LV 804 R WDG 12 - Technical Data Sheet

FRAME LV 804 R
SPECIFICATIONS & OPTIONS

STANDARDS WINDINGS & ELECTRICAL PERFORMANCE

Cummins Generator Technologies industrial generators All generator stators are wound to 2/3 pitch. This eliminates
meet the requirements of BS EN 60034 and the relevant triplen (3rd, 9th, 15th …) harmonics on the voltage waveform
sections of other national and international standards such and is found to be the optimum design for trouble-free supply
as BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA of non-linear loads. The 2/3 pitch design avoids excessive
C22.2-100, AS1359. neutral currents sometimes seen with higher winding pitches.
Other standards and certifications can be considered on A fully connected damper winding reduces oscillations during
request. paralleling. This winding, with the 2/3 pitch and carefully
selected pole and tooth designs, ensures very low levels of
DESCRIPTION voltage waveform distortion.

The STAMFORD PI range of synchronous ac generators TERMINALS & TERMINAL BOX

are brushless with a rotating field. They are separately
excited by the STAMFORD Permanent Magnet Generator Standard generators feature a main stator with 6 ends
(PMG). This is a shaft mounted, high frequency, pilot brought out to the terminals, which are mounted on the
exciter which provides a constant supply of clean power via frame at the non-drive end of the generator. A sheet steel
the Automatic Voltage Regulator (AVR) to the main exciter. terminal box contains the AVR and provides ample space for
The main exciter output is fed to the main rotor, through a the customers' wiring and gland arrangements. It has
full wave bridge rectifier, protected by surge suppression. removable panels for easy access.

VOLTAGE REGULATORS SHAFT & KEYS

The P80 range generators complete with a PMG are All generator rotors are dynamically balanced to better than
available with one AVR. Underspeed protection (UFRO) is BS6861:Part 1 Grade 2.5 for minimum vibration in operation.
also provided by the AVR. The UFRO will reduce the Two bearing generators are balanced with a half key.
generator output voltage proportional to the speed of the
generator below a pre-settable level. INSULATION/IMPREGNATION

The STAMFORD | AvK Digital Excitation Control System The insulation system is class 'H'.
(DM110) is an electronic, solid-state, microprocessor based All wound components are impregnated with materials and
control device. The DM110 regulates the output voltage of processes designed specifically to provide the high build
a the ac generator by controlling the current into the required for static windings and the high mechanical strength
generator exciter field. Input power to the DM110 is required for rotating components.
provided by a multi-pole, high-frequency, permanent
magnet generator (PMG). QUALITY ASSURANCE

The DM110 is supplied in an encapsulated package Generators are manufactured using production procedures
designed for behind-the-panel mounting. Front panel having a quality assurance level to
indicators (LEDs) annunciate DM110 status and system BS EN ISO 9001.
conditions. DM110 connections are made through
quarterinch, quick-connect terminals on the rear panel. A 9- NOTE ON REGULATION
pin DB-9 type connector on the rear panel provides The stated voltage regulation may not be maintained in the
communication between the DM110 and an IBM presence of certain radio transmitted signals. Any change in
compatible PC. performance will fall within the limits of Criteria 'B' of EN
61000-6-2:2001. At no time will the steady-state voltage
Technical details on the DM110 are available on the regulation exceed 2%.
Stamford-AvK website using the following URL:
https://www.stamford-avk.com/downloads/avr-manuals NB Continuous development of our products entitles us to change
specification details without notice, therefore they must not be
regarded as binding.

Front cover drawing is typical of the product range.

2
 FRAME LV 804 R
WINDING 12
RATINGS REFER TO SALES AND SERVICE BRIEFING
MAXIMUM ALTITUDE 1000 METRES ABOVE SEA LEVEL
MAXIMUM AMBIENT TEMPERATURE 40º C

CONTROL SYSTEM SERIES 3 SEPARATELY EXCITED BY P.M.G.

A.V.R. FULL WAVE RECTIFIED
VOLTAGE REGULATION ± 0.25%
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES OF THIS SECTION

INSULATION SYSTEM CLASS H

PROTECTION IP23 STANDARD
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH 2/3
WINDING LEADS 6
R.F.I. SUPPRESSION BS EN 50081/2-1/2 VDE 0875G VDE 0875N For other standards apply to the factory
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 3.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END ISO 6232 C3
BEARING NON DRIVE END ISO 6324 C3
EFFICIENCY REFER TO EFFICIENCY CURVES OF THIS SECTION

FREQUENCY 50Hz 60Hz

TELEPHONE INTERFERENCE THF< 2% TIF<50
3 3
COOLING AIR 3.2 m /sec 3.7 m /sec
VOLTAGE STAR (Y) 380 400 415 440 416 440 460 480
kVA BASE RATING FOR
2290 2410 2410 2265 2600 2750 2875 3000
REACTANCE VALUES
Xd DIRECT AXIS SYNCHRONOUS 2.95 2.80 2.60 2.17 3.35 3.16 3.03 2.90
X'd DIRECT AXIS TRANSIENT 0.232 0.221 0.205 0.171 0.264 0.249 0.239 0.229
X''d DIRECT AXIS SUB-TRANSIENT 0.172 0.164 0.152 0.127 0.196 0.186 0.177 0.170
Xq QUADRATURE AXIS REACTANCE 1.98 1.88 1.75 1.46 2.25 2.13 2.03 1.95
X''q QUAD. AXIS SUB-TRANSIENT 0.318 0.302 0.281 0.235 0.361 0.341 0.327 0.313
XL LEAKAGE REACTANCE 0.109 0.104 0.097 0.081 0.125 0.118 0.113 0.108
X2 NEGATIVE PHASE SEQUENCE 0.246 0.234 0.217 0.182 0.280 0.265 0.254 0.243
X0 ZERO PHASE SEQUENCE 0.037 0.035 0.033 0.027 0.042 0.039 0.038 0.036
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED TO IEC60034 TOLERENCES
T'd TRANSIENT TIME CONSTANT 0.184
T''d SUB-TRANSIENT TIME CONSTANT 0.015
T'do O.C. FIELD TIME CONSTANT 3.950
Ta ARMATURE TIME CONSTANT 0.068
SHORT CIRCUIT RATIO 1/Xd

STATOR WINDING RESISTANCE (L-N) 0.000666

ROTOR WINDING RESISTANCE 1.320
EXCITER STATOR FIELD RESISTANCE 17.50
EXCITER ROTOR RESISTANCE (L-L) 0.076
PMG STATOR RESISTANCE (L-L) 3.800
RESISTANCE VALUES ARE IN OHMS AT 20º C

NO LOAD EXCITATION VOLTAGE 15.0

FULL LOAD EXCITAION VOLTAGE 63.0

Continuous development of our products entitles us to change specification details without notice,
therefore they must not be regarded as binding.

3
 FRAME LV 804 R WDG 12 50 Hz

THREE PHASE EFFICIENCY CURVES

380 V
98.0

97.5
97.0
1.0
96.5
96.0 0.9

95.5 0.8
95.0
% 94.5
P.F.
94.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
2290.0 kVA
2290 kVA

400 V
98.0
97.5
97.0
1.0
96.5
96.0 0.9

95.5 0.8
95.0
% 94.5 P.F.
94.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2410 kVA

415 V
98.0
97.5
97.0
1.0
96.5
0.9
96.0
0.8
95.5
95.0
% 94.5
P.F.
94.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2410 kVA

440 V 98.0
97.5
97.0 1.0
96.5 0.9
96.0
0.8
95.5
95.0

% 94.5 P.F.
94.0
93.5
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2265 kVA

4
 FRAME LV 804 R WDG 12 60 Hz

THREE PHASE EFFICIENCY CURVES

416 V
97.5
97.0
96.5
1.0
96.0
0.9
95.5
95.0 0.8

94.5
94.0
% P.F.
93.5
93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
2600.0 kVA
2600 kVA

440 V
97.5
97.0
96.5 1.0
96.0 0.9
95.5
0.8
95.0
94.5
94.0
% 93.5 P.F.
93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2750 kVA

460 V
97.5
97.0
96.5 1.0
96.0 0.9
95.5 0.8
95.0
94.5
94.0
% P.F.
93.5
93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2875 kVA

480 V 97.5
97.0
1.0
96.5
0.9
96.0
95.5 0.8
95.0
94.5

% 94.0 P.F.
93.5
93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

3000 kVA

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FRAME LV 804 R WDG 12 50Hz
FULL WAVE RECTIFIED AVR
LOCKED ROTOR MOTOR STARTING CURVE
380V 400V 415V 440V
30.0
PER CENT TRANSIENT VOLTAGE DIP

25.0

20.0

15.0

10.0

5.0

0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
LOCKED ROTOR kVA

FRAME LV 804 R WDG 12 50Hz

Three Phase Short Circuit Decrement Curve

No- Load Excitation at Rated Speed
Based on series star (wye) connection

NOTE 1
100000 THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO ADJUST THE VALUES

FROM CURVES BETWEEN THE 0.001 SECONDS AND THE MINIMUM CURRENT POINT IN
SYMMETRIC
RESPECT OF NOMINAL OPERATING VOLTAGE

ASYMMETRICAL VOLTAGE FACTOR

380V X 0.95
400V X 1.00
415V X 1.04
440V X1.10
CURRENT (Amps)

THE SUSTAINED CURRENT VALUE IS CONSTANT IRRESPECTIVE OF VOLTAGE LEVEL

10000

NOTE 2
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO CONVERT THE
VALUES CALCULATED IN ACCORDANCE WITH NOTE 1 TO THOSE APPLICABLE
TO THE VARIOUS TYPES OF SHORT CIRCUIT
3 PHASE 2 PHASE L-L 1 PHASE L-N
INSTANTANEOUS X 1.0 X 0.87 X 1.30
MINIMUM X 1.0 X 1.80 X 3.20
SUSTAINED X 1.0 X 1.50 X 2.50
MAX SUSTAINED DURATION 10 SEC 5 SEC 2 SEC

ALL OTHER TIMES ARE UNCHANGED

1000
0.001 0.01 0.1 1 10
TIME (secs)
SUSTAINED SHORT CIRCUIT = 11479 Amps

6
FRAME LV 804 R WDG 12 60Hz
FULL WAVE RECTIFIED AVR
LOCKED ROTOR MOTOR STARTING CURVE
416V 440V 460V 480V
30.0
PER CENT TRANSIENT VOLTAGE DIP

25.0

20.0

15.0

10.0

5.0

0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
LOCKED ROTOR kVA

FRAME LV 804 R WDG 12 60Hz

Three Phase Short Circuit Decrement Curve

No- Load Excitation at Rated Speed
Based on series star (wye) connection

NOTE 1
100000
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO ADJUST THE VALUES

SYMMETRIC FROM CURVES BETWEEN THE 0.001 SECONDS AND THE MINIMUM CURRENT POINT IN
RESPECT OF NOMINAL OPERATING VOLTAGE

ASYMMETRICAL VOLTAGE FACTOR

416V X 0.87
440V X 0.92
460V X0.96
480V X1.00
CURRENT (Amps)

THE SUSTAINED CURRENT VALUE IS CONSTANT IRRESPECTIVE OF VOLTAGE LEVEL

10000
NOTE 2
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO CONVERT THE
VALUES CALCULATED IN ACCORDANCE WITH NOTE 1 TO THOSE APPLICABLE
TO THE VARIOUS TYPES OF SHORT CIRCUIT
3 PHASE 2 PHASE L-L 1 PHASE L-N
INSTANTANEOUS X 1.0 X 0.87 X 1.30
MINIMUM X 1.0 X 1.80 X 3.20
SUSTAINED X 1.0 X 1.50 X 2.50
MAX SUSTAINED DURATION 10 SEC 5 SEC 2 SEC
ALL OTHER TIMES ARE UNCHANGED

1000
0.001 0.01 0.1 1 10
TIME (secs)
SUSTAINED SHORT CIRCUIT = 14073 Amps

7
 FRAME LV 804 R
WINDING 12 0.8 Power Factor

RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

50Hz Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

kVA 2100 2210 2210 2075 2290 2410 2410 2265 2445 2575 2575 2420 2515 2650 2650 2490

kW 1680 1768 1768 1660 1832 1928 1928 1812 1956 2060 2060 1936 2012 2120 2120 1992

Efficiency (%) 95.8 95.9 96.0 96.1 95.7 95.8 95.9 96.0 95.5 95.6 95.7 95.9 95.5 95.6 95.7 95.9

kW Input 1754 1844 1843 1728 1914 2013 2011 1887 2047 2154 2152 2019 2107 2218 2215 2077

60Hz Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

kVA 2385 2520 2635 2750 2600 2750 2875 3000 2780 2940 3067 3200 2860 3025 3163 3300

kW 1908 2016 2108 2200 2080 2200 2300 2400 2224 2352 2454 2560 2288 2420 2530 2640

Efficiency (%) 95.4 95.6 95.7 95.8 95.3 95.5 95.6 95.7 95.2 95.4 95.5 95.6 95.1 95.3 95.5 95.6

kW Input 2000 2109 2203 2296 2182 2304 2405 2507 2336 2466 2569 2677 2405 2539 2651 2762

TYPICAL DIMENSIONS - Further arrangements available - please refer to factory

© 2020 TD_LV804R.12.GB_24.03_20_GB