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Catalogo de Partes Mtu Nuevo 5272010539 - en

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TYPE: 16V4000C20R 5272010539 FG/FGS:

SERIAL NO.: 5272010539 BOM NO.: 16V4000C20R

FG FG DESIGNATION
004 LABELS AND AUXILIARY MATERIALS
011 CRANKCASE
014 OIL PAN
015 ENGINE MOUNTING
016 END HOUSING, DRIVING END AND FREE END
018 CRANKCASE BREATHER
024 GEARCASE, AUX PTO END
027 AUXILIARY PTO
028 BELT DRIVE
031 CRANKSHAFT WITH BEARINGS
032 CRANKSHAFT, PTO ON DRIVING END
035 CRANKSHAFT, PTO ON AUX PTO END
036 TRANSPORT LOCK/LOCK FOR CRANKSHAFT
037 PISTON
038 CONNECTING ROD
040 CYLINDER HEAD
051 CAMSHAFT
052 CAMSHAFT DRIVE
054 ROLLER TAPPETS, PUSH RODS
055 VALVE DRIVE
073 INJECTION PUMP / HP PUMP
075 FUEL INJECTOR
077 INJECTION LINE / HP FUEL LINE
081 FUEL PIPEWORK BEFORE DELIVERY PUMP
082 FUEL PIPEWORK FROM DELIVERY PUMP TO FILTER
083 FUEL FILTER
100 EXHAUST TURBOCHARGER
114 CHARGE AIR COOLING, CENTRAL
124 AIR SUPPLY TO CYLINDERS
125 AIR ROUTING BETWEEN TURBOCHARGER AND CHARGE-AIR COOLER
142 CONSTANT-PRESSURE EXHAUST MANIFOLD
146 EXHAUST DUCTING AFTER ENGINE (TO END OF EXH. AFTERTREATMENT)
172 ELECTRIC STARTING
181 LUBE OIL PUMP AND DRIVE
183 OIL FILTRATION/COOLING
185 TURBOCHARGER OIL SUPPLY
202 COOLANT CIRCUIT, GENERAL, HT CIRCUIT
203 LOW-TEMPERATURE CIRCUIT
206 COOLANT PIPEWORK WITH THERMOSTAT
221 MECHANICAL FAN DRIVE
227 FAN
231 ENGINE MOUNTING
362 COMPRESSED AIR SUPPLY SYSTEM
500 MONITORING AND CONTROL SYSTEM, GENERAL ELECTRICAL EQUIPMENT
507 WIRING, GEBERAL, FOR ENGINE/GEARBOX/PLANT

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 1 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 004
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

PLACARD
XSD01000.00004

PLATE ENGINE IDENTIFICATION 26X74 + 28X7


UPC.14B08A0006

NON-EPA LABEL
XS524000.00019

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 2 / 1
TYPE: 16V4000C20R PLACARD FG/FGS: 004 05
SERIAL NO.: 5272010539 BOM NO.: XSD01000.00004

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


100 XD0100400001 PLACARD 2 PC 10 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 3 / 1
TYPE: 16V4000C20R PLATE ENGINE IDENTIFICATION 26X74 + 28X7 FG/FGS: 004 05
SERIAL NO.: 5272010539 BOM NO.: UPC.14B08A0006

15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 700425000164 LABEL DDC DIESEL ENGINE ID 71.1 1 PC 71.1 MMN425
15 700425000165 LABEL DDC DIESEL ENGINE HP/RPM INFO 71.2 1 PC 71.2 MMN425

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 4 / 1
TYPE: 16V4000C20R NON-EPA LABEL FG/FGS: 004 05
SERIAL NO.: 5272010539 BOM NO.: XS524000.00019

100

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


100 700425000182 EMI-LABEL NON-EPA 1 PC NN 66.8 MMN425

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 5 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 011
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CRANKCASE
UPC.06A01 2081

INSPECT PORT COVER


010.00021

OIL FILLER NECK W OIL DIPSTICK, RGH


XS595010.00074

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 6 / 1
TYPE: 16V4000C20R CRANKCASE FG/FGS: 011 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06A01 2081

355

145
165 285

335
305

405
315

215
255
265 225
235
245

185
135

195

375
365 385
95

105
115

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


95 5270101805 BLK 1 PC 2.063 KG
105 5240110440 FILLER PIECE STRIP 1 PC 2,900 KG
115 000912008115 BOLT HEX SOC HD 2 PC 12 G M 8 X 16 DIN912
135 0049976736 VALVE DRAIN 2 PC 113 KG
145 5270101214 COVER 1 PC 38 KG NN
165 000835010056 STUD 8 PC 23,160 G M 10 X 25 DIN835
185 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5 DIN908
195 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18 DIN7603
215 735084050000 PLUG 1 PC 103,600 G 50 MTN5084
225 700429042000 O-RING 1 PC 6,400 G 42 X 5 MMN429
235 5249950059 STRAP 1 PC 72 G
245 000933010089 BOLT HEX S2000/4000 1 PC 21 G M 10 X 20 DIN933
255 007349010002 WASHER 1 PC 11,130 G 10,5 DIN7349
265 000933010198 BOLT HEX 1 PC 20,080 G M 10 X 16 DIN933
285 5279970345 SEAL STRIP 1 PC 183 G 1357X5
305 000933010093 BOLT HEX S2000/4000 32 PC 28,600 G M M 10 X 35 DIN933
315 000125010524 WASHER 32 PC 2,300 G A 10,5 DIN125
335 700429018005 O-RING 10 PC 1,900 G 18 X 4 MMN429
355 700429055001 O-RING 1 PC 8,110 G 55 X 5 MMN429
365 5240110732 COVER CYL BLOCK ACCESS PORT 9 PC 2,740 KG NN
375 5240111380 GASKET 9 PC
385 000933010035 BOLT HEX S2000/4000 63 PC 2,300 G M 10 X 25 DIN933
405 5240110159 RING CYL LINER CARBON REMOVAL 16 PC 216 G
415 5240510210 CAMSHAFT BEARING SIZE 1-0 1 PC 150 G MN
425 5240114410 CYLINDER LINER SIZE 1 1 PC 16,900 KG MN

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 7 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 011 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06A01 2081

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


435 5240114510 CYLINDER LINER SIZE 2 1 PC 16,980 KG MN

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 7 / 2
TYPE: 16V4000C20R BLK FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5270101805

45

45 55 65 75

85

40

35
30
20
20

35
30
15
10

25 25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5270111701 CRANKCASE 1 PC
10 5240110111 CAP MAIN BEARING NARROW STD POSITION 8 PC 12,500 KG
15 5240110511 BEARING CAP MAIN 1 PC 13,500 KG
20 5240110570 STUD 18 PC 1,090 KG
25 5240110172 NUT 18 PC
30 000912018008 BOLT HEX SOC HD 18 PC 401 G M 18 X180 DIN912
35 700521018201 WASHER 18 PC 14,800 G 18,2 MMN521
40 5240510110 BEARING CAMSHAFT STD 9 PC 137 G
45 5249970020 CAP SEALING S2000/S4000 32 PC Ø 50
55 5240114210 CYLINDER LINER SIZE 0 15 PC 16,800 KG MN
65 5240114410 CYLINDER LINER SIZE 1 1 PC 16,900 KG MN
75 5240114510 CYLINDER LINER SIZE 2 1 PC 16,980 KG MN
85 5550110259 SEALING RING 32 PC 24,800 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 8 / 1
TYPE: 16V4000C20R INSPECT PORT COVER FG/FGS: 011 30
SERIAL NO.: 5272010539 BOM NO.: 010.00021

15

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5240110732 COVER CYL BLOCK ACCESS PORT 1 PC 2,740 KG NN
15 5240111380 GASKET 1 PC
000933010035 BOLT HEX S2000/4000 21.000 PC 2,300 G M 10 X 25 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 9 / 1
TYPE: 16V4000C20R OIL FILLER NECK W OIL DIPSTICK, RGH FG/FGS: 011 40
SERIAL NO.: 5272010539 BOM NO.: XS595010.00074

85
65

50 75

90
60
25 40
30
15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


15 X59501100018 INSPECT PORT COVER W:PIPE+OIL FILL.NEC 1 PC 5,760 KG SB
25 8800180770 CONNECTOR THREADED 1 PC 0,109 KG
30 5240103472 OIL DIPSTICK 1 PC 235 G AB
40 700429012002 O-RING 1 PC 2,330 G 12 X 5 MMN429
50 0000181802 OIL FILL CAP 1 PC 113 G
60 5240111380 GASKET 1 PC
65 000000003021 HEX SCREW 7 PC 23,700 G M 10 X 25 ISO4017
75 5240110732 COVER CYL BLOCK ACCESS PORT 1 PC 2,740 KG NN
85 5240111380 GASKET 1 PC
90 000000003021 HEX SCREW 7 PC 23,700 G M 10 X 25 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 10 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 014
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

END COVER FOR OIL PAN


XS527180.00026

CONNECTING FLANGE FOR OIL PAN


XS594180.00023

OIL PAN
XS595010.00060

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 11 / 1
TYPE: 16V4000C20R END COVER FOR OIL PAN FG/FGS: 014 05
SERIAL NO.: 5272010539 BOM NO.: XS527180.00026

200
100
150 200

100
150

150
200 100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


100 X00018638 FLANGE 6 PC 0,265 KG
150 5602030280 GASKET 6 PC 3,230 G
200 000933010180 BOLT HEX S2000/4000 12 PC 26 G M 10 X 28 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 12 / 1
TYPE: 16V4000C20R CONNECTING FLANGE FOR OIL PAN FG/FGS: 014 05
SERIAL NO.: 5272010539 BOM NO.: XS594180.00023

60
20
30

40

20
60

30

40

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


20 5240140045 FLANGE 4 PC 339,800 G
30 5240111480 GASKET 4 PC 9G
40 000912010038 SCREW 8 PC 27 G M 10 X 30 DIN912
60 05103185 PLUG 4 PC 130 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 13 / 1
TYPE: 16V4000C20R OIL PAN FG/FGS: 014 05
SERIAL NO.: 5272010539 BOM NO.: XS595010.00060

550
600

1650

1650 1600
450 700
850 1500
900 1550
1400
350
500 750
1700
1850
1300
1800 1350

1050

1000 1200 1150

250

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
250 X59501400006 OIL PAN 1 PC 144 KG
350 5279870435 SEAL OIL PAN 4569LG 1 PC
450 700209010208 STRESS BOLT 22 PC 49 G B M 10 X 90 MMN209
500 5240140253 SPACER SLEEVE 22 PC 103 G 11MM X 24MM L=37
550 000931010105 BOLT HEX 10 PC 44,250 G M 10 X 60 DIN931
600 735151010100 SPACER 10 PC 11,350 G A 10,5 MTN5151
700 700209010208 STRESS BOLT 4 PC 49 G B M 10 X 90 MMN209
750 5240140253 SPACER SLEEVE 4 PC 103 G 11MM X 24MM L=37
850 000931010105 BOLT HEX 4 PC 44,250 G M 10 X 60 DIN931
900 735151010100 SPACER 4 PC 11,350 G A 10,5 MTN5151
1000 700209010208 STRESS BOLT 8 PC 49 G B M 10 X 90 MMN209
1050 5240140153 SPACER SLEEVE 8 PC 61 G 11MM X 24MM L=22
1150 000908012003 PLUG 2 PC 11,800 G M 12 X 1,5 DIN908
1200 007603012111 WASHER A COP 2 PC 4G A 12 X 15,5 DIN7603
1300 000931012176 BOLT HEX 10 PC 142 G M 12 X150 DIN931
1350 007349013002 WASHER 10 PC 22,600 G MN 13 DIN7349
1400 X00020248 ELBOW SUMP OIL PICKUP ASM 1 PC 3,300 KG NN
1500 000931008189 BOLT HEX 4 PC 39 G M 8 X 85 DIN931
1550 007349008002 WASHER 4 PC 8,300 G 8,4 DIN7349
1600 5242000754 TUBE PLUG-IN-PIPE 4000 1 PC 3,920 KG NN
1650 700429070000 O-RING 2 PC 10 G 70 X 5 MMN429
1700 X00020254 STRAINER 1 PC 388 G
1800 304017008087 BOLT HEX 4 PC 4,263 G M 8 X 50 ISO4017
1850 000125008427 WASHER 4 PC 1,530 G A 8,4 DIN125

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 14 / 1
TYPE: 16V4000C20R OIL PAN FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X59501400006

100

50
200
200

150

150

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 X59501400007 OIL PAN 1 PC
100 900421012005 INSERT THREAD 10 PC 6G A M12 X 24 DIN8140
150 900421010002 INSERT THREAD 50 PC 4G A M10 X 20 DIN8140
200 900421008004 INSERT THREAD 30 PC 2G A M 8 X 16 DIN8140

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 15 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 015
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

ENGINE MOUNTING
010.00131

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 16 / 1
TYPE: 16V4000C20R ENGINE MOUNTING FG/FGS: 015 05
SERIAL NO.: 5272010539 BOM NO.: 010.00131

10 20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


10 X52801500003 LIFTING EYE 2 PC 4,100 KG
20 X52801500003 LIFTING EYE 2 PC 4,100 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 17 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 016
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

END HOUSING, MAIN AND AUX. PTO END


UPC.06B00 1235

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 18 / 1
TYPE: 16V4000C20R END HOUSING, MAIN AND AUX. PTO END FG/FGS: 016 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06B00 1235

175
125

65
55 15 5

225 35
65
105

195

185 205
65
85

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 304017008077 BOLT HEX A3C S2000/4000 2 PC 10 G M 8 X 16 ISO4017
15 5240150431 INDICATOR DEAD CENTER 1 PC 78 G
35 304017008077 BOLT HEX A3C S2000/4000 1 PC 10 G M 8 X 16 ISO4017
55 000931012215 BOLT HEX 10 PC 141 G M 12 X150 DIN931
65 006796012100 WASHER SPRING 12 FST DIN 6796 DBL 8400.0 33 PC 12 G 12 DIN6796
85 000933012079 BOLT HEX 16 PC 58 G M 12 X 55 DIN933
105 000933012059 BOLT HEX 7 PC 45,900 G M 12 X 40 DIN933
125 700429033001 O-RING 2 PC 5,100 G 33 X 5 MMN429
175 5240104337 FLYWHEEL HOUSING 1 PC 136,500 KG
185 5511530050 SPACER BUSHING 2 PC 13,310 G NN
195 304017008081 BOLT HEX A3C 2 PC 13,500 G M 8 X 25 ISO4017
205 5240130833 SCREEN COVER FLYWHEEL HSG BR 4000 1 PC 58 G 121 X 1.5
225 23540725 ELBOW BR 4000 2 PC 0,344 KG 90°

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 19 / 1
TYPE: 16V4000C20R FLYWHEEL HOUSING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5240104337

70

70 45

50

20 25

10
15
65
55
60

60
60
40 60
30
65 35
65
65

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5240133310 HOUSING FLYWHEEL INDUSTRIAL 1 PC
10 007603022102 WASHER A COP S2000/4000 2 PC 2G A 22 X 27 DIN7603
15 000910022003 PLUG 2 PC 75 G M 22 X 1,5 DIN910
20 007603016105 WASHER A COP 2 PC 1,200 G A 16 X 20 DIN7603
25 000908016001 PLUG 2 PC 20 G M 16 X 1,5 DIN908
30 5240130033 COVER 1 PC 129 G
35 5240140215 COVER SCREEN 2 PC 111 G
40 5240140315 COVER SCREEN 2 PC 68 G
45 5240140115 COVER SCREEN 1 PC 85,200 G
50 5240130333 COVER 2 PC 65 G
55 5240141315 GUARD PLATE 1 PC 72,100 G
60 5511530050 SPACER BUSHING 22 PC 13,310 G NN
65 304017008081 BOLT HEX A3C 22 PC 13,500 G M 8 X 25 ISO4017
70 304017008076 BOLT HEX A3C 6 PC 9,200 G M 8 X 12 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 20 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 018
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CRANKCASE BREATHER
UPC.06H00 1280

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 21 / 1
TYPE: 16V4000C20R CRANKCASE BREATHER FG/FGS: 018 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06H00 1280

165 95
75
85

25
105

35
55

45
155

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


25 05104958 CLAMP 2 PC 27 G
35 05176400 BRACKET 90 DEG 2 PC 44,200 G
45 000933010089 BOLT HEX S2000/4000 2 PC 21 G M 10 X 20 DIN933
55 11506101 NUT 2 PC M10
75 5240110045 COVER CRANKCASE BREATHER 2 PC 175 G
85 5501871280 GASKET 2 PC 1,400 G
95 X52405500086 CYLINDER HEAD COVER F/CRANKCASE VENTILA 2 PC 6,100 KG
105 23540714 HOSE 2 PC 1,124 KG 38.1X1778.0
155 02419764 CLIP 1.75 DIA WAT BYPASS TUB 2 PC 56 G 1,75
165 000933010035 BOLT HEX S2000/4000 4 PC 2,300 G M 10 X 25 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 22 / 1
TYPE: 16V4000C20R CYLINDER HEAD COVER F/CRANKCASE VENTILA FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52405500086

350

250

300

250
200
150

100

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 X52405500085 CYLINDER HEAD COVER F/CRANKCASE VENTILA 1 PC
100 700429100001 O-RING 1 PC 9,160 G 100 X 4 MMN429
150 23550785 CLAMP 1 PC 229,400 G
200 23519095 NUT 1/4-28 HEX LK 1 PC 3,600 G 1/4-28 HEX LOCK
250 23540754 RETAINER 2 PC 0,020 G
300 23540758 ELEMENT BREATHER 1 PC 158,600 G
350 23540716 COVER 1 PC 956,700 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 23 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 024
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

RADIAL-LIP SHFT SEAL FOR FREE END


020.00081

EQUIPMENT RACK
UPC.06J00 0351

SEAL ELEM. FOR OIL PRIMING


020.00056

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 24 / 1
TYPE: 16V4000C20R RADIAL-LIP SHFT SEAL FOR FREE END FG/FGS: 024 05
SERIAL NO.: 5272010539 BOM NO.: 020.00081

10

40
35
15

25

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5240320258 CARRIER AUX PTO CRANKSHAFT SEAL 1 PC 2 KG
15 0219976547 SEAL RING CRANKSHAFT FRONT AUX PTO PTEF-MANSCHETTE 1 PC 289 G DM200
25 700429290000 O-RING 1 PC 26 G 290 X 4 MMN429
35 000933012077 BOLT HEX 6 PC 43 G M 12 X 35 DIN933
40 000125013012 WASHER 6 PC 5,320 G M A 13 DIN125

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 25 / 1
TYPE: 16V4000C20R EQUIPMENT RACK FG/FGS: 024 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06J00 0351

145

115 195
25
135 125

185

155

285

105
175

95
75
65
265 55

245 215
235

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


25 X52402400012 EQUIPMENT RACK 1 PC
55 000908026005 PLUG 2 PC 73 G M 26 X 1,5 DIN908
65 007603026104 WASHER A COP S2000/4000 2 PC 3,100 G A 26 X 31 DIN7603
75 5360520080 GASKET 1 PC
95 5241880502 COVER 1 PC 2,521 KG
105 000933010035 BOLT HEX S2000/4000 6 PC 2,300 G M 10 X 25 DIN933
115 5241880080 GASKET 5 PC 1X250X250
125 5241880102 COVER 5 PC 1,788 KG
135 000933012056 BOLT HEX 30 PC 39 G M 12 X 30 DIN933
145 700429083000 O-RING 2 PC 12 G 83 X 5 MMN429
155 000939012023 STUD 6 PC 32 G M 12 X 30 DIN939
175 000931012213 HEX SCREW 2 PC 170 G M 12 X180 DIN931
185 000125013012 WASHER 6 PC 5,320 G M A 13 DIN125
195 000934012008 NUT HEX 6 PC 15,400 G M M 12 DIN934
215 000933012047 BOLT HEX 2 PC 76 G M 12 X 80 DIN933
235 000908038000 PLUG 2 PC 156 G M 38 X 1,5 DIN908
245 007603038101 WASHER A COP S2000/4000 2 PC 5,520 G A 38 X 44 DIN7603
265 204017016000 BOLT ZNPH R5F HEX 2 PC 248,450 G M 16 X160 ISO4017
285 304017008077 BOLT HEX A3C S2000/4000 1 PC 10 G M 8 X 16 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 26 / 1
TYPE: 16V4000C20R EQUIPMENT RACK FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52402400012

5 25
20

55
50
75
70
60
65
100 80
40 35
30 85

110
45 105

35
40
45
30
95
90
115

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 X52402400009 EQUIPMENT RACK 1 PC
20 5240332630 BEARING CRANKSHAFT AUX PTO END 1 PC 2,500 KG
25 X59305200001 IDLER GEAR 2 PC 19,300 KG
30 5240150417 AXLE 2 PC 4,500 KG
35 700429024000 O-RING 2 PC 3,900 G 24 X 5 MMN429
40 700429083000 O-RING 2 PC 12 G 83 X 5 MMN429
45 000933010093 BOLT HEX S2000/4000 6 PC 28,600 G M M 10 X 35 DIN933
50 5241800015 VALVE ASM PRESSURE 2 PC 392,900 G NN
55 700429048000 O-RING 2 PC 4,650 G 48 X 4 MMN429
60 700429040000 O-RING 2 PC 2,350 G 40 X 3 MMN429
65 000472048000 RING SNAP 2 PC 5G 48 X 1,75 DIN472
70 000908052003 PLUG 5 PC 308,500 G M 52 X 1,5 DIN908
75 007603052101 WASHER A COP 5 PC 12,300 G A 52 X 60 DIN7603
80 000908038000 PLUG 2 PC 156 G M 38 X 1,5 DIN908
85 007603038101 WASHER A COP S2000/4000 2 PC 5,520 G A 38 X 44 DIN7603
90 000908026005 PLUG 6 PC 73 G M 26 X 1,5 DIN908
95 007603026104 WASHER A COP S2000/4000 6 PC 3,100 G A 26 X 31 DIN7603
100 735210014000 PLUG 4 PC 19,100 G M 14 X 1,5 MTN5210
105 5240150271 PLUG DRAIN 1 PC 291,500 G M26X1,5
110 700429015000 O-RING 1 PC 0,900 G 15 X 3 MMN429
115 0001800015 VALVE PRESS REDUCING 1 PC

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 27 / 1
TYPE: 16V4000C20R IDLER GEAR FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X59305200001

50

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


50 X59305200003 IDLER GEAR 1 PC
100 X59305200002 BUSHING 1 PC 266 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 28 / 1
TYPE: 16V4000C20R VALVE PRESS REDUCING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 0001800015

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429037000 O-RING 1 PC 3,380 G 37,7 X 3,53 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 29 / 1
TYPE: 16V4000C20R SEAL ELEM. FOR OIL PRIMING FG/FGS: 024 05
SERIAL NO.: 5272010539 BOM NO.: 020.00056

20 10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 5241880180 GASKET 2 PC 6,100 G 1X120X120
15 5241880202 COVER 2 PC
20 000000003021 HEX SCREW 6 PC 23,700 G M 10 X 25 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 30 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 027
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

DRIVE F/AIR CONDIT COMPR


UPC.06X04 0676

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 31 / 1
TYPE: 16V4000C20R DRIVE F/AIR CONDIT COMPR FG/FGS: 027 10
SERIAL NO.: 5272010539 BOM NO.: UPC.06X04 0676

105

75

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429135000 O-RING 1 PC 19,055 G 135 X 5 MMN429
75 11509528 BOLT PHOS HEX FLG LRG 6 PC 50,300 G M12X1,75X30
X00037127 DRIVE 1.000 PC 9,620 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 32 / 1
TYPE: 16V4000C20R DRIVE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X00037127

50

70 80

60

40

10 30
20

100 90

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 23540902 HSG ACSRY DRV HVY DTY LRG BRG UNITIZED 1 PC 3 KG
20 23511745 BEARING NDL ROLLER HVY DTY ACSRY DRV 1 PC 143,400 G
30 23511746 RING RET INT 187 HVY DTY ACSRY DRV 1 PC 0,010 KG
40 X00039865 SHAFT FOR DRIVE 1 PC 1,255 KG
50 X00018270 GEAR FOR DRIVE 1 PC 1,100 KG
60 200625906334 GROOVED BALL BEARING 1 PC 540 G 6307 MA C4 DIN625
70 23509204 RING RET ACSRY DRV LRG BALL BRG 1 PC 40 G
80 X00018267 SPACER SLEEVE FOR DRIVE 1 PC
90 23523995 SEALING RING 1 PC 27 KG
100 X00036802 BELT PULLEY FOR DRIVE 1 PC 1,238 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 33 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 028
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

GROUNDING EQUIPMT
020.00103

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 34 / 1
TYPE: 16V4000C20R GROUNDING EQUIPMT FG/FGS: 028 20
SERIAL NO.: 5272010539 BOM NO.: 020.00103

200
150

400
450

300
350

250

100

100
100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


100 X52703500019 BUSBAR 1 PC 3,561 KG
150 5275450149 FLANGE 1 PC 1.487 G
200 5275420153 SLEEVE 2 PC 268 G
250 5275450040 BRACKET CRSHF COLLECTOR DEVICE 1 PC 1,720 KG
300 000125010524 WASHER 3 PC 2,300 G A 10,5 DIN125
350 000000003020 BOLT HEX A3C 3 PC 20,010 G M 10 X 20 ISO4017
400 000125017014 WASHER 2 PC 10 G A 17 DIN125
450 000000003479 BOLT HEX ZNPH R5F 2 PC 270 G M 16 X155 ISO4014

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 35 / 1
TYPE: 16V4000C20R BUSBAR FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52703500019

100
500
450

250
350

150

50

300
200
400

550

650
700

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 200625906237 BEARING BALL 1 PC 375 G DIN625
100 X52703500004 COVER 1 PC 799,400 G
150 5275450249 FLANGE 4000 1 PC 0,778 KG
200 5275420053 SLEEVE 1 PC 98,600 G
250 5275420136 SHAFT 4000 1 PC 166,400 G
300 5275420159 RING SEALING 1 PC 5,160 G
350 5275450130 HOUSING 4000 1 PC 980 G
400 5275450083 COVER DUST 1 PC 0,076 KG
450 X52799100176 STUD 2 PC 23 G
500 X52703500018 CARBON BRUSH 2 PC 7G
550 000912006035 BOLT HEX SOC HD 6 PC 13 G M 6 X 50 DIN912
650 000125008427 WASHER 2 PC 1,530 G A 8,4 DIN125
700 304017008081 BOLT HEX A3C 2 PC 13,500 G M 8 X 25 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 36 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 031
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

MAIN BEARING
030.00657

CRANKSHAFT
UPC.06C01 0155

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 37 / 1
TYPE: 16V4000C20R CRANKSHAFT FG/FGS: 031 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06C01 0155

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS


15 5270300401 CRANKSHAFT STOCK BR4000-01 STOCK 1 PC

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 38 / 1
TYPE: 16V4000C20R CRANKSHAFT STOCK FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5270300401

20

10

10

15
15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT STANDARD


5 5270310401 CRANKSHAFT 16V4000-01 1 PC 397,600 KG
10 5240310407 COUNTERWEIGHT 12V/16V 4000 12 PC 14,080 KG
15 5240310171 BOLT 12 PT HD 24 PC 557 G
20 5240520503 GEAR CRANKSHAFT 1 PC 12,100 KG MMN396.2

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 39 / 1
TYPE: 16V4000C20R MAIN BEARING FG/FGS: 031 10
SERIAL NO.: 5272010539 BOM NO.: 030.00657

150 165 175 185 195 205 215 225 235 245 255 265

155 170 180 190 200 210 220 230 240 250 260 270

20 35 45 55 65 75 85 95 105 115 125 135

25 40 50 60 70 80 90 100 110 120 130 140

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


20 5240332508 BEARING THRUST/0-0/UP/RIL/ BR 4000 1 PC 850 G M
25 5240333307 BEARING THRUST/0-0/LO/SPT/ UNTERE HAELFTE 1 PC 1,105 KG M
35 5240332608 BEARING THRUST/0-1/UP/RIL/ OBERE HAELFTE 1 PC 859 G M
40 5240333407 BEARING THRUST/0-1/LO/SPT/ UNTERE HAELFTE 1 PC 1,170 KG M
45 5240332708 BEARING THRUST/0-2/UP/RIL/ OBERE HAELFTE 1 PC 859 G M
50 5240333507 BEARING THRUS/0-2/LO/SPT/ UNTERE HAELFTE 1 PC 1,260 KG M
55 5240332808 CRANKSHAFT ALIGN BRG SIZE 0-3 OBERE HAELFTE 1 PC 914 G M
60 5240333607 CRANKSHAFT ALIGN BRG SIZE 0-3 UNTERE HAELFTE 1 PC 1,260 KG M
65 5240332908 BEARING THRUST/1-0/UP/RIL/ OBERE HAELFTE 1 PC 750 G M
70 5240333707 BEARING THRUST/1-0/LO/SPT/ UNTERE HAELFTE 1 PC 1,130 KG M
75 5240333008 BEARING THRUST/1-1/UP/RIL/ OBERE HAELFTE 1 PC 960 G M
80 5240333807 BEARING THRUST/1-1/LO/SPT/ UNTERE HAELFTE 1 PC 1,170 KG M
85 5240333108 BEARING THRUST/1-2/UP/RIL/ OBERE HAELFTE 1 PC 960 G M
90 5240333907 BEARING THRUST/1-2/LO/SPT/ UNTERE HAELFTE 1 PC 1,170 KG M
95 5240333208 BEARING THRUST/1-3/UP/RIL/ OBERE HAELFTE 1 PC 965 G M
100 5240334007 BEARING THRUST/1-3/LO/SPT/ UNTERE HAELFTE 1 PC 1,170 KG M
105 5240334408 BEARING THRUST/2-0/UP/RIL/ 1 PC 1 KG M
110 5240335207 BEARING THRUST/2-0/LO/SPT/ 1 PC 1,230 KG M
115 5240334508 BEARING THRUST/2-1/UP/RIL/ 1 PC 940 G M
120 5240335307 BEARING THRUST/2-1/LO/SPT/ 1 PC 1,115 KG M
125 5240334608 BEARING THRUST/2-2/UP/RIL/ 1 PC 1 KG M
130 5240335407 BEARING THRUST/2-2/LO/SPT/ 1 PC 1,145 KG M
135 5240334708 BEARING THRUST/2-3/UP/RIL/ 1 PC 940 G M
140 5240335507 BEARING THRUST/2-3/LO/SPT/ 1 PC 1,175 KG M
150 5240336101 BEARING MAIN/0-0/UP/RIL 8 PC 375 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 40 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 031 10
SERIAL NO.: 5272010539 BOM NO.: 030.00657

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


155 5240336602 BEARING MAIN/0-0/LO/SPT/ 8 PC 375 G
165 5240336201 MAIN BRG 0-1 1 PC 44 G M
170 5240336702 MAIN BRG 0-1 1 PC 600 G M
175 5240336301 MAIN BRG 0-2 1 PC 477 G M
180 5240336802 MAIN BRG 0-2 1 PC 627 G M
185 5240336401 MAIN BRG 0-3 1 PC 482 G M
190 5240336902 MAIN BRG 0-3 1 PC 647 G M
195 5240336501 MAIN BRG 1-0 1 PC 450 G M
200 5240337002 MAIN BRG 1-0 1 PC 54 G M
205 5240336601 BEARING MAIN/1-1/UP/ 1 PC 457,500 G M
210 5240337102 BEARING MAIN/1-1/LO/ 1 PC 620 G M
215 5240336701 BEARING MAIN/1-2/UP/ 1 PC 480 G M
220 5240337202 BEARING MAIN/1-2/LO/ 1 PC 1 KG M
225 5240336801 BEARING MAIN/1-3/UP/ 1 PC 1 KG M
230 5240337302 BEARING MAIN/1-3/LO/ 1 PC 720 G M
235 5240336901 MAIN BRG 2-0 1 PC 470 G M
240 5240337402 MAIN BRG 2-0 1 PC 620 G M
245 5240337001 BEARING MAIN/2-1/UP/ 1 PC 470 G M
250 5240337502 BEARING MAIN/2-1/LO/ 1 PC 640 G M
255 5240337101 BEARING MAIN/2-2/UP/ 1 PC 580 G M
260 5240337602 BEARING MAIN/2-2/LO/ 1 PC 675 G M
265 5240337201 BEARING MAIN/2-3/UP/ 1 PC 840 G M
270 5240337702 BEARING MAIN/2-3/LO/ 1 PC 685 G M

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 40 / 2
TYPE: 16V4000C20R 5272010539 FG/FGS: 032
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CRANKSHAFT REAR HUB DDEC IND 8V/12V/16V


UPC.06C01C0003

FLYWHEEL
UPC.06C03 1381

ADAPTER
UPC.06C03A0056

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 41 / 1
TYPE: 16V4000C20R CRANKSHAFT REAR HUB DDEC IND 8V/12V/16V FG/FGS: 032 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06C01C0003

55
75 5

95
45

25
85

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5260300594 PTO FLANGE 1 PC 30,380 KG
25 001481006004 PIN SPRING 2 PC 2,520 G 6 X 20 - N ISO8752
45 000125008427 WASHER 8 PC 1,530 G A 8,4 DIN125
55 0219976647 SEAL RING CRANKSHAFT REAR PTEF-MANSCHETTE 1 PC DM 210
75 5769970219 PLUG HEX SOC HD G1/4 17.5 X 11 42CRM04 1 PC 12,100 G NN
85 5240311448 WHEEL DDEC TRS METERING CRANKSHAFT 4000 1 PC 3,275 KG
95 304017008079 BOLT HEX 8 PC 12,370 G M 8 X 20 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 42 / 1
TYPE: 16V4000C20R PTO FLANGE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5260300594

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


5 5260320506 FLANGE DRIVE MAIN PTO END 1 PC NN
10 5310310477 DOWEL PIN 1 PC 9,200 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 43 / 1
TYPE: 16V4000C20R FLYWHEEL FG/FGS: 032 20
SERIAL NO.: 5272010539 BOM NO.: UPC.06C03 1381

105

75

85
125 145

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


75 23512173 BOLT PT 12 PC
85 08929328 WASHER 15 PC 30 G
105 5242500401 COUPLING 1 PC 109,091 KG
125 11501752 BOLT PHOS HEX 15 PC 102 G M16X2,0X50
145 304017016024 BOLT HEX ZNPH R5F 15 PC 97 G M 16 X 45 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 44 / 1
TYPE: 16V4000C20R ADAPTER FG/FGS: 032 20
SERIAL NO.: 5272010539 BOM NO.: UPC.06C03A0056

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5249900112 BOLT PHOS CTD 12PT HD 16 PC 59 G
25 23526487 ADAPTER 1 PC 60 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 45 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 035
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

VIBRATION DAMPER
UPC.06C02 0304

PTO FLANGE AUX PTO END (KGS)


030.00241

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 46 / 1
TYPE: 16V4000C20R VIBRATION DAMPER FG/FGS: 035 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06C02 0304

15
35

35

75

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 0000352500 DAMPER 1 PC 88,500 KG
35 0000171160 RING ASM BR4000 2 PC 131,100 G NN
75 000933020017 BOLT HEX 12 PC 179 G M 20 X 50 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 47 / 1
TYPE: 16V4000C20R DAMPER FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 0000352500

65 10 20 65 45 50

25

30
35

70 70

40
40
15

55 60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 Z=G3 05317C SPRING PACK 24 PC AC
15 Z=G3 05318C INTERMEDIATE MEMBER 24 PC AC
20 Z=G4 10286 CLAMPING RING 1 PC AC
25 Z=G2 06610C FLANGE 1 PC 21 KG
30 Z=G2 06611B SIDE PLATE 1 PC
35 Z=G1 04739 INNER STAR 1 PC AC
40 0000171160 RING ASM BR4000 1 PC 131,100 G NN
45 Z=G3 05317A SHIM 24 PC SATZ A 24 STÜCK
50 Z=59.5X19X0.2 SHEET METAL 1 PC
55 Z=DIN931 M18X90 HEX SCREW 24 PC M18X90 DIN931
60 Z=40X19X2 DISC WASHER (VULKAN) 24 PC 14,700 G
65 700429420000 O-RING 2 PC 37 G 420 X 4 MMN429
70 8699970331 GASKET 2 PC 46 G Y-DICHTUNG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 48 / 1
TYPE: 16V4000C20R PTO FLANGE AUX PTO END (KGS) FG/FGS: 035 25
SERIAL NO.: 5272010539 BOM NO.: 030.00241

30

10
20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


10 X00007157 FLANGE ASM 1 PC 23,500 KG AB
20 700429180000 O-RING 3 PC 17 G 180 X 4 MMN429
30 700429150000 O-RING 1 PC 13,800 G 150 X 4 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 49 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 036
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

TRANSPORTATION LOCK
030.00544

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 50 / 1
TYPE: 16V4000C20R TRANSPORTATION LOCK FG/FGS: 036 05
SERIAL NO.: 5272010539 BOM NO.: 030.00544

25 10
40
35
20

35
40

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


10 23526185 RETAINER 1 PC 1,841 KG NN
20 304017016019 BOLT HEX A3C 3 PC 76 G M 16 X 30 ISO4017
25 5242370241 CRANKSHAFT CHANNEL LOCK 1 PC 5,360 KG
35 000125025007 WASHER 2 PC 28 G B 25 DIN125
40 000934024000 NUT HEX 8 2 PC 94 G M 24 DIN934
50 700425000085 LABEL ENG TRANSPORT LOCKS WARNING 53 1 PC 2,630 G 53 MMN425

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 51 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 037
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

PISTON
UPC.06D00 1232

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 52 / 1
TYPE: 16V4000C20R PISTON FG/FGS: 037 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06D00 1232

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 X00008371 PISTON 16 PC 12,260 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 53 / 1
TYPE: 16V4000C20R PISTON FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X00008371

250

100

400

450

500
350

300

200 50

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 X00008372 PISTON SKIRT 1 PC 5,360 KG
100 5240372325 PISTON CROWN 1 PC
150 5240370276 PRESSURE PLATE 2 PC 44 G
200 5249900619 BOLT PISTON M9 1.0 X 57.5 10.9 4 PC 26 G
250 001481005017 PIN SPRING 1 PC 1,400 G 5 X 16 - N ISO8752
300 X52403700066 SNAP RING KOLBEN 2 PC 2,180 G DIN472
350 5240370120 PISTON PIN 1 PC 3,345 KG
400 0080375819 TOP COMPR. RING 1 PC 85 G
450 0120370819 COMPRESSION RING 2ND 1 PC 88 G
500 23526437 OIL RING ASM 1 PC 72,001 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 54 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 038
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CONROD W/BEARING
X00043176

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 55 / 1
TYPE: 16V4000C20R CONROD W/BEARING FG/FGS: 038 05
SERIAL NO.: 5272010539 BOM NO.: X00043176

10

20 35 40 45

25 50 55 60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


10 X52603800003/42 CONROD ASM BR4000 NORMALHUB 16 PC 9,500 KG
20 5240384110 CONROD BEARING UPPER HALF 16 PC 260 G
25 X00043218 BEARING ROD/0-0/LO/SPUT UNTERE HAELFTE 16 PC 280 G
35 5240384210 RD BRG 0-1 1 PC 320 G M
40 5240384310 RD BRG 0-2 1 PC 999 G M
45 5240384410 RD BRG 0-3 1 PC 362 G M
50 X00043219 BEARING ROD/0-1/LO UNTERE HAELFTE 1 PC 320 G M
55 X00043220 BEARING ROD/0-2/LO UNTERE HAELFTE 1 PC 322 G M
60 X00043221 BEARING ROD/0-3/LO UNTERE HAELFTE 1 PC 340 G M
70 RX00009469/42 CONROD ASM 1 PC MN
80 RX00040054/42 CONROD ASM 1 PC MN
90 RX52603800003/42 CONROD ASM 1 PC MN

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 56 / 1
TYPE: 16V4000C20R CONROD ASM FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52603800003/42

200

50

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


50 X00040055/42 CONROD 1 PC
100 X00040056 CONROD CAP 1 PC MN
150 5240380471 BOLT M20 1.50 X 103.0 LG 18 CONROD 2 PC 313 G
200 5240382550 BUSHING CON ROD 75.00 1 PC 317 G M

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 57 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 040
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CYLINDER HEAD
XS527040.00022

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 58 / 1
TYPE: 16V4000C20R CYLINDER HEAD FG/FGS: 040 00
SERIAL NO.: 5272010539 BOM NO.: XS527040.00022

110
100

120
120
70 130

90
80

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT


70 X52404100028 CYLINDER HEAD W.VALVE + SEAT RING 16 PC 52,400 KG
80 X52404200035 GASKET FOR CYLINDER HEAD 16 PC 160 G
90 5240160319 SEALING RING SIZE 0 16 PC 194 G
100 5249900701 BOLT CYL HD 88 PC 740 G
110 5240160069 BOLT HEX CYL HD 8 PC 1,100 KG M22X2X333
120 5240110062 WASHER THRUST 96 PC 26 G NN
130 RX52404100028 CYLINDER HEAD 1 PC MN

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 59 / 1
TYPE: 16V4000C20R CYLINDER HEAD W.VALVE + SEAT RING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52404100028

25 35

30
20
65 40
5 70

35
50
30

25

55 20
10

40

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 X52404100144 CYLINDER HEAD W/VALVE GUIDES 1 PC
10 5240530805 VALVE EXHAUST STD FLOATING BRIDGE 2 PC 420 G
15 X00042197 VALVE INTAKE STD FLOATING BRIDGE 2 PC 340 G
20 5240530122 SPRING VALVE INNER 4000 4 PC
25 5240530120 SPRING VALVE OUTER 4000 4 PC
30 5240530125 RETAINER VALVE SPRING 4 PC 0,034 KG
35 0000530926 VALVE COLLET 8 PC 1,560 G
40 0000534335 ROTATOR VALVE 4 PC 112 G
65 000910014004 PLUG 1 PC 25 G M 14 X 1,5 DIN910
70 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18 DIN7603

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 60 / 1
TYPE: 16V4000C20R CYLINDER HEAD W/VALVE GUIDES FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52404100144

90

80

70

50
60

100

30

40

10
70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


10 5240162701 CYLINDER HEAD 1 PC
30 5240530032 VALVE SEAT INSERT EXHAUST 2 PC 33 G
40 X52404100027 VALVE SEAT INSERT INLET 2 PC 48,100 G
50 700429039000 O-RING 1 PC 2,100 G 39,2 X 3 MMN429
60 5240160153 TUBE INJECTOR 1 PC 190 G
70 (5240530530) GUIDE CYL HD VALVE 4 PC 135 G KE
80 5550160633 SEALING CAP CYL HD 1 PC 7,290 G D20
90 5800160033 PLUG CUP 4 PC 11 G D24
100 5240160233 PLUG CUP 5 PC 1,860 G D30

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 61 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 051
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CAMSHAFT
UPC.06X01C0004

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 62 / 1
TYPE: 16V4000C20R CAMSHAFT FG/FGS: 051 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06X01C0004

15

PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN


5270500101 CAMSHAFT FOR 16V BR4000 1.000 PC 29,500 KG EM

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 63 / 1
TYPE: 16V4000C20R CAMSHAFT FOR 16V FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5270500101

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5270510101 CAMSHAFT 1 PC EMN
10 000007010111 PIN DOWEL CAMSHAFT 2 PC 26,500 G 10 M6 X 40 DIN7

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 64 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 052
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CAMSHAFT DRIVE/THRUST BEARING DDEC SRS 8


UPC.06X01D0002

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 65 / 1
TYPE: 16V4000C20R CAMSHAFT DRIVE/THRUST BEARING DDEC SRS 8 FG/FGS: 052 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06X01D0002

35
5

25

65

55
75

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 X52405300005 THRUST BEARING FLANG FOR CAMSHAFT 1 PC 1,900 KG
25 23540168 WHEEL SRS DDEC 1 PC 10,400 KG
35 X00021634 GEAR CAMSHAFT BR4000 1 PC 15,500 KG
55 006796012100 WASHER SPRING 12 FST DIN 6796 DBL 8400.0 5 PC 12 G 12 DIN6796
65 000933012051 BOLT HEX S2000/4000 3 PC 55 G MN M 12 X 50 DIN933
75 000931012052 BOLT HEX 5 PC 75 G M 12 X 70 DIN931

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 66 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 054
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

PUSHROD ASM 16V4000 54-010.011/070


UPC.06X01F0006

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 67 / 1
TYPE: 16V4000C20R PUSHROD ASM 16V4000 54-010.011/070 FG/FGS: 054 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06X01F0006

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


5 X52405400013 PUSHROD 32 PC 609 G NN

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 68 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 055
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

VALVE GEAR
X00019294

CYLINDER HEAD COVER FOR 16V


XS527050.00017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 69 / 1
TYPE: 16V4000C20R VALVE GEAR FG/FGS: 055 05
SERIAL NO.: 5272010539 BOM NO.: X00019294

500

500

100
400 100

100

300

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
100 X52405500012 ROCKER ARM 16 PC
300 5240551106 BRIDGE VALVE FLOATING BR 4000 32 PC 300 G
400 5240502335 SWING FOLL. 8 PC 8 KG
500 000933010194 BOLT HEX 16 PC 31,520 G M 10 X 40 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 70 / 1
TYPE: 16V4000C20R ROCKER ARM FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52405500012

350

300

150 250
200

50
100

200
250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


50 X00018621 R/SHFT SUPT 1 PC 3,600 KG
100 X52405500013 ROCKER ARM INLET 1 PC 3,060 KG
150 X52405500014 ROCKER ARM EXHAUST 1 PC
200 200988045000 RING SHIM 2 PC 8,800 G 45 X 55 X 1,5 DIN988
250 000471045000 RING SNAP HV ZNPH R5F 2 PC 7,120 G 45 X 1,75 DIN471
300 700521016200 WASHER 1 PC 12,010 G 16,2 MMN521
350 200933016002 HEX SCREW 1 PC 272,400 G M 16 X180 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 71 / 1
TYPE: 16V4000C20R R/SHFT SUPT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X00018621

100

250

50

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 X00018622 ROCKER SHAFT SUPPORT 1 PC
100 5240550705 ROCKER SHAFT 4000 1 PC
150 001474006000 PIN GROOVED 2 PC 2,900 G 6 X 12 DIN1474
250 X00018633 OIL SPRAY NOZZLE 1 PC 0,001 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 72 / 1
TYPE: 16V4000C20R ROCKER ARM INLET FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52405500013

100

20

5
10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 5240550801 ARM ROCKER INTAKE-03 GENSET C23 1 PC
10 5240550550 BUSHING 1 PC 121 G
15 5240500145 THRUST MEMBER 1 PC 75 G
20 X52405500011 ADJUSTING SCREW 1 PC 0,082 KG
100 000439016201 NUT 04-2 1 PC 17,950 G B M 16 X 1,5 DIN439

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 73 / 1
TYPE: 16V4000C20R ROCKER ARM EXHAUST FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52405500014

25

20

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 X00040507 ROCKER ARM EXHAUST 1 PC NN
10 5240550550 BUSHING 1 PC 121 G
15 5240500145 THRUST MEMBER 1 PC 75 G
20 X52405500011 ADJUSTING SCREW 1 PC 0,082 KG
25 000439016201 NUT 04-2 1 PC 17,950 G B M 16 X 1,5 DIN439

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 74 / 1
TYPE: 16V4000C20R SWING FOLL. FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5240502335

10

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5240502135 SWING FOLL. INLET 2 PC
10 5240502235 SWING FOLL. EXHAUST 2 PC 1,700 KG
15 5240550505 CAM SWING FOLLOWER AXLE 1 PC 1,389 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 75 / 1
TYPE: 16V4000C20R SWING FOLL. INLET FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5240502135

30
10 5

30

25

20

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5240550501 ROCKER ARM FOLLOWER SWING INLET CAM 4000 1 PC
10 5240550524 BALL SOCKET 1 PC 60 G
15 (5240550018) ROLLER 1 PC 269 G KE
20 (5240550650) BUSHING 1 PC 30 G KE
25 (5550540174) PIN 1 PC 45 G KE
30 000000001270 BUSHING 2 PC 38 G C 32 X 36 X 20 ISO4379

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 76 / 1
TYPE: 16V4000C20R SWING FOLL. EXHAUST FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5240502235

30
10 5

30

25

20

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5240550601 ROCKER ARM FOLLOWER SWING EXHAUST CAM 4000 1 PC
10 5240550524 BALL SOCKET 1 PC 60 G
15 (5240550018) ROLLER 1 PC 269 G KE
20 (5240550650) BUSHING 1 PC 30 G KE
25 (5550540174) PIN 1 PC 45 G KE
30 000000001270 BUSHING 2 PC 38 G C 32 X 36 X 20 ISO4379

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 77 / 1
TYPE: 16V4000C20R CYLINDER HEAD COVER FOR 16V FG/FGS: 055 10
SERIAL NO.: 5272010539 BOM NO.: XS527050.00017

40
50

10

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


20 5240160321 GASKET 16 PC 16 G
40 000931010332 BOLT HEX 32 PC 100 G M 10 X150 DIN931
50 000125010524 WASHER 16 PC 2,300 G A 10,5 DIN125
X52405500120 CYLINDER HEAD COVER DIE CASTING 16.000 PC 1,910 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 78 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 073
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

HP PUMP
UPC.06M04 0347

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 79 / 1
TYPE: 16V4000C20R HP PUMP FG/FGS: 073 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M04 0347

35

15 45

25

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5240910024 DRIVE ADAPTER LP FUEL PMP M12X1.5-6G THD 1 PC 0,068 G
15 000933012051 BOLT HEX S2000/4000 4 PC 55 G MN M 12 X 50 DIN933
25 200433013000 WASHER 2 PC 2,940 G 13 DIN433
35 735151012100 SPACER S2000/4000 2 PC 20 G A 12,5 MTN5151
45 5260701601 HP PUMP 1 PC 60 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 80 / 1
TYPE: 16V4000C20R HP PUMP FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5260701601

10

10

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT


10 X00017505 SPARE PARTS KIT FOR FUEL FILTER BR 4000 1 PC 230,700 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 81 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 075
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

INJ.VALVE/INJECTOR
UPC.06M06 1147

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 82 / 1
TYPE: 16V4000C20R INJ.VALVE/INJECTOR FG/FGS: 075 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M06 1147

45
25
5

15

55

35

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5240780535 CLAMP INJECTOR HOLD-DOWN 16 PC
15 X52407500021 INJECTOR 16 PC 1,881 KG
25 5249902101 BOLT PHOS CTD DIN EN24017 16 PC 87 G M12X100
35 23540085 LABEL WARNING LOW 3 PC 1G
45 23509483 WASHER 16 PC 13 G
55 23540260 SEAL RING INJECTOR 16 PC 8G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 83 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52407500021

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 700429021001 O-RING 1 PC 0,600 G 21 X 2 MMN429
20 700429038003 O-RING 3 PC 3,080 G 38,5 X 3,7 MMN429
30 0000160119 SEALING RING 1 PC 9G
40 XP52407500034 CAP 1 PC
50 XP52407500035 CAP 1 PC

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 84 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 077
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

FUEL LINES DBL WALL HI PRESS + SLEV RAIL


UPC.06M05 0024

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 85 / 1
TYPE: 16V4000C20R FUEL LINES DBL WALL HI PRESS + SLEV RAIL FG/FGS: 077 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M05 0024

35
495 355
65
245
65

555

245
315 155 255
35 35
475 335
65
85 245
65 55 65
15 105
535
125 175 65

245 65 435
65
315
35
455
85 595
240
15 225
235 205
125 175

TYPE: 16V4000C20R FUEL LINES DBL WALL HI PRESS + SLEV RAIL FG/FGS: 077 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M05 0024

405

385

585
585 425

515
515

275
295
Business Portal Online Print 03-09-2012
TYPE: 16V4000C20R 5272010539 FG/FGS: 077 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M05 0024

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 5240780276 SPACER HIGH PRESS CONNECTION 2 PC 41 G
35 5240780171 NUT HEX FUEL RAIL M42 X 1.5 4 PC 372 G
55 700429024000 O-RING 16 PC 3,900 G 24 X 5 MMN429
65 700429060002 O-RING 32 PC 5,870 G 60 X 4 MMN429
85 700429024000 O-RING 2 PC 3,900 G 24 X 5 MMN429
105 700429019000 O-RING 1 PC 1,110 G 19 X 3 MMN429
125 000471024000 RING SNAP 1 PC 1,700 G 24 X 1,2 DIN471
135 700429036001 O-RING 16 PC 5,750 G 36 X 5 MMN429
155 5240781053 TUBE PLUG-IN END MEMBER KS LT 60 X 70.5 1 PC 139 G LT 60 X 70.5 M90CE
175 000471032000 RING SNAP HV ZNPH R5F 2 PC 3G 32 X 1,5 DIN471
185 5240702732 PLUG-IN PIPE 14 PC 310 G NN
205 007604012102 PLUG 14 PC 20 G A M 12 X 1,5 DIN7604
225 007603012111 WASHER A COP 14 PC 4G A 12 X 15,5 DIN7603
235 000912010057 SCREW 16 PC 37 G M 10 X 45 DIN912
240 200433010500 WASHER 9 PC 2,020 G 10,5 DIN433
245 5240780768 CONNECTING PIECE 16 PC 930 G NN
255 304017008085 BOLT HEX 1 PC 18 G M 8 X 40 ISO4017
275 5801533240 BRACKET 1 PC 50 G
295 5249970081 GROMMET 1 PC 2,750 G NN 24X22
315 5240780424 CONN FUEL RAIL TO HP FUEL LINE 2 PC 366 G
335 5240780524 PLUG HIGH PRESSURE FUEL RAIL RB REAR 1 PC 476 G
355 0000786649 PLUG HP W/SAFETY VALVE 1 PC 453 G
385 5249970081 GROMMET 2 PC 2,750 G NN 24X22
405 23540110 TUBE ASM 1 PC 3,500 KG
425 23540449 TUBE ASM DBL WALL FUEL HP PMP TO LB RAIL 1 PC 2,665 KG
435 5240700833 TUBE HIGH PRESS FUEL DBL WALL JUMPER 16 PC SB
455 5240781653 TUBE PLUG IN END MEMBER KGS LT 1 PC 331 G
475 5240781853 TUBE PLUG IN END MEMBER 1 PC 1,500 G
495 5240781753 TUBE PLUG IN END MEMBER 1 PC 250 G
515 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 PC 48 G 1/1 D 9 - 22 MMN325
535 5270780590 RAIL FUEL HIGH PRESSURE COMMON 2 PC
555 23509141 CLIP SPR .880DIA HOSE SZ 10 3/8 BOLT CTD BR 4000 2 PC SIZE 10 3/8
585 700325022114 CLAMP HALF TUBE 1/1 D11-22 4 PC 44 G 1/1 D11 - 22 MMN325
X52407800004 FLOW RESTRICT VALVE 16.000 PC 410 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 86 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 081
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

FUEL PUMP LOW PRESSURE


UPC.06M04B0003

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 87 / 1
TYPE: 16V4000C20R FUEL PUMP LOW PRESSURE FG/FGS: 081 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M04B0003

15

35
55

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
15 700429083000 O-RING 1 PC 12 G 83 X 5 MMN429
35 5249902501 MULTI-CORNERED SCREW BR 4000 2 PC 22,100 G M10 X 25
55 5260910401 PUMP FUEL LOW PRESSURE 7.6 BAR 1 PC 9,935 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 88 / 1
TYPE: 16V4000C20R PUMP FUEL LOW PRESSURE 7.6 BAR FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5260910401

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 X52408100002 LINK 1 PC 49 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 89 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 082
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

FUEL LINE LOW PRESSURE


UPC.06M09A0023

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 90 / 1
TYPE: 16V4000C20R FUEL LINE LOW PRESSURE FG/FGS: 082 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M09A0023

465
105
365
535 165
125

225

225
475 535
535 195
75 245
365
15 165
535
185 15 55 225

35
35 55 345
535
365
215
95

555
405
445
495 215

145 385
555 265
425
495 315

305 285 515 325

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 23540102 FITTING M12-1.5 TO 9/16-18 BR 4000 16 PC 29 G M121.5 TO 9/16-18
35 23540102 FITTING M12-1.5 TO 9/16-18 BR 4000 16 PC 29 G M121.5 TO 9/16-18
55 23540103 TUBE ASM BR 4000 16 PC 0,900 G
75 23540104 TUBE ASM FUEL RETURN MANIF RT BR 4000 1 PC 0,653 G RT
95 23540105 TUBE ASM BR 4000 1 PC 658 G LT
105 700223004000 BOLT BANJO A4 1 PC 30 G A6 MMN223
125 007603012111 WASHER A COP 2 PC 4G A 12 X 15,5 DIN7603
145 0049900870 TEE 1 PC 386 G
165 5240700538 TUBE ASM 2 PC SB
185 23540106 TUBE ASM BR 4000 1 PC RT
195 735028016001 NUT 1 PC 17,500 G M 16 X 1,5 MTN5028
215 700327018000 GROMMET 2 PC 4,700 G 18 MMN327
225 700327018000 GROMMET 9 PC 4,700 G 18 MMN327
245 915005008001 CONE SEALING 10 1 PC 4,600 G 10 MBN15005
265 23540113 FITTING 1/2-20 X ORB FUEL LINE DUST CAP BR 4000 1 PC 30,500 G 1/2-20 X ORB
BRACKET FUEL RETURN TO JUNCTION
285 23540109 BR 4000 1 PC 73,200 G AM ANSCHLUSSGEHÄUSE
BLOCK
M8 X 1,25 X 20 10.9
305 11509511 BOLT PHOS HVY HEX FLG 1 PC 0,014 G
SECHSKANT
315 5249970081 GROMMET 1 PC 2,750 G NN 24X22
325 304017008085 BOLT HEX 1 PC 18 G M 8 X 40 ISO4017
345 23540111 TUBE ASM HP PUMP VENT ORFS BR 4000 1 PC 0,201 G 884.5X10.0
365 000933010094 BOLT HEX 9 PC 32 G M 10 X 40 DIN933
385 23540112 FITTING TEE M16-1.5 X 11/16-16 ORFS BR 4000 1 PC 111,900 G M16-1.5 X TO 11/16-16
405 23540108 BRACKET B BANK GEARCASE FUEL LINE BR 4000 1 PC 64,700 G
425 5240781141 BRACKET A BANK GEARCASE FUEL LINE BR 4000 1 PC 37 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 91 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 082 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M09A0023

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
445 23540107 TUBE ASM BR 4000 1 PC
465 23540810 TUBE ASM BR 4000 1 PC 0,700 G
475 5319972445 O-RING 1 PC 3,600 G 18,77 X 1,78 90S
495 000933010073 BOLT HEX 2 PC 52 G M 10 X 80 DIN933
515 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 PC 48 G 1/1 D 9 - 22 MMN325
535 700325022114 CLAMP HALF TUBE 1/1 D11-22 18 PC 44 G 1/1 D11 - 22 MMN325
555 700325022114 CLAMP HALF TUBE 1/1 D11-22 4 PC 44 G 1/1 D11 - 22 MMN325

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 91 / 2
TYPE: 16V4000C20R TEE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 0049900870

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 8499970200 O-RING 3 PC 0,200 G 18,77 X 1,78

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 92 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 083
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

FUEL FILTER WITH PREFILTER


UPC.06M09 2596

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 93 / 1
TYPE: 16V4000C20R FUEL FILTER WITH PREFILTER FG/FGS: 083 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M09 2596

225

85 5 75 325
95 575 15

315
205 295
345
385 155
165
365
25 375
165 385
25 375 405 45 515 545
35
135 45
355 135 505 565 335
65
495 425 215
395

115 195
125 415

55
555

TYPE: 16V4000C20R FUEL FILTER WITH PREFILTER FG/FGS: 083 05


SERIAL NO.: 5272010539 BOM NO.: UPC.06M09 2596

275

455 245
475 485
535

535
445

Business Portal Online Print 03-09-2012


TYPE: 16V4000C20R FUEL FILTER WITH PREFILTER FG/FGS: 083 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M09 2596

175

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5244700107 REGULATOR VALVE 1 PC 229 G
15 5244700007 VALVE 1 PC 129 G
25 700429024001 O-RING 4 PC 1,020 G 24 X 2,5 MMN429
35 5249970745 O-RING 2 PC 0,800 KG
45 5244760124 FITTING 2 PC 169 G
55 5244760224 FITTING 1 PC 153 G
65 5244760324 FITTING 2 PC 179 G P
75 5244760424 FITTING M16X1.5 ISO 6149 TO 11/16-16 1 PC 60 G P
85 23507438 STUD 2 PC 0,500 G
95 11506101 NUT 2 PC M10
115 5240900627 ADAPTER ASM 1 PC 2,138 KG
125 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 6 PC 30,200 G M 10 X 30
135 700429024002 O-RING 4 PC 2,500 G 24 X 4 MMN429
155 05148007 VALVE 1 PC 53 G
165 700429037002 O-RING 2 PC 2,100 G 37 X 3 MMN429
175 23512629 FILTER FUEL PRO 40 REMOTE MT 1 PC 10 KG
195 05166565 BRACKET L 2.75 X 1.25 1 PC 46 G
205 700429180000 O-RING 1 PC 17 G 180 X 4 MMN429
215 02362448 CLIP .688 DIA 3/8 BOLT CTD 2 PC 17 G 3/8 DIN688
225 5244700164 TUBE ASM COLD PLATE JUMPER 268.0 1 PC 107 G
245 5240902976 TUBE ASM 1 PC 835 G SB
275 23520334 CLIP HOSE S2000/S4000 1 PC 10 G
295 CA130180 HOSE ASM NO 06X20.8 1 PC 370 G
ASM NO 06 X 23.8 LG 1&3
315 CA130210 HOSE ASM NO.06X21.0 1 PC 395,600 G
FC234

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 94 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 083 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06M09 2596

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
325 5319975672 FITTING 2 PC 357,400 G
335 5319970532 PLUG 1 PC 91 G M27X2 ISO6149
345 5244720102 BLOCK FUEL JUNCTION INDUSTRIAL 1 PC 23,800 KG
355 5240920016 TUBE FUEL CONNECTOR 2 PC 169 G
365 5240910189 FLANGE 2 PC 125 G
375 700429024001 O-RING 4 PC 1,020 G 24 X 2,5 MMN429
385 700429037002 O-RING 2 PC 2,100 G 37 X 3 MMN429
395 5240910089 FUEL CONNECTOR SOCKET 2 PC 243,900 G
405 5240910053 SPACER FUEL CONNECTOR 2 PC 215 G
415 11502811 NUT 1 PC 10 G
425 23505062 BOLT PHOS HEX FLG LRG 6174M 5 PC 35 G M10 X 1,5 X 40
445 000931008227 BOLT HEX 1 PC 26 G M 8 X 55 DIN931
455 5249970081 GROMMET 1 PC 2,750 G NN 24X22
475 5801533240 BRACKET 1 PC 50 G
485 8332030053 SPACER TUBE 1 PC 22,240 G
495 23550752 BOLT HEX FLG HD BR 4000 4 PC 1G M8 X 55
505 23540895 CAP FOR MALE FITTING BR 4000 3 PC 10 G
515 23540896 CAP FOR MALE FITTING BR 4000 1 PC 0,002 KG
535 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 PC 48 G 1/1 D 9 - 22 MMN325
545 11500868 BOLT PLN HEX BR 4000 1 PC 15 G M8 X 30
FLTR ASM FUEL SEC SPIN ON HI
555 23530644 2 PC 1,516 KG FUEL SECONDARY
EFFICIENCY
565 735186016000 UNION 1 PC 230 G 16M33X2 MTN5186
575 735210014000 PLUG 3 PC 19,100 G M 14 X 1,5 MTN5210

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 94 / 2
TYPE: 16V4000C20R ADAPTER ASM FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5240900627

10

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5244770108 ADAPTER FUEL FILTER 1 PC
10 23507879 INSERT FUEL FILTER FITTING 2 PC 190 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 95 / 1
TYPE: 16V4000C20R VALVE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244700007

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5249970945 O-RING 1 PC 0,320 G
10 5249970845 O-RING 1 PC 0,400 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 96 / 1
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244760124

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5319970345 SEALING RING 1 PC 0,800 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 97 / 1
TYPE: 16V4000C20R REGULATOR VALVE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244700107

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429024001 O-RING 1 PC 1,020 G 24 X 2,5 MMN429
10 5249970845 O-RING 1 PC 0,400 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 98 / 1
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244760224

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 5319970345 SEALING RING 1 PC 0,800 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 99 / 1
TYPE: 16V4000C20R UNION FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 735186016000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221029000 O-RING 1 PC 1,780 G 29,6 X 2,9 - M33X2 MTN5221

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 100 / 1
TYPE: 16V4000C20R FITTING M16X1.5 ISO 6149 TO 11/16-16 FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244760424

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972945 O-RING 1 PC 0,200 G 9,3 X 1,78MM
10 5319970745 SEALING RING 1 PC 4,200 G 13,4 X 2,1MM 6-348-V894-9 PARKER

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 101 / 1
TYPE: 16V4000C20R PLUG FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 735210014000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 0,300 G 11,3 X 2,2 - M14X1,5 MTN5221

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 102 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 100
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

EXHAUST TURBOCHARGER
XS527100.00021

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 103 / 1
TYPE: 16V4000C20R EXHAUST TURBOCHARGER FG/FGS: 100 00
SERIAL NO.: 5272010539 BOM NO.: XS527100.00021

270
280
300
320
360
110
140 380
120
80
70
160 90
30
170 370
100

60
50

190 40
180

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
30 X52710100062 EXHAUST TURBOCHARGER 4 PC 28,300 KG UTV89
40 X59499100044 GASKET 4 PC 24 G
50 5249900605 BOLT HEX CAP BR 4000 16 PC 38,600 G M10X40
60 5261420553 TUBE TURBO EXH 4 PC 1,160 KG
70 X00005151 RING 4 PC 0,495 KG
80 5261420480 GASKET 4 PC 0,020 KG
90 5261420557 SEALING RING 4 PC 25,600 G
100 5261400341 V-BAND CLAMP 4 PC 200 G
110 X00002299 SLEEVE 16 PC 0,016 KG
120 200933008014 BOLT 16 PC 15,200 G M 8 X 30 DIN933
140 X59314500008 Y-PIPE 2 PC 16,660 KG
160 X59314300022 CARRIER HOUSING 2 PC 14,120 KG
170 08929357 BOLT HEX FLG B16 8 PC 79 G
180 200931012005 BOLT CU 5 BK 10 PC 65 G M 12 X 60 DIN931
190 X00004034 SLEEVE 10 PC 69 G
230 ACK110235 HOSE ASSY. 1 PC #5 X 26.2 LG 1+1 FC234
270 23528524 BUSHING, THREADED 1 PC
280 5249970745 O-RING 1 PC 0,800 KG
300 5319975572 FITTING 1 PC 80 G
320 23540501 SENSOR, PRESSURE DIN BARO 1 PC
360 5319971032 PLUG ASSY. 1 PC M18X1.5
370 X00002326 SPRING 4 PC 0,290 KG
380 000000003893 WASHER 16 PC 8,900 G 8,4 DIN7349

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 104 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 114
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

INTERCOOLER
XS527110.00007

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 105 / 1
TYPE: 16V4000C20R INTERCOOLER FG/FGS: 114 05
SERIAL NO.: 5272010539 BOM NO.: XS527110.00007

500
510 530
520 400

70
620 610
580
590
350

10 60
120

50
520
330
30
460

450
90
430
650
280
690

100 90
730 710 670
380 300
430

730 100 390 650

710 670
490 260

TYPE: 16V4000C20R INTERCOOLER FG/FGS: 114 05


SERIAL NO.: 5272010539 BOM NO.: XS527110.00007

230
230
150
150 240
410 540 190
410 560 640 240
170 550

130
640
200 140

170
550
540 190

540 550
470

480
210

370
360

Business Portal Online Print 03-09-2012


TYPE: 16V4000C20R 5272010539 FG/FGS: 114 05
SERIAL NO.: 5272010539 BOM NO.: XS527110.00007

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5260900014 COOLER ASM 8/12/16V MONO 1 PC 225 KG NN
30 5249910160 SPRING PIN 2 PC 6,600 G
50 5269870235 SEAL STRIP CHARGE AIR COOLER 1 PC
60 5249910160 SPRING PIN 2 PC 6,600 G
70 5269870235 SEAL STRIP CHARGE AIR COOLER 1 PC
90 5269970045 SEAL RING (SQUARE CUT) CAC OUTLET 2 PC 16,390 G
100 5249900140 WASHER 6 PC 13,250 G
120 5260980230 BRACKET 2 PC 6,108 KG
130 5272004551 TUBE CAC WATER SUPPLY W/BOSS 1 PC 6,500 KG
140 5272004651 TUBE CAC WATER RETURN W/BOSS 1 PC 8 KG
150 5242030840 SUPPORT 2 PC 88 G
170 5249970078 COUPLING RING 2 PC 920 G
190 5249970078 COUPLING RING 2 PC 920 G
200 X52720300022 PIPE 1 PC 2,240 KG 63,5X1,8
210 000933010092 BOLT HEX 1 PC 0,026 G M 10 X 30 DIN933
230 08929357 BOLT HEX FLG B16 4 PC 79 G
240 08929357 BOLT HEX FLG B16 1 PC 79 G
260 700429140000 O-RING 1 PC 51 G 140 X 8 MMN429
280 5240980830 BRACKET 1 PC 11,740 KG
300 5240980730 BRACKET 1 PC 11,700 KG
330 5240980937 AIR OUTLET 1 PC 29,200 KG NN
350 5249970032 PLUG WITH O-RING BR2000/4000 2 PC 15,500 G M14X1,5
360 700489060000 GASKET 1 PC 9,500 G 60 X 1,5 MMN489
370 000125010524 WASHER 1 PC 2,300 G A 10,5 DIN125
380 5240983015 ELBOW 1 PC 6,200 KG KRÜMMER LINKE SEITE
390 5240983115 ELBOW 1 PC 4,500 KG KRÜMMER RECHTE SEITE
400 5240980343 HOUSING ASM AIR INLET 1 PC 74 KG
410 5242030452 SPACER WASHER 1 PC 12MM X 25MM L=21
430 735210014000 PLUG 2 PC 19,100 G M 14 X 1,5 MTN5210
450 000933008204 BOLT HEX 36 PC 15 G M 8 X 30 DIN933
460 5249900340 WASHER 36 PC
470 5242001852 TUBE ASM LOW TEMP WATER PUMP OUTLET BR4000 1 PC 2,550 KG SB
480 000933010092 BOLT HEX 2 PC 0,026 G M 10 X 30 DIN933
490 5269900051 NUT 8 PC 25,100 G M 12
500 304017008037 BOLT HEX 30 PC 25 G M 8 X 65 ISO4017
510 5240940253 SPACER SLEEVE 4000 30 PC 9MM X 20MM L=25
520 11500869 BOLT PLN HEX 4 PC 17 G M8X1,25X35
530 05177362 SPACER 4 PC 8G
540 5509970530 PLUG 4 PC 51 G
550 007603018101 WASHER A COP 4 PC 1G M A 18 X 22 DIN7603
560 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5 MTN5210
580 000933012080 BOLT HEX 8 PC 44 G M 12 X 35 DIN933
590 5249900740 WASHER 8 PC 17 G
610 000933012120 BOLT HEX 6 PC 50 G M 12 X 45 DIN933
620 5249900740 WASHER 6 PC 17 G
640 X00032573 BRACKET CLAMP TUBE CAC 8 PC 267 G
650 735221011000 O-RING 2 PC 0,300 G 11,3 X 2,2 - M14X1,5 MTN5221
670 5249900304 BOLT HVY HEX FLG S4000/S60 4 PC M12 X 65
690 5249901901 BOLT LRG FLG HEX HD 8 PC
710 5249901901 BOLT LRG FLG HEX HD 2 PC
730 5269900101 BOLT HEX HD 6 PC M 16 X 110

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 106 / 1
TYPE: 16V4000C20R PLUG WITH O-RING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5249970032

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221011000 O-RING 2 PC 0,300 G 11,3 X 2,2 - M14X1,5 MTN5221

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 107 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 124
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

CHARGE-AIR MANIFOLD
120.00072

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 108 / 1
TYPE: 16V4000C20R CHARGE-AIR MANIFOLD FG/FGS: 124 05
SERIAL NO.: 5272010539 BOM NO.: 120.00072

35

10

25

35
45
40
15

25

45
60 40
55

TYPE: 16V4000C20R CHARGE-AIR MANIFOLD FG/FGS: 124 05


SERIAL NO.: 5272010539 BOM NO.: 120.00072

95

105
100

140
145

95
70

120
115
85 85 130
125
75
105
100

Business Portal Online Print 03-09-2012


TYPE: 16V4000C20R 5272010539 FG/FGS: 124 05
SERIAL NO.: 5272010539 BOM NO.: 120.00072

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5240981407 MANIFOLD CHARGE AIR FRONT A-BANK 1 PC 7,721 KG NN
15 5240980907 MANIFOLD INTAKE CHRG AIR CENTER BR4000 3 PC 7,700 KG NN
25 700429140000 O-RING 4 PC 51 G 140 X 8 MMN429
35 5240980680 GASKET 8 PC 14 G
45 000125010524 WASHER 8 PC 2,300 G A 10,5 DIN125
55 000908052003 PLUG 1 PC 308,500 G M 52 X 1,5 DIN908
60 007603052101 WASHER A COP 1 PC 12,300 G A 52 X 60 DIN7603
70 5240981107 MANIFOLD CHARGE AIR FRONT B-BANK BR4000 1 PC 8,600 KG NN
75 5240980907 MANIFOLD INTAKE CHRG AIR CENTER BR4000 3 PC 7,700 KG NN
85 700429140000 O-RING 4 PC 51 G 140 X 8 MMN429
95 5240980680 GASKET 8 PC 14 G
105 000125010524 WASHER 8 PC 2,300 G A 10,5 DIN125
115 700354014003 ADAPTER BUSHING 2 PC 46 G M 14 X 1,5 MMN354
120 007603022102 WASHER A COP S2000/4000 2 PC 2G A 22 X 27 DIN7603
125 000908014001 SCREW PLUG 2 PC 16,600 G M 14 X 1,5 DIN908
130 007603014102 WASHER A COP 2 PC 1,100 G A 14 X 18 DIN7603
140 000908052003 PLUG 1 PC 308,500 G M 52 X 1,5 DIN908
145 007603052101 WASHER A COP 1 PC 12,300 G A 52 X 60 DIN7603
000931010345 BOLT HEX 16.000 PC 96 G M 10 X140 DIN931

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 109 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 125
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

AIR PIPING
120.00285

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 110 / 1
TYPE: 16V4000C20R AIR PIPING FG/FGS: 125 00
SERIAL NO.: 5272010539 BOM NO.: 120.00285

70
125 65
120 70

60
70
65 115
115
100
70 95
80
90
130
135 180 185
40 185
175
35
70 235
65 230
185
70 180
30
185 225
145 105 320 225
215
325 210 240
305
280 195 245
205
185
155 180
150 185 285
310 255
330
300 275
270
295 265

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
30 23540064 COLLECTOR CAC A-BANK 1 PC 3,700 KG
35 0289976148 O-RING 1 PC
40 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 4 PC 30,200 G M 10 X 30
60 5270981607 TUBE CAC COLLECTOR A-BANK 1 PC 3,440 KG
65 5240980281 HOSE 3 PC 265 G
70 X59399100083 CLAMP 6 PC 103 G
80 5270980339 BRACKET BR4000 1 PC 1,840 KG
90 5561870453 SPACER SLEEVE 3 PC 46 G 10.5MM X 22MM L=20
95 735151010100 SPACER 3 PC 11,350 G A 10,5 MTN5151
100 000931010336 BOLT HEX 2 PC 92 G M 10 X130 DIN931
105 000931010345 BOLT HEX 1 PC 96 G M 10 X140 DIN931
115 5249951068 CLAMP HALF TUBE BR4000 2 PC 710 G
120 700346089100 CLAMP HALF TUBE 1/2 AD9-89 2 PC 407,200 G AD 9 - 89 MMN346
125 000931008176 BOLT HEX 4 PC 55 G M 8 X130 DIN931
130 735151008100 SPACER 4 PC 7,700 G A 8,4 MTN5151
135 000934008008 NUT HEX 4 PC 4,750 G M8 DIN934
145 23540065 COLLECTOR CAC B-BANK 1 PC 3,780 KG
150 0289976148 O-RING 1 PC
155 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 4 PC 30,200 G M 10 X 30
175 5270981707 TUBE CAC COLLECTOR B-BANK 1 PC 3,440 KG
180 5240980281 HOSE 3 PC 265 G
185 X59399100083 CLAMP 6 PC 103 G
195 5270980339 BRACKET BR4000 1 PC 1,840 KG
205 5561870453 SPACER SLEEVE 3 PC 46 G 10.5MM X 22MM L=20
210 735151010100 SPACER 3 PC 11,350 G A 10,5 MTN5151

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 111 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 125 00
SERIAL NO.: 5272010539 BOM NO.: 120.00285

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
215 000931010336 BOLT HEX 3 PC 92 G M 10 X130 DIN931
225 5249951068 CLAMP HALF TUBE BR4000 2 PC 710 G
230 700346089100 CLAMP HALF TUBE 1/2 AD9-89 2 PC 407,200 G AD 9 - 89 MMN346
235 000931008176 BOLT HEX 4 PC 55 G M 8 X130 DIN931
240 735151008100 SPACER 4 PC 7,700 G A 8,4 MTN5151
245 000934008008 NUT HEX 4 PC 4,750 G M8 DIN934
255 X00034538 SHIELD TURBO HEAT BR4000 3 PC 1,430 KG
265 000835010089 STUD 2 PC 69 G M 10 X100 DIN835
270 5241871653 SLEEVE SPACER 25 BR4000 2 PC 44 G
275 5249901051 NUT HEX HD 2 PC 60 G
280 000912010002 BOLT HEX SOC HD 2 PC 22,570 G M 10 X 20 DIN912
285 735151010100 SPACER 2 PC 11,350 G A 10,5 MTN5151
295 000835010089 STUD 2 PC 69 G M 10 X100 DIN835
300 5249901051 NUT HEX HD 2 PC 60 G
305 000912010002 BOLT HEX SOC HD 2 PC 22,570 G M 10 X 20 DIN912
310 735151010100 SPACER 2 PC 11,350 G A 10,5 MTN5151
320 000931010345 BOLT HEX 1 PC 96 G M 10 X140 DIN931
325 735151010100 SPACER 2 PC 11,350 G A 10,5 MTN5151
330 5681420253 WASHER SPACER 1 PC 87 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 111 / 2
TYPE: 16V4000C20R 5272010539 FG/FGS: 142
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

EXHAUST LINE BEFORE TURBOCHARGER


X00007704

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 112 / 1
TYPE: 16V4000C20R EXHAUST LINE BEFORE TURBOCHARGER FG/FGS: 142 05
SERIAL NO.: 5272010539 BOM NO.: X00007704

210
110
160
60 220
120

200
100

80
180
50
110 150
210
80
180
120
40
220
140

100
200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


40 X52614100004 EXHAUST PIPE 1 PC 19,340 KG NN
50 X00004067 MANIFOLD EXHAUST CENTER 1 PC 10,260 KG
60 X52614100005 EXHAUST PIPE 1 PC 19,140 KG NN
80 0001424957 RING EXH MANIF 8 PC 15,724 G
100 5241420580 GASKET 8 PC 37 G
110 08929357 BOLT HEX FLG B16 32 PC 79 G
120 5241420553 SPACER SLEEVE 32 PC 110,400 G
140 X52614100004 EXHAUST PIPE 1 PC 19,340 KG NN
150 X00004067 MANIFOLD EXHAUST CENTER 1 PC 10,260 KG
160 X52614100005 EXHAUST PIPE 1 PC 19,140 KG NN
180 0001424957 RING EXH MANIF 8 PC 15,724 G
200 5241420580 GASKET 8 PC 37 G
210 08929357 BOLT HEX FLG B16 32 PC 79 G
220 5241420553 SPACER SLEEVE 32 PC 110,400 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 113 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 146
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

EXH PIPE BELLOWS


140.00035

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 114 / 1
TYPE: 16V4000C20R EXH PIPE BELLOWS FG/FGS: 146 05
SERIAL NO.: 5272010539 BOM NO.: 140.00035

45

10

25

20

30
35

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 0001400682 BELLOWS EXHAUST 2 PC 21 KG
20 5241420780 GASKET 2 PC 184 G MTL5042C
25 000931014019 BOLT HEX 16 PC 83 G M 14 X 55 DIN931
30 000125015016 WASHER 16 PC 7,900 G A 15 DIN125
35 000934014010 NUT HEX 8 16 PC 22,500 G M 14 DIN934
45 5241421280 GASKET 2 PC 230 G
200931010002 BOLT HEX GAL CU 5 BK 24.000 PC 38,700 G M 10 X 50 DIN931
000125010524 WASHER 24.000 PC 2,300 G A 10,5 DIN125
200934010000 NUT HEX 24.000 PC 10,500 G M 10 DIN934

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 115 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 172
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

ELECTRIC STARTER
UPC.06Y02A0605

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 116 / 1
TYPE: 16V4000C20R ELECTRIC STARTER FG/FGS: 172 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06Y02A0605

75
25

95

45

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT


5 01115615 SWITCH STARTING SOL. 2 PC 325 G
25 11505769 BOLT 12PT 3 PC 0,092 G BOLT M16 2.00 X 45.0 9.8 12PT
45 11505769 BOLT 12PT 3 PC 0,092 G BOLT M16 2.00 X 45.0 9.8 12PT
75 0051510001 STARTER 1 PC 35,500 KG NN 24 V / 9 KW TYP 400 50MT
95 0041519901 STARTER 1 PC 34,320 KG NN 24 V / 9KW

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 117 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 181
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

PRESS REGULATE VALVE


UPC.06F02 0053

LUBE OIL PUMP


UPC.06F01 0339

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 118 / 1
TYPE: 16V4000C20R PRESS REGULATE VALVE FG/FGS: 181 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06F02 0053

35

55

35 65
15
65
5

45
25

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 23550088 BOLT BANJO A10 2 PC 1G
15 700327008000 GROMMET 1 PC 2,300 G 8 MMN327
25 304017008083 BOLT HEX A3C 1 PC 15 G M 8 X 30 ISO4017
35 007603014102 WASHER A COP 4 PC 1,100 G A 14 X 18 DIN7603
45 5271800419 OIL LINE BR4000 1 PC SB
55 5241872240 BRACKET 40X6 M12 UNTHD+M8 THD BOLT HOLE BR 4000 1 PC 62 G
65 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 PC 25 G 1/1 D 9 - 12 MMN325

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 119 / 1
TYPE: 16V4000C20R LUBE OIL PUMP FG/FGS: 181 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06F01 0339

45
15
35 25

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 0021804101 OIL PUMP 4000 1 PC 23,500 KG AB
15 304014010013 BOLT HEX 3 PC 82,800 G M 10 X120 ISO4014
25 735151010100 SPACER 3 PC 11,350 G A 10,5 MTN5151
35 304017010051 BOLT HEX 1 PC 39,800 G M 10 X 60 ISO4017
45 5241871853 SPACER SLEEVE BR 4000 1 PC 65 G 11MM X 22MM L=28

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 120 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 183
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

OIL HEAT EXCHANGER


180.00099

OIL FILTER
UPC.06G05 0877

FILTER OIL 2 LITER CENTRIFUGAL SPINNER I


UPC.06G05A0023

DIFF-PRESS MONITORING
UPC.06G05B0002

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 121 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 183
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

PISTON COOLING
UPC.06G08 0015

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 121 / 2
TYPE: 16V4000C20R OIL FILTER FG/FGS: 183 10
SERIAL NO.: 5272010539 BOM NO.: UPC.06G05 0877

135
165
25

115

65
95

175

195
195

75

45
155

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
25 000933010058 BOLT HEX 7 PC 29,800 G M 10 X 35 DIN933
45 000933010058 BOLT HEX 5 PC 29,800 G M 10 X 35 DIN933
65 5241800811 FILTER HOUSING 1 PC 19 KG
75 5241840301 FLTR ELEMENT SPIN ON LUBE OIL FULL FLOW 4 PC 2,190 KG
95 700429058001 O-RING 3 PC 5,480 G 58 X 4 MMN429
115 700429058001 O-RING 3 PC 5,480 G 58 X 4 MMN429
135 700429065000 O-RING 1 PC 5,910 G 65 X 4 MMN429
155 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50 DIN933
165 000125010524 WASHER 7 PC 2,300 G A 10,5 DIN125
175 5241840440 BRACKET FLTR ADAPTER SUPT 4000 1 PC 23,200 KG
195 700429028002 O-RING 2 PC 2,830 G 28 X 4 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 122 / 1
TYPE: 16V4000C20R FILTER HOUSING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5241800811

30

20

25

25
35

55
5

20
60
50

45 40

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
5 5319970132 PLUG 3 PC 175,200 G M42X2 ISO6149
20 735210014000 PLUG 5 PC 19,100 G M 14 X 1,5 MTN5210
25 5319971832 PLUG BR2000 3 PC 8G
30 5319970332 PLUG 2 PC 140 G M33X2
35 735210018000 PLUG 1 PC 35,800 G M 18 X 1,5 MTN5210
40 5241840168 CONNECTOR OIL FLTR ADAP 59.8LG M36X1.5 4 PC 120 G
45 5249930301 SPRING 1 PC 1G
50 5241840256 PLUG 1 PC 167 G
55 5241840902 ADAP HSG OIL FLTR VERTICAL W/45DEG BOSS 1 PC
60 23526690 VALVE BR4000 1 PC 274,500 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 123 / 1
TYPE: 16V4000C20R OIL HEAT EXCHANGER FG/FGS: 183 15
SERIAL NO.: 5272010539 BOM NO.: 180.00099

60
60
70 75
35 60
60

105
90
100 70
70
45
90
55 35
55
85
45
15 55
55

25 15
25

25
25
115

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
15 5241880226 ELEMENT COOLER 6 PC 6,240 KG
25 5249970245 SEAL O-RING 24 PC 2,400 G
35 5241880604 HOUSING 2 PC 19,500 KG
45 700429290000 O-RING 2 PC 26 G 290 X 4 MMN429
55 5249970040 GASKET OIL COOLER ELEMENT BR4000 12 PC 1,280 G
60 00218443 NUT 12 PC 3/4-10
70 000933010155 BOLT HEX 13 PC 45,900 G M 10 X 70 DIN933
75 000931010247 BOLT HEX 2 PC 84 G M 10 X120 DIN931
85 5241870253 TUBE COOLANT CROSSOVER 1 PC
90 5249970145 SEAL RING 2 PC 7G
100 5241880140 RETAINER 1 PC 81,900 G
105 200982010000 NUT HEX INSERT LOCKING 1 PC 12,400 G M 10 DIN982
115 700429100001 O-RING 1 PC 9,160 G 100 X 4 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 124 / 1
TYPE: 16V4000C20R FILTER OIL 2 LITER CENTRIFUGAL SPINNER I FG/FGS: 183 20
SERIAL NO.: 5272010539 BOM NO.: UPC.06G05A0023

15
75
35
25

125 105
95

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 X52418300026 CENTRIFUGAL OIL FLTR 1 PC 12,400 KG
25 000125013012 WASHER 4 PC 5,320 G M A 13 DIN125
35 23526449 LABEL CENTRIFUGAL OIL FILTER BR 4000 1 PC 1,200 G
75 000933012051 BOLT HEX S2000/4000 4 PC 55 G MN M 12 X 50 DIN933
95 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5 DIN908
105 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18 DIN7603
125 700429122001 O-RING 1 PC 9G 122 X 3,75 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 125 / 1
TYPE: 16V4000C20R CENTRIFUGAL OIL FLTR FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52418300026

50

150

100

200

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
50 X52418300028 CENTRIFUGAL OIL FLTR 1 PC
100 5241840509 ADAPTER 2 LITER CENTRIFUGAL SPINNER BR 4000 1 PC 1,550 KG
150 700429122001 O-RING 1 PC 9G 122 X 3,75 MMN429
200 11509528 BOLT PHOS HEX FLG LRG 4 PC 50,300 G M12X1,75X30

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 126 / 1
TYPE: 16V4000C20R CENTRIFUGAL OIL FLTR FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52418300028

15

25
50
10

5
20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


5 23540299 BODY ASM CENTRIFUGAL SPINNER OIL FLTR 1 PC 5,750 KG
10 8691840027 ROTOR COMPLETE 1 PC 3,300 KG
15 8691840028 COVER 1 PC 2,500 KG
20 8691840019 VALVE 1 PC 240 G
25 23540304 GASKET KIT 1 PC 82,200 G
50 XP52499100226 V-BAND CLAMP 1 PC 1,100 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 127 / 1
TYPE: 16V4000C20R ROTOR COMPLETE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8691840027

30

35
40

15

10

5
20

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT


5 5241871136 NOZZLE ROTOR ASM CNTRIFSPINNER FLTR 1 PC 3G
10 5241870018 TUBE ASM 1 PC 832 G
15 5241870601 STAND TUBE ROTOR ASM CNTRIFSPINNER FLTR 1 PC 271 G
20 5241870033 CIRCLIP 1 PC 6,400 G
25 5241870074 PIN 1 PC 3G
30 5241870072 NUT ROTOR COVER CENTRIFUGAL SPINNER FLTR 1 PC 186 G
35 8591840001 PAPER PACK CENTRIFUGAL SPINNER FILTER 1 PC 13,700 G NN 1 ST. GLEICH 1 PAPIERSTREIFEN
40 5241870147 PLATE 1 PC 207 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 128 / 1
TYPE: 16V4000C20R COVER FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8691840028

10 10

10

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


10 8691840031 COVER FIXING KIT 1 PC 240 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 129 / 1
TYPE: 16V4000C20R VALVE FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8691840019

15
10

POS. PART NO. DESIGNATION QTY. UNITS FN


5 (Z=3108A) VALVE PISTON 1 PC KE
10 (Z=1655A) PLUG 1 PC KE
15 (Z=1115P) PRESSURE SPRING 1 PC KE

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 130 / 1
TYPE: 16V4000C20R GASKET KIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 23540304

10

15

25

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 8699970274 SEALING RING 2 PC 0,800 G MMN429
10 8699970273 SEALING RING 1 PC 22 G 145,42 X 5.34 MMN429
15 8699970272 SEALING RING 1 PC 28,800 G 196,22 X 5,34 MMN429
20 8699970287 SEALING RING 1 PC 2,370 G
25 700429122001 O-RING 2 PC 9G 122 X 3,75 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 131 / 1
TYPE: 16V4000C20R DIFF-PRESS MONITORING FG/FGS: 183 20
SERIAL NO.: 5272010539 BOM NO.: UPC.06G05B0002

85
75

55

15
145 105

105
35
165

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


15 23526375 ADAPTER OIL FILTER SENSOR 1 PC 671,500 G
35 23526377 TUBE OIL FILTER ALERT SYSTEM 1 PC 110 G
55 23526378 NUT OIL FILTER SENSOR 1 PC 89,100 G
75 23526379 WASHER 1 PC 6,400 G
85 5319970245 SEALING RING 1 PC 0,100 G 38.6 ID X 2.9
105 5319975772 FITTING ELBOW ORS PARKER 6M14C870ML 2 PC 88 G
145 05101020 STRAP NYLON TIE 9 PC 1,200 G
165 23540377 PRESSURE SENSOR 1 PC 247 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 132 / 1
TYPE: 16V4000C20R PISTON COOLING FG/FGS: 183 20
SERIAL NO.: 5272010539 BOM NO.: UPC.06G08 0015

235
195

105 205
265 75
75
105
205
265 75
75
175
205
95
55 75
35

205

195
95
35 55 205 105
75
75 235
105
205
75
75 265
185

75 265

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


35 5241870276 RETAINER O-RING 2 PC NN
55 700429041000 O-RING 2 PC 3,950 G 41 X 4 MMN429
75 700429024002 O-RING 30 PC 2,500 G 24 X 4 MMN429
95 700429024002 O-RING 2 PC 2,500 G 24 X 4 MMN429
105 5241870101 TUBE D 14 PC NN
175 5241870201 TUBE D 1 PC
185 5241870401 TUBE D 1 PC 156 G NN
195 304014008032 BOLT HEX A3C S2000/4000 32 PC 35 G M 8 X 80 ISO4014
205 X59418400008 OIL SPRAY NOZZLE 16 PC 249 G
235 X52418400002 RETAINER 2 PC 170 G
265 X52418400001 RETAINER 14 PC 170 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 133 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 185
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

T/CHARGER OIL SUPPLY


180.00656

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 134 / 1
TYPE: 16V4000C20R T/CHARGER OIL SUPPLY FG/FGS: 185 10
SERIAL NO.: 5272010539 BOM NO.: 180.00656

20
15

20

15

55
30
45
55 60
30 35
75
60
45 20 35
75
70

20
95
70 35
115
35
95
85 100 85
115 110
100

110

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


15 5241801819 HOSE ASM. 2 PC 276,800 G
20 5241870026 FITTING M18X1.5 TO 13/16-16 4 PC 75 G
30 5241801819 HOSE ASM. 2 PC 276,800 G
35 5241870026 FITTING M18X1.5 TO 13/16-16 4 PC 75 G
45 5241806520 TUBE ASM TURBO OIL DRAIN A-BANK 2 PC 346,500 G
55 X00009917 GASKET 2 PC 2,200 G
60 23511786 BOLT PHOS HEX FLG LRG 6174M 4 PC 27 G M10X25
70 X00009917 GASKET 2 PC 2,200 G
75 000934010005 NUT HEX 4 PC 10,720 G M 10 DIN934
85 5241806620 TUBE ASM TURBO OIL DRAIN B-BANK 2 PC 302,700 G
95 X00009917 GASKET 2 PC 2,200 G
100 23511786 BOLT PHOS HEX FLG LRG 6174M 4 PC 27 G M10X25
110 X00009917 GASKET 2 PC 2,200 G
115 000934010005 NUT HEX 4 PC 10,720 G M 10 DIN934

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 135 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 202
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

PUMP WAT LOW TEMP CIRCUIT 8/12/16V4000 I


UPC.06K05 0043

PUMP ENG WAT HI TEMP CLG CIRCUIT 12/16V4


UPC.06K02 0510

COOLANT FILTER
200.00724

COOLANT DUCTING HIGH-TEMP CIRCUIT


UPC.06K03 0267

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 136 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 202
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

COVER FOR COOLANT


X00021784

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 136 / 2
TYPE: 16V4000C20R PUMP WAT LOW TEMP CIRCUIT 8/12/16V4000 I FG/FGS: 202 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K05 0043

55

15

35

45

55

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 X52420300001 PUMP ASM WTR LOW TEMP CLG CIRCUIT 1 PC 26,400 KG
15 000934012008 NUT HEX 1 PC 15,400 G M M 12 DIN934
35 700429130003 O-RING 1 PC 18 G 130 X 5 MMN429
45 23526295 BOLT CAPSCREW HEX BR 4000 1 PC 0,700 G M12 X 70
55 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 137 / 1
TYPE: 16V4000C20R PUMP ASM WTR LOW TEMP CLG CIRCUIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52420300001

600 900 950 1000 550 700 400 300 450

350

50
250
500

1100 1050 750 800

150
100

200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 PC 1,699 KG
100 X00008657 IMPELLER F/ENGINE COOLANT PM 1 PC 1,810 KG
150 5272010010 BEARING HOUSING 1 PC 7,050 KG
200 X00008652 SEAL CARRIER 1 PC 4,200 KG
250 X00008656 HOUSING LT-WAT PUMP SPIRAL 1 PC 8 KG
300 5272010153 SPACER SLEEVE 1 PC 172,800 G
350 X00021750 GEAR 1 PC 1,770 KG
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 PC 766,500 G QJ308 DIN628
450 705100502035 BEARING CYLINDRICAL ROLLER 1 PC 438 G NU208 DIN5412
500 000472080000 RING SNAP 1 PC 22,820 G 80 X 2,5 DIN472
550 700386050002 SEAL OIL 1 PC 30,800 G A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 PC 119,200 G
700 700429135000 O-RING 1 PC 19,055 G 135 X 5 MMN429
750 000931008241 BOLT HEX 4 PC 32 G M 8 X 75 DIN931
800 000125008427 WASHER 4 PC 1,530 G A 8,4 DIN125
900 700429172000 O-RING 1 PC 23,910 G 172 X 5 MMN429
950 000933010093 BOLT HEX S2000/4000 4 PC 28,600 G M M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC 2,300 G A 10,5 DIN125
1050 007603018101 WASHER A COP 2 PC 1G M A 18 X 22 DIN7603
1100 000908018002 PLUG 2 PC 29,800 G M 18 X 1,5 DIN908

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 138 / 1
TYPE: 16V4000C20R PUMP ENG WAT HI TEMP CLG CIRCUIT 12/16V4 FG/FGS: 202 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K02 0510

55

25 35

45

15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 X52620200081 PUMP ASM WTR HI TEMP CLG CIRCUIT 1 PC 30,260 KG
15 000934012008 NUT HEX 1 PC 15,400 G M M 12 DIN934
25 700429130003 O-RING 1 PC 18 G 130 X 5 MMN429
35 23526295 BOLT CAPSCREW HEX BR 4000 1 PC 0,700 G M12 X 70
45 000931012215 BOLT HEX 1 PC 141 G M 12 X150 DIN931
55 000933012051 BOLT HEX S2000/4000 1 PC 55 G MN M 12 X 50 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 139 / 1
TYPE: 16V4000C20R PUMP ASM WTR HI TEMP CLG CIRCUIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: X52620200081

250 100 600 550 900 200 950 1000 700 400 300 150 450 50 350

500

750 800

1100 1050

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 PC 1,699 KG
100 X00008653 IMPELLER 1 PC 2,500 KG
150 5272010010 BEARING HOUSING 1 PC 7,050 KG
200 X00008652 SEAL CARRIER 1 PC 4,200 KG
250 X00030047 HOUSING WAT PUMP SPIRAL 1 PC 11,220 KG
300 5272010153 SPACER SLEEVE 1 PC 172,800 G
350 X00021750 GEAR 1 PC 1,770 KG
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 PC 766,500 G QJ308 DIN628
450 705100502035 BEARING CYLINDRICAL ROLLER 1 PC 438 G NU208 DIN5412
500 000472080000 RING SNAP 1 PC 22,820 G 80 X 2,5 DIN472
550 700386050002 SEAL OIL 1 PC 30,800 G A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 PC 119,200 G
700 700429135000 O-RING 1 PC 19,055 G 135 X 5 MMN429
750 000931008241 BOLT HEX 4 PC 32 G M 8 X 75 DIN931
800 000125008427 WASHER 4 PC 1,530 G A 8,4 DIN125
900 700429172000 O-RING 1 PC 23,910 G 172 X 5 MMN429
950 000933010093 BOLT HEX S2000/4000 4 PC 28,600 G M M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC 2,300 G A 10,5 DIN125
1050 007603018101 WASHER A COP 1 PC 1G M A 18 X 22 DIN7603
1100 000908018002 PLUG 1 PC 29,800 G M 18 X 1,5 DIN908

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 140 / 1
TYPE: 16V4000C20R COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K03 0267

345

265
305

255 345

305 285
305
255
255
305
305
245
315 15 255
325 315
55 305
325
345 355
355 275
345
5 335
5

15 25
65

TYPE: 16V4000C20R COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05


SERIAL NO.: 5272010539 BOM NO.: UPC.06K03 0267

215
185 205
145 155
135
105 195 165
155
145
165
125

85
95 105
175

95 85

115

Business Portal Online Print 03-09-2012


TYPE: 16V4000C20R COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K03 0267

45

35

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 700429083000 O-RING 2 PC 12 G 83 X 5 MMN429
15 700429085002 O-RING 2 PC 17,640 G 85 X 6 MMN429
25 700429024000 O-RING 16 PC 3,900 G 24 X 5 MMN429
35 5242030580 GASKET 1 PC 11,300 G
45 5242030480 GASKET 1 PC 18 G
55 5242030508 MANIFOLD WATER RB CONN BR4000 1 PC 4,500 KG
65 5242030408 MANIFOLD WATER LB CONN 802.1CM BR4000 1 PC 6,285 KG
85 5249971972 FITTING 2 PC 50 G
95 5249971472 TEE 4M14R870MLO 2 PC 115 G
105 5249971772 TEE FITTING 2 PC 113 G
115 5242008351 TUBE ASM 1 PC 68 G
125 5242008451 TUBE ASM 1 PC 88,700 G
135 05134455 BRACKET L BR 4000 1 PC 2.18X1.88X.88
145 05163538 CLIP 3/16TUB 7/16BOLT CTD BR 4000 2 PC 3/16 TUB
155 11503454 BOLT PHOS HEX FLG LRG 3 PC 24,630 G M10X1,5X20
165 11506101 NUT 2 PC M10
175 5242008551 TUBE ASM 1 PC 83 G
185 5242008651 TUBE ASM 1 PC 81 G
195 05130913 BRACKET CLIP BR 4000 1 PC
205 00120393 WASHER BR 4000 1 PC 2,470 G
215 23517272 BOLT ASM HEX HEAD 1 PC 1G
245 5242032001 MANIFOLD 1 PC 4,670 KG SB
255 X52620200003 MANIFOLD 4 PC 6,280 KG
265 5242032201 MANIFOLD 1 PC 3,040 KG SB
275 5242032301 MANIFOLD 1 PC 5,140 KG SB

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 141 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 202 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K03 0267

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
285 5242032401 MANIFOLD 1 PC 2,930 KG SB
305 700429058002 O-RING 6 PC 22,900 G 58 X 8 MMN429
315 000908014001 SCREW PLUG 2 PC 16,600 G M 14 X 1,5 DIN908
325 007603014102 WASHER A COP 2 PC 1,100 G A 14 X 18 DIN7603
335 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5 MTN5210
345 000931010283 BOLT HEX 9 PC 53 G MN M 10 X 75 DIN931
355 000931010315 BOLT HEX 16 PC 71 G M 10 X100 DIN931

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 141 / 2
TYPE: 16V4000C20R COVER FOR COOLANT FG/FGS: 202 15
SERIAL NO.: 5272010539 BOM NO.: X00021784

250

150

200

400

350
450

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


150 X00021527 COVER BLIND 1 PC 1,224 KG
200 X00021730 GASKET 1 PC 23,600 G
250 000000003021 HEX SCREW 3 PC 23,700 G M 10 X 25 ISO4017
350 X00021527 COVER BLIND 1 PC 1,224 KG
400 X00021730 GASKET 1 PC 23,600 G
450 000000003021 HEX SCREW 3 PC 23,700 G M 10 X 25 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 142 / 1
TYPE: 16V4000C20R COOLANT FILTER FG/FGS: 202 30
SERIAL NO.: 5272010539 BOM NO.: 200.00724

1260
1250
1110
1050 1120

1400

1500

1350
250
1450 950
450
650
251
550
150

350 400 900


400
350

100

850
700 750

800

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


100 0002043797 COOLANT FILTER 1 PC 1,202 KG
150 X00029002 BRACKET COOLANT FILTER 1 PC 500 G
250 000931010229 BOLT HEX 2 PC 66 G M 10 X 95 DIN931
251 735151010100 SPACER 2 PC 11,350 G A 10,5 MTN5151
350 635A16700/2 VALVE BALL ASM 2 PC 211,600 G
400 007603016104 SEALING RING 2 PC 2,710 G A 16 X 24 DIN7603
450 000000003326 HEX SCREW 2 PC 28,180 G M 10 X 35 ISO4017
550 735151010200 SPACER S2000/4000 2 PC 22,300 G MN B 10,5 MTN5151
650 735211010000 UNION 1 PC 30 G P 10M 14 X 1,5 MTN5211
700 735038008107 HOSE 1 PC 214 G 1SN 8 CC 300 MTN5038
750 5551870640 BRACKET L H:51 S2000/4000 1 PC 53 G SB
800 916016016201 CLIP 16MM DIA X 20MM WIDE 1 PC 26 G BRSGU 16/20 N16016
850 304017008077 BOLT HEX A3C S2000/4000 1 PC 10 G M 8 X 16 ISO4017
900 000931010296 BOLT HEX 1 PC 26,600 G M 10 X 85 DIN931
950 700160000008 ELBOW 1 PC 67 G KR 8 MMN160
1050 735038008113 HOSE 1 PC 362,100 G 1SN 8 CC 900 MTN5038
1110 5369970116 BUSHING THREADED 1 PC 116,100 G
1120 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36 DIN7603
1250 735211010000 UNION 1 PC 30 G P 10M 14 X 1,5 MTN5211
1260 700160000008 ELBOW 2 PC 67 G KR 8 MMN160
1350 5551840740 BRACKET 1 PC 92 G NN
1400 000933010093 BOLT HEX S2000/4000 1 PC 28,600 G M M 10 X 35 DIN933
1450 916016016201 CLIP 16MM DIA X 20MM WIDE 1 PC 26 G BRSGU 16/20 N16016
1500 304017008076 BOLT HEX A3C 1 PC 9,200 G M 8 X 12 ISO4017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 143 / 1
TYPE: 16V4000C20R COOLANT FILTER FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 0002043797

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN


5 0002041620 FILTER HEAD 1 PC AB
10 0002040791 FILTER ELEMENT 1 PC 626 G AB

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 144 / 1
TYPE: 16V4000C20R UNION FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 735211010000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 0,300 G 11,3 X 2,2 - M14X1,5 MTN5221

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 145 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 203
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

THERMOSTAT HOUSING LT CIRCUIT


UPC.06K06A0008

THERMOSTAT HOUSING HIGH-TEMP CIRCUIT


UPC.06K02A0717

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 146 / 1
TYPE: 16V4000C20R THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 203 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K06A0008

35

75
115
45 55

215

25

275
285
255

95

235 305

TYPE: 16V4000C20R THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 203 05


SERIAL NO.: 5272010539 BOM NO.: UPC.06K06A0008

375

175
315
155
365

335

195

135

Business Portal Online Print 03-09-2012


TYPE: 16V4000C20R 5272010539 FG/FGS: 203 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K06A0008

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


25 X52620300032 THERMOSTAT HOUSING 1 PC 13,500 KG
35 5242030075 THERMAL ACTUATOR 2 PC 210 G
45 05132155 SEALING RING 2 PC 18,500 G
55 5242030074 COVER 1 PC 6,900 KG
75 23505050 BOLT PHOS HEX FLG LRG 6174M 6 PC 62 G
95 000931008144 BOLT HEX 1 PC 50 G M 8 X120 DIN931
115 5249900812 BOLT HEX CAP 2 PC M16X319
135 700429072000 O-RING 1 PC 3,680 G 72 X 3 MMN429
155 5242030840 SUPPORT 2 PC 88 G
175 08929357 BOLT HEX FLG B16 1 PC 79 G
195 000933010092 BOLT HEX 3 PC 0,026 G M 10 X 30 DIN933
215 5242030680 GASKET 1 PC 4G
235 700429072000 O-RING 1 PC 3,680 G 72 X 3 MMN429
255 700429072000 O-RING 1 PC 3,680 G 72 X 3 MMN429
275 000908022001 PLUG 1 PC 48,900 G M 22 X 1,5 DIN908
285 007603022102 WASHER A COP S2000/4000 1 PC 2G A 22 X 27 DIN7603
305 304014008029 BOLT 2 PC 31 G M 8 X 70 ISO4014
315 5249970078 COUPLING RING 1 PC 920 G
335 23526169 TUBE 1 PC 5 KG
365 5242030452 SPACER WASHER 1 PC 12MM X 25MM L=21
375 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5 MTN5210

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 147 / 1
TYPE: 16V4000C20R THERMOSTAT HOUSING HIGH-TEMP CIRCUIT FG/FGS: 203 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K02A0717

295

305
65 175
195 155
65
145 85 235
125 155
95
215
15
85
135
115
95

45
25 35
275
245
255

265

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 700429120002 O-RING 1 PC 23,867 G 120 X 6 MMN429
25 000933010094 BOLT HEX 3 PC 32 G M 10 X 40 DIN933
35 000125010524 WASHER 3 PC 2,300 G A 10,5 DIN125
45 5242030340 SUPPORT MTG HOLDER 1 PC NN
65 700429085002 O-RING 2 PC 17,640 G 85 X 6 MMN429
85 700429085002 O-RING 2 PC 17,640 G 85 X 6 MMN429
95 700429105000 O-RING 2 PC 15 G 105 X 5 MMN429
115 5242030139 FLANGE 1 PC
125 5242030139 FLANGE 1 PC
135 000933010094 BOLT HEX 2 PC 32 G M 10 X 40 DIN933
145 000933010094 BOLT HEX 2 PC 32 G M 10 X 40 DIN933
155 700429085002 O-RING 2 PC 17,640 G 85 X 6 MMN429
175 5242030039 FLANGE 1 PC NN
195 5242032053 CONNECTOR WATER TUBE 1 PC
215 5242032253 CONNECTOR WATER TUBE 1 PC 1,720 KG
235 5242032053 CONNECTOR WATER TUBE 1 PC
245 000908030002 PLUG 1 PC 88 G M 30 X 1,5 DIN908
255 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36 DIN7603
265 5242001118 ELBOW BR4000 1 PC 10,800 KG
275 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50 DIN933
295 000931010283 BOLT HEX 2 PC 53 G MN M 10 X 75 DIN931
305 700429100001 O-RING 1 PC 9,160 G 100 X 4 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 148 / 1
TYPE: 16V4000C20R ELBOW FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5242001118

25

20

15
10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5242032122 ELBOW BR4000 1 PC
10 000908018002 PLUG 1 PC 29,800 G M 18 X 1,5 DIN908
15 007603018101 WASHER A COP 1 PC 1G M A 18 X 22 DIN7603
20 000908030002 PLUG 1 PC 88 G M 30 X 1,5 DIN908
25 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36 DIN7603

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 149 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 206
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

COOLANT DISTRIB HSG


UPC.06K06 0020

BOXED PTS 23521970 FTG ADAPTORS S/L S400


UPC.14B09 0001

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 150 / 1
TYPE: 16V4000C20R COOLANT DISTRIB HSG FG/FGS: 206 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K06 0020

5
195

195

145 45
275
325
135

255
115
295
65

85 105

315

TYPE: 16V4000C20R COOLANT DISTRIB HSG FG/FGS: 206 05


SERIAL NO.: 5272010539 BOM NO.: UPC.06K06 0020

165

25

335
215
175

235

225
25
345

Business Portal Online Print 03-09-2012


TYPE: 16V4000C20R 5272010539 FG/FGS: 206 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K06 0020

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 5242004516 COOLANT DISTRIB HSG FOR TB COOL.CIRCUIT 4000 1 PC
25 700429100001 O-RING 2 PC 9,160 G 100 X 4 MMN429
45 5242030080 GASKET 1 PC 11,900 G
65 000931010105 BOLT HEX 3 PC 44,250 G M 10 X 60 DIN931
85 700429055001 O-RING 1 PC 8,110 G 55 X 5 MMN429
105 700429042000 O-RING 1 PC 6,400 G 42 X 5 MMN429
115 700429070000 O-RING 1 PC 10 G 70 X 5 MMN429
135 000931016080 BOLT HEX 1 PC 258 G M 16 X150 DIN931
145 5242030886 COVER 1 PC 1,454 KG 10X160X200
165 5242001516 THERMOSTAT HOUSING HIGH-TEMP CIRCUIT 1 PC 35 KG
175 5242031152 RESTRICTOR 1 PC 93 G
195 700429083000 O-RING 2 PC 12 G 83 X 5 MMN429
215 700429070000 O-RING 1 PC 10 G 70 X 5 MMN429
225 0052033575 THERMOSTAT 4 PC 230 G P
235 05132155 SEALING RING 4 PC 18,500 G
255 23526295 BOLT CAPSCREW HEX BR 4000 5 PC 0,700 G M12 X 70
275 5242032722 ELBOW 4000 1 PC 3,320 KG
295 000931016125 BOLT HEX 10 PC 301 G M 16 X180 DIN931
315 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50 DIN933
325 000933010035 BOLT HEX S2000/4000 5 PC 2,300 G M 10 X 25 DIN933
335 000931010332 BOLT HEX 4 PC 100 G M 10 X150 DIN931
345 000933010095 BOLT HEX 1 PC 36,500 G M 10 X 50 DIN933

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 151 / 1
TYPE: 16V4000C20R THERMOSTAT HOUSING HIGH-TEMP CIRCUIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5242001516

25
30

20
15

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 (5242032373) THERMOSTAT HOUSING 1 PC KE
10 5249970020 CAP SEALING S2000/S4000 1 PC Ø 50
15 007603030101 WASHER A COP 3 PC 4,500 G A 30 X 36 DIN7603
20 000908030002 PLUG 3 PC 88 G M 30 X 1,5 DIN908
25 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5 DIN908
30 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18 DIN7603

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 152 / 1
TYPE: 16V4000C20R COOLANT DISTRIB HSG FOR TB COOL.CIRCUIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5242004516

75
40
80

60
65
30
35 40

45

20

45

5
15
10

70

25
50

55

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 (5242033773) HOUSING WATER DISTRIBUTION 4000 1 PC KE
10 000908038000 PLUG 6 PC 156 G M 38 X 1,5 DIN908
15 007603038101 WASHER A COP S2000/4000 6 PC 5,520 G A 38 X 44 DIN7603
20 5249970020 CAP SEALING S2000/S4000 5 PC Ø 50
25 5370160233 CAP SEALING S2000/S4000 1 PC 32 G Ø 40
30 5242030686 COVER 1 PC 1,193 KG NN FÜR Ø 90 (2-LOCH D11)
35 700429080001 O-RING 1 PC 5,962 G 80 X 5 MMN429
40 000933010035 BOLT HEX S2000/4000 4 PC 2,300 G M 10 X 25 DIN933
45 735210014000 PLUG 4 PC 19,100 G M 14 X 1,5 MTN5210
50 000908014001 SCREW PLUG 3 PC 16,600 G M 14 X 1,5 DIN908
55 007603014102 WASHER A COP 3 PC 1,100 G A 14 X 18 DIN7603
60 000908030002 PLUG 1 PC 88 G M 30 X 1,5 DIN908
65 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36 DIN7603
70 735210048000 PLUG 1 PC 337 G M 48 X 2 MTN5210
75 5242030939 COVER PLATE 1 PC 608 G FLACH 10MM (2-LOCH D11)
80 700429070000 O-RING 1 PC 10 G 70 X 5 MMN429

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 153 / 1
TYPE: 16V4000C20R BOXED PTS 23521970 FTG ADAPTORS S/L S400 FG/FGS: 206 05
SERIAL NO.: 5272010539 BOM NO.: UPC.14B09 0001

135

15 95 115

35 55 75 175

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


15 5319972572 FITTING BR 4000 1 PC 81,600 G M18X1.5 7/8-14
35 5319972872 FITTING BR 4000 2 PC 112,600 G M22X1.5 1 1/16-12
55 5319977272 FITTING 1 PC 34,400 G M14X1,5
75 5249971172 CONNECTING PIECE BR 4000 3 PC 30,600 G 7/16-20 X M14X1.5
95 5319977472 FITTING BR 4000 2 PC 254,500 G M30X1.5 1 5/16-12
115 5319977972 FITTING BR 4000 2 PC 240,900 G M30X1.5 1 1/16-12
135 5319970672 FITTING JIC BR 4000 1 PC 108,900 G M22X1.5 1 1/16-12
175 5361880066 CONNECTING PIECE S2000 1 PC 35 G 9/16-18XM14X1,5

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 154 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 221
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

FAN DRIVE
UPC.06K01 2233

BELT PULLEY
UPC.06K01A0515

V-BELT FOR FAN DRIVE


X00027176

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 155 / 1
TYPE: 16V4000C20R FAN DRIVE FG/FGS: 221 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K01 2233

605 645
825 785

845
625 85
435 445
465
255 155 175
105
385 505
295 45 275
65
405 425
485 745 775 315
545
145 365
45
15

55
35
125

205
235

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
15 000931012065 BOLT HEX 3 PC 82 G M 12 X 80 DIN931
35 5249900204 BOLT HEX CAP 7 PC 434 G
45 000125013012 WASHER 5 PC 5,320 G M A 13 DIN125
55 5249900140 WASHER 9 PC 13,250 G
65 5240060020 FAN CLUTCH BR4000 1 PC
85 5249900412 BOLT HEX CAP 1 PC 830 G
105 5245400097 VALVE ROCKFORD SOLENOID A6434SK 1 PC 472 G
125 000931016055 BOLT HEX 2 PC 382 G M 16 X240 DIN931
145 000931012146 BOLT HEX 2 PC 104 G M 12 X105 DIN931
155 5242060040 BRACKET FAN SUPPORT 1 PC 94,500 KG
175 11511519 PW 20MM METRIC HARDEND CARBON STELL 1 PC 0,012 KG
205 5240150209 COVER 1 PC 2,037 KG
235 5244760324 FITTING 1 PC 179 G P
255 5319976572 FITTING 1 PC 375 G
275 5319973672 FITTING 1 PC 25,700 G 4M10X1 MTN5185
295 5244760524 FITTING 1 PC 30 G
315 5319975372 FITTING 1 PC 48 G 4M10X1 MTN5187
365 5319973672 FITTING 1 PC 25,700 G 4M10X1 MTN5185
385 5241870026 FITTING M18X1.5 TO 13/16-16 1 PC 75 G
405 23517272 BOLT ASM HEX HEAD 2 PC 1G
425 5241870026 FITTING M18X1.5 TO 13/16-16 1 PC 75 G
435 02419766 CLIP 1.06 DIA 3/8 BOLT CTD 1 PC 28 G
445 11506101 NUT 1 PC M10
465 CK130153 HOSE 1 PC 230 G ASM NO 05X17,7 LG.S4000
485 CP130367 HOSE ASM NO 12X40.7 1 PC 1,293 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 156 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 221 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K01 2233

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
505 CK130153 HOSE 1 PC 230 G ASM NO 05X17,7 LG.S4000
545 5319973672 FITTING 2 PC 25,700 G 4M10X1 MTN5185
605 23506645 BRACKET CLIP 90 DEG 1 PC 55 G
625 CK110160 HOSE ASM NO 05X18.7 1 PC 0,247 KG
645 CB110300 HOSE ASM NO 08X34.0 1 PC 708 G
745 5249900512 BOLT HEX CAP 6 PC 61,500 G M12 X 1,75 X 60
775 006796012100 WASHER SPRING 12 FST DIN 6796 DBL 8400.0 6 PC 12 G 12 DIN6796
785 23511786 BOLT PHOS HEX FLG LRG 6174M 1 PC 27 G M10X25
825 000933010093 BOLT HEX S2000/4000 1 PC 28,600 G M M 10 X 35 DIN933
845 000125010524 WASHER 1 PC 2,300 G A 10,5 DIN125

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 156 / 2
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5319976572

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972445 O-RING 1 PC 3,600 G 18,77 X 1,78 90S
10 5319970345 SEALING RING 1 PC 0,800 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 157 / 1
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244760524

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972045 SEALING RING 1 PC 2G O-RING 7.70 ID X 1.78
10 5319971045 SEALING RING 1 PC 0,100 G 8,1 X 1.6

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 158 / 1
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5319973672

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972045 SEALING RING 1 PC 2G O-RING 7.70 ID X 1.78
10 5319971045 SEALING RING 1 PC 0,100 G 8,1 X 1.6

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 159 / 1
TYPE: 16V4000C20R FAN CLUTCH FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5240060020

150 160
60 140 30 120
200 210
170 40
180 130

110
50
190 230
70
220

20

230 220
210
200
80

90 100

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


20 XP52625300001 SUPPORT 4000 1 PC
30 XP52625300002 BELT PULLEY 4000 1 PC
40 XP52625300003 RETAINER 4000 1 PC
50 XP52625300004 GROOVED BALL BEARING 4000 1 PC 6.69 OD X 3.7040/.739 ID X 1.25
60 XP52625300005 CLUTCH DOG 4000 1 PC
70 XP52625300008 HUB 4000 1 PC
80 XP52625300009 COMPENSATING ELEMENT 4000 1 PC
90 XP52625300010 PIN 4000 4 PC 3/8-16 X 1.25
100 XP52625300011 COMPENSATING WASHER 4000 4 PC
110 XP52625300012 SPRING WASHER 4000 1 PC 7.256/7.10 OD X .158/.154
120 XP52625300013 OIL TANK 4000 2 PC
130 XP52625300014 O-RING 4000 1 PC 1G 12.26 ODX12.01/11.95 IDX143/.135
140 XP52625300015 WASHER 4000 1 PC 6.42 OD X 5.57 ID X .435
150 XP52625300016 RING 4000 1 PC 6.25OD X 5.38/5.39 ID X.047/.037
160 XP52625300017 ADAPTER 4000 1 PC
170 XP52625300018 PIN 4000 8 PC 3/8-16X1.5
180 XP52625300011 COMPENSATING WASHER 4000 8 PC
190 XP52625300020 GROOVED BALL BEARING 4000 1 PC 4.09 ODX 3.75 ID X.158/.153
200 XP52625300021 PIN 4000 1 PC M 12 X 1.5
210 XP52625300022 PIN 4000 1 PC M18 X 1.5
220 XP52625300023 SEAL PLUG WITH SEAL 4000 2 PC 25,500 KG 32MM M 27 X 2
230 X00038406 SCREW 2000 1 PC

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 160 / 1
TYPE: 16V4000C20R BELT PULLEY FG/FGS: 221 05
SERIAL NO.: 5272010539 BOM NO.: UPC.06K01A0515

25
45
65

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT


25 11511519 PW 20MM METRIC HARDEND CARBON STELL 12 PC 0,012 KG
45 5249900612 BOLT HEX CAP 12 PC 525 G
65 5242060810 PULLEY CRANKSHAFT 238.76 DIA 1 PC 30,200 KG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 161 / 1
TYPE: 16V4000C20R V-BELT FOR FAN DRIVE FG/FGS: 221 05
SERIAL NO.: 5272010539 BOM NO.: X00027176

100

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


100 5249970692 BELT POLY-V 4.26 WIDTH 105.50 12/16V4000 DDC 1 PC 2,700 KG POLY-V 4.26 WIDTH 105.50 LG

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 162 / 1
TYPE: 16V4000C20R FITTING M18X1.5 TO 13/16-16 FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5241870026

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT


5 5319972245 SEALING RING 1 PC 3G
10 0005333080 O-RING FOR ON-ENGINE SENSO BR 2000/4000 1 PC 1G 15,3X2,2, 70 SHORE

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 163 / 1
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244760324

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972445 O-RING 1 PC 3,600 G 18,77 X 1,78 90S
10 5319970345 SEALING RING 1 PC 0,800 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 164 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 227
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

HYDRAULIC PUMP DRIVE


UPC.06X04 0627

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 165 / 1
TYPE: 16V4000C20R HYDRAULIC PUMP DRIVE FG/FGS: 227 10
SERIAL NO.: 5272010539 BOM NO.: UPC.06X04 0627

205225

105115125135145155175185195215

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 700429135000 O-RING 1 PC 19,055 G 135 X 5 MMN429
105 5242340020 HSG HYDRAULIC PUMP DRIVE 1 PC 6,660 KG
115 5242340005 SHAFT HYDRAULIC PUMP 1 PC 1 KG 15T DRIVE S4000
125 5249810025 BEARING ASM BALL NTN CORP 1 PC 290 G
135 09414465 RING 1 PC 0,016 KG RET 2 7/8 BORE BEVEL INT
145 23509204 RING RET ACSRY DRV LRG BALL BRG 1 PC 40 G
155 5242340035 GEAR OIL PUMP 1 PC 2 KG 34T 148MM DRIVE
175 5242340003 COUPLING 1 PC 2.285 X 1.390 DIA S4000
185 23511297 COVER 1 PC 0,630 KG P/S PMP CVR SAE B FLG
195 23516101 GASKET 1 PC 7G P/S PMP CVR SAE B FLG ANTSTIK
205 11509528 BOLT PHOS HEX FLG LRG 6 PC 50,300 G M12X1,75X30
215 23503627 BEARING 1 PC 0,540 KG RLR SGL ROW BLOWER
225 11509528 BOLT PHOS HEX FLG LRG 2 PC 50,300 G M12X1,75X30

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 166 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 231
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

MOUNTING BRACKET
UPC.06Q00 0612

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 167 / 1
TYPE: 16V4000C20R MOUNTING BRACKET FG/FGS: 231 10
SERIAL NO.: 5272010539 BOM NO.: UPC.06Q00 0612

25

55

65
45 5

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD


5 23512423 MOUNT TRUNNION FRONT S4000+20V149 1 PC 14,160 KG
25 23512438 ISOLATOR TRUN URETHANE 1 PC 1,052 KG
45 304014016006 BOLT HEX ZNPH R5F 4 PC 189 G M 16 X100 ISO4014
55 5242230004 TRUNNION SUPPORT FRONT 1 PC 61 KG
65 5249900140 WASHER 4 PC 13,250 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 168 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 362
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

AIR COMPRESSOR
UPC.06T00 1999

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 169 / 1
TYPE: 16V4000C20R AIR COMPRESSOR FG/FGS: 362 40
SERIAL NO.: 5272010539 BOM NO.: UPC.06T00 1999

185

175

215 145

105
95
75
315
345
15
155
165 365
255 355
25
35
135
115 125
375 75 65 55
295
195

245
235 45 225

445

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
15 5241310001 COMPRESSOR 1 PC 34 KG
25 23515940 COVER 1 PC 0,450 KG
35 23505248 GASKET 1 PC 3G
45 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 5 PC 30,200 G M 10 X 30
55 00179816 BOLT HEX BR 4000 2 PC 20 G 5/16-18 X .75 280M
65 00103320 LW 5/16 MEDIUM 2 PC 14 G 5/16 STL PLN
75 23517093 CLAMP HOSE 15MMX25.2MM ID ROTOR CLIP BR 4000 2 PC 0,153 KG 15MM X 25.2
95 5249970068 FITTING AIR INTAKE MANIFOLD 1 PC 583 G
105 007603052101 WASHER A COP 1 PC 12,300 G A 52 X 60 DIN7603
115 00193211 BOLT 2 PC 0,031 G 5/16-18X2 7/8"
125 00103320 LW 5/16 MEDIUM 2 PC 14 G 5/16 STL PLN
135 00103340 FLAT WASHER 2 PC 5/16"
145 DB130286 HOSE BR 4000 1 PC 600 G NO.08X28.6
155 5319977172 FITTING 1 PC 122,500 G
165 5319975272 FITTING 1 PC 75 G
175 DB110333 HOSE BR 4000 1 PC 681,900 G NO.08X33.3
185 5319975972 FITTING 1 PC 108 G
195 5319977072 FITTING 1 PC 46 G
215 5319975372 FITTING 1 PC 48 G 4M10X1 MTN5187
225 000933010049 BOLT HEX 1 PC 26,100 G M 10 X 30 DIN933
235 00103341 PW 1 PC 1G
245 DH110310 HOSE 1 PC 287,200 G ASM NO 04X31,0 LG.S4000
255 5241300020 GOV AIR COMPRESSOR BENDIX 277192 1 PC 493,500 G
295 5241310054 TUBE ASM AIR COMPRESSOR INLET 1 PC 238 G
315 23521563 HOSE BR 4000 1 PC 150,800 G .75 X 17.75

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 170 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 362 40
SERIAL NO.: 5272010539 BOM NO.: UPC.06T00 1999

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD
345 000933008040 BOLT HEX 3 PC 11,860 G M 8 X 20 DIN933
355 166562R2 GASKET AIR CPL. 1 PC
365 23540883 TEE (2) 13/16-16 ORFS X 1/2-14 NPTF BR 4000 1 PC 0,163 KG 13/16-16 ORFS X 1/2-14 NPTF
375 23540884 CAP 13/16-16 ORFS SAE 520112 BR 4000 1 PC 53,700 G 13/16-16
445 5360520080 GASKET 1 PC

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 170 / 2
TYPE: 16V4000C20R COMPRESSOR FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5241310001

115
110
245
105
250
25 100
255 250 260
95 245265
260 90 245265
265 85 245265
55 80 265 250
75 250
245
245
70 250 260
135
255
130 245
250
50
165 185
160

10 255
250
255 250
240
140
155 5
135

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


5 5241310029 GEAR 1 PC 2,197 KG
10 000912010007 BOLT HEX SOC HD 4 PC 24,300 G M 10 X 25 DIN912
25 Z=FLO550/POS.1 CYLINDER HEAD 1 PC AC
30 Z=FLO550/POS.2 GASKET 2 PC AC
35 (Z=FLO550/POS.3) VALVE 2 PC KE
40 (Z=FLO550/POS.4) VALVE 2 PC KE
45 (Z=FLO550/POS.5) SPRING 2 PC KE
50 (Z=FLO550/POS.6) STOP 2 PC KE
55 (Z=FLO550/POS.7) STOP 2 PC KE
60 (Z=FLO550/POS.8) SPRING 2 PC KE
65 (Z=FLO550/POS.9) VALVE 2 PC KE
70 Z=FLO550/POS.10 EXHAUST VALVE 2 PC AC
75 Z=FLO550/POS.11 BUSHING 2 PC AC
80 Z=FLO550/POS.12 SPRING 2 PC AC
85 Z=FLO550/POS.13 PISTON 2 PC AC
90 Z=FLO550/POS.14 O-RING 2 PC AC
95 Z=FLO550/POS.15 GASKET 1 PC AC
100 Z=FLO550/POS.16 VALVE MOUNTING PLATE 1 PC AC
105 Z=FLO550/POS.17 LOCKWASHER 4 PC AC
110 Z=FLO550/POS.18 CAPSCREW 4 PC AC
115 Z=FLO550/POS.19 CAPSCREW 6 PC AC
120 (Z=FLO550/POS.21) GASKET 1 PC KE
125 (Z=FLO550/POS.22) GASKET 1 PC KE
130 (Z=FLO550/POS.24) CRANKCASE 1 PC KE
135 (Z=FLO550/POS.25) SCREW 6 PC KE 5/16

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 171 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5241310001

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD


140 (Z=FLO550/POS.26) COVER 1 PC KE
145 (Z=FLO550/POS.28) BEARING 1 PC KE
150 (Z=FLO550/POS.29) WASHER 1 PC KE
155 (Z=FLO550/POS.30) NUT 1 PC KE
160 (Z=FLO550/POS.31) KEY 1 PC KE
165 (Z=FLO550/POS.32) SHAFT 1 PC KE
170 (Z=FLO550/POS.33) WASHER 1 PC KE
175 (Z=FLO550/POS.34) BEARING 1 PC KE
180 (Z=FLO550/POS.35) O-RING 1 PC KE
185 (Z=FLO550/POS.36) O-RING 1 PC KE
190 (Z=FLO550/POS.37) CONROD 2 PC KE
195 (Z=FLO550/POS.38) PIN 4 PC KE
200 (Z=FLO550/POS.39) BEARING SHELL 4 PC KE
205 (Z=FLO550/POS.40) BUSHING 2 PC KE
210 (Z=FLO550/POS.41) PIN 2 PC KE
215 (Z=FLO550/POS.42) PIN 4 PC KE
220 (Z=FLO550/POS.43) PISTON 1 PC KE
225 (Z=FLO550/POS.44) RING 8 PC KE
230 (Z=FLO550/POS.45) RING 4 PC KE
235 (Z=FLO550/POS.46) RING 6 PC KE
240 (Z=FLO550/POS.48) SNAP RING 1 PC KE
245 8695860576 REPAIR KIT 1 PC 399,800 G
250 8695860578 REPAIR KIT 1 PC
255 8695860581 REPAIR KIT 1 PC 666 G
260 8695860579 REPAIR KIT 1 PC
265 8695860582 REPAIR KIT 1 PC
270 8691310087 VALVE 1 PC 70 G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 171 / 2
TYPE: 16V4000C20R REPAIR KIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8695860576

50

45

40

25
65
30 60

35

70 5

10

15

20

POS. PART NO. DESIGNATION QTY. UNITS FN


5 Z=FLO550/POS.2 GASKET 2 PC AC
10 (Z=FLO550/POS.3) VALVE 2 PC KE
15 (Z=FLO550/POS.4) VALVE 2 PC KE
20 (Z=FLO550/POS.5) SPRING 2 PC KE
25 (Z=FLO550/POS.8) SPRING 2 PC KE
30 (Z=FLO550/POS.9) VALVE 2 PC KE
35 Z=FLO550/POS.10 EXHAUST VALVE 2 PC AC
40 Z=FLO550/POS.13 PISTON 2 PC AC
45 Z=FLO550/POS.14 O-RING 1 PC AC
50 Z=FLO550/POS.15 GASKET 1 PC AC
60 (Z=FLO550/POS.21) GASKET 1 PC KE
65 (Z=FLO550/POS.22) GASKET 1 PC KE

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 172 / 1
TYPE: 16V4000C20R REPAIR KIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8695860578

50

40

30
25
30 35

50

45 40

20
10

10
15

POS. PART NO. DESIGNATION QTY. UNITS FN


10 (Z=FLO550/POS.37) CONROD 2 PC KE
15 (Z=FLO550/POS.38) PIN 4 PC KE
20 (Z=FLO550/POS.40) BUSHING 2 PC KE
25 (Z=FLO550/POS.41) PIN 2 PC KE
30 (Z=FLO550/POS.42) PIN 4 PC KE
35 (Z=FLO550/POS.43) PISTON 2 PC KE
40 (Z=FLO550/POS.44) RING 8 PC KE
45 (Z=FLO550/POS.45) RING 4 PC KE
50 (Z=FLO550/POS.46) RING 6 PC KE

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 173 / 1
TYPE: 16V4000C20R REPAIR KIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8695860581

40

5 30

35
25

40

20
15

10

POS. PART NO. DESIGNATION QTY. UNITS FN


15 (Z=FLO550/POS.28) BEARING 1 PC KE
20 (Z=FLO550/POS.29) WASHER 1 PC KE
25 (Z=FLO550/POS.33) WASHER 1 PC KE
30 (Z=FLO550/POS.34) BEARING 1 PC KE
35 (Z=FLO550/POS.35) O-RING 1 PC KE
40 (Z=FLO550/POS.39) BEARING SHELL 4 PC KE

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 174 / 1
TYPE: 16V4000C20R REPAIR KIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8695860579

15

10 5

15

10 5

POS. PART NO. DESIGNATION QTY. UNITS FN


5 (Z=FLO550/POS.44) RING 8 PC KE
10 (Z=FLO550/POS.45) RING 4 PC KE
15 (Z=FLO550/POS.46) RING 6 PC KE

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 175 / 1
TYPE: 16V4000C20R REPAIR KIT FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 8695860582

20

15

10

POS. PART NO. DESIGNATION QTY. UNITS FN


5 Z=FLO550/POS.12 SPRING 2 PC AC
10 Z=FLO550/POS.13 PISTON 2 PC AC
15 Z=FLO550/POS.14 O-RING 2 PC AC
20 Z=FLO550/POS.15 GASKET 1 PC AC

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TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5319975372

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972045 SEALING RING 1 PC 2G O-RING 7.70 ID X 1.78
10 5319971045 SEALING RING 1 PC 0,100 G 8,1 X 1.6

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TYPE: 16V4000C20R 5272010539 FG/FGS: 500
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

TESTER
XS527500.00022

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 178 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 500 00
SERIAL NO.: 5272010539 BOM NO.: XS527500.00022

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


20 23513052 CONNECTOR HD10-6-12P 1 PC 33,200 G DEUTSCHE AUFNAHME HD10-6-12P
30 23513053 TERMINAL PIN 16-18 DEUTSCH 4 PC 1,300 G
40 23513054 CAP PROTECTIVE DEUTSCH HDC16-6 1 PC 16,700 G
50 23507136 SEAL PLUG 2 PC 0,020 G MARINE DDEC 114017

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 179 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 507
SERIAL NO.: 5272010539 BOM NO.:

GROUP NUMBER (FG)


GROUP NAME
BOM NO.

ENGINE CABLING
XS00E500.01589

WIRING HARNESS W/ATTACHING HARDWAR


XS527500.00027

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 180 / 1
TYPE: 16V4000C20R WIRING HARNESS W/ATTACHING HARDWAR FG/FGS: 507 05
SERIAL NO.: 5272010539 BOM NO.: XS527500.00027

40
20 60
10

90

70

30
80

50
100

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
10 5241538440 BRACKET 9 PC 30,715 G SB
20 X00026945 CABLE CLAMP T50SOSFT6 9 PC 1,300 G M.STECKFUSS F. M8 AUSSENVERZAHN
30 11500869 BOLT PLN HEX 1 PC 17 G M8X1,25X35
40 5502030143 BRACKET 1 PC 38 G
50 05177362 SPACER 1 PC 8G
60 304017008076 BOLT HEX A3C 1 PC 9,200 G M 8 X 12 ISO4017
70 02419764 CLIP 1.75 DIA WAT BYPASS TUB 2 PC 56 G 1,75
80 23507438 STUD 2 PC 0,500 G
90 5511530050 SPACER BUSHING 2 PC 13,310 G NN
100 11506101 NUT 2 PC M10

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TYPE: 16V4000C20R 5272010539 FG/FGS: 507 98
SERIAL NO.: 5272010539 BOM NO.: XS00E500.01589

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
5 23519309 GOVERNOR 2 PC 4 KG KF
EXTENSION ECM
45 5240110370 DDEC III 4 PC 92 G AB
MOUNTING
55 00103172 STUD 4 PC 8G 5/16 X 1,125 LG 280M
65 23514941 PIN 4 PC 38,800 G GEWINDE (5/16X18X2.16)
ISOLATOR ECM MOUNT
75 23512307 ECM 16 PC 3,500 G
DDEC BLUE
95 11504603 SCREW 10 PC 14,300 G M8X1,25X25
115 23520334 CLIP HOSE S2000/S4000 2 PC 10 G
125 0005300334 WIRING HARNESS BR2000/4000 DDC 1 PC 1,700 KG AB DDEC/12V/16V/POWER
195 23515310 RETAINER 1 PC 384,200 G
205 0005302534 WIRING HARNESS DDC 1 PC 3 KG L
225 0005355630 TEMPERATURE SENSOR NTC 1 PC 29 G AB M14X1,5/EINTAUCHT.28/SW21
245 0005355630 TEMPERATURE SENSOR NTC 2 PC 29 G AB M14X1,5/EINTAUCHT.28/SW21
265 0005355630 TEMPERATURE SENSOR NTC 1 PC 29 G AB M14X1,5/EINTAUCHT.28/SW21
285 0005355630 TEMPERATURE SENSOR NTC 1 PC 29 G AB M14X1,5/EINTAUCHT.28/SW21
305 0005355630 TEMPERATURE SENSOR NTC 1 PC 29 G AB M14X1,5/EINTAUCHT.28/SW21
325 0005352233 SPEED SENSOR BR2000/4000 1 PC 55 G AB EINBAULAENGE 60,00 MM 156 GRD.
335 23516935 COOLING PLATE 2 PC 3,100 KG
345 5240111380 GASKET 2 PC
355 23515399 MALE CONNECTOR 1 PC 5G
365 23513607 COVER 1 PC 5G
375 23519549 HOOD 1 PC 100 G AB
395 0005356633 SPEED SENSOR BR4000 1 PC 67,500 G AB EINBAULAENGE 90,00 MM 120 GRD.
405 5244760724 FITTING 4 PC 44 G
CLIP .688 DIA 3/8 BOLT
415 02362448 2 PC 17 G 3/8 DIN688
CTD
435 05166565 BRACKET L 2.75 X 1.25 1 PC 46 G
445 23520334 CLIP HOSE S2000/S4000 1 PC 10 G
455 11505299 BOLT PHOS HVY HEX FLG BR4000 C&I 1 PC 30,200 G M 10 X 30
465 11503454 BOLT PHOS HEX FLG LRG 2 PC 24,630 G M10X1,5X20
475 05101020 STRAP NYLON TIE 55 PC 1,200 G
485 02E00637 WRAP EXTRA LONG TIE 3 PC 32 X 75
495 02476234 CLIP .500DIA 3/8 BOLT CTD 1 PC 17 G
545 05146788 CLIP 1 PC 22,500 G .812 DIA 3/8 BOLT CD
555 05101020 STRAP NYLON TIE 5 PC 1,200 G
595 23524605 SENSOR PRESSURE 2 PC 95 G TURBO BOOST
665 23540164 HARNESS, 16V 1 PC 3,700 KG
675 23540165 HARNESS 16V 1 PC 1,980 KG
705 23509135 CLIP 2 PC 11,500 G .490 DIA HOSE SIZE 04 3/8 BOLT
CLIP .625 DIA 3/8 BOLT
725 02236474 1 PC 0,020 KG
CTD
735 05101020 STRAP NYLON TIE 2 PC 1,200 G
CLIP .562 DIA .50 BOLT
755 05147599 2 PC 26 G
CTD
775 23520334 CLIP HOSE S2000/S4000 1 PC 10 G
CLIP .562 DIA .50 BOLT
795 05147599 2 PC 26 G
CTD
WIRING HARNESS FOR
815 X00E50800017 16V4000C DDEC 1 PC AB LS ECM IND 12/16V S4000
ON-ENGINE SENSO
855 23540784 SENSOR 1 PC 142,600 G EXTERNAL VENT
865 000125010524 WASHER 1 PC 2,300 G A 10,5 DIN125
985 02488023 CLIP 1 PC 28 G .938 DIA 3/8 BOLT CTD
995 000933010035 BOLT HEX S2000/4000 14 PC 2,300 G M 10 X 25 DIN933
X00038950 PRESSURE SENSOR 1600B/R,ELEKTR.STRAHL GESCHW 1.000 PC 122 G AB PULL-DOWN-R=51K,AUSFALL=0,25V
X52401100070 INSPECT PORT COVER 1.000 PC 5,180 KG
0055353731 PRESSURE SENSOR TRAFAG_4,0 BAR/R 1.000 PC 113,600 G AB PULL-DOWN-R=51K,AUSFALL=0,25V

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 182 / 1
TYPE: 16V4000C20R 5272010539 FG/FGS: 507 98
SERIAL NO.: 5272010539 BOM NO.: XS00E500.01589

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD
0055353831 PRESSURE SENSOR 10 BAR REL 1.000 PC 110,800 G AB PULL-DOWN-R=51K,AUSFALL=0,25V

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 182 / 2
TYPE: 16V4000C20R FITTING FG/FGS:
SERIAL NO.: 5272010539 BOM NO.: 5244760724

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT


5 5319972945 O-RING 1 PC 0,200 G 9,3 X 1,78MM
10 5319972845 SEALING RING 1 PC 1G

© 2011 MTU Friedrichshafen GmbH Business Portal Online Print 03-09-2012 Page: 183 / 1

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