Varlogic NRC12

Power factor controller

User manual
DB121583
 User's manual

Menu Structure
DB121603

Sequences

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 User's manual

D121604

Menus

3653493EN_01.indd 3
User's manual

Power Factor Controller NRC12

USER’S MANUAL
Table of Contents
1. General .............................................................................................. 5

1.1 Safety ...........................................................................................................5

1.2 Environmental conditions ..........................................................................5

1.3 Description ..................................................................................................6

2. Installation ........................................................................................ 9

3. Display ............................................................................................ 12

4. Start-up Procedure ......................................................................... 13

5. Menu Operations ............................................................................ 14

5.1 General .......................................................................................................14

5.2 Main Menu ..................................................................................................16

5.3 Bank Pre-Configuration ............................................................................18

5.4 Commissioning .........................................................................................19

5.4.1 Commissioning sequence ......................................................................................19

5.4.2 List of errors .............................................................................................................20

5.5 Auto Setup of Parameters .........................................................................21

5.6 Manual Setup of Parameters ....................................................................22

5.7 Measurement Menu ...................................................................................24

5.8 Parameters .................................................................................................27

5.9 Alarms Menu ..............................................................................................32

5.10 Maintenance menu ..................................................................................37

6. Miscellaneous ................................................................................ 38

6.1 Stepping programs ...................................................................................38

6.2 Manual calculation of response value .....................................................43

6.3 High voltage application of NRC12 ..........................................................45

7. Options ........................................................................................... 47

7.1 External Temperature Sensor ...................................................................47

7.2 Controller Communication Adapter .........................................................47

8. Glossary .......................................................................................... 48

9. Technical specifications ................................................................ 56

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1. General
1.1 Safety
The following precautions must be taken into account when installing and operating
the controller:
@ The installation of the controller must be performed by a qualified electrician
@ Do not touch the connectors when the controller is energized, make sure that the
operating voltage is disconnected before touching any parts located on the rear
side of the controller
@ Do not open a live current circuit, this may cause dangerous overvoltages. Always
short circuit the current transformer (CT) before replacing or removing the controller
installed in a bank.
@ Do not open the controller casing, there are no user serviceable parts inside
@ External computing devices connected to the communication connector of Power
Factor Controller have to comply with the standard
IEC 60950-1

For better understanding of the terminology used, please refer to the Glossary
(chapter 8) at the end of this manual.
1.2 Environmental conditions
The controller is designed for the following environmental conditions:
@ Indoor use
@ Altitude up to 2000 m
@ Ambient temperatures within 0°…+60°C
@ Maximum relative humidity 80 percent for temperatures up to 31°C decreasing
linearly to 50 percent relative humidity at 40°C
@ Mains supply voltage fluctuations not to exceed –20/+15 percent of the nominal
voltage
@ Transient overvoltage for the Mains supply according to installation categories III
(IEC 61010-1)
@ Pollution degree 2 (IEC 61010-1)

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1.3 Description
Front view:
DB121586

Legend

A Display
B Keys
C Opening of door
D Door
E Mounting bracket for panel mounting installation

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Rear view:
DB121587

Legend

F Step output connectors

G Name plate
H Mounting bracket for panel mounting installation
I Fixing spring for DIN-rail mounting
J Current, voltage, temperature sensor and target cos ϕ connection inputs
K Fan and alarm outputs
L DIN-rail mounting installation area
M Controller Communication Adapter (CCA-01) cover

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Side view:
DB121588

Legend

N DIN-rail fixing spring

O Air inlet for temperature measurement

See Chapter 9 for technical details.

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2. Installation
The controller is designed for either panel (cut-out 138 x 138 mm) or DIN-rail
installation. It is locked to a panel by a side fitting springs or to the rail by a
screwdriver-operated fixing spring.

There are two ways of connecting the controller to the network.

@ Voltage LN (Line – Neutral) ⇒ CT on the same line phase as voltage

measurement. For LN wiring Voltage setting
should be L1-N and - Current setting should be L1.
@ Voltage LL (Line – Line) ⇒ CT normally on the remaining phase

(normally phase L1). For LL wiring Voltage

setting should be L2-L3 and Current setting

should be L1.

Separated inputs exist for measurement voltage ("U1" and " U2") and supply voltage

("0V" and "110V"/"230V"/"400V"). The controller can automatically correct incorrect

measurement connection when Auto Setup is selected from the main menu.

External temperature sensor can be installed close to the devices to be watched

and connected to inputs "T1" and "T2". The cable used needs to be certified to

national requirements relevant to controller installation voltage.

Alternative target cos ϕ can be controlled by using external relay contact connected

between inputs "ϕ1" and "ϕ2". The cable used needs to be certified to national

requirements relevant to controller installation voltage.

Caution: For application in HV network, look first at chapter 6.3.

Control switch of capacitorbank switches the power to the controller.

In ambient temperature of 60°C the temperature class of connection wires must be

at least 80°C.

Notes on installation:
A switch or circuit-breaker shall be included in the building installation. It shall be in
close proximity to the equipment and within easy reach of the operator. It shall be
marked as the disconnecting device for the equipment. An equipment switch or
circuit-breaker employed as a disconnecting device shall comply with relevant
requirements of IEC 60947-1 and IEC 60947-3.

Overcurrent protection devices such as fuse or miniature circuit breaker with a

rating of no more than 10 A shall be connected in supply conductors. The
overcurrent protection devices need to be certified to national requirements.
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 DB121722

10
Anschluß von stufen 2...11 wie mit 1 und 12

C
C

R1
R2
R3
R4
R5
R6
R7
R8
R9
R11
R10
R12
User's manual

Blindleistungsregler
NRC12
Hintere Ansicht

1
2

U1
U2
400V
230V
110 V
0V
S1
S2
T1
T2
AL 1
AL 2
F1
F2
Kein Anschluß

Alarm­
kreis Externe
Temperaturprüfspitze
Regelanlag
AN/AUS­ Lüfter
koppler
Zünder max. 10 A
L1
L2
L3
LAST

400V 50/60 Hz
PE

Figure 1-1: Controller connection example Line-to-Line (LL)

Koppler
für
cos 2

Power Factor Controller NRC12 Kondensator- Kondensator

stufe 1 stufe 12
Connection Example Line-to-Line

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 DB121723

Anschluß von stufen 2...11 wie mit 1 und 12

C
C

3653493EN_01.indd
R1
R2
R3
R4
R5
R6
R7
R8
R9
R11
R10
R12
User's manual

Blindleistungsregler
NRC12
Hintere Ansicht

U1
U2
400V
230V
110V
0V
S1
S2
T1
T2
�1
AL1
AL2
F1
F2

�2
Kein Anschluß

Alarm­ Externe
kreis Temperaturprüfspitze

Regelanlag
AN/AUS­ Lüfter
koppler
Zünder max. 10 A
L1
L2
L3
LAST

400V 50/60 Hz
PE

Figure 1-2: Controller connection example Line-to-Neutral (LN)

Koppler
für
cos 2

Power Factor Controller NRC12 Kondensator- Kondensator-

stufe 12
Connection Example Line-to-Neutral stufe 1

11
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3. Display
The controller is equipped with a backlighted dot matrix display with a resolution of
128 x 64 pixels.

Essential indicators:
DB121607

Figure 2: Display layout and symbols.

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4. Start-up Procedure
Before connecting power, check the wiring of all controller terminals. Check
carefully for correct operating voltage. Selection of wrong voltage input can
permanently damage the controller.

After the first power switch-on, the controller will automatically ask for the language
setting of the menu.
DB121608

Figure 3: Language setting dialog.

At any time press button for help screen .

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5. Menu Operations
5.1 General
Navigation between different menu levels

As a precaution against accidental use, the access of certain

menus has been protected by a keylock, which is a special
sequence of keystrokes enabling the use the particular menu item.

Keylock type 1
DB121609

Keylock type 2
DB121609

Figure 4: Entering a submenu with a keylock.

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Adjusting a value
DB121610

Einzing parameter editor

DB121611

Multiparameter editor

Figure 5: Adjusting a value.

For faster increasing/decreasing hold the button down.
Using controller help
At any time pressing button provides information and browsing help for the

current controller screen.

DB121612

Figure 6: Using controller help

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5.2 Main Menu

The main menu contains all basic submenus required to set up and operate the
controller.
Which menu to choose?
DB121616

Figure 7: Required skills and menu selection.

If bank preconfiguration is properly done, commissioning does not require any
special skill.

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(1) Bank pre-configuration

DB121617

When factory settings have not been changed,

this menu provides the means of pre-configuring
the bank at the workshop. After pre-configuration,
this menu topic is replaced by (
2) Commissioning, by which the controller is
taken into service.
(3) Automatic setup of parameters
In the event that the controller has not been pre-
configured, an inexperienced user can
automatically set up all the characteristics of the
bank and bring it into service.
(4) Manual setup of parameters
In the event that the controller has not been pre-
configured, an experienced user can manually
set up all the characteristics of the bank and
bring it into service.
(5) Measurement
The measurement menu contains the most
common measurements taken from the network
and provides some information about the bank.
This is a read-only menu.
(6) Parameters
At any time, an experienced user can access the
most common operating parameters from this
menu. Unlike the configuration and setup
sequences, this is a menu allowing a free and
unrestricted entry into all its items and should be
used when an occasional parameter access is
needed.
(7) Alarm settings
To show status and adjust the parameters of
alarms.
(8) Maintenance
The maintenance menu provides useful
information about the usage of the bank,
capacitors and contactors. Auxiliary settings and
action have also been provided. This menu is
basically intended for use by the manufacturer’s
maintenance team.
Figure 8: Main menu.

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5.3 Bank Pre-Configuration

This menu item is a forced sequence, meaning that all items must be accessed
before the preconfiguration takes place.
Notes: 1) Do not use the Bank Pre-Configuration menu for HV network applications
2) Select “Cancel” at the end of Bank Pre-Configuration menu if 1st step is
fixed

The sequence can be interrupted by pressing key.

See Glossary (chapter 8) for definitions.
DB121618

Figure 9: Bank pre-configuration.

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5.4 Commissioning
5.4.1 Commissioning sequence
A pre-configured controller is put into service by this menu. The sequence contains
an automatic C/K value detection and automatic parameter verification to check
that the manually entered parameters comply with the network.

See Glossary (chapter 8) for parameter definitions.

Notes: The use of Commissioning menu is forbidden on HV network applications.

DB121619

Figure 10: Commissioning.

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5.4.2 List of errors

What to do in case of error?
Error codes can help you to identify a problem and make corrections.

Code Signification Action à mener

1 Unstable network Unstable network: The Q Enter the parameter settings
controller is unable to verify/ Q manually using Parameters menu.
search parameters due to Q Rerun the commissioning sequence.
excessive load variations on the
network.
2 Step too small Step size too small: The effect Q Check wiring, CT, condition of
of the 1st step cannot be capacitor steps (1st step)
measured. CT oversized, wrong
wiring, inoperative steps.
3 Sequence not Sequence not found: Step ratio Q Check the condition and sizes of steps.
found does not match available step Q Check the contactors and step wiring.
sequences.
4 Step too large Step size too large: The ratio of Q Check the condition and sizes of steps
measured step compared with and contactors.
the 1st step is too large. Step
sequence cannot be resolved.
5 Used manual Non-relevant autosetup Q Use manual setup to confirm or correct
setup process with this bank the information obtained by autosetup.
configuration.
6-8 Reserved.
9 Wiring error Wiring verify error: Controller Q Check the wiring of voltage- and
wiring not correct. current inputs.
Q Check the Wiring setting from
Parameters menu.
10 Step count error Step count verify error: The Q Check the Number of Steps setting.
Number of Steps setting is Q Check the number of steps in the bank
incorrect. and the condition of steps.
11 Step sequence Step sequence verify error: The Q Check Step Sequence setting.
error step size ratios differ from the Q Check step sizes used in the bank.
selected step sequence.
12 C/K value error C/K value verify error. Q Check the response value used.
Q Check the size of 1st step in the bank

Disconnected bank disables Verify and Search functions and "Alarm with shutdown"-text

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5.5 Auto Setup of Parameters

The auto setup sequence is intended for inexperienced users so they can
commission the bank with minimal prior knowledge. The user need only input three
of the most common parameters and then launch an automatic search for the other
parameters.

Auto setup forces application setting to 4-quadrant, step program to optimal, and
disables step size monitoring. C/K-value, step setup and wiring are detected
automatically. The automatic detection is unavailable if fixed steps are set.
Notes: The use of Auto Setup of Parameters menu is forbidden on HV network
applications.
In the event of error, see the error table on previous page.
DB121620

Figure 11: Auto setup of parameters.

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5.6 Manual Setup of Parameters

The manual setup sequence is intended for experienced users. There are nine
important parameters to input before the controller can be taken into service. This
sequence is completed by an automatic verification of the parameters entered in
this sequence.

This menu item is a forced sequence, meaning that all items must be accessed
before the validation of the setup takes place.

The sequence can be interrupted by pressing key.

See Glossary (chapter 8), for parameter definitions.

In case of error in verification, refer to error table, page 20.

Notes: The use of verification in Manual Setup of Parameters is forbidden on HV

network applications

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DB121621

Figure 12: Manual setup of parameters.

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5.7 Measurement Menu

The measurement menu contains the most common measurements taken from the
network. This is a read-only menu, only the selection on some displayed
measurements is possible.
DB121622

Figure 13: Measurement Menu

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Measurement Explanations:

Screen Item Description

List of detected alarms. A = Active alarm.
Log of 5 latest alarms. Alarm log can be
cleared using "Clear Alarm Log"-function in
Maintenance menu.
Input voltage (VLL Line to Line or VLN Line to
Neutral)
Total harmonic distortion of voltage
Capacitor overload factor
Reactive power
Internal temperature
Input voltage (VLL Line to Line or VLN Line
to Neutral) and voltage limits. If nominal
value is not standard, graphical display is in
% scale.
Total harmonic distortion of voltage and
alarm limit for it.
Total harmonic distortion of voltage and

harmonic components.

Total harmonic distortion of current and

harmonic components.

Capacitor overload factor (measured current

ratio to nominal current at nominal voltage)

and alarm limit for it.

Active current of CT primary (phase current)

Reactive current of CT primary.

Apparent current of CT primary.

Active power (3-phase total power)

Reactive power.

Apparent power.

Internal temperature, fan limit and alarm

limit.

External temperature, only present if external

temperature sensor connected.
Number of step connections and usage
hours.

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Nominal value
Alarm limit Alarm limit
DB121635

LL connection of voltage

Measured value
Figure 13-2: Measured value and alarm limits.

Harmonic distortion values

DB121636

Total harmonic distortion

Values of delected harmonics

Keys for scrolling harmonic

Figure 13-3: Graphs showing voltage harmonics.

Fan limit Alarm limit

DB121623

Fan
Internal temperature
External temperature (Only present if external
Temperature values temperature sensor is connected)

Figure 13-4: Temperature values and fan status.

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5.8 Parameters
CAUTION: In case of installation in a HV bank (with VT), you must adjust the default
factory settings. The reconnection delay must be changed to a larger
value (e.g. 600 secs) to prevent destruction of capacitors.

The most common operating parameters can be accessed from this menu.

Unlike the configuration and setup sequences presented earlier in this text, this is a
menu allowing a free and unrestricted entry into all of its items and should be used
when occasional parameter access is needed. Restart the controller after major
changes in parameters.

To start the step size monitoring, set number of steps, step sequence and the size
of the 1st step (reactive power and voltage), initialize the measurement (asked when
exiting the editor). If wanted, set the alarm on from the alarm menu. If the step size
is set to 0 the step size monitoring is disabled.

Step size monitoring cannot be used when

@ Loads change constantly and rapidly
@ If the 1st step is very small compared to total measurement scale
@ If HV application is selected (automatically disabled)

Fixed steps cannot be monitored or verified. Setting 1st step fixed disables also

search and seek functions.

See Glossary (chapter 8), for parameter definitions.

In case of error in verifying, refer to error table, page 20.

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DB121624

Figure 14: Parameters.

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Parameter Explanations:

Screen Item Description

2 quadrant application: Only use of power,
the most common situation.

4 quadrant application: Power generation

possible.

Application is forced to 4-quadrant in Auto

Setup.

Network voltage range of application.

Current transformer: primary and

secondary current.

Voltage transformer ratio. Used if voltage

range with VT selected.

Nominal input voltage reference value at

input voltage terminals U1 and U2. For

voltage alarms. In VT application, the

secondary voltage is entered and the

calculated primary voltage is displayed.

Location of voltage measurement: L2-L3,

L3-L1, L1- L2, L1-N, L2-N or L3-N.

Detected in Auto Setup and Auto seek,

checked with verify function. See also

Installation (chapter 2).

Location of current measurement: L1, L2 or

L3.

Detected in Auto Setup and Auto seek,

checked with verify function. See also

Installation (chapter 2).

Detected in Auto Setup and Auto seek,

checked with verify function.

DIRECT = Normal polarity of current

measurement.

REVERSE = Inverted polarity of current

measurement.

AUTO = Automatic current polarity

detection, disabled in 4 quadrant

applications.

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Screen Item Description

Primary Target Cos φ (normally used when
control input is open), 0.80 ind - 0.90 cap.
Secondary Target Cos φ (selected by
closing relay input), 0.80 ind - 0.90 cap.
Symbol in Base Display shows the status of
control relay.
C/K-value for inductive reactive power, 0.01
- 1.99.
Calculate using a formula or get from C/K
value table. Detected in Auto Setup and
Auto seek, or manually if wanted. Checked
with verify function.
C/K-value for capacitive reactive power,
0.01 - 1.99.
Calculate using a formula or get from C/K
value table. Detected in Auto Setup and
Auto seek, or manually if wanted. Checked
with verify function.
Automatic C/K-value seek, connects and
disconnects first step several times. Do not
use on HV network applications!
10s - 900s. Reconnection delay and
response delay.
Reconnection delay is used to protect the
step capacitors (don't use too short values).
Response delay, the minimum time
between changes in steps, is defined as 20
% of reconnection delay, min 10 s. The
default value corresponds to capacitors
with internal discharge resistors 50V 1 min.
Reconnection is faster when using Optimal
step program.

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Screen Item Description

(Forced to Optimal in Auto Setup).
Normal, suitable for step sequence
1.2.4.4.4
Circular 1.1.1, suitable for step sequence
1.1.1.1.1
Circular 1.2.2, suitable for step sequence
1.2.2.2.2
Stack, suitable for step sequence 1.1.1.1.1
Optimal, suitable for several step
sequences
Number of steps, 1 -12. Detected in Auto
Setup, checked with verify function.
Step sequence (needed for optimal
stepping program, step size monitoring
function and alarm 12). Detected in Auto
Setup, checked with verify function.
Size of first step at given voltage level (next
parameter) 1kvar - 400kvar, for step size
monitoring.
0 = step size monitoring disabled.
See Alarms Menu (chapter 5.9) / Alarm 12
Nominal voltage of step (the line-to-line
voltage)
A: Automatic (default)
0: Step fixed OFF
1: Step fixed ON
Steps set fixed are not included in any
automatic functions.
Fixed steps and Optimal Stepping Program
cannot be used together.
Automatic verification of C/K, steps and
wiring. In case of an error refer to error
table, page 20.
Do not use in HV network applications!
Manual connection of steps for testing.

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Screen Items Description

2 digits containing correct message total

counter +

2 digits containing faulty message counter +

2 digits containing replied message counter.

The use of controller's communication.

NONE = Communication disabled

READ = Communication reads information

READ/RESET = Communication reads

information and resets alarms.

READ/WRITE = Communication reads and

writes information.

Modbus slave address of the controller.

Bit rate used for data transmission.
Language selection of user interface.

5.9 Alarms Menu

In Alarms menu, each individual alarm can be enabled or disabled. Alarms 1-11 are
enabled and alarm 12 is disabled as default. Alarm screen also shows whether the
alarm is active or passive.

Also, some alarm triggering levels can be adjusted. Disconnection of steps due to
alarms 2, 9, 10 can be enabled or disabled from alarm settings.

Once an alarm condition is detected, the corresponding alarm number is shown at

the upper part of the display, and the alarm symbol becomes visible. The alarm
relay is also activated.

Alarm indications can be reset in base display alarm dialog ( F1 ), this clears all
passive alarms. If alarm condition is still active, the alarm cannot be reset.

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List of alarm descriptions and limits:

Alarm Alarm Description Limit, limit
No. adjustment
1 Out of Steps No steps left to connect. Network is
still inductive and request for more
steps exist.
2 Hunting Continuing more/fewer step request 10 min
detected.
3 Abnormal Current flows, but cos ϕ out of range. Ind. < 0.50, cap. < 0.80
Cos ϕ
4 Low voltage 80%
5 Over No steps left to disconnect, network
is still capacitive.
6 Wrong Frequency detected at startup ± 2 Hz of nominal at
frequency neither 50 Hz nor 60Hz. startup.
7 Over Current 115% of nominal
8 Over Voltage 110% ( 30 min ) or
120% (1 min)
9 Over If external temperature sensor is Temperature limit
Temperature installed, only external temperature setting, default 50°C
is watched.
10 Too High Harmonic distortion of voltage over THD(U) limit setting,
THD(U) limit. default 7%.
11 Cap OverloadHarmonic distortion or resonance IRMS/I1 limit setting,
polluted current, overload factor IRMS/ default 1.5.
I1 over limit.
12 Cap Output Capacitance is measured and Capacitor value < 75
Low watched during connection and % nominal
disconnection. Step sizes must be
configured for step size monitoring
(see Parameters/Step Setup).

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List of alarm causes and actions:

Alarm Alarm Possible cause Controller action
No.
1 Out of Steps Wiring or LL/LN definition error.
Undersized bank.
2 Hunting Too small C/K value. If disconnection in
Wrong program choice. alarm setup is
Defective capacitors. ON disconnects bank
for 10
minutes. No
disconnection as
default.
3 Abnormal cosWiring mistake.
ϕ Over capacitive network (welded
contactors)
Too low current.
4 Low voltage Disconnection till
voltage returns.
5 Over Wiring or LL/LN definition error.
Improper use of fixed steps.
6 Wrong Wrong or unstable network Stop regulation. No
frequency frequency detected at startup. automatic restart.
7 Over Current Undersized CT.
8 Over Voltage Temporary
disconnection of steps
during alarm and delay
after that.
9 Over Ambient temperature too high Temporary
Temperature Defective cooling system. disconnection of steps
during alarm and delay
after that, if
disconnection in alarm
setup is ON.
Disconnection as
default.

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Alarm Alarm Possible cause Controller action

No.
10 Too High Harmonic pollution. Temporary
THD(U) Resonance. disconnection of steps
during alarm and delay
after that, if
disconnection in alarm
setup is ON. No
disconnection as
default.
11 Cap OverloadHarmonic distortion. Temporary
Resonance. disconnection of steps
during alarm and delay
after that.
12 Cap Output Defective capacitor. -marks in Base
Low Display.

In case of Alarm 12 user can set the defective capacitor Fixed OFF to clear the
alarm situation.

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DB121625

Figure 15: Alarms menu.

Alarm contacts are:
Qclosed when the controller is not energized,
Qopened when the controller is energized without alarm
Qclosed when the controller is energized with active alarm
Alarm parameter explanations:

Parameter Description
ACT = Alarm active and triggered.

PAS = Alarm passive.

ENABLED = Alarm ON.

DISABLED = Cannot cause an alarm under any conditions.

The other settings of the alarm have no effect.

For alarms 2, 9 & 10.

ON = Bank shut down in case of alarm.

OFF = No shutdown.

Alarm detection limit for alarms 9, 10 & 11.

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5.10 Maintenance menu

The maintenance menu provides useful information about the usage of the bank,
capacitors and contactors. Also, some auxiliary settings have been provided.
CAUTION: This menu access is dedicated to specialists.
DB121626

Figure 16: Maintenance menu

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Maintenance explanations:

Screen Item Description

Controller info S/N Serial number.

Program vers Software version.
Uptime Power on hours.
Limit Settings Alarm limit Display for temperature alarm limit.
Fan offset Fan offset setting, fan limit = alarm limit -
offset.
Fan limit Display for fan temperature limit. If external
temperature sensor is installed, fan is
controlled by external temperature.
Step Usage Connections of steps, usage hours display
and possibility of clearing.
Clear Stats Clear step statistics and alarm log.
Alarm Log Log of 5 latest alarms.
Clr Alarm Log Clear alarm log.
Bank Test Each step is automatically connected and
disconnected in turn. This facilitates testing of
the operation of each capacitor step contactor.
To be used only for testing offline capacitors!
Do not use on HV network applications!
Factory Config Restore controller factory settings.

6. Miscellaneous
6.1 Stepping programs
The controller's algorithm will try to reach the target cos φ inside a tolerance area

dependant upon the C/K value, figure 18. It reaches the value by switching on or off

available relevant steps.

The regulation program choice follows the steps definition:

a) Stack Program (linear):

All capacitor steps are of equal size (i.e:1.1.1.1). The operation sequence obeys to

a last-in-firstout (LIFO) principle. The first step connected will be the last one to be

disconnected and vice versa. See Table 1.

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b) Normal program (2+ linear)

Normal program can be used on bank whose step ratio is 1.2.4.4.. The linear

sequence starts with the 3rd step. The two first steps are used as fine-tuning. The

controller always start by switching the first step then the second. Other steps are

used successively See Table 2.

c) Circular 1:1:1 program

All capacitor steps are of equal size (i.e:1.1.1.1). The operation sequence obeys the

first-in-firstout (FIFO) principle. With this stepping program the amount of on- and

off-connections at each step will eventually be the same. The first step connected

will be the first one to be disconnected and vice versa. Then a circular sequence is

followed. In order to operate correctly, the number of steps programmed into the

controller must strictly comply with the number of physical steps See Table 3.

d) Circular 1:2:2 program (1+Circular)

Circular B program can be used on a bank whose step ratio is 1.2.2.2. The first step

is used as tuning after the activating limit is exceeded. The circular sequence starts

with the 2nd step. See Table 4.

e) Optimal Program:

The optimal program operates with many step configurations:

1.1.1.1.1 1.1.2.2.2 1.1.2.3.3 1.1.2.4.4 1.2.2.2.2

1.2.3.3.3 1.2.3.4.4 1.2.3.6.6 1.2.4.4.4 1.2.4.8.8

The target cos φ power is reached using the fewest number of steps in minimal
time. Like the circular program, this algorithm equalizes the usage of largest steps.

This program uses optimally selected step sizes when approaching the target
power and at the same time the response delays are shortened, particularly if there
is a large requirement for compensation power or if the network suddenly becomes
capacitive. As circular program, this stepping program keeps the usage of steps
even.

Optimal program is disabled with fixed steps and vice versa.

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Step number Step number

Step demand Step demand
1 2 3 4 5 6 1 2 3 4 5 6

+ X + X
+ X X + X X
+ X X X + X X X
+ X X X X + X X X X
+ X X X X X - X X X
+ X X X X X X - X X
- X X X X X + X X X
- X X X X + X X X X
- X X X + X X X X X
- X X - X X X X
+ X X X - X X X
+ X X X X - X X
+ X X X X X - X
- X X X X Table 2:

- X X X Normal program - Operation sequence

- X X 1:2:4:4
- X
Table 1:

Stack program - Operation sequence 1:1:1:1

Step number Step number

Step demand Step demand
1 2 3 4 5 6 1 2 3 4 5 6

+ X + X
+ X X + X X
+ X X X + X X X
+ X X X X - X X
- X X X + X X X
- X X + X X X X
+ X X X - X X X
+ X X X X - X X
- X X X - X
- X X + X X
+ X X X + X X X
+ X X X X + X X X X
- X X X + X X X X X
Table 3:
- X X X X
Circular A program - Operation sequence 1:1:1
- X X X
- X X
Table 4:
Circular B program - Operation sequence
1:2:2

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Comparison between normal and optimal program:

Normal program will reach the cos ϕ target value by successive connection/
disconnection of capacitors corresponding to the smallest step value.

Optimal program will reach the target cos ϕ value by successive connection/
disconnection of capacitors corresponding to the highest relevant and available
step value.

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Optimal Stepping Programm:

DB121627

Normal Stepping Programm:

DB121627

Figure 17: Regulation example - Optimal vs. Normal

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6.2 Manual calculation of response value.

Normally the response value, more generally known as the C/K value, is set
automatically as a part of the Auto Setup sequence, but there are cases when these
values must be entered manually. The correct value can be calculated using an
equation requiring the 1st step size (in
vars), line-to-line voltage of the network used (in volts) and the CT ratio as follows:

Q1st
C/K= ————————

I1 / 5A x ULL x 3

where Q1 = size of 1st step in vars

ULL = line-to-line voltage in volts
I1/5A = CT ratio ( alternative: I1/1A )

Alternatively, the C/K value can be taken from the table below (valid for 400 V
networks)

1st step TC n1/n2

20 30 40 60 80 100 120 160 200 300 400 500 600 /1
(kvar) 50 100 150 200 300 400 500 600 800 1000 1500 2000 2500 3000 /5
5 0.72 0.36 0.24 0.18 0.12
7.5 1.08 0.54 0.36 0.27 0.18 0.14 0.11
10 1.44 0.72 0.48 0.36 0.24 0.18 0.14 0.12
12.5 1.80 0.90 0.60 0.45 0.30 0.23 0.18 0.15 0.11
15 1.08 0.72 0.54 0.36 0.27 0.22 0.18 0.14 0.11
18.5 1.34 0.89 0.67 0.45 0.33 0.27 0.22 0.17 0.13
20 1.44 0.96 0.72 0.48 0.36 0.29 0.24 0.18 0.14 0.10
25 1.80 1.20 0.90 0.60 0.45 0.36 0.30 0.23 0.18 0.12
30 1.44 1.08 0.72 0.54 0.43 0.36 0.27 0.22 0.14 0.11
37.5 1.80 1.35 0.90 0.68 0.54 0.45 0.34 0.27 0.18 0.14 0.11
40 1.92 1.44 0.96 0.72 0.58 0.48 0.36 0.29 0.19 0.14 0.12 0.10
50 1.80 1.20 0.90 0.72 0.60 0.45 0.36 0.24 0.18 0.14 0.12
60 1.44 1.08 0.87 0.72 0.54 0.43 0.29 0.22 0.17 0.14
75 1.80 1.35 1.08 0.90 0.68 0.54 0.36 0.27 0.22 0.18
90 1.62 1.30 1.08 0.81 0.65 0.43 0.32 0.26 0.22
100 1.80 1.44 1.20 0.90 0.72 0.48 0.36 0.29 0.24
120 1.73 1.44 1.08 0.87 0.58 0.43 0.35 0.29
150 1.80 1.35 1.08 0.72 0.54 0.43 0.36
200 1.80 1.44 0.96 0.72 0.58 0.48
Table 5: C/K-values for 400 V network
The reactive power between limits corresponding to response value is adjusted by
successive connections (or disconnections) of steps.

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DB121628

Figure 18: Compensation example and consequences.

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6.3 High voltage application of NRC12

CAUTION: In case of installation in a HV bank (with VT), you must adjust the default
factory settings. The reconnection delay must be changed to a larger
value (e.g. 600 secs) to prevent destruction of capacitors.
The controller can be used in HV networks, if the following points are taken into
account. Connections must employ VT and CT with respect to the figure 19.

The application menu has two voltage ranges for HV applications: 0.5 - 50 kV and
10 - 400 kV. The lower voltage range has finer VT ratio resolution and range than
the higher voltage range.

Safety (or reconnection) delay must be adapted to the value of the discharge
resistors of the capacitors, the most usual value is 600 seconds (10 minutes). The
controller’s default reconnection delay is adapted for LV use. Using too short a
reconnection delay may damage the capacitors.

Important:

@ the whole commissioning process must be performed using the Parameter menu.
@ the commissioner should not use Bank Pre-Configuration, Manual Setup and
Commissioning menus.
@ the use of Auto Setup menu is strictly forbidden to prevent capacitor destruction.
@ do not use "Verify" or "Auto Seek" on HV network applications!

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DB121629

Power Factor Controller NRC12

HV Connection Example

Figure 19: HV use of the controller.

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7. Options
7.1 External Temperature Sensor
The controller has terminals T1/T2 for external temperature sensor. With the
external temperature probe the temperature in a critical point in a capacitor bank
can be monitored with the controller. The external temperature measurement
overrides the internal temperature in fan and alarm monitoring. The External
Temperature Sensor can be purchased as an option and installed into the capacitor
bank.

Do not touch the connectors when the controller is energized, make sure that the
operating voltage is disconnected before touching any parts located on the rear
side of the controller.

7.2 Controller Communication Adapter

The controller is equipped with a communication port to connect the controller to a
remote master. The communication connector is covered to ensure electrical safety
during the operation of the controller. The Controller Communication Adapter (CCA­
01) can be purchased as an option and is installed into the controller according to
installation instructions supplied with the CCA-01.

Always switch off the power from the controller before installation.
Make sure that the communication connector is always covered, either
with CCA-01 adapter or the original cover before switching on the
power. Touching an uncovered connector with the power applied may
lead to an electrical shock.

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8. Glossary
Display
information Description Min value Default
value Max value
Current too high. >1.10 ×
Inom
Current too low. All steps are <0.025 ×
disconnected in 2 quadrant Inom
application.
No Input Voltage.
Size and voltage of 1st step 0 kvar 0 kvar 400 kvar
(Step Setup) (the line-line voltage of 200V 400V 800V
capacitor) for step size
monitoring. 0 = step size
monitoring disabled.
See Alarms Menu (chapter
5.9) / Alarm 12
The Modbus slave address 1 1 247
(Modbus Setup) of the controller.
List of detected active (A)
and passive alarms. Reset
clears passive alarms.
Log of 5 latest alarms.

Alarm Menu.

ACT = Alarm active and

triggered.
PAS = Alarm passive.
Power flow and network 2 quadrant 2 quadrant 4 quadrant
voltage level of the capacitor 100-700 V 100-700 V 10-400 kV
bank. 2 quadrant = only (VT)
power consumption (typical
situation). 4 quadrant =
power generation possible.
Application is forced to 4
quadrant in Auto Setup.
Automatic search of C/K
response value.
Automatic Setup Sequence.
Bank Pre-configuration
Sequence.

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Display Description Min value Default Max value

information value
Bank Test: each step is
automatically connected and
disconnected in turn. This
facilitates testing of the
operation of each capacitor
step contactor. To be used
only for testing offline
capacitors! Do not use in HV
network applications! See
also Step Test.
Data transmission speed of 1200 9600 38400
(Modbus Setup) the controller.
Response value for the See "C/K".
(Resp Values) capacitive side of the target
cos ϕ. Normally set up
automatically by the
controller. Detected in Auto
Setup and Auto seek, or
manually if wanted.
Checked with verify function.
The controller has a
connector for CCA
communication module
(option).
Circular stepping program
for sequence 1.1.1.1.1.1
Circular stepping program
for sequence 1.2.2.2.2.2
Response value. Can be 0.01 0.50 1.99
manually set up or
automatically searched by
the controller.
Clear Statistics.
Clear Alarm Log.
Commissioning Sequence.
Target cos ϕ value 1 0.8 ind 1.00 0.9 cap
(Target cos ϕ) (normally used)

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Display Description Min value Default Max value

information value
Target cos ϕ value 2 0.8 ind 1.00 0.9 cap
(Target cos ϕ) (selected by control input)
Current Transformer setting, 25/1 1000/5 6000/1
(Transformers) xxx/5 or xxx/1 25/5 6000/5
Example: CT phase L1. L1
(Wiring) Current connected to phase
1.
Detected in Auto Setup and
Auto seek, checked with
verify function. See also
Installation (chapter 2).
Current polarity selections: AUTO
(Wiring) DIRECT = direct connection
REVERSE = inverted
connection
AUTO = automatic polarity
(controller identifies polarity
in 2 quadrant applications,
disabled in 4 quadrant)
Disconnection of steps in ON 9
(Alarm Paras) case of alarm, ON/OFF OFF 2.10
External temperature.
Present only if external
temperature sensor
connected.
Restore Factory Settings.
Fan temperature offset 0°C 20°C 50°C
(Temp Limits) (adjustable)
Fan switch-on limit is offset
degrees lower than
temperature limit.
Fixed steps: each step can 0 A 1
be manually fixed ON (1) or (automatic)
OFF (0). In search, seek and
verify functions a fixed step
is always skipped and
considered OK. If 1st step is
fixed search, seek and verify
functions are disabled.

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Display Description Min value Default Max value

information value
Response value for the See "C/K".
(Resp Values) inductive side of the target
cos ϕ. Normally set up
automatically by the
controller. Detected in Auto
Setup and Auto seek, or
manually if wanted.
Checked with verify function.
Nominal input voltage 80V 400V 800V

reference value at input

voltage terminals U1 and

U2. For voltage alarms.

Internal temperature.

Capacitor overload factor.

Language Selection for English

menus.

Adjustable over temperature 20 °C 50 °C 60 °C

(Alarm 9 Para) alarm limit. Fan switches ON
some degrees under this
(adjustable offset).
Maximum harmonic 5% 7% 20%
(Alarm 10 Para) distortion of voltage
(adjustable)
Capacity overload alarm 1.0 1.5 1.5
(Alarm 11 Para) limit (maximum Irms/I1 - value)
Line to Line connection.
Line to Neutral connection.
Maintenance Menu (for

experts)

Manual Setup Sequence.

Measurements Menu.

Alarm setup (enable /

(Alarm Paras) disable)

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Display Description Min value Default Max value

information value
The use of controller's NONE
(Modbus Setup) communication.
NONE = Communication
disabled
READ = Communication
reads information
READ/RESET =
Communication reads
information and resets
alarms.
READ/WRITE =
Communication reads and
writes information
Number of used steps. 1 12 12
(Step Setup) Detected in Auto Setup,
checked with verify function.
Normal stepping program for
sequence 1.2.4.4.4.4
Optimal stepping program,
for many step sequencies.
Parameters Menu.
Nominal network voltage in
(Input Voltage) HV applications.
Calculated form secondary
voltage and VT ratio.
Software version.
(Controller Info)

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Display Description Min value Default Max value

information value
Reconnection delay and 10s 50s 900s
(Delays) response delay.
Reconnection delay is
used to protect the step
capacitors (don't use too
short values). Response
delay, the minimum time
between changes in steps,
is defined as 20% of
reconnection delay, min 10
s. The default value
corresponds to capacitors
with internal discharge
resistors 50V 1 min.
Response to multi-step
changes is faster when
using Optimal step
program.
Search (response value,
step sizes and wiring)
Controller input voltage in 80V 150V
(Input Voltage) HV applications.
Serial Number of the
(Controller Info) product (for internal
manufacturer use)
Linear stepping program
for sequence 1.1.1.1.1.1
2 digits containing correct
(Modbus Setup) message total counter +
2 digits containing faulty
message counter +
2 digits containing replied
message counter.

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Display Min value Default

information Description Max value
value
Selection of suitable stepping Normal
program between (see 6.1
Stepping programs).
Stack

Normal

Circular 1.1.1

Circular 1.2.2

Optimal

Forced to Optimal in Auto

Setup.
Step Sequence setting 1.1.1.1.1.1 1.1.1.1.1.1 1.2.4.8.8.8
(Step Setup) defines step size ratios
starting from the smallest first
step. Detected in Auto Setup,
checked with verify function.
The alternatives are:
1.1.1.1.1.1 - 1.1.2.2.2.2 -
1.1.2.3.3.3 - 1.1.2.4.4.4 -
1.2.2.2.2.2 - 1.2.3.3.3.3 -
1.2.3.4.4.4
- 1.2.3.6.6.6 - 1.2.4.4.4.4 -
1.2.4.8.8.8
Step sequence setting is
used with optimal stepping
program, or if the step size
monitoring is on. Step
sequence is predefined with
other programs and
modification request are not
then taken into account

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Display Description Min value Default Max value

information value
Step Test: each step can be
manually connected and
disconnected. This facilitates
testing of the operation of
each capacitor step
contactor. See also Bank
Test.
Number of step connections
and usage hours.
Total Harmonic Distortion of
Current.
Total Harmonic Distortion of
Voltage
Contains CT setup, and VT
setup in HV applications.
Uptime (Power On Hours)
(Controller Info)
Automatic verification of
parameters. Checks C/K
value, steps and wiring. In
case of an error refer to error
table, page 20.
Do not use on HV network
applications!
Voltage Transformer ratio 1.0 1.0 625.0
(Transformers) setting. 60 4000
0.5 – 50 kV

10 – 400 kV
Connections of voltage L2-L3
(Wiring) inputs.
Example: Voltage phase L2­
L3
(Voltage connected between
phase 2 and 3)
Detected in Auto Setup and
Auto seek, checked with
verify function. See also
Installation (chapter 2).

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9. Technical specifications
Number of steps 12
Dimensions 155 x 158 x 80 mm
Frequency 50 Hz nominal (range 48...52 Hz)
60 Hz nominal (range 58...62 Hz)
Measuring current 0…1 A or 0...5 A
Measuring voltage 80…690 V (nominal, max. 115%)
Displayed measuring power 100000 kVA
Nominal power consumption 13 VA
Supply voltages 110 V nominal, (range 88...130 V)
230 V nominal, (range 185...265 V)
400 V nominal, (range 320...460 V)
Relay inputs/outputs 250 V, 2 A
Display Dot matrix display, resolution 64x128 pixels, backlighted.
Protection class IP41 front panel, IP20 rear part.
Target cos ϕ -range 0.85 ind …1.00 … 0.90 cap
Response limits 0.01 … 1.99, symmetrical or asymmetrical
Reconnection delay 10…900 s
Response delay 20 % of reconnection delay, min. 10 s
Displayed measurements cos ϕ, Iact, Ireact, Iapp, IRMS/I1, P, Q, S, THD (U) and voltage
harmonics, THD(I) and current harmonics, internal and
external temperature.
Installation method Panel installation, DIN-rail installation.
Casing Impact resistant PC/ABS, UL94V-0
Operating temperature range 0…60°C
Alarm log List of 5 last alarms.
Step counters Yes
Fan control with dedicated relay Yes. 250 V AC, 8A
Alarm relay Yes. 250 V AC, 8A
Accuracy (of FS) I: 2%
IQ: 2%

U/I-samples: 2%

Phase: 1°

Distortion: ±3 dB (up to 15th)

Internal temperature: ±3°C

External temperature: ±2°C (option)

CT setting range 25/1 … 6000/1 or 25/5 … 6000/5

© 2009 - Schneider Electric - All rights reserved.

Power outage detection Reaction time > 15 ms

Standards IEC 61010-1
IEC 61000-6-2
IEC 61000-6-4
UL 61010A-1
IEC 60529
Communication Modbus protocol using CCA-01 (option)

Schneider Electric Industries SAS As standards, specifications and designs change from time to
Rectiphase time, please ask for confirmation of the information given in this
399 rue de la Gare publication.
74370 Pringy
France Printed on ecological paper.
Tel.: 33 (0)4 50 66 95 00 Layout: Schneider Electric - Sedoc
Fax: 33 (0)4 50 27 24 19 Photos: Schneider Electric
http://www.schneider-electric.com Printing:
http://www.merlin-gerin.com
04-2009
N° 3653493EN_01