Fadal Operator Manual

Section 6: Formats

Formats From the SETP Command the control has the option to use either:

FORMAT 1 Format 1 is FADAL style programming and machine operation. Format 1 has
been uniquely designed to have the CNC control reset before restarting
machine operation. When the CNC control is in Format 1 the programmer may
program with the minimal of commands. This helps as an aide to the user for
programming, setup and operation. Some codes are unique for FORMAT 1 and

FORMAT 2. Listed in this chapter is the Examples for each formats

programming style.

FORMAT 2 Format 2 allows a 6M/ 10M /11M style programming and machine operation.

Format 2 follows the design to allow the programmer to completely command

the CNC control. All resets therefore must be done by the programmer in the
program and machine operation. Some codes are unique for FORMAT 2 and
FORMAT 1. Listed in this chapter are the Examples for each formats
programming style.

WARNING: When the control is in FORMAT 2, it is mandatory to program all

! preparatory codes!

The SETP command is usually used by the factory and by the setup person
who installs the machine. It can also be used by the end user to establish
programming, baud rate, and output preferences.

Note: The factory set parameters can be found on the inside of the pendant
door.

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Changing 1) From the command mode type SETP then press the ENTER button.
Parameters
2) The menu prompt at the bottom of the screen defines the use of the
keyboard to move the cursor to the parameter to change. When the
parameter to change has the cursor to it’s left, the parameter choices will
de displayed at the bottom of the screen.

3) Select the parameter choice by pressing the number corresponding to the

choice and press the ENTER button. The parameter will display the change
and the cursor will move to the right.

4) Press the MANUAL button to exit and save the parameter setting mode.

Saving Parameters The PU,4 command is used to output the machine parameter list through the
RS-232 port.

To output parameter information:

1) Get a computer ready to receive information through the RS-232 port.

2) Type the PU,4 command then press the ENTER button.

To receive parameter information:

1) Type the TA,1 command and press the ENTER button.

2) Send the file the parameter information was saved under to the machine.
3) The parameters are saved in a file that uses the SP command for
parameter data.

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FORMAT 1 The following series of screens represent those displayed upon entering the
Parameter Settings SETP command. The parameters FORMAT, DEFAULT: G0, DEFAULT: G90, IMM.
FIXED CYCLE: and CRC MODE: should be set as shown. All other parameters
should be set as they are from the factory (See Figure 6-1A, 6-1B, and 6-1C).

Figure 6-1 A

Figure 6-1 B

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Figure 6-1 C

FORMAT 2 The following series of screens, shown in Figures 6-2A, 6-2B, and 6-2C,
Parameter Settings represent those displayed upon entering the SETP command. The parameters
FORMAT:, DEFAULT: G1, DEFAULT: G91 N-WORDS ORDERED:, TOOL TABLE:
and CRC MODE: should be set as shown. All other parameters should be set as
they are from the factory.

Figure 6-2 A

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Figure 6-2 B

Figure 6-2 C

FORMAT 1 Program O1
Example #1
M6 T1(.........TOOL #1 ID)

G0 G90 S##### M3 E## X###.#### Y###.####

H# M8 Z###.####

G4 P1000

[ Math work ]

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G91 X##.#### L9 — the L9 repeats this line nine times

M5 M9

G0 G90 G80

Z0 G53

M6 T2(..........TOOL #2 ID)

G90 G0 S##### M3 E## X###.#### Y###.####

H# M8 Z###.####

G4 P1000

[ Math work ]

M5 M9

G0 G90 G80

Z0 G53

E0 X0 Y0

M2

FORMAT 1 Program O1
Example #2
(SUBROUTINE SECTION)

L100 (SUB #1 FOR _______ ) — each sub begins with an

L word, a sub number (1-99), and a two digit zero repetition (00).

M17

L200 (SUB #2 FOR _______ )

[ Math work ]

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M17

L300 (SUB #3 FOR _______ )

[ Math work ]

M17 — this M17 marks the end of the last sub

M30 — the M30 marks the end of the program’s sub section

( MAIN PROGRAM )

M6 T1(.........TOOL #1 ID)

G0 G90 S##### M3 E## X###.#### Y###.####

H# M8 Z###.####

G4 P1000

[Math work ]

L101 — this line calls sub #1 one time

M98 P5 L1 — this line calls subprogram 5 one time

L215 — this line calls sub #2 fifteen times

G91 X##.#### L9 — the L9 repeats this line nine times

M5 M9

G0 G90 G80

Z0 G53

M6 T2(..........TOOL #2 ID)

G90 G0 S##### M3 E## X###.#### Y###.####

H# M8 Z###.####

G4 P1000

[ Math work ]

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M5 M9

G0 G90 G80

Z0 G53

E0 X0 Y0

M2

O5 (SUBPROGRAM #5 FOR ______________ )

[ Math work ]

M99 — ending this program with an M99 makes it a subprogram.

Notes on FORMAT 1 1) Each line requires a sequence number and will be generated by the CNC
Style Programming: control. Sequence numbers use an N####.### word. Decimal points can be
used to input lines between existing line numbers. The sequence numbers
can be added when the program is typed at the computer, but the numbers
are added automatically when the program is transferred to the control with
the TA (tape input) command. So it is possible to type the program without
line numbers and have the control add the line numbers automatically. The
NU command is used to renumber the lines.

2) Decimals are required for all dimensions, feed rates, and angles.

EXAMPLE: X Y Z ###.#### (or ##.##### for higher precision)

F ####.##

A ####.###

B ####.###

The decimal point does not appear with dimensions, feed rates, or angles, the
control will add them. For Example if an X1 is entered it is accepted as X.0001
(See also DECIMALS and SIGNS).

3) The O word on the first line is not required. The O word is used only for
identification of the program in the program library for multiple program
storage. The first sixteen characters of the comment with the O word will

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appear when the program library directory is displayed. This comment can
be longer than sixteen characters but the remainder of the comment will
only appear when the program is listed or printed. (See also the section on
program library, the PR command.)

4) If the word NOEDIT is used within the first sixteen characters of the
comment on the line with the O word, the program cannot be edit. The is
the same function as using the KEY lock on the pendant.

FORMAT 2 Program O# ( COMMENT )

Example
( COMMENT )

G0 G17 G40 G70 G80 G90 H0 Z0

E0 X0 Y0 — this moves to the SETH position or cold start.

G92 X##.#### Y##.#### (or G54 X# Y# or E1 X# Y#)

M6 T1

(..........TOOL #1 ID)

G0 G90 S##### M3 X###.#### Y###.####

H# M8 Z###.#### D#

G4 P1000

[ Math work ]

M98 P4 L4 — this calls subprogram #4 four times

M98 P3 L27 — this calls subprogram #3 twenty seven times

G91 X##.#### G90 L9 — the L9 repeats this line nine times

M5 M9

G0 G90 H0 Z0

M6 T2

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(..........TOOL #2 ID)

G0 G90 S##### M3 X###.#### Y###.#### E## (or G54-G59)

H# M8 Z###.#### D#

G4 P1000

[ Math work ]

M5 M9

G0 G90 H0 Z0

E0 X0 Y0 — use this line to cancel all fixture offsets

M30

O3 (SUBPROGRAM #3 FOR ______________ )

[ Math work ]

M99... ending this program with an M99 makes it a subprogram.

It is called with an M98 P3 L#. The L word is used for number of repeats.

O4 (SUBPROGRAM #4 FOR ______________ )

[ Math work ]

M98 P3 L1 — sub #4 is calling sub #3 one time (nesting)

M99 — ending this program with an M99 makes it a subprogram.

It is called with an M98 P4 L#. The L word is used for number of repeats.

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Notes on FORMAT 2 1) The safe block is mandatory at the beginning of the program. This is also
Style Programming: known as a preparatory code line.

O# ( COMMENT

( COMMENT

Z0 G53

G0 G17 G40 G70 G80 G90 H0 E0 Z0

G28 X0 Y0 Z0 (A0 B0 if needed

2) The G28, with the axis designated to move, will bring the machine to the
zero position established by the cold start command (CS) or to the zero
position established by the SETX, SETY, SETZ, or SETH commands and/or
Fixture offsets, whichever was used last. The SET commands can be used
to establish a zero position at any desired location. The program does not
need to start from the machine home position. See also the section on
establishing home position.

3) Fixed subroutines such as bolt hole pattern subroutines or pocket cutting

routines, from other machines cannot be used on this control. See the
users manual for information on using fixed subroutines from the CNC 88
control.
4) The SETP command allows certain changes to default codes, diameter or
radius input, and M7 M8 preferences.
5) When typing any variable (R0,R1 - R9) always type the positive or negative
symbol before the value. R1+.5 R2+2.34 R3+5.7124 R4-6.765. See VMC
User’s Manual Subroutines section for proper usage.

6) The H word will only pick up the tool length offset. The D word must be
used to pick up the diameter or radius from the tool table.

7) Tool changes can be made from any XY position. The M6 code change will
move the head to the tool position and make the exchange. The T word and
the M6 can appear together, M6T# or T# M6, and usually do with this type
of tool changer; however, they may appear on separate lines.

8) Each line requires a sequence number. Sequence numbers use an

N####.### word. Decimal points can be used to input lines between existing
line numbers. The sequence numbers can be added when the program is
typed at the computer, but the numbers are added automatically when the
program is transferred to the control with the TA (tape input) command. So

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it is possible to type the program without line numbers and have the control
add the line numbers automatically. The NU command is used to renumber
the lines.

9) Decimals are required for all dimensions, feed rates, and angles.

EXAMPLE: X Y Z ###.#### (or ##.##### for higher precision)

F ####.##

A ####.###

B ####.###

If decimals do not appear with dimensions, feed rates, or angles, the control
will add them. For Example if an X1 is entered it is accepted as X.0001

10) The O word on the first line is not required. The O word is used only for
identification of the program in the program library for multiple program
storage. The first sixteen characters of the comment with the O word will
appear when the program library directory is displayed. This comment can
be longer than sixteen characters but the remainder of the comment will
only appear when the program is listed or printed. (See also the section on
program library, the PR command)

11) If the word NOEDIT is used within the first sixteen characters of the
comment on the line with the O word, the program cannot be edited. This is
the same function as using the key lock on the pendant.

Viewing the Each software version has an ID number. Each time the software is updated
Software ID Number write the new ID number in a convenient location. This number will be
requested for some service or programming calls.

The ID number is located on the last page of the MENU DIRECTORY.

1) From the command mode type MU (for the menu mode) then press the
ENTER button.

2) Look at the first page of the menu. The page numbers of each command
will be displayed on the screen.

3) Find the last page number displayed in the MENU DIRECTORY

EXAMPLE: ERROR NUMBERS 40-42

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MESSAGES 43

4) Type the page number then press the ENTER button.

EXAMPLE: 43 from the Example above

5) The ID number will now be displayed in the upper left corner of the screen.

Figure 6-3 The software ID number is displayed in the upper

lefthand corner of the display.

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