
Plug-in)
• Models with Micro-Controller based
design
• Use of SMD Technology
• User-friendly LED indications Ordering Instructions
ü Product Family Name
ü Model Name
ü System Supply Voltage
& Frequency
ü Aux. Supply / Control
supply voltage
09
P H A S E F A I L U R E R E L A Y S
VSP D1 VSP D2 S1 VMR7
Phase Failure Relay Phase Failure Relay Phase Sequence Relay

Phase Failure, Unbalance, Phase Failure, Unbalance, Phase Sequence,


Phase Sequence, Phase Sequence, Auto Reset,
Auto Reset, Fixed Unbalance Auto / Manual / Remote Reset, 1 CO output relay
Setting, Adjustable Unbalance setting,
1 CO output Relay 2 CO output relay

Supply Voltage 100-120/220-240/380-440 V AC ±20% 50 / 60 Hz 100-120/220-240/380-440 V AC ±20% 50 / 60 Hz 380 – 440 VAC, ± 20%, 3PH-3 Wire
System
Auxiliary 100-120/220-240/380-440 V AC ±20% 100-120/220-240/380-440V AC ±20% Built-in from 3-Phase
Output Contacts 1 CO 2 CO 1 CO
Trip Setting (Volts)
Phase Sequence Yes Yes Yes
Phase Unbalance 40 V ±6 V (fixed) 30 V to 70 V ±6 V (adjustable) -

Trip Time Delay


On Phase Failure/Unbalance 3.5 sec. ±1.5 sec. 3.5 sec. ±1.5 sec. Instant
For level sensing N.A. N.A. N.A.
Resetting Mode Auto Auto / Manual / Remote Auto Reset
Weight 320 gms. 400 gms. 90 gms. (Approx.)
Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 117.5 76 x 56.5 x 117.5 90 x 18 x 60 (Approx.)
Mounting (L x W) 68 centre to centre / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting 35 mm rail Mounting

• Wherever not specified


Contact Rating : Aux
5A @ 230 V AC Aux
Supply
Supply
(resistive) RYB R B Y R B R Y B
RYB R B Y R B R Y B
• * Available on request. Phase Fail
RYB R B Y R Y B
Phase Fail 3 Ph
3 Ph 3 Ph
17

14

Td : 2-5 Sec. Td : 2-5 Sec.


16

13

13 14
7 8
18

15

13 15
1 8
16

13

R
L1
R
L1
M
Y

B
L2
L3 M Y

B
L2
L3 M
OFF OFF

ON ON
N/V N/V
DOL STARTER DOL STARTER

1 2 3 4 5 6
1 2 3 VSP D2
VSP D1

AUX.
AUX. SUPPLY
SUPPLY
7 8 9 7 8 9 10 11 12

13 14 15 13 14 15 16 17 18

Relay contact position shown in 'Power off' condition

10
P H A S E F A I L U R E R E L A Y S

VPG D1 P1 PFS2 S2 VMR1


Phase Failure Relay Phase Failure Relay

C US

Single phasing, reverse phasing, Phase Failure, Unbalance, Microcontroller design,


unbalanced supply, Auto reset, Phase Sequence, SMD Technology,
1 CO output contact Auto Reset, fixed unbalance Phase Failure, Unbalance,
Suitable for any HP/kW rating setting, Phase Sequence
submersible pumps 1 CO output relay Auto/Manual Reset,
Low water level guard for dry Adjustable Unbalance setting,
running protection 2 CO output relay

415VAC ± 20%, 50 Hz ± 3% 110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz 100-120 / 220-240 / 380-440V AC, -25+20%, 48-63 Hz

Built-in Built-in Built In


1 CO 1 CO 2 CO

Yes Yes Yes


40 V ±6 V 40V ± 6V (fixed) 4 % TO 20 % (Variable) ± 5% of full scale.

3.5 Sec ± 1.5 Sec 3.5 sec. ±1.5 sec. 4 Sec ± 1 Sec / RP-Instant
3.5 Sec ± 1.5 Sec N.A. N.A.
Auto Reset Auto Auto/ Manual Reset (Selectable by Front Push Button)
300 gms. 175 gms. 100 gms (Approx.)

76 x 30.5 x 117.5 50 x40 x 80 90 X 35 X 60


68 centre to centre / Panel Mounting & 8 - Pin Plug-in 35 mm Rail Mounting
35 mm rail Mounting

RYB R B Y R B R Y B RYB R B Y R B R Y B
RYB R Y R B Y
Phase Fail
3 Ph /Reverse
3 Ph
Water Level Td : 3-5 Sec.

Td : 2-5 Sec. Unbalance


8 11 >4 - 20 %
1 3 7 10

7 9 10 12
1 4

L1 R
R
R
Y
B
L2
L3 M Y

B
M Y
B
M
N/V

OFF

ON
4 5
3 6
1 2 3
VPG D1
2 7
PROD 1 8
7 8 9

Bottom view
13 14 15
WATER TANK

Relay contact position shown in 'Power off' condition

11
P H A S E F A I L U R E R E L A Y S
S2 VMR2 HLV D2 ALV D2
Phase Failure Relay Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay

C US

Microcontroller design, Phase Failure, Unbalance, Phase Failure, Unbalance,


SMD Technology, Phase Sequence, under voltage, Phase Sequence, under voltage,
Phase Failure, Unbalance, Over Voltage, Manual reset, Over Voltage Auto Reset,
Phase Sequence, under voltage, Fixed Unbalance setting, Fixed Unbalance setting,
Over Voltage, Auto reset,
Adjustable UV/OV settings, Adjustable UV/OV settings,
Fixed Unbalance setting,
2 CO output relay 2 CO output relay
Fixed UV/OV settings,
2 CO output relay

Supply Voltage 100-110-120 / 220-230-240 / 380-415-440V AC -25+20%,


System 48-63 Hz, Selectable by Front Knob 110 / 240 / 380 / 415 / 440 V AC ±20% 50 / 60 Hz 110 / 240 / 380 / 415 / 440 V AC ±20% 50 / 60 Hz
Auxiliary Built In (from 3 Phase) 110 V (Fixed) or (220 - 230 - 240) or (380 - 415 - 440) V AC ±20% selectable
Output Contacts 2 CO 2 CO 2 CO
Trip Setting (Volts)
Phase Sequence Yes Yes Yes
Phase Unbalance 10% (Fixed) ± 10% 40 V ±6 V (fixed) 40 V ±6 V (fixed)
Under For 380-440V AC 80% to 95% (adjustable) 80% to 95% (adjustable)
Voltage For 220-240V AC
For 100-120V AC
± 20% (Fixed)
Over For 380-440V AC 105% to 120% (adjustable) 105% to 120% (adjustable)
Voltage For 220-240V AC
For 100-120V AC
Trip Time Delay
On Phase Failure 2 - 5 Sec. (Fixed) / RP-Instant 3.5 secs. ± 1.5 sec 3.5 secs. ± 1.5 sec
On UV/OV Less than 2 secs. for OV & 2 - 5 secs for UV Less than 2 secs.
Resetting Mode Auto Reset Manual / Remote Auto Reset
Weight 100 gms (Approx.) 430 gms. 400 gms.
Dimensions (mm)
Overall (L x W x D) 90 X 35 X 60 76 x 56.5 x 117.5 76x 56.5 x 117.5
Mounting (L x W) 35 mm Rail Mounting 67 x 46 / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting

• Wherever not specified OV OV


OV
Contact Rating : RYB RY R B Y
Aux
UV
Aux
UV
Unbalance /
5A @ 230 V AC 3 Ph Phase fail
UV
Supply Supply
RYB R B RBY RYB RYB R B RBY RYB
(resistive) Td : 2-5 Sec.
Td : 2-5 Sec.
3 Ph Unbal./
3 Ph Unbal./

• * CE marked products 7 8 10 11
Phase Fail
Td : 2-5 Sec.
Phase Fail
Td : 2-5 Sec.
available on request. 13 14 16 17 13 14 16 17

7 9 10 12 13 15 16 18 13 15 16 18

S2 VMR6 R
Y M R
L1
R
L1

B Y
L2
MOTOR Y
L2
MOTOR
L3 L3
B B

OFF OFF ON
ON N/V
N/V
DOL STARTER
DOL STARTER

1 2 3 4 5 6
1 2 3 4 5 6 ALV D2
HLV D2
AUX.
AUX. SUPPLY
SUPPLY
7 8 9 10 11 12
7 8 9 10 11 12
Microcontroller design, SMD
Technology, Phase Failure, 13 14 1516 17 18
13 14 1516 17 18

Unbalance, Phase Sequence,


Under Voltage, Over Voltage,
Neutral Failure, Auto Reset,
Adjustable OV/UV settings,
2 CO output relay. Relay contact position shown in ‘Power off' condition
System supply voltage
415 V AC

12
P H A S E F A I L U R E R E L A Y S
VMR D2 D1 HL S1 VST D1 D1 VMR1
Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay Phase Failure with Under Voltage Phase Failure with UV / OV Relay

Phase Failure, Unbalance, Phase Failure, Unbalance, Phase Failure, Phase Sequence, Phase Failure, Unbalance,
Phase Sequence, under voltage, Phase Sequence, under voltage, Auto Reset, Phase sequence, Under & Over
Over Voltage, Auto Reset, under voltage, Over Voltage, Adjustable trip delay, voltage, Auto Reset,
Fixed Unbalance setting, Auto reset, Fixed Unbalance Adjustable UV setting, fixed unbalance setting,
Adjustable UV/OV settings, setting, Fixed UV/OV settings, 1 CO output relay Adjustable UV/OV settings,
2 CO output relay 2 CO output relay Selectable range of supply fixed trip delay,
voltage 2 CO output relay

110/220/230/240/380/415/440 V AC ±20% 100-110-120/220-230-240/380-415-440V AC+20,-25%,


50/60 Hz 48-63 Hz, Selectable by Front Knob 240 / 415 / 575 V AC 3 Phase (±15% selectable) 100-120/220-240/380-440 VAC±20%, 3Ph-3Wire
Built-in Built-in Built-in
2 CO 2 CO 1 CO 2 CO

Yes Yes Yes Yes


94 V ±6 V (fixed) 10% (Fixed) N.A. 10% (fixed)
80% to 95% (adjustable) 75% of system supply (Fixed) 80% of V set 285-425V AC [Variable]
165-225V AC [Variable]
75-115V AC [Variable]
105% to 120% (adjustable) 120% of system supply (Fixed) N.A. 400-520V AC [Variable]
230-290V AC [Variable]
105-140V AC [Variable]

3.5 secs. ± 1.5 sec 3.5±1.5 secs. [Fixed] 0.2 - 10 secs. (variable) 3.5 secs ± 1.5 sec.
Less than 2 secs. Less than 2 secs. 0.2 - 10 secs. (same for UV & SP) 3.5 secs ± 1.5 sec.
Auto Reset Auto Auto Auto
400 gms. 200 gms. 300 gms. 430 gms.

76x 56.5 x 117.5 76 x 30.5 x 117.5 76 x 30.5 x 117.5 76 x 30.5 x 117.5


67 x 46 / 35 mm rail Mounting 68 centre to centre / 35 mm rail Mounting 68 centre to centre / 35 mm rail Mounting 68 centre to centre / 35 mm rail Mounting

RYB RY R B Y
OV OV RYB RY R B Y OV
UV UV Phase fail UV
Aux Aux 3 Ph Unbalance / UV
Supply Supply 3 Ph Phase fail
Td :0.2-10 Sec.
RYB R B RBY RYB RYB R B RBY RYB Td : 3.5 Sec.

3 Ph Unbal./
Phase Fail
3 Ph Unbal./
Phase Fail 13 14 13 14 1 2
Td : 2-5 Sec. Td : 2-5 Sec.
13 14 16 17 13 14

13 15 16 18 13 15 13 15 13 15 1 3

L1
R
L L
L1 L2
O O
R
L2 A
Y MOTOR A
L3
Y
L3
MOTOR D
B
D

OFF
OFF ON
ON N/V
N/V
DOL STARTER DOL STARTER
DOL STARTER
1 2 3
VST D1

1 2 3 4 5 6

VMR D2
D1 HLS1
AUX.
SUPPLY 7 8 9
7 8 9 10 11 12

13 14 1516 17 18 13 14 15

Relay contact position shown in 'Power off' condition

13
P H A S E F A I L U R E R E L A Y S
D2 VMR 1 D2 VMR 2 S2 VMR 3
Phase Failure with UV / OV (3Ø-3W) Phase Failure with UV / OV (3Ø-4W) Phase Failure with UV / OV Relay

R R R

C US C US C US

Suitable for 3 Ph-3W system, Suitable for 3 Ph-4W system, Microcontroller design,
Microcontroller design, Microcontroller design, SMD Technology,
Absolute values of UV/OV settings, Absolute values of UV/OV settings Absolute values of UV/OV settings,
Phase Failure, Unbalance, Phase Phase Failure, Unbalance, Phase Phase Failure, Unbalance, Phase
Sequence, under voltage, Over Voltage, Sequence, under voltage, Over Voltage Sequence, under voltage, Over Voltage
Auto/Manual reset, Adjustable settings Auto/Manual reset, Adjustable settings for Auto/Manual reset, Adjustable settings
for Unbalance, UV/OV and trip delays, Unbalance, UV/OV and trip delays, for Unbalance, UV/OV and trip delays,
2 CO output relay 2 CO output relay 2 CO output relay

Supply Voltage
System 100-120 / 220-240 / 380-440V AC -25%+20%, 48-63 Hz 100-120 / 220-240 / 380-440V AC -25%+20%, 48-63 Hz 100-120 / 220-240 / 380-440V AC -25%+20%, 48-63 Hz
Auxiliary Built In (from 3 Phases) Built In (from 3 Phases) Built In (from 3 Phases)
Output Contacts 2 CO 2 CO 2 CO
Trip Setting (Volts)
Phase Sequence YES YES YES
Phase Unbalance 4 % - 20 % [Variable] 4 % - 20 % [Variable] 4 % - 20 % [Variable]
Under For 380-440V AC 285-425V AC [Variable] 165-245V AC [Variable] 285-425V AC [Variable]
Voltage For 220-240V AC 165-225V AC [Variable] 95-135V AC [Variable] 165-225V AC [Variable]
For 100-120V AC 75-115V AC [Variable] 45-65V AC [Variable] 75-115V AC [Variable]

Over For 380-440V AC 400-520V AC [Variable] 230-310V AC [Variable] 400-520V AC [Variable]


Voltage For 220-240V AC 230-290V AC [Variable] 130-170V AC [Variable] 230-290V AC [Variable]
For 100-120V AC 105-145V AC [Variable] 60-80V AC [Variable] 105-145V AC [Variable]

Trip Time Delay


On Phase Sequence Instant Instant Instant
On SP/UV/OV 1 To 10 Sec [Variable) 1 To 10 Sec [Variable) 1 To 10 Sec [Variable)
Resetting Mode Auto/ Manual Reset (External NC Push Buttons) Auto/ External Manual Reset (External NC Push Buttons) Auto/ Manual Reset [Selectable]
Weight 300 gms. 300 gms. 110 gms (Approx.)
Dimensions (mm)
Overall (L x W x D) 76 X 56.5 X 117.5 76 X 56.5 X 117.5 90 X 35 X 60
Mounting (L x W) 67 x 46 / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting 35 mm Rail Mounting

• Wherever not specified RYB RY R B Y OV RYB RY R B Y OV

Contact Rating : RYB RY R B Y OV


Unbalance / UV Unbalance / UV
5A @ 230 V AC Unbalance / UV 3 Ph N Phase fail 3 Ph Phase fail
3 Ph Phase fail

(resistive) Td : 1-10 Sec.


Td : 1-10 Sec.
Td : 1-10 Sec.
Td : 1-10 Sec.
Td : 1-10 Sec.
Td : 1-10 Sec.
13 14 16 17 7 8 10 11
13 14 16 17

13 15 16 18 13 15 16 18 7 9 10 12

R R R
L
O
L Y
Y Y O B
A
A
B D B D
N

MANUAL MANUAL
RESET RESET
PB PB

D2 VMR 1 D2 VMR 2

Relay position shown in 'Power off' condition

14
MONITORING RELAYS

These relays are best suitable for monitoring


balanced or unbalanced supplies, either of single
phase, 3-phase 3-wire or 3-phase 4 wire loads
powered by generators, UPS, stabilizers, inverters,
or Mains (by Electricity Boards / Utilities); in AMF
panels, PCCs, distribution boards and for power
monitoring of individual loads / motors / pumps.
MODELS
D1 VCR1,
VCT D2, VCF D2, D2 VCT1, D1 VCT1,
S2 VMR 4, S2 VMR 5,
D2 EFR1, CCSD2, OCS D1,
S2 CMR2, S2 CMR3, S2 CMR4,
OFS D1, S2 FMR1,
RPT D2, RPF D2,
F3 VSR1, F3 VSR2

FEATURES PROTECTIONS / FUNCTIONS


• Fixed/adjustable under/Over trip • Under/over Voltage,
settings for parameters. • Under/Over Current
• Fixed/adjustable trip delays and Power • Under/Over Frequency
On delays • Reverse Power
• Built-in or external power supply • Earth Fault/Ground Fault
• Resetting – Auto or Manual • Earth leakage
• Output contacts : 1 CO or 2 CO
• Choice of enclosures (DIN-Rail, Flush)
• Models with Micro-Controller based
design
• 2 line alpha-numeric LCD display (for
F3 VSR1/2)
• Serial Communication (RS232) port Ordering Instructions
(for F3 VSR1/2 models)
• Use of SMD Technology ü Product Family Name
• User-friendly LED indications ü Model Name
ü System Supply Voltage
& frequency
ü Aux. Supply/Control
supply voltage
ü Current input (1A or 5A)

15
VOLTAGE MONITORING RELAYS
D1 VCR 1 VCT D2 VCF D2
1 Phase Voltage Voltage Monitoring Voltage Monitoring
Monitoring Relay Relay, 3Ø-3W Relay, 3Ø-4W

Single Phase Under & 3-Phase 3-Wire Under 3-Phase 4-Wire Under
Over voltage, Auto Reset, & Over voltage & Over voltage
Adjustable under / over Auto/Manual Reset, Auto/Manual Reset,
voltage settings, 2 CO Adjustable under/over Adjustable under/over
output relay. voltage settings, voltage settings,
adjustable trip delay & adjustable trip delay &
ON delay, ON delay,
2 CO output relay 2 CO output relay

System Supply 220/230/240 V AC (+ 20% - 30%), 50/60 Hz ± 110/240/380/415/440 V AC +20%, – 25% 50/60Hz
Output Relay Contact 2 CO 2 CO 2 CO
Trip Setting
Under Voltage 75 - 95% [Variable] of set value 75% - 95% (adjustable) 75% - 95% (adjustable)

Over Voltage 105 - 120% [Variable] of set value 105% -120% (adjustable) 105% -120% (adjustable)

Trip Time Delay 2- 5 Sec (Fixed) (UV/OV) 1-10 secs. (adjustable) 1-10 secs. (adjustable)
Power on Delay 1-10 secs. (adjustable) 1-10 secs. (adjustable)
Reset Auto Reset Auto / Manual Auto / Manual
Weight 180 gms. 450 gms. 450 gms.
Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 117.5 76 x 56.5 x 117.5 76 x 56.5 x 117.5
Mounting 68 mm centre to centre / 35 mm rail 67 x 46 / 35 mm rail 67 x 46 / 35 mm rail
mounting mounting mounting

• Wherever not specified


Contact Rating :
OV SET
5A @ 230 V AC OV SET OV RESET
(resistive) 1 Ph N
OV RESET
3 Ph

UV RESET UV RESET
UV SET UV SET
TD
TD 2 to 5sec. TD 1 to 10sec. TD

13 14 1 2
T on
13 14 16 17 1 to 10sec.

13 15 1 3
13 15 16 18

L L
O L R
L
A R
N D O Y O
Y A A
B
D
OFF ON B D
N
OFF
OFF
D1 VCR1
N/V
1 2 3
ON ON
N/V
N/V
1 2 3 4 5 6 1 2 3 4 5 6

VCT D2 VCF D2
D1 VCR1 A/M A/M
LINK LINK

7 8 9 10 11 12 7 8 9 10 11 12
7 8 9

13 14 151617 18
13 14 151617 18
13 14 15

Relay contact position shown in 'Power off' condition

16
VOLTAGE MONITORING RELAYS
D1 VCT1 D2 VCT1 S2 VMR4 S2 VMR5
Voltage Monitoring Voltage Monitoring Voltage Monitoring Voltage Monitoring
Relay, 3Ø-3W Relay Relay, 3Ø-3W Relay, 3Ø-4W

R R R

C US C US C US

3-Phase 3-Wire Under 3-Phase 3-Wire and 3-Phase 3-Phase 3-Wire Under & Over 3-Phase 4-Wire Under & Over
& Over Voltage, 4-Wire (selectable) Under & Over voltage, Microcontroller based voltage, Microcontroller based
Auto reset, voltage, Microcontroller based design, SMD Technology design, SMD Technology, Auto /
design, Auto/Manual Reset, Auto/Manual Reset, , Adjustable Manual Reset, Adjustable
Adjustable UV/OV Adjustable under/over voltage under/over voltage settings, under/over voltage settings,
settings, settings, Absolute values for Absolute values for UV/OV, Absolute values for UV/OV,
fixed trip delay, UV/OV, adjustable trip delay & adjustable trip delay & ON delay, adjustable trip delay & ON delay,
2 CO output relay. ON delay, 2 CO output relay (or 2 CO output relay (or selectable 2 CO output relay (or selectable
selectable 1CO for UV, 1CO for OV) 1CO for UV, 1CO for OV) 1CO for UV, 1CO for OV)
Failsafe-non-failsafe selectable Failsafe-non-failsafe selectable Failsafe-non-failsafe selectable

100-120/220-240/380-440 V AC 100-120/220-240/380-440V AC -25%+20%,48-63 Hz 100-120/220-240/380-440V AC -25%+20%,48-63 Hz 100-120/220-240/380-440V AC -25%+20%,48-63 Hz


2 CO 1 CO + 1 CO / 2 CO 1 CO + 1 CO / 2 CO 1 CO + 1 CO / 2 CO
Ph Ph Setting:
For 380-440V AC 285-425V AC (Variable) 285 - 425V AC (Variable)
75-115 Unit of 100-120 V AC
For 220-240V AC 165-225V AC (Variable) 165-225V AC (Variable)
165-225 Unit of 220-240 V AC For 100-120V AC 75-115V AC (Variable) 75-115V AC (Variable)
285-425 Unit of 380-440 V AC Ph N Sensing:
For 380-440V AC 165-245V AC (Variable) 165-245V AC (Variable)
For 220-240V AC 95-135V AC (Variable) 95-135V AC (Variable)
For 100-120V AC 45-65V AC (Variable) 45-65V AC (Variable)
Ph Ph Sensing:
105-145 Unit of 100-120 V AC For 380-440V AC 400-520V AC (Variable) 400-520V AC (Variable)
230-290 Unit of 220-240 V AC For 220-240V AC 230-290V AC (Variable) 230-290V AC (Variable)
400-520 Unit of 380-440 V AC For 100-120V AC 105-145V AC (Variable) 105-145V AC (Variable)
Ph N Sensing:
For 380-440V AC 230-310V AC (Variable) 230-310V AC (Variable)
For 220-240V AC 130-170V AC (Variable) 130-170V AC (Variable)
For 100-120V AC 60-80V AC (Variable) 60-80V AC (Variable)

3.5±1.5 Sec (UV/OV) 1-10 Sec (Variable) UV/OV/NF 1-10 Sec. (Variable) 1-10 Sec. (Variable)
1-10 Sec (Variable) 1 10 Sec (Variable) 1 10 Sec (Variable)
Auto Reset Auto/ Manual Reset Auto / Manual Reset Auto / Manual Reset
200 gms. (Approx). 300 gms (Approx.) 110 gms (Approx.) 110 gms (Approx.)

76 x 30.5 x 117.5 76 X 56.5 X 117.5 90 X 35 X 60 90 X 35 X 60


68 centre to centre / 35 mm rail 67 x 46 / 35 mm rail mounting 35 mm Rail Mounting 35 mm Rail Mounting
mounting

OV SET
OV SET OV SET OV SET OV RESET
OV RESET OV RESET OV RESET
3 Ph N
3 Ph UV RESET 3 Ph N 3 Ph
UV SET
UV RESET
UV RESET UV RESET UV SET
UV SET UV SET TD
TD TD TD TD 1 to 10sec. TD
3.5 sec. 1 to 10sec. TD 1 to 10sec. TD

T on T on T on
13 14 16 17 1 to 10sec. 7 8 10 11 1 to 10sec. 7 8 10 11 1 to 10sec.
13 14 1 2

13 15 1 3 13 15 16 18 7 9 10 12 7 9 10 12

L
R R
L
O
O
A Y Y
A
D N
D
B B
N
3 or 4 Wire
selection link

OFF

DOL STARTER
D2 VCT1

Relay position shown in ‘Power off’ condition

17
CURRENT MONITORING RELAYS
OCS D1 S2 CMR2
1 Phase Over Current Relay 1 Phase Current Monitoring Relay

C US

Single phase over current Auto reset, Single phase under & over current
Input 1A or 5 A through CT, Microcontroller based design, SMD technology,
Adjustable over current trip settings, Auto/Manual reset, Input 1A or 5 A through CT,
Adjustable trip delay, Adjustable under / over current trip settings,
1 CO output relay adjustable trip delay & ON delay,
2 CO output relay (or selectable 1CO for UC,
1CO for OC)
Failsafe-non-failsafe mode selectable

Supply Voltage
System 110-120/220-240/380-440 V Ac±20%, 100-120 / 220-240 V AC ±20%,
Auxiliary 12 V DC/24/30 V Dc±10% 24 V DC ±10%
Ext. Input 1 Amp or 5 Amp (Secondary) CT 250/500 mA 1 Amp or 5 Amp (Secondary) CT
Output contact 1 CO 1 CO + 1 CO

Trip setting
EF Trip Setting — —

Under Current N.A. 10% - 100% (Variable)

Over Current 50% -140% (adjustable) of CT sec 50% - 140% (Variable)


Power On Delay 3.5 secs ± 1.5 sec (fixed) 1-10 Sec. (Adjustable) ± 1 Sec.
Trip Time Delay 1 - 10 secs (adjustable) 1-10 Sec. (Adjustable) ± 1 Sec.
Resetting Auto Auto / Manual
Weight 250 gms. 140 gms
Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 117.5 90 X 35 X 60
Mounting (L x W) 68mm centre to centre / 35mm rail Mounting 35 mm Rail Mounting

• Wherever not specified


Contact Rating : Aux. Supply Aux. Supply
5A @ 230 V AC
(resistive) OC SetPoint
OC Reset
OC SetPoint
OC Reset
UC Reset
UC SetPoint

Current Input Current Input


AUTO
RESET
T ON T ON
2 to 5 sec. Td - 1 to 10 sec. Td -
1 to 10 sec. 1 to 10 sec.
13 14 7 8 10 11

13 15 7 9 10 12

L L
O
N A
D

N/V
1 2 3 DOL STARTER
OCS D1
ON OFF

AUX.
SUPPLY
7 8 9

13 14 15

Relay contact position shown in 'Power off' condition

18
GROUND FAULT MONITORING RELAYS
D2 EFR1 S2 CMR3 S2 CMR4
Earth Fault Relay Ground Fault Relay Earth Leakage Relay

R R

C US C US

Earth fault/Ground fault monitoring of Earth fault/Ground fault monitoring of Earth leakage monitoring of 3 phase
3 phase systems 3 phase systems, Microcontroller based systems, Microcontroller based design,
Manual Reset, design, SMD technology, Manual Reset, SMD technology, Manual Reset,
Input 1A or 5A through CBCT, Input 1A or 5A through CBCT, Input through CBCT,
Adjustable earth fault trip setting, Adjustable earth fault trip setting, Adjustable trip setting,
adjustable trip delay, Adjustable trip delay & ON delay, Adjustable trip delay & ON delay,
2 CO relay output 2 CO relay output 2 CO relay output
Failsafe-non-failsafe seletable Failsafe-non-failsafe seletable

24-30 VDC / 100-120 / 220-240 / 380-440 V AC ±20% 100-120/220-240/380-440 V AC ± 20%, 48-63 Hz 100-120/220-240/380-440 V AC ± 20%, 48-63 Hz
100-120/220 -240 V AC / 24V DC ± 20% 100-110/240V AC / 24V DC ± 20%
1A or 5A (Selectable) CBCT
1 CO (2 CO) (Pick up on Fault) 2 CO 2 CO

10% -100% (adjustable) of CT sec 10% - 100% of Rated Current Input (Variable) 10% - 100% of Rated Current Input (Variable)
(Input through CT of 1AMP or 5AMP Secondary) (Input through CBCT of 300m A Secondary)

N.A. N.A. N.A.

N.A. N.A. N.A.


N.A. 1 -10 Sec.(Adjustable) 1 -10 Sec.(Adjustable)
0.1-1.0 / 1-10 Sec. (Adjustable) 0.1 - 1 Sec.(Adjustable) 0.1 Sec to 1 Sec.(Adjustable)
Manual / Remote (Selectable) Manual Manual
550gms. 140 gms 140 gms

76 x 56.5 x 117.5 90 X 35 X 60 90 X 35 X 60
67 x 46 / 35 mm rail Mounting 35 mm Rail Mounting 35 mm Rail Mounting

Td Td

13 14 16 17

13 15 16 18

EXTERNAL CBCT(ZCT)
5 Amp. CT. CBCT ( ZCT)

R Ø R
Y Ø M
MOTOR
Y M
B
B Ø
OFF ON
OFF ON N/V
N/V

1 2 3 4 5 6
AUX.
SUPPLY
S2 CMR 4
D2 EFR1 *Use either *Use either
Ø
Ø 3 x 5A Ext. CT’s 3 x 5A Ext. CT’s
or 3 x 1A Ext. CT’s or 3 x 1A Ext. CT’s 7 8 9 10 11 12

13 14 15 16 17 18 or 1 x 5A (or 1A) CBCT or 1 x 5A (or 1A) CBCT

Relay contact position shown in 'Power off' condition

19
FREQUENCY MONITORING RELAYS
OFS D1 S2 FMR1
Over Frequency Relay Frequency Monitoring Relay

C US

Single phase over frequency, Single phase under & over


Auto reset, frequency, Microcontroller based
Adjustable over frequency trip design, SMD technology, Auto
settings,' reset, Adjustable under/over
Adjustable trip delay, frequency trip settings,
1 CO output relay Adjustable trip delay & ON delay,
2 CO output relay Failsafe-non-
failsafe mode selectable

Supply Voltage
System 100-120 / 220-240 / 380-440 V AC ±20% 100-120/220-240/380-440 V AC ± 20%, 38-72 Hz
Auxiliary 12 / 24 V DC or Built in In Built
Ext. Input —
Output contact 1 CO 1 CO + 1 CO
Trip setting
Under Frequency N.A. 40 Hz - 60 Hz (Variable)
Over Frequency 50 Hz - 70 Hz 50 Hz - 70 Hz (Variable)
Reverse Power — —
Power On Delay 3.5 secs. ± 1.5 sec (fixed) 1 - 10 Sec.(Adjustable) ± 1 Sec.
Trip Time Delay 1 - 10 secs. (adjustable) 1 - 10 Sec.(Adjustable) ± 1 Sec.
Resetting Auto Auto / Manual
Weight 450 gms. 130 gms
Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 117.5 90 X 35 X 60
Mounting (L x W) 68 centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting

• Wherever not specified Aux. Supply Aux. Supply


Contact Rating :
5A @ 230 V AC OF SetPoint OF SetPoint
OF Reset OF Reset
(resistive)
UF Reset
UF SetPoint

Freq. Input Freq. Input


AUTO
RESET
T ON T ON
2 to 5 sec. Td - 1 to 10 sec. Td
1 to 10 sec. 1 to 10 sec.
13 14 7 8 10 11

13 15 7 9 10 12

L L L
O O
A A
N D D

OFF ON
OFF ON

N/V
DOL STARTER N/V
DOL STARTER

1 2 3

OFS D1

7 8 9

13 14 15

Relay contact position shown in 'Power off' condition

20
POWER MONITORING RELAYS
RPT D2 RPF D2
Reverse Power Relay,(3Ø-3W) Reverse Power Relay,(3Ø-4W)

3-phase 3-wire generators reverse Single phase or 3-phase 4-wire


power monitoring generators reverse power monitoring
Auto/Manual reset, Auto/Manual reset,
Reverse power (current) trip settings Reverse power (current) trip settings
adjustable, adjustable,
ON delay and trip delay adjustable, ON delay and trip delay adjustable,
2 CO output relay 2 CO output relay

100-120 / 280-240 / 380-440 V AC ±20% 100-120 / 280-240 / 380-440 V AC ±20%


Built-in Built-in
5A, CT Secondary & R,Y, B 5A, CT Secondary & B, Neutral
2 CO 2 CO

— —
— —
2% - 20% (adjustable) 2% - 20% (adjustable)
1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable)
1 - 10 secs. (adjustable.) 1 - 10 secs. (adjustable)
Auto / Manual Auto / Manual
460 gms. 460 gms.

76 x 56.5 x 117.5 76 x 56.5 x 117.5


67 x 46 / 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting

POWER POWER
SOURCE SOURCE

1
ASYN.
MOTOR
2
ASYN.
MOTOR 3 Ph
Supply

RPT D2 / RPF D2 RPT D2 / RPF D2 Increasing Foward Current


Forward Power
Reverse Power Increasing Reverse Current

Recovery
Level
Current Tripping
Level

13 14 16 17
Td 1 to 10 sec.
T ON
13 15 16 18 1 to 10 sec.

ASYN.
LOAD
MOTOR

R
L L
Y
P1 P2
O
A
G O
A
D D
B
S1 S2
External
5 Amp Secondary CT

1 2 3 4 5 6
RPT D2
RPF D2
A/M
7 8 9 10 11 12 LINK

Relay contact position


13 14 15 16 17 18
shown in 'Power off' condition

21
VOLTAGE SCANNERS & CONTROLLERS
F3 VSR1 F3 VSR2
Voltage Scanner 3Ø-3W Voltage Scanner 3Ø-4W

3-Phase 3-Wire voltage monitoring & 3-Phase 4-Wire voltage monitoring &
display, Phase Failure, Unbalance, Phase display, Phase Failure, Unbalance,
Sequence, under voltage, Over Voltage, Phase Sequence, under voltage, Over
Auto / Manual Reset, Voltage, Auto / Manual Reset,
Adjustable unbalance trip setting, Adjustable unbalance trip setting,
Adjustable under/over voltage settings, Adjustable under/over voltage settings,
adjustable trip delay, Adjustable trip delay,
RS232 communication port, RS232 communication port,
2 CO output relay, True RMS Values 2 CO output relay, True RMS Values

Supply voltage
System 380 / 415 V AC (3 Ph - 3 W) 380 / 415 V AC (3 Ph - 4 W)
Auxiliary 90-270 V AC/DC Self Powered (Neutral & any Phase)
Output relay contacts 2 CO & RS 232 (optional) 2 CO & RS 232 (optional)
Trip setting
Phase Sequence Yes Yes
Phase Unbalance 1 - 10 % (Adj.) 1 - 20% (Adj.)
Under Voltage 1 - 80V below nominal voltage 1 - 50V below nominal voltage
Over Voltage 1 - 60V above nominal voltage 1 - 25V above nominal voltage
Trip Time delay 1 - 60 secs. or 1-5 mins select. 1 - 60 secs. or 1-5 mins select.
Reset Manual / Auto Manual / Auto
Display Backlit LCD (16 x 2 character) Backlit LCD (16 x 2 character)
Monitoring Phase to Phase Phase to neutral
Weight 800 gms. 800 gms.
Dimensions (mm)
Overall (L x W x D) 96 x 96 x 130 96 x 96 x 130
Mounting (L x W) 92 x 92 92 x 92

RP, UV / OV and UB Protection override facility provided RP, UV / OV and UB Protection override facility provided

• Wherever not specified RESET RESET RESET RESET RESET RESET RESET RESET RESET RESET

Contact Rating : SP UB>SET RP SP UB>SET RP

5A @ 230 V AC OV SET OV SET


(resistive) RYB RYB
LINE LINE
UV SET UV SET
SP SP
UV UV
t OV t UV t UB/SP t UB/SP UB/SP t OV t UV t UB/SP t UB/SP UB/SP

LED LED

RELAY RELAY
C-NO C-NO

AUX.
SUPPLY

C2 NO2 NC2 C2 NO2 NC2

RS232 RS232

R Y B C1 NO1 NC1 R Y B N C1 NO1 NC1

R R
Y Y
B B
N

Relay contact position shown in 'Power on' (Healthy) condition

22
MOTOR / PUMP PROTECTION RELAYS

These relays are useful for protection of 3-phase AC


induction motors against various hazards. With
their unique advantages they eliminate use of a
thermal/bimetal relay for motor protection. Being
current sensing, they are to be selected according to
motor rating and are available for practically all
ranges of motors. These relays are ideally suitable
for Air-conditioning Compressor motor protection,
as also for motors in machines, conveyors,
cranes/hoists and lifts, and for pumps.
MODELS
MPR D2, SPG D2, F3 DRC1,
D2 MPR1, D2MPR2, S2 CMR1
S2 CTS1,
MBMPR, M-Commander,
WTR D1, S2 WTR1

FEATURES PROTECTIONS / FUNCTIONS


• Fixed/adjustable unbalance settings • Phase Failure (Phase Loss/Single Phasing),
• Fixed/adjustable settings for • Phase sequence reversal,
under/over voltage, current, load • Voltage Unbalance,
• Fixed/adjustable trip delays • Under Voltage, Over Voltage
• Resetting Auto or Manual • Overload protection as per motor
• Output contacts : 1 CO or 2 CO characteristics
• Choice of enclosures (DIN-Rail, Flush) • No-load/dry running
• Models with Micro-Controller based • Motor Winding overheating
design • Over-current/Short circuit/locked rotor
• Serial Communication (RS485) port • Earth Fault
• 2 line alpha-numeric LCD display
• Use of SMD Technology
• User-friendly LED indications Ordering Instructions
ü Product Family Name
ü Model Name
ü System Supply Voltage &
frequency
ü Aux. Supply/Control supply
voltage
ü Motor/Pump rating (HP/KW)
& duty
ü Overload characteristics
required
ü No. of PTCs & Temp. graph
23
MOTOR / PUMP PROTECTION RELAYS
MPR D2 SPG D2 F3 DRC1
Overload Protection Relay Dry Run & Overload Protection Dry Run & Overload Protection
with Phase Failure Relay with Phase Failure Relay with Phase Failure

Phase Failure, Unbalance, Phase Phase Failure, Unbalance, Phase Failure, Unbalance, Phase
sequence and overloading Phase sequence, sequence, overloading and dry
Auto / Manual Reset, Overloading & Dry running running
Auto/Manual Reset,
Adjustable current trip settings, Auto/Manual Reset,
Adjustable current trip settings,
selectable characteristics, Adjustable current trip settings, Adjustable overload characteristics,
1CO/2CO output relay selectable overload characteristics, 1CO output relay
1CO/2CO output relay

Supply Voltage
System 100-120 / 220-240 / 380-440 V AC ±20% 100-120/220-240/380-440V AC ±20% 220-240/380-440 V AC ±20% 50/60 Hz ±3%
Auxiliary 110/240/380/415 V AC/DC/ 24 V AC/DC ±20%, 50 / 60 Hz 110/240/380/415/440 V AC/DC/24 V AC/DC±20%, 50/60 Hz 110 / 240 / 380/ 415 V AC ±20% 50 / 60 Hz
Output Relay Contact 1 CO (2 CO) 1 CO (2 C0) 1 CO
Input
From CTS From CTS From CTS
Trip Setting
Phase to phase unbalance 50% of motor Current ±10% 50% of motor Current 50% of I FLC
Under current (Dry running) N.A. 50%/75% of set current 50% or 75% of I SET
Overload Above 120% of set Current (IDMTL) Above 120% of set current (IDMTL) Above 120% of set current (IDMTL)
UV/OV N.A. N.A. N.A.
Trip Time delay
On phase failure 5.5 secs. ± 1.5 secs. 5.5 secs. ± 1.5 secs. 5.5 secs. ± 1.5 secs.
For overloading As per selectable inverse time Characteristics As per selectable inverse time Characteristics As per selectable inverse time Characteristics
(2 secs. / 5 secs.) or 10 secs. or 15 secs. or 20 secs. (optional) 2 / 5 secs (10 secs.) 2 - 10 secs. (variable)
UV/OV RP N.A. N.A. N.A.
Resetting Auto / Manual / Remote Auto / Manual / Remote Auto / Manual / Remote
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 56.5 x 117.5 96 x 96 x 76
Panel mounting (L x W) 67 x 46 / 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting 92 x 92
Approx Weight
425 gms. 425 gms. 425 gms.

Motor 700 % O/L Motor 700 % O/L Motor 700 % O/L


Current 600 % Current 600 % Current 600 %
400 % 400 % 400 %
(%) 200 % (%) 200 % (%) 200 %
Wherever not specified 120 %
100 % Phase Fail
120 %
100 % Phase Fail
120 %
100 % Phase Fail
Contact Rating : 10 % 10 % 10 %

5A @ 230 V AC (resistive) 3 ph
0%
RYB
/ / / /
R B
/
3 ph
0%
RYB
/ / /
T2
/
R B
/
3 ph
0%
RYB
/ / /
T2
/
R B
/
T1 As per IDMTL T1
T1 As per IDMTL T1 T1 As per IDMTL T1
T2 T2 T2
4 to 7 sec. 4 to 7 sec. 4 to 7 sec.
13 14 13 14 C NO

13 15 13 15 C NC

T1 = O/L Trip Delay T1 = O/L Trip Delay T1 = O/L Trip Delay


T2 = SP Trip Delay T2 = SP / DR Trip Delay T2 = SP / DR Trip Delay

R R R
Y MOTOR
Y Y B
B B

N/V
DOL STARTER

A C OFF
ON

Dry run Link B NO

C NC
S2 CTS1
E EXT. D
MPR D2 SPG D2 P. B.

A/M Link A/M Link F


AUX. S2 CTS1 AUX. S2 CTS1 A/M R B
SUPPLY SUPPLY LINK IN OUT IN OUT
G
DRY
RUN LINK
H D
R B R B

Link at 17-18 for IN OUT IN OUT IN OUT IN OUT

2 or 5 Sec. IDMTL
AUX.
curve selection SUPPLY

Relay contact position shown in 'Power off' condition

24
MOTOR / PUMP PROTECTION RELAYS
D2 MPR1 D2 MPR2 S2 CMR1 S2 CTS1
Dry Run & Overload Protection Dry Run & Overload Protection Dry Run & Overload Protection
Relay with Phase Failure with Phase Failure & UV+OV Relay with Phase Failure Current Sensor

R R R R

C US C US C US C US

Phase Failure, Unbalance, Phase Sensing both voltage and Phase Failure, Unbalance, Current sensor
sequence and overloading, Under current signals, Phase Failure, Phase sequence, overloading suitable for full
Current, Auto/Manual Reset, Unbalance, Phase sequence, and dry running (Under current) load motor
Adjustable current trip settings, under over voltage, Microcontroller based design, current of 5A.
Test Facility, overloading and dry running. SMD technology, 10A. 20A. 40A. &
UC bypass facility, 80A. To be used
Manual Reset, Delayed auto Auto/Manual Reset,
selectable overload characteristics,
reset, fixed trip settings, fixed Adjustable current trip settings, with Minilec
2CO output relay
overload characteristics, selectable overload relays only.
2CO output relay characteristics, 2CO output relay

380-440 V AC ± 20%, 45-65 Hz 380-440V AC ± 20%, 48-63 Hz 100-120/220-240/380-440V AC ± 20%, 48-63 Hz N.A.
220-240 / 380-440V AC 220-240 ± 20% VAC 100-120/220-240VAC±20%, 24V DC+10%-15% N.A.
2 CO 2 CO 2 CO 3-wire Output
– – –

50% of Motor Current (Fixed) 50% of Motor Current (Fixed) 50% of Motor Current (Fixed) N.A.
40% to 80% of set current (Adj.with Bypass facility) 50% of set current (Fixed) 40% to 80% of set current N.A.
As per inverse time characteristics As per inverse time characteristics As per inverse time characteristics N.A.
N.A. UV = -20% (Fixed) OV = +20% (Fixed) N.A. N.A.

4 Sec ± 1 Sec 4 Sec ± 1% 4 Sec ± 1 Sec (Fixed) N.A.


As per Inverse Time Characteristics As per Inverse Time Characteristics As per Inverse Time Characteristics N.A.
2/5/10 Sec. (Selectable) 2 Sec. (Fixed) 2/5/10 Sec. (Selectable)
N.A. For UV/OV - 4 Sec ± 1 Sec for RP - Instant N.A. N.A.
Auto/ Manual (Remote with NC Push Button) Delayed Auto Auto / Manual

76 x 56.5 x 117.5 76 x 56.5 x 117.5 90 x 35 x 60 90 x 35 x 60


67 x 46 /35 mm Rail Mounting 67 x 46 /35 mm Rail Mounting 35 mm Rail Mounting 35 mm Rail Mounting

400 gms 400 gms 140 gms 140 gms.

Motor
Current
700 %
600 %
O/L Motor
Current
700 %
600 %
O/L
Selection Chart for S2 CTS1
400 % 400 %
Motor 700 % O/L (%) 200 % (%) 200 %
Current 600 %
400 % 120 % 120 %
(%) 200 % 100 % Phase Fail 100 % Phase Fail
120 %
100 % Phase Fail
10 % 10 %
0% 0%
10 % RYB R B RYB R B
/ / / / / / / / / /
0%
RYB R B 3 ph T2 3 ph T2
/ / / / /
3 ph T2
T1 As per IDMTL T1 T1 As per IDMTL T1
T1 As per IDMTL T1 T2 T2
T2
13 14 16 17 7 8 10 11
13 14 16 17

13 15 16 18 7 9 10 12
13 15 16 18

T1 = O/L Trip Delay T1 = O/L Trip Delay T1 = O/L Trip Delay


T2 = SP / DR Trip Delay T2 = SP / DR Trip Delay T2 = SP / DR Trip Delay

R
R R Y
Y MOTOR Y MOTOR B

B B OFF
ON
N V
OFF OFF
ON ON AUX.
SUPPLY

D2 MPR1 D2 MPR2 S2 CMR1


External Reset External Reset
NC PB NC PB S2 CTS1
AUX. S2 CTS1 AUX. S2 CTS1
SUPPLY SUPPLY
R B
IN OUT IN OUT
R B R B
IN OUT IN OUT IN OUT IN OUT

Relay contact position shown in 'Power off' condition

25
MICROPROCESSOR BASED MOTOR PROTECTION RELAY
F3 MPR1 MBMPR CT Module
Motor Protection Relay Comprehensive Motor Protection Relay ( CT 20 / CT 50 )

New

CT Module is specially
designed for use with
Minilec relays only like
Microcontroller based. Sensing voltage, current and temperature. Protecting F3 MPR1. MBMPR and
against Phase Failure, Unbalance, Phase sequence, Under/over voltage, M-Commander Available in
overloading, winding over temperature, Over current/Short circuit, locked 2 modules, CT20 and CT50.
rotor, Auto/Manual resetting, Adjustable trip settings for UV/OV, UC/OC, O/L, Interconnecting cable
Locked rotor & earth fault. On delay & start-up delay adjustable, 2x1CO output (2.5mtrs) is provided with
relays and serial communication port. this module.

F3 MPR 1 MBMPR
Supply Voltage Supply Voltage
System 220-440 V AC ±20%, 45-65Hz System 415V AC +20%,-25% 3Ø, 3 Wire, 50 / (60)Hz ± 3%
Auxiliary 90-270 V AC/DC Auxiliary 90-270V AC / DC
Output Relay Contact 2 CO Output 1 CO for Trip & 1 CO for Alarm/RS 232 Port (Optional) • Interconnection cable
Serial Communication Provision of RS485 Output Input External CTS ( CT5/CT20/CT50 ) • Input from R.Y.B. phases and CBCT
Input External CTS ( CT5/CT20/CT50 ) Power Consumption 8 VA
Trip Setting

Trip Setting

Protection Setting Trip Delay LCD Display Resetting Settings Trip Level Trip Delay LED Reset Mode CT Module Selection Chart
Parameter Range Mode Power ON – – – Range
CT
Unbal/Ph.Rev 1% - 20% 1-10 Secs. Auto / Manual CT20 For motor currents
Over load Trip Setting As per 2/5/10/15/20 Sec N.A Over Load Manual
Under Voltage 75% - 95% 1-10 Secs. Auto / Manual (FLA) upto 20 Amp
IDMTL Char
Unbalance Trip Setting 20% 60% 1-10 Sec Current Unbalanced Multi Attempt Over Voltage 105% - 120% 1-10 Secs. Auto / Manual
Phase Faliure N.A 1-10 Sec Current S.P. Multi Attempt Current unbalance 20-60% of Imax 1-10 Secs. Multi Attempt CT50 For motor currents
Reverse Phasing N.A Instant Phase Reversal Manual Current phase Loss – 1-10 Secs. Multi Attempt (FLA) upto 50 Amp
Under Current 30%-90% 1-60 Sec Under Current
}Multi Attempt
Under Current
(dry run)
} for
CDR-M
30-90% of Imax 1-10 Secs. Multi Attempt
Over Current 300%-800% 2-25 Sec Over Current
Over Current/ 300% - 800% Multi Attempt
Lock Rotor 200%-500% 1-10 Sec Rotor Lock Manual
Short Circuit of Imax 2-25 Secs.
Earth Fault Setting 30%-80% 0.5 - 10 Sec Earth Fault Manual
Overload 2/5/10/15/20 Sec. As per IDMTL char. Manual
Over Temp. 70o to 180o 1-20 Sec Sensor Fail, Auto/Manual
Motor Temp. High
Lock Rotor 200%-500% of Imax 1-10 Secs. Manual
Earth Fault 30% - 80% 0.5 - 10 Secs. Manual
Winding Overheat 4K1 - 5K6 1-20 Secs. Auto / Manual
Display 16x2 (Back lit LCD Display) Display 16x2 Ch. (Back lit LCD Display)
Dimensions (mm.) Dimensions (mm)
Overall (L x W x D) 96 x 96 x 80 Overall (L x W x D) 166 x 216 x 80 102 x 35 x 81
Mounting (L x W) Panel Mounting - 92 x 92 Panel mounting (L x W) 153 x 203 90mm Rail Mounting centre to centre
Approx Weight Unit 400 gms Approx Weight 600 gms 600 gms

EXTERNAL CBCT OF CT MODULE ( CTS / CT20 / CT50 )


5Amp OUTPUT

M1
R R
M2
Y Y M1
M3
B B
OFF ON
N
S1 S2

EXTERNAL CBCT OF CT MODULE


5Amp OUTPUT
AUX. SUPPLY

E
M1 N
R R
L
M2
M1
RS-232 OUTPUT

Y Y CON4
M3 R
B B
SYSTEM SUPPLY

G
OFF ON R
N B
S1 S2
Y
CON6
B
CON2
CT INPUT

1 2 3 4 5 6 7 ALARM CON3
AUX.
NC2 NO2 C2 NC1 NO1 C1

SUPPLY 485 O/P PTC I/P


RELAY OUTPUT

CON1
T4 T3 T2 T1

PTC-1 FOR ALARM

CT INPUT TRIP
PTC-2 FOR TRIP

C1 N01 NC1 C2 N02 NC2


8 9 10 11 12 13 14 MBMPR

F3 MPR1
Relay contact position
shown in 'Power off' condition
PC Side Software
26
MICROPROCESSOR BASED PUMP AUTOMATION SYSTEM
CT Module M-COMMANDER
( CT 5 ) Pump Management & Protection System

M-Commander is a micro-processor based


Motor protection and Pump management
system, suitable for 2 pumps.
Sensing voltage, current and temperature.
Protecting against Phase Failure, Unbalance,
Phase sequence, Under/over voltage,
overloading, dry running, winding over
temperature, Over current/Short circuit,
locked rotor, earth fault. Auto/Manual
resetting, Adjustable trip settings for UV/OV,
UC/OC, O/L, Locked rotor & earth fault.
For Motor currents above 50Amp On delay & start-up delay adjustable,
Customers to use suitable external CT 2x1CO output relays RTC based time settings
of 5Amp Secondary and CT Module CT Water level control.
5 for Minilec relays only like F3MPR1,
MBMPR & M-COMMANDER

PARAMETERS SPECIFICATIONS
Motor protection Includes Supply Voltage
• Under/Over voltage protection System 415 V AC +20%,-25% 50/60Hz ±3%
EXTERNAL CT OF
EXTERNAL CBCT OF
5 Amp OUTPUT
• Single/Reverse phasing protection Auxiliary 90-270 VAC/DC ±20%, 50Hz
5 Amp SECONDARY
PUMP • Voltage / Current unbalance Output Contacts 4 x 1 CO Relays (for 2 pumps)
M1
R Current sensor External CT5 / CT20 / CT50
Y
M2

M3
M1 • Overload trip Reset Auto/ Multi-Attempt / Manual
B
• Over current protection Unbalance 1-20% ± 6V for Voltage Unbalance
S2 • Dry running protection 20-60% ± 5% of current unbalance
Overload As per inverse time characteristics
• Earth fault protection Over Current / 300% - 800%
1 2 5 6

To Unit
• PTC based winding overheating protection Short Circuit
Pump Management System Features Locked Rotor 200% - 500%
• Auto Change over between two pumps Earth Fault 30% - 80%
Winding Overheating As per PTC temperature characteristics
CT-5 • Intelligent resetting facility Under Voltage 75% - 95% of system supply (adjustable)
• On-site programming facility Over Voltage 105%-120% of system supply (adjustable)
• Password protection for programming Dry Running 30-90% of Imax
• Pump On-Off timer programmable for 10 Display 16x2 Ch. (Backlit LCD)
times a day, with advance programming of Level Control Upper tank full
7 days Lower tank empty
• Provision for water level control Weight 800gms
90 x 35 x 60
35 mm Rail Mounting
• Run-time compensation Wherever not specified Contact Rating : 5A @ 230 V AC (resistive)
400 gms • Ideal for Pump Automation & Unmanned
Pumping Stations.
For more detailed specifications, refer table on page No. 26 (MBMPR)

EXTERNAL CBCT OF CT MODULE (CT20 / CT50)


5Amp OUTPUT

M1
PUMP-1
R R
M2
Y Y M1
M3
B B
OFF ON
N
S1 S2

M1 PUMP-2
AUX. SUPPLY

E M2
N
CON6 M2
L M3
CT INPUT

CON4
OFF ON
SYSTEM SUPPLY

Y
CON1
B
C IP1 P4 P5 P6 P1 P2 P3

CON2

CON3
NC4 NO4 C4 NC3 NO3 C3 NC2 NO2 C2 NC1 NO1 C1

PUMP-2 PRIMING
INPUT
RELAY OUTPUT

PUMP-2
P6
P5
T4 T3 T2 T1

P4
WINDING TEMP SENSOR
( PTC - 1) FOR PUMP- 1 UPPER TANK
PUMP-1 PRIMING
WINDING TEMP SENSOR
( PTC - 2) FOR PUMP- 2 P3
P2
PUMP-1 P1
LOWER TANK

M-COMMANDER
For Auto operation, Put link across 'ON' push button

Relay contact position shown in 'Power off' condition 27


WINDING OVER-TEMPERATURE PROTECTION RELAYS
WTR D1 S2 WTR1 PTC
Winding Protection Relay PTC Thermistor Relay Thermistor

Sensing motor winding Sensing motor winding temperature


temperature through PTC through PTC Thermistors.
Thermistors. Winding overheating,
Winding overheating, sensor sensor short, sensor open faults.
short, sensor open faults. Suitable for single,
Suitable for single, triple or 6/9/12 PTC’s
triple or 6/9/12 PTC’s failsafe/Non fail safe

Supply Voltage PTC Thermistors are semi conductor


Auxiliary 110-120/220-240/380-440 V AC/24 V DC 50Hz(60 Hz)±10% 12/24V DC/100-120/220-240V AC, 50Hz(60 Hz)±10% sensors. These have typical characteristics
Output Contacts 1 CO 2 CO that change their resistance instantly at a
Trip Setting specified pre-defined response temperature
Thermistor Sensor Healthy 40 ohm - 4 K ohm 40 Ω to 4K Ω (NRT). As soon as the surrounding
Thermistor Sensor Trip 4.1 K ohm - 5.5 K ohm 4.1K Ω 5.5K Ω temperature of PTC reaches it's NRT value the
Thermistor Sensor Open 5.6 K ohm & above 5.6K Ω & Above body resistance of PTC Thermistor rises
Thermistor Sensor Short 39 ohms & below 0 - 39 Ω
sharply from 200 / 250 Ohms to more than
5000 Ohms.The PTC Thermistors are
Trip time delay Less than 2 secs. Less than 1 Sec (Fixed)
embedded in the overhang location of the
Resetting Below 1.51 K Below 1.51 K
motor windings.
Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 117.5 90 x 35 x 60 The NRT value of PTC is selected according to
Mounting (L x W) 68 mm centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting the Insulation Class of the copper windings of
Weight 300 gms. 250 gms. motor or transformers.
Resetting Mode Auto / Manual (Optional) Auto / Manual Selection Chart for NRT of PTC Thermistors.

TYPICAL CHARACTERISTICS OF PTC (THERMISTOR) NRT Class Cable Colour


Wherever not specified RESISTANCE VS TEMPERATURE
PTC
THERMISTOR O/P
CONDITION RELAY
0
C of Ins. Code
Contact Rating : AND TRIP STATUS
SETTINGS

5A @ 230 V AC (resistive)
RESISTANCE IN OHMS

70 – White - Brown
OPENED
(RESISTANCE
> 5.6k)

6000
80 – White - White
5600
UNHEALTHY
(RESISTANCE
90 – Green - Green
5000
>4.2k < 5.5k)
4000

Relay Reset
3000
Zone
(>1.5K<1.8K)
100 A Red - Red
2000
1500
1000

500 110 – Brown - Brown


250 HEALTHY
RESISTANCE
200 >39W<4K
120 E Grey - Grey
100

250C
ROOM TEMP.
NRT-20 NRT-5 NRT NRT+5 NRT+15
SHORTED
(RESISTANCE 130 B Blue - Blue
< 3.9W

140 – White - Blue


M1
R R M1
150 F Black - Black
M2 Y M2 M
Y
MOTOR B M3
M3
B 160 – Blue - Red
OFF ON
N/V 170 H White - Green
DOL STARTER
180 C White - Red
Aux.
Supply 190 – Orange - Black
1 3 5 6

1 2 3
WTRD1 S2 WTR1

Aux.
Supply Manual
7 8 9
Reset Minilec offers CBCT for our Earth
fault relay & Earth Leakage Relay.
13 14 15
Ordering Information:
• Primary & Secondary Current.
Relay contact position shown in 'Power off' condition • Inner Diameter.
• Outer Diameter.
• Minilec Relay Model Name.
28
ELECTRONIC TIMERS

Minilec offers timers for various fuctions and


applications,in various enclosures/sizes and with
multi voltage options.
MODELS
ETS D1, ETA D1,
ESD D1,
D1 ETM1, S2ETM1,
D2 ETR1,
S2 ETM2, S2 ETM3

FEATURES FUNCTIONS
• Single voltage & Multi-voltage • On Delay
• Single function and multi-function • Interval Delay
• Wide time range • Cyclic ON/OFF
• Better repeat Accuracy • Multi-Attempt (for Engine Starting)
• Models with Micro-Controller based • Star-Delta changeover
design • True off Delay
• Use of SMD Technology (S2 Series
models)

Ordering Instructions
ü Product Family Name
ü Model Name
ü Aux. Supply/Control
supply voltage
ü Application

29
ON DELAY TIMERS
ETS D1 ETA D1
On Delay Timer On Delay Timer (Multivoltage)

On Delay, time range On Delay, time range 30 Minutes,


upto 3 hours, Multi-voltage supply,
2 CO output relay 2 CO output relay

Supply Voltage 24/110 / 240 / 380 / 415 V AC ± 20%, 24-240 V AC / DC


Auxiliary 12 / 24 V DC ±20% +10%, –20%

Output Contacts 2 CO 2 CO

Time Range 0.3 - 3, 0.6 - 6 secs., 0.6 to 6 mins. 0.7 secs. - 30 mins.
1 - 10, 3 - 30, 6 - 60, 18 - 180 (secs. or mins.) (4 ranges)

Operating Modes On Delay On Delay

Weight 300 gms. 160 gms.


Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 120 76 x 30.5 x 117.5
Mounting (L x W) 68 mm centre to centre / 35 mm Rail Mounting 68 centre to centre / 35 mm Rail Mounting

Aux. Aux.
Supply Supply
T Set T Set
Wherever not specified 13 14 13 14

Contact Rating :
5A @ 230 V AC (resistive)
13 15 13 15

1 2 3 1 2 3

ETS D1 ETA D1
AUX. AUX.
SUPPLY SUPPLY
7 8 9 7 8 9

13 14 15 13 14 15

L Starter/CB L Starter/CB
Coil Coil
N N

Relay contact position shown in 'Time Elapsed' condition

30
SPECIAL FUNCTION TIMERS
ESD D1 D1 ETM1 S2 ETM1
Star Delta Timer Multi Function Timer Multi Function Timer

R R

C US C US

Star to Delta Microcontroller based Microcontroller based,


Changeover timer, Multi-function timer (On SMD technology
Time range upto 60 delay, interval delay, Multi-function timer (On
seconds, cyclic, star-delta, delay, interval delay,
cyclic, star-delta, Engine
2x1NO output relays Engine starting), time
starting), time range upto
range upto 100 Hrs, 100 Hrs,
2x1CO output relays 2x1CO output relays

110 / 240 / 380 / 415 V AC 12 VDC± 20%


+10%,–20% 24 VAC/DC ± 20% 12 VDC± 20%
*24-240VAC/DC +10%,-20% 24 VAC/DC ± 20%
*100-120/220-240/380-440VAC ± 20% *100-120/220-240/380-440VAC ± 20%
1 NO-Star relay (NO) 1 CO + 1 CO 1 CO + 1 CO
1 NO-Delta relay (NO)
0.7 – 60 secs. 0.1-1,1- 10, 6 - 60, 60-600 seconds 0.1-1,1- 10, 6 - 60, 60-600 seconds
in 2 diff. ranges 0.1- 1, 1-10,10-100 hours 0.1- 1, 1-10,10-100 hours

Star Delta Changeover Time M1 - On delay M1 - On delay


50 / 100 m.secs. M2 - Interval M2 - Interval
M3 - Cyclic off first M3 - Cyclic off first
Selectable Selectable
M4 - Cyclic on first By Rotary Switch M4 - Cyclic on first By Rotary Switch
M5 - Star Delta * M5 - Star Delta *
M6 - Instant & Delayed M6 - Instant & Delayed
M7 - Engine Start Mode M7 - Engine Start Mode
175 gms. 200 gms (Approx.) 150 gms (Approx.)

76 x 30.5 x 117.5 76 x 30.5 x 117.5 90 x 35 x 60


68 mm centre to centre / 35 mm Rail Mounting 68 mm centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting
*CE/CSA Not available for 110 V AC & 24-240 VAC/DC Models *CE/CSA Not available for 110VAC models

Aux.
Supply
Y
13 14

Y- Transfer Time 50/100 msec

1 2

L
Aux. O L
1 2 3 Supply A
D
O
A
OFF ON D
OFF ON
N/V

N/V

ESD D1 1 2 3
AUX.
SUPPLY

7 8 9 D1 ETM1

7 8 9

13 14 15
13 14 15

Relay contact position


shown in 'Time Elapsed’ condition Relay contact position shown in 'Power off' condition

31
CYCLIC TIMERS
S2 ETM3 D2 ETR1 S2 ETM2
Off Delay Timer Cyclic & Forward-Reverse Timer Cyclic & Forward-Reverse Timer

R R

C US C US

Off Delay timer, Microcontroller based, Microcontroller based,


Auto reset, Unequal cyclic and forward- SMD technology
Time range upto 200 seconds, reverse functions, on time and Unequal cyclic and forward-
2 CO output relay pause time selectable, reverse functions,
2x1CO output relays on time and pause time
selectable,
2x1CO output relays

Supply Voltage
Auxiliary 110/240 V AC ± 10% *24/110/240/415VAC, ± 20%, 100-120 / 220-240 / 380-440 V AC± 20%,
12/24 VDC ±10% 12/24 VDC ±20%

Output Contacts 2 CO 1 CO + 1 CO 1 CO + 1 CO

Time Range 20-200 Sec. On Time - 0. 1 Sec.To 100 Hrs. On Time- 0. 1 Sec.To 100 Hrs.
Pause Time - 0. 1 Sec.To 100 Hrs Pause Time- 0. 1 Sec.To 100 Hrs
Operating Modes Power On Mode 1 Unequal Cyclic Operation Mode 1 Unequal Cyclic Operation
Mode 2 Forward Reverse Cyclic Operation Mode 2 Forward Reverse Cyclic Operation
Weight 170 gms. (Approx). 200 gms (Approx.) 100 gms (Approx.)
Dimensions (mm)
Overall (L x W x D) 90 x 35 x 60 76 x 56.5 x 117.5 90 x 35 x 60
Mounting (L x W) 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting 35 mm Rail Mounting

*CE/CSA mark not available for 110VAC models *CE/CSA mark not available for 110VAC models

Wherever not specified


Contact Rating :
5A @ 230 V AC (resistive) Mode 1 13 14 16 17
Mode 1
POWER Unequal Unequal
13 15 16 18

10 11 7 8 13 14
Tset Mode 2 Mode 2
Cyclic 13 15
Cyclic
10 12 7 9

16 17

16 18

Aux. Aux. L
O
Supply A

Supply D

Aux.
1 3 OFF ON Supply

N/V

S2 ETM3
1 2 3 4 5 6

D2 ETR 1

7 8 9 10 11 12

L
Back-up O
13 14 15 16 17 18
supply A
D

Relay contact position shown in 'Power off' condition

32
LIQUID LEVEL CONTROLLERS

These are suitable for conductive liquids like water


and for non-conductive liquids like Diesel/Oil.
Models for either one level monitoring or two level
monitoring.
MODELS
WLC D1, Electrodes,
P1 LCW1,
S2 WLC1, P2 ALT1,
DLC D1 + FRKP 1,
FRKP 4

FEATURES FUNCTIONS
• Can be used for potable water, water • Level monitoring of conductive and
with impurities and for diesel/oil non-conductive liquids
• Cable size & length no restriction for
• One level or two level monitoring
water level monitoring
• One tank or two tank level
• Suitable for variety of electrodes
• Optical sensing for diesel/oil level monitoring
monitoring
• Open collector output (for FRKP4)
• Choice of enclosures (DIN-Rail, &
Plug-in)
• Use of SMD Technology (S2 Series
models)
Ordering Instructions
ü Product Family Name
ü Model Name
ü System Supply Voltage
ü Aux. Supply/Control
supply voltage
ü Type of liquid & its
specifications
33
LEVEL CONTROLLERS - CONDUCTIVE LIQUIDS
WLC D1 P1 LCW1
Water Level Control Relay Two Level Single Tank Water Level Control Relay Two Level Single Tank

Single tank - 2 level control Single tank - 2 level control


relay, suitable for conductive relay, suitable for conductive
liquids, sensitivity adjustment, liquids,
1CO output relay. 1CO output relay
Also can be used as moisture
control relay.

Auxiliary Supply 24 VAC/DC/100-120/220-240/380-440 V AC ± 10%, 50 / 60 Hz 24 /110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz, 12 / 24 V DC
Output Contacts 1 CO 1 CO
Input Sensors 3 Electrodes 3 Electrodes
Sensitivity 1KW - 200 KW (adjustable) N.A.
Trip Time Delay Less than 1 sec Less than 1 sec
Weight
Unit 300 gms. 125 gms
Sensor (each) 50 gms. 50 gms
Dimensions (mm)
Unit
Overall (L x W x D) 76 x 30.5 x 117.5 50 x 40 x 80
Mounting (L x W) 68 mm centre to centre / 35 mm rail mounting 8 - pin plug-in
Sensor (mm)
Overall 24 (Dia) x 76 (L) 24 (Dia) x 76 (L)

Wherever not specified Aux Supply Aux Supply


Contact Rating :
p3 p3 p3 p3 p3 p3 p3 p3 p3 p3
5A @ 230 V AC (resistive) p1
p2
p1
p2
p1
p2
p1
p2
p1
p2
p1
p2
p1
p2
p1
p2
p1
p2
p1
p2

Suction (Source) Suction (Source)


Tank Water Level Tank Water Level

13 14 8 6

13 15 8 5

M1
R
M2
MOTOR
Y P2
M3 4 5
B
P3 3 6
OFF Link P1 2 7
N/V
DOL STARTER
ON 1 8
Bottom
Moisture control relay connection: view DC
• Short 1 & 3 terminals. 1 2 3 AC
• Connect sensor wire at 1 & 2 terminals. WLC D1 AUX. SUPPLY
AUX.
SUPPLY P3
7 8 9 P1 P2

Relay contact
P3
P2
P1
13 14 15
Applicable for suction Tank

34
S2 WLC1 P2 ALT1
Water Level Control Relay Two Level Single Tank Alternating Relay

Single tank 2 level control relay, This is a simple 'Step Relay' to achieve alternating
Sensitivity adjustment, duty of two pumps or compressors. Operation of
suitable for conductive liquids, two pumps or compressors is achieved in
1CO output relay alternating sequence as per either pressure switch
or level control or thermostat contacts. Product is
available in 11 pin (P2) plug-in enclosure.

24 V AC / DC / 110 / 240 V AC ± 10% Aux Supply 110/115/220/230/240/380/415 V AC


1 CO 24 V AC/DC ± 15 %
3 Electrodes Frequency 50 Hz / 60 Hz ±3%
1 KW To 220 KW (Continuous) Power Consumption 5 VA max.
Less than 1 sec. (Fixed) Output Relay Contact 2 NO
Indication
200 gms. ON Power ON (Green)
50 gms. RLY Relay ON (Red)
Operations 30 Operation/Min. (max.)
Dimensions (H x W x D) 85 x 35 x 90mm
90 x 35 x 60 Mounting 11 pin plug in base mounting
35 MM Rail Mounting Weight 250 gms. (approx.)

24 (Dia) x 76 (L)

Aux Supply
p3 p3 p3 p3 p3
p2 p2 p2 p2 p2
p1 p1 p1 p1 p1
Suction (Source) PS 2
LEVEL
Tank Water Level
PS 1
LEVEL

7 8 CONTACTOR
PUMP A

CONTACTOR
7 9 PUMP B

R M1 PUMP 'B'
Y M2 NC (A) NC (B) CONTACTOR
B M3

Link 6 7
5
4 8
Aux.
3 9
Supply
2 10
1 3 4 5 6 1 11 PUMP 'A'
PS1 CONTACTOR
S2 WLC1

Relay position as per


P3
P2
P1
PS2
suction/delivery logic selection
SUCTION TANK

AUX. SUPPLY

35
LEVEL CONTROLLERS - NONCONDUCTIVE LIQUIDS
DLC D1 + FRKP 1 FRKP 4
Diesel Level Control Relay Single Level Diesel Level Sensor Switch Single Level

One level switch for diesel/oil, Either high level or low level
optical sensing principle, switch (selectable),
1 CO output relay open collector output
Output suitable as input to PLC
or Controller

Auxiliary Supply 100-120/220-240/380-440 V AC / 24 V DC / AC, 12 V DC ±10% 10-28 V DC ±10%


Output Contacts 1 CO Open Collector 200 mA @ 24 V DC
Input Sensors 1 (FRK P1) Built-in sensor
Sensitivity N. A. N. A.
Trip Time Delay Less than 5 sec Less than 1 sec
Weight
Unit 300 gms. —
Sensor (each) 100 gms. 100 gms
Dimensions (mm)
Unit
Overall (L x W x D) 76 x 30.5 x 117.5 —
Mounting (L x W) 68 mm centre to centre / 35 mm rail mounting —
Sensor (mm)
Overall 18 (Dia) x 75 (L) 18 (Dia) x 75 (L)

Aux Supply Aux Supply Aux Supply


Suction
Diseel Fuel Level Diseel Fuel Level Diseel Fuel Level

Load ON Load ON

Load OFF Load OFF


13 14
NPN-MakeSwitching PNP - Break Switching
13 15

M1
R
M2
NPN- Make Switching
Y
M3
MOTOR
RED +
B

200mA
OFF ON
N/V MAX. 10 VDC
DOL STARTER TO
GREEN 28 VDC

1 2 3
BLACK
DLC D1 -
AUX.
SUPPLY
PNP- Break Switching
RED +
3 CORE 7 8 9
CABLE

13 14 15 GREEN
10 VDC
LIQUID TANK
SENSOR PROD 200mA TO
MAX. 28 VDC
Relay position as per logic selection BLACK
-

36
POWER LINE TRANSDUCERS AND
MULTIFUNCTION METER

Power line transucers are suitable for measuring


electrical parameters like AC voltage, current,
frequency, PF, KW, KVAR and also for DC signal
isolation. They are best suited for MCC and PCC
panels, AMF panels, SCADA systems, PLCs for data
acquisition and metering.
MODELS
D2 PTV1, D2 PTC1, D3 PTF1, D5 PTA1,
D5 PTW1, D5 PTW2, D3 IST1, D5 IST1,
F3 MFM1, D3 TTT1, D3 RET1, D3 TET1,
D5 PTC2/D5 PTV2, D1 PTC3/D1 PTV3,
D5 MFT1

FEATURES FUNCTIONS
• Fully solidstate electronic design. • Convert high value AC signal to low
• Rugged to withstand harsh value DC signals
environments • Inputs voltage, current, frequency,
• Load independent outputs power factor, power
• Galvanically isolated signals • Outputs DC signals single or dual
• Accuracy class : 0.5% (Optional 0.2%) (optionally 3 or 4 for Isolation
• Self or auxiliary powered. transducers)
• CT burden : less than 0.5 VA

Ordering Instructions
ü Product Family Name
ü Model Name
ü System Supply Voltage
ü Aux. Supply/Control
supply voltage
ü CT/PT Ratios
ü Primary range
ü Output required
37
VOLTAGE, CURRENT, FREQUENCY TRANSDUCERS
D2 PTV1 D2 PTC1 D3 PTF1
AC Voltage Transducer AC Current Transducer Line Frequency Transducer

Voltage transducer, Current transducer, Frequency transducer,


Input AC voltage, Input AC Current, Output (DC) single or dual,
Output (DC) single or dual, Output (DC) single or dual, accuracy 0.5%
accuracy 0.5% accuracy 0.5%

Auxiliary Supply 110 / 240 V AC, ± 20% 24 / 48 / 110 / 220 V DC ±20% Self Powered, 110/240 V AC ±20%
24 / 48 / 110 / 220 V DC ±20%
Power Consumption 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC
Input Value I in N.A. 0 -1 A AC / 0 - 5 A AC Freq. Range 45 to 55 Hz/40-60 Hz/55-65 Hz/48-52Hz
V in 110 / 240 / 415 V N.A. 63.5 / 110 / 240 / 415 V
DC Output (Single / Dual) 0 - 1 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Other optional on request
No of Signal Output Single (Optional Dual Output) Single (Optional Dual Output) Single (Optional Dual Output)
Response Time Less than 500 miliseconds
Input / Output isolation Galvanic Galvanic Galvanic
Temperature 00C to + 550 C 00C to + 550 C 00C to + 550C
Humidity Up to 95% Rh non condensing Up to 95% Rh non condensing Up to 95% Rh non condensing
Dimensions (L x W x D) (mm) 75 x 56.5 x 117.5 75 x 56.5 x 117.5 75 x 83.5 x 117.5
Weight 440 gms 440 gms 575 gms

The input Voltage signal is scaled down The input current signal is scaled down The input frequency signal is
through Interposing potential transformer. through Interposing current transformer. The scaled down through Interposing
The scaled down signal is fed to a precision scaled down signal is fed to a precision potential transformer. The scaled
rectifier stage, its output is processed to rectifier stage, its output is processed to down signal is fed to a precision
Operations provide DC Voltage/ Current output provide DC Voltage/ Current output frequency to voltage Converter
proportional to input AC voltage. The output proportional to input AC Current. The output stage, its output is processed to
signal is calibrated for RMS value. signal is calibrated for RMS value. provide DC Voltage/ Current
proportional to Line Frequency.

Common Specifications
Output Load
INPUT INPUT NOMINAL INPUT
Resistance (Rout) VOLTAGE
VOLTAGE CURRENT
For Current Output Max. 10V/I out
(Optional Max. 15V/Iout)
For Voltage Output 10 Kohm (min.) 1 2 3 4 5 6 7 8 9
Output Ripple Less than 0.5% of 1 2 3 4 5 6 1 2 3 4 5 6
span (peak to peak)
Auxiliary Supply Less than 4 VA
D3 PTF1
Burden
D2 PTV1 D2 PTC1
Insulation More than 100 Mohms 10 11 12 13 14 15 16 17 18
Resistance at 500 V DC
Zero Span Optionally provided 7 8 9 10 11 12 7 8 9 10 11 12 19 20 21 22 23 24 25 26 27
Adjustment
Terminals Suitable for 2.5 sq.mm
wires 13 14 15 16 17 18 13 14 15 16 17 18 AUX.
DC OUTPUT
SUPPLY
Enclosure Type ABS Plastic, Ingress
Protection IP40
AUX. AUX.
DC OUTPUT DC OUTPUT
SUPPLY SUPPLY

38 Note: Voltage/Current Transducer in case of dual output will come in D3 enclosure (Dimension change)
POWER TRANSDUCERS
D5 PTA1 D5 PTW1 D5 PTW2
Power Factor Transducer Active Power Transducer Reactive Power Transducer

Power Factor Transducer, Active Power Transducer, Reactive Power Transducer,


Input 3-phase voltage & current, Input 3-phase voltage & current, Input 3-phase voltage & current,
output Single or Dual (DC), output Single or Dual (DC), output Single or Dual (DC),
Accuracy 0.5% Accuracy 0.5% Accuracy 0.5%

Self Powered, 110/240 V AC, 24 / 48 / 110 / 220 V DC ± 20 %

3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC


1A/5A 1A/5A 1A/5A
110 / 415 V 110 / 415 V 110 / 415 V
0 - 1 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V
Single (Optional Dual Output) Single (Optional Dual Output) Single (Optional Dual Output)
Less than 500 miliseconds
Galvanic Galvanic Galvanic
00 C to + 550C 00 C to + 550 C 00 C to + 55 0 C
Up to 95% Rh non condensing Up to 95% Rh non condensing Up to 95% Rh non condensing
73 x 150 x 113 73 x 150 x 113 73 x 150 x 113
1200 gms. 1200 gms. 1200 gms.

The input Voltage and current signals are scaled The input Voltage and current signals are scaled down through interposing potential and current transformer.
down through interposing and cur rent In case of reactive transducers the voltage signals are 900 phase shifted. The scaled down signals are fed to
transformers. The scaled down voltage signal precision multipliers working on time division multiplication principle. The multiplier output is processed to
proportional to vcosØ. This signal is divided by the provide DC Voltage / Current output signal proportional to input active / reactive power. For Signal Phase
voltage signal to get DC Voltage linearly network, only Active Power Transducer is offered. Fro 3 Phase 3 Wire or 3 Phase 4 Wire electrical networks
proportional to Power Factor. This output is further both Active and Reactive Power Transducers are offered for balanced as well as unbalanced load conditions.
processed to provide DC Voltage / Current output
signal.
The Transducer is suitable for balanced load
conditions only, when used on 3 Phase 3 Wire, 3
Phase 4 Wire electrical networks.
S
P1 P2 AUX. AUX.
U R
P S1 S2 L
AUX.
SUPPLY SUPPLY
P Y O
P1 P2 A SUPPLY For 3 Phase 4 Wire Network For 3 Phase 4 Wire Network
L B
S1 S2 D
Y N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 S S
U S2 RL U RL
S1 S1 S2
P YO P YO
P1 P2 S1 S2 P1 P2 S1 S2
P
P1 B DA P B DA
L P2 N
L P1 P2
Y Y N
D5 PTA 1
D5 PTW 1 D5 PTW 2

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
For 3 Phase 3 Wire Network + – + –
+ –
DC o/p DC o/p DC o/p
S
U R P1 P2
S1 S2 L
P AUX.
P Y
O
P1 P2 A SUPPLY
L B S1 S2 D
Y

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D5 PTW 1 / D5 PTW 2

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
For 3 Phase 3 Wire Network
+ –
39
DC o/p
ISOLATION TRANSDUCERS
D3 IST1 D5 IST1
DC Signal Isolation Transducer DC Signal Isolation Transducer

Signal Isolation transducer, Signal Isolation transducer,


Input & output DC signals, Input & output DC signals,
Single or dual outputs, upto 4 outputs,
accuracy 0.5% accuracy 0.5%

Auxiliary Supply Self Powered, 110/240 V AC, 24 / 48 / 110 / 220 V DC ± 20 %

Power Consumption 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC


Input Value I in 0-1, 0-5, 0-10, 0-20, 4-20mADC Signals
V in 0-50, 0-60, 0-75, 0-100 mV DC / 0-1, 0-5, 0-10, 0-150, 0-300, 0-600 V DC
Resistance Type N.A. N.A.
DC Output (Single / Dual) 0 - 1 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V
No of Signal Output Single (Optional Dual Output) Single (Optional Dual or 3 or 4)
Response Time
Input / Output isolation Galvanic Galvanic
Temperature 00 C to + 55 0C 00 C to + 55 0 C
Humidity Up to 95% Rh non condensing Up to 95% Rh non condensing
Dimensions (L x W x D) (mm) 73 x 83.5 x 117.5 73 x 150 x 113
Weight 1200 gms. 1200 gms.

The input signal is filtered and processed to convert into a standard dc voltage. This voltage is fed to a linear optocoupler which
provides the required galvanic isolation. An optical feedback is used for improved linearity, response time and temperature effects.
The output from the linear optocoupler is further processed to provide dc voltage / current output.
The isolator with fast response time (10 mSec) are typically used in feedback control system.
Operations
In input dc current is chopped by the chopper to conver t it into high frequency ac signal. This signal is fed to an isolating high
frequency transformer. The ac output current from the transformer is rectified and filtered to obtain load independent dc output
current. As the transformation ratio is 1:1 the output current is identical in value to the dc input current.

mA or mV or V AUX.
SUPPLY
DC Signal Input
+ –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8 9 D5 IST1
ma or mv or v

D3 IST1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

+ – + – + – + – + –
DC DC DC DC
10 11 12 13 14 15 16 17 18 DC signal input OUTPUT4 OUTPUT3 OUTPUT2 OUTPUT1
ma or mv or v

19 20 21 22 23 24 25 26 27

AUX.
DC DC
SUPPLY
O/P O/P
40 2 1
D3 TTT1 D3 RET1
Transformer Tap Position Resistance Transducer

Transformer Tap Position transducer, Resistance transducer,


Input Resistance Input 2 Wire or 3 Wire Resistance
output (DC) single or dual, output (DC) single or dual,
accuracy 0.5% accuracy 0.5%

110/240 V AC (+/-)20%,50 Hz / 60Hz 110/240 V AC (+/-) 20%,50 Hz / 60Hz


24/48/110/220 V DC (+/-)20% 24/48/110/220 V DC (+/-)20%
60 – 300 V AC / DC 60 – 300 V AC / DC
Less than 4 VA Less than 4 VA
0 – 1.6 Kohm, 0 – 16 Kohm, 0 – 1.7 Kohm, 0 – 17 Kohm As per given range, e.g. 0 - 100 Ohm, 0 - 200 Ohm, 0 - 1KOhm
- -
3 Terminal Input 2 Wire, 3 Wire
0 – 1 mA DC, 0 – 5 mA DC, 0 – 10 mA DC, 0 – 20 mA DC, 4 – 20 mA DC, (-)20 – 0 - (+)20 mA DC, 4 – 20 mA DC, 500 Ohm (max), 0 – 5 V DC, 0 - (+)10 V DC, (-)10 – 0 - (+)10 V DC
One No., Two Nos. One No., Two Nos.
Less than 500 mSec. Less than 500 mSec.
2 KV 50 Hz for 1 min 2 KV 50 Hz for 1 min
0 – 55 Deg. C. 0 – 55 Deg. C.
95% RH Non-condensing 95% RH Non-condensing
85 X 80 X 120 85 X 80 X 120
350 gms. 350 gms.

It is a precision grade transducer is used for galvanically isolated measurement of Transformed Tap or Resistance (2 Wire or 3 Wire). It measures the value of
resistance on tap position changers, typically used on high voltage transformers. Each position on the selector has an equal value of resistance so that as the tap
position is increased or decreased the value of resistance increases or decrease respectively. The input is in the form of Resistance and provides a Stable, Ripple-
Free and Optically Isolated DC load independent output in the form of current or voltage. The transducer is fully solid state. Use of latest circuit techniques and quality
components ensure reliable operation over long period.

LO HI 3 Wire Type

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
INPUT INPUT

D3 TTT1 D3 RET1

10 11 12 13 14 15 16 17 18 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 19 20 21 22 23 24 25 26 27

240 V AC + – + – 240 V AC + – + –
Power Supply Output 2 Output Power Supply Output 2 Output 1
4-20mA DC 4-20mA DC 4-20mA DC 4-20mA DC

41
ISOLATION TRANSDUCERS
D3 TET1 D5 PTC2 / D5 PTV2
Temperature Transducer 3 Phase Combined AC Current or Voltage Transducer

Temperature transducer, 3 Phase Combined 3 Phase Combined


Input PT 100, Current transducer, Voltage transducer,
Output (DC) single or dual, Input AC Current, Input AC Voltage,
accuracy 0.5% Output (DC) 3 Nos., Output (DC) 3 Nos.,
accuracy 0.5% accuracy 0.5%

Auxiliary Supply 110/240 V AC (+/-)20%, 50 Hz / 60Hz 24, 48, 110, 220 V DC or 110,
24/48/110/220 V DC (+/-)20% 240 V AC or Universal Supply 80 – 300 V AC/DC
60 – 300 V AC / DC
Power Consumption Less than 4 VA Less than 12 VA
Sensor P T– 100, 3 Wire Connection N.A.
Input Value I in N.A. 0 – 1 A / 0 – 5 A AC for D5 PTC2
V in N.A. 0 – 150 V, 0 – 300 V, 0 – 500 V AC or any user range for D5 PTV2
Resistance Type N.A. N.A.
DC Output (Single / Dual) 0 – 1 mA DC,0 – 5 mA DC,0 – 10 mA DC,0 – 20 mA DC,4 – 20 mA DC,(-)20 – 0 - (+)20 mA DC,4 – 20 mA DC, 500 Ohm (max),0 – 5 V DC, 0 - (+)10 V DC,(-)10 – 0 - (+)10 V DC
No of Signal Output One No., Two Nos. Three Nos.
Response Time Less than 500 mSec. Less than 500 mSec.
Input / Output Isolation 2 KV 50 Hz for 1 min 2 KV 50 Hz for 1 min
Temperature 0 – 55 Deg.C. 0 – 55 Deg.C.
Humidity 95% RH Non-condensing 95% RH Non-condensing
Accuracy (+/-)0.5% of Span (+/-)0.5% of Span
Enclosure D3 D5
Dimensions (L x W x D) (mm) 85 X 80 X 120 120 X 70 X 114
Weight 350 gms. 750 gms.

It is a precision grade transducer is used for galvanically isolated In this type of Transducer, 3 Separate Current/Voltage Transducers are
measurement of Temperature using external PT100 (RTD) Sensor 3 Wire combined in one enclosure. This Type of Transducer can be used to measure
Type. It measures temperature by measuring resistance of the PT100 Sensor. Voltages or Current in a 3 Phase 3 Wire or 4 Wire Electrical Network.
The input is in the form of Resistance and provides a Stable, Ripple-Free and Advantages:
Optically Isolated DC load independent output in the form of current or a) Reduces Wiring cost
voltage. The transducer is fully solid state. Use of latest circuit techniques and b) Compact compared to 3 separate Transducers
quality components ensure reliable operation over long period. c) Economical

S
U P1 P2 L
S1 P1 P2
R AUX.
P S2 Y O
SUPPLY
3 Wire Type P S1 S2 P1 P2 A
L B D
Y S1 S2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8 9
INPUT D5 PTC2
D3 TET1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
3 2 1
+ – + – + –
10 11 12 13 14 15 16 17 18 DC OUTPUTS
S
U R L AUX.
P O
P Y A SUPPLY
L B D
Y
19 20 21 22 23 24 25 26 27
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

240 V AC + – + –
Power Supply Output 2 Output 1
4-20mA DC 4-20mA DC D5 PTV2

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
42 3 2 1
+ – + – + –
DC OUTPUTS
D1 PTC3 / D1 PTV3 D5 MFT1
2 Wire Type AC Current or Voltage Transducer Multifunction Transducer (Analog Outputs)

D5MFT1 is a Multifunction Power Line Transducer for simultaneous


measurement of various electrical parameters of 3 Phase 3 Wire or 4 Wire
2 Wire Current transducer, 2 Wire Voltage transducer,
electric power system. The information is available through 4 Nos. of
Input AC Current, Input AC Voltage, galvanically isolated Analog Outputs and RS 485, Half Duplex Serial
Output (DC) single, Output (DC) single, Communication Port over MODBUS RTU Protocol. Use of latest circuit
accuracy 0.5% accuracy 0.5% techniques and quality components ensures reliable operation over long
periods. The Transducer are widely used in application areas where accurate
and reliable monitoring of powerline parameters is essential.

7.5 - 36 V DC, 2 Wire Type (Mostly 24 V DC) 65 - 300 V AC/DC

Less than 1 VA Less than 6 VA


N.A. N.A.
0 – 1 A / 0 – 5 A AC for D1 PTC3 1A, 5A (User Selectable)
0 – 150 V, 0 – 300 V, 0 – 500 V AC or any user range for D1 PTV3 110 V, 415 V (User Selectable)
N.A. N.A.
4 - 20 mA DC 4 Nos. of Galvanically Isolated 4 –20 mA DC, 500 or 750 Ohm
Single N.A.
Less than 500 mSec. Less than 500 mSec.
2 KV 50 Hz for 1 min. 2 KV AC, 50 Hz for 1 min.
0 – 55 Deg.C. 0 – 55 Deg C.
95% RH Non-condensing 95% RH Non – Condensing
(+/-)0.5% of Span ±0.5% of Span
D1 ABS Plastic Enclosure, Ingress Protection Ip40
30 X 80 X 120 120 x 70 x 114
100 gms. 750 gms.

Salient Feature Applications


The Transducer converts the A.C. Input current or Voltage signal to a 4-20mA D.C. Output.
• Monitoring of various electrical parameters • Electrical Utility
The output is directly proportional to the input signal. 2 Wire Transducer obtain the power to operate
from a Single Transducer Replaces Multiple • Motor and Power Control Circuits
from the 4-20mA output circuit to which they are connected, and therefore require no separate
Analog Transducers. • Process Monitoring and Control
auxiliary supply. It is average sensing RMS calibrated current Transducer. 2 Wire Transducers have an
• Programmable CT and PT Ratio. • Energy Management
advantage over conventional auxiliary powered transducer, because no separate auxiliary is required,
• Modbus RTU Communication Protoco. • Substation Monitoring
savings in the cost of providing a separate auxiliary supply and wiring are made. The above
• Complete galvanic isolation between Input, • Building Management Systems
Transducer can be used to measure current or voltage in energy management systems,
Output, Auxiliary Supply. • Standalone Or SCADA, RTU Integration
switchboards, generator and telemetery controls. Isolation of 2 KV is provided between the input and
• High long term stability. • Telemetering
output signal, allowing the output to be fed to conventional analogue meters, digital meters, PLC, and
• DIN Rail, Panel Wall Mounting. • Power Generation, Transmission & Distribution
computer systems.
• Captive Power Plants

Wiring Diagram
3 Phase, 3 Wire Connection

Transducer
3 Phase, 4 Wire Connection

43
MULTIFUNCTION METER

Minilec offers multifunction


meter F3MFM1 to 4 for
simultaneous measurement of
various Electrical Parameters
of 3 Phase 3 Wire or 4 Wire
electric power system.
The Meters are widely used in
application areas where
accurate and reliable
monitoring of Power Line
parameters is essential.

Measurement 3 Phase 3 Wire or 4 Wire (User Selectable) Applications


Input Current 0 - 120% ofthe selected range
(1A,5A AC User Selectable) • Electrical Utility • Building Management
Input Voltage 0 - 120% of the selected range • Control Panels Systems
(110 or 415 V User Selectable)
Frequency 40 - 60 Hz • Motor and Power Control • Telemetering
Power Factor (Lag) 0.5 -1- 0.5 (Lead) Circuits • Power Generation,
Power 0-V3*V*I*PF
Continuous 2 times for Current, • Process Monitoring and Transmission and
Overload 1.2 times for Voltage Control Distribution
Momentary 40 times for Current (1 Second)
Overload 2 times for Voltage (1 Second)
• Energy Management • Captive Power Plants
Power Supply 45 - 300 V AC/DC, 18- 60 V DC • Substation Monitoring
Self Powered (PI. Specify)
Burden Less than 5 VA for Auxiliary
Supply 0.5 VA for Voltage & Current Parameters Class 0.5 Class 0.2
Response Time Less than 500 mSec.
Display 3 Lines of 7 Segment 4 Digits Voltage 0.5% of Span 0.2% of Span
Keys 3 Tactile keys
Comm. Port RS 232 or RS 485 (Optional)
Current
Isolation 2 KV, 50 Hz for 1 min between
Input, Supply & Communication Port
Frequency 0.5% of Reading 0.2% of Reading
Insulation 100 Mohms at 500 V DC for 1 min
Environmental 0-55C. 95% RH Non-Condensing Power Factor 0.5% of Reading 0.2% of Reading
Active Power
Features Reactive Power 0.5% of Span 0.2% of Span
• Accuracy Class 0.5 and 0.2%
• Compact and Easy Installation Apparent Power
• Programmable CT, PT Ratio
• Wide range of Auxiliary Power Supply 45 to 300 V (Self Powered also available) Active Energy
• True RMS Measurement Reactive Energy 0.5% of Reading 0.2% of Reading
• Conformity to EMI/EMC
Apparent Energy
• 4 Quadrant Measurement
• Communication with PC, DCS, PLC through RS 232 or RS 485 Port
• Demand, Energy Parameters
• Password Protection Parameters F3 MFM2 F3 MFM3 F3 MFM4
Vpn, VI, V2, V3 ü ü ü
Vpp, Vry, Vyb, Vbr ü ü ü
A, Al, A2, A3 ü ü ü
Dimensional Drawing Panel Cutout
W, Wl, W2, W3 ü ü ü
VAR, VAR1, VAR2, VAR3 ü ü ü
VA, VA1, VA2, VA3 ü ü ü
Frequency ü ü ü
All Dimensions in mm PF, PF1, PF2, PF3 ü ü ü
Wh, Import Wh, Export Wh ü ü
VARh, Import VARh, Export VARh ü ü
Vah ü ü
Demand Parameters (W/VA/A) ü
Run, On Hours, Interruptions ü ü ü
User Selectable any 10 Parameters F3 MFM1
At your End (Except Demand)

53
44
AUTOMATION PRODUCTS

Minilec offers variety of controllers for


plant/process automation and data logging PLCs
with dedicated softwares, and with communication
features, these are easily adoptable to varying
customer needs.
MODELS
BPC Card, F3 BPC1,
PPLC, PROTOCOM-1

FEATURES FUNCTIONS
• Digital / Analogue inputs • Continuous monitoring of input
• Digital outputs parameters
• RS232 / RS485 Serial • Control of process through outputs &
communication link software
• MODBUS ASCII / RTU protocol • Data acquisition & communication
• PC side software • Data Storage & records through PC

Ordering Instructions
ü Product Family Name
ü Model Name
ü Aux. Supply / Control
Supply Voltage
ü Input & output details
ü Process / application
details

45
PROCESS / PLANT CONTROL & AUTOMATION

PRE-PROGRAMMED LOGIC CONTROLLER - PPLC

LOGICON SERIES single chip micro-


processor custom built dedicated programs
as per logic sequence user panel flush
mounting facility, 8 way/16 way digital inputs
& outputs, built in timers, open collector /
relay output key board and display and
battery back up.

Some examples
Auxillary supply 90 - 270 V AC / DC

Input signal ( Digital ) 12 Numbers


F5 PLC2
( Analogue ) 4 Numbers (0 to 5 VDC, Non Isolated)
R/o Plant Controller
• 8 Digital Inputs
Output signal ( Digital ) 12 Numbers ( NO Contacts) • 6 Digital Outputs
5 AMP@ 230 VAC (Resistive)
• 2 Keys & 13 stage
Operating temperature -50 - +600C Mimic diagram
Dimensions
Overall (L x W x D) 166 x 216 x 147mm

Mounting (L x W) 153 x 203mm

Weight 1200gms
F5 CHL 1
Chiller Plant Controller
• 7 Digital Inputs
Features 216mm
• 1 Analog Inputs
User defined custom - Built operating 203mm
logic • 4 Digital Outputs
Keyboard - 4 Keys - Menu, Up, Down, 166mm • 6 Keys & LCD Display
Enter 153mm
4 Keys - Function Keys
Display - LCD display 16x2 char
backlit Serial communication [RS -
232C] Password protection for
programming Inbuilt buzzer with
alarm indication Programmable LED
indication
F5 CMP 1
147mm

Compressor Plant Controller


• 8 Digital Inputs
• 5 Digital Outputs
• 6 Keys & LCD Display

F5 BLR 1
Boiler Plant Controller
• 11 Digital Inputs
• 2 Analog Inputs
• 6 Digital Outputs
• 8 Keys & LCD Display

46
PROCESS / PLANT CONTROL & AUTOMATION
BPC Card F3 BPC1
Booster Pump Controller Booster Pump Controller

New

Sequencing of Booster Pumps according to the pressure switch, duty cycle is a necessity
in a Booster Pump Control System. Minilec Booster Pump Controller Card fulfils all the
requirements of a Booster Pump Control Panel. Suitable for 2 / 3 Pumps or 4 /5 Pumps.
F3 BPC1 is suitable for 2/3 pumps, operates on 90-270 V AC/DC supply and has RS 485
output port.
Technical Specifications :

Input : Parameter F3 BPC1 BPC Card


• Auxiliary Supply Voltage 90-270 V AC ± 10% 20 V AC ± 10% RS
2, 3, 4,5 Pressure Switches, Over load TO SERIAL
COMMUNICATION 485
relay contacts, Water Level Electrodes • Inputs (Potential free) E
& Auto / Manual switches RST
Pressure Switch Contacts 3 4/5 LL NO4
Outputs : Trip Contacts 3 4/5 HL
HOOTOR
C4

2 Relay outputs for 2 Pump System OR Water Level Inputs HLL, LL & RST HLL, LL & RST O/L3
PUMP 3
NO3

3 relay outputs for 3 pump System and (4 Electrodes) DIGITAL


O/L2 C3 DIGITAL
OUTPUTS
respectively for 4 & 5 pump systems.
}
COM NO2
Auto / Manual Selection INPUTS PUMP 2
Common Alarm Relay output for Alarm Mute By Front Keys Yes
O/L1 C2

Buzzer. PS3
PUMP 1
NO1

• Relay Outputs PS2 C1


Open Collector output : PS1 AUX. Ve AUX. SUPPLY
Pump 3 4/5 COM SUPPLY
Ve
For LED indications for RUN / Trip on Alarm 1 1
the panel door For LED indications for
LL, HL, O / L on the panel door • Open Collector Output (24 V DC, 40 mA) F3 BPC 1
Operating Sequence: Water Level Control (HL, LL) - 2
Pump ON - 4/5 F3 BPC 1 - OVERALL DIMENSIONS
The key of the Booster Pumps is the Pump Trip - 4/5
Pressure Switches, which are preset Alarm ON - 1
according to the different pressure
levels in the Pressure Tank. The water AIC (Alarm Indication Cancel) - 1 96 96
pressure in the Pressure Tank is to be • Serial Port output RS 485 N/A
maintained so that the consumers get
constant pressure irrespective of the • Indications Power On, HL,
96 80
variations in the demand. As the user Pump 1 On, LL,
demand increases the respective
Pressure switches activate & Booster Pump 2 On, Pump Trip, F3 BPC 1 - CUT OUT DIMENSIONS
Pumps are switched ON sequentially. Pump 3 On, AIC
*Pumps are switched off Sequentially • Dimensions (mm)
as per decrease in demand. Role of Overall (L x W x D) 96 X 96 X 76 270 X 175 X 50 92
Stand-by pump is rotated in each next
cycle to ensure equal running of all Mounting (L x W) 92 X 92 259.5 X 165
pumps. • Weight (gms) 500 850 92

BOOSTER PUMP CONTROLLER (3 PUMP) TIMING DIAGRAM


CYCLE 1 CYCLE 2 CYCLE 3

01 02 03 02 01 01 02 03 02 01 4 01 02 03
POWER STAGE
ON HL LL TRP1 TRP2 TRP3 A/C ALARM ALARM PUMP PUMP1 PUMP PUMP2 PUMP PUMP3
24VDC IND IND IND IND IND IND IND COM NO 1IND COM NO 2IND COM NO 3IND COM NO
PS 1
PS 2
PS 3

T1 T1
SB OUTPUT
PMP1

T2 T2 T2
SB
PMP2

T3 T3 T3
SB SB
PMP3
TRP1
TRP2
TRP3
LL
RST
AIC
HL
ALARM
MUTE
INPUT
HL LL RST TRP1 TRP2 TRP3 PS 1 PS 2 PS 3 MUTE AM 1 AM 2 AM 3 GND GND AC 20V IN

ABBREVIATIONS USED
PS1 : PRESSURE SWITCH1 TRP1 : PUMP1 TRIP LL : LOW LEVEL PMP1 : PUMP 1 T1 : OFF DELAY FOR PUMP1 (1-15 SEC) AUX.
PS3 : PRESSURE SWITCH3 TRP2 : PUMP2 TRIP RST : RESTART LEVEL PMP2 : PUMP 2 T2 : OFF DELAY FOR PUMP2 (1-15 SEC) SUPPLY
PS2 : PRESSURE SWITCH2 TRP3 : PUMP3 TRIP HL : HIGH LEVEL PMP3 : PUMP 3 T3 : OFF DELAY FOR PUMP3 (1-15 SEC)
SB : STANDBY PUMP
BPC CARD 47
T W I N A C C O N T R O L L E R
PROTOCOM-1
Twin AC Controller

Protocom 1 is useful for two AC installations in small


offices / businesses, ATM centers, residential
houses, for AC units of 1 or 1.5 Tons. In Logic One,
only one AC is operated at a time and equal running
of each AC is ensured during continuous operation. In
Second logic, One or both ACs will run as per
Demand. Built-in protection against UV, OV & OL for
both AC units.

PROTOCOM - 1 saves energy by alternatively using only one air conditioner (or both in case of temp System supply 240 V AC, ±20%, 1 Ph
rise) and that too only when it is required depending upon logic selected. Two Types of different Frequency 50 (60) Hz, ±3%
operational logics can be selected with Protocom-1 through front Keys and display. These LOGICS
Output Relay Contact 1 NO + 1 NO + 1 NO
are as follows.
Output Contact Rating 30 Amp @ 240 V AC (RLY 1 & RLY 2)
During Logic # 1 operation : only one AC at a time will run for set time cycle in alternate mode. 5 Amp (for RLY 3)
Changeover will take place only if a) Cycle time is completed; b) Running AC is tripped due to
Overload; c) Over Temp condition is present for more that 10 minutes. Current Setting 8-16 Amp (Variable)
Power ON Delay 2 mins., ±0.5 min (Fixed)
If the room temperature keeps on rising even with the AC unit is in operation, it will energize OT
Cyclic time Delay 1 To 12 hours.
alarm relay. It will stop running AC, ALARM LED will glow and switchover to another AC unit
overriding present timing. Thus it also monitors and maintains the room temp. LED Indication
Power On Green
During Logic # 2 operation : one AC will be running as normal running AC for set time cycle. If
temp rises above OT set point. second AC is switched on as stand-by running AC. This AC will be Alarm Red
running until temp drops below OT-Hystersis level (LIFO). In case, both AC are running and cycle AC 1 On Green
time completes, none of the AC will be switched off or no change over will take place. However if AC 2 On Green
temp drops below. OT-Hystersis set point, first started AC will be made off and running AC will be
Enclosure Sheet metal fabricated and powder coated
considered as normal running AC (FIFO).
Dimension (mm)
FUNCTIONING
Overall (LxWxD) 141 x 193.9 x 72
NORMAL CYCLIC OPERATION - After Power ON POWER LED indication glows steady. Display will Mounting (L x W) 117 x 169.5
start showing input AC voltage, AC1 & AC2 current and Room temp with scanning time of 5 sec.
Weight 1000 gms.
AC1will become ON and will remain ON for next set time cycle. After completion of timing cycle, it
will be OFF and second AC will ON. Second AC will remain ON for next set time cycle. This operation Trip settings, time delay and resettings
will be repeated in cyclic mode. When AC is on, respective LED glows steady. Internal timer will
retain timing cycle (with resolution of 1 Hr. ) in case of power failure with built in memory retention Parameters Under Voltage Over Voltage Over Load Over Temperature
facility. Every time any AC will be made ON after ON delay of 2 Minutes. Trip Setting 170 ± 3 VAC (Fixed) 270 ± 3VAC (Fixed) 20-400 C (Settable by
8-16 AMP (Settable by
Keys & Display Keys & Display
UNDER VOLT AGE & OVER VOLTAGE : The PROTOCOM-1 offers built-in protection against under (Default Set - 300 A)
(Default Set - 12 A)
voltage (170 VAC with auto reset gap of 6 VA C) & over voltage (270 VA C with 6 VA C auto reset Hystersis for 6 VAC ± 3 VAC 6 VAC ± 3 VAC N. A. 1 0 C - 50 C
gap) with 4 sec. trip time delay. Upon arising one of above condition running AC will switched OF & Auto Reset (Default - 30 C)
'ALARM' indication turns ON. Display shows 'uV' / 'oV' indication. Once condition gets cleared, Trip Time Delay 4 SEC. ± 0.5 SEC. 4 SEC ± 0.5SEC. For 120% : 30 SEC±10SEC 10 Minutes
same AC will be made ON. For 600% : 2SEC ± 0.5SEC
OVER LOAD - The PROTOCOM-1 protects the AC against over load condition of the set value. Message on UV OV OL1 - For AC 1 OT
Running AC will switch OFF after O/L trip time delay. 'ALARM' LED will glow, display will show 'oL' Display OL2 - For AC 2
indication & Alternative AC will be switched ON. Alternate AC will operate for remained time cycle &
Logic Setting Logic # 1 Single ac operation only in alternate mode. [default set]
then again earlier AC will be switched ON.
Logic # 2 single or both ac operation based on temp. rise in alternate mode.
OVER TEMP. - The PROTOCOM-1 unit operates the AC by sensing the room temperature with the Fault Buzzer auto reset type built in buzzer for UV, OV, OL & OT trip
help of built-in temperature sensor. After power ON or during running of any AC, the ambient temp is Alarm time 60sec. ± 5 Sec
monitored and if it is above set OT level for more than 10 minutes, then 'ALARM' LED turns on, also Setting Keys 3 Nos of Front Keys
OT ALARM relay gets energized. Then running AC is switched OFF assuming that it is unable to OV
lower the room temp below the set level. Alternative AC will switch ON. It will operate for remaining Aux UV
time cycle. After completion of time cycle other AC will be switched ON. 'OT ALARM' relay remain in Supply
O/L
energized condition till the ambient temp reduces below the hystersis level of OT set point. In case 600 %
LOGIC - 2 is selected, another AC will be made ON as stand by running AC. AC
Current 300 %
FAULT BUZZER - After arriving of above any of fault condition Fault buzzer will be ON & will be (%) 120 %
100 %
retain for 1 Minute or till clearance of fault Condition (except OL fault) whichever is earlier.
0%
OT
SET OT
AMB. TEMP.
(°C)
Connection Td2
Td1 T ON T ON T ON
Diagram
AC1 RLY T ON
(C - NO)
T ON Td1 Td2 Td3 Td3 CYCLE END
AC2 RLY T ON
(C - NO)
T ON T ON
ALARM RLY
(C - NO)
Td4 Td4 Td4 Td4 Td4 Td4
BUZZER
LOGIC 1 LOGIC 2
48 T ON (on delay) - 2 min. Td1 (overload delay) - As per IDMTL char.
Td2 (over temp. delay) - 10 min. Td3 (uv/ov trip delay) - 4 sec. Td4 (buzzer) - 60 sec.
ALARM ANNUNCIATORS
STANDARD
CONNECTING COMPUTER
MICROPROCESSOR CABLE LINKING
BASED SYSTEM MAX . 3mt.

SITE SMPS
TWO DIFFERENT SELECTABLE MODULE
NO / NC
WINDOW SIZES

SITE WELCOME R

LEGEND TO
SELECTABLE
REPLACEABLE SEQUENCES IMTEX 98

WATCH GROUPING
DOG FACILITY
LED

Minilec Microprocessor Based Alarm Annunciators are


designed to keep an alert & watchful eye on your plant &
processes. The entire range has been designed with an
insight into the modern day manufacturing plant & its future
requirements. Minilec Alarm Annunciators are equipped
with microprocessor-based design, super bright LED facia
windows, site selectable, programmed sequences as per
ISA standard & thoughtful provisions for troubleshooting &
maintenance. Dynamic, Alert & Responsive… These unique
advantages have helped the Minilec Annunciators to be an
icon in the power T & D industry & engineering
establishments in India. The world class Minilec
Annunciator has made its presence felt in Overseas
markets.
MODELS
MICROWARN 0600,
MBAS 0600,
MBAS 9700,
MBAS 9900,
MBAS 08,
Annunciation Panels, Microfacia

FEATURES FUNCTIONS
• 4 windows to 128 windows • Continuous monitoring of input
• Integral & Split models parameters
• Microprocessor based • Control of process through outputs &
• Super bright LEDs for facia software
• Standard operating sequences • Data acquisition & communication
• Any other custom- made sequences • Data Storage & records through PC
• NO-NC & Trip Non-Trip site
selectable
• Repeat relays
• Supply fail annunciation / Indication
• Choice of 3 window sizes
• Choice of five colours
• RS 232 / RS 485 Output Port Ordering Instructions

5
ü Product Family Name
ü Model Name
ü Aux. Supply / Control
YEARS supply voltage
WARRANTY!
ü No. of Inputs (Windows)
ü Operating sequence

49
A L A R M A N N U N C I A T O R S

MBAS 0600
*

1D 1D 1D 2D 2D 2D

LOW STANDARD
POSITIVE COMPUTER
CONNECTING
POWER
CONSUMPTION
TYPE MICROPROCESSOR CABLE LINKING
LEGENDS
BASED SYSTEM MAX . 3mt.

STANDARD
SITE SMPS
TWO DIFFERENT
CONNECTING COMPUTER
SELECTABLE MODULE
CABLE LINKING NO / NC
MAX . 3mt. WINDOW SIZES

INPUT SITE WELCOME R

LEGEND TO
OPTO- R
SELECTABLE
REPLACEABLE SEQUENCES IMTEX 98
ISOLATED

SITE WATCH GROUPING


SELECTABLE SMPS FACILITY
DOG
NO / NC MODULE LED

14B0S00 10B8S00 10B6SP0 28B0S00 22B10SP0 20B16S00

MBAS 0600 is a improved version of earlier MBAS 9400, and is available for 4 to 32 windows

The Functional Features The Design Features System Enclosures


• Fixed Sequence ( S1/S2/S3/S4) • Single chip microcontroller logic The MBAS 0600 annunciation systems is configured in multiples
• Potential free dry contact inputs • Opto isolated inputs and outputs
of four basic ABS moulded enclosures
• Super Bright LED window illumination
• NO/NC inputs selectable configuration • High Noise immunity / isolation Size 1 D Size 2 D Size 3 D Size 4 D
• Relay output for external Audible • Switch mode power supply
Hooter 3rd Relay optional for either of • Self surveillance watchdog LED
below mentioned features The Constructional Flexibility
a) Ring back hooter • Conforming to DIN panel cutouts
b) Supervisory control • Replacable snap-on window capsules
• Two different window size Basic Standard Enclosures
• Minilec Standard Communication
Protocol • Moulded enclosures

Back view showing Terminal details

Optional Features • Fault Follower contact output


• Any custom built operating per fault Input (NO or NC) DIP for
RS 232
sequences • Supply fail indication / NO/NC &
Port
• Manned / Unmanned function annunciation Built in Fault Input Grouping
• MODBUS RTU/ASCII Protocol • Built-in control push buttons Terminals

Manned /
Functional Block Diagram
Unmanned

Repeat
Relay Output
Terminal Relays

Fuse DIP Switches


Power
for
Supply
Sequence
Selection
Part names & locations

PC Side software

50
A L A R M A N N U N C I A T O R S

MBAS 0600
*

3D 3D 4D 4D

312B0S00 30B24S00 416B0S00 40B32S00

Connection Diagram (FOR MAX. 32 POINT MBAS 0600.) TECHNICAL SPECIFICATIONS :


CONTACT FOR
M
Supply Voltage 24 / 30 / 48 / V DC, 20-60 V AC/DC, 90-270 V AC / DC
F1 INTERNAL USE
F2 A1 Windows 4 / 6 / 8 / 12 / 16 / 18 / 22 / 24 / 32
SW
F3 U/M Window Sizes 30 x 30mm / 30 x 65 mm
F4 A2
Display Device Super bright high efficiency low power consuming LED's
F5 + Facia Type Individual windows Front Replaceable
F6 - RS 485 OUTPUT
F7 E Window/LED Colours RED, Yellow, Green, White & Blue
F8 I3 STAND BY Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min.
RLY-3 RC N/W
C C3 HOOTER
Response Time 40 msec.
F9 I2
RLY-2 RC N/W Input Signal Potential free contacts (NO or NC site selectable)
F10 C2
F11 C1 Grouping Trip / Non Trip site selectable
RLY-1 RC N/W
F12 I1 Interrogation Voltage + 12 V DC
F13 ~/+VE STAND BY Output Contacts 1 NO + 1 NO + 1 NO (optional)
F14 ~/ - VE SUPPLY
F15 ~/+VE AUX. SUPPLY
Architecture Integrated
F16 ~/ - VE AUX. SUPPLY
NORMAL
SUPPLY
Operational Sequences Auto/Manual/First-up/Ringback (optional)
C E AUX. SUPPLY (site selectable) OR any other sequence on request
F17
Operational Temp. 0-60 degrees C
F18
Note Power Consumption 1.5 Watts per Window (Max)
F19
1) In Case of Normal Supply Failure, RLY-3
F20 is for Stand by Hooter (at AC/DC fail
Optional AC-DC fail Annunciation or Indication / Repeat Relays / RS232 - 485 Port
F21 feature) Dimensions (mm) 1D 2D 3D 4D
F22 2) For supply fail Annunciators/Indication,
Window no. 01 is dedicated.
Panel Cutout (L x W) 138 x 68 138 x 138 138 x 210 138 x 282
F23
3) External SMPS is provided for different Overall (L x W x D) 144 x 72 x 215 144 x 144 x 215 144 x 216 x 215 144 x 288 x 215
F24
supply voltages.
C Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
F25
F26
F27
Dimnesional & Panel Cutout Details
F28
F29 72 72
72
F30 F1 F1 F2
F1 F2
F2 F3 F4
F31 144 F3 F4
F3 F5 F6
F32 F5 F6
F4 F7 F8
C
TEST TPB 1D
MPB 144 144 144
MUTE
APB
ACK F1 F5 F1 F5 F1 F2 F9 F10
RST RPB F2 F6 F2 F6 F3 F4 F11 F12
144
C F3 F7 F3 F7 F5 F6 F13 F14
2D
F4 F8 F4 F7 F8

216 216 216


F1 F5 F9 F1 F5 F9 F1 F2 F9 F10 F17 F18
F2 F6 F10 F2 F6 F10 F3 F4 F11 F12 F19 F20
144
F3 F7 F11 F3 F7 F11 F5 F6 F13 F14 F21 F22
3D F4 F8 F12 F4 F8 F7 F8 F15 F16

288 288
F1 F5 F9 F13 F1 F2 F9 F10 F17 F18 F25 F26
F2 F6 F10 F14 F3 F4 F11 F12 F19 F20 F27 F28
144 144
F3 F7 F11 F15 F5 F6 F13 F14 F21 F22 F29 F30
F4 F8 F12 F16 F7 F8 F15 F16 F23 F24 F31 F32
4D

51
A L A R M A N N U N C I A T O R S

MBAS 9700

PSU Rack MCU Rack

STANDARD FEATURES
• Single chip micro-controller logic. • Super
bright LED's for window illumination. • Site
selectable NO/NC type fault contacts. • Site
selectable trip /Non trip (Grouping). • Easy card
replacement & hence fault diagnosis. • Switch
Mode Power Supply. (Suitable for Both AC/DC
Supply) • High noise immunity and wide input
supply variation. • Opto-isolated Inputs and
Outputs.• Site Selectable sequences. • Potential
free dry input contacts. • Two different window
sizes. • Replaceable windows & window
legends. • Computer linking for fault logging with
printer facility for report. Self-surveillance watch
dog LED.• Relay output for external audible
hooter.• Diagnostics Menu • Redundant Power
CONSTRUCTIONAL DETAILS Supply (Only in 19” Rack Model) • CPU fail &
MBAS 9700 consist of four PSU fail indication with relay output contact (Only
basic sections in 19” Rack) • User Friendly terminal Connectors OPTIONAL FEATURES
1) The Power Supply Unit (PSU •Different colored LED's in each
Module). window for easy differentiation
2) The Main Control Unit (CPU + of critical faults.
IOU Module). MINILEC offers its unique alarm Annunciator
•Customized preprogrammed
3) The Display Facia Unit based on the latest single chip micro-controller operating sequence.
(DFU Module). technology with serial communication facility. Available •Multi channel serial
4) Computer interface. in 19” rack type enclosure. MBAS 9700 annunciators have communication
split architecture for 24, 32, 48, 64, 80, 96,112 & 128 windows. (8 Annunciators & single
24, 32, 48, 64, 80, 96,112, & 128 window models are housed in computer)
19” rack type enclosures, separate for MCU & for PSU. Here choice
of facia (DFU) is of 3 types (a) Small size i.e. 30 x 30 mm and (b) Big
size is 30 x 65 mm (c) 50 x 70 mm. Facia is available in multiples of 16
windows. In addition to all other standard features, MBAS 9700 has
additional facility of computer linking. A serial port (RS232/RS485)
THE MAIN CONTROL THE DISPLAY FACIA
output is available which can be supported by an IBM compatible
UNIT (MCU) PC of minimum 386 configuration. Minilec can supply the
UNIT (DFU)
CPU module is the Main standard software with every model or can develop suitable T h e Fa c i a b l o c k i s
Processing Unit of MBAS software as per customer requirements or can provide accessible from front (in
9700 which scans and source coding / protocol details to enable client to moulded enclosure) and
processes the incoming fault develop their own suitable software. constitutes of window
signals from the various capsules. The sandwiched
potential free field contacts photo film window inscriptions
through IOU module, and drives are press fitted on the window
the corresponding LED windows capsules.
and the audible device in order to For 24 to 128 points system the
annunciate the fault through IOU THE POWER SUPPLY UNIT (PSU) DFUs are given separately.
module. The IOU module is the PSU converts the available power source into a
input & output interfacing unit. regulated and filtered DC output, which is fed to
To each IOU module 16 input the MCU Module & DFUs. The power supply can
contacts (potential free) & 16 accept Specified AC or DC I/P supply, depending
window LED's can be upon the application. Redundant Power supply is
52 connected. available.
A L A R M A N N U N C I A T O R S

MBAS 9700

16 Pt. DFU Big Windows 16 Pt. DFU Big Windows 16 Pt. DFU Big Windows

16 Pt. DFU : Small Windows

COMPUTER INTERFACE TECHNICAL SPECIFICATIONS:


The MCU unit transmits fault information to computer serially. 1.0 Supply voltage 20-60VDC, 90 - 270VAC/DC
RS232/RS485 standard is used for serial communication.
2.0 Supply frequency 50 / 60 Hz. (±3%) for AC
Communication protocol modbus ASCII / RTU can be offered. In
3.0 Input
computer user-friendly software is written. This software offers on-
3.1 Fault Alarm Inputs. Actuation Through Fault Contacts
line Date & Time setting, Legend setting, Display window & also it
gives fault report with on demand printing facility. 3.2 Fault contacts. Potential free (volt free) type
3.3 Input interrogation voltage +12V DC(ISO)
3.4 Input isolation Opto isolating device.(2 KV)
3.5 Response Time 40 mS.
3.6 Site selectable DIP for
Fault type NO/NC
Grouping Trip/Non Trip
Sequence selection Manual/Auto/Ringback/Firstup
4.0 Output
4.1 Output contacts for grouping 1NO+ 1NO
4.2 Output contact for CPU & PSU fail 1NC
4.3 Contact Rating 5 amp at 240 VAC (Resistive)
5.0 No. of windows 24/32/40/48/64/80/96/112/128
5.1 Windows dimensions 30 mm x 30 mm For small windows
30 mm x 65 mm For big windows

Dimensional Details for Facia 5.2 Colour Red/Yellow {Amber}/Green/White/Blue

288 Flash rates


5.3 Fast flash - 50-60 flashes / Min
F1 F5 F9 F13
Slow flash - 25-30 flashes / Min.
144 F2 F6 F10 F14
5.4 Power Consumption 1.5 W per Window. (Max)
F3 F7 F11 F15
6.0 Sequence Manual, Auto, Ring back, Firstup
F4 F8 F12 F16
(Any Other Sequences On Request)
282
7.0 Serial communication RS232/RS485 (with modbus ASCII/RTU)
optional
16 Pts. Facia 138
Big Windows

Panel Cutout
144 138
F1 F2 F9 F10

F3 F4 F11 F12 16 Pts. Facia 138


144
F5 F6 F13 F14 Small Windows

F7 F8 F15 F16
53
Panel Cutout
A L A R M A N N U N C I A T O R S - M B A S 9 7 0 0

DIMENSIONAL DETAILS - MCU & PSU Overall Dimensions ( DFU )


D
E G E Big Windows
« MODELS
«
MCU
A PSU PSU
W L D
FRONT VIEW MCU A F
F FRONT VIEW SIDE VIEW
SIDE VIEW
128 POINT 144m.m. 2304m.m. 70m.m.
112 POINT 144m.m. 2016m.m. 70m.m.
C
B 96 POINT 144m.m. 1728m.m. 70m.m.
MCU & PSU for 24 to 64 windows are housed in one 19” rack. 80 POINT 144m.m. 1440m.m. 70m.m.
64 POINT 144m.m. 1152m.m. 70m.m.
48 POINT 144m.m. 864m.m. 70m.m.
MODELS MOUNTING DIMENSIONS OVERALL DIMENSIONS 32 POINT 144m.m. 576m.m. 70m.m.
24 POINT 144m.m. 432m.m. 70m.m.
A B C D E F G
128 POINTS 57.15 465.10 292.38 482.60 260.00 132.50 310.38 Small Windows
112 POINTS 57.15 419.38 292.38 436.88 260.00 132.50 310.38
128 POINT 144m.m. 1152m.m. 70m.m.
96 POINTS 57.15 373.66 241.58 391.16 260.00 132.50 259.58 112 POINT 144m.m. 1008m.m. 70m.m.
80 POINTS 57.15 327.94 241.58 345.44 260.00 132.50 259.58 96 POINT 144m.m. 864m.m. 70m.m.
64 POINTS 57.15 434.62 -------- 452.12 260.00 132.50 -------- 80 POINT 144m.m. 720m.m. 70m.m.
64 POINT 144m.m. 576m.m. 70m.m.
48 POINTS 57.15 388.90 -------- 406.40 260.00 132.50 --------
48 POINT 144m.m. 432m.m. 70m.m.
32 POINTS 57.15 292.38 -------- 309.88 260.00 132.50 -------- 32 POINT 144m.m. 288m.m. 70m.m.
24 POINTS 57.15 292.38 -------- 309.88 260.00 132.50 -------- 24 POINT 144m.m. 216m.m. 70m.m.

P Q R
Small Window 138mm 138mm 6mm
PANEL CUTOUT DETAILS - DFU Big Window 138mm 282mm 6mm

128
112
96
80
64
48
32
24

P
Q R Q R Q R Q R Q R Q R Q R Q

EXTERNAL WIRING DIAGRAM WITH REPEAT RELAY


CON2 CON3 CON4 CON5 CON6 CON7 CON8 CON9

DFU1 DFU2 DFU3 DFU4 DFU5 DFU6 DFU7 DFU8

REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY
CARD - 1 CARD - 2 CARD - 3 CARD - 4 CARD - 5 CARD - 6 CARD - 7 CARD - 8
CON2A CON3A CON4A CON5A CON6A CON7A CON8A CON9A

OFF OFF OFF OFF OFF

CON10 CON10
CON1
ON ON ON ON ON

CON2 CON2A CON3 CON3A CON4 CON4A CON5 CON5A CON6 CON6A CON7 CON7A CON8 CON8A CON9 CON9A
TO
MAINS

IOU-1 IOU-2 IOU-3 IOU-4 IOU-5 IOU-6 IOU-7 IOU-8 PSU-1 PSU-2 PSU-3 PSU-4 PSU-5

MCU MODULE PSU MODULE

F F F F F F F F

COMPUTER
FOR CUSTOMER
FAULT INPUTS

54 55
A L A R M A N N U N C I A T O R S

MBAS 08
New

4 Windows PB + 2 Buzzer 6 Windows PB + 2 Buzzer 7 Windows + PB 8 Windows


Most compact alarm Annunciator with improved window design and all major features of MBAS 0600
Annunciator. Models with built-in Buzzer & Push buttons also available.

CONNECTION DIAGRAM
Supply Voltage 90 to 270 VAC/DC F1
24 VDC /30 VDC /48VDC
Supply Frequency [FOR AC] 50 / 60 Hz ± 3% F2
Windows 4 / 6 / 7 / 8 [max] F3
Display (Window) Window lenses replaceable F4
Legends replaceable.
F5
Window Dimensions
Small 37 X 17 mm. F6
Big 37 X 27 mm. for 4 Windows model only F7
Power Consumptions 1.5 Watts per Window (Max)
F8
Flash Rate 50 - 60 Flash per min. in fast flashing
20 - 30 Flash per min. in slow flashing C
Operating Sequence S1, S2, S3, S4 (Site Selectable) TEST TPB
Other Features • NO / NC and Grouping (Trip/Non trip) Selection MPB
MUTE
• Supervisory Contact output. APB
ACK
Optional Features • Any other operating sequence. • RS232 / RS485 Output
RST RPB
• Man / Unmanned Feature. • Supply fail Annunciation
Input Signal Potential Free contacts C
Input Interrogation Voltage +12 VDC
M
LED Colour in Windows Red, Green, Yellow (Amber), Blue, White.
A1
Output Contacts 1 NO + 1 NO [For Hooter] SW
1NO For Ring back or Supervisory contact (Optional) U/M
Output Contact Rating 5 Amp, 240V AC (Resistive) A2
Inbuilt Push Buttons 4 NOS. (Test, Mute, Accept, Reset) Membrane type (Optional)
Communication RS232 / RS485 (MODBUS RTU/ASCII) (Optional)
RS 485 OUTPUT
Operational Temp. Limit -5°C to 60°C
Humidity Upto 95% Rh E
Enclosure ABS moulded enclosure I3
Unit Dimensions RLY-3 RC N/W
C3
Overall (L x W x D) 96 x 96 x 76 mm
Cutout (L x W) 92 x 92 mm I2
RLY-2 RC N/W
Weight 350gm C2
I1
RLY-1 RC N/W
C1

PROGRAMMING OF MBAS 08
~/+VE
~/ - VE AUX. SUPPLY
SR. NO. KEY OPERATION MODE OF OPERATION WINDOW STATUS WDL STATUS E
1 --- Normal Run Mode As per operation Flashing @ 1 flash/sec. OVERALL DIMENSIONS
2 TEST + ACK Sequence selection Windows Flashing @ 1 flash/sec.
Pressed (for 5 Sec.) fast flashes for
2 to 3 sec.
W1 - ON - S1 96 96

W2 - ON - S2
W3 - ON - S3
W4 - ON - S4 96 80

3 TEST + ACK NO / NC selection W - ON - NO Off


Pressed (for 5 Sec.) W - OFF- NC CUT OUT DIMENSIONS

4 TEST + ACK Grouping selection W - ON - Group 1 Steady On


Pressed (for 5 Sec.) W - OFF- Group 2
5 TEST + ACK Device ID selection As per chart in Fast Flashing 92
Pressed (for 5 Sec.) Manual
6 Auto exit after 10 Seconds
92
55
A L A R M A N N U N C I A T O R S

MICROWARN 0600

* *

12 Windows Model 8 Windows Model


Now with with push button

Reduced depth

TECHNICAL SPECIFICATIONS:
This is a modified version of earlier Microwarn 9600 model
which has been discontinued. Supply Voltage 24/30/48/ V DC,20-60 V AC/DC, 90-270V AC/DC
Microwarn O600 is now more compact than before with Windows 12/8/6
reduced depth. Also it can have 3rd output relay for extra Window Sizes 45 x 45 mm
function. Microwarn 0600 consists of 3 basic sections: Display Device Super bright high efficiency low power consuming LED's
(A) The Power Pack A Facia Type Front Replaceable
(B) The CPU
Window/LED Colour Standard colour available RED, Optional colours Yellow / Amber, Green
(C) The Facia, C
Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min.
K
D
Response Time 40 msec.
L Input Signal Potential free contacts (NO or NC site selectable)
E
Grouping site selectable (Trip / Non Trip)
82
B
Interrogation Voltage + 12 V DC
G
H
Output Contacts 1 NO + 1 NO (optional) + 1 NO
F Architecture Integrated
16 216
6 Operational Seq. ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR
NOTES :- I J any other sequence on request
A) COVER MOUNTING SCREWS. B) FACIA.
-50C to 60 C
0
C) TERMINAL STRIP FAULT INPUT. D) C COVER. Operational Temp.
E) LED BOARD. F) DIP SWITCHES. Power Consumption 1.5 Watts per Window (Max.)
G) POWER SUPPLY CONNECTOR. H) FUSE
I) SLOT FOR MOUNTING CLAMP. J) RELAY OUTPUT. Optional AC-DC fail Annunciation
K) TERMINAL FOR EXTERNAL PUSH BUTTON. L) SMPS + CPU CARD. Dimensions (mm)
Panel Cutout (L x W) 153 x 203
Overall (L x W x D) 166 x 216 x 82
A) The Power Pack : Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
The Microwarn 0600 is powered by a highly reliable and noise free,
specially designed power supply. It converts the available power Dimensional Details
source (AC/DC voltage supply) into a regulated and filtered DC 166mm
153mm
output, which is fed to the annunciator unit.
216mm F1 F2 F3 203mm
B) The CPU : F1 F2 F3 F4 F4 F5 F6
216mm 203mm
This is the Central Processing Unit of Microwarn 0600 which scans 166mm F5 F6 F7 F8 F7 F8 F9 153mm
and processes the incoming fault signals from the various potential
free field contacts and drives the corresponding LED windows and F9 F10 F11 F12 F10 F11 F12
the audible devices in order to announce the fault, according to the 82mm
Horizontal Vertical Panel Cutout Panel Cutout
operating sequence selected.

C) The Facia :
RRC NETWORK
RRC NETWORK

RRC NETWORK

This section consists of facia windows illuminated by “Super Bright


AUX. SUPPLY

Typical Connection Diagram


LEDs” on occurrence of any fault. The Super Bright LEDs ensure a
long and absolutely maintenance free window life along with a good
RPB
APB
SPB
TPB

visibility, and have very low power consumption.


.
}
}
}

NO/NC T/NT or sequence selection DIP switches are located


RLY-1

RLY-2

RLY-3

outside, hence programming is now possible without opening the


unit.
Models of 12, 8, 6 windows are available. 8 and 6 window models
are with built-in push buttons.
~/ - VE
~/ +VE
SILENCE

COM1

COM2

COM3
TEST

NO2

NO3
ACK

NO1
RST
F10

F12
F11
F1
F2

F3

F6

F7
F5
F4

F8

F9

Optional Features:
C

E
C

C
C

C
C

• 3rd Supervisory Relay


CON1

CON2

CON4
CON3

56
A L A R M A N N U N C I A T O R S

MBAS 9900 MICROFACIA

These are LED Facia


windows with Potential
input or potential free
input. Microfacia is
available in either 4 Big
or 8 Small windows
size. Standard models
available for 12V/24V DC
and 110V/230V AC.

1 0B 6S PB 1 0B 4S PB MF951 MF955

MBAS 9900 screens Annunciator accepts 12 / 24 V DC potential input & also Microfacia are LED window assemblies for RUN, TRIP or FAULT
provides control relay output. Added built-in buzzer & push buttons makes it indications. With microfacia windows the panel designers can
complete Annunciator with control output. This output is interlocked until all improve aesthetic value to the panel indications in a Row /
fault input resets. MBAS 9900 is presently available in 4 point & 6 point small Column format. Microfacia is useful for direct operation with AC
window (30 x 30mm) configuration. Both 4 point & 6 point systems come or DC voltage
with built-in push buttons.
TECHNICAL SPECIFICATIONS: TECHNICAL SPECIFICATIONS:
PARAMETERS PARAMETERS
Supply Voltage 90-270 V AC/DC, 12 V/24 V DC +10% -15% Auxiliary Supply 12 / 24 / 110 V AC/DC
Windows 4/6/8
Input Potential Free Contacts or Potential Contact
Window Sizes 30 x 30 mm
Output Window Facia LEDs on front
Display Device Super bright LED's
Facia Type Individual Windows Front Replaceable Window /LED Colour RED, Amber / Yellow, Green, White, Blue
Window/LED Colour RED, Yellow / Amber, Green Power Consumption 1.5 Watts per Window
Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min.
Dimensions (mm) Unit Overall (L x W x D ) (w/o PSU 144 x 72 x 80)
Response Time 40 msec.
(With PSU) 144 x 72 x 215*
Input Signal +12 V or 24 V DC Contact
Output Contacts 1 CO + 1 CO Dimensions (mm)Window for Small 30 x 30, for Big 30 x 65 mm.
Architecture Integrated Weight (Approx.) 700 gms. (With PSU)*
Operational Seq. Sequence as mentioned in text
250 gms. (W/o PSU)
Operational Temp. -50C to 600C
* Applicable only for Microfacia with potential free inputs.
Power Consumption 1.5 Watts per Window

Wherever not specified Contact Rating : 5A @ 230 V AC (resistive)


Operating sequence table - MBAS 9900 CONNECTION DIAGRAM OVERALL DIMENSIONS
N ABN RN R-ABN N ABN N ABN R-N R-ABN N ABN
MANUAL P.B. TEST SILENCE ACCEPT BEFORE RESET
ACTION DEP REL RESET
R 80
VISUAL
AUDIO(N)
F
ON
OFF F
OFF ON
OFF
OFF
F
ON
N. A. F
N. A. OFF
N. A.
N. A.
S
OFF
S
OFF
S
OFF
OFF F
OFF ON F8 W8
ABBREVIATIONS
N
:
NORMAL AUDIO(N)
S STEADY ON
NORMAL BUZZER
F7 W7
R
ABN
RN.
ABNORMAL
RETURN TO NORMAL
DEP.
REL.
DEPRESSED
RELEASED
C A F8 W8
RABNS RETURN TO ABNORMAL N.A. NOT APPLICABLE
F FLASH F6 W6 A F7 W7 144
Dimensional Details F5 W5
A F6 W6
Connection Diagram
Fault C A F5 W5
72 mm 68 mm Inputs F C

F1 F2
6 2
N
F4 W4 A F4 W4 Unit
F Output
F3 F4
5
C
O
2
N
Relay 2 F3 W3 A F3 W3
Panel
144 mm 138 mm O C
F5 F6 M
F C
2
C A F2 W2
4 1
N Output F2 W2 A F1 W1 PANEL CUTOUT
F O Relay 1
Panel Cutout
3
F
1
N
C
F1 W1 -ve 68
2
C
1
72 mm
F D TERMINAL STRIP
1
T
E
S
T
/+
Aux. Supply
-VE 138
M
U
T
E
/-
Aux. Supply
+VE
144 mm A TM2 TM2
C
K
R
S
Potential-Free Potential
T
215 mm
C
FUSE
Fault Inputs Inputs
REAR
TM1 TM1
VIEW
57
A L A R M A N N U N C I A T O R S

STANDARD OPERATING SEQUENCES OPTIONAL ACCESSORIES

Repeat Relay Card


The MINILEC Annunciation systems are programmed to
operate as per following operating sequences confirming to ISA External Repeat Relay Cards can be connected for remote annunciation or
standards. Other sequences / non standard sequences are given
as per customer’s requirement. interfacing with SCADA or DCS hardware. These cards are connected by
plug-in type pre-fab cables. Repeat Relay Card is suitable for NO type Fault
Minilec Operating ISA Std. Code contacts only.
Sequence Code Sequence Title
S1 Manual Reset M1 4- 3.0
25
S2 Auto Reset A1
S3 Ringback R1-12 85
50
S4 First UP F2M-1
10
SEQUENCE S1 : Manual Reset (M1) 1. Test, Silence Accept, 5
180 5

P NORMAL Reset Push Buttons are 190


RESET WHILE external.
NORMAL V OFF TO ABNORMAL
2. Audible alarm can be
A SILENT silenced by pressing
P ABNORMAL P ABNORMAL Silence (Mute) Push Manned / Unmanned Facility
/ NORMAL ACCEPT / TEST button.
3. Manual reset of Accepted This feature allows disabling the audio
V STEADY faults after process M
A SILENT V FLASHING
& visual indication on fault occurrence if
conditions return to
P ABNORMAL A AUDIBLE normal. the station is unmanned. The A1

/ NORMAL 4. Operation test provided. annunciator registers & records all U/M
ACCEPT SILENCE / MUTE
V FLASHING faults occurring during unmanned A2
A SILENT S
mode and displays again manned
SEQUENCE S2 : Auto Reset (A1) 1. Test, Silence Accept, mode.
Reset Push Buttons are
P NORMAL
external.
RETURN TO
NORMAL V OFF TO ABNORMAL
2. Audible alarm can be
RS 232 / 485 Convertor
A SILENT silenced by pressing
Silence (Mute) Push This is a universal convertor for converting RS 232 serial
P ABNORMAL P ABNORMAL
V STEADY ACCEPT / TEST
button. port to RS 485 serial port or vice versa. It operates on 230
3. Automatic reset of
A SILENT V FLASHING Accepted faults after AC supply and is to be used with Minilec make
A AUDIBLE process conditions return
P ABNORMAL
to normal.
interconnecting cables for Minilec annunciators & for PC.
/ NORMAL
ACCEPT 4. Operation test provided.
V FLASHING SILENCE / MUTE
A SILENT d) Electronic / Industrial Hooter
SEQUENCE S3 : Ringback (R1-12) 1. Test, Silence Accept, Electronic Hooters with tone & volume control are supplied. Suitable for
Reset Push Buttons are
ACCEPT WHILE
P NORMAL
external. AC or DC supply Standard 96 x 96 enclosure.
V OFF TO ABNORMAL
NORMAL 2. Alarm & ringback Audible
A OFF devices. ANNUNCIATOR PANELS
P ABNORMAL RB SILENT P ABNORMAL 3. Audible device or
/ TEST ringback alarm can be Often Alarm Annunciators are required to be housed in a suitable
V SLOW
RETURN TO ABNORMAL V FAST silenced by pressing cubical and many times such control panel consists of only Alarm Annunciators.
FLASH FLASH Silence (Mute) Push Minilec offers Alarm Annunciators along with control panels. This includes design of
A OFF A AUDIBLE button.
RETURN TO NORMAL
4. Ringback visual & control panel, fabrication, painting, assembly of Alarm Annunciators and assistance
RB AUDIBLE RB SILENT
audible alarm when during installation and commissioning.
P ABNORMAL
RETURN
process status returns to Retrofitting work by replacing old annunciation system with latest design and for
V STEADY normal.
TO NORMAL ACCEPT expansion in power stations, substations, process plants as also standard
A SILENT WHILE ABNORMAL 5. Operation test provided. Annunciation Panels for plants and equipments can be catered to.
RB SILENT
The Minilec Panel Advantages
SEQUENCE S4 : First Out Manual Reset (F2M-1) 1. Test, Silence Accept, • Complete in-house design, assembly
P NORMAL Reset Push Buttons are of Annunciator Panels.
FIRST TO external.
RESET WHILE
V OFF ABNORMAL • Software capability for automisation
NORMAL 2. First-out flashing and
A SILENT subsequent steady. to meet project specifications.
P ABNORMAL P ABNORMAL 3. Manual reset of Accepted • Component layout as per standards &
MUTE SUBSEQUENT TO faults when process
V STEADY ABNORMAL / TEST
status return to normal. safety requirements.
A SILENT V FLASHING
P ABNORMAL 4. Operation test provided. • Powder coated MS or Aluminum Rack
A AUDIBLE
V STEADY Panels with quality panel wiring.
ACCEPT
A AUDIBLE
ACCEPT (FIRST-OUT RESET)

P ABNORMAL
V FLASHING
ACCEPT (FIRST-OUT RESET) SILENCE / MUTE
A SILENT
Note:
P : Process Status, V : Visual Alarm Status, A : Audible Alarm Status, RB : Ringback audible alarm status.

58
VARIABLE FREQUENCY AC DRIVE

PSD 300 Indigenously designed Variable Frequency


Drive series is of high performance general purpose
inverters that incorporate Space Vector Modulation
& IGBT technology. The output closely approximates
a sinusoidal current wave form to allow variable
speed control of any conventional squirrel cage
induction motor & are equipped with most of user
friendly function & features to enhance in utility.
PSD300 have easy to operate keypad for parameter
setting. Speed selection, external control & facility
to connect RS-232 serial port (optional).
MODELS
PSD 301, PSD 302,
PSD 303, PSD 305,
PSD 308, PSD 315

FEATURES
• Suitable for motor rating from 1 to 15 Hp.
• Variable speed control.
• Equipped with important protection
function.
• Communication facility.
• Display of electrical parameter.

Ordering Instructions
ü Input Supply (V & Hz)
ü Motor Rating
ü Motor Application
ü Speed Variation Range
ü Accel./Decel. Time
ü No. of Starts/Stops per
hour/shift/Day
ü For replacement of or new
requirement
ü Accessories Needed 59
PROCESS / PLANT MONITORING & CONTROL

MINIDRIVE PSD 300

Minilec offers various advantages of


indigenous design for different
applications with suitable protection.

Variable Frequency AC DRIVES (PSD 300 SERIES) Mechanical Details


Model Name PSD 301 PSD 302 PSD 303 PSD 305 PSD 308 PSD 315 Model Name PSD 301 PSD 302 PSD 303 PSD 305 PSD 308 PSD 315
Horse Power 1 2 3 5 7.5 15 Over all Dimensions (In mm)
Rated 0.75 1.5 2.2 3.7 5.5 11.25 Width (W) 182 182 196 196 214 214
Depth (D) 195 195 195 195 232 237
Motor (KW)
Height (H) 232 232 232 232 235 360
Rated 2.3 3.8 5.2 8.8 13.0 26 Mounting Dimensions (In mm)
Current (Amp) Width (W) 180 180 194 194 211 211
Input Voltage AC 3 Phase, 380-460V +/-10%, 50/60Hz +/-5% Depth (D) 195 195 195 195 232 237
Output Voltage AC 3 Phase, 0V - INPUT V Height (H) 268 268 268 268 272 397

Model Coding Dynamic Braking IGBT (Need to connect external Braking Resistor),
Ground Fault protection using external optional ZCT.
PSD 3 01
Digital Operator Monitor : Frequency command, output frequency, output
current, Output Voltage, Speed, DC Bus Voltage, Rotating Direction
Model Rated Voltage Applicable Motor Output
PSD series 3 : 415 01 : 1HP (0.75 KW) Analog Output Monitor : Analog output (0-10V), Possible to select output
02 : 2HP (1.5 KW)
03 : 3HP (2.2 KW)
frequency & Setting Frequency, Output voltage, DC Bus Voltage
05 : 5HP (3.7 KW) • Maximum operating frequency • Torque boost • Stall prevention during
A. Basic Specifications 08 : 7.5HP (5.5 KW)
15 : 15HP (11.25 KW)
Accel. / Decal. / constant speed • Auto restart function • Built in AVR
1. Control Characteristics function • 7 - Button keypad for easy operation • One output relay contact
• Carrier Frequency • Frequency Control Range • Frequency Accuracy for trip / control circuit.
• Frequency Resolution • Frequency Setting Control • ACCEL. / DECEL. 2. Environment Condition
Time • V/F pattern Location : Indoor (protected from corrosive gas and dust), Ambient
2. Protection Functions Temperature : 0°C - 40°C, Cooling : Forced air-cooling, 8 V/F Patterns, One
• Instantaneous Over current • Motor Overload Protection • DC Link Over pattern Programmable. 8-step multispeed (applicable for built in Timer
Voltage •DC Link Under Voltage Protection • Heat Sink Fin Overheat with sequence control).
B. Functional Specifications Accessories
1. Operation Ground Fault Protection - ZCT, EMI Filter, DC Braking Resistor,
Input Signal Operating Signal : Forward / Reverse Operation, Individual Communication Software, RS232 to RS485 Converter.
Command
BRAKING

Reset : Released Protection while the Protection is Operating RESISTOR

P R

Multifunction Input (SP1, SP2, SP3) : • Multispeed 1 • Multispeed 2 INPUT MCB


PSD DRIVE
L1(R) CON1 of Display T1(U)
• Multispeed 3 • Jog Frequency Reference • Emergency stop • Base INPUT L2(S) T2(V)
SUPPLY
block • Energy saving • Sequence control L3(T)
TM2 DIGITAL OPERATOR
T3(W)

(E)
1 2
5
Serial Communication : RS232 Modbus RTU Protocol FWD
REV
1

1
2

2
6
8 16 FAULT RELAY
INDUCTION MOTOR
SP1 5
1 2
9 3
14 250VAC 1A
SP2
Output signal : • Trip relay fault output : 250VAC 1A, 30VDC 1A or less
4 (30VDC 1A)
1 2 1
SP3 10 2 15
1 2
RST 11 RELAY

COM 7
(For OL1 only) • Sync relay : 30V, 35mA + SYNC
13 MULTIFUNCTION OUTPUT
1 1 (24VDC
FREQUENCY 35mA)
Built-in Function : Upper / Lower limit, frequency meter calibration, Torque COMMAND
POTENTIOMETER
2
2
12 - SYNC

3 3
boost, Energy save, Process timer, AVR, DC injection braking, Built in FREQUENCY 4
METER 1 + + 2
V 3 CON4

60
GROUND FAULT
OPERATION
SOFT STARTERS

Three phase asynchronous motors are used in


industry due to its simple construction and low
maintenance operation. However, torque and motor
current during the starting of a three-phase
asynchronous squirrel-cage motor is usually not
very favorable. Therefore electronic starters, like
EMS, are used to reduce the excessively high
starting currents. By limiting the accelerating
torque, mechanical stress on the material to be
conveyed or processed, and consequently on all
mechanical parts of drive and driven machine, is
reduced. By starting motor at low voltage and
avoiding large current peaks during starting with
current limit feature, the cost of electricity may also
be reduced.
MODELS
D3 EMS1,
EMS2000,
EMS-MMI

FEATURES
• Suitable for motor ratings from 2HP -
75 HP
• Soft start and Soft stop
• Reduced voltage start with current
limit
• Various modes of starting
• MMI (Man Machine Interface) along
with PC communication
• Equipped with important motor Ordering Instructions
protection functions ü Product Family Name
• True RMS Measurement and display ü Model Name
of electrical parameters ü System Name
ü System Supply Voltage
ü Aux. Supply / Control
supply voltage
ü Motor rating (HP / KW)
ü Motor applications
61
S O F T S T A R T E R S

EMS 2000

Minilec introduces a new range of


Electronic Motor Starter - EMS-
2000. These newly introduced
Electronic Soft Starter are packed
with unique features and are
designed for a stand-alone
applications.
EMS 2000 is equipped with various
options for Starting as per load
types and also offers protection to
motor.

Protections Controls (External / Remote)


Power Range (KW / HP) From 7.5 KW/10 HP Up to 55 KW/75 HP
• Eletronic over load protection - Adjustable range : 40% - 100% • Start
Nominal Current (Amp) 16 Amps. - 96 Amps. (Max)
( 100% = 5A, i.e. secondary of external CT ) • Stop (soft stop also valid in by- pass mode)
Aux. Supply Voltage In-Built
• Under voltage (-20% ± 1% of system supply) • Emergency stop / system reset (free run to stop)
System Supply 415V AC (-20% + 15%)
• SCR short/open fault protection 3.5 ± 1.5 sec
Line Frequency 50 Hz ± 3%
• Single phase protection 3.5 ± 1.5 sec Relay output
Bypass facility External Contactor
• Reverse phase protection 3.5 ± 1.5 sec • Mains relay
Start Mode Normal High Volt Start
• Locked Rotor (for current above 500% to trip within 5 Sec. • By pass Contactor relay
Normal Low Volt Start
• Heat - sink over temperature (750 C ± 50 C) • Trip relay
Short Kick with Low Volt start
Short Kick with High Volt start Faults and Indications Typical fields of application for "EMS 2000" include.
Long Kick with Low Volt start To understand the fault indications refer following table. • Electrical drives for processing materials which are sensitive
Long Kick with High Volt start to jerking and pulling.
Current Limit % In (FLA) Range 150% to 350% of In (POT) Fault Led Indication • Pump drives.
Ramp Up Time (Sec.) 1, 5, 10, 15, 20, 30, 45, 60 sec. Overload Under voltage / overload Flashing • Drives with long periods of operation under no-load condition.
Ramp Down Time (Sec.) Twice of start time Lock rotor Under voltage / overload Flashing • Machines with transmission systems, belt or chain drives.
Protections Single Phase, Reverse Phase Heat sink over Under voltage / overload Flashing • Drives with large inertia.
SCR Short / Open, Unit overheat Temperature
Overload (IDMTL), Class 2 in run Under voltage Under voltage / overload Steady ON Typical equipment used with the EMS 2000 are :
Under Voltage, Lock Rotor 5 * IL < 5ms SCR short Single phase / SCR fault Flashing • Fans
Operating Temp. 0 to 45°C SCR open Single phase / SCR fault Flashing • Blowers
Dimensions Overall (L x W x D) Single phase Single phase / SCR fault Steady ON • Compressors
Mounting (L x W) Please see table below Reverse phase Trip relay ON Steady ON • Centrifugal pumps
Weight in Kgs (Approx.) • Conveyor belts
• Cranes (OH)
Communication N.A.
Protocol N.A.

Features
Normal Low Volt Start (without Kick) Normal High Volt Start (without Kick) Short Duration Kick With High Volt Start
•Soft Start - Adjustable soft start time
range : 1 - 60 sec. voltage voltage voltage
•Soft Stop - Twice of start time 0.4 sec
•Normal high volt start. 100%
100% 90%
•Kick start 100% - - - - - - - -
•Adjustable kick duration 400/800 ms.
•Current limit: Adjustable range : 150%- 50% 50%
350% of FLA, (100% = 5A, of 40%
secondary of external CT)
•Energy save ( PFC ) 0% time 0% time 0% time
•By pass Enable/Disable

R
100
Size, Mounting & Weight Y IDMTL
10
B O/L curve
Model Size (LxWxD) Mounting (LxW) Weight External LOCK ROTOR
in mm in mm in kgs CT 8
curve
MINUTES

6
10HP-20HP 392x223x195 350x170 9.0
OLR MAINS
4
30HP-40HP 392x223x235 350x170 11.3 Contactor
2
TIME

50HP-60HP 392x223x235 350x170 12.0 1


Bypass EMS 2000 ON 50
75HP 415x223x250 395x170 16.5 Contactor 40
Emergency
SECONDS

30
STOP / Reset 20
10
8
6
4
2
MOTOR 1
62 5 msec
0
2 3 4 5 6 7 8
S O F T S T A R T E R S

EMS-MMI

This is an advanced version of


EMS 2000 with Man Machine
Interface.
It displays true RMS value of
electrical parameters and motor
status along with motor run
hours. The programing facility
enables easy & user friendly
settings
EMS-MMI offers all important
protections to the motor. All
Parameters & events can be
Communicated to PC for data
logging.

Overload trip characteristics


Power Range (KW / HP) 7.5 KW / 10 HP Displays 130
Nominal Current (Amp) 16 Amp. • 4 Digit, 7 Segment Input Voltage (true RMS)
Aux. Supply Voltage 90-270V AC / DC Motor Current (true RMS) 120

System Supply 415V AC -20%+15%, 3 Ph, 4 Wire Supply Frequency


110
Line Frequency 50 Hz ± 3% Kilowatt (run Mode Only)
Bypass facility External Contactor Motor Run Hour 100
Start Mode Normal High Volt Start Heatsink Temperature
90
Normal Low Volt Start • LED Vin, Amp, Hz, Kw, M-hr,0c
Short Kick with Low Volt start 80
Digital Inputs & Outputs
Short Kick with High Volt start

Time ( sec )
• Programming Keys Up, Shift, Escape, Enter 70
Long Kick with Low Volt start
• Control Keys
Long Kick with High Volt start 60
• Local Soft Start, Soft Stop, Fault Reset,
Current Limit % In (FLA) Range 150% to 350% of FLA
Emergency Stop. 50
Ramp Up Time (Sec.) 1 to 60 sec
• Remote Soft Start, Soft Stop, Fault Reset, Clas s 10

Ramp Down Time (Sec.) 1 to 60 sec 40


Emergency Stop
Protections (fix) Single Phase, Reverse Phase
• Relay Output (1 NO) Mains On Relay, 30
SCR Short / Open, Unit overheat, Programable
(resistive - 5 A 230 Vac & 5 A 30 Vdc) Bypass Relay, Clas s 10A

Overload (IDMTL) Class 10/10 A 40% to 100% of FLA 20


Trip Relay
Under Voltage (320-400 V) Over Voltage (400-500 V)
Communication RS 232 (default) / RS 485 10
Lock Rotor 5 * IL < 1sec
Operating Temp. 0 to 45°C • Mode Local, Monitor (default) 0
Device Dimensions 350 x 210 x 195 mm. • Protocols Modbus - ASCII (default) / RTU 100 150 200 250 300 350 400 450 500 550 600

Weight (Approx.) 10 Kg. • Baud Rate 1200 / 4800 / 9600 (default) / % overload
19200 / 38400
Communication RS 232 / RS 485 • Device Address 1 To 32 (in Steps of 1 Unit)
Protocol MODBUS ASCII / RTU

Long Duration Kick With Low Volt Start Short Duration Kick With Low Volt Start Long Duration Kick With High Volt Start

voltage voltage voltage

0.8 sec 0.4 sec 0.8 sec.


100% 100% 100%
90% 90%
90%

40% 40% 50%

0% time 0% time 0% time

63
S O F T S T A R T E R S

D3 EMS1

This is a Small size soft


starter with DIN-Rail
mounting feature ideally
suitable for light duty small
motor applications
D3 EMS1 Controls voltage of
2 phases, with facility for
adjusting Soft Start, Soft Stop
times and Starting Torque.

Power Range (KW / HP) 1.5 KW / 2 HP, 2.2 KW / 3 HP, 3.7 KW / 5 HP With this soft starter 3-phase motors with nominal load currents upto 8 A can be soft-started
Nominal Current (Amp) 8 Amps. Max. and / or soft-stopped,thus reducing the inrush current and eliminating the damaging effects of high
Control. Supply Voltage 24-110V AC/DC (+15% - 20%) 110-415V AC (+15% - 20%)
starting current surges. This is a compact starting device for small motors and hence
System Supply 415V AC + 15% - 20% there is room for more products on a given mounting platform. It is easy to install and to adjust
Line Frequency 50/60 Hz ± 3% because access for connections and adjustments is from the front. Starting and stopping time as
Bypass facility Built-in (Via Internal Contactor Relay)
Start Mode
well as initial torque can be independently adjusted by built-in potentiometers.
Reduced Volt Start
Current Limit % In (FLA) N.A. FEATURES
Ramp Up Time (Sec.) Adjustable from 0.5 to 10 Sec.(±25%) 1) Reduced in rush current and mechanical shock
Ramp Down Time (Sec.) Adjustable from 0.5 to 10 Sec.(±25%)
Initial Torque 0% - 80% 2) Soft, smooth, step-less acceleration & deceleration
Protections N.A. 3) Soft Start Time, Soft Stop Time, Initial Torque independently settable by means of potentiometer
Operating Temp. 0°C to 45°C
Device Dimensions (mm) Overall (L x W x D) 76 x 82 x 115 (mm) 4) Built-in by pass relay (For by passing SCR)
Weight in Kgs (Approx.) 340 gms (approx.) 5) Easy to install and operate
Communication N.A.
Protocol N.A. 6) Millions of switching cycles
7) Compact, lightweight
8) DIN-rail mounting (35mm)
MOTOR
9) LED indications for 3-ph ON, Ramp up / Ramp down and Run
VOLTAGE
(TORQUE) CONTROL AND SETTINGS
RAMP-UP RAMP-DOWN D3EMS 1 has three potentiometers control on its front.
100% 1) Ramp up : To set ramp up time ( 0.5 to 10 Sec. )
2) Ramp down : To set ramp down time ( 0.5 to 10 Sec. )
Initial Torque 3) Initial torque : To set initial torque of the motor ( 0 to 80% )
up to 80 %
of nominal TIME Set Ramp - up time and Initial Torque such that motor will start without jerk and humming noise.
torque FUNCTIONAL DESCRIPTION
0.5-10 SEC 0.5-10 SEC Soft Start : During ramp-up, the soft starter will gradually increase the voltage to the motor until it
reaches full line voltage. The motor speed will depend on the actual load on the motor shaft.
Initial Torque : The initial torque is used to set starting voltage. This way it is possible to adapt the
soft starter to an application requiring a higher starting torque. It can be adjusted from 0 to 80% of
nominal torque.
SYSTEM
SUPPLY
Softstop : During ramp-down, Soft starter gradually reduce the voltage to the motor thus reducing
the torque and current. The soft stop feature is advantageous to avoid water hammering and
CONTROL caviation on pumps and to avoid goods tilting on conveyors. It is typically used on motor application
SUPPLY START STOP
where a smooth start and / or stop is advantageous there by reduce the wear on gear and belt /
‘3-PH ON’
chain drives. It is used for light duty applications such as small conveyors, bottle washers, pump-
GREEN LED TEST(R-up) TEST(R-dn) bore, slicer etc.
‘RU/RD’ PROTECTION
RED LED
This unit does not provide any protection.Hence user has to take care of necessary protections.
‘RUN’
YELLOW 1 2 3 4 5 6 7 8 9
LED 1sec 1sec L1 L2 L3
INITIAL TORQUE RUN
( 0 - 80%) 24 - 110V 18
(80%)
110 - 415V 17
(50%) 16

(0%)
Ru Rd
U V W
(0.5-10sec) (0.5-10sec)
10 11 12 13 14 15 16 17 18
64
19 20 21 22 23 24 25 26 27
PRODUCTS FOR AGRI SECTOR

Minilec offers a range of products for protection of


water pumps used by farmers. These are primarily
to monitor incoming 3-phase supply for Single
Phasing, Reverse Phasing and unbalanced supply
and stop the pump in case of any fault. Additional
features in some models include auto restarting.
The products are specifically produced for
marketing and use in India only.
MODELS
VSP2, VSP3,
Autoswitch-2, Autoswitch-4, Autoswitch-5,
Autoswitch-6, F3 PGA1

FEATURES PROTECTIONS / FUNCTIONS


• Monitor incoming • Single Phasing
3-phase supply • Reverse Phasing
• Models with pre-wired connections
• Unbalanced supply
• Easy to fit inside most motor starters
• Dry running
• Switch for Auto-Manual operations
• Switch provision either built-in or • On Delay to avoid immediate re-
external starting of pumps during auto mode
• Adjustable on time delay
• All protections in auto & manual
modes
• Built-in timer for star-delta
operation
Ordering Instructions
ü Product Family Name
ü Model Name
ü System Name
ü System Supply Voltage
ü Aux. Supply / Control
supply voltage
ü Motor rating (HP / KW)
ü Motor applications
65
P R O D U C T S F O R A G R I S E C T O R

VSP2 VSP3 Auto switch - 2

Smallest size of single Single phasing, reverse phasing, Single phasing, reverse
phasing preventor unbalanced supply phasing, unbalanced supply
Single phasing, reverse Auto reset, 1 NO output contact Auto reset, 1 NO output contact
phasing, unbalanced supply Suitable for any HP/kW rating On time delay 1/3/5 Minutes
Auto reset, 1 NO output monoblock pumps (Fixed) Auto-Manual switch
contact Suitable for any Pre-wired terminals for easy built-in on front. Suitable for
HP/kW rating monoblock connections any HP/kW rating pumps. Pre-
pumps wired terminals for easy
connections
Supply Voltage 415 VAC ± 20%, 50 Hz ± 3% 415V AC ± 20%, 50 Hz ± 3% 200 - 450, 50 Hz ± 3%
Output Relay Contact 1 NO 1 NO 1 NO
Output Contact Rating 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE)
Unbalance Trip Setting 40 V ±6 V 50 V ± 10 VAC 50 V ± 10 VAC
Trip Time Delay
For unbalance 3.5 sec. ±1.5 sec. 3.5 sec. ±1.5 sec. 4 sec ± 2 sec
Dry Run Setting N.A. N.A. N.A.
On Time Delay N.A. N.A. 1 / 3 / 5 min
Star-Delta Changeover Time Delay N.A. N.A. N.A.
Resetting Auto Reset Auto Reset Auto Reset
Auto Switch N. A. N. A. Present
Enclosure HIP moulded, with Nylon connector strip HIP moulded Housing: HIP / Mounting Clamp: Nylon 6
Dimensions (mm)
Overall ( H x W x D ) 103 x 66 x 43 103 x 66 x 43 102 X 35 X 81 mm
Mounting 91 x 48 91 x 48 90 mm Centre to Centre
Mounting Panel Mounting Panel Mounting Panel Mounting
Weight 260gms 250gms 300gms
Level sensor
Quantity - - -
Dimensions - - -
Operating Conditions
Temperature -5 °C TO + 60 °C -5 °C TO + 60 °C -5 °C TO + 60 °C
Humidity Upto 95% Rh Upto 95% Rh Upto 95% Rh

X X X X X X Remove this link


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BLUE
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R Y B X X X X X R Y B
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R Y B R Y B X
X R Y B
R Y B
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X
X
X X
GREEN
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X X
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RED X X
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X YELOW X YELOW
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BLUE BLUE X X GRAY

GRAY GRAY
GRAY GRAY GRAY

66
P R O D U C T S F O R A G R I S E C T O R

Auto switch - 4 Auto switch - 5 Auto switch - 6 F3 PGA1

Single phasing, reverse Single phasing, reverse phasing, Single phasing, reverse phasing, Autoswitch with dry run
phasing, unbalanced supply unbalanced supply unbalanced supply protection. Auto reset for
Auto reset, 1 NO output contact Auto reset, 1 NO output contact, Auto reset, 1 NO output contact, phase failure faults &
On time delay 1 to 10 Minutes On time delay 1 to 10 Minutes On time delay 2 to 3 Minutes manual reset for dry run.
(Adjustable) Auto-Manual (Adjustable), Provision for (fixed), Star Delta Changeover Auto/Manual switch.
switch built-in on front. connecting Auto-Manual switch Timer, Auto-Manual switch 1 CO output contact.
Suitable for any HP/kW rating externally, Suitable for any built-in on front, Suitable for any 20 Amps. inbuilt CT,
pumps. Pre-wired terminals HP/kW rating pumps, Pre-wired HP/kW rating pumps, Pre-wired Indications Relay ON
for easy connections terminals for easy connections terminals for easy connections Green, Dry run Red
200 - 450, 50 Hz ± 3% 200 - 450, 50 Hz ± 3% 200 - 450, 50 Hz ± 3% 200 - 450, 50 Hz ± 3%
1 NO 1 NO 1 NO + 1 NO 1 CO
5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE)
50 V ± 10 VAC 50 V ± 10 VAC 50V ± 10V 50 V ± 10 V

4 sec ± 2 sec 4 Sec ± 2 Sec 3.5 Sec ± 1.5 Sec 4 Sec ± 2 Sec
N.A. N.A. N.A. 50% (±10%) of set current
1 to 10 min 1 to 10 min 2 to 3 minutes [In auto mode] 1 Min (In Auto mode)
N.A. N.A. 5 to 7 Sec. N.A.
Auto Reset Auto Reset Auto Reset Auto for SP/UB/RP & Manual Reset for Dry run
Present To be connected externally Present Present
Housing: HIP / Mounting Clamp: Nylon 6 Housing: HIP / Mounting Clamp: Nylon 6 Housing: HIP / Mounting Clamp: Nylon 6 (D2-03) ABS

102 X 35 X 81 mm 102 X 35 X 81 mm 102 x 35 x 81 76 x 56.5 x 117.5


90 mm Centre to Centre 90 mm Centre to Centre 90 mm Centre to Centre 67 x 46
Panel Mounting Panel Mounting Panel Mounting Flush Mounting
300gms 300gms 300gms (Approx.) 350gms

- - - -
- - - -

-5 °C TO + 60 °C -5 °C TO + 60 °C -5 °C TO + 60 °C -5 °C TO + 60 °C
Upto 95% Rh Upto 95% Rh Upto 95% Rh Upto 95% Rh

X X X X X X Remove this link R Y B


R Y B
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YELOW RED
YELLOW
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M Y
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A1 B1 C1 C2 A2 B2
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YNO
MNO
X
X X GRAY M
Y M YNC
GRAY NC
P2

GREEN

GREEN

R Y B
SINGLE PHASING PREVENTER
SELECTABLE ON DELAY TIMER (1 - 10 MIN)
EXTERNAL AUTO / MANUAL SWITCH
BLUE
YELLOW
RED

X EXT. DPDT
STOP SWITCH
GREEN
X
START
GREEN
X
AUTO MAN

X N/V COIL GRAY

X GRAY
X
M X

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67
Pune - The City of Minilec
Pune has the sixth largest metropolitan economy and the highest per capita
income in India, with the least income disparity between the rich and poor. This
city is often addressed with the twin title of 'Oxford of the east' and 'Detroit of
India'. Besides being a cultural capital of Western India, Pune is also an
industrial and IT hub

Pune is well connected by road, rail, and air to all major cities in India. Pune has
an international airport, two important railway junctions and three major state
and inter-state bus junctions. Pune has a light rail/ skybus /light metro rail
proposal for implementation Shaniwar Wada

The Pirangoot Industrial estate is located to the west of the city of Pune. It is a
clean and green area blessed with picturesque mountains. Minilec is located in
the heart of green Pirangoot, about 15 Km. from Pune

Pune University

Yashprabha associate companies


The Intech Group
Statfield Equipments Pvt. Ltd.:
Pioneers in India in surface finishing equipments.
Intech Surface Coating Pvt. Ltd:
Involved in industrial paint-shop technology and products.
Intech Auto-Stores and Conveyors Pvt. Ltd:
Industrial products for material-flow management.
The Mint Group
Mint Biofuels Pvt. Ltd.:
Mumbai • Manufacturers of biodiesel and its bio-products
Pune • Yashaprabha Agro Pvt. Ltd.:
Cultivation & management of biofuel plantations.
Intech Energy Pvt. Ltd.:
Manufacture and erection of biofuel plants and machinery
Suyash Charitable Trust:
Working for social and financial upliftment of tribals in India.

R
Minilec (India) Pvt. Ltd. Cat. No. GC 083 / R4
S. No. 1073/1,2,3 Mutha Road, Pirangoot, Pune- 412 111 (India)
Tel. : +91 - 20 - 22922162/ 22922354 - 57
Authorised Dealer
Fax : +91- 20 - 22922134 Email : mkt1@minilecgroup.com

Branch Offices :
Mumbai: Tel. : 2596 36 53/2596 62 60
008
E-mail : mumbai@minilecgroup.com
Delhi : Tel. : 2589 47 32/34
E-mail : delhi@minilecgroup.com
Bangalore : Tel. : 2314 87 44/ 2338 12 73
E-mail : bangalore@minilecgroup.com
Kolkata : Tel. : 2486 74 18/2454 0843
E-mail : kolkata@minilecgroup.com

Customer Support : servicing@minilecgroup.com

a" " enterprise www.minilecgroup.com

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