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Manual Chipeadora 18XP (120-185)

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MODEL 18XP/1590 INFEED HOPPER COMPONENTS

70

54
71

53
72 73

34

48

36
MODEL 1590 INFEED HOPPER COVER
78
48
77 48 57

58

75

79
MODEL 1590 TAIL 42
LIGHT ASSEMBLY

35
24

33 32
23 34
22 31

21 59

19
18

30
29

28
60

61
62
10

8 63
21
20
11
4
13
68
17 64
65 66
14

9
69
67
3
2 10 69

1 68
69

2
3

NOTICE Parts may not be exactly as shown.

Copyright 12/17 104 Bandit


MODEL 18XP/1590 INFEED HOPPER COMPONENTS

LOCATION PART NUMBER DESCRIPTION

63. a. 911-1004-66 Infeed Hopper Assembly (Includes 14, 17 - 20, 23 - 26, 29 & 61)
b. 911-1004-67 Infeed Hopper Assembly - Super Sized (Includes 14, 17 - 20, 23 - 26, 29 & 61)
c. 911-2001-90 Infeed Hopper Assembly
d. 911-2001-91 Infeed Hopper Assembly - Super Sized
e. 911-200007 Infeed Hopper Assembly (Pre 8/07)
64. a. 937-2002-54 Dual Yoke Lift Control Bar Kit
b. 980-300065 Dual Yoke Lift Control Bar
65. 900-3930-96 Short Valve Handle - Lift Cylinder Control Linkage
66. 626-100061 Control Arm - Dual Yoke Lift - 11 1/2”
67. 980-100157 Dual Yoke Lift Control Bar Tab
68. 900-7900-96 Rubber Cap - Dual Yoke Lift Control Bar
69. 900-3914-02 Clamp - Lift Control Bar
70. 911-1001-72 Infeed Hopper Hydraulic Cover (Specify S/N)
71. 911-300025 Winch Mount Used With Infeed Hopper Hydraulic Cover
72. 911-1002-49 Infeed Hopper Hydraulic Cover - Left Side with Winch Option
73. 911-1002-48 Infeed Hopper Hydraulic Cover - Center with Winch Option
74. 911-1002-50 Infeed Hopper Hydraulic Cover - Right Side with Winch Option
75. a. 900-2927-85 LED Red Marker Light - 3/4” Round
b. 900-2915-98 LED Red Marker Light - Oval
76. a. 900-2908-76 LED Tail Light
b. 900-2908-74 Adapter Wire for LED Tail Light (Not Shown)
77. 900-2908-75 Rubber Grommet for LED Tail Light
78. 980-2002-82 Heavy Duty Tail Light Cover
79. a. 980-200176 Tail Light Mount - Left Side
b. 980-200177 Tail Light Mount - Right Side

NOTICE The top feedwheel bearing bolts need to be ground off flush with inside of yoke, if replaced.
NOTICE The Model 1590 hydraulic feedwheel motors may be on the left side or the right side of
the machine, depending on the machine serial number.
NOTICE Grip-Tite style feedwheel bearings are on the hydraulic motor side.
NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 12/17 105 Bandit


MODEL 18XP/1590 CHIPPER COMPONENTS

44
45

41
43

43

42

45

HIGH HP OPTION OLD STYLE - PRE 2/04

20

27

23

19 24
28
18
17
6
4 3
19

8 16
29

32

30

6 33

34
1 35

2
7

13 9

11

36

14
12

13

15 37

15

NOTICE Parts may not be exactly as shown.

Copyright 12/17 106 Bandit


MODEL 18XP/1590 CHIPPER COMPONENTS

LOCATION PART NUMBER DESCRIPTION

1. See Page 111 Anvil


2. 911-1001-88 Vent cover
3. 937-1012-38 Base Slot Cover
4. a. 937-300007 Air Vent Cover - Steel
b. 937-300008 Air Vent Cover - Aluminum
c. 937-100001 Air Vent Cover Kit - Steel (Includes Two Pieces Of 4a, 5, & 6)
d. 937-100000 Air Vent Cover Kit - Aluminum (Includes Two Pieces Of 4b, 5, & 6)
5. 900-4908-33 Spring For Vent Cover
6. 900-4908-29 Plastic Knob For Vent Cover
7. a. 900-1914-80 Chipper Drum Bearing
b. 900-4910-40 Chipper Drum Bearing Bolt (3/4”-10NC x 5” Hex Head) - Left Side Only
c. 900-4910-34 Chipper Drum Bearing Bolt (3/4”-10NC x 4 1/2” Hex Head) - Right Side Only
d. 900-4901-47 Washer for Chipper Drum Bearing (3/4” Mill Carb)
e. 900-4910-19 Chipper Drum Bearing Jam Nut (3/4”-10NC Hex Jam Nut) - Left Side Only
f. 900-4901-23 Chipper Drum Bearing Nut (3/4”-10NC Hex Nut) - Right Side Only
8. 911-0500-31 Drum Shaft Bearing Cover
9. a. 955-300086 Drum Lock Pin
b. 900-7900-96 Rubber Cap (Not Shown)
10. 900-3921-02 Chipper Bearing Grease Line
11. See Page 110 Chipper Knife & Hardware
12. 911-2002-04 Chipper Drum Head Assembly (Includes 11, 13, 14, & 15)
13. 900-1906-26 Drum Head Bushing
14. a. 937-1004-17 Drum Head Shaft
b. 911-1002-19 Drum Head Shaft - 142 Hp or Less (Pre 12/16)
15. 937-1004-19 Key for Drum Head Shaft
16. a. 937-3009-23 Shear Counter Knife
b. 900-4909-86 Counter Knife Bolts (1/4”-20NC x 5/8” SHCS - 8 per)
17. a. 937-3007-12 Shear Bolt Plate
b. 937-1012-95 Shear Assembly (Includes #16)
18. 911-2002-29 Base Top With Door Assembly (Includes 20 & 21) (Start 2/04)
19. 937-3008-14 Shear Slot Cover
20. 937-300032 Hood Door Only (Start 2/04)
21. 900-4905-37 Hood Pin With Attaching Chain
22. a. 900-4902-20 Padlock For Hood Pin (Not Shown)
b. 900-4917-21 Key For Padlock (Not Shown)
23. a. 909-1000-01 Engine Disable Plug Kit (Includes Plug, Wiring, & Mounts)
b. 900-2904-13 6-Prong Female Plug Only
c. 980-100083 6-Prong Male Plug With Wire Loop & Crimp Sleeves
24. a. 911-1004-74 Transition Assembly With Shear
b. 911-2001-10 Transition Ass’y With Shear (Specify With or Without Clean-Out Door)
c. 911-0500-23 Transition Ass’y Without Shear (Specify With or Without Clean-Out Door)
25. 937-1005-63 Transition Flange
26. 980-3013-58 Bottom Swivel Ring
27. a. 900-4908-27 Discharge Spring Lock
b. 900-7900-96 Rubber Cap (Not Shown)
28. 937-0501-31 Optional Clean-Out Door - Specify Slide In (Start 1/14) or Hinged (Pre 1/14)
29. 911-2001-45 Optional Chip Breaker Assembly
30. a. 980-300413 Adjustable Beltshield Cover - Auto Clutch
b. 980-300295 Adjustable Beltshield Cover - Twin Disc Clutch SP211 / NACD Clutch

** Components vary with engine options order by physical description or machine S/N.

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 12/17 107 Bandit


MODEL 18XP/1590 CHIPPER COMPONENTS

44
45

41
43

43

42

45

HIGH HP OPTION OLD STYLE - PRE 2/04

20

27

23

19 24
28
18
17
6
4 3
19

8 16
29

32

30

6 33

34
1 35

2
7

13 9

11

36

14
12

13

15 37

15

NOTICE Parts may not be exactly as shown.

Copyright 12/17 108 Bandit


MODEL 18XP/1590 CHIPPER COMPONENTS

LOCATION PART NUMBER DESCRIPTION

31. 911-300052 Removable PTO Cover - Beltshield Back


32. 912-300037 Removable PTO Cover - Beltshield Back
33. ** Chipper Belts
34. ** Engine Sheave
35. ** Engine Sheave Bushing
36. 911-2001-79 Beltshield Assembly (Includes 31 & 37)
37. 911-2001-80 Beltshield Bottom
38. ** Chipper Sheave
39. ** Chipper Sheave Bushing
40. a. 900-9910-28 Manual Holder - 8” x 11” x 2”
b. 900-9902-07 Manual Holder - 10” x 12-1/2” x 2” (Stored In Tool Box)
41. a. 937-0500-53 Beltshield Assembly (High Hp Option) - 1500 Series Belts
b. 937-0500-59 Beltshield Engine Sheave Half
c. 937-0500-58 Beltshield Chipper Sheave Half
42. a. 911-1000-97 Base Top (Pre 2/04)
b. 911-2001-69 Base Top Assembly (Pre 2/04) Includes 41a, 42, & 43
43. 981-1009-39 Hood Door Hinge (Pre 2/04)
44. 937-1009-24 Hood Door (Pre 2/04)
45. 911-1001-98 Base Slot Cover (Pre 2/04)

** Components vary with engine options order by physical description or machine S/N.

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 12/17 109 Bandit


MODEL 18XP/1590 CHIPPER KNIFE & HARDWARE

THIS SIDE TO DRUM

NOTICE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN.

Part Numbers For Knives & Hardware


LOCATION PART NUMBER DESCRIPTION

1. 900-9902-27 5/8” x 5 1/2” x 10” Chipper Knife


2. 900-4901-32 5/8” Mill Carb Washer
3. 900-4900-20 5/8”-11NC x 2” Knife Bolt

Knife Bolt Torque: 180 ft.-lbs. (245 Nm)

NOTICE Parts may not be exactly as shown.

Copyright 12/17 110 Bandit


MODEL 18XP/1590 ANVIL HARDWARE

ED
FE TION
EC
DIR

3
4
8 4 5
4 9
4
5
7 5
4
6
7 5
4
8
7
3

4
5
8
4 6

4
8
7

LOCATION PART NUMBER DESCRIPTION

1. a. 937-1001-72 Anvil Only


b. 937-1004-37 “AR” Anvil Only
2. 937-1001-74 Anvil Clamp Plate
3. a. 900-4907-91 Anvil Eye Bolt - 1/2”-13NC x 4 1/2” (Current)
b. 900-4902-73 Anvil Eye Bolt - 1/2”-13NC x 5 1/2” (Prior)
4. 900-4909-18 1/2” Mill Carb Washer
5. 900-4906-86 1/2” Lock Washer
6. 900-4903-17 1/2”-13NC x 2 1/2” Hex Head Bolt
7. 900-4900-74 1/2”-13NC x 2” Hex Head Bolt
8. 900-4906-82 1/2”-13NC Hex Nut
9. 955-300193 Anvil Gauge
10. 904-0003-90 Anvil Hardware Kit Only (Includes 3 - 8)
11. 937-0501-64 Anvil & Hardware Kit (Includes 1a & 3 - 8)

Anvil Bolt Torque: 75 ft.-lbs. (102 Nm)

NOTICE Parts may not be exactly as shown.

Copyright 12/17 111 Bandit


MODEL 18XP/1590 DISCHARGE COMPONENTS

HEIGHT ADJUSTABLE HAND CRANK &


HYDRAULIC SWIVEL DISCHARGE
4

21
9

5
10

3 6
2

1
11 18 27 8

12
13 20 19

14
25
13 26 7
5

24
15
6
16

17
8

22

7 27

22

25
26
5

24 23

HYDRAULIC SWIVEL HYDRAULIC SWIVEL


MOTOR & MOUNT (PRE 6/16) MOTOR & MOUNT

NOTICE Parts may not be exactly as shown.

Copyright 12/17 22
112 Bandit
MODEL 18XP/1590 DISCHARGE COMPONENTS

HEIGHT ADJUSTABLE HAND CRANK &


HYDRAULIC SWIVEL DISCHARGE
LOCATION PART NUMBER DESCRIPTION

1. a. 980-0510-86 Hand Crank For Adj. Height Discharge - Mounted On The Side
b. 912-200035 Hand Crank For Adj. Height Discharge - Mounted On The Road Side
c. 980-0508-51 Hand Crank For Adj. Height Discharge - Mounted Underneath
2. a. 955-300434 Handle Lock
b. 900-4906-60 Discharge Transport Nut - 3/8”-16NC
3. 980-0126-12 Rubber Discharge Guard
4. 980-300209 Hand Crank Adjustable Height Hinge Pin
5. 980-0101-59 Discharge Flipper Hinge
6. a. 937-0502-24 12” Discharge Flipper Assembly (Includes 5 & 7)
b. 980-0510-25 12” Enclosed Discharge Flipper Assembly (Includes 5 & 7)
7. a. 900-4901-83 Discharge Flipper Adjusting Spring
b. 900-7900-93 Black Rubber Cap (Not Shown)
8. a. 980-0510-23 Adjusting Spring Lock Plate Assembly for Standard Flipper
b. 980-0510-24 Adjusting Spring Lock Plate Assembly for Enclosed Flipper’
9. 911-300129 Clean-Out Door
10. 900-9904-64 Chain Guard
11. a. 900-1901-20 #50 Roller Chain
b. 900-1901-18 Half Link - Chain (Not Shown)
c. 900-1901-19 Master Link - Chain (Not Shown)
12. 900-1915-71 Sprocket for Swivel Discharge
13. 900-1909-36 Bushing Only
14. 980-200006 Chain Adjuster Assembly
15. 937-200018 Discharge Swivel Mount
16. 900-4905-43 Eye Bolt Adjuster
17. a. 937-200064 T-Handle Assembly
b. 900-7900-96 Rubber Cap
18. 980-0137-35 Spacer Block
19. 980-3013-58 Bottom Swivel Ring
20. 937-1005-63 Transition Flange
21. 980-3014-56 Discharge Bottom Swivel Ring
22. 905-3003-65 Hydraulic Motor Mount Plate - Bolt On
23. 900-3977-10 Hydraulic Motor for Swivel Discharge
24. a. 900-3972-06 Hydraulic Motor for Swivel Discharge - SAE O-Ring Fitting
b. 900-3973-28 Hydraulic Motor for Swivel Discharge - Pipe Fitting
25. 980-0110-66 Motor Mount for Swivel Discharge
26. 937-1005-35 Chain Guard Mount
27. 937-200061 Chain Guard

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 12/17 113 Bandit


MODEL 18XP/1590 DISCHARGE COMPONENTS

MANUAL DISCHARGE

11

1
PRIOR STYLE

4
2

5
2 8 9
3
7
6
3 8 9
7
6

10
10

LOCATION PART NUMBER DESCRIPTION

1. 980-300338 Discharge Bottom Swivel Ring


2. a. 911-300129 Clean Out Door (Start 5/12)
b. 980-300616 Clean Out Door (Pre 5/12)
3. a. 900-4910-73 5/16”-18NC Hex Nut
b. 900-4906-47 5/16” Lock Washer
c. 900-4906-48 5/16” Flat Washer
4. 937-1005-63 Hood Flange
5. 980-3013-58 Bottom Swivel Ring
6. a. 900-4910-54 Discharge Transport Bolt - 3/8”-16NC x 1 1/2”
b. 900-4906-60 Discharge Transport Nut - 3/8”-16NC
7. a. 980-0510-23 Adjusting Spring Lock Plate Assembly For Standard Flipper
b. 980-0510-24 Adjusting Spring Lock Plate Assembly For Enclosed Flipper
8. 980-0101-59 Discharge Flipper Hinge
9. a. 937-1009-10 12” Discharge Flipper Assembly (Includes 2 & 4)
b. 937-0502-24 12” Enclosed Discharge Flipper Assembly (Includes 2 & 4)
10. a. 900-4901-83 Discharge Flipper Adjusting Spring
b. 900-7900-93 Black Rubber Cap (Not Shown)
11. 980-0509-94 Optional Clean Out Door Assembly (Pre 9/06)

DISCHARGE ASSEMBLIES
LOCATION PART NUMBER DESCRIPTION

1. 911-2000-93 Standard Discharge Assembly


2. 911-2000-95 Hand Crank Swivel And Adjustable Height Discharge Assembly
3. 911-2000-94 Hand Crank Swivel Discharge Assembly
4. 911-2001-27 Adjustable Height Discharge Assembly
5. 911-2000-96 Hydraulic Swivel Discharge Assembly
6. 911-2000-97 Hydraulic Swivel And Adjustable Height Discharge Assembly

NOTICE Parts may not be exactly as shown.

Copyright 12/17 114 Bandit


MODEL 18XP/1590 DISCHARGE COMPONENTS

DISCHARGE WITH HYDRAULIC FLIPPER

5
6

7
1

8 9

LOCATION PART NUMBER DESCRIPTION

1. 937-1003-30 Hydraulic Flipper Control Valve Mount Plate


2. a. 900-4911-04 Discharge Transport Bolt - 5/8”-11NC x 1 1/2”
b. 900-4903-25 Discharge Transport Nut - 5/8”-11NC
3. 900-3925-18 Check Valve
4. 960-0006-42 Straight Section Cylinder Lug
5. 980-0101-59 Hydraulic Flipper Hinge
6. 980-0126-48 Flipper Lug
7. 937-0501-63 12” Hydraulic Flipper Assembly - Enclosed (Includes 4 & 5)
8. 900-3930-71 Cylinder Lug Pin - 3/4” Dia. x 2 1/2” & Cotter Pin - 1/4” x 1 1/2”
9. 900-3928-16 Hydraulic Flipper Cylinder
10. 900-3916-62 Swivel Discharge & Discharge Flipper Control Valve (Not Shown)

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

NOTICE Parts may not be exactly as shown.

Copyright 12/17 115 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

IN-LINE HYDRAULIC PRESSURE CHECK KIT

3
7

LOCATION PART NUMBER DESCRIPTION

1. 900-3920-73 5000 PSI Gauge


2. 900-3902-24 Quick Coupler
3. 900-3902-23 Test Nipple
4. 900-3911-47 Rubber Cap For Test Nipple
5. 900-3924-86 Fitting
6. 900-3926-11 Ball Valve
7. 900-3922-14 Fitting
8. 980-100121 In-Line Pressure Check Kit - With Autofeed (Includes 1-7)

Copyright 12/17 116 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS
HYDRAULIC SCHEMATIC
(WITH NO OPTIONS)
10
PIPE FITTING JIC / SAE O-RING A B

11
Examples of straight fittings.
A B

8
A
P B
T

6 7

INLET
A

B
12

3
5 1
T P

LOCATION PART NUMBER DESCRIPTION

1. See Pages 130 - 131 Hydraulic Tank (Not Shown)


2. 900-3901-41 Hydraulic Tank Strainer (Not Shown)
3. a. 900-3900-09 Filter Head (Not Shown)
b. 900-3900-10 Filter (Not Shown)
4. ** Hydraulic Pump (Not Shown)
5. See Page 120 Relief Block
6. 900-3976-84 Hydraulic Yoke Lift Cylinder
7. See Page 121 Reversing “Autofeed Plus”
8. 980-2003-91 Feedwheel Control Valve Without Relief - SAE O-ring
9. See Pages 122 - 123 Flow Divider
10. a. 900-3973-16 Top Feedwheel Hydraulic Motor (Start 12/05)
b. 900-3973-17 Top Feedwheel Hydraulic Motor (Pre 12/05)
11. a. 900-3973-17 Bottom Feedwheel Hydraulic Motor (Start 12/05)
b. 900-3973-16 Bottom Feedwheel Hydraulic Motor (Pre 12/05)
12. a. 980-100121 In-Line Pressure Check Kit - With Autofeed (Not Shown)
b. 980-100122 In-Line Pressure Check Kit - Without Autofeed (Not Shown)

** Hydraulic components, fittings, hoses will very depending on


optional equipment. Order by physical description.
** Hydraulic pumps need to be ordered by physical description and serial number of machine.

NOTICE Make sure to order components according to fitting type, fittings may vary on all components.
NOTICE Parts may not be exactly as shown.

Copyright 12/17 117 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

HYDRAULIC SCHEMATIC
(WITH OPTIONS)
PIPE FITTING JIC / SAE O-RING

Examples of straight fittings.

6
2
1
5
3

15
13 16
12

11
17 18

14

10

INSERT - HYDRAULIC FLIPPER

20

19 21

16

From Yoke
17 18
Lift Valve
To Relief
14 Block

NOTICE Parts may not be exactly as shown.

Copyright 12/17 118 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

HYDRAULIC SCHEMATIC
(WITH OPTIONS)
LOCATION PART NUMBER DESCRIPTION

1. See Pages 130 - 131 Hydraulic Tank


2. 900-3901-41 Hydraulic Tank Strainer
3. a. 900-3900-09 Filter Head
b. 900-3900-10 Filter
4. ** Hydraulic Pump
5. See Page 120 Relief Block
6. 900-3924-55 Variable Speed Flow Control Valve - SAE O-ring
7. a. 900-3976-84 Yoke Lift Cylinder - Welded
b. 904-0007-14 Pin For Welded Cylinder (Not Shown)
c. 904-0006-90 Seal Kit - Welded Lift Cylinder (Not Shown)
8. 900-3927-73 Yoke Lift Control Valve For Dual Control Yoke Lift
9. 900-3920-05A Feedwheel Control Valve Without Relief - SAE O-ring
10. See Page 121 Reversing “Autofeed Plus”
11. See Pages 122 - 123 Flow Divider
12. a. 900-3973-16 Top Feedwheel Hydraulic Motor (Start 12/05)
b. 900-3973-17 Top Feedwheel Hydraulic Motor (Pre 12/05)
13. a. 900-3973-17 Bottom Feedwheel Hydraulic Motor (Start 12/05)
b. 900-3973-16 Bottom Feedwheel Hydraulic Motor (Pre 12/05)
14. 900-3921-57 Swivel Discharge Hydraulic Motor
15. 900-3920-01 Swivel Discharge Control Valve Only
16. 900-3920-01 Tongue Jack Control Valve
17. 900-3949-09 Tongue Jack Check Valve
18. 900-3934-24 Tongue Jack Cylinder - Welded
19. 900-3916-62 Swivel Discharge & Discharge Flipper Control Valve
20. 900-3928-16 Discharge Flipper Cylinder
21. 900-3925-18 Flipper Check Valve
22. a. 980-100121 In-Line Pressure Check Kit - With Autofeed (Not Shown)
b. 980-100122 In-Line Pressure Check Kit - Without Autofeed (Not Shown)

** Hydraulic components, fittings, hoses will very depending on


optional equipment. Order by physical description.
** Hydraulic pumps need to be ordered by physical description
and serial number of machine.

NOTICE Make sure to order components according to fitting type, fittings may vary on all components.

Copyright 12/17 119 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

MAIN RELIEF BLOCK

Hydraulic Hose From Pump

Hydraulic Hose To Tank

T
2

LOCATION PART NUMBER DESCRIPTION

1. N/A Main Relief Block Only


2. N/A Main Relief Only
3. 900-3923-46 Main Relief Block Assembly (Includes #’s 1 & 2)

DUMP VALVE RELIEF BLOCK


Hydraulic Hose
From Pump

5
Hydraulic Hose
To Tank

4
T

2
1
Torque Autofeed Cartridge Nut to a maximum of 4 to 6 ft.-lbs. (5 to 8 Nm) and install Loc-Tite 242.
Over torque will cause damage and will also void warranty.

LOCATION PART NUMBER DESCRIPTION

1. N/A Cartridge Nut Only


2. 900-3923-44 12 Volt Autofeed Solenoid Only
3. 900-3923-47 Autofeed Cartridge (Includes #1)
4. 900-3919-96 Main Relief Only (Danfoss)
5. a. 900-3923-45 Autofeed Block Assembly With Relief
b. 900-3923-37 Autofeed Block Assembly Without Relief

NOTICE Parts may not be exactly as shown.

Copyright 12/17 120 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

“AUTOFEED PLUS” VALVE (DUAL SOLENOID)

2
1

4
3

1
3

Torque Retainer Nut to a maximum of 4 to 6 ft.-lbs. (5 to 8 Nm) and install Loc-Tite 242.
Over torque will cause damage and will also void warranty.

LOCATION PART NUMBER DESCRIPTION

1. 900-3920-20 Retainer Nut and Sealing Ring (Danfoss)


2. 900-2909-55 Herschman Connector Only
3. 900-3920-19 Solenoid Only (Danfoss)
4. 900-3919-47 Dual Solenoid Assembly (Includes #’s 1,3,4, & 6)
5. 900-3931-30 Autofeed Plus Subplate
6. 900-3915-44 Seal Kit For Danfoss Valve (Not Shown)
7. a. 900-3925-89 10’ Cord and Molded Herschman Connector (Not Shown)
b. 900-3920-71 16’ Cord and Molded Herschman Connector (Not Shown)
c. 900-3918-63 25’ Cord and Molded Herschman Connector (Not Shown)

“AUTOFEED PLUS” VALVE (SINGLE SOLENOID)


4

5
1

Torque Retainer Nut to a maximum of 4 to 6 ft.-lbs. (5 to 8 Nm) and install Vibra Tite.
Over torque will cause damage and will also void warranty.

LOCATION PART NUMBER DESCRIPTION

1. 900-3920-20 Retainer Nut and Sealing Ring (Danfoss)


2. 900-2909-55 Herschman Connector Only
3. 900-3920-19 Solenoid Only (Danfoss)
4. 900-3919-73 Solenoid Assembly (Danfoss Includes #’s 1,3,4, & 5)
5. 900-3923-34 Autofeed Plus Relief Block Subplate (Edmore)
6. 4589960 Seal Kit For Danfoss Valve (Not Shown)
7. a. 900-3925-89 10’ Cord and Molded Herschman Connector (Not Shown)
b. 900-3920-71  16’ Cord and Molded Herschman Connector (Not Shown)
c. 900-3918-63 25’ Cord and Molded Herschman Connector (Not Shown)

NOTICE Parts may not be exactly as shown.

Copyright 12/17 121 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

HOSE CLAMP HOSE GUARD

2
1

FLOW DIVIDER

NOTICE Parts may not be exactly as shown.

Copyright 12/17 122 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

HOSE CLAMP
LOCATION PART NUMBER DESCRIPTION

1. 900-3914-10 Bolt for 1/2” Clamp


2. 900-3914-11 Locking Plate for 1/2” Double Clamp
3. 900-3926-46 Plastic Clamp for 1/2” Double Clamp
4. a. 900-3914-09 Weld Plate for 1/4” Double Clamp
b. 900-3914-08 Weld Plate for 1/2” Double Clamp
c. 900-3926-47 Weld Plate for 3/4” Double Clamp
5. a. 900-3917-25 1/4” Double Clamp Assembly (Includes #’s 1-4)
b. 900-3926-44 3/8” Double Clamp Assembly (Includes #’s 1-4)
c. 900-3928-19 1/2” Single Clamp Assembly (Includes #’s 1-4)
d. 900-3914-02 1/2” Single Clamp Assembly For Steel Lines (Includes #’s 1-4)
e. 900-3915-61 1/2” Double Clamp Assembly (Includes #’s 1-4)
f. 900-3913-32 1/2” Double Clamp Assembly For Steel Lines (Includes #’s 1-4)
g. 900-3914-03 3/4” Single Clamp Assembly (Includes #’s 1-4)
h. 900-3914-07 3/4” Double Clamp Assembly (Includes #’s 1-4)
i. 900-3914-04 1” Single Clamp Assembly (Includes #’s 1-4)
j. 900-3914-05 1 1/4” Single Clamp Assembly (Includes #’s 1-4)
k. 900-3914-06 1 1/2” Single Clamp Assembly (Includes #’s 1-4)
6. a. 900-3914-10 Stacking Bolt for 1/2” Double Clamp (Not Shown)
b. 900-3920-11 Stacking Bolt for 3/4” Double Clamp (Not Shown)

HOSE GUARD
LOCATION PART NUMBER DESCRIPTION

1. a. 900-3934-76 Hose Guard - 4” Long


b. 900-3934-77 Hose Guard - 6” Long
c. 900-3934-78 Hose Guard - 8” Long

FLOW DIVIDER
LOCATION PART NUMBER DESCRIPTION

1. a. 900-3977-41 Flow Divider Body Only (Start 6/05)


b. 900-3923-35 Flow Divider Body Only (Pre 6/05)
2. a. 900-3934-30 Flow Divider Cartridge Only (Start 6/05)
b. 900-3946-88 Flow Divider Cartridge Only (Pre 6/05)

Copyright 12/17 123 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

TYPICAL SPRING LOADED CONTROL VALVE

1
6
6
7

2
11
9 13
8
10

4 12
3

9
7
6
6

TYPICAL FEEDWHEEL CONTROL VALVES


7
6
6 10

9 11

6 8
4,12
1,12
2 6

3,12

NOTICE Parts may not be exactly as shown.

Copyright 12/17 124 Bandit


MODEL 18XP/1590 HYDRAULIC COMPONENTS

TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS


LOCATION PART NUMBER DESCRIPTION

1. 904-0003-29 Handle Only (Long)


2. 900-3905-95 Valve Bracket Only With Screws
3. 904-0003-30 Master Link Only Control Valve
4. 904-0003-31 Pin And Cotter Key For Control Valve
5. 904-0003-32 Bracket, Handle And Chain Link
NOTE: INCLUDES #’s 1, 2, 3, 4
6. 900-3937-34 Seal Kit For Control Valve
7. 904-0003-33 Seal Retainer For Control Valve
NOTE: NOT INCLUDED IN SEAL KIT
8. 900-3901-12 Relief Valve Kit - Spring, Ball, Screw
NOTE: SOLD ONLY AS A KIT
9. 904-0003-34 Valve Spool Stop For Spring Loaded Valve
10. 904-0003-35 Valve Spool Spring
11. 904-0003-36 Valve Spacer For Yoke Lift Valve
12. 900-A-2941 Spring Center Kit For Spring Loaded Valve
13. 904-0003-37 Detent Cap Only For Spring Loaded Valve (Short)

TYPICAL FEEDWHEEL CONTROL VALVE COMPONENTS


LOCATION PART NUMBER DESCRIPTION

1. 900-3905-95H Handle Only (Short)


2. 900-3905-95 Valve Bracket Only With Screws
3. 904-0003-30 Master Link Only Control Valve
4. 904-0003-31 Pin And Cotter Key For Control Valve
5. 904-0003-32 Bracket, Handle And Chain Link
NOTE: INCLUDES #’s 1, 2, 3, 4
6. 900-3937-34 Seal Kit For Control Valve
7. 904-0003-33 Seal Retainer For Control Valve
NOTE: NOT INCLUDED IN SEAL KIT
8. 900-3901-12 Relief Valve Kit - Spring, Ball, Screw
NOTE: SOLD ONLY AS A KIT
9. 900-3900-71 Detent Kit For Feedwheel Control Valve
NOTE: SOLD ONLY AS A KIT
10. 900-390071C Detent Cap Only With Screws (Long)
11. 900-3900-71E Detent Kit With Cap And Screws
NOTE: INCLUDES #’s 9 & 10
12. 900-3905-59 Handle, Pin, and Link
NOTE: INCLUDES #’s 1, 3, & 4

CONTROL VALVES
LOCATION PART NUMBER DESCRIPTION

1. 900-3927-73 Yoke Lift Control Valve for Dual Control Yoke Lift
2. 900-3920-01 Winch, Hyd. Swivel Discharge, and Tongue Jack
3. 900-3920-06A Feedwheel Control Valve With Relief
4. 900-3920-05A Feedwheel Control Valve Without Relief

Copyright 12/17 125 Bandit


MODEL 18XP/1590 FRAME &ACCESSORY COMPONENTS

10

12

9
14

15
13
8

13

7
14

5 11 13
16
11
3 13

11
19
11
24 17
6 18

23
20
20

28
21
22
22 21

29

30

OPTIONAL SLIDING TONGUE

28
29

32

NOTICE Parts may not be exactly as shown.

Copyright 12/17 126 Bandit


MODEL 18XP/1590 FRAME & ACCESSORY COMPONENTS

LOCATION PART NUMBER DESCRIPTION

1. a. 900-5900-13 2 1/2” Heavy Duty Pintle Ring Hitch


b. 900-5905-73 3” Heavy Duty Pintle Ring Hitch
c. 980-0505-33 2 5/16” Ball Coupler Assembly
d. 980-0501-47 2” Ball Coupler Assembly
e. *--* Other Hitch Options Available
2. a. 900-2916-63 Coil Cable Assembly With 6 Prong Plugs - 15’
b. 900-2904-12 6-Prong Trailer Plug Male Plug Only
3. 900-2904-13 6-Prong Trailer Plug Female Plug Only
4. 900-5900-09 Electrical Breakaway Switch
5. 915-2000-29 Optional Spare Tire Mount
6. a. 980-200202 Optional Weld-On Cone Holder
b. 980-200215 Optional Bolt-On Cone Holder (Not Shown)
c. 905-2001-03 Optional Weld-On Hoop Style Cone Holder (Not Shown)
d. 911-2001-42 Optional Bolt-On Hoop Style Cone Holder (Not Shown)
e. 900-7900-86 Cap For Cone Holder (Not Shown)
7. 980-300407 Tool Box Mount
8. a. 900-7900-78B Optional Aluminum Battery Box
b. 980-0508-37 Optional Steel Battery Box
c. 914-0501-46 Steel Battery Box for 1400 CCA Battery
9. 900-7900-08 Plastic Battery Liner Box for 1000 CCA Battery
10. a. 900-6915-42 1000 CCA Battery
b. 900-6907-88 1400 CCA Battery
11. 900-2927-86 LED Amber Marker Light
12. a. 900-5904-43 Aluminum Fender
b. 937-2003-68 Steel Bolt On Fender
c. 981-2001-08 Right Side Heavy Duty Aluminum Fender
d. 980-0506-81 Right Side Heavy Duty Steel Weld-On Fender
13. a. 911-3001-90 Aluminum Fender Mount - 10,000 lb Axle
b. 911-3002-22 Aluminum Fender Mount - 8,000 & 10,000 lb Axle
c. 980-0128-14 Aluminum Fender Mount - 7,000 lb Axle
14. 900-2927-85 LED Red Marker Light
15. 900-2902-41 Junction Box for Wiring
16. a. 900-5904-43 Aluminum Fender
b. 937-2003-68 Steel Fender
c. 981-2001-08 Left Side Heavy Duty Aluminum Fender
d. 980-0509-23 Left Side Heavy Duty Steel Weld-On Fender
17. 980-200204 Tool Box Mount
18. a. 900-7900-78 Aluminum Tool Box
b. 980-0508-37 Steel Tool Box
19. a. 900-9910-28 Manual Holder - 8” x 11” x 2”
b. 900-9902-07 Manual Holder - 10” x 12-1/2” x 2” (Stored In Tool Box)
20. *-* Engine Rails
21. a. 922-0003-38 Engine Mount Pad For 1/2” Engine Hold Down
b. 980-0101-33 Engine Mount Pad For 5/8” Engine Hold Down
22. a. 900-4905-11 Engine Adjuster Rod End - 5/8”-11NC x 6”
b. 900-4902-29 Engine Adjuster Rod End - 1/2”-13NC x 6”
c. 900-4902-28 Engine Adjuster Rod End - 1/2”-13NC x 8 1/2”
23. a. 900-5908-17 8,000 Lbs. Drop Leg Jack - Zinc
b. 980-1002-12 8,000 Lbs. Jack With HD Castor Wheel - Zinc
c. 900-5908-44 5,000 Lbs. Side Crank Jack - Zinc - Square Mount

** Order Brake Hub And Drum Assembly According To Axle Type.


(Grease Type, Oil Type, Never Lube Type).
*-* Engine Rails And Adjusters Will Vary Depending On Engine And Component Options.
Order By Serial Number Of Chipper Or Physical Description.

NOTICE Other fenders and fender stone shields are optional.

Copyright 12/17 127 Bandit


MODEL 18XP/1590 FRAME &ACCESSORY COMPONENTS

10

12

9
14

15
13
8

13

7
14

5 11 13
16
11
3 13

11
19
11
24 17
6 18

23
20
20

28
21
22
22 21

29

30

OPTIONAL SLIDING TONGUE

28
29

32

NOTICE Parts may not be exactly as shown.

Copyright 12/17 128 Bandit


MODEL 18XP/1590 FRAME & ACCESSORY COMPONENTS

LOCATION PART NUMBER DESCRIPTION

24. a. 900-5905-71 Mount For 8,000 Lbs. Drop Leg Jack


b. 980-0127-44 Pin For 8,000 Lbs. Drop Leg Jack (Not Shown)
25. 980-300106 Trailer Plug Receptacle Mount
26. 980-0121-31 Safety Chain Holder
27. a. 900-4912-71 Safety Chain With Hooks and Spring Latches for Standard Tongue
b. 900-4912-38 Safety Chain With Hooks and Spring Latches for Sliding Tongue
c. 900-4905-77 Hook For Safety Chain
28. a. 900-5904-59 5/8”-18NF Wheel Flange Nut
b. 900-5910-82 9/16”-18NF Cone Nut
29. a. 900-5904-76 235/75R-17.5” Tire and Solid Gray, 8-Bolt Rim
b. 900-5908-81 235/75R-17.5” Tire and Aluminum, 8-Bolt Rim
c. 900-5904-48 235/75R-17.5” Tire Only
d. 900-5904-49 17” x 6.75” Solid Gray, 8-Bolt Rim Only
e. 900-5908-78 17” x 6.75” Aluminum, 8-Bolt Rim Only
f. 900-5908-39 215/75R-17.5” Tire and Solid Gray, 8-Bolt Rim (Start 8/06)
g. 900-5908-80 215/75R-17.5” Tire and Aluminum, 8-Bolt Rim
h. 900-5903-54 215/75R-17.5” Tire Only
i. 900-5905-03 235/85R-16” Tire and White Spoke, 8-Bolt Rim (Pre 8/06)
j. 900-5905-01 235/85R-16” Tire Only
k. 900-5904-22 16” x 6” White Spoke, 8-Bolt Rim Only
30. a. 900‑5903‑93 10,000 Lb. Torflex Axle Assembly ‑ Electric Brake ‑ 45° Down Trail
b. 900‑5909‑08 10,000 Lb. Torflex Axle Assembly ‑ Electric Brake ‑ 0° Down Trail
c. 900‑5915‑73 12,000 Lb. Torflex Axle Assembly ‑ Electric Brake ‑ 0° Down Trail
d. 900-5908-83 10,000 Lb. Leaf Spring Assembly - Electric Brake
e. 900-5904-06 12,000 Lb. Leaf Spring Assembly - Electric Brake
f. 900‑5905‑65 8,000 Lb. Torflex Axle Assembly ‑ Electric Brake ‑ 45° Down Trail (8/06 ‑ 8/07)
g. 900‑5905‑12 8,000 Lb. Torflex Axle Assembly ‑ Electric Brake (12/04 ‑ 8/06)
h. 900‑5902‑70 7,000 Lb. Torflex Axle Assembly ‑ Electric Brake (Pre 12/04)
31. ** Brake Hub and Drum Assembly
32. a. 911-2001-52 Telescopic Tongue Assembly - 20” Adjustment (Start 6/08)
b. 911-200009 Telescopic Tongue Assembly - 20” Adjustment (Pre 6/08)
33. a. 980-0508-25 Optional Wheel Chock Holders Aluminum Bolt-On (Not Shown)
b. 980-0118-61 Optional Wheel Chock Holders Steel Weld-On (Not Shown)
34. 900-5902-32 Optional Rubber Wheel Chock (Not Shown)
35. 900-5904-52 Optional Safety Marker For Fenders (Not Shown)
36. 900-7900-48 Optional Mud Flap (Not Shown)
37. a. 900-9904-94 Optional Vice (Not Shown)
b. 980-300113 Optional Weld-On Vice Mount (Not Shown)

** Order Brake Hub And Drum Assembly According To Axle Type.


(Grease Type, Oil Type, Never Lube Type).
*-* Engine Rails And Adjusters Will Vary Depending On Engine And Component Options.
Order By Serial Number Of Chipper Or Physical Description.

NOTICE Other fenders and fender stone shields are optional.

Copyright 12/17 129 Bandit


MODEL 18XP/1590 FUEL & HYDRAULIC TANK COMPONENTS

12

13
9
4
6 12 8
12
3
13
13

4 10
6 12 8 4
3
13
5
3

4
1 7

5
20 3

1 2 7

5
2

2
11
19

11

12 14

12
3
13
3 14
2
13 15

12
3 18
3

2
13 15
2
18
16
17
2

16

NOTICE Parts may not be exactly as shown.

Copyright 12/17 130 Bandit


MODEL 18XP/1590 FUEL & HYDRAULIC TANK COMPONENTS

LOCATION PART NUMBER DESCRIPTION

1. a. 912-1001-43 12 Gallon Hydraulic Tank Assembly (Includes 2, 4 & 5)


b. 912-200010 12 Gallon Hydraulic Tank (Start 12/05)
2. 900-3922-60 Magnetic Drain Plug
3. a. 900-4912-40 Padlock With Short Shackle for Tank With Locking Cap
b. 900-4917-21 Key for Padlock (Not Shown)
4. a. 900-3941-31 Fuel (Diesel) Locking Fill Cap - Green
b. 900-3967-02 Fuel (Gasoline) Locking Fill Cap - Red
c. 900-3941-30 Hydraulic Locking Fill Cap - Black
d. 900-3935-06 Keeper for Fuel & Hydraulic Locking Fill Cap (Not Shown)
5. 900-3975-03 Sight Gauge (Start 10/15)
6. a. 900-2903-93 Rochester Sight Gauge (Pre 10/15)
b. 900-2903-55 Face for Sight Gauge Only
7. a. 911-1004-58 30 Gallon Diesel Fuel Tank Assembly (Includes 2, 4 & 10)
b. 911-1005-41 30 Gallon Gasoline Fuel Tank Assembly (Includes 2, 4 & 10)
c. 911-200013 30 Gallon Fuel Tank (Start 12/05)
d. 911-1004-63 Optional 40 Gallon Fuel Tank Assembly (Includes 2, 4 & 10)
e. 911-200015 Optional 40 Gallon Fuel Tank
8. a. 900-3926-84 Suction Drop Pipe Ass’y Without Hose Barb (1/2” NPTF Male x 3/8” NPTF Female)
b. 900-3926-83 3/8” NPTF To 1/2” Hose Barb
c. 900-3926-82 3/8” NPTF To 3/8” Hose Barb
d. 900-3931-53 3/8” NPTF To 5/16” Hose Barb
9. a. 900-3909-00 Return Drop Pipe Ass’y Without Hose Barb (3/8” NPTF Male x 1/4” NPTF Female)
b. 900-3925-48 1/4” NPTF To 3/8” Hose Barb
c. 900-3909-01 1/4” NPTF To 5/16” Hose Barb
d. 900-3909-02 1/4” NPTF To 1/4” Hose Barb
e. 900-3943-22 3/16” NPTF To 3/16” Hose Barb
f. 900-3943-21 1/4” NPTF To 3/16” NPTF Bushing
10. a. 900-2903-95 Rochester Sight Gauge for 30 Gallon Rectangle Fuel Tank (Start 12/05)
d. 900-3923-28 Rochester Sight Gauge for Optional 40 Gallon Rectangle Fuel Tank
c. 900-2903-55 Face for Sight Gauge Only
11. a. 911-200014 Tank Tray - 12 Gallon Hydraulic Tank & 30 Gallon Fuel Tank (Start 12/05)
b. 911-2001-46 Tank Tray - 12 Gallon Hydraulic Tank & Optional 40 Gallon Fuel Tank
c. 900-0104-95 Rubber Tank Pad (Not Shown)
d. 900-7900-35 Tank Cushion Material (Not Shown)
12. 980-0506-85 Optional Fill Cap Lock Assembly for Steel Tank With 900-3917-71 Fill Cap
13. 900-3917-71 Optional Fill Cap Only No Dipstick (Steel Tank)
14. a. 911-1004-59 30 Gallon Fuel Tank Assembly (Includes 2, 12, 13, 15 & 16)
b. 911-0500-17 30 Gallon Fuel Tank (Pre 12/05)
15. a. 911-1001-93 Fuel Tank Brace (Pre 12/05)
b. 900-0104-95 Rubber Fuel Tank Pad (Not Shown)
16. a. 900-2903-93 Rochester Sight Gauge for 30 Gallon Rectangle Fuel Tank (Pre 12/05)
b. 900-2903-55 Face for Sight Gauge Only
17. a. 900-2903-93 Rochester Sight Gauge for 12 Gallon Rectangle Hydraulic Tank
b. 900-2903-55 Face for Sight Gauge Only
18. a. 911-1004-60 12 Gallon Hydraulic Tank Assembly (Includes 2, 12, 13 & 17)
b. 911-0500-16 12 Gallon Hydraulic Tank (Pre 12/05)

NOTICE Components vary with fuel type. Specify gas or diesel when ordering fuel tank components.
NOTICE Tank assemblies vary with options. Specify all options when ordering.

Copyright 12/17 131 Bandit


MODEL 18XP/1590 OPTIONALCOMPONENTS

DINAMIC WINCH

8 5 4

8
7

17

6
9
18

10 19
13
13

11
11 12
11

13

14
15
13
14 16

16 16

16

NOTICE Parts may not be exactly as shown.

Copyright 12/17 132 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

DINAMIC WINCH
LOCATION PART NUMBER DESCRIPTION

1. 980-3012-41 Winch Spool Cover


2. 900-3974-40 Winch
3. 980-3012-51 Winch Handle Cover
4. 980-2004-90 Lock Disengagement Handle Assembly
5. a. 980-2004-14 Winch Tunnel
b. 911-3005-87 Decal Plate
6. 900-2903-07 Limit Switch
7. 980-2004-51 Bearing Block
8. 900-4900-06 Grease Zerk
9. 980-2004-47 Winch Switch Frame
10. 980-2004-48 Rope Docking Bar
11. 900-4919-82 Spring
12. 980-0505-82 Winch Roller Assembly (Includes #’s 13 - 14)
13. a. 900-4902-27 Winch Roller Bolt
b. 900-4907-17 3/4” Lock Washer
14. 914-1004-18 Winch Roller
15. 980-3011-25 Fairlead
16. 900-4923-41 1/2”-13NC x 2” Plated Button Head Cap Screw
17. 900-3920-01 Winch Valve
18. a. 900-3936-39 Winch Selector Control Valve
b. 900-3936-40 5/16” Replacement Stud For Selector Valve
19. a. 900-3956-26 Momentary Feed Valve
b. 905-3002-14 Push Plate for Momentary Feed Switch (Not Shown)
c. 900-2903-07 Momentary Feed Push Button Switch (Not Shown)
d. 999-8003-91 Momentary Feed Timer (Not Shown)

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 12/17 133 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

RKI WINCH

4
7

5 8

9
6 10
11
12 16
14 15

13
17

19

18

18
23
22

21

20
25
25

24

25

26
27
25
26 28

29

NOTICE Parts may not be exactly as shown.

Copyright 12/17 134 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

RKI WINCH
LOCATION PART NUMBER DESCRIPTION

1. a. 900-3972-06 Winch Hydraulic Motor (SAE O-ring) “RS” - Square


b. 900-3973-28 Winch Hydraulic Motor (Pipe Fitting) “RS” - Square
c. 900-3973-39 Winch Hydraulic Motor (SAE O-ring) “RE” - Round
2. a. 981-1001-01 Winch Motor Torque Arm For “RS” Motor
b. 955-1011-71 Winch Motor Torque Arm For “RE” Motor
3. 900-4910-65 3/8”-16NC x 3/8” Cup Point Socket Set Screw
4. a. 980-900002 Winch Shaft Only
b. 900-3905-22 Winch Shaft With Keys
5. 900-1915-24 Bronze Bushing For A Frame Arm
6. 910-1000-08 Steel Winch A Frame Arm (Also Includes # 5)
7. 980-300260 Winch Drum Cover
8. a. 900-3905-19 Winch Drum (Includes Bushings)
b. 900-3963-28 Bushing Only For Winch Drum (Not Shown)
9. 900-3905-17 Winch Clutch
10. 900-3964-49 Winch Brake Shoe Only
11. 900-3958-61 Winch Spring
12. a. 900-3959-59 Winch Shift Lever Only
b. 900-3905-16 Winch Shift Lever With #’s 10 & 11
13. a. 900-3961-21 Winch Pin For Brake Assembly
b. 900-3958-59 Winch Snap Ring For Winch Pin
14. 910-1000-07 Steel Winch A Frame Arm (Includes # 5)
15. 900-3905-14 Winch Release Lever Pin Assembly
16. 900-4913-00 Pivot Pin For Winch Handle Extension (If Applicable)
17. 955-300377 Lock Pin Handle Extension (If Applicable)
18. 900-9904-59 Vinyl Cap For Handle Extension (If Applicable)
19. 955-300376 Winch Shift Lever Extension (If Applicable)
20. a. 900-3936-39 Winch Selector Control Valve (Replaces 900-3920-58) (SAE O-ring)
b. 900-3913-41 Winch Selector Control Valve (Pipe Fitting)
c. 900-3936-40 5/16” Replacement Stud For Selector Valve (900-3936-39)
d. 900-3924-48 1/4” Replacement Stud For Selector Valve (900-3920-58 & 900-3913-41)
21. a. 900-3920-01 Winch Valve (SAE O-rings)
b. 900-3901-42 Winch Valve (Pipe Fittings)
22. 980-200162 Winch Tunnel Assembly (Includes # 23)
23. 980-3009-01 Mount Plate
24. 980-0505-82 Winch Roller Assembly (Includes #’s 25 - 26)
25. a. 900-4902-27 Winch Roller Bolt
b. 900-4907-17 3/4” Lock Washer
26. 914-1004-18 Winch Roller
27. a. 980-3009-31 Adapter Plate For Fairlead
b. 980-2003-10 Fairlead Kit (Includes #’s 23, 27 - 29)
28. 980-3009-03 Fairlead
29. 900-4915-96 7/16”-14NC x 3/4” Socket Head Cap Screw
30. 904-0002-60 Winch Kit (Includes #’s 1 - 15, 20 - 26)

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

Copyright 12/17 135 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

HYDRAULIC ACTIVATED LAST CHANCE

3 2

4
3

LOCATION PART NUMBER DESCRIPTION

1. 980-300185 Hydraulic Last Chance Control Bar


2. a. 900-7900-96 Vinyl Grip - Black
b. 900-7901-41 Vinyl Grip - Yellow
3. 900-3914-02 Control Handle Pivot Bracket
4. 900-4907-43 Cables
5. 955-300054 Linkage

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.

NOTICE Parts may not be exactly as shown.

Copyright 12/17 136 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

HYDRAULIC ACTIVATED LAST CHANCE


10

6
8 7
11
9

14

12
5

13

4 1
15
16

2
3

LOCATION PART NUMBER DESCRIPTION

1. See Pages 130 - 131 Hydraulic Tank


2. 900-3901-41 Hydraulic Tank Strainer
3. a. 900-3900-09 Filter Head
b. 900-3900-10 Filter
4. See Page 120 Relief Block
5. a. 900-3976-84 Yoke Lift Cylinder - Welded
b. 904-0007-14 Pin For Welded Cylinder (Not Shown)
c. 904-0006-90 Seal Kit - Welded Lift Cylinder (Not Shown)
6. 900-3927-73 Yoke Lift Control Valve For Dual Control Yoke Lift
7. 900-3954-43 Hydraulic Activated Last Chance Valve
8. 900-3920-05A Feedwheel Control Valve Without Relief - SAE O-ring
9. See Page 121 Reversing “Autofeed Plus”
10. See Pages 122 - 123 Flow Divider
11. a. 900-3973-16 Top Feedwheel Hydraulic Motor (Start 12/05)
b. 900-3973-17 Top Feedwheel Hydraulic Motor (Pre 12/05)
12. a. 900-3973-17 Bottom Feedwheel Hydraulic Motor (Start 12/05)
b. 900-3973-16 Bottom Feedwheel Hydraulic Motor (Pre 12/05)
13. ** Hydraulic Pump
14. 900-3921-57 Winch Motor (Optional)
15. 900-3920-01 Winch Control Valve (Optional)
16. 900-3936-39 Winch Selector Control Valve (Optional)

** Hydraulic components, fittings, hoses will very depending on


optional equipment. Order by physical description.
** Hydraulic pumps need to be ordered by physical description
and serial number of machine.

NOTICE Make sure to order components according to fitting type, fittings may vary on all components.

NOTICE Parts may not be exactly as shown.

Copyright 12/17 137 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

HYDRAULIC TONGUE JACK

3
2

4 7
5

1
8

LOCATION PART NUMBER DESCRIPTION

1. 920-300340 Tongue Jack Mount Plate


2. a. 900-3934-24 Tongue Jack Cylinder - Welded
b. 904-0007-14 Pin For Welded Cylinder (Not Shown)
3. a. 900-3920-01 Tongue Jack Valve (SAE O-rings)
b. 900-3901-42 Tongue Jack Valve (Pipe Fittings)
4. 900-3949-09 Check Valve
5. 955-2002-81 Outside Tube Assembly
6. 900-4907-60 Cotter Hair Pin
7. 914-1000-38 Lock Pin
8. 955-2002-80 Inside Tube Assembly
9. 955-2002-79 Drop Leg Foot Pad Assembly
10. 955-2001-93 Bolt-On Hydraulic Tongue Jack Kit (Includes 1 - 9)

NOTICE Parts may not be exactly as shown.

Copyright 12/17 138 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

BANDIT H.D. FOLDAWAY RADIATOR SCREEN

7
5

2
4 4

3 3
1

LOCATION PART NUMBER DESCRIPTION

1. 980-0508-17 Bandit H.D. Foldaway Radiator Screen Ass’y (specify latch type)
2. 980-0122-86 Spring Lock Tab Foldaway Radiator Screen
3. *-* Mount Tray For Foldaway Radiator Screen
4. 900-7900-57 Weather Strip
5. a. 900-4901-83 Spring Lock Plunger
b. 900-7900-93 Rubber Cap For Spring Lock - 1/2” Diameter
6. 900-4901-61 Hook Pull Clamp
7. 980-0128-77 Lock Tab For Hook

*-* Will Vary Depending On Engine And Component Options. Order By


Serial Number Of Chipper Or Physical Description.

NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.
NOTICE Parts may not be exactly as shown.

Copyright 12/17 139 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

HYDRAULIC BUMP BAR

11

9 10

11

8
9
10
7

5
4
3

NOTICE Parts may not be exactly as shown.

Copyright 12/17 140 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

HYDRAULIC BUMP BAR


LOCATION PART NUMBER DESCRIPTION

1. 905-3001-99 Valve Push Bar Cover


2. a. 980-2003-42 Reset Pivot Handle Cover Assembly - 35”
b. 626-2001-29 Reset Pivot Handle Cover Assembly - 42”
c. 905-2000-57 Reset Pivot Handle Cover Assembly - 45”
d. 917-2000-22 Reset Pivot Handle Cover Assembly - 54”
e. 911-2001-18 Reset Pivot Handle Cover Assembly - 64”
3. 900-3914-02 Clamp
4. a. 980-2003-41 Reset Pivot Handle Assembly - 35”
b. 626-2001-30 Reset Pivot Handle Assembly - 42”
c. 905-2000-58 Reset Pivot Handle Assembly - 45”
d. 917-2000-23 Reset Pivot Handle Assembly - 44”
e. 911-2001-17 Reset Pivot Handle Assembly - 64”
5. 905-3002-08 Bump Bar Trip Bracket
6. 905-2000-59 Valve Push Bar Assembly
7. a. 980-2003-40 Hydraulic Bump Bar Assembly - 35”
b. 626-2001-28 Hydraulic Bump Bar Assembly - 42”
c. 905-2000-50 Hydraulic Bump Bar Assembly - 45”
d. 917-2000-19 Hydraulic Bump Bar Assembly - 54”
e. 911-2000-99 Hydraulic Bump Bar Assembly - 64”
8. a. 980-2003-37 Bump Bar Infeed Tray Assembly - 35”
b. 626-2001-26 Bump Bar Infeed Tray Assembly - 42”
c. 905-2000-56 Bump Bar Infeed Tray Assembly - 45”
d. 917-2000-20 Bump Bar Infeed Tray Assembly - 54”
e. 911-2001-13 Bump Bar Infeed Tray Assembly - 64”
9. a. 980-3011-43 Spring Tube for Spring Assist - Single Spring (Start 4/14)
b. 980-0129-86 Spring Tube for Spring Assist - Single Spring (Pre 4/14)
c. 937-3009-68 Spring Tube for Spring Assist - Double Springs (Start 4/14)
d. 980-3010-34 Spring Tube for Spring Assist - Double Springs (Pre 4/14)
10. a. 900-4917-76 Left Spring for Spring Assist (Start 4/14)
b. 900-4905-39 Left Spring for Spring Assist (Pre 4/14)
c. 900-4908-70 “HD” Left Spring for Spring Assist (Pre 4/14)
11. a. 900-4917-77 Right Spring for Spring Assist (Start 4/14)
b. 900-4905-40 Right Spring for Spring Assist (Pre 4/14)
c. 900-4908-71 “HD” Right Spring for Spring Assist (Pre 4/14)
12. 900-3956-74 Bump Bar Valve (Not Shown)
13. a. 900-3956-26 Momentary Override Valve (Not Shown)
b. 905-3002-14 Push Plate for Momentary Override Switch (Not Shown)
c. 900-2903-07 Momentary Override Push Button Switch (Not Shown)
d. 999-8001-88 Momentary Override Timer (Not Shown)

Copyright 12/17 141 Bandit


MODEL 18XP/1590 OPTIONAL COMPONENTS

OPTIONAL PIVOTING TONGUE

6
4
5

LOCATION PART NUMBER DESCRIPTION

1. 911-1002-42 Pivoting Tongue Plastic Slide


2. 900-3902-27 Pivoting Tongue Cylinder
3. a. 900-3920-01 Pivoting Tongue Valve (SAE O-Rings)
b. 900-3901-42 Pivoting Tongue Valve (Pipe Fittings)
4. 911-0500-40 Pivoting Tongue Assembly (Includes #7)
5. 900-4901-10 1-3/4” NC Lock Hex Nut for Pivot Pin
6. 900-4905-95 Washer for Pivot Pin
7. 900-1907-82 Split Bushing - 2-1/2” OD x 1-1/2” ID x 2”
8. 914-1017-16 Pivoting Tongue Pivot Pin
9. 980-0500-16 Pivoting Tongue Lock Pin

NOTICE Parts may not be exactly as shown.

Copyright 12/17 142 Bandit


MODEL 18XP/1590 SERVICE RECORD

SERVICE RECORD
DATE DESCRIPTION AMOUNT

Copyright 12/17 143 Bandit


MODEL 18XP/1590 SERVICE RECORD

SERVICE RECORD
DATE DESCRIPTION AMOUNT

Copyright 12/17 144 Bandit


BANDIT CONTROLS

HAND FED

BANDIT CONTROLS

(FUEL SAVER)

(RADIO)

(WINCH w/ FEED ASSIST)

(DUMP VALVE)

(BUMP BAR)

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Main Page

To Start, turn key to ON position. In


cold weather the engine may pre heat
glow plugs or heater grid and the WAIT
TO START symbol will appear on the
splash screen. When pre heat is
complete the Display will continue to
Main Page.

1 2 3 4 5

The fuse box may have a foam retainer under


the cover to help hold the relays in place. The
fuse decal is located under the foam.

The control panel is equipped with an Anti-


Restart key switch to prevent grinding the
starter while the engine is running. If the
engine does not start immediately, it may be
necessary to cycle the key back to the OFF
position, wait 15-20sec (allow engine ECU
time to shut down), and then go through the
starting sequence again.

To turn off AutoFeed and run auxiliary


functions at startup, navigate to the
Mode page on the display and see
instructions below on pages 3 and 4.

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Main Page

Blinking indicates that the


system has E-Stopped the engine.
- Hood Pin removed
- E-Stop depressed (if equipped)

Fuel Save Status: indicates that


Fuel Save mode is selected, and if
“Save” is blinking the system is
idled down to save fuel.

Fuel Level 0-100% (if equipped)

DEF Level 0-100% (applicable T4 engines)


1 2 3 4 5

2. Press 'Purge' button to trigger a reverse cycle on the radiator fan (if equipped).
3. Press this button to Navigate to the Mode page and select Radio or Tether operating mode.
(On Displays with software version 57193_D1 (19Jun2015) and later, the Display automatically returns to this
Main Engine page 60sec after last button press).

Fault Status of the Radio and


Tether:
1=Good communication
0=Communication Fault

1 2 3 4 5

Press the Mode button to select between Manual, Radio, or Tether operating mode.

Lost Communication:
If Controller 1 (C1) loses communication with the Display, C1 will default to Radio mode.
If C1 loses comm with the Display AND the radio receiver, it will default to Tether Mode.
If C1 loses comm with display and receiver and tether, it will remain in Manual mode internally. Manual
Mode still allows the operator to at least start and idle and override valves manually.

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Mode Page

1 2 3 4 5

4. Press the “Bypass” button to manually run Feed Fwd at low Eng RPM and bypass the AutoFeed control. This
will allow auxiliary functions to be operated on certain machines equipped with dump valve hydraulics. To
turn AutoFeed back on, press the same “Bypass” button again. At startup, the machine always defaults to
AutoFeed ON when the key is first turned on.

(A popup alert indicating the controls are in Bypass will blink on every screen because certain control features
are disabled while in Bypass).

(While feeding fwd when not in Bypass, when you throttle down Feed Fwd will drop out and AutoRev will fire
one time. However, if you are in Manual Bypass, AutoRev will momentarily fire every time the engine is
throttled down past the AutoFeed Low RPM setting. This is to give the operator a chance to observe the
AutoRev settings).

5. Go back.

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Main Page

Press the Maint button to navigate to


the Maintenance Pages.

(Software Serial Numbers)

Function Status

Error Counts

MAINT1 INPUTS
Shows the status of communication between devices and various inputs to Controller1 (C1).
1=Good/Active
0=Bad/Inactive
The number behind many of the device status is an error count. Each time communication is lost or the status
is bad this number will count up to a maximum of 15 until keyswitch is cycled and that memory is cleared.
This is to provide a limited history of errors in case an operator is unable to watch this screen continuously and
likely miss a status value momentarily showing 0.
(The Tether E-Stop error counter will only watch for E-Stops while in Tether Mode).

Chip Time is a measure of time accumulated when engine load is above FuelSave Load and Feeding Fwd.

57744 is 21Dec2016

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Maint Pages

Press the Maint4 button to navigate


to Maintenance 4.

MAINT2 OUTPUTS
Shows the status of Controller1 (C1) outputs that are able to be diagnosed.
Observe the note on the screen that output wiring can only be diagnosed for open/broken connection while
the output is de-engergized.

The Outputs in Controller1 (C1) are organized into 2 groups, each group has a supply fuse. The status of each
fuse is shown at the top of each group. If multiple outputs from the same group have bad (0) status, check the
supply fuse for that group as well as the individual wires to each coil.

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BANDIT CONTROLS

Maint Pages
Input values change from 0 to 1 when
that Radio function is active.

Error counts for how many times the


controller has lost comm with the
receiver or transmitter.

MAINT4 RADIO
The radio and tether systems (optional on some machines) send all
of their signals via CAN messages and therefore cannot be checked
physically at the receivers with a voltmeter. This Maintenance
screen is a tool used to function check all inputs coming from the
radio and tether keypads to ensure they are working properly. With
the ignition ON but ENGINE NOT RUNNING, work through each
button on the radio and tether and make sure the corresponding
values change. The numbers shown are raw values that the program
translates into commands.

The number close behind E-Stop, Rx to C1, and Tether


descriptions is an error count.

(If Fuel Saver mode is turned on and the machine idles down
due to light load conditions, simply press Throttle Up and then
press Feed Fwd to resume feeding).

(If the Winch Stow Switch indicates that the winch is out, Feed
Fwd will stop automatically and the Radio Winch functions will
be enabled. The Radio Feed Fwd button then can be used to
Feed Assist on Electric Feed Assist machines. Once the Winch
is properly stowed, Radio winch functions will be disabled and
Feed Fwd will operate as normal to resume chipping).

The Yoke/Lift is disabled while winch is deployed. Except,


Yoke/Lift can momentarily operate with Feed-Assist-Fwd.
Yoke/Lift is fully enabled again once the winch is properly
stowed tight on the stow bar.

When the mechanical control bar is in the reverse position a


switch interrupts the FeedRev coils to prevent a double reverse
which would then feed forward.

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Notes

The tether is a back-up tool in case the radio fails. The tether has 2 (8) button keypads that communicate with
the main controller via CAN messages. The machine must be in Tether mode in order to activate the Tether.
Note: If Controller 1 (C1) loses communication with both the Display and the Radio receiver, C1 will default to
Tether mode internally.

There is a hardwired E-Stop switch to ground in the tether box. If the machine is in Tether mode and this
switch is open (or the tether cable broken), the system will E-Stop the engine.

(If Fuel Saver mode is turned on and the machine idles down due to light load conditions, simply press Throttle
Up and then press Feed Fwd to resume feeding).

(If the Winch Stow Switch indicates that the winch is out, Feed Fwd will stop automatically and the Tether
Winch functions will be enabled. The Tether Feed Fwd button then can be used to Feed Assist on Electric Feed
Assist machines. Once the Winch is properly stowed, Tether winch functions will be disabled and Feed Fwd
will operate as normal to resume chipping).

The Yoke/Lift is disabled while winch is deployed. Except, Yoke/Lift can momentarily operate with Feed-
Assist-Fwd. Yoke/Lift is fully enabled again once the winch is properly stowed tight on the stow bar.

When the mechanical control bar is in the reverse position a switch interrupts the FeedRev coils to prevent a
double reverse which would then feed forward.

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Setup Page

FuelSave Time: this is the amount of time the


machine will wait at "no load" until it idles down.

Fan Reverse Interval is optional on some machines.


It is the time between fan reversing cycles to purge
debris from the radiator.

The numbers behind the Fan Rev Interval is engine fan


state and communication error count.

1 2 3 4 5

1. Select down to the parameter you wish to adjust.

2. & 3. Increase or decrease the value of the selected parameter, or select through various options.

4. Go to more Settings (password protected).

5. Go back.

Fan Reverse Interval is optional on some machines. It is the time between fan reversing cycles to purge debris
from the radiator. The reverse cycle typically lasts between 20-30 seconds. The first number behind the 'Fan
Rev Interval' time setting is the engine fan state (0=neutral, 1=pulling forward, 14=reversing purge). The
second number behind the time setting is an error count of how many times the main controller (C1) has lost
communication with the fan control module since the last key cycle.

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Setup Page (Password protected)


Fuel Saver - Behind the FuelSave Load setting (42%
as shown) is the actual Load on the engine (25% as
shown). The setting is typically 5-10% higher than
actual load at high idle with clutch engaged.
In this case we would have seen between
30-35% engine load when clutch is engaged and
engine at full speed, no material being fed. And so
42% was selected as the FuelSave Load setting; this
assumes that loads above 42% indicate material is
being fed.

1 2 3 4 5

1. Select down to the parameter you wish to adjust.

2. & 3. Increase or decrease the value of the selected parameter, or select through various options.

4. Go to Factory Settings (password protected).

5. Go back.

AutoFeed
During normal operation the feed system will reverse, stop, and resume based on the AutoFeed Engine Speed
settings. In the example screen shot above,
when Eng RPM falls below AutoFeed Lo 1800rpm,
the feed wheels will briefly reverse for AutoFeed Rev Time 200ms and then stop.
The system will wait for Eng RPM to recover above AutoFeed Hi 2000rpm
and then Feed Fwd will resume.
(Note: if AutoFeed Hi setting value is mistakenly set higher than the engine can run, the Feed system will not
Feed Fwd because it is waiting for the engine to reach a speed it cannot attain. Correct the AutoFeed Hi
setting to approx 100-200rpm lower than max engine speed).

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Setup Page

1 2 3 4 5
FuelSaver
If Fuel Saver Mode is turned on, the machine will throttle
down on its own to 200 RPM above low idle if it runs too
long with no load. Two settings affect Fuel Saver mode.
1. FuelSave Time: this is the amount of time the machine
will wait at "no load" until it idles down (as selected on
SETUP1, see page 9).
2. FuelSave Load: based on engine percent torque load;
anything below this setting is considered "no load".

Ex settings: 10seconds, 42% load.


During normal operation the load on the engine might range from 50-90% while chipping. When no material
is being fed into the chipper it will just run at high rpm but maybe only 35% load. With actual load being lower
than the 42% setting, the controller sees "no load" and after 10 seconds will idle the machine down to
approximately 1,000 RPM.

Tap Throttle Up to bring the RPM back to full speed.


The buttons on the infeed are tied into Throttle Up when FuelSave is turned on.

When you turn Fuel Saver OFF,


the machine will throttle down
to idle (approx 800rpm), EXCEPT
if engine RPM is above
AutoFeed Hi setting. In this
case, the controller assumes the
operator is at full engine speed
and wants to keep working.

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Push Button Feed Assist


Stow Switch,
Feed Assist Switch

Push Button Feed Assist Valve and Switch

Manual Winch with Push Button Feed Assist


There is a switch on the winch that sends a 12V signal to enable the winch valve. The winch stow switch
indicates to the control system whether the winch is stowed or deployed. The status of this switch is
displayed on Maint1 as shown above right.

When the Winch is deployed away from its stow point the Stow Switch energizes the winch selector valve and
now the winch can be operated using the manual winch control valve. While the winch is still out, the Feed
Assist Push Button can be used to enable Feed Fwd for approx 1/2 sec, then it will timeout and stop; this can
be repeated.

In order for the Feed Assist timer to work and allow oil during Feed Assist, the controller must see :
- a 12V signal from the Winch Stow Switch
- a 0V signal from Feed Assist Push Button Switch

When the operator is finished with winch operations, the winch rope must be stowed properly to tighten
down on the Stow Bar. The Stow Switch will now indicate that the winch is no longer deployed and normal
chipper functions can resume feed fwd, etc.

The Yoke/Lift is disabled while winch is deployed. Except, Yoke/Lift can momentarily operate with Feed-
Assist-Fwd. Yoke/Lift is fully enabled again once the winch is properly stowed tight on the stow bar.

If the Push Button Switch is disconnected a 0V signal will be sent to the control system. The Feed Assist will
then time out and prevent Feeding until the switch is reconnected to a 12V signal.

(If a Radio is added to the control system of a machine with Push Button Feed Assist, the Feed Assist will only
work when the Push Button valve and button are pressed).

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Electric Feed Assist


Winch In-Out Switches,
Stow Switch,
Feed Assist Switch

Electric Winch with Feed Assist


There is a switch on the winch that sends a 12V signal to enable the winch valve. The winch switch indicates
to the control system whether the winch is stowed or deployed. The status of this switch is displayed on
Maint1 as shown above right.

Electric Feed Assist is designed to operate both Feed and Winch functions at the same time but only for short
durations. When the Winch is deployed away from its stow point and the Winch valve is enabled, moving the
Feed Assist joystick to the right will also enable Feed Fwd for approx 1/2 sec, then it will timeout and stop; this
can be repeated.

In order for the Feed Assist timer to work and allow oil during Feed Assist, the controller must see :
- a 12V signal from the Winch Stow Switch
- a 0V signal from Feed Assist Joystick Feed Fwd

When the operator is finished with winch operations, the winch rope must be stowed properly to tighten
down on the Stow Bar. The Stow Switch will now indicate that the winch is no longer deployed, winch
functions will be disabled, and normal chipper functions can resume feed fwd, etc.

The Yoke/Lift is disabled while winch is deployed. Except, Yoke/Lift can momentarily operate with Feed-
Assist-Fwd. Yoke/Lift is fully enabled again once the winch is properly stowed tight on the stow bar.

If the Feed Assist Joystick is disconnected a 0V signal will be sent to the control system. The Feed Assist will
then time out and prevent Feeding until the switch is reconnected to a 12V signal.

(If a Radio is added to the control system of a machine with an Electric Winch Feed Assist, the Feed Assist will
also work when the Radio/Tether Feed Fwd button is pressed. This will provide the same 1/2 sec pulse
forward as the Joystick/Button feed assist).
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Main Page

Press this button for the popup menu (Popup menu disappears after 5sec).

1 2 3 4 5

Popup Menu Options:


1. Press this button for Display Menu.
2. Press for DPF Options (If equipped with relevant T4 engine).
3. Press to view System Faults.
4. Press to change Service Reminder options.
5. Press to display other engine parameters.

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Display Menu

1 2 3 4 5

1. Select down to the parameter you wish to adjust.

3. & 4. Increase or decrease the value of the selected parameter, or select through various options.

5. Go back.

(Engine ECU address is default 0).

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DPF Options
Press to
display REGEN
options

"N/A" will appear


if the engine does
not have these T4
features.

(Main Page will show DPF icons as well)

(DPF options are only applicable on T4 engine). 1 2 3 4 5

1. & 2. Select the parameter you wish to adjust.

3. Select the DPF Regen Mode (Auto or Inhibit) or Request/Force a Regen.


(In general, always leave the DPF system in Auto. The only time you may want to inhibit regen burn cycles is in
the rare case where higher exhaust temperatures may elevate the risk of fire in the surrounding environment).

Exhaust gas temperature is high. Auto Regen is in process of burning out accumulated soot.

Soot level in the DPF indicates need for Regen (if in Auto, the engine typically conducts the regen
on its own and the exhaust gas temperature indicator will come on to show it is in process). If
the symbol has a crossout through it, Auto Regen cycles are Inhibited (disabled) by the
operator.

Diesel Exhaust Fluid (DEF) tank level. Indicator will blink at low level, for ex: less than 12%

On some engines this icon is used to indicate a malfunction with the emission system.

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Faults and Diagnostic Messages

Press to display
Faults and error
messages.

1 2 3 4 5

1. & 2. Select the parameter you wish to select.


3. Enter OK to view those faults. If there are no active or stored faults, none will be available to scroll through.
5. Go back.
If the engine or other system controller sends a diagnostic message (as shown at right), it will appear as a
popup error with applicable details. The popup message can be hidden (press button 5) while still being
active. The LED's on the face of the display will remain lit indicating an error is still active.
- Yellow LED is a WARNING level error.
- Red LED is a STOP level error.

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Faults and Diagnostic Messages

The Amber LED corresponds to a


Diagnostic Warning Condition.

The Red LED corresponds to a


Diagnostic Stop Condition (ie. stop
engine).

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Service Reminders

Press to display
Engine Service
page.

1 2 3 4 5

1. Select down to the parameter you wish to adjust.

3. & 4. Increase or decrease the value of the selected parameter, or select through various options.

5. Go back.

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Other Engine Parameters


Press to display
other engine
parameters.

The engine may send information on other parameters it is monitoring. These can be read on 1 of 4 engine
pages. Cycle through the engine pages to return to the Main Page.

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Engine Service Tools

Main Controller VBBs Fuse

When connecting a laptop to the engine with certain engine service tools (ex CAT-ET, etc) it may be necessary
to disconnect the main Controller by unplugging the 3amp VBBs fuse in station 3. The engine can still Key ON,
start, and idle with the main Controller OFF.

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Bump Bar Option

If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve, a Bypass Button is connected to the
valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has disabled the feed system.

FACTORY SETTINGS

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Program Notes
Display
- If Controller 1 (C1) loses communication with the Display, C1 will default to Radio mode.
- If C1 loses comm with the Display AND the radio receiver, it will default to Tether Mode.
- If C1 loses comm with display and receiver and tether, it will remain in Manual mode internally.

Radio (Rx=receiver; Tx=Transmitter)


- If C1 loses comm with receiver, all messages zeroed/centered
- BadCount03: RadioEStop (counts only while in Radio Mode)

Tether
- In order to Feed Fwd must have RPM above AutoFeed Hi or be in AutoFeed Bypass
- Things that will automatically disengage Feed Fwd:
- Change the machine mode away from Tether to Radio or Manual
- Lose comm with either Tether keypad while in tether mode
- RPM command goes below AutoFeed Lo setting (make sure AutoFeed Hi is not set higher than Engine
Hi Speed).
- Winch un-stowed will stop Feed Fwd and make it Feed Assist

Engine
- Critical engine faults related to Tier4 DPF soot levels:
- these faults will trigger the engine to idle down and request action from the operator
- engine may also derate or shutdown in severe cases
SPN FMI
3251 0 cu DPF is full of soot. Contact engine service center.
3251 16 cu DPF is nearly full of soot. Goto MENU - DPF and Force a Regen.
3703 31 ca DPF is nearly full of soot. Goto MENU - DPF and Force a Regen.
3714 31 ca DPF is nearly full of soot. Goto MENU - DPF and Force a Regen.
3715 31 ca DPF is full of soot. Contact engine service center.
3719 0 ca jd DPF is full of soot. Goto MENU - DPF and Force a Regen. Contact service center.
3719 15 jd DPF is nearly full of soot. Goto MENU - DPF and Force a Regen.
3719 16 ca jd DPF is nearly full of soot. Goto MENU - DPF and Force a Regen.

- C1 will idle Eng down for


- Key to start position
- C1 loses comm with Eng
- RadioMode and RxComm Good and TxComm Bad (Tx out of range, Tx OFF, Tx batteries low)
- RadioMode and RxComm Bad
- TetherMode and Tether Comm bad
- DPF DTC's
- Push 'Force' in Maint2-DPF
- Manual Mode and Lost Display
- FuelSaver is shut off when Eng RPM is below AF Hi setting

Feed
- When you throttle down while feeding fwd, Feed Fwd will drop out and AutoRev will fire one time (within
6sec).

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Inputs
- BadCount01: Hood Pin
- BadCount02: EStop
- BadCount04: TetherEStop (counts only while in TetherMode)
- The buttons on the infeed are tied into Throttle Up when FuelSave is turned on.
- Winch In-Out Sw R to Gnd; Open=60,000; In 0Ω=0; Out 1000Ω=AtoD=12,300; compare LT 20,000

FuelSaver
- FuelSave Time has a range of 10-255sec.

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Document notes
21Dec2016 – First Draft

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