Earth Leakage Protection:
Safety from Fire
& Shock Hazards
Roland deSouza, F.ILE.E.E.P
. Naveed Jabbar, AMLE.E.EP
In an earlier paper entitled “ Earthing for Safety of Personnel” presented at the 1991 IEEEP
Multi-Topic Symposium in Karachi, one of the authors had discussed the various systems of
earthing (TNS, TNCS, TT, IT) detailed in the IEE/UK “Wiring Regulations”, the shock
hazards due to “indirect” and “direct” contact with electricity, and the concept of “earth-loop
impedance”.
This presentation addresses the principles and use of earth-leakage circuit breakers, and their
application to protection of personnel against shock and fire hazards. A number of previous
Papers on the subject have been read in electrical engineering forums (see References), but
these efforts have still not brought about the widespread use of CDs in domestic,
commercial and industrial installations in Pakistan.
A proper awareness of the ensuring benefits and strict applications of codes and regulations
has resulted in common employment of earth-leakage protective devices in the developed
nations of North America and Europe, the “Tigers” of South Asia, and even countries like Sir
Lanka and India,
Available figures indicate that presently about 6000 RCDs are sold in Pakistan annually, with
85% being used in the north of the country. This may be due to the higher pre-ponderance of
self-constructed single-unit residences among the educated middle and upper classes as
compared to the great majority of developer-built multi-unit residences in Karachi.
Danger of Electricity
There are many popular misconceptions and old wives tales, even among engineers, about
the effects of electricity and the role of conventional protection devices (circuit-breakers and
fuses) in providing protection against these problems.
First, it must be realised that the most common type of electrical fault is not a phase-to-phase
short-circuit, or a phase-to-neutral short-circuit, but a phase-to-earth fault, Many of these are
high-impedance or arcing fault, and thus have a very limited fault current,
Second, more people are killed in fires attributed to electrical equipment and wiring than are
killed as a result of electric shock. Some official figures for the United Kingdom indicate that
between four and six times as many people die in fires caused by electrical installations as
from electrocution.
Kite: With most fires of electrical origin, earth-leakage currents of less than 1 amp (ie.
"power less than 230W) can start a conflagration. Thus conventional mcbs & fuses, with
rating of 6A or 10A or 16A cannot in most cases protect against earth-leakage currents, and
consequently agaiit fires.Shock: With an
average human
TUR Seon body resistance of
' 2 teste | around 1000 ohms,
| ros 2 the carth-leakage
+ Mawmowe | shock current
5 Steesctea | flowing would be
aso 9) 0.23 amps. This
ety
sop figure is well
pie below the trip
518% e010 00 STG ax two kos ratings of common
Z ee MCBs and fuses:
thus they could not
Fig 1 Time Current Zones of Effect on Persons Protect sgzinst
“direct contact”
shocks, as the human body is adversely affected by currents in excess of 30mA. Fig 1 is
based on IEC 479 and shows the effects of current and time on humans,
Principles of Operation
RCDs monitor the balance between
the load current and return current, | Tot mt t it
As shown in Figure 2 when an| sn $f geen ie ah] een
carth leakage current is present, I, a
& Iyare not equal and opposite and| 1, es
the resultant magnetic flux in sap ae ae
toroid/ current balance transformer | covet re cet ed
induces a voltage in the fault] smi ets
sensing winding. This voltage
signal isolates the circuit through a cow eG
remote or built-in tripping device.
Fig 2 Principle of Operation
Pakistan Electricity Regulations
Clause 25 of the Electricity Regulations 1937 states that :
"A licensee shall not connect with his works the apparatus onthe premises of any applicant for a supply
unless he is reasonably satisfied thatthe connection will not atthe time of making the connection cause t
leakage from that apparatus exceeding one five-thousandth part ofthe maximum supply demanded on the
applicant's premises
‘Thus a domestic consumer in Pakistan with a 2 kW (10 amp) supply from WAPDA/KESC
could not have a leakage current in excess of 2 mA without his supply being legally
disconnected. This value is unrealistic, For instance, British and European standards
covering safety generally include limiting values of leakage current for various common
appliances, as shown in Fig.2 . In a typical house, the total normal leakage would be in
excess of 2mA.
a a
BSMS6Chusel62 | TAS ash ‘S08 TBS EN ainsi
mA mA ma mA
0. os 7
07 10 o v |
0-75 arO7s per RW rae
inpuc or te appliance,
whichever the greater with
|s maximum of SA
w “as v T
Fig 3 Earth Leakage Limits‘Types of earth-leakage protection devices
‘The standards governing earth-leakage protection devices are IEC 1008, EN 61008,
+ DIN VDE 0664.
IEC has now adopted the term RCD (Residual current devices) in place of earth leakage
detectors. Residual current devices currently available can be broadly classified into two
categories:
Relays: Devices that detect the earth leakage current and produce a signal for
isolation of a remote power circuit.
Cireuit Breakers: Devices that provide both detection and isolation of faulty circuit
against earth leakage, overload & short circuit.
‘These can be further sub-divided on the basis of installation details and additional features as
below:
RCDs
RELAYS CIRCUIT BREAKERS
Relays with built-in Relays with _Earth-leakage protection __Barth leakage
toroids (add-on blocks) separate oroids —gnly (RCCBs, ELCBs)_* Overload /SC protect
(RCBO's)
Ratings of RCDs:
‘Commonly available sizes of RCCB & ELCBs and RCBOs are
Poles Rating ‘Trips ‘Approx. Cost
Relays | without ingle & _fupto 200A [S0mA to 5A — |Rs. 14,000 -35,000
separate toroids free phase ladjustable
| Addon Blocks [2,34 lwith mcbs upto _[30.0r300mA Rs. 4,000 - 7,000
1008
[Circuit RCCBS ITord pale ]16,25,40,63,80,100,]10 30,100,300, [RS 2,500- 4,000
IBicakers | ELCBs 125,160,224 |500,1000mA
|. RCBOs lop 6,10,16,20,25,32,40|30 or 300mA Rs. 3,000 - 6,000
Sensitivities
‘The commonly available trip ratings and their fields of applications are given below
Trip Rating Fields of Applications
Toma Tsed in special applications where additional protection against contact is essential
due to the nature of the installation.
30mA “Tripping current designated by the IEE Wiring Regulations to provide additional
protection against direct contact shock i.e. socket outside the equipotential zone, TT
‘Systems, Carvan installation, etc.
ToOmA Tailable Tor use against indirect conlact shock or where protection is provided to
‘guard against fie hazard etc rather than to provide adsitional protection to personnel,
‘and where the earthing requirements need supplementing by RCD Protection.y
— Pulsating d.c. components may be present (occasioned by rectifiers, choppers, phase-
angle control devices in common domestic, commercial and industrial appliances and
equipment) in earth-leakage current, and a standard RCD may not respond,
‘Thus special sensitivity to d.c components needs to be built in, and such RCDs are
marked [->CA]
Special Applications
Increased shock risks in particular situations generally warrant the use of additional measures
for protection. Wiring and safety regulations in developed countries mandate that
30mA RCDs are employed in situations involving
1) Wetness, e.g., water, humidity, perspiration
2) Absence of, or minimal, clothing, e.
swimming pools, saunas, working in hot weather.
3) Presence of earthed metal, e.g., restrictive conductive locations, tanks/shells/ vessels,
plant rooms.
4) Arduous conditions, e.g., construction sites, trailing cables.
Teiness | Absence of, or | Presence of | Arduous
minimal clothing} earthed metal | conditions|
ay Q 3 4)
swimming Pool
fot Air Saunas
Tonsinuction Sites
ricultural & Horticultural Premises
esiricuive Conductive Locations
aravans & Motor Caravans
ravan.
a applies & Street Furniture
Fig 6 Increased Shock Risk Applications
In Pakistan, very few swimming pools (i.c., electric pumps, underwater lights, nearby
lights/sockets) are fed though 30mA RCDs: this must change. Almost no building
construction sites have their temporary lighting and power distribution system fed through a
30mA RCD. Commercial and industrial kitchens need RCD protection to safeguard workers,
School/college and medical laboratories, electric work/test benches, portable tools (