HCI634J - Technical Data Sheet

HCI634J
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Newage Stamford industrial generators meet the Standard generators feature a main stator with 6
requirements of BS EN 60034 and the relevant ends brought out to the terminals, which are mounted
section of other international standards such as on the frame at the non-drive end of the generator.
BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA A sheet steel terminal box contains the AVR and
C22.2-100, AS1359. provides ample space for the customers' wiring and
Other standards and certifications can be considered gland arrangements. It has removable panels for
on request. easy access.

VOLTAGE REGULATORS SHAFT & KEYS

MX321 AVR - STANDARD All generator rotors are dynamically balanced to

better than BS6861:Part 1 Grade 2.5 for minimum
This sophisticated Automatic Voltage Regulator vibration in operation. Two bearing generators are
(AVR) is incorporated into the Stamford Permanent balanced with a half key.
Magnet Generator (PMG) system and is fitted as
standard to generators of this type.
The PMG provides power via the AVR to the main INSULATION/IMPREGNATION
exciter, giving a source of constant excitation power
independent of generator output. The main exciter The insulation system is class 'H'.
output is then fed to the main rotor, through a full All wound components are impregnated with
wave bridge, protected by a surge suppressor. The materials and processes designed specifically to
AVR has in-built protection against sustained over- provide the high build required for static windings
excitation, caused by internal or external faults. This and the high mechanical strength required for
de-excites the machine after a minimum of 5 rotating components.
seconds.
Over voltage protection is built-in and short circuit
current level adjustments is an optional facility. QUALITY ASSURANCE

Generators are manufactured using production

WINDINGS & ELECTRICAL PERFORMANCE procedures having a quality assurance level to BS
EN ISO 9001.
All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the The stated voltage regulation may not be maintained
voltage waveform and is found to be the optimum in the presence of certain radio transmitted signals.
design for trouble-free supply of non-linear loads. Any change in performance will fall within the limits of
The 2/3 pitch design avoids excessive neutral Criteria 'B' of EN 61000-6-2:2001. At no time will the
currents sometimes seen with higher winding steady-state voltage regulation exceed 2%.
pitches, when in parallel with the mains. A fully
connected damper winding reduces oscillations
during paralleling. This winding, with the 2/3 pitch
and carefully selected pole and tooth designs,
ensures very low waveform distortion.

NB Continuous development of our products entitles

us to change specification details without notice,
therefore they must not be regarded as binding.

Front cover drawing typical of product range.

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 HCI634J
WINDING 312

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321

VOLTAGE REGULATION ± 0.5 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

INSULATION SYSTEM CLASS H

PROTECTION IP23

RATED POWER FACTOR 0.8

STATOR WINDING DOUBLE LAYER LAP

WINDING PITCH TWO THIRDS

WINDING LEADS 6

STATOR WDG. RESISTANCE 0.002 Ohms PER PHASE AT 22°C STAR CONNECTED

ROTOR WDG. RESISTANCE 2.09 Ohms at 22°C

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED 2250 Rev/Min

BEARING DRIVE END BALL. 6224 (ISO)

BEARING NON-DRIVE END BALL. 6317 (ISO)

1 BEARING 2 BEARING

WEIGHT COMP. GENERATOR 2279 kg 2300 kg

WEIGHT WOUND STATOR 1120 kg 1120 kg

WEIGHT WOUND ROTOR 962 kg 916 kg

2
WR² INERTIA 22.9287 kgm 22.3814 kgm2
SHIPPING WEIGHTS in a crate 2328kg 2329kg

PACKING CRATE SIZE 183 x 92 x 140(cm) 183 x 92 x 140(cm)

50 Hz 60 Hz

TELEPHONE INTERFERENCE THF<2% TIF<50

COOLING AIR 1.614 m³/sec 3420 cfm 1.961 m³/sec 4156 cfm

VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE DELTA 220 230 240 254 240 254 266 277
kVA BASE RATING FOR REACTANCE
1000 1000 1000 1000 1150 1200 1250 1300
VALUES
Xd DIR. AXIS SYNCHRONOUS 3.02 2.73 2.54 2.26 3.49 3.25 3.10 2.96
X'd DIR. AXIS TRANSIENT 0.24 0.22 0.20 0.18 0.28 0.26 0.25 0.24
X''d DIR. AXIS SUBTRANSIENT 0.17 0.15 0.14 0.12 0.19 0.18 0.17 0.16
Xq QUAD. AXIS REACTANCE 1.78 1.61 1.50 1.33 2.05 1.91 1.82 1.74
X''q QUAD. AXIS SUBTRANSIENT 0.21 0.19 0.18 0.16 0.25 0.23 0.22 0.21
XL LEAKAGE REACTANCE 0.09 0.08 0.08 0.07 0.10 0.10 0.09 0.09
X2 NEGATIVE SEQUENCE 0.21 0.19 0.18 0.16 0.25 0.23 0.22 0.21
X0 ZERO SEQUENCE 0.03 0.02 0.02 0.02 0.03 0.03 0.03 0.03
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.185
T''d SUB-TRANSTIME CONST. 0.025
T'do O.C. FIELD TIME CONST. 3.03
Ta ARMATURE TIME CONST. 0.046
SHORT CIRCUIT RATIO 1/Xd

3
 HCI634J
50 Winding 312
Hz THREE PHASE EFFICIENCY CURVES

4
 HCI634J
Winding 312
60
THREE PHASE EFFICIENCY CURVES
Hz

5
 HCI634J
Winding 312

Locked Rotor Motor Starting Curve

50
Hz 346V 380V 400V 415V 440V
30

25

20
PER CENT TRANSIENT VOLTAGE DIP .

15

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
LOCKED ROTOR kVA

60
Hz 380V 416V 440V 460V 480V
30

25

20
PER CENT TRANSIENT VOLTAGE DIP .

15

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200
LOCKED ROTOR kVA

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 HCI634J

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.
50 100000

Hz

SYMMETRICAL
CURRENT (Amps)

ASYMMETRICAL

10000

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 3,600 Amps

60
Hz
100000

SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

10000

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 4,900 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v x 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.07 440v x 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.12 460v x 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.18 480v x 1.17 All other times are unchanged
The sustained current value is constant irrespective Note 3
of voltage level Curves are drawn for Star (Wye) connected machines.
For Delta connection multiply the Curve current value by 1.732

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 HCI634J
Winding 312 0.8 Power Factor
RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

50Hz Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 900 927 900 900 1000 1030 1000 1000 1060 1070 1060 1060 1100 1110 1100 1100

kW 720 742 720 720 800 824 800 800 848 856 848 848 880 888 880 880

Efficiency (%) 95.3 95.4 95.5 95.6 95.0 95.1 95.3 95.4 94.7 94.9 95.1 95.3 94.6 94.8 95.0 95.2

kW Input 756 777 754 753 842 866 839 839 895 902 892 890 930 937 926 924

60Hz Star (V)

Delta (V)
416

240
440

254
460

266
480

277
416

240
440

254
460

266
480

277
416

240
440

254
460

266
480

277
416

240
440

254
460

266
480

277

kVA 1063 1100 1150 1188 1150 1200 1250 1300 1206 1250 1300 1350 1250 1300 1350 1400

kW 850 880 920 950 920 960 1000 1040 965 1000 1040 1080 1000 1040 1080 1120

Efficiency (%) 95.2 95.3 95.3 95.4 95.0 95.1 95.1 95.2 94.8 95.0 95.0 95.1 94.7 94.8 94.9 94.9

kW Input 893 923 965 996 968 1009 1052 1092 1018 1053 1095 1136 1056 1097 1138 1180

DIMENSIONS

SAE 14 18 21 24
AN 25.4 15.87 0 0

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100
Website: www.newage-avkseg.com

© 2002 Newage International Limited.

Reprinted with permission of N.I. only.
Printed in England. TD_HCI634J.GB_08.02_01_GB