Fire Pump
Fire Pump
Fire Pump
ESPAÑA
FM
APPROVED
EX26841
www.pumpsgp.com
GENERAL PUMPS
ESPAÑA
Contents
Horizontal split case fire pumps - UL listed, FM Approved 4
End Suction Fire Pumps - UL listed, FM Approved 12
Jockey Pumps 28
Horizontal Split Case Fire Pumps
FM
APPROVED
EX26841
Introduction
General Pumps offers FGHC series state-of-the-art fire There fire pumps typically consist of the following equipments:
pumps with diesel engine or electric motor driven, horizontal • Horizontal Split Case pump.
split case pump. • Electric motor or Diesel Engine
• Cooling system for Diesel Engine
These pumps are typically used in fire-fighting applications • Fuel system for Diesel Engine
for supplying water to fire hose reels, fire hydrants or • Battery for Diesel Engine electric start
• Exhaust system for Diesel Engine
sprinkler systems.
• Diesel Engine / Electric Motor Fire pump controller
• Suction and Discharge pressure gauges
Pumps have a discharge range from 450 to 2500 USgpm
• Air relief valve
and the head range from 4.2 to 16 bar.
• Casing Relief Valve for Motor Fire Pump
• Base frame
These fire pumps meet or exceed the requirements of
NFPA20. All above equipments except fuel supply tank and fire pump
controller are mounted on a common base frame.
Installations of these pumps would ensure the safety of
human life, buildings, and expensive equipments and General Pumps can also supply Packaged fire pumping
plants. FGHC fire pumpset shall be used only where a system with all required accessories ready for site installation.
positive suction is provided as specified in NFPA20.
GENERAL PUMPS
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Applications Features & benefits
The FGHC fire pumps are used in fire-fighting applications FGHC fire pumps offers all features & benefits as mentioned in our
for supplying water to fire hose reels, fire hydrants or GHC standard pump series data booklet. Following are the
sprinkler systems in areas which are prone to the additional features & benefits offered by these pumps :
The typical applications are as follow: • Diesel engine as well as electric motor driven pump
• Oil and Gas on-shore &off-shore platforms • Automatic air relief valve
• Power stations and transformer stations • Suitable for space saving installation systems and retrofit
applications
• Chemical industries
• Easy access to all working parts
• Manufacturing plants
• Ease of maintenance
• Fire-work industries
• Single source unit responsibility.
• Warehouses/godowns.
GENERAL PUMPS
5 ESPAÑA
General Pump Features
3 - Bearing 4 - Seal
• Heavy duty and grease lubricated antifriction • Asbestos - free, soft packed stuffing boxes.
bearings for long service life.
• Open gland, enough space for service activities.
5 - Casing
• In-line axially split design which permits removal of the complete Impeller Shaft Assembly without removing the pipes & motor.
• Short distance between bearings.
• Leak-tight due to compact joint flange with long Pre-stessed bolts.
• Counter-rotation possible with similar parts.
• Easy mounting self-aligning upper casing.
• Flange drilled as per ANSI B16.1 class 250.
• Smooth surface inside & CED coated for superior corrosion protection.
• Replaceable wear ring protect the casing and the impeller running clearances.
• Heavy duty casing design for high working pressure.
GENERAL PUMPS
ESPAÑA 6
Dimensions
k1 k2 a f
l
h2
v
h1
DNs
DNd
w
u
s m3 m3
d
h5
n1 Ø1/2” m2
n3 n3 m1
n2 e1 t
FGHC 125-100-250 125 100 310 250 170 250 350 100 323 402 320 199 25 22 282 320 240 95 32 81 65 10 35,3
FGHC 150-125-315 150 125 350 300 195 300 440 140 333 434 375 244 25 22 309 350 250 99 38 102 85 10 41
FGHC 200-150-250 200 150 385 325 190 350 490 140 354 451 390 233 25 24 298 370 305 80 38 97 85 10 41
FGHC 250-200-250 250 200 450 325 280 360 495 135 402 499 525 281 28 24 299 500 400 96 38 97 85 10 41
FGHC 250-200-315 250 200 450 375 235 430 570 140 408 513 465 287 28 24 333 460 360 105 48 105.5 93 14 52
FGHC 250-200-400 250 200 485 420 230 460 604 144 409 515 465 313 28 24 365 400 300 97 55 106 94 16 59
Flange Dimensions ØD
ØB
ØC
ØA
FGHC 125-100-250 280 235 211 Ø7/8” x 8 255 200 176 Ø7/8” x 8
FGHC 150-125-315 320 270 246 Ø7/8” x 12 280 235 211 Ø7/8” x 8
FGHC 200-150-250 380 330 303 Ø1-1/8”X12 320 270 246 Ø7/8”X12
FGHC 250-200-250 445 387 357 Ø1-1/4”X16 380 330 303 Ø1-1/8”X12
FGHC 250-200-315 445 387 357 Ø1-1/4”X16 380 330 303 Ø1-1/8”X12
FGHC 250-200-400 445 387 357 Ø1-1/4”X16 380 330 303 Ø1-1/8”X12
GENERAL PUMPS
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32
31
ESPAÑA
10
Exploded View
11
GENERAL PUMPS
2
13
6 16 28
4
22 5
26
12 15
7
29 18
8
8
20
9 30
23
14
17
25
27
1 19
24
21
Part no. Part name Part no. Part name Part no. Part name Part no. Part name
1 Split casing 11 R.H. Sleeve 21 Cap screw with spring washer 31 Hose pipe
2 Impeller 12 L.H. Sleeve 22 Cap screw 32 Automatic Air Release Valve
3 Bearing housing 13 Shaft sleeve 23 Cap screw
4 Back cover 14 Shaft sleeve 24 Ball bearing
5 Shaft 15 Stud 25 'O' ring
6 Wear ring 16 Key 26 Graphite packing
7 Gland 17 Lantern ring 27 Hex nut
8 Internal bearing cover 18 Water thrower 28 Key
9 External bearing cover 19 Drain plug 29 Grease nipple
10 External bearing cover(drive) 20 'O’ ring 30 Dowel pin
Approved Fire Pump Models with Rating
GENERAL PUMPS
9 ESPAÑA
Approved Fire Pump Models with Rating
GENERAL PUMPS
ESPAÑA 10
Notas Notes Notes
GENERAL PUMPS
11 ESPAÑA
End Suction Fire Pumps
EX27519
Introduction
General Pumps offers FGBS series state-of-the-art fire There fire pumps typically consists of the following equipments:
pumps with diesel engine or electric motor driven, • Single-Stage End-Suction pump
single-stage End-Suction pump. • Electric motor or Diesel Engine
• Cooling system for Diesel Engine
These pumps are typically used in fire-fighting applications • Fuel system for Diesel Engine
for supplying water to fire hose reels, fire hydrants or • Battery for Diesel Engine electric start
• Exhaust system for Diesel Engine
sprinkler systems.
• Diesel Engine / Electric Motor Fire pump controller
• Suction and Discharge pressure gauges
Pumps have a discharge range from 50 to 1000 USgpm
• Casing Relief Valve for Motor Fire pump
and the head range from 3.72 to 9.9 bar.
• Base frame
Installations of these pumps would ensure the safety of General Pumps can also supply packaged fire pumping
human life, buildings, and expensive equipments and system with all required accessories ready for site installation.
plants. FGBS fire pumpset shall be used only where a
positive suction is provided as specified in NFPA20.
GENERAL PUMPS
ESPAÑA 12
Applications Features & benefits
The FGBS fire pumpsets are used in small capacity, FGBS fire pumpset offers all the features & benefits as mentioned in our
diesel engine or motor driven fire-fighting applications GBS standard pump series data booklet. Following are the additional
for supplying water to fire hose reels, fire hydrants or features & benefits offered by these pumpsets:
sprinkler systems in areas which are prone to the • State-of-the-art design fire pumping system.
• Commercial complexes & high rise buildings • More economical than Horizontal Split Case diesel fire pump packages
• Petrochemical industries and Gas plants • Back pull-out design which simplifies inspection and maintenance
without disturbing pipe work
• Airports and ports
• The pump impellers are dynamically balanced to grade 6.3 of
• Jetties
ISO 1940-1
• Marine applications
• Efficient operation
• Power stations and transformer stations
• Lower initial cost
• Chemical industries
• Reduced installation time and cost
• Manufacturing plants
• Easy access to all working parts
• Fire-work industries
• Ease of maintenance
• Warehouses / godowns
• Single source unit responsibility.
GENERAL PUMPS
13 ESPAÑA
2
3 - Bearing 4 - Seal
• Heavy duty and permanently grease lubricated antifriction • Asbestos - free, soft packed stuffing boxes.
bearings for long service life.
• Open gland, enough space for service activities.
5 - Casing
• End Suction backpullout design permits maintenance of the pump without removing the pipes.
• Rugged Ball Bearings on Drive as well as Non Drive end.
• Flange drilled as per ANSI B16.1 class 250.
• Smooth surface inside & CED coated for superior corrosion protection.
• Replaceable wear ring protect the casing and the impeller running clearances.
• Heavy duty casing design for high working pressure.
GENERAL PUMPS
ESPAÑA 14
Dimensions DNd
C
A
u
h2
l d
DNs
t
C
h1
d
B
n2 w
n1 a f x
s
20
14
110 C.T.C.
140
m2
41.5
m1
FGBS 65-40-250 65 40 100 65 24 360 180 225 50 125 95 320 250 14 27 8 260 100 Ø3/8" Ø1/2" Ø1/4"
FGBS 80-65-250 80 65 100 80 42 482 200 250 80 160 120 360 280 18 45 12 340 140 Ø3/8" Ø1/2" Ø1/4"
FGBS 125-100-250 125 100 140 80 42 527 225 280 110 160 120 400 315 18 45 12 360 140 Ø3/8" Ø1/2" Ø1/4"
FGBS 125-100-315 125 100 140 80 48 630 250 315 110 160 120 400 315 18 51.5 14 445 140 Ø3/8" Ø1/2" Ø1/4"
FGBS 150-125-315 150 125 140 100 48 640 280 355 110 200 150 500 400 22 51.5 14 455 140 Ø3/8" Ø1/2" Ø1/4"
Flange Dimensions
ØD
ØB
ØC
ØA
FGBS 80-65-250 210 168 144 Ø7/8” x 8 190 149 125 Ø7/8” x 8
FGBS 125-100-250 280 235 211 Ø7/8” x 8 255 200 176 Ø7/8” x 8
FGBS 125-100-315 280 235 211 Ø7/8” x 8 255 200 176 Ø7/8” x 8
FGBS 150-125-315 320 270 246 Ø7/8” x 12 280 235 211 Ø7/8” x 8
GENERAL PUMPS
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ESPAÑA
22
Exploded View
30 34
8
32
14
GENERAL PUMPS
23
33 3
13 5 18 28 29 17
9 10 15
4
31
3
27
19 25
24
16
16
32
26 20 21 23
11 2 6
12
7
1
Part no. Part name Part no. Part name Part no. Part name Part no. Part name
1 Casing 11 Impeller Washer 21 Hex Nut 31 Ring Nut
2 Impeller 12 Stud 22 Key 32 V-seal
3 Ball Bearing 13 Back Cover 23 Cap Screw 33 Wear Ring
4 Plug 14 Shaft Sleeve 24 Hex Bolt 34 Bearing Cover (DE)
5 Hex Nut 15 Gland Cover 25 Hex Bolt
6 ‘O’ Ring 16 Bearing Bracket 26 Gland
7 Plug 17 Bearing Cover (NDE) 27 Shaft
8 Key 18 Lentern Ring 28 Graphite Packing
9 Plug 19 Foot 29 Water Thrower
10 Hex Bolt 20 Stud 30 Locking Washer
Approved Fire Pump Models with Rating
GENERAL PUMPS
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Approved Fire Pump Models with Rating
GENERAL PUMPS
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Approved Fire Pump Models with Rating
GENERAL PUMPS
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Horizontal Split Case Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
71-131 FGHC
450 (1703) 7 22.5 GCR 4-10 60 HP 71HP 3HP
(4.89-9) 125-100-250
71-131 FGHC
500 (1892) 7 25 GCR 4-12 60 HP 71HP 3HP
(4.89-9) 125-100-250
131-214 FGHC
500 (1892) 12 25 GCR 10-14 150 HP 175HP 7.5HP
(9-14.75) 150-125-315
GENERAL PUMPS
ESPAÑA 20
Horizontal Split Case Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
65-130
750(2838) FGHC 7 37.5 GCR 10-8 75 HP 83HP 4HP
(4.4-8.96)
125-100-250
8 37.5 GCR 10-10 100 HP 115HP 5.5HP
129-213 FGHC
750(2838) 12 37.5 GCR 10-14 200 HP 216HP 7.5HP
(8.8-14.68) 150-125-315
80-142 FGHC
1000(3785) 7 50 GCR 15-6 125 HP 145HP 7.5 HP
(5.51- 9.7) 200-150-250
GENERAL PUMPS
21 ESPAÑA
Horizontal Split Case Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
121-205 FGHC
1250(4732) 11 60 GCR 15-9 200 HP 216HP 10 HP
(8.34-14.13) 150-125-315
75-139 FGHC
1500(5678) 7 75 GCR 15-7 150 HP 175HP 7.5 HP
(8.34-14.13) 200-150-250
GENERAL PUMPS
ESPAÑA 22
End Suction Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
83-135 FGBS
150(567) 8 7.50 GCR 2-11 25 HP 30 HP 1.5 HP
(5.12- 9.30) 80-65-250
GENERAL PUMPS
23 ESPAÑA
End Suction Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
78-134 FGBS
250(946) 7 12.50 GCR 3-15 30 HP 30 HP 1.5 HP
(5.37-9.23) 80-65-250
GENERAL PUMPS
ESPAÑA 24
End Suction Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
122-207 FGBS
12 20.00 GCR 4-16 100 HP 115 HP 4 HP
(8.41 - 14.27) 125-100-315
121-207 FGBS
12 22.50 GCR 4-19 100 HP 115 HP 5.5 HP
(8.34 - 14.27) 125-100-315
GENERAL PUMPS
25 ESPAÑA
End Suction Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
120-207 FGBS
12 25.00 GCR 10-14 100 HP 115 HP 7.5 HP
(8.27 - 14.27) 125-100-315
GENERAL PUMPS
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End Suction Quick Selection guide
Jockey
Rated Electric Diesel
Pressure Electric & Diesel Rated Jockey Jockey Pump
Capacity Motor Engine
in Engine Pump Pressure Flow in Pump HP @
in HP @ HP @
PSI(Bar) Model in Bar USgpm Model 2900
GPM / (LPM) 2900 RPM 3000 RPM
RPM
104-188 FGBS
1000(3785) 10 50.00 GCR 15-8 150 HP 175 HP 10 HP
(7.17 - 12.96) 150-125-315
GENERAL PUMPS
27 ESPAÑA
Jockey Pump
Introduction
Jockey Pump are small, motor driven pumps used in When the water pressure drops below the pre-set level, the
conjunction with main fire pumps to compensate for minor pressure switch energizes a starter which activates the
leaks in the fire protection system and automatically Jockey Pump. Correct water pressure is therefore maintained
maintain stand-by pressure. This reduces wear on the at all times. An optional minimum run timer will prevent the
main pump and controller caused by unnecessary, Jockey Pump from being started too frequently. This timer will
frequent operation. Jockey Pump controllers are available ensure operation for a minimum of 2 minutes. If a fire should
start, the pressure will continue to drop and the main Fire
for across-the-line starting.
Pump wil start. Automatic controllers also include a
"Hand-off Automatic" selector switch for manual operation.
Occasionally in a Fire Pump system, water leakage will
occur at flanged or threaded pipe connections, valve
stems, stuffing boxes, etc. This normal loss of water will
lower the system pressure gradually until the main Fire
pump is required to start. To minimize wear on the Fire
Pump resulting from unnecessary operation, a Jockey
Pump is recommended for the system. In a Jockey Pump
system a small pump, motor and Controller / pressure
switch unit is installed in the piping system.
GENERAL PUMPS
ESPAÑA 28
Jockey Pumps Summary Table for Horizontal Split Case Fire Pumps
Rated
Pressure Electric & Diesel Rated
Capacity Flow in Jockey
in Engine Pump Pressure HP RPM
in USgpm Pump Model
PSI(Bar) Model in Bar
GPM / (LPM)
131-214
500 (1893) FGHC 150-125-315 12 25 GCR 10-14 7.5 2900
(9-14.75)
GENERAL PUMPS
29 ESPAÑA
Jockey Pumps Summary Table for Horizontal Split Case Fire Pumps
Rated
Pressure Electric & Diesel Rated
Capacity Flow in Jockey
in Engine Pump Pressure HP RPM
in USgpm Pump Model
PSI(Bar) Model in Bar
GPM / (LPM)
GENERAL PUMPS
ESPAÑA 30
Jockey Pumps Summary Table for Horizontal Split Case Fire Pumps
Rated
Pressure Electric & Diesel Rated
Capacity Flow in Jockey
in Engine Pump Pressure HP RPM
in USgpm Pump Model
PSI(Bar) Model in Bar
GPM / (LPM)
GENERAL PUMPS
31 ESPAÑA
GENERAL PUMPS, S.L.
Pol. Ind. El Oliveral (U.E.7, Nave n°1) - Calle W
46394 Ribarroja del Turia - Valencia Spain
00.00.130617.0117 Tel. : +34 96 1665200 / Fax :+34 96 1665052
E-mail: info@pumpsgp.com • www.pumpsgp.com