Old Emac

AGRAMKOW
Fluid Systems A/S
Augustenborg Landevej 19
DK-6400 Sønderborg
Denmark
Tel.: +45 74 12 36 36
Fax: +45 74 43 36 46
www.agramkow.com
INSTRUCTIONS
EVACUATION AND CHARGING

STATION
EMAC25 AND EMAC25X
F:\RAC\Instruktioner\162-40\0011A-01.doc
2001-07-10
1 APPLICATION
2 SAFETY REGULATIONS
3 INSTALLATION
4 SHORT-FORM INSTRUCTION
5 OPERATION
6 TROUBLE-SHOOTING
7 MAINTENANCE
8 SHUT-DOWN
9 OPTIONS
10 SPECIFICATIONS
11 TECHNICAL DOCUMENTATION
12 ANNEX
-1.1-
Application
The Evacuation and Charging station EMAC is applied to charge systems with
refrigerant after evacuated the refrigeration systems. The specific data you will find in
the test report attached.
The device was produced by:
AGRAMKOW Fluid Systems A/S

Augustenborg Landevej 19
DK-6400 Sønderborg, Denmark
Phone.: +45 74 12 36 36 Fax: +45 74 43 36 36
In the operation manual you will find the following symbols:
F
Information concerning references to other chapters, drawings etc.
Special information concerning important qualities.

!
Special information and/or warnings to avoid personal injury and extensive
! damage on the station.
This operation manual is written only for information purposes. Alterations reserved. For
direct or indirect damages, which result on using this manual, no responsibility is taken.
It is not allowed to reproduce, change or translate the complete manual or parts of it

without permission.
This is only possible as regulated in the scope of the copyright.
Information and technical data such as drawings and suggestions contained in

catalogues, brochures and other written documentation are to be checked at purchase
before acceptance and use. The purchase cannot derive and claim against
AGRAMKOW Fluid Systems or AGRAMKOW Fluid Systems employees from this
documentation and other services, unless the latter have behaved in an intentional or
grossly negligent manner. AGRAMKOW Fluid Systems A/S retains the right to make
changes in its products without prior notice within appropriate and acceptable limits -
even if already in order.
2001-07-10
-2.1-
Safety regulations
The following instructions for safe operation should especially be

observed:
• The Charging Station is built according to the newest technique and is safe for
operation. Nevertheless, danger could still arise, if incorrectly operated by non
qualified personnel, or if used for the wrong purpose.
•
• The Charging Station serves the sole purpose of charging systems with refrigerants
after the refrigerant systems have been evacuated. Any other use, apart from this, is
considered as not conforming to regulations and is entirely at the risk of the operator.
The manufacturer cannot be held liable for any damage resulting from the
aforementioned misuse.
• Any operation, which may impair the safety of the Charging Station, should be
avoided.
• Operations, which heat up the refrigerant, should be avoided. Under no

circumstances should the storage tank be heated, in order to increase the pressure.
• The handstop valves must be continuously open during operation. Only in case of
service or a leak in the system, these valves should be closed.
• Only non-filled systems should be evacuated.
• The gun has to be coupled to the system during the complete process. In case the
gun is discoupled, refrigerant can directly blow off. If necessary, it is recommended
to wear protective cloth (gloves and glasses).
• Operator changes to the mechanics or electrics, which might impair the safety,
should be avoided.
• All maintenance tasks should be performed only after switching off. The plug should
be withdrawn from the mains. In case of faults in the electrical power supply, switch
off the station directly. Works on electrical parts are allowed to carry out only by an
electrician or under supervision of an electrician by using the electrical rules.
• The process should be performed only when a system is connected. The connected
system should only be detached, when the process has been finished.
• When replacing components, use only original components Use only original fuses
with the required amperage.
• When dismantling, bear in mind that the systems are under pressure.
• When handling the refrigerant, the manufacturer's safety rules should be observed.
• For operation, the local safety rules are in any case binding.
2001-07-10
-2.2-
Safety regulations
• During the processes ‘Self evacuation’ and ‘Manual Evacuation’ the gun can heat up.
• Do not charge pre-charged systems. In case a system is charged once, the

refrigeration system has to be pre-evacuated before connecting it to the charging
station.
• In case no system is connected, refrigerant is blown off. Refrigerant, which contacts

the skin, can lead to injury
• Depending on the use of the machine it is to define, whether protective glasses and
gloves have to be worn.
• Before start working the personnel has to read the operation manual, and here
especially the chapter Safety Instructions. During the working process it is too late.
This also applies to personnel, who only works from time to time at the machine, eg
for service or maintenance.
• From time to time you have to check, if the personnel works according to the safety
rules of the operational manual
• Pay attention to all safety and danger related text plates on the station.
• Work on pneumatic devices is only allowed by trained personnel.
• Parts of the station, on which inspection or maintenance is carried out, have to be

switched current-free, if prescribed. The current free switched parts first have to be
checked, if they are current free, then to be connected to earth, short circuited and
the nearby parts have to be insolated.
• In case of functional faults the station has to be stopped. Remove then the fault.
Check the processes by means of the operational manual.
• The Charging Station is not suitable for and should not be used with flammable
refrigerants.
2001-07-10
-3.1-
Installation
Page
Transport 3.2
Installation of the machine 3.2
Connection of the machine 3.2
Switching on 3.4
Self-evacuating of the station 3.5
Connecting a refrigerant bottle 3.6
First charge 3.7
2001-07-10
-3.2-
Installation
Transport
For transport only use suitable

! transportation vehicles with
sufficient transportation capa-
city.
Pay attention to the markings ‘Top’,

‘Breakable’ and ‘Protect against rain’ on
the transportation box.
Installation of the machine Refrigerant inlet

valve open, this
• Open the transportation box. position
• Check the contents of the delivery.
Place the machine at the prepared

place. This place should be plane and
free of vibrations.
Connection of the machine
The station is filled with ni-

! trogen. Open inlet valve and
purge this nitrogen on schrader
valve by filter.
Plug the delivered electrical cable to the

socket at the charging station. Mount a
plug to the other end and plug it to
mains.
F
Works on electrical parts are
allowed to carry out only by an
electrician or under supervi- Purge on inlet filter
sion of an electrician by using the
electrical rules. Follow pressure on
gauge
Remove cab
Purge on pal
2001-07-10
-3.3-
Installation
Check, if your electrical power

! supply is the same as the
specified supply, which is
marked on the machine.
• Check, if there is oil in the vacuum

pump. If not, fill in oil according to the
operation manual of the vacuum
pump. If the delivery is without
vacuum pump, connect a vacuum
pump.
In case you pressed the emergency

stop button, you have to release the
stop button device.
Release
emergency stop
In case your charging station is

equipped with a pneumatic quick
release connector, you have to fix the
charging gun to a hanging device.
By carrying out test charges Do not connect refrigerant or

! with a test container hold the ! air-supply before
test container during the pro- self-evacuation
cess. By finishing the process the test
container is automatically discon-
nected.
2001-07-10
-3.4-
Installation
Switching on Main switch.
• Switch on the machine at the Main

switch.
In case of 3-phase current

! check the direction of rotation of
the vacuum pump. In case of
false rotation, change the phases.
F
Works on electrical parts are
allowed to carry out only by an
electrician or under super-
vision of an electrician by using the
electrical rules.
• Take off the plastic cap from the

exhaust of the vacuum pump.
After switching on, the machine runs a

selftest. All indication lamps light
successively and on the display ‘88’
appears.
01
01
When the selftest is finished, this menu 01 STORAGE PLACE: 01
is shown. INFO PROG
• Adjust the active start button.

Therefore move to the menu
OPTIONS, START SWITCH (see
chapter 5.32).
F In the operation manual the

START switch on the opera-
tion panel is defined as the active
START switch.
2001-07-10
-3.5-
Installation
Self-evacuation of the machine

01 STORAGE PLACE: 01
• Proceed to the programming level. INFO PROG
Then press function - key PROG and

then open the key switch. (see also
page 5.10).
PLEASE OPEN THE KEY SWITCH
INTERRUPT
• Press once FORWARD and then

SELF-EVAC.
PLEASE CHOOSE A MENU:
FORWARD DATA MANUALLY BACKWARD
Only choose this menu item, if the

charging station does not contain any
refrigerant. If there is refrigerant in the
system, it will overflow on the vacuum PLEASE CHOOSE A MENU:
side. This causes damage to the FORWARD RECOVER SELF-EVAC. BACKWARD

vacuum sensor.
• Be aware, that the gun is connected PLEASE CONNECT GUN TO HOLDING DEVICE
to the holding device. FORWARD INTERRUPT
Press then FORWARD.

00
• Start the process by pressing the lit

01
START SELF-EVACUATION
START button. INTERRUPT
• Evacuate up to appr 0.5 mbar. After PRESS : 9.10 MBAR TIME: 00:00:07
00
01
having reached this vacuum, press INTERRUPT
INTERRUPT.
• Proceed back to the operating level PLEASE CHOOSE A MENU:

by pressing BACKWARD and close FORWARD RECOVER SELF-EVAC. BACKWARD
then the key switch.
PLEASE LOCK THE KEY SWITCH
INTERRUPT
INFO PROG
2001-07-10
-3.6-
Installation
2001-07-10
-3.7-
Installation
Connection of the refrigerant line
Connect the ventilated refrigerant line to

the refrigerant inlet connection, female Open refrigerant
HK3 fitted on hose. inlet valve, this
position, when
refrigerant inlet is
connected to line.
F
In order to guarantee a trouble
free operation of the charging
station, the refrigerant line
must be able to maintain a constant
supply pressure.
See specifications page 10.0.
Connect refrigerant inlet to

refrigerant line, liquid
refrigerant.
2001-07-10
-3.8-
Installation
First Charge
F
In order to weigh the charging
amount, weigh before
charging the evacuated test
container.
• Connect a test container to the

charging gun.
Use for this case only approved

! test containers. Pay attention,
that you charge the test con-
tainer max up to 80% of its net volume.
In case of higher charge rate the test
container can burst because of hy-
drostatic pressure.
In case no test container is

! connected, refrigerant can be
blown off to the atmosphere.
Refrigerant, which contacts the skin,
can lead to injury
F
It is recommended to oil the
O-ring in the process coupling
after each 5th charge with
compressor oil. By doing this
the connection to the system is better
and the life time of the O-ring is
extended.
F
Storage place 01 is pre-set
with the following values:
charging amount: 100g

low - point: 1.2 mbar
high - point: 10 mbar
leak check time: 10 s
2001-07-10
-3.9-
Installation
• Press the lit START button. The

process runs now automatically. 01 STORAGE PLACE: 01
INFO PROG
• When the blue control lamp at gun

and at the station are lit, release the 01
gun. The READY lamp lights and the 01 CHARGING FINISHED
01
machine is ready for the next

process run.
• Weigh the charging amount.
In case the weight corresponds to the

charging amount stored (pre-set value
of storage place 01:100g), the charging
station is ready for operation. Other-
wise please make a new test charge.
In case the weight of the charging

amounts is not according to the
specifications, run the RESET or
ADJUST mode. Please refer to the
pages 5.39 and 5.40 .
2001-07-10
-4.1-
Short-form instructions
Front
1 Operation desk
2 Lock for cover flap
3 Front door
4 Charging and evacuation hose with gun
5 START button (green) at the gun
6 START button (green) at the operation desk
7 RELEASE GUN light (blue) at the gun
8 EMERGENCY STOP BUTTON
7
2 5
3 2
Fig 1
4
2001-07-10
-4.2-
Rear side
1 ON/OFF switch
2 Plug for mains
3 Electrical socket for vacuum pump
4 Emergency switch
5 Vacuum pump
6 Refrigerant inlet connection HK3 female coupling
7 Vacuum connection for vacuum pump
8 Refrigerant inlet valve position open
9 Electrical control unit
Fig 2
4
2
7
3
6
5
2001-07-10
-4.3-
Operation desk
1 READY lamp
2 Storage place indicator
3 EVACUATION lamp
4 LEAK TEST lamp
5 CHARGING lamp
6 RELEASE GUN light (blue)
7 START button (green)
8 ALARM lamp (orange)
9 Key switch for separation of operation and programming level
10 Numeric block for data input
11 Function keys
12 Display
3
4 1
5
12 2
11
6 7
9 10
8
2001-07-10
-4.4-
Electrical control box
To the electrical control box all electrical devices are connected. The numbering is
equal to the internal numbering of the box and the connecting cables. Fig 4 (page 4.5 fig
4) indicates the internal connection of the box, fig 5 (page 4.5 fig 5) the external
connections.
1 Host connector
2 Printer port
3 Socket for vacuum sensor
4 Socket for pressure sensor
5 Socket for temperature sensor/medium
6 Connector 1 for gun
7 Socket for the measuring system
8 Socket 2 for the gun
9 Socket for 2nd vacuum gun in case of 2-sided evacuation (optional)
10 Connection for various electrical connections:

• Leak test valve
• Pneumatic gun (optional)
• Throw off automatic (optional)
• Control switch for air pressure (in case the station has a pneuma-
tic gun)
11 Liquifier
12 Socket for external alarm (potential-free, max 24V/100mA)
13 Connector for input/output print card cover
14 Bar code (optional)
15 Electrical mains
2001-07-10
-4.5-
13 4 3 6 10
11
Fig 4
5 7 8 9 15
12 2 1 14
Fig 5
2001-07-10
-5.1 -
Operation
Basics .......................................................................... 5.3

The operation level .......................................................................... 5.5
Choosing the memory ..............................................................................................5.5
Information regarding the Memory..................................................................................5.6
The process .......................................................................... 5.7
Starting the process ................................................................................................... 5.7
Process procedure ..............................................................................................5.8
Interrupting the process ..............................................................................................5.8
Interruption during evacuation and pressure rise test ....................................................5.9
Interruption during charging ...............................................................................................9
Program level ........................................................................ 5.10
Switching to program level............................................................................................5.10
Leaving the program level ............................................................................................5.10
The main menus ............................................................................................5.11
The DATA Menu ............................................................................................5.11
Change data ............................................................................................5.12
To occupy memory ............................................................................................5.14
Locking/releasing memory............................................................................................5.16
Deleting memory ............................................................................................5.17
The MANUAL menu ............................................................................................5.18
MANUAL evacuation ............................................................................................5.18
MANUAL charging ............................................................................................5.19
The RECOVERY menu ............................................................................................5.20
The SELF-EVACUATION menu ...................................................................................5.21
The MEDIA menu ............................................................................................5.22
The LANGUAGES menu ............................................................................................5.23
The CLOCK menu ............................................................................................5.24
The STATION process ............................................................................................5.25
The TEST menu ............................................................................................5.26
Testing the sensors ............................................................................................5.26
Testing the keyboard ............................................................................................5.28
Testing the printer ............................................................................................5.29
The printer-function TEST 5.29
The printer-function DATA 5.29
The OPTIONS menu ............................................................................................5.30
The option PRINTER ............................................................................................5.31
The option TIME CONTROLLED EVACUATION..........................................................5.31
The option START BUTTON ........................................................................................5.32
The option BAR CODE ............................................................................................5.33
Releasing the bar code mode.......................................................................................5.33
Setting the bar code ............................................................................................5.34
Input of the bar code ............................................................................................5.35
Modifying the stored bar code.......................................................................................5.36
Deleting the stored bar code.........................................................................................5.37
Information about the stored bar code..........................................................................5.37
Locking the bar code ............................................................................................5.38
The RESET menu ............................................................................................5.39
The menu ADJUST ............................................................................................5.40

2001-07-10
-5.2 -
Operation
Further options ............................................................................................5.41

Two-sided evacuation ............................................................................................5.41
Pneumatic gun ............................................................................................5.41
Mobile version ............................................................................................5.41
2001-07-10
-5.3 -
Operation
Basics
When the operating philosophy was conceived, it was felt that a simple and user
friendly operation was the ultimate aim.
The operation is menu driven. 4 Function keys, which are defined on the screen, are
used to choose the different menus.
For this purpose, the display is divided into 2 lines:
INFO PROG
Information line
Function key naming ↑ ↑ ↑ ↑

Function keys
The operation was divided into two levels:
- operator level
- program level
Data can only be saved, deleted or changed at program level. Data cannot be
manipulated at operator level!
Both levels are separated from each other by a key switch.
Data is put in using the numeric pad.
The following procedures can be carried out using this equipment:
Operator mode
- automatic procedure consists of evacuation, pressure rise test, charging.
Program mode
- manual evacuation
- manual charging
- recovery of the charging station
- self-evacuation of the charging station
The process itself can only be initiated by pressing the lit START key or the lit START
key on the charging gun.
2001-07-10
-5.4 -
Operation
The progress of the process can be

monitored by the following lamps which
light :
READY
EVACUATION
PRESSURE RISE TEST
CHARGING
RELEASE GUN
ALARM
In the following all indication lamps and funktion keys printed bold and are
underlined (eg READY), menues printed bold (eg OPTIONS) .
2001-07-10
-5.5 -
Operation
The operation level
If your equipment is ready to be

operated, READY and START will be lit. 01 STORAGE PLACE: 01
01
01
INFO PROG
The display shows the following text:

↑ ↑ ↑ ↑
Choosing the memory
To choose the memory in which you

wish to save your data, you must do the
following:
• Choose the storage place via the

keyboard.
F
You must always put in 2
digits, eg if you wish to save
your data in memory 5, you
must put in 05.
The following messages may be

displayed:
The new memory has been chosen:

INFO PROG
This memory is empty. To save data

here, please refer to page 5.14. 05 STORAGE PLACE NOT ENGAGED
INFO PROG
This memory has been blocked. To

release it, see page 5.16. 05 STORAGE PLACE NOT RELEASED
INFO PROG
2001-07-10
-5.6 -
Operation
Information regarding the

memory
By pressing function INFO, the values INFO PROG
already allocated to that memory are

displayed. Please proceed according to
the diagram displayed.
01 CHARGING AMOUNT: 300 G
FORWARD INTERRUPT
01 LOW -P.: 1.80 MBAR
FORWARD INTERRUPT
01 HIGH-P.: 20.30 MBAR
FORWARD INTERRUPT
01 LEAK-CHECK-TIME: 00:00:10
FORWARD INTERRUPT
01 EVACUATION TIME: 00:00:34

This message is displayed only if the
additional equipment for ‘time con- FORWARD INTERRUPT
trolled evacuation’ is present.
2001-07-10
-5.7 -
Operation
The process
F
Do not charge pre-charged
systems. In case a system is
charged once, the refrigera-
tion system has to be pre-evacuated
before connecting it to the charging
station.
Starting the process
• Please ensure that you have chosen

the correct memory.
F
The process can be ter-
minated at any time by fusing
the function INTERRUPT
(see page 5.8).
• Connect the gun to your system.
F
It is recommended to oil the
O-ring in the process coupling
after each 5th charge with
compressor oil. By doing this
the connection to the system is better
and the life time of the O-ring is
extended.
• Press the START key on the

operational field or on the gun.
F
The process can only be 01
initiated if the START key is lit. 01 STORAGE PLACE: 01
INFO PROG
The process should be per-

! formed only, when a system is
connected. The connected sy-
stem should only be detached, when
the process has been finished. In case
no system is connected, refrigerant is
blown off. Refrigerant, which contacts
the skin, can lead to injury. If neces-
sary, it is recommended to wear pro-
tective cloth (gloves and glasses)
2001-07-10
-5.8 -
Operation
Process procedure
• After you have pressed the START

key, the process proceeds auto-
matically. 01
00 PRESS: 24.88 MBAR TIME: 00: 00:04

By pressing the function key LOW-P. or
LOW -P. EVAC.-TIME INTERRUPT
EVAC-TIME (optional), you can call up
the pre-allocated values.
LOW -P.: 1.80 MBAR
FORWARD INTERRUPT
01
According to how LOW-P. has been PRESS: 0.09 MBAR TIME: 00:00:00
set, you can call up the pre-set values HIGH-P. LEAK-TIME INTERRUPT
for HIGH-P. and the LEAK-TIME.
01
To interrupt the process during 01 15% of 100g
charging, please refer to page 5.9. INTERRUPT
01
• Now remove the gun. 01 CHARGING FINISHED
The charging station is ready for

another process run.
Interrupting the process
• By pressing the function key

INTERRUPT, you can interrupt the
process at any point.
F
INTERRUPT is always to the
right of the display as you look
at the keys.
2001-07-10
-5.9 -
Operation
Interrupting during
evacuation
and pressure rise test
00 PRESS: 18.23 MBAR TIME: 00:00:05
If you interrupt the process during eva-
cuation or pressure rise test, the pro- LOW -P. EVAC.-TIME INTERRUPT
cess automatically returns to the

starting point.
INFO PROG
Interruption during charging

01 15% of 100G
If you press the INTERRUPT key INTERRUPT
during the charging process, the
following menu is displayed.
CHARGING PROCESS INTERRUPTED 10
FORWARD
01 FILLED: 205G of: 300G
You have only 2 choices on how to INTERRUPT
proceed.
1. Continue charging.
Press the START key and the charging

continues.
2. Final interruption
To finally terminate charging, press the

INTERRUPT key again. 01 FILLED: 184G of: 300G
INTERRUPT
After the gun has been removed, the

equipment indicates that it is ready for
use again. 01 STORAGE PLACE: 01
INFO PROG
2001-07-10
-5.10 -
Operation
Program level
Switching to program level
• Press function key PROG and turn

the key switch. 01 STORAGE PLACE: 01
INFO PROG
F
If the key switch is not open,
you cannot enter the program
level.
PLEASE OPEN THE KEY SWITCH
INTERRUPT
Leaving the program level
• Press function key BACKWARD and PLEASE CHOOSE A MENU:
then lock the key switch. FORWARD DATA MANUALLY BACKWARD
PLEASE LOCK THE KEY SWITCH
INTERRUPT
INFO PROG
2001-07-10
-5.11 -
Operation
The main menus
The program level is divided into the

following main menus:
DATA PLEASE CHOOSE A MENU !
MANUAL
RECOVERY
SELF-EVACUATION PLEASE CHOOSE A MENU !
FORWARD RECOVER. SELF-EVAC. BACKWARD
MEDIA
LANGUAGE
PLEASE CHOOSE A MENU !
CLOCK
FORWARD MEDIA LANGUAGE BACKWARD
STATION
TEST
OPTIONS
FORWARD CLOCK DEVICE BACKWARD
RESET
ADJUST
FORWARD TEST OPTIONS BACKWARD

The menus are described individually in
the following chapters.

The DATA menu
FORWARD RESET ADJUST BACKWARD
The following tasks can be carried out

within this menu:
- change data
- occupy memory
- lock/release memory
- delete memory
2001-07-10
-5.12 -
Operation
Change data
In principle, the menu is organized in
exactly the same way as the INFO FORWARD DATA MANUALLY BACKWARD
menu at operator level (see page 5.6).
This menu enables you to change data

which are relevant to the process. STORAGE PLACE: 05
FORWARD INTERRUPT
05 CHARGING AMOUNT: 300G
• If you wish to change the amount FORWARD INTERRUPT
which is charged to 200 g, then put in

2-0-0.
F ‚
• After the function key TAKE-OVER
has been pressed, the value has 05 CHARGING AMOUNT: 200G
been saved. TAKE-OVER INTERRUPT
• The change of LOW-P. and HIGH-P.

data is done equivalent to the change
of the charging amount. 05 LOW -P.: 1.20 MBAR
FORWARD INTERRUPT
05 HIGH-P.: 20.00 MBAR
FORWARD INTERRUPT
FORWARD INTERRUPT
• If you want to change the LEAK-
CHECK-TIME to eg 2 min 30 s, then
give in the figures 2-3-0. F ‚
TAKE-OVER INTERRUPT
This display is only displayed during

time-controlled evacuation.
05 EVACUATION TIME: 00:00:34
FORWARD TAKE-OVER INTERRUPT
2001-07-10
-5.13 -
Operation
If you have not changed any data, the 05 STORE THE DATA?
function FORWARD is displayed.
(FORWARD) DELETE STORING INTERRUPT
F
Only after you have pressed
the function key STORING,
05 STORAGE PLACE RELEASED?
the new data will be saved.
(FORWARD) LOCKING RELEASE
2001-07-10
-5.14 -
Operation
To occupy memory
05 STORAGE PLACE NOT ENGAGED
If memory is not occupied, the following
message is shown at operator level INFO PROG
(see also page 5.5).

To occupy new memory, you basically FORWARD DATA MANUALLY BACKWARD
proceed as if you were changing data.
Because the function FORWARD has
not been set, the function TAKE-OVER
must be pressed. STORAGE PLACE: 05
FORWARD INTERRUPT
TAKE-OVER INTERRUPT
If you do not want to accept the given F ‚

data, you can change them.
TAKE-OVER INTERRUPT
05 LOW -P.: 0.50 MBAR
TAKE-OVER INTERRUPT
05 HIGH-P.: 5 MBAR
TAKE-OVER INTERRUPT
TAKE-OVER INTERRUPT
The following display appears only 05 EVACUATION TIME: 00:00:00

during time-controlled evacuation. TAKE-OVER INTERRUPT
2001-07-10
-5.15 -
Operation
F
The memory is only occupied
if the function key STORING 05 DATA TAKE-OVER?
is pressed. DELETE STORING INTERRUPT
To lock memory, please refer to chapter 05 STORAGE PLACE RELEASED?

5.4.4.3.
LOCKING RELEASE
The following is shown in the display.
INFO PROG
2001-07-10
-5.16 -
Operation
Locking/releasing memory
If the following message is displayed in 05 STORAGE PLACE NOT RELEASED

the operator field, then the memory is
INFO PROG
locked (see page 5.).
To release the memory, change to the

DATA menu at program level. PLEASE CHOOSE A MENU:
FORWARD DATA MANUALLY BACKWAR

D
By repeatedly pressing function key

STORAGE PLACE: 05
FORWARD, you move to the following
menu (see also page 5.12). FORWARD INTERRUPT
If you press function key RELEASE,

memory is released.
STORAGE PLACE RELEASED?
FORWARD LOCKING RELEASE
The main menu is now displayed (once

memory has been occupied). 05 STORAGE PLACE: 05
INFO PROG
Locking memory occurs in the same
manner, except that function key LOCK
is pressed instead of function key
RELEASE.
2001-07-10
-5.17 -
Operation
Deleting memory
FORWARD DATA MANUALLY BACKWAR

D
STORAGE PLACE: 05
FORWARD INTERRUPT
If you wish to delete memory, go to the

following menu by repeatedly pressing
05 DATA TAKE-OVER?
function key FORWARD (also refer to
page 5.12). FORWARD DELETE STORING INTERRUPT
If you press DELETE, all values saved

in this memory are deleted.
The following appears at operator level:

05 STORAGE PLACE NOT ENGAGED
INFO PROG
2001-07-10
-5.18 -
Operation
The MANUAL menu
This menu serves to evacuate or

charge a system manually.
Manual evacuation PLEASE CHOOSE A MENU:
PLEASE CHOOSE THE PROCESS
EVACUATION CHARGING BACKWAR

D
• Connect your gun to the system to 00
be evacuated and press the lit START EVACUATION
START key. INTERRUPT
• Once the required vacuum has been

achieved or the time allocated has
expired, press the function key 00
INTERRUPT. 00 PRESS: 15.18 MBAR TIME: 00:00:05
INTERRUPT
The evacuation process interrupts and
the main menu is displayed.
2001-07-10
-5.19 -
Operation
Manual charging
In case no system is con-

! nected, refrigerant is blown off.
Refrigerant, which contacts the
skin, can lead to injury
PLEASE CHOOSE THE PROCESS
EVACUATION CHARGING BACKWARD

By entering figures, you can alter the
amount to be charged into the system. TAKE-OVER INTERRUPT
• Connect the gun to your system and 00
press the illuminated START key. START CHARGING
INTERRUPT
You can interrupt the charging process

according to the instructions on page
5.9.
00
00 15% OF 100G
TAKE-OVER INTERRUPT
00
• Now remove the charging gun. 00 CHARGING FINISHED
Now the charging station is ready for

renewed charging.
2001-07-10
-5.20 -
Operation
The RECOVERY menu
Using this menu you can recover the

charging station.
Disconnect the charging station

! from the refrigerant supply.
FORWARD RECOVER SELF-EVAC. BACKWARD
• Connect your recovery system to the

7/16 in connection of the gun parking CONNECT RECOVERING-DEVICE
and connect your gun to the Hansen
FORWARD INTERRUPT
coupling.
• Press the START key.

00
START RECOVERING
INTERRUPT
• Once the charging station has been

emptied, press INTERRUPT to
return to the main menu.
00 PRESS:1.00 BAR TIME: 00:00:27
• Then connect your recovery system

INTERRUPT
to the schrader on the refrigerant

inlet filter, and recover the inlet side
of the refrigerant pump.
• Now you can disconnect your re-

covery system.
2001-07-10
-5.21 -
Operation
The SELF-EVACUATION menu
Only choose this menu item, if

! the charging station does not
contain any refrigerant. If there
is still refrigerant in the system, it will
overflow on the vacuum side.This can PLEASE CHOOSE A MENU :
cause damage to the vacuum sensor. FORWARD RECOVER SELF-EVAC. BACKWARD
This menu contains the menu items

which enable you to evacuate the
station, i.e. the vacuum and the PLEASE CONNECT GUN TO HOLDING DEVICE
refrigerant side. This is for example
FORWARD INTERRUPT
necessary after a service at the station.
• Be aware that your gun is connected

to the gun parking.
00
START SELF-EVACUATION
INTERRUPT
During this process the gun

! may heat up.
00
F
00 PRESS: 3.50 MBAR TIME: 00:00:27
If the station is fitted with
refrigerant pump, it is INTERRUPT
necessary to evacuate on the

inlet filter as well.
2001-07-10
-5.22 -
Operation
The MEDIA menu
Here you can choose which medium

PLEASE CHOOSE A MENU :
you wish to use.
The following media are available:
ACTUAL MEDIUM: R12
CHOICE OF THE MEDIUM: R22
CHOICE OF THE MEDIUM: R502
CHOICE OF THE MEDIUM: R134A
FORWARD TAKE-OVER INTER RUPT
In this case, if you press the function

key TAKE OVER, the medium R404A is CHOICE OF THE MEDIUM: R404A
saved.
PS. The discharge pressure will not be

changed when changing media. If
discharge pressure has to be changed,
NEW CHOICE: R404A
contact AGRAMKOW Fluid Systems
A/S FORWARD
2001-07-10
-5.23 -
Operation
The LANGUAGES menu
Using this menu, you can select the

operator language.
You can choose from the following

languages:
ACTUAL LANGUAGE: GERMAN
CHOICE OF THE LANGUAGE: ENGLISH
CHOICE OF THE LANGUAGE: FRENCH
In this case, if you press the function

key TAKE-OVER, you will have chosen
FRENCH as your operator language.
CHOICE OF THE LANGUAGE: ITALIAN
CHOICE OF THE LANGUAGE: SPANISH
F
Only the language you have
ordered is put into your
station. NEW CHOICE: FRENCH
FORWARD
CHOISIR UN POINT DU MENU SUP
CONTINUER FLUIDES LANGUE RETOUR
2001-07-10
-5.24 -
Operation
The CLOCK menu
With this menu you are able to adjust

the internal time of the station
FORWARD CLOCK DEVICE BACKWARD
YEAR (00-99): 94
FORWARD INTERRUPT
MONTH: 6
FORWARD INTERRUPT
DAY: 23
FORWARD INTERRUPT
HOURS: 10
FORWARD
If you want to change for example 10

o’clock to 11 o’clock, then put in11. F 11
HOURS: 11
STORING INTERRUPT
By storing, the seconds start from 0.
MINUTES: 2
FORWARD INTERRUPT
2001-07-10
-5.25 -
Operation
The STATION menu
This menu is protected by means of a

password. This will only give you your
agent in case of emergency. In this
menu the configuration data of the
station is stored.
PLEASE CHOOSE A MENU
FORWARD CLOCK STATION BACKWARD
PASSWORD:
NTERRUPT
After input of the password the following

DATA EEPROM FINISH
menu comes up. In case you are going
to change the configuration data, select
the menu DATA.
0 : 64
The number before the “:“ means the FORWARD FINISH
storage place, the number after the “:“ is

the configuration data.
1:0
FORWARD FINISH
By pushing FORWARD you can select

a storage place and change the stored
value.
Change the configuration data

! only after you have contacted
your agent. A wrong input can
lead to a breakdown of the machine or
to a non controlled change of the
process.
2001-07-10
-5.26 -
Operation
The TEST menu
In this menu you have the possibility to PLEASE CHOOSE A MENU:

test the internal sensors of the station,
FORWARD TEST BACKWARD
to test the keyboard and to test the
printer.
SENSORIK
FORWARD VACUUM R-PRES. FINISH
SENSORIK
FORWARD TEMP. T-MED INTERRUPT
TEST-FUNCTIONS
FORWARD KEYBOARD PRINTER FINISH
Testing the sensors
You can read the following sensors:
Vacuum: Actual value of the vacuum

sensor. SENSORIK
FORWARD VACUUM R-PRES. FINISH
00 PRESS: 0.5 MBAR
INTERRUPT
R-Press:Actual value of the internal

pressure sensor which is mounted in
the refrigerant line.
SENSORIK
The actual pressure value displayed on FORWARD VACUUM R-PRES. FINISH
the left side. The other values are
internal values which are displayed for
service reasons.
15 BAR 11.7 BAR 9.7 BAR
INTERRUPT
2001-07-10
-5.27 -
Operation
Value A: Actual value of the ambient

temperature sensor.
F
Because the sensor is fitted
near electrical components,
the value is normally higher
than the actual ambient temperature.
Value B: Actual value of the medium

temperature.
F
The sensor is fitted on the
refrigerant tube.
Value C: Actual value of the pump

temperature is not connected.
2001-07-10
-5.28 -
Operation
Testing the keyboard
By activating this menu you are asked TEST-FUNCTIONS

to press all buttons in order to check if
FORWARD KEYBOARD PRINTER INTERRUPT
they are functioning.
PLEASE PUSH FOLLOWING BUTTON:0
13 means the left function key, 14, 15

PLEASE PUSH FOLLOWING BUTTON: 13
and 16 the other functions keys.
17 means the active Start button.

PLEASE PUSH FOLLOWING BUTTON: 17
F
In case of non-functioning of a
button you cannot proceed in
this menu. Therefore, you
have to switch off the station and then
on again.
2001-07-10
-5.29 -
Operation
Testing the printer TEST-FUNCTIONS
FORWARD KEYBOARD PRINTER INTERRUPT

If a printer is connected to the station,
you are able to check if the printer is
active. Also it is possible to print out the
configuration data of the station.
TEST-FUNCTIONS
TEST DATA INTERRUPT
The printer-function TEST

TEST-FUNCTIONS
After pressing this button, 2 possible TEST DATA INTERRUPT
menus are displayed.
TEST-FUNCTIONS
1. You will notice a short activation of FORWARD KEYBOARD PRINTER INTERRUPT
the printer, then the opposite menu

appears.
DATA RECEIVER NOT READY 15
2. If the printer is not communicating FORWARD

with the station, fault no 15 is
activated. Please refer to chapter
5.
The printer-function DATA

PRINTER -FUNCTION:
By pressing DATA the configuration TEST DATA INTERRUPT

data are printed out.
The configuration data are the data

which define the internal settings of the TEST-FUNCTIONS:
station. FORWARD KEYBOARD PRINTER INTERRUPT
These data are important to know for

service reasons.
2001-07-10
-5.30 -
Operation
The OPTIONS menu
In this menu you can lock or release all

PLEASE CHOOSE A MENU
optional functions, in case they are built
into the software. Also you can adjust FORWARD TEST OPTIONS BACKWARD
the specific parameter.
PRINTER
FORWARD RELEASE LOCKING INTERRUPT
TIME SUPERVISED EVACUATION
FOREARD RELEASE LOCKING INTERRUPT
START BUTTON
FORWARD DEVICE GUN INTERRUPT
F
The option bar code will only
be displayed if the station is BARCODE:
specified for bar code opera- FORWARD RELEASE LOCKING INTERRUPT
tion.
2001-07-10
-5.31 -
Operation
The option PRINTER

By pressing RELEASE or LOCKING
the print out of data will be activated or FORWARD TEST OPTIONS BACKWARD
deactivated.
F
You can test the printer in the PRINTER:
test menu (refer to page 5.40). FORWARD RELEASE LOCKING INTERRUPT
The Option
TIME-CONTROLLED
EVACUATION
You have the possibility to choose the

time controlled evacuation mode. With PLEASE CHOOSE A MENU:
this mode you evacuate a pre-set time. FORWARD TEST OPTIONS INTERRUPT
When this time is over, the pressure

rise test starts. In case the Low point is
not reached within this time, a fault
device is activated.
TIME SUPERVISED EVACUATION:
F
In the DATA menu you now
have the possibility to enter the
evacuation time.
2001-07-10
-5.32 -
Operation
The Option START BUTTON
In this menu you can select the active

START button. PLEASE CHOOSE A MENU
FORWARD TEST OPTIONS INTERRUPT
After activation of the following se-

quence the START button at the
operation panel is active. The START
button at the gun then has no function.
START BUTTON
FORWARD DECICE GUN INTERRUPT
2001-07-10
-5.33 -
Operation
The option BAR CODE
Releasing the bar code mode

FORWARD TEST OPTIONS INTERRUPT

By pressing this procedure, you acti-
vate the bar code mode.
F
In the bar code mode; a
BARCODE:
process start is only possible
after identification of the bar FORWARD RELEASE LOCKING INTERRUPT
code.
(START): 0
FORWARD INTERRUPT
(LENGTH): 0
FORWARD INTERRUPT
In the operation level this message is

displayed before starting the process.
After the bar code has been scanned
the process runs as described on page 00 PLEASE SCAN THE BAR CODE
5.7 and onwards. INFO PROG
2001-07-10
-5.34 -
Operation
Setting the bar code
In this menu you can set parameter so

that you can define a certain part of a PLEASE CHOOSE A MENU:
complete bar code, which contains the FORWARD TEST OPTIONS INTERRUPT
relevant information.
F
The maximum length of a bar
code string, which is iden-
tified, is 30 digits. BARCODE:
START POSITION: 0
FORWARD INTERRUPT
F 4
STRING-START POSITION: 4
FORWARD STORING INTERRUPT
LENGTH: 0
FORWARD INTERRUPT
F 3
F
In case the string length = 0,
the complete bar code from LENGTH: 3
the string, starting position will FORWARD STORING INTERRUPT
be read.
If for example the bar code is 0 1 2 3 4 5

6 7 8 9, by giving in for string-start
0123456789
position 4 and for string-length 3, you
select the string 4 5 6.
Length 3
Pos. 4
2001-07-10
-5.35 -
Operation
Input of the bar code
STORAGE PLACE: 05
FORWARD INTERRUPT
This menu appears if under the

selected storage place no bar code is BAR CODE INPUT ?
stored. FORWARD INPUT INTERRUPT
PLEASE SCAN THE BAR CODE

• Take your bar code reader or INTERRUPT
scanner and scan the bar code.
05 STORE THE DATA ?
DELETE STORING INTERRUPT
STORAGE PLACE RELEASED ?
2001-07-10
-5.36 -
Operation
Modifying the stored bar code
STORAGE PLACE: 05
FORWARD INTERRUPT
BAR CODE 2345
FORWARD DELETE MODIFY INTERRUPT

• Take your bar code reader or
scanner and scan the new bar code.
PLEASE SCAN THE BAR CODE
INTERRUPT
05 STORE THE DATA ?
DELETE STORING INTERRUPT
2001-07-10
-5.37 -
Operation
Deleting the stored bar code
STORAGE PLACE: 05
FORWARD INTERRUPT
BAR CODE 2345
FORWARD DELETE MODIFY INTERRUPT
F
Only in case of pressing
STORING the bar code is 05 STORE THE DATA ?
deleted. DELETE STORING INTERRUPT
Information about the

stored bar code
In case a bar code is stored under a

certain storage place, you can display it
in the INFO menu (see page 5.11 and
onwards).
2001-07-10
-5.38 -
Operation
Locking the bar code

mode
By locking the bar code mode, a manual FORWARD RESET OPTIONS INTERRUPT
operation of the station is possible.
F
In the operation level it is
possible to select the storage
place either with the bar code BAR-CODE:
scanner or manually.
In the operation level you will see the

following menu. 05 STORAGE PLACE: 05
INFO PROG
2001-07-10
-5.39 -
Operation
The RESET menu
F
Use this menu only, when
your adjusted charging
amount does not correspond
to the charged amount.
By activating this menu the 0-point of
the mass flow is reset. FORWARD RESET ADJUST BACKWARD
Be aware of the following:

00
F
Your supply pressure has to START RESET
be stable and the specified INTERRUPT
operation pressure has to be

built up. If this is not the case, the reset
can have a wrong 0-adjustment as
consequence; the charging amounts RESET IS RUNNING 3
then do not refer to the adjusted values.
By running RESET you can observe the

count-down of the time. If the time is run PLEASE CHOOSE A MENU:
off, the reset is finished. FORWARD RESET ADJUST BACKWARD
2001-07-10
-5.40 -
Operation
The menu ADJUST
This menu has the function to adapt the

offset of the charge to the refrigerant
supply pressure. Start this menu only in
case the charging amount does not
correspond to the adjusted amount after
changing the refrigerant supply
pressure. PLEASE CHOOSE A MENU
FORWARD RESET ADJUST BACKWARD
In case the charging amount does not

correspond to the adjusted charging
amount at the same refrigerant supply
pressure, apply the RESET menu (page
START ADJUSTMENT
5.39).
START INTERRUPT
By input of digits you can change the TAKE OVER INTERRUPT
charging amount.
00
• Couple the charging gun to a test START CHAR GING
container and activate the lit START INTERRUPT
button.
Now the offset of the 1st charging valve

is calculated.
TAKE OVER INTERRUPT
• Activate the START button again. 00
START CHARGING
Now the offset of the 2nd charging valve INTERRUPT

is calculated.
2001-07-10
-5.41 -
Operation
Further options
Two-sided evacuation
The station can be fitted optionally with

an additional vacuum gun. With this
additional vacuum gun it is possible to
evacuate the low pressure and the high
pressure side of the refrigeration
system.
Pneumatic gun
In case you ordered the station with

pneumatic gun (optionally), the coupling
process will be performed
pneumatically. You can choose,
whether the discoupling should be
processed automatically or manually.
Mobile version
The mobile version is placed on a base

with.
2001-07-10
-6.1-
Trouble-shooting
Basics
The charging station is equipped with a

fault analysis program. Faults are
displayed during the self-test or after
starting the process, in case they occur. INADMISSIBLE AMBIENT TEMPERATURE 01
They are indicated by means of the FORWARD

blinking alarm lamp. Also the type of
fault is shown on the display and is
numbered.
In this chapter, the faults are listed in

numerical order.
The fault numbers are divided into 2

groups.
• Fault number up to no. 50:

The fault is caused by ambient
conditions. A service of the machine
is normally not necessary.
• Fault number over no. 50:

Internal Fault. A service of the
machine is normally necessary.
INADMISSIBLE AMBIENT TEMPERATURE 01
FORWARD
Menus
When a fault occurs and the process is

not in charging position, you only have 01 STORAGE PLACE: 01
the possibility to press FORWARD. INFO PROG

Then you get to the basic menu.
TIME OUT FAULT 51
FORWARD
If there is a fault indication during
charging process, the opposite menu
will occur.
01 15% of 100G
The charge can be continued after
INTERRUPT
clearing the fault.
For further steps see page 5.9.

01 CHARGING PROCESS INTERRUPTED
FORWARD
2001-07-10
-6.2-
Trouble-shooting
F
The following fault devices
cannot identify all possible
faults. In case you are aware
of a wrong operation of your charging
station, please donot hesitate to contact
your agent.
F
In order to guarantee an
optimum operation of the
station it could be that a
parameter has to be readjusted after set
up of your station. The coming up of
several fault devices is an indication that
this is necessary.
2001-07-10
-6.3-
Trouble-shooting
FAULT NO READING ON THE DISPLAY
REASON SOLUTION
No contrast. • Adjust the contrast.
• Open the cover flap.
• Adjust with a screwdriver R9 and

observve the display. Control also
plug J9. R9 and J9 are placed on
the printcard, which is fixed at the
cover flap.
Program breakdown. • Press the right function key.
• If there is still no reading, switch off

the station and then on again.
Display defective. • Please contact your agent.
2001-07-10
-6.4-
Trouble-shooting
FAULT NO.: 01 INADMISSIBLE AMBIENT TEMPERATURE
REASON SOLUTION
The ambient temperature is out of the • Ensure that the temperature is in

admissible temperature range of 10 - 50 C. the range of 10 - 50 C.
2001-07-10
-6.5-
Trouble-shooting
FAULT NO.: 02 INADMISSIBLE MEDIUM TEMPERATURE
REASON SOLUTION
The medium temperature is out of the ad- • Ensure that the medium tempe-
missible temperature range of 10 - 50 C. rature is in the range of 10 - 50 C.
2001-07-10
-6.6-
Trouble-shooting
FAULT NO.: 05 INADMISSIBLE MEDIUM SUPPLY PRESSURE
REASON SOLUTION
The supply pressure is not in the range • Check the refrigerant and pressure
between psat-1 bar and 30 bar. supply.
• See also fault 06
psat is the saturation vapour pressure of the
stored refrigerant.
2001-07-10
-6.7-
Trouble-shooting
FAULT NO.: 06 M EDIUM INPUT PRESSURE TOO LOW
REASON SOLUTION
The refrigerant supply vessel is empty. • Check the refrigerant tank and
make new refrigerant available.
The stored refrigerant is not equal to the • Check the internally stored refrig-
refrigerant you are using. erant.
• Refer therefore to page 5.22
The supply pressure is below the • Check the refrigerant line

necessary operation pressure, see • Check the refrigerant supply pump
specifications page 10.0. • Are all hand valves open ?
2001-07-10
-6.8-
Trouble-shooting
FAULT NO.: 07 INADMISSIBLE VACUUM
This fault occurs during selftest after switching on, in case after a pre-set internal time
(5 sec.) an internal vacuum (20 mbar) is not reached.
REASON SOLUTION
Capacity of the vacuum pump. • Is the vacuum pump switched on ?
• Are the connections tight ?
Internal vacuum line not tight. • Please contact your agent.
Rest gas in the system. • Let the machine evacuate over-

night and check the vacuum the
next day.
2001-07-10
-6.9-
Trouble-shooting
FAULT NO.: 08 CAUTION ! SYSTEM IS CHARGED
REASON SOLUTION
The refrigeration system is charged. • Release the gun. The charging sta-
tion is now ready for the next
system.
2001-07-10
-6.10-
Trouble-shooting
FAULT NO.: 09 SYSTEM NOT TIGHT
This fault occurs in case of failing the pressure rise test . This happens in case the
vacuum drops during pressure rise test.
REASON SOLUTION
The system is not tight. • Release the gun.
• Transfer your system to repair.
The values stored for high point, low point • Compare your system values to the
and pressure rise test are not adjusted for values stored.
your system.
2001-07-10
-6.11-
Trouble-shooting
FAULT NO.: 10 CHARGING PROCESS INTERRUPTED
REASON SOLUTION
The charging process is interrupted • Refer to page 5.9

manually.
2001-07-10
-6.12-
Trouble-shooting
FAULT NO.: 12 LOW POINT NOT REACHED
This fault occurs only in case the mode “time controlled evacuation“ is activated. The
low point is not reached in the adjusted evacuation time.
REASON SOLUTION
The system has a big leak. • Release the gun.
• Transfer the system to repair.
In case this fault is repeated, oil could be in • Switch off the charging station and
the vacuum line. then on again. Does fault no 07
occur ?
2001-07-10
-6.13-
Trouble-shooting
FAULT NO.:15 PRINTER NOT READY
This fault occurs only in case you released the printer in the OPTION menu. In case
you do not use a printer, lock the printer in the OPTION menu (see page 5.31).
REASON SOLUTION
Printer error. • Revert to the operation manual of

the printer.
Your printer is not compatible. • Please contact your agent.
Communication problem between printer • Check the adjustments of the

and charging station. printer and the connection between
printer and charging station.
2001-07-10
-6.14-
Trouble-shooting
FAULT NO.: 16 INCORRECT SYSTEM CONNECTION
This fault is optional and normally not activated. During the charging process the
refrigerant pressure is measured. Stays this pressure during a pre-adjusted time below
an expected value, the charging process will be interrupted. This happens for example,
if the charging gun is not connected properly to your refrigeration system and falls off
during charging process.
REASON SOLUTION
Gun was not connected properly. • Because a not known charging

amount is in your system, this has
to be emptied and filled again.
Wrong parameter adjustment. • The parameters for pressure and

time do not relate to your system.
Please contact your agent.
Big leak in the system. • Check your system.
2001-07-10
-6.15-
Trouble-shooting
FAULT NO.: 17 SYSTEM NOT RECOVERED
REASON SOLUTION
The system is not completely recovered. • Refer to chapter 5.20 and empty
the charging station.
2001-07-10
-6.16-
Trouble-shooting
FAULT NO.: 18 RESET FAULT
REASON SOLUTION
Not stable pressure supply conditions • Check the refrigerant inlet valve.
during running of Reset mode. This should be opened.
• Check the supply pressure. Adjust

this pressure to min 3 bar over-
pressure to the saturation vapour
pressure of the refrigerant.
• Run then the Reset mode again

(see page 5.26).
2001-07-10
-6.17-
Trouble-shooting
FAULT NO.: 19 BAR CODE FAU LT
REASON SOLUTION
The bar code you are using has more than • Make sure, that your bar code has
30 digits. more than 30 digits.
Your parameter for the start position and • Change the parameter so that the
the string length are not correct (see last digit does not exceed the 30th
chapter 5.38). position.
2001-07-10
-6.18-
Trouble-shooting
FAULT NO.: 20 FAULT CHARGING END
REASON SOLUTION
Refrigerant valve defective. • Measure with a leak detector, if

refrigerant gets out of the gun.
• Is this the case, change the arma-

tures of the refrigerant valves at the
gun. The refrigerant valves are the
left and middle valves, if you look
from the front of the gun.
•
Zero point adjustment. • Wrong Zero point adjustment of the

mass flow
• Run the RESET menu (see page

5.26).
2001-07-10
-6.19-
Trouble-shooting
FAULT NO.: 21 FAULT CHARGING END
This fault occurs only in case your charging station is equipped with a pneumatic gun.
REASON SOLUTION
After starting the process the internally pre- • The gun is not coupled correctly to
set vacuum for the gun evacuation is not the system.
reached after a pre-set time.
2001-07-10
-6.20-
Trouble-shooting
FAULT NO.: 50 HEATING ELEMENT DEFECTIVE
REASON SOLUTION
Heating element defective or capacity for • Please contact your agent.

your application not sufficient.
2001-07-10
-6.21-
Trouble-shooting
FAULT NO.: 51 T IME OUT FAULT
REASON SOLUTION
Your refrigeration system is blocked, so • Check your refrigeration system.

that no refrigerant gets into the system.
Your refrigeration system is overcharged. • Have you chosen the correct

charging amount?
No refrigerant flows through the mass flow. • Are all valves open ?
• If so, please contact your agent.
2001-07-10
-6.22-
Trouble-shooting
FAULT NO.: 52 FAULT DOSAGE UNIT
REASON SOLUTION
Defective mass flow. • In case this fault comes up several

times, please contact your agent.
2001-07-10
-6.23-
Trouble-shooting
FAULT NO.: 53 INCORRECT CONFIGURATION DATA
REASON SOLUTION
False configuration data. • Please contact your agent.
2001-07-10
-6.24-
Trouble-shooting
FAULT NO.: 54 PRESSURE SENSOR DEFECTIVE
REASON SOLUTION
Defective pressure sensor. • Check the connections of the

pressure sensor.
• In case the connections are good,

change the sensor.
2001-07-10
-6.25-
Trouble-shooting
FAULT NO.: 55 VACUUM SENSOR DEFECTIVE
REASON SOLUTION
Defective vacuum sensor. • Check the connections of the va-

cuum sensor.
• Clean the sensor. Before dis-

mounting switch off the machine!
• In case the connections are good

and the sensor is clean, change the
sensor.
2001-07-10
-6.26-
Trouble-shooting
FAULT NO.: 56 T EMPERATURE SENSOR (MEDIUM) DEFECTIVE
REASON SOLUTION
Defective temperature sensor. • Check the connections of the

temperature sensor.
• Is the sensor in contact with the

cupper tube?
• In case the connections are good,

change the sensor.
2001-07-10
-6.27-
Trouble-shooting
FAULT NO.: 57 T EMPERATURE SENSOR (AMBIENT ) DEFECTIVE
REASON SOLUTION
Defective temperature sensor. • Please contact your agent.
2001-07-10
-6.28-
Trouble-shooting
FAULT NO.: 58 CHECKSUM FAULT
REASON SOLUTION
Wrong checksum. • An action is not necessary. After

the next switching on, the machine
itself will correct the sum.
2001-07-10
-6.29-
Trouble-shooting
FAULT NO.: 59 INCORRECT STORAGE PLACE DATA
REASON SOLUTION
Wrong storage place data. • Delete the data and occupy the
storage place again.
2001-07-10
-6.30-
Trouble-shooting
FAULT NO.: 60 INTERPRETER FAULT
REASON SOLUTION
Interpreter fault by switching on the station. • Please contact your agent.
2001-07-10
-6.31-
Trouble-shooting
FAULT NO.: 61 INTERPRETER FAULT
REASON SOLUTION
Interpreter fault during operation. • Please contact your agent.
2001-07-10
-6.32-
Trouble-shooting
FAULT NO.: 62 CHARGING AMOUNT DEVIATION
REASON SOLUTION
The charging amount measured from the • Run the ADJUST menu (see page
measuring system does not correspond 5.40).
to the stored amount.
2001-07-10
-6.33-
Trouble-shooting
FAULT NO.: 63 VACUUM INCREASE DURING CHARGING
REASON SOLUTION
During the charging process a pressure • Check the vacuum valve in the gun,
increase on the vacuum side is measured. if it is tight.
This is an indication that during the
charging process refrigerant gets to the If it is tight:
vacuum side. • Check if the vacuum system is
tight.
• Check the vacuum sensor
2001-07-10
-6.34-
Trouble-shooting
FAULT NO.: 73 INTERNAL FAULT
REASON SOLUTION
Internal fault of the control unit. • Please contact your agent.
2001-07-10
-6.35-
Trouble-shooting
FAULT NO.: 74 INTERNAL FAULT
REASON SOLUTION
Internal fault of the data storage. • Please contact your agent.
2001-07-10
-7.0-
Maintenance
Maintenance work is only

! allowed to be carried out from
special trained personnel.
When dismantling, bear in mind that

the systems are under pressure. Using
refrigerant the manufacturers’ safety
rules should be observed. Any opera-
tion, which may impair the handling the
refrigerant.
Steps before maintenance
In case of opening the refrigerant line of

the station, the following steps have
primarily to be carried out:
• Empty the station as described on

page 5.20 .
• Switch off the station and take off the

plug from the mains.
All maintenance tasks should

! be performed only after shut
down of the station
After recovery there can be still

! refrigerant in the system. This
is important for service and
maintenance, in case the refrigerant line
of the stationhas to be opened.
2001-07-10
-7.1-
Maintenance
Maintenance and maintenance periods

The following table shows the necessary maintenance work and maintenance periods
M AINTENANCE WORK STEPS TO CARRY OUT M AINTENANCE PERIOD
∗ Cleaning of the filter Recover the station. Screw off the

filter top and change cartridge and O- each 6 months
F
ring or clean it.
See page 7.2
depending on the
∗ Oil the O-ring for the Take compressor oil and oil the production rate
system connection connector in the gun with a little
amount
∗ Changing the O-ring Change the O-ring in the front part of depending on the
for the system the throw off device. production rate
connection.
∗ Changing the Recover the station. Change the depending on the

armatures of the armatures of the vacuum and production rate
charging gun. charging valve of the gun.
∗ Changing oil of the See the manual of the producer see the manual of the
vacuum pump. producer
Cleaning of the Open the exhaust filter and clean it. when needed
exhaust filter of the
vacuum pump.
∗ Overhaul of the throw Change the throw off device and send
off device (optional it to the producer for overhaul. min each 6 months
feature).
∗ Check all refrigerant Make a sight control, if there are yearly

and pneumatic hoses. cracks
∗ Check the pneumatic Check the pneumatic valves and depending on the
valves change the noise reducer, if production rate
necessary
∗ Check the couplings Check your used couplings for monthly
2001-07-10
-7.1-
Maintenance
you are using tightness
2001-07-10
-7.2-
Maintenance
F
Maintenance must only be See page 5.20
! preformed after the complete
station is recovered.
1. Remove bolt 2. Remove top
087-7882038
069-5689023
3. Remove filter cartridge

and O-ring
2001-07-10
-7.3-
Maintenance
4. Check housing
for dirt, clean if
nessasery
5. Refit O-ring and cartridge.

O-ring must be lubricated
before assembling, and must
be changed at every service
6. Refit top
2001-07-10
-7.4-
Maintenance
Starting up the station after

maintenance
In case you opened the refrigerant line

of the station, the following steps have
to be carried out in order to start up the
system:
• Carry out a self-evacuation as

described on page 5.21.
• Connect now your refrigerant supply

to the station. The station is then
ready for operation.
2001-07-10
-8.0-
Shut down
Shut down
Shut down during operation

(Emergency stop button).
The station can be switch off at any

time at emergency stop button.
F
In case you pressed the
emergency stop button, you
have to release the stop
button with the key (see page 4.1 pos
7).
Shut down for a longer period
• Disconnect the station from refrig-

erant and air supply.
• Empty the refrigerant out of the

station as described on page 5.20 .
• Disconnect the station from power

supply.
If the station should be transported,

pack it into the wooden case, in which it
was delivered.
2001-07-10
-10.0-
Specifications
Power Supply : 240 V/50Hz (standard)

Please see the type plate at the machine
Power Consumption : 850 W, 5,8 A (with D16B vacuum pump)
Operation temperature : 10 °C . . . 50 °C
Charging range : EMAC25: 25g - 99999g

EMAC25X: 400g - 99999g
Charging accuracy : EMAC25: up to 100g: < +/- 1g

over 100g: < +/- 1%
EMAC25X: over 400g: < +/- 1%
Air supply (option) min 5 bar, max 8 bar, dry and free of oil
:
Charging speed : EMAC25: 60 g/s

EMAC25X: 120 g/s
depending on the differential pressure
Media : R22, R134a, R404A, R12, R407C, R410a

(other media on request)
Noise emission : < 70 dBA
Vacuum measuring system : Resolution up to 10-3 mbar
Weight : 110 kg
Dimensions : 600x680x1020 mm
2001-07-10
-11.0-
Technical documentation
Settings
Accumulator pressure, N2
Refrigerant
R134a 12±0.2 bar
R12 12±0.2 bar
R22 15±0.2 bar
R404A 15±0.2 bar
R407C 15±0.2 bar
R410a 22±0.2 bar
Refrigerant supply pressure from line

Refrigerant
R134a 20 bar ±0.5 bar
R12 20 bar ±0.5 bar
R22 25 bar ±0.5 bar
R404A 25 bar ±0.5 bar
R407C 25 bar ±0.5 bar
R410a 35 bar ±0.5 bar
Gauge refrigerant
inlet
2001-07-10
-11.1-
Settings
massflow
Remove cover
Factory settings of
actual massflow
Fig 2
Adjustment from
top, ciffer must be
adjusted to arrow.
2001-07-10
PARTS LIST Dato 09/01-03 10:25 Side 1
EDP-Number Variant Qty Unit dl.

Udl. Pos Drawing No Tekst Description
165-110221A 0,00 Pcs. 00 Vacuum gun Sectional drawing
062-0010018 1,00 Pcs. 01 Gun housing
062-0011119 1,00 Pcs. 02 165-100022A-00 Reduction bush for vacuum valve
036-2119181 1,00 Pcs. 3&5 Armature cover EVR6
036-2119180 1,00 Pcs. 04 Armature for refrigerant
048-1477261 4,00 06 CH Screw 4x6 mm
062-0011147 1,00 Pcs. 15 Bush for gun (vacuum)
087-7881011 1,00 16 O-ring
062-0011163 1,00 Pcs. 17 161-110017A-01 Plug
048-1477121 1,00 Pcs. 18 screw
062-0011149 1,00 19 Bush for gun, 4 mm
087-7881009 1,00 Pcs. 20 O-ring
048-1476155 1,00 Pcs. 21 Spring washer
049-9240100 1,00 Pcs. 22 Ring bolt M6
048-1476506 1,00 Pcs. 23 Stainless steel disk
048-1477135 1,00 Pcs. 23 CH screw
062-0014015 1,00 Pcs. 24 Mountings for gun
048-1477509 2,00 Pcs. 25 Screw 4x8 DIN 966
009-7360930 2,00 Pcs. 27 Distance bolt M4x60 mm
062-0011099 2,00 Pcs. 28 Distance ring
087-7881213 1,00 Pcs. 28 O-ring Option HK2
Product . . : Vacuum gun Emac Parts List No . . . . . . : 161-010264A Rev. date . . . . . . . : 17/04-02 Init . . . : GM Customer :
Text . . . . . . : Mech components (doc) Revision No . . . . . . . : 00 Approval date . . . : Init . . . : Case . . . . . :


087-7881213 1,00 Pcs. 28 O-ring Option Nitto 1/4"
087-7881213 1,00 Pcs. 28 O-ring Option Nitto 3/8"
087-7881213 1,00 Pcs. 28 O-ring Option PCU 1/4"
087-7881213 1,00 Pcs. 28 O-ring Option HK3
066-0000124 1,00 Pcs. 29 PCU coupling Option PCU1/4"
066-0000122 1,00 Pcs. 29 165-110006A-00 Hansen gun coupling 2HK Option HK2
066-0000123 1,00 Pcs. 29 Hansen gun coupling 3HK Option HK3
066-0000125 1,00 Pcs. 29 165-110091A Nitto gun coupling 1/4" Option Nitto 1/4"
066-0000126 1,00 Pcs. 29 165-110090A-00 Nitto gun coupling 3/8" Option Nitto 3/8"
062-0002500 1,00 Pcs. 30 165-100185A-00 Nozzle Option HK3
062-0002500 1,00 Pcs. 30 165-100185A-00 Nozzle Option Nitto 3/8"
062-0002501 1,00 Pcs. 30 165-100186A-00 Nozzle Option HK2
062-0002501 1,00 Pcs. 30 165-100186A-00 Nozzle Option Nitto 1/4"
062-0002502 1,00 Pcs. 30 165-100187A-00 Nozzle Option PCU1/4"
043-6318422 2,00 Pcs. 31 Terminal
042-6310206 3,00 m 33 Cable2 x 0,75 (black) Option 2 meters
036-2110253 1,00 Pcs. 45 Coil 24V/50Hz Option 50Hz


036-2110254 1,00 Pcs. 45 Coil 24V/60Hz Option 60Hz
036-2119100 1,00 Pcs. 45 Clamping nut Option 50Hz
036-2119100 1,00 Pcs. 45 Clamping nut Option 60Hz
036-4009200 1,00 Pcs. 46 Plug with LED
048-1477252 1,00 48 Cylinder screw 3x6 mm
048-1476603 1,00 49 Tooth lock washer
041-6319051 2,00 50 Wire lock
041-6314020 2,70 m 51 Nylon wire 2 mm Option 2 meters
042-6310139 2,70 m 51 Cable 1 x 2,5 green/yellow Option 2 meters
043-6318270 1,00 Pcs. 52 Cable eye 0,25-0,75 m3 - B1-3
062-0015004 1,00 Pcs. 52 165-100037A-00 Gun cover
062-0014002 1,00 Pcs. 53 Cover cap
062-0014005 1,00 Pcs. 56 165-100041A-00 Cover for gun


041-4020004 2,00 Pcs. 57 Snap cap - black
041-5304021 2,00 58 Clip
080-7101415 2,70 m 59 PVC-hose Option 2 meters
062-0014010 1,00 Pcs. 64 165-100032A-01 Handle for Hansen connector Option HK2
062-0014010 1,00 Pcs. 64 165-100032A-01 Handle for Hansen connector Option HK3
062-0014010 1,00 Pcs. 64 165-100032A-01 Handle for Hansen connector Option Nitto 3/8"
062-0014010 1,00 Pcs. 64 165-100032A-01 Handle for Hansen connector Option PCU 1/4"
062-0014010 1,00 Pcs. 64 165-100032A-01 Handle for Hansen connector Option Nitto 1/4"
062-0014000 1,00 Pcs. 65 165-110020A-00 Handle for gun
048-1477509 2,00 Pcs. 66 Screw 4x8 DIN 966
048-1477509 2,00 Pcs. 67 Screw 4x8 DIN 966
062-0010010 1,00 Pcs. 68 165-100035A-00 Adapter for flexible hose
080-0769236 2,00 m 69 Spiral hose - 1m Option 2 meters


062-0010038 1,00 Pcs. 70 165-100031A-00 Hose nipple KF16
210-5799326 1,00 Pcs. 70 Centering ring DN 16
210-5799341 1,00 Pcs. 70 Retaining ring DN 10/16 KF
009-7170012 2,00 Pcs. 100 Pin AMP-MINI 0,3-0,89 male
009-7170073 2,00 Pcs. 101 Plug AMP-MINI 6-POL 2 rows

-11.3-
Gun evacuation
2001-07-10
-11.4-
Gun evacuation
2001-07-10
-11.5-
Gun evacuation
2001-07-10
-11.6-
Gun evacuation
29
Mount in station
2001-07-10

165-110220A 0,00 00 Gun for Emac with automatic disconnect Drawing
062-0011119 1,00 Pcs. 01 Reduction bush for vacuum valve
165-010959A 1,00 2-3-5 40g/sec Option R134a 40g/sec
165-010962A 1,00 2-3-5 120g/sec Option R134a 120/sec
165-010963A 1,00 2-3-5 40g/sec Option R12 40g/sec
165-010966A 1,00 2-3-5 120g/sec Option R12 120/sec
165-010971A 1,00 2-3-5 40g/sec Option 404A 40g/sec
165-010975A 1,00 2-3-5 40g/sec Option 407C 40g/sec
Product . . : Charging & evacution gun with automatic Parts List No . . . . . . : 161-010263A Rev. date . . . . . . . : 17/04-02 Init . . . : KHC Customer :
Text . . . . . . : disconnect Revision No . . . . . . . : 00 Approval date . . . : Init . . . : Case . . . . . :


048-1477261 12,00 04 CH Screw 4x6 mm
062-0010016 1,00 Pcs. 06 Valve housing
036-2119284 1,00 Pcs. 09 O-ring for EVR6
036-2119016 2,00 Pcs. 10 O-ring for EVR3
036-2119181 1,00 Pcs. 11 Armature cover EVR6
036-2119180 3,00 Pcs. 13/14 Armature for refrigerant
087-7881009 1,00 Pcs. 15 O-ring
087-7881011 1,00 16 O-ring
062-0011149 1,00 17 Bush for gun, 4 mm
062-0011160 1,00 Pcs. 19 Connecting part
048-1477121 1,00 Pcs. 20 screw
032-4560009 1,00 Pcs. 21 Pressure switch - gun


087-7881012 1,00 Pcs. 26 O-ring
165-010927A 1,00 27-28 HK2 option HK2
165-010928A 1,00 27-28 HK3 option HK3
165-010929A 1,00 27-28 Nitto 1/4" option Nitto1/4"
165-010930A 1,00 27-28 Nitto 3/8" option Nitto3/8"
165-010931A 1,00 27-28 PCU 1/4" option PCU1/4"
049-9240100 1,00 Pcs. 31 Ring bolt M6
048-1477135 1,00 Pcs. 32 CH screw
048-1477509 2,00 Pcs. 35 Screw 4x8 DIN 966
048-1477509 2,00 Pcs. 36 Screw 4x8 DIN 966
048-1477600 2,00 Pcs. 38 Screw 3x6 mm
062-0010010 1,00 Pcs. 39 Adapter for flexible hose
165-010837A 3,00 40 Cable kit
043-6318422 3,00 Pcs. 45 Terminal
043-6318422 1,00 Pcs. 46 Terminal
002-1610850 1,00 Pcs. 47 Heating resistor
042-9990032 4,00 cm 48 Hose
042-9990095 2,00 cm 49 Hose


042-9985006 2,60 m 50 Multicable 6x0,50 /shield Option 2 meter hose
042-6310139 2,50 m 51 Cable 1 x 2,5 green/yellow Option 2 meter hose
043-6318270 1,00 Pcs. 52 Cable eye 0,25-0,75 m3 - B1-3
009-7760004 1,00 Pcs. 53 Terminal 4 pol
009-7760004 1,00 Pcs. 54 Terminal 4 pol
042-9990095 3,00 cm 55 Hose
002-4150000 1,00 Pcs. 56 Temperature sensor
043-6318256 2,00 Pcs. 57 Female conector 6.3 BRE/SN20-16
042-9990024 3,00 cm 58 Crimp flex
042-9990095 2,00 cm 59 Hose
042-9981407 2,60 m 60 Cable
042-6310004 0,10 m 61 Wire 1x0.25 white
042-6310004 0,10 m 62 Wire 1x0.25 white


042-6310004 0,10 m 63 Wire 1x0.25 white
165-010932A 1,00 64-65-67 Charging hose 2 meter Pos 47&56 option 2 m
165-010922A 1,00 78 50Hz Option 50Hz
165-010923A 1,00 78 60Hz Option 60Hz
062-0015003 2,00 Pcs. 79 Gun cover
062-0014001 1,00 Pcs. 80 Shell for gun
062-0015004 1,00 Pcs. 81 Gun cover
013-7760441 1,00 Pcs. 82/85 Start button - Rafi
013-7760440 1,00 Pcs. 83/86 Release lamp - gun
010-7360000 2,00 Pcs. 84 Bulb for start button, 12V
013-7760433 1,00 Pcs. 87 Cover green
013-7760432 1,00 Pcs. 88 Cover blue
062-0014004 1,00 Pcs. 89 Cap
048-1477111 2,00 Pcs. 90 CH-screw 4x10 mm
041-4020004 2,00 Pcs. 91/92 Snap cap - black


165-110217A 0,00 00 Gun for Emac Drawing
062-0011119 1,00 Pcs. 01 Reduction bush for vacuum valve
165-010874A 1,00 2-3-5 120g/sec Option R134a 120/sec
165-010878A 1,00 2-3-5 120g/sec Option R12 120/sec
Product . . : Charging & evacuation gun Emac Parts List No . . . . . . : 161-010262A Rev. date . . . . . . . : 17/04-02 Init . . . : KHC Customer :


048-1477261 12,00 04 CH Screw 4x6 mm
062-0010016 1,00 Pcs. 06 Valve housing
036-2119284 1,00 Pcs. 09 O-ring for EVR6
036-2119016 2,00 Pcs. 10 O-ring for EVR3
036-2119180 3,00 Pcs. 13/14 Armature for refrigerant
087-7881009 1,00 Pcs. 15 O-ring
087-7881011 1,00 16 O-ring
062-0011149 1,00 17 Bush for gun, 4 mm
062-0011160 1,00 Pcs. 19 Connecting part
048-1477121 1,00 Pcs. 20 screw
032-4560009 1,00 Pcs. 21 Pressure switch - gun


087-7881012 1,00 Pcs. 26 O-ring
165-010839A 1,00 27-28-30 HK2 & pos 93 option HK2
165-010840A 1,00 27-28-30 HK3 & pos 93 option HK3
165-010841A 1,00 27-28-30 Nitto 1/4" & pos 93 option Nitto1/4"
165-010842A 1,00 27-28-30 Nitto 3/8" & pos 93 option Nitto3/8"
165-010843A 1,00 27-28-30 PCU 1/4" & pos 93 option PCU1/4"
049-9240100 1,00 Pcs. 31 Ring bolt M6
048-1477135 1,00 Pcs. 32 CH screw
048-1477509 2,00 Pcs. 35 Screw 4x8 DIN 966
048-1477509 2,00 Pcs. 36 Screw 4x8 DIN 966
048-1477600 2,00 Pcs. 38 Screw 3x6 mm
062-0010010 1,00 Pcs. 39 Adapter for flexible hose
165-010837A 3,00 40 Cable kit
043-6318422 3,00 Pcs. 45 Terminal
043-6318422 1,00 Pcs. 46 Terminal
002-1610850 1,00 Pcs. 47 Heating resistor
042-9990032 4,00 cm 48 Hose
042-9990095 2,00 cm 49 Hose


043-6318270 1,00 Pcs. 52 Cable eye 0,25-0,75 m3 - B1-3
009-7760004 1,00 Pcs. 53 Terminal 4 pol
009-7760004 1,00 Pcs. 54 Terminal 4 pol
042-9990095 3,00 cm 55 Hose
002-4150000 1,00 Pcs. 56 Temperature sensor
043-6318256 57,00 Pcs. 57 Female conector 6.3 BRE/SN20-16
042-9990024 3,00 cm 58 Crimp flex
042-9990095 2,00 cm 59 Hose
042-9981407 2,60 m 60 Cable
042-6310004 0,10 m 61 Wire 1x0.25 white
042-6310004 0,10 m 62 Wire 1x0.25 white


042-6310004 0,10 m 63 Wire 1x0.25 white
165-010847A 1,00 64-65-67 Chargning hose 5 meter Pos 47&56 option 5 m
165-010834A 1,00 78 50Hz Option 50Hz
165-010835A 1,00 78 60Hz Option 60Hz
062-0015003 2,00 Pcs. 79 Gun cover
062-0014001 1,00 Pcs. 80 Shell for gun
062-0015004 1,00 Pcs. 81 Gun cover
013-7760441 1,00 Pcs. 82/85 Start button - Rafi
013-7760440 1,00 Pcs. 83/86 Release lamp - gun
010-7360000 2,00 Pcs. 84 Bulb for start button, 12V
013-7760433 1,00 Pcs. 87 Cover green
013-7760432 1,00 Pcs. 88 Cover blue
062-0014004 1,00 Pcs. 89 Cap
048-1477111 2,00 Pcs. 90 CH-screw 4x10 mm
041-4020004 2,00 Pcs. 91/92 Snap cap - black

-11.4 -
Charging and evacuation gun
2001-07-10
-11.5 -
2001-07-10
-11.6 -
2001-07-10
-11.7 -
2001-07-10
-11.8 -
Grease heat element with

thermopaste before assembly
2001-07-10
-11.9 -
2001-07-10
-11.10 -
2001-07-10
-11.11 -
2001-07-10
-11.12 -
Tap hole adjusted to each gun
2001-07-10
-11.13 -
2001-07-10
-11.14 -
2001-07-10
-11.15 -
Use tree pcs. For each

gun
2001-07-10
-11.16 -
2001-07-10
-11.17 -
Soft soldering
2001-07-10
-11.18 -
2001-07-10
-11.19 -
2001-07-10
-11.20 -
2001-07-10
-11.21 -
Mount hose completely.

Mount clousure clip upwards.
2001-07-10
-11.22 -
2001-07-10
-11.23 -
Grease heat element

with thermopaste
2001-07-10
-11.24 -
2001-07-10
-11.25 -
2001-07-10
-11.26 -
Keep cables free of edge
Keep cables free of edge
2001-07-10
-11.27 -
2001-07-10
-11.28 -
2001-07-10
-11.29 -
2001-07-10
-11.30 -
Switch for start
Lamp, cannot be pressed
2001-07-10
-11.31 -
Mount plug on lamp and

contact, if necessary bend
plug on pressor switch
before assembly
Do not cut cables during

assembly of the cover
2001-07-10
-11.32 -
2001-07-10
-11.33 -
2001-07-10
-11.34 -
2001-07-10
-11.35 -
For installing the gun
2001-07-10

162-120005A 0,00 Pcs. PI diagramm EMAC 25 & 25X
065-0219002 2,00 Pcs. 01 Copper gasket 3/8"
065-2253340 1,00 Pcs. 01 Male connector
066-7100103 1,00 Pcs. 01 Hansen coupling, 3HK
081-1720017 1,00 Pcs. 01 172-140017A-02 Supply hose
162-010139A 1,00 Pcs. 02
062-0001400 1,00 Pcs. 03 162-100439A-02 Adapter for 10 mm ball valve
067-7790000 1,00 Pcs. 03 Outlet ball valve
011-7040007 1,00 Pcs. 04 Pressure gauge 0-60 bar
065-2253337 1,00 Pcs. 04 Male connector
065-2842114 1,00 Pcs. 04 Reduc. nipple 1/4
062-0002337 1,00 Pcs. 05 169-100054A-03 Filter housing
062-0002338 1,00 Pcs. 05 169-100055A-02 Screw, for filter housing
066-7750148 1,00 Pcs. 05 Sch.valve A-31484
069-3980088 1,00 Pcs. 05 169-100088A-00 Filter
087-7881319 1,00 Pcs. 05 O-ring ø26,34 x ø5,33 Neopren
087-7882038 1,00 05 O-ring ø66,40 x ø1,78 NBR
038-7040427 1,00 Pcs. 06 Pressure sensor 0-40 bar
087-7790001 1,00 Pcs. 06 Gasket for pressure gauge
062-0001162 1,00 Pcs. 07 172-100242A-00 Nipple for safety valve
Product . . : Emac 25 & 25X mech. components Parts List No . . . . . . : 162-010236A Rev. date . . . . . . . : 26/08-02 Init . . . : BJL Customer :
Text . . . . . . : Mek-komponenter (dok.) Revision No . . . . . . . : 00 Approval date . . . : Init . . . : Case . . . . . :


067-8300385 1,00 Pcs. 07 Safety valve 38,5 bar
042-9982512 1,00 m 08 MULTICABLE LIYCY 12X0,25
146-7531005 1,00 Pcs. 08 Sensor for Massflow
146-7531050 1,00 Pcs. 08 Electronic box for massflow
162-010142A 1,00 Pcs. 09
036-0902343 1,00 Pcs. 10 Pressure rise test valve
087-7881971 1,00 Pcs. 10 O-ring for pressure rise test valve
052-1620435 1,00 11 162-100435A-02 Mounting plate accumulator
071-2040350 1,00 Pcs. 11 Accumulator 3.5L
071-4022117 1,00 11 Clip mounting accumulator
210-5790325 1,00 Pcs. 12 Leybold D16B, 220/50 11265
210-5799050 1,00 13 Filter AF8
Product . . : Emac 25 & 25X mech. components Parts List No . . . . . . : 162-010236A Rev. date . . . . . . . : 26/08-02 Init . . . : BJL Customer :
Text . . . . . . : Mek-komponenter (dok.) Revision No . . . . . . . : 00 Approval date . . . : Init . . . : Case . . . . . :

-11.36 -
Station
Numbers see PI diagram
162-120005AFig 2
13
12
9
11
7
5
10
4
2001-07-10
-12.0-
Annex
1 Operator Instructions Leybold Vacuum Pump

Vacuum pump D16B.pdf
2 Spare Parts List Leybold Vacuum Pump

D16B Spare parts lists.pdf
3 Operator Instructions Leybold Exhaust Filter

AF10 Exhaust filter.pdf
4 Calibration table
Calibration table.doc
5 Safty
Safty.pdf
2001-07-10

Old Emac

Uploaded by

Copyright:

Available Formats

Old Emac

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Old Emac

Uploaded by

Copyright:

Available Formats

AGRAMKOW

Fluid Systems A/S

EVACUATION AND CHARGING

The device was produced by:

AGRAMKOW Fluid Systems A/S

In the operation manual you will find the following symbols:

Special information concerning important qualities.

It is not allowed to reproduce, change or translate the complete manual or parts of it

This is only possible as regulated in the scope of the copyright.

Information and technical data such as drawings and suggestions contained in

The following instructions for safe operation should especially be

• Operations, which heat up the refrigerant, should be avoided. Under no

• Only non-filled systems should be evacuated.

• Do not charge pre-charged systems. In case a system is charged once, the

• In case no system is connected, refrigerant is blown off. Refrigerant, which contacts

• Work on pneumatic devices is only allowed by trained personnel.

• Parts of the station, on which inspection or maintenance is carried out, have to be

Installation of the machine 3.2

Connection of the machine 3.2

Self-evacuating of the station 3.5

Connecting a refrigerant bottle 3.6

First charge 3.7

For transport only use suitable

Pay attention to the markings ‘Top’,

Installation of the machine Refrigerant inlet

• Check the contents of the delivery.

Place the machine at the prepared

Connection of the machine

The station is filled with ni-

Plug the delivered electrical cable to the

Check, if your electrical power

• Check, if there is oil in the vacuum

In case you pressed the emergency

In case your charging station is

By carrying out test charges Do not connect refrigerant or

Switching on Main switch.

• Switch on the machine at the Main

In case of 3-phase current

• Take off the plastic cap from the

After switching on, the machine runs a

When the selftest is finished, this menu 01 STORAGE PLACE: 01

is shown. INFO PROG

• Adjust the active start button.

F In the operation manual the

Self-evacuation of the machine

• Proceed to the programming level. INFO PROG

Then press function - key PROG and

• Press once FORWARD and then

FORWARD DATA MANUALLY BACKWARD

Only choose this menu item, if the

side. This causes damage to the FORWARD RECOVER SELF-EVAC. BACKWARD

Press then FORWARD.

• Start the process by pressing the lit

• Proceed back to the operating level PLEASE CHOOSE A MENU:

PLEASE LOCK THE KEY SWITCH

Connection of the refrigerant line

Connect the ventilated refrigerant line to

Connect refrigerant inlet to

• Connect a test container to the