Mil-Std 3037
Mil-Std 3037
Mil-Std 3037
MIL-STD-3037
27 January 2017
SUPERSEDING
MIL-HDBK-138B
1 January 2002
(See 6.3)
DEPARTMENT OF DEFENSE
STANDARD PRACTICE
FOREWORD
1. This standard is approved for use by all Departments and Agencies of the
Department of Defense (DOD).
2. This standard provides inspection criteria and procedures to be used when visually
examining ISO compliant intermodal containers. It is important to maintain basic safety
while handling and transporting large heavily laden ISO containers around the world. A
container inspection program, therefore, helps ensure that no injury to person or
damage to property occurs from a structural failure or deficiency. Following the criteria
and procedures contained herein will enable personnel to identify containers that are
serviceable and safe for loading and shipping.
3. This standard applies to the selection of any container meeting the ISO standards
and certified under the provisions of the International Convention for Safe Containers
(CSC). This standard applies to any ISO-configured container, shelter, or equipment
that requires a CSC certification/recertification and a CSC safety data plate and are in
FSC 5411, 8150, or in any other FSC. This standard is specifically used by worldwide
civilian and military personnel responsible for inspecting and selecting serviceable ISO
containers and shelters for shipment of DOD materiel.
4. This standard incorporates MIL-HDBK-138B entitled, GUIDE TO CONTAINER
INSPECTION FOR COMMERCIAL AND MILITARY INTERMODAL CONTAINERS,
which has been cancelled.
5. Certain portions of the criteria contained within this standard are segregated into
three parts. The basic part of the criteria applies to containers used only for shipment
of general cargoes. The second part provides additional criteria to be followed to
qualify containers for shipment of United Nations (UN) Hazard Class 1 explosive
materials. The third part provides additional criteria for Service-owned ISO-configured
shelters.
6. This standard provides a variety of helpful illustrations. While some illustrations
depict acceptable container repairs, it is not to be used as a standard for performing
such repairs.
7. Comments, suggestions, or questions on this document should be addressed to:
Defense Ammunition Center; 1 C Tree Road, ATTN: ATCL-ACE, McAlester OK 74501-
9002; or emailed to: usarmy.mcalester.usamc.mbx.dac-det@mail.mil. For this
standard, the above activity acts as Agent for the Preparing Activity U.S. Army ARDEC,
ATTN: RDAR-EIQ-SE, Picatinny Arsenal, New Jersey 07806-5000,
usarmy.picatinny.ardec.list.ardec-stdzn-branch@mail.mil, and is responsible for its
technical content. Since contact information can change, you may want to verify the
currency of this address information using the ASSIST Online database at
https://assist.dla.mil.
ii
CONTENTS
PARAGRAPH PAGE
FORWARD ii
1. SCOPE 1
1.1 Purpose ...........................................................................................1
1.2 Applicability .......................................................................................1
1.3 Format .............................................................................................1
1.4 Objective .........................................................................................1
2. APPLICABLE DOCUMENTS 2
2.1 General .............................................................................................2
2.2 Government documents ................................................................2
2.2.1 Specifications ..................................................................................2
2.2.2 Other Government documents, drawings, and publications ............2
2.3 Non-Government publications ..........................................................3
2.4 Order of precedence .........................................................................4
3. DEFINITIONS 5
3.1 General .............................................................................................5
3.2 Typical ISO containers ......................................................................5
3.2.1 Typical end opening steel container .................................................5
3.2.2 Typical end opening aluminum container ........................................6
3.2.3 Typical end opening fiberglass reinforce plywood (FRP) container ..7
3.2.4 Typical side opening container ........................................................8
3.2.5 Typical end and side opening container ..........................................8
3.2.6 Typical open top container ..............................................................9
3.2.7 Typical flatrack container ............................................................11
3.2.8 Tactical ISO shelter .....................................................................12
3.2.8.1 Army tactical ISO shelter .................................................................13
3.2.8.2 Marine Corps tactical ISO shelter ....................................................14
3.2.8.3 Navy tactical ISO shelter..................................................................15
3.2.9 BICON/TRICON/QUADCON container .......................................17
3.3 Primary structural components ....................................................18
3.3.1 Corner fitting .................................................................................18
3.3.2 Corner post ....................................................................................18
3.3.3 Door header ...................................................................................18
3.3.4 Door sill ..........................................................................................18
3.3.5 Rear end frame ..............................................................................18
3.3.6 Top end rail ....................................................................................18
3.3.7 Bottom end rail ...............................................................................18
3.3.8 Front end frame ............................................................................18
3.3.9 Top side rail ....................................................................................18
3.3.10 Bottom side rail ...........................................................................18
iii
PARAGRAPH PAGE
iv
PARAGRAPH PAGE
PARAGRAPH PAGE
4. GENERAL REQUIREMENTS 55
4.1 General ............................................................................................55
4.1.1 Regulatory mandates .......................................................................55
4.1.2 Markings and data plates .................................................................55
4.1.3 Configuration ...................................................................................55
4.2 Primary structural components ........................................................57
4.2.1 Acceptable welding patterns ............................................................57
4.2.2 Acceptable splicing ..........................................................................57
4.2.3 Straightening....................................................................................57
4.2.4 Major defects ...................................................................................57
4.2.4.1 General cargo container (non IMDG) ...............................................57
4.2.4.2 UN Hazard Class 1 container (IMDG) ..............................................58
4.2.5 Corner fittings ..................................................................................58
4.2.6 Corner posts ....................................................................................59
4.2.6.1 General cargo container (non IMDG) ...............................................59
4.2.6.2 UN Hazard Class 1 container (IMDG) ..............................................59
4.2.6.3 Army or Marine Corps shelter ..........................................................59
4.2.6.4 Navy shelter .....................................................................................60
4.2.7 Door end frame ................................................................................61
4.2.7.1 General cargo container (non IMDG) ...............................................61
4.2.7.2 UN Hazard Class 1 container (IMDG) ..............................................61
4.2.7.3 Army or Marine Corps shelter ..........................................................61
4.2.7.4 Navy shelter .....................................................................................62
4.2.8 End frame (without door) .................................................................65
4.2.8.1 General cargo container (non IMDG) ...............................................65
4.2.8.2 UN Hazard Class 1 container (IMDG) ..............................................65
4.2.8.3 Army or Marine Corps shelter ..........................................................65
4.2.8.4 Navy shelter .....................................................................................65
4.2.9 Side rails ..........................................................................................69
4.2.9.1 General cargo container (non IMDG) ...............................................69
4.2.9.2 UN Hazard Class 1 container (IMDG) ..............................................69
4.2.9.3 Army or Marine Corps shelter ..........................................................70
4.2.9.4 Navy shelter .....................................................................................70
4.2.10 Floor cross members .......................................................................75
4.2.10.1 General cargo container (non IMDG) ....................................................75
4.2.10.2 UN Hazard Class 1 container (IMDG) ...................................................75
vi
PARAGRAPH PAGE
vii
PARAGRAPH PAGE
6. NOTES 117
6.1 Intended use ...................................................................................117
6.2 Associated data item descriptions (DIDs) .......................................117
6.3 Supersession ................................................................................117
6.4 Subject term (key word) listing .....................................................117
viii
FIGURE PAGE
ix
FIGURE PAGE
FIGURE PAGE
TABLE
TABLE
INDEX ........................................................................................................134
xi
1. SCOPE
1.1 Purpose. This standard provides inspection criteria and procedures to be used
when visually examining intermodal freight containers. Following the criteria and
procedures contained herein will enable personnel to identify containers that are
serviceable and safe for loading and shipping.
NOTE!
1.3 Format. Certain portions of the criteria contained within this standard are
segregated into two or more parts. The first part of the criteria applies to containers used for
shipment of general cargoes. The remaining parts provide additional criteria to be followed
to qualify containers for shipment of United Nations (UN) Hazard Class 1 (IMDG) explosive
materials in accordance with IMDG requirements, and with Army, Marine Corps, or Navy
shelters.
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of
this standard. This section does not include documents cited in other sections of this
standard or recommended for additional information or as examples. While every effort
has been made to ensure the completeness of this list, document users are cautioned that
they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this
standard, whether or not they are listed.
2.2.1 Specifications. The following documents form a part of this standard to the extent
specified herein. Unless otherwise specified, the editions are those in effect at the time of
inspection.
DOD SPECIFICATIONS
DEPARTMENT OF DEFENSE
(Copies of these documents are available online at www.gpoaccess.gov or from the U.S.
Government Printing Office, Mail Stop: IDCC, 732 N. Capitol Street, NW, Washington, DC
20401.)
(Copies of this document are available online at www.ansi.org or from the American
National Standards Institute, 25 W 43rd Street, 4th Floor New York, NY, 10036)
ASTM E1925 Specification for Engineering and Design Criteria for Rigid
Wall Relocatable Structures.
2.4 Order of precedence. Unless otherwise noted herein, in the event of a conflict
between the text of this document and the references cited herein, the text of this document
takes precedence. Nothing in this document, however, supersedes applicable laws and
regulations unless a specific exemption has been obtained.
3. DEFINITIONS
3.1 General. The terms used throughout this standard are consistent with the following
definitions.
3.2.1 Typical end opening steel container. Refer to Figure 1. The most common type
of freight container is the general purpose dry cargo type. This container completely
encloses its contents by permanent steel structures and provides cargo loading access
through end opening doors.
Typical end opening steel containers can be 10, 20, 40, or 45 feet long by 8, 8-1/2, or 9
1/2 feet high. The standard width of an ISO container is 8 feet. The walls of a typical steel
container are usually constructed of corrugated sheet steel panels that are welded to the
main structural steel top and bottom side rails and end frames. The end frames are fitted
with standard corner fittings (steel castings) at all eight corners that are welded to the four
corner posts, top and bottom side and front rails, and rear door sill and header. The roof is
usually constructed of either flat or corrugated sheet steel panels welded to the top side and
end rails and door header and may have roof bows for support. The doors are usually
either shaped steel frame with steel panels or plymetal (steel faced wood) panels fitted with
locking and anti-rack hardware and weather-proof seals (gaskets). The flooring may be
soft or hard laminated woods, planking, plywood, or composition material either screwed or
bolted to the floor cross members. The floor cross members may be box, C, Z, or I shaped
steel beams bolted or welded to the bottom side rails. Some containers are configured
with all-steel flooring or a combination of wood and steel.
An ISO freight container is primarily handled via connection with its internationally
standard corner fittings; however, many steel containers are also provided with empty
and/or loaded capacity forklift pockets to improve container handling versatility.
Performance specifications for a typical 20 foot long end opening steel container are
provided by commercial item description A-A-52032.
3.2.2 Typical end opening aluminum container. Refer to Figure 2. A typical end
opening aluminum container, often referred to as aluminum/steel container, usually has
steel end frames and structural steel or extruded aluminum side rails.
The end frames are fitted with standard corner fittings (steel castings) at all eight
corners. The walls are constructed of either interior or exterior intermediate aluminum
posts to which sheet aluminum is riveted or welded. The inside walls usually have a
plywood liner either riveted to the intermediate posts or over the sheet aluminum. The door
panels are either aluminum post and sheet construction or plymetal (metal faced wood)
construction and are fitted with steel locking and anti-racking hardware and weather-proof
seals (gaskets). Roof bows, that support the aluminum roof panels, are usually aluminum
extrusions that are bolted, riveted, or welded to the top rails. The flooring may be soft or
hard laminated woods, planking, or plywood either screwed or bolted to the floor cross
members. The floor cross members may be box, C, Z, or I shaped beams of either steel or
aluminum that are bolted, riveted, or welded to the bottom side rails.
The nominal dimensions and many construction details are otherwise similar to those of
steel end opening containers.
3.2.3. Typical end opening Fiberglass Reinforced Plywood (FRP) container. Refer to
Figure 3. A typical end opening FRP container is usually constructed of structural steel
framing; fitted with standard corner fittings (steel castings) at all eight corners; and has FRP
panels on the side walls, front end wall, and roof.
Normally there are no roof bows used to support the roof panel. The FRP panels are
usually imbedded in a mastic, to provide water tightness, and are riveted to the top and
bottom rails and the corner posts. The door panels are also constructed of FRP and are
fitted with steel locking and anti-rack hardware and weather-proof seals (gaskets). The
flooring may be soft or hard laminated woods, planking, or plywood either screwed or bolted
to the cross members. The floor cross members may be box, C, Z, or I shaped beams.
The nominal dimensions and many construction details are otherwise similar to those of
steel end opening containers.
3.2.4 Typical Side Opening Container. Refer to Figure 4. A side opening container is
similar in many respects to a typical steel end opening container except there are doors on
the side to provide access to the cargo space and the bottom side rails usually have a
deeper profile. There may or may not be doors in the end frame of the container.
Typical side opening steel containers can be 20 or 40 feet long by 8½ or 9½ feet high.
The standard width of an ISO container is 8 feet. Performance specifications for a typical
20 foot long side opening container are provided by commercial item description A-A-
52029.
3.2.5 Typical End and Side Opening Container. An end and side opening container
is an amalgam of a steel end opening container and a side opening container, and is
available in three variations, doors opening on one end of the container, doors opening
on both ends of the container, and doors opening on both ends of the container as well
as a set of 8 ft by 8 ft doors on one side of the container. Typical end and side opening
steel containers are 20 feet long by 8 feet high. The standard width of an ISO
container is 8 feet.
Performance specifications for a typical end and side opening container are provided
by commercial item description A-A-59272.
3.2.6 Typical open top container. Refer to Figures 5 and 6. An open top container is
similar in all respects to a typical steel container except it has no rigid roof. Instead, it has a
flexible or removable cover.
The removable cover (tarp) is usually made of canvas or reinforced vinyl material and is
supported on movable or removable roof bows. The tarp has reinforced eyelets in the
perimeter that fit (nest) over corresponding loops welded to the side panel, end panels, and
door(s). The tarp is secured by a plastic sheathed wire rope threaded through the welded
steel loops. An open top container may also have a movable or removable door header to
facilitate access to the cargo. In some open top containers, the end door opens downward
to function as a loading ramp. Some open top containers have all steel floors.
Three typical heights for open top containers are 4 ft – 3 in high (1/2 high), 5 ft – 8 in
high (2/3 high), and 8 ft – 6 in high (full height). Typical open top containers can be 20 or
40 feet long. The standard width of an ISO container is 8 feet. Performance
specifications for a typical half-high open top container are provided by commercial item
description A-A-52033.
Tarp
Top rail
Top rail
Side Side
Wire Welded
rope loop
10
3.2.7 Typical flatrack container. Refer to Figure 7. The nominal dimensions and many
construction details of a flatrack container are similar to those of a typical steel container
except it does not have rigid side walls or a roof structure.
A flatrack container does not provide weather protection. Typical flatrack containers
can be 20 or 40 feet long by 8, 8½, or 9½ feet high. The standard width of an ISO
container is 8 feet.
11
3.2.8 Tactical ISO shelter. Tactical ISO shelters are lightweight, shipping containers
transportable via land, sea and air. Most shelters are integrated with electrical service and
installed equipment. Upon arrival at their destination, these shelters can be unpacked and
serve as modular, live-in/work-in facilities, which can be joined together (complexed) with
other shelters. The applications range from deployable kitchens to command and control
centers. Like freight containers, all tactical ISO shelters are equipped with ISO 1161
corner fittings, structural frame, end and/or side doors, forklift pockets, wall, floor and roof
panels.
There are three different basic structural design groups (families) of tactical ISO
Shelters: Army, Marine Corps, and Navy. Within each of these groups, there are several
standard configurations. Although there are several different National Stock Number
(NSN) items within this shelter family, the basic structural design of the shelters, within a
given group is the same. There are a total of 18 NSN items for the standard tactical ISO
shelter configuration. This section provides descriptive information intended to help identify
the types of tactical ISO shelters.
The United States Air Force employs both Army and Navy approved tactical shelters to
support their steady-state and deployment shelter requirements. Therefore, Air Force
activities use the inspection criteria in this standard for the shelters in their possession, in
accordance with the Service guidelines prescribed by the Army or Navy, respectively.
12
3.2.8.1 Army tactical ISO shelter. Refer to Figure 8. The Army tactical ISO shelters
are constructed of an aluminum structural frame, with eight flanged corner fittings (steel
castings) bolted to the frame at each corner.
Although there are six different configurations of Army tactical ISO shelters, the basic
structural design is the same. The shelters can either be non-expandable, 1-side
expandable, or 2-side expandable. The walls, floor and roof are sandwiched panels
constructed of aluminum with paper-honeycomb core, which are bolted to the structural
frame. The floor cross members and forklift pockets are aluminum, welded to the structural
aluminum base frame. There is a 3 ft wide personnel door on one end and a set of double
3 ft cargo doors on the opposite end. The doors are constructed of the same aluminum-
honeycomb sandwich panel as the walls, floor, and roof, and use a 3 point latch, located on
the door interior. There is anti-rack hardware located at both end doors.
The shelters are 8 ft high by 8 ft wide by 20 ft long structures, with a gross weight of up
to 15,000 pounds. Table I lists the configurations of Army tactical ISO shelters.
13
3.2.8.2 Marine Corps tactical ISO shelter. Refer to Figure 9. The Marine Corps
tactical ISO shelters are constructed with an aluminum structural frame, with eight flanged
corner fittings (steel castings) bolted to the frame at each corner.
Although there are five different NSN items within this shelter family, the basic structural
design of these shelters is the same. The walls, floor and roof are sandwiched panels
constructed of aluminum with paper-honeycomb core, which are riveted to the structural
frame. There are non-expandable 10 ft and 20 ft shelters and a 20 ft knock-down type.
The floor cross members and forklift pockets are formed sheet aluminum, welded to the
structural aluminum base frame. There is a 3-1/2 ft wide personnel door on each end.
The doors are constructed of the same aluminum-honeycomb sandwich panel as the walls,
floor, and roof, and use a 3 point latch, located on the door interior. All shelters, except the
electromagnetic interference (EMI) shielded shelters have removable side and end walls.
Four knock-down shelters in the storage mode can be stacked and shipped in the transport
mode. The shelters are 8 ft high by 8 ft wide by 10 ft and 20 ft long structures, with gross
weight of up to 15,000 pounds. Table II lists the configurations of Marine Corps tactical ISO
shelters.
14
3.2.8.3 Navy tactical ISO shelter. Refer to Figures 10 and 11. The Navy ISO shelters
are constructed with a steel structural frame, with eight corner fittings (steel castings)
welded to the frame at each corner.
Although there are seven different NSN items within this shelter family, the basic
structural design of these shelters is the same, and are all non-expandable 20 ft. The
walls, floor and roof are sandwiched panels constructed of aluminum with structural foam
core, which are riveted to the structural frame. Within these panels there are tubular
aluminum frame members, spaced every 22 inch on center. The floor cross members and
forklift pockets are formed sheet steel, welded to the structural steel base frame. The
Basic Mobile Facility (BMF), Integrated Unit Mobile Facility (INU), Side Opening Mobile
Facility (SOMF-A) shelters are equipped with a 4 ft wide door on each end. The SOMF-C
is equipped with a 4 ft door on only one end. The SOMF-B is equipped with a 3-1/2 ft
door on the side and the modified SOMF-B has an additional set of 80 in high double doors
on one end. The doors are constructed of the same foam and beam sandwich panel as
the walls, floor, and roof, and use a 3-point latch, located on the door interior. All shelters
in the standard configuration, (except the SOMF-C) can have up to three power entry
(waterfall) panels, located on the sidewall.
The SOMF-A and B shelters have one fixed sidewall and one removable sidewall. The
fixed sidewall has two 4 ft removable panels. The SOMF-C has two removable sidewalls.
The BMF shelters have two fixed sidewalls. One of the sidewalls has one 4 ft global
removable panel. The INU shelters also have two fixed sidewalls. One of the sidewalls
has two 4 ft removable panels and the other side has only one. All shelters have three
removable, full-length skids, 2.56 in high, mounted to the base frame.
The shelters are 8 ft high by 8 ft wide by 20 ft long structures, with a gross weight of up
to 20,000 pounds. Table III lists the different types of Navy tactical ISO shelters.
15
Sling pad
Power entry
panels
Removable
panel
4 ft wide
end door
Removable panels
80 in Removable
double side wall
end doors
16
17
3.3 Primary structural components. On some ISO shelters, some of the primary
structural components may be concealed within the wall, roof, and floor panels. The areas
where the adjacent panels join are to be thoroughly inspected, and are to meet the criteria
for the wall beams and roof beams. The following sub-paragraphs define the primary
structural components of ISO containers and ISO shelters. Refer to Figure 14 unless
otherwise specified.
3.3.1 Corner fitting. Internationally standard fitting (casting) located at the eight corners
of the container structure to provide means of handling, stacking and securing containers.
Specifications are defined in ISO 1161. Refer to Figure 20.
3.3.2 Corner post. Vertical structural member located at the four corners of the
container and to which the corner fittings are joined. Refer to Figures 20 and 29.
3.3.3 Door header. Lateral structural member situated over the door opening and joined
to the corner fittings in the door end frame.
3.3.4 Door sill. Lateral structural member at the bottom of the door opening and joined
to the corner fittings in the door end frame. Refer to Figure 41.
3.3.5 Rear end frame. The structural assembly at the rear (door end) of the container
consisting of the door sill and header joined at the rear corner fittings to the rear corner
posts to form the door opening. Refer to Figures 15, 16 and 19.
3.3.6 Top end rail. Lateral structural member situated at the top edge of the front end
(opposite the door end) of the container and joined to the corner fittings.
3.3.7 Bottom end rail. Lateral structural member situated at the bottom edge of the
front end (opposite the door end) of the container and joined to the corner fittings.
3.3.8 Front end frame. The structural assembly at the front end (opposite the door end)
of the container consisting of top and bottom end rails joined at the front corner fittings to
the front corner posts. Refer to Figures 15, 16 and 19.
3.3.9 Top side rail. Longitudinal structural member situated at the top edge of each
side of the container and joined to the corner fittings of the end frames. Refer to Figures 15,
19 and 40.
3.3.10 Bottom side rail. Longitudinal structural member situated at the bottom edge of
each side of the container and joined to the corner fittings to form a part of the
understructure. Refer to Figures 19, 39 and 40.
3.3.11 Cross member. Lateral structural member attached to the bottom side rails that
supports the flooring. Refer to Figures 15, 16, 19 and 40.
3.3.12 Understructure. An assembly consisting of bottom side and end rails, door sill
(when applicable), cross members and forklift pockets. Refer to Figure 20.
3.3.13 Forklift pocket. Reinforced tunnel (installed in pairs) situated transversely across
the understructure and providing openings in the bottom side rails at ISO prescribed
positions to enable either empty capacity or empty and loaded capacity container handling
by forklift equipment. Refer to Figures 15, 16 and 19.
18
3.3.14 Forklift pocket strap. The plate welded to the bottom of each forklift pocket
opening or part of bottom side rail. The forklift pocket strap is a component of the forklift
pocket.
3.3.15 Gooseneck tunnel. Recessed area in the forward portion of the understructure
to accommodate transport by a gooseneck chassis. This feature is more common in 40
foot and longer containers. Refer to Figure 13.
Gooseneck tunnel
(3.3.15)
19
Corner post
Door header (3.3.2)
(3.3.3)
Corner post
(3.3.2) Cross member CURBSIDE
(3.3.11)
20
3.4.2 Wall panel. Refer to Figures 29, 39 and 40. Corrugated or flat sheet steel, a
riveted or bonded aluminum sheet and wall post assembly, FRP, foam and beam,
aluminum, or honeycomb material that forms the side wall or end wall.
3.4.3 Wall post. Interior or exterior intermediate vertical component to which sheet
aluminum or steel is riveted or welded to form a wall panel.
3.4.4 Wall beam. Encapsulated vertical component to which sheet aluminum or steel is
bonded to form a wall panel. This is found in foam and beam panels.
3.4.5 Marking panel. A side wall panel of a corrugated steel configured with a flat
portion used for the display of markings and placards.
3.4.6 Lining. Plywood or other like material attached to the interior side and end wall to
protect the walls and/or cargo and facilitate loading operations.
3.4.7 Lining shield. A strip of thin metal installed at the bottom of the interior walls to
protect the lower portion of the lining from damage by materials handling equipment during
loading or unloading operations.
3.4.8 Kick plate. A common name for a lining shield installed on the lower portion of the
interior front end wall.
3.4.9 Ventilator. Two or more devices permanently attached to the side or end wall
panel that provides openings for the exchange of air (but not water) between the outside
and the container interior.
3.4.10 Roof panel. Corrugated or flat sheet steel, sheet aluminum, FRP, or foam and
beam and aluminum honeycomb panel that forms the top closure of the container.
3.4.11 Roof bow. Lateral non-structural member attached to the top side rails and
supporting the underside of the roof panel. Roof bows used with removable cover (tarp)
assembly are unattached. Not all container designs require roof bows.
3.4.13 Roof reinforcement plate. An additional metal plate on the interior or exterior of
the roof panel adjacent to the top corner fittings that provides protection of the roof panel or
top rail components from misaligned handling equipment.
3.4.14 Tarp. Jargon for “tarpaulin”, a waterproof and flexible fabric used for covering
the top of an open top container, also referred to as a “tilt” in some countries.
3.4.15 Transport Internationale des Routiers (TIR) cable. Plastic sheathed wire rope
that is designed in accordance with TIR customs convention (see 3.7.6) and is threaded
through the welded loops on the sides, end panels and door panels of an open top
21
3.4.16 Flooring. Refer to Figures 33 and 41. Material that is supported by the cross
members and bottom rails to form a load bearing surface for the cargo. The flooring is
usually constructed of laminated wood planks, plywood sheets, or other composition
material and is screwed or bolted to the cross members. Some containers have welded
steel or aluminum flooring, sandwich panels or a combination of metal and wood.
3.4.17 Joint strip. A formed steel or aluminum strip (usually hat-shaped section)
installed between joints of the plywood sheet flooring or joints of the plywood sheet lining to
help integrate and support the edges of the plywood.
3.4.18 Threshold plate. Plate forward of the door sill to protect the entrance area of
the container floor. This plate is commonly referred to as a crash plate.
3.4.19 Steps. Folding steps are found on some ISO shelters and are used to gain
access to the roof. They are folded up prior to transporting shelter.
3.4.20 Sandwich panel. A type of fixed or removable panel construction used in ISO
shelters consisting of a thin inner and outer sheet aluminum skin, bonded or fastened to a
core constructed of either honeycomb or structural foam and aluminum beams.
3.4.21 Striker plate. An additional metal plate on the exterior of the roof panel adjacent
to the top corner fittings that provides protection to the roof panel or top rail components
from misaligned handling equipment.
3.4.22 Sling pad. An additional metal plate on the exterior of the roof panel located in
the center of the roof panel that provides protection to the panel from lowered handling
equipment.
22
Roofpanel
Roof Panel
Front end frame
(3.3.10)
(3.4.10) (3.3.8)
Ventilator
(3.4.9)
ROADSIDE
Joint strip
(3.4.17)
Flooring
(3.4.16)
Rear end
frame
(3.3.5)
Forklift
pocket CURBSIDE
(3.3.13)
Bottom
Marking panel
side rail
(3.4.5)
Door (3.3.10)
assembly Threshold plate
Cross member
(3.5) (3.4.18)
(3.3.11)
23
Roof reinforcement
plate (3.4.13)
Roof panel
(3.4.10)
Roof bow
(3.4.11) Front end frame
(3.3.8)
ROADSIDE Lining
(3.4.6)
Kick plate
(3.4.8)
Lining
(3.4.6)
Side wall
(3.4.2)
Lining shield
(3.4.7)
Rear end
frame
(3.3.5)
Wall post
(3.4.3)
Flooring
(3.4.16) Side wall panel
Forklift pocket (3.4.2)
(3.3.13)
Threshold Cross
plate member CURBSIDE
(3.4.18) (3.3.11)
Door assembly
(3.5)
24
Interior face
Fiberglass with
polyester resin
Tarp (3.4.14)
Removable
roof bow TIR cable
(3.4.11) (3.4.15)
25
Front end
frame
ROADSIDE (3.3.8)
Rear end
frame
(3.3.5)
26
Single door
end panel
(3.4.2 & 3.4.20)
Corner
fitting
(3.3.1)
Corner
post
(3.3.2)
Steps Base frame
(3.4.19) (understructure) Hinged side wall panel
(3.3.12) (3.4.2 & 3.4.20)
NOTE: Hinged panels are those which will be enclosed inside the container during transport
and storage.
27
Exterior skin
Edge frame
Interior skin
Honeycomb
core
Exterior skin
Encapsulated
wall beam
Interior skin
Foam core
Edge frame
28
3.5 Door assembly. Refer to Figures 15, 16, 19, and 23 through 27.
3.5.1 Door panel. Refer to Figure 29. Corrugated or flat sheet steel, plymetal (metal
faced wood) material, aluminum sheet and post assembly, sandwich panel, or FRP panel
that forms either a portion or all of a door.
3.5.2 J-bar. Refer to Figure 29. The portion of the exterior edge of the corner post
structure in a doorway frame that encircles and supports the door hinges.
3.5.3 Hinge. Refer to Figure 29. Hardware comprised of a blade permanently joined
to the door and a lug integral to the corner post structure. A series of hinges enables the
door to rotate open or closed.
3.5.4 Hinge pin. Hinge component that attaches the two components of the hinge and
provides a line of rotation. A hinge pin may be surrounded with a bushing to reduce friction
and resist corrosion. A weld may be affixed to the hinge pin to prevent pilferage by
removing the hinge pin and door without breaking the custom seal. This is a TIR
requirement.
3.5.5 Locking bar. Vertical rod of the door assembly with cam locks fitted at each end.
When rotated, it engages the cam retainers on the doorway frame. On some open top
containers’ ramp type doors, this rod may be placed horizontally.
3.5.6 Locking bar mounting bracket. One of the brackets that hold the locking bars in
place on the door assembly.
3.5.7 Cam. Fitting on each end of a locking bar that has offset protrusions. Through
lever type action, it engages a cam retainer to secure the door to the doorway frame.
3.5.8 Cam retainer. Female component (retainer) located on the sill and header of the
rear end frame or top and bottom side rails of a side opening container. It engages and
retains the cam of a locking bar.
3.5.9 Door locking handle. Handle attached to the door locking bar that rotates the bar
(rod) when opening or closing (locking) the container door.
3.5.10 Door locking handle retainer. Fixed or pivoting hardware to hold the locking
handle in the closed position and provide a means to place a lock and/or security seal on
the door(s).
3.5.11 Anti-rack hardware. Hardware attached to the doors and doorway frame to
provide resistance against transverse twisting (racking) of the container. It consists of
locking bars, locking bar mounting brackets, cams, cam retainers, locking handles, handle
retainers and other support brackets.
3.5.12 Customs catch. Rod or plate permanently affixed near center edge of outer door
to preclude inner door opening without opening the outer door. Customs catch is only
required if door design does not provide a metal overlap as defined by the TIR convention.
3.5.13 Door seal (gasket). Refer to Figure 29. Flexible plastic, rubber or synthetic
rubber attached to the door edges with a retaining strip and fasteners to provide a water
proof seal between doors and between the doors and the door frame.
29
3.5.14 Rain gutter. The structure attached to the door header on some containers to
divert water away from the doorway frame.
3.5.15 3-point latch. A latch system used on ISO shelter doors that secures the door to
the doorway frame using three roller cams.
3.5.16 Chain bolt. A spring-loaded bolt used to lock upper portion of one of the double
doors on an ISO Shelter.
3.5.17 Foot bolt. A spring-loaded bolt used to lock lower portion of one of the double
doors on an ISO Shelter.
30
Customs catch
(3.5.12)
Hinge pin
(3.5.4) J-bar
(3.5.2)
Hinge
(3.5.3)
Door panel
(3.5.1)
Locking bar
(3.5.5)
Locking bar
Door panel mounting
(3.5.1) bracket
(3.5.6)
Door seal
Door locking (3.5.13)
Anti-rack Door locking
hardware handle handle retainer
(3.5.11) (3.5.9) (3.5.10)
31
Cam retainer
(3.5.8)
Cam
(3.5.7)
Locking bar
mounting bracket
(3.5.6)
Locking bar
(3.5.5)
Locking bar
mounting bracket
(3.5.6)
Door locking
handle retainer
(3.5.10)
Handle hub
(3.5.9)
Bushing
Door
locking
Rivet handle
(3.5.9)
Cam retainer
(3.5.8)
Cam
(3.5.7) Door locking
handle retainer
(3.5.10)
32
Locking bar
(3.5.5)
Anti-rack
hardware Hinge pin
(3.5.11) (3.5.4)
Door panel
(3.5.1)
Anti-rack
hardware
(3.5.11)
Rain gutter
Door seal (3.5.14)
(3.5.13)
FIGURE 25. Typical shelter door assembly
33
Chain bolt
(3.5.16)
Cam
(3.5.7)
Jar proof
safety incline
Door locking
handle
View A-A
(3.5.9)
Locking bar
(3.5.5)
Interior view
Foot bolt
(3.5.17)
34
3-point
latch
(3.5.15)
35
3.6.1 Container. An article of transport equipment that meets ANSI/ISO standards that
is designed to be transported by various modes of transportation. These containers are
also designed to facilitate and optimize the carriage of goods by one or more modes of
transportation without intermediate handling of the contents and equipped with features
permitting ready handling and transfer from one mode to another. For the purpose of this
standard, the term container is assumed to be an ISO type container, shelter, MILSPEC
VAN, flatrack, BICON, TRICON, QUADCON, or other structures which comply with CSC
requirements.
3.6.2 Intermodal. Type of international freight system that permits transshipping among
sea, highway, rail, and air modes of transportation through use of ANSI/ISO containers,
line-haul assets, and handling equipment.
3.6.4 Cargo restraint. Restraint fixtures or material that facilitate cargo securement
within the container during handling and transport.
3.6.4.1 Door post vertical retainer. Restraint pieces constructed from structural steel
tubing and plates IAW DAC drawing DA-116. Installed two per end opening container to
interface with container corner posts to transfer the dynamic cargo load from the container
doors onto the corner posts.
3.6.4.3 Load bearing surface. A smooth rigid interior surface on the primary structure of
the container capable of withstanding dynamic loads imposed by accelerated weight of
cargo during container handling and transport.
3.6.4.4 Mechanical restraint system for MILSPEC VAN. A type of cargo restraint which
consists of eight slotted horizontal rails intermittently spaced and welded on each side wall
of the container, a pair of slotted vertical rails welded to the door end corner posts and 25
independent shoring beam assemblies with end fittings that interlock into the slots of the
rails.
3.6.4.5 Stanchion. A rectangular provision (tube) on flatrack side rails that acts as a
stake pocket for a side blocking stake or dunnage assembly.
3.6.4.6 Tiedown provision (lashing bar or ring). Provision or fitting for attachment of
straps or other cargo restraint devices.
3.6.4.7 Universal load retainer. Restraint pieces constructed from structural steel
36
sheets IAW DAC drawing DA-116. Installed in pairs (2, 4 or 6) in end opening containers
to interface with container corner posts to transfer the dynamic cargo load from the
container doors onto the corner posts.
3.6.4.8 Welded load retainer. A device or fixture welded to the door corner post that
provides a strong load bearing surface for cargo restraint dunnage. Many of the DOD-
owned end opening containers are equipped with a pair of these.
3.6.5 Tare weight. Refer to Figure 33. Weight of the empty container or shelter as
manufactured.
3.6.6 Payload. Refer to Figure 34. Maximum allowable weight of the contents (cargo)
of a container including any additional required load blocking materials (dunnage), not
normally assigned or attached to a container.
3.6.7 Maximum gross weight. Refer to Figure 34. Total permitted gross loaded weight
of a container including the tare weight plus the maximum allowable payload.
3.6.8 Shelter. An ISO container which provides live-in or work-in capability. A shelter
is inspected with the same criteria as a general cargo container.
3.6.9 Cam lock handle. Refer to Figure 20. Handles located on the corner posts of
expandable ISO shelters. They are used to secure folding panels while shelter is in
transport mode. Two handles per corner post. A one side expandable ISO shelter will
have them on two corner posts. A two side expandable ISO shelter has them on all four
corner posts.
3.6.10 Skids. Navy ISO Shelters have three removable, full length skids, 2.56 in
(65mm) high, mounted to the base frame. These are used to keep the bottom of the
shelter off the ground allowing air to circulate to prevent moisture damage. They can be
removed when transporting shelter.
3.6.11 IMDG. The IMO’s IMDG Code contains specific inspection criteria for structural
serviceability of containers carrying UN Hazard Class 1 (ammunition and explosives)
materials (IMDG Para 7.1.2). In this standard, use of the term “IMDG” indicates that
information or criteria which applies to containers for carrying ammunition and explosives.
3.6.12 Non IMDG. In this standard, use of the term “non-IMDG” indicates that
information or criteria which applies to shelters and to containers that will carry hazardous
materials other than UN Hazard Class 1 and all non-hazardous materials. The IMDG Code
provides NO inspection criteria for these containers, thus the term “non-IMDG”.
37
38
Door hinge
(3.5.3)
Universal load retainer (3
per side) (3.6.4.7)
Door (3.5.1)
Load bearing
View B
surface (3.6.4.3)
Interior of front end
wall (3.4.2)
Interior of side
wall (3.4.2)
Tiedown provision
(lashing bar)
(3.6.4.6)
Universal
load retainer
(3.6.4.7)
39
Tiedown provision
(lashing ring)
(3.6.4.6)
Stanchion
(3.6.4.5)
Tiedown provision
(lashing bar) (3.6.4.6)
40
Tiedown provision
(3.6.4.6)
Floor
(3.4.16)
41
3.7.3 CSC. An international treaty requiring structural safety approval on all ISO
containers moving in international transport. In addition, periodic inspections at specified
intervals are required to ensure continued safe condition. United States compliance with
CSC is mandated by 49 CFR Parts 450 to 453 and Public Law 95-208.
3.7.4 CSC safety approval plate. A durable data plate required by CSC to indicate CSC
certification by a nationally approved testing agency. The required format of the CSC Plate
is depicted in Figure 37. The information on the plate is inscribed in at least the English or
French language.
3.7.7 TIR markings or plate. Markings or data plate identifying that container design
has been certified to meet TIR requirements.
3.7.9 Consolidated data plate. A single plate affixed to the container that consolidates
all container data and approval information, without violating individual data format
requirements.
42
3.7.10 Placard holder. Fixture used to display placards that identify hazardous material
classification of cargo being shipped.
43
Maximum
gross weight
rating (3.7.2
and 3.6.7)
Empty (tare)
weight of
container
(3.7.2 and
3.6.5)
Payload
(3.7.2 and
3.6.6)
Cubic
capacity
(3.7.2)
Placard
Consolidated data
holder
plate (3.7.9)
(3.7.10)
44
45
46
2
3
4
5
6
7
8
(Typical shown)
1. Alphanumeric reference code similar to example shown above indicating country of approval and
reference number for approval.
3. Manufacturer’s identification number or the ISO identification number (i.e., owner code, serial
number and check digit) assigned to the container.
5. Allowable stacking load (kilograms and pounds) container can support when subjected to 1.8
times the force of gravity.
7. End wall strength expressed in kilograms and pounds or as fraction of the permissible payload
(P). This is only required to be marked on the CSC plate if end walls are designed to withstand a load of
less than or greater than 0.4P.
8. Side wall strength expressed in kilograms and pounds or as fraction of the permissible payload
(P). This is only required to be marked on the CSC plate if side walls are designed to withstand a load of
less than or greater than 0.6P.
47
48
3.8.1 Patch. Any repair of a wall, roof, or door panel that adds or replaces material
without complete replacement of the panel. An acceptable patch is of permanent design,
of similar material and configuration, and weatherproof. Patch is a generic repair term,
which for the purposes of this inspection criteria, is reserved exclusively for repairs on non-
structural components such as wall, roof, or door panels. A patch may be either an insert
or overlapping type of repair.
3.8.2 Splice. Any repair of a primary (main) structural component (member) that
replaces material without complete replacement of the member. Gussets, backup plates or
other reinforcement (protector) plates are not to be construed as splices. Splice is a
regulatory repair term, which for the purposes of this inspection criteria, is reserved
exclusively for repairs on components of the primary structure where allowed. A splice
may be either an insert or section type of repair for steel components and overlap only for
aluminum.
3.8.4 Backup plate. A reinforcement (doubler) plate may be installed on the backside of
a structural component and is usually located behind a splice. It is not installed on the
exterior of any component’s profile. The backup plate serves to stiffen and strengthen the
component.
3.8.5 Insert. A specific type of repair in which replacement material is fitted flush with
the original component and only a partial profile of the component’s cross section is
replaced.
3.8.6 Section (full profile). A specific type of repair in which replacement material is
fitted flush with the original component and the entire profile of the component’s cross
section is replaced.
3.8.7 Web. The vertical portion between the upper and lower flanges of a cross
member or rail.
3.8.8 Flange. The wide portion at the top or bottom of a cross member or rail. A
flange usually projects at a right angle to the web.
3.8.10 Pinhole. A pinhole typically results from a tiny skip or porosity in a weld and
usually is only detected during a light leak test.
3.8.11 Welder’s hammer. A hammer with a chisel shaped head used to tap on a
welded joint and/or surface of a steel structural component to ascertain the strength and
integrity.
3.8.13 Caulking. A sealant compound used to provide water tightness around patches
49
in panels, around riveted seams, in holes of pop rivets, in joints between dissimilar metals,
in gaps between floor board edges, and in gaps where the floor boards adjoin the interior
container walls.
3.8.16 Delamination. A failure in which the panel separates into constituent layers, as
evidenced by bulging and waviness of the surface. This type of failure applies to sandwich
panels, FRP, plywood, and plymetal.
50
Pinhole
(3.8.10) Flush fitting
Exterior seam insert patch
fully welded (3.8.1 and 3.8.5)
Sidewall panel
Overlapping (3.4.2)
patch (3.8.1
and 3.8.15)
EXTERIOR VIEW
Bottom side
Flange rail
(3.8.8)
Hole
(3.8.9)
Exterior seam
fully welded
INTERIOR VIEW
Overlapping
patch (3.8.1
and 3.8.15)
51
Butt welded
seams
52
Flooring (3.4.16)
Gusset (3.8.3)
Wire brush
Chipping head
Handle
53
2 in (51mm)
2 in (51mm)
Overlapping patch
1 in (25mm)
1/2 in (13mm)
1 in (25mm)
1/2 in (13mm) Caulking/sealant
(3.8.13)
FIGURE 43. Typical riveted patches on wall (aluminum, steel, or sandwich panel)
54
4. GENERAL REQUIREMENTS
4.1 General.
4.1.1 Regulatory mandates. An intermodal container may not be offered for the
carriage of any type of cargo unless the container is structurally serviceable as evidenced
by a CSC Safety Approval Plate and verified by a detailed visual examination. The CSC
Safety Approval Plate and the visual examination shall conform to the mandates of 49 CFR,
parts 451 and 452. Furthermore, before a container is loaded with UN Hazard Class 1
(IMDG) (explosive) materials, it shall meet specific structural serviceability requirements as
prescribed by the IMDG Code and mandated by 49 CFR part 176.172. If a container has
any safety related deficiency or damage that could place any person in danger, it will not be
used.
4.1.2 Markings and data plates. A container shall bear legible ISO markings
conforming to ISO Standard 6346. A container shall also bear a legible CSC Safety
Approval Plate or a Consolidated Data Plate marked in accordance with CSC format
requirements. Mandatory ISO operational markings (i.e., maximum gross weight and tare
weight) shall appear on at least one location such as on the door, as depicted in Figure 34.
Mandatory ISO identification markings (i.e., owner code, serial number and check digit)
shall be located on all four sides, and top as depicted in Figures 35 and 36. The CSC
Safety Approval Plate may be securely affixed at a readily visible place on the container,
where it is not easily damaged. All maximum gross weight markings on the container shall
be consistent with the maximum gross weight on the CSC Safety Approval Plate.
4.1.3 Configuration. Any distortion of the overall configuration great enough to preclude
proper engagement of handling/lifting equipment, mounting and securing on chassis,
vehicle, or aircraft pallet, or insertion into the cell of a ship is unacceptable. No part of the
container may protrude beyond the outside surfaces of the corner fittings. The external
dimensions shall be within the tolerances prescribed by ISO Standard 668 as depicted in
Figure 44.
55
56
4.2 Primary structural components. An intermodal container with any major defect in
any component of its primary structure is unacceptable. For purposes of these criteria,
primary (main) structural components (members) include: corner fittings, corner posts,
door sill and header, top and bottom end rails, top and bottom side rails, floor cross
members, and forklift pockets. On some ISO shelters, some of the primary structural
components may be concealed within the wall, roof, and floor panels. The areas where the
adjacent panels joins shall be thoroughly inspected, and shall meet the criteria of for the
wall beams and roof beams.
4.2.1 Acceptable welding patterns. Containers are originally deemed suitable for use if
they have been given CSC certification by such agencies as Marine Container Equipment
Certification Corp., American Bureau of Shipping, Germanischer Lloyd, Bureau Veritas,
Registro Italiano Navale, Nippon Kaiji Kyokai, Lloyds Register of Industrial Services, Det
Norske Veritas, Polish Register of Shipping, et al. These international agencies are highly
reputable and bear the liability that the container is manufactured in accordance with ISO
and CSC requirements. Welding patterns conforming to the original manufacturer’s design
are, therefore, acceptable. Only abnormal welding patterns due to damage and/or
improper repair are cause for rejection. Typically, a juncture between structural members
at a corner fitting is welded continuously on the exterior surface of the container. Rails and
headers formed from tubular steel are typically welded all around the juncture (exterior and
interior). Since welding patterns may vary depending on design and manufacture,
inspection should be directed at looking for broken junctures or welded repairs that are not
consistent with other corresponding welds of that container.
4.2.2 Acceptable splicing. For purposes of these criteria, a splice is any repair of a
primary structural member that replaces material without complete replacement of the
member. Areas repaired by straightening and/or bead welding are not to be construed as
splices. Gussets, backup plates or other reinforcement (protector) plates are not to be
construed as splices. An acceptable splice on steel rails is butt-welded, flush-fitting and
restores the original size and cross-sectional profile of the repaired component. On
aluminum rails, splice may overlap the damaged area (overlapped or lapped splice) and will
be riveted. An acceptable splice is a minimum of 6 in (152mm) long. Both inserts and
section (full profile) are acceptable types of splices, but not in all cases. Read inspection
criteria of the component for specific splicing allowances. If a splice would end within 12 in
(305mm) of another weld, such as at the juncture with the corner fitting, it shall be extended
to that weld. Backup plates installed on the backside of a splice are permissible if the
backup plate extends a minimum of 6 in (152mm) beyond each end of the splice.
4.2.4.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo or is a shelter, a major defect includes:
a. A crack, break, cut, tear, puncture, or corrosive failure in any primary structural
component;
b. A missing, cracked, or broken weld at the juncture between any primary structural
57
components;
d. Any deformation such as a dent, bend or bow in any primary structural component
that is in excess of ISO external dimensional tolerances as depicted in Figure 44;
e. An improper splice (e.g. less than 6 in long) in any primary structural component; or
f. Any damage to or degradation within a structural component which could place any
person in danger during subsequent handling, stacking, or transport of the intermodal
container.
4.2.4.2 UN Hazard Class 1 container (IMDG). If the container is to be used for shipping
IMDG UN Hazard Class 1 (explosive) items, a major defect includes any of the defects
listed above for a general cargo container and also:
A dent or bend in any primary structural component that is greater than 3/4 in (19mm) in
depth, regardless of length.
4.2.5 Corner fitting. Refer to Figure 45. Corner fittings (IMDG or non IMDG) shall not
be distorted or cracked and shall not have any worn, broken or gouged apertures that would
prevent engagement or safe use of transport securement devices or container lifting
devices. No repairs may be performed on a corner fitting.
Out of square
Fracture or crack
Piece broken away
Misalignment due to
Corner Post
damaged corner
58
4.2.6 Corner post. Refer to Figure 46. A container is unacceptable if a corner post
has any major defect.
4.2.6.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo, a major defect includes:
e. A loose or missing fastener at the juncture with a corner fitting (aluminum frame);
f. Any deformation such as a dent, bend or bow that is in excess of ISO external
dimensional tolerances as depicted in Figure 44;
g. More than two splices or an improper splice (refer to 4.2.2). A splice shall not
extend through or across more than 1/2 the cross-sectional profile of the post;
h. Any splice in a steel corner post other than a butt welded insert or full profile splice;
i. Any splice on an aluminum corner post other than an overlap riveted splice;
j. Any splice to a square profile forward corner post that extends through more than
one formed edge;
l. Any deformation to a rear corner post that interferes with door function.
4.2.6.2 UN Hazard Class 1 container (IMDG). If the container is to be used for shipping
IMDG UN Hazard Class 1 (explosive) items, a major defect includes any of the defects
listed above for a general cargo container and also:
a. A dent or bend that is greater than 3/4 in (19mm) in depth, regardless of length; or
b. Any splice.
4.2.6.3 Army or Marine Corps shelter. A major defect for an Army or Marine Corps
shelter includes any of the defects listed above for a general cargo container and also:
a. A dent or bend that is greater than 1/4 in (6mm) in depth, regardless of length;
b. Any splice on an aluminum corner post other than an riveted welded lap splice;
c. A missing cam lock handle on Army Shelter corner posts. A damaged cam lock
handle which no longer performs its intended function of securing the folding panels or
damage which causes the cam lock handle to exceed ISO external dimensions (see
figure 44).
59
4.2.6.4 Navy shelter. A major defect for Navy shelter includes any of the defects listed
above for a general cargo container and also a dent or bend that is greater than 1 in
(25mm) in depth, regardless of length.
Tear or fracture
Cracked weld or split
60
4.2.7 Door end frame. Refer to Figures 47 and 48. A container is unacceptable if a rear
end frame has any major defect.
4.2.7.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo or is a shelter, a major defect includes:
a. A dent or bend in the door header that is greater than 1-3/8 in (35mm) in depth,
regardless of length;
b. A dent or bend in the door sill that is greater than 2 in (51mm) in depth, regardless of
length;
c. A crack, break, cut, tear, puncture, or corrosive failure in either the door header, or
the door sill;
e. A missing, cracked, or broken weld at the juncture between any primary structural
components;
g. Any deformation such as a dent, bend or bow in any primary structural component
that is in excess of ISO external dimensional tolerances as depicted in Figure 44;
i. Any splice in a steel rail other than a butt welded insert or full profile splice;
k. Any splice which interferes with the locking of the anti-rack hardware or the sealing
of the door gasket;
4.2.7.2 UN Hazard Class 1 container (IMDG). If the container is to be used for shipping
UN Class 1 (explosive) items, a major defect includes any of the defects listed above for a
general cargo container and also:
a. A dent or bend in the door header or the door sill that is greater than 3/4 in (19mm)
in depth, regardless of length;
4.2.7.3 Army or Marine Corps shelter. A major defect for an Army or Marine Corps
shelter includes any of the defects listed above for a general cargo container and also:
a. A crack, break, cut, tear, puncture, or corrosive failure in either the top or bottom end
rails;
61
4.2.7.4 Navy shelter. A major defect for a Navy shelter includes any of the defects
listed above for a general cargo container and also:
a. A crack, break, cut, tear, puncture, or corrosive failure in either the top or bottom end
rails;
62
NOTE: Aluminum
shelters or containers Dent or bend greater than 3/4 in (19mm) in depth for UN
may use fasteners or Hazard Class 1 (IMDG), greater than 1-3/8 in (35mm) in
rivets to join structural depth for general cargo or any shelter
components.
No more than one splice permitted for UN
Hazard Class 1 (IMDG), but any number
are acceptable for general cargo and any
shelter provided they are IAW paragraph
4.2.2
Cut or tear
Door header
Corner fitting
Missing or cracked
weld (steel
containers)
63
Improper Splices-Inserts not flush with remaining rail Section not in line
with rail
No insert or section splices
Door corner post within 12 in (305mm) of corner.
If less, splice shall extend to corner fitting.
Length of splice
shall be a minimum
NOTE: No splice permitted of 6 in (152mm)
in door sill and no more than
one splice on door header
permitted for UN Hazard
Class 1 (IMDG). Any
number are acceptable for
general cargo or shelter
provided they are IAW
paragraph 4.2.2.
64
4.2.8 End frame (without door). Refer to Figures 49 and 50. A container is
unacceptable if an end frame has any major defect.
4.2.8.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo or is a shelter, a major defect includes:
a. A dent or bend in the top end rail that is greater than 1-1/4 in (32mm) in depth,
regardless of length;
b. A dent or bend in the bottom end rail that is greater than 1-9/16 in (40mm) in depth,
regardless of length;
c. A crack, break, cut, tear, puncture, or corrosive failure in either the top end rail or the
bottom end rail;
f. Any deformation such as a dent, bend or bow in any primary structural component
that is in excess of ISO external dimensional tolerances as depicted in Figure 44;
g. Any splice in a steel rail other than a butt welded insert or full profile splice;
4.2.8.2 UN Hazard Class 1 container (IMDG). If the container is to be used for shipping
UN Hazard Class1 (explosive) items, a major defect includes any of the defects listed above
for a general cargo container and also:
a. A dent or bend in a top or bottom end rail that is greater than 3/4 in (19mm) in depth,
regardless of length; or
4.2.8.3 Army or Marine Corps shelter. A major defect for an Army or Marine Corps
shelter includes any of the defects listed above for a general cargo container and also:
a. A dent or bend in a top or bottom end rail greater than 1 in (25mm) in depth,
regardless of length;
c. Any splice which interferes with the locking of the anti-rack hardware or the sealing
of the door gasket.
4.2.8.4 Navy shelter. A major defect for a Navy shelter includes any of the defects
listed above for a general cargo container and also:
65
a. A dent or bend in a top end rail greater than 1-5/16 in (33mm) in depth, regardless of
length;
c. Any splice which interferes with the locking of the anti-rack hardware or the sealing
of the door gasket.
66
Dent or bend within 10 in Dent or bend greater than 3/4 in (19mm) in depth for
(254mm) of corner fitting UN Hazard Class 1 (IMDG), greater than 1 in (25mm)
for Army/Marine Corps shelter, greater than 1-5/16 in
(33mm) for Navy shelter, or greater than 1-1/4 in
(32mm) for general cargo
Cut, tear or
f
Missing or
cracked weld
Corner post
67
68
4.2.9 Side rails. Refer to Figures 51 through 55. A container is unacceptable if a side
rail has any major defect.
4.2.9.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo or is a shelter, a major defect includes:
a. A dent or bend in any top side rail that is greater than 1-1/4 in (32mm) in depth,
regardless of length;
b. A dent or bend in any flat-bar top side rail that is greater than 1 in (25mm) in depth,
regardless of length;
c. A dent or bend in any bottom side rail web that is greater than 2 in (51mm) in depth,
regardless of length;
d. A dent or bend in the web of any bottom side rail that is within 10 in (254mm) of a
corner fitting that is greater than 3/4 inch (19mm) in depth, regardless of length;
e. A crack, break, cut, tear, puncture, or corrosive failure in any side rail;
f. A missing, cracked, or broken weld at the juncture with other primary structural
components;
g. A loose or missing fastener at the juncture with other primary structural components;
h. Any deformation such as a dent, bend or bow that is in excess of ISO external
dimensional tolerances as depicted in Figure 44;
j. Any splice in a steel rail other than a butt welded insert or full profile splice;
l. Any splice which interferes with the proper operation of side doors (includes
operation of anti-rack hardware and gasket).
4.2.9.2 UN Hazard Class 1 container (IMDG). If the container is to be used for shipping
UN Hazard Class 1 (IMDG) (explosive) items, a major defect includes any of the defects
listed above for a general cargo container and also:
a. A dent or bend in any side rail that is greater than 3/4 in (19mm) in depth, regardless
of length; or
b. More than two splices in any one top or bottom side rail. (For purposes of these
criteria, the door header and door sill of a side opening container are considered to be side
rails. Splices on these components shall not interfere with the proper operation of the side
doors.)
Note: On ISO shelters with expandable or removable side walls or removable panels,
repairs to side rails shall not interfere with the proper operation of these features. This is
not a CSC requirement unless it is the only way to enter/exit the shelter (i.e. Navy SOMF-B
shelter side door).
69
4.2.9.3 Army or Marine Corps shelter. A major defect for an Army or Marine Corps
shelter includes any of the defects listed above for a general cargo container and also:
a. A dent or bend in any top or bottom side rail that is greater than 3/4 in (19mm) in
depth, regardless of length;
b. Any splice on an aluminum rail other than an riveted or welded overlap splice.
4.2.9.4 Navy shelter. A major defect for a Navy shelter includes any of the defects
listed above for a general cargo container and also:
a. A dent or bend in any top side rail that is greater than 13/16 in (21mm) in depth,
regardless of length;
b. A dent or bend in any bottom side rail that is greater than 1-5/8 in (41mm) in depth,
regardless of length;
c. Any splice in a steel rail other than a butt welded insert or full profile splice or overlap
riveted splice.
70
Cracked or
missing weld
71
Length of splice
shall be minimum
of 6 in (152mm)
72
73
NOTE: Figures depict cross sectional profiles of bottom side rails. All examples
shown are acceptable insert splices. Full profile section splices are also acceptable.
74
4.2.10 Floor cross members. Refer to Figures 56 through 60. Floor cross members
are considered to be a part of the primary structure and a container is unacceptable if any
floor cross member has any major defect.
4.2.10.1 General cargo container (non IMDG). If the container is to be used for
shipping general cargo or is a shelter, a major defect includes:
a. A dent or bend in the web of any floor cross member that is greater than 2 in
(51mm) in depth, regardless of length;
b. A dent or bend in the bottom flange of any floor cross member that is greater than 1-
9/16 inch (40mm) in depth, regardless of length;
c. A dent or bend in the top flange of any floor cross member that is greater than 2 in
(51mm) in depth, regardless of length;
d. A crack, break, cut, tear, puncture, or corrosive failure in any floor cross member;
e. A missing, cracked, or broken weld at the juncture with the bottom side rail;
f. A loose or missing fastener at the juncture with the bottom side rail;
g. Any deformation such as a dent, bend or bow that is in excess of ISO external
dimensional tolerances as depicted in Figure 44;
i. Any full profile splices, except for those of hot rolled profiles such as I-beams;
j. Any splice in a steel cross member other than a butt welded insert;
k. Any splice on an aluminum cross member other than an overlap riveted splice; or
l. A separation between the top of a cross member and underside of the flooring that is
greater than 3/8 in (10mm) at point of attachment.
a. A dent or bend in any floor cross member that is greater than 3/4 in (19mm) in
depth, regardless of length; or
4.2.10.3 Army or Marine Corps shelter. A major defect for an Army or Marine Corps
shelter includes any of the defects listed above for a general cargo container and also:
a. A dent or bend in the web of any floor cross member that is greater than 1/2 in
(13mm) depth, regardless of length;
b. Any splice on an aluminum cross member other than an welded overlap splice;
4.2.10.4 Navy shelter. A major defect for a Navy shelter includes any of the defects
listed above for a general cargo container and also:
75
a. A dent or bend in the web of any floor cross member that is greater than 1 in
(25mm) in depth, regardless of length;
b. A dent or bend in the bottom flange of any floor cross member that is greater than 1-
5/8 in (41mm) in depth, regardless of length;
Note: Above criteria also applies to gooseneck tunnel components if present.
4.2.11 Steel cross member juncture with steel side rail. Welding patterns conforming to
the original manufacturer’s design are acceptable. Only abnormal welding patterns due to
damage and/or improper repair are cause for rejection. Typically, the juncture between a
cross member and a side rail is welded continuously on one side of the joint. Since
welding patterns may vary depending on design and manufacture, inspection should be
directed at looking for broken junctures or welded repairs that are not consistent with other
corresponding welds of that container.
4.2.12 Acceptable splicing on steel cross members. A maximum of two splices per
floor cross member is permissible. An acceptable splice is a minimum of 6 in (152mm) long
and is a butt-welded insert. If a splice would end within 12 in (305mm) of another weld,
such as at the juncture with the bottom side rail, it shall be extended to that weld. An
acceptable splice restores the original size and cross-sectional profile of the cross member.
The top flange of the cross member securing it to the floor and a minimum of 1/2 in (13mm)
of the vertical web shall be left intact. A section through the complete profile is not
permitted.
4.2.13 Cross member modifications. When many of the older MILSPEC VANs were
overhauled, the middle 17 cross members were strengthened with full length angle
stiffeners. Subsequent cross member upgrades were also accomplished with a heavier (7
gauge) cross member replacement. Any combination of these modifications on the same
container is acceptable provided other limitations are adhered to and all of the middle 17
cross members have been upgraded with either a stiffener or a 7 gauge cross member.
Any number of full length angle stiffeners are also permissible on other types of containers,
but not required. Each stiffener shall extend the full length of the cross member, be fully
welded to the bottom side rails on each end, and not protrude beneath the surface of the
lower edge of the bottom side rails.
4.2.14 Gussets and end rail stiffeners. There are no specific dent or bend limitations for
gussets and end rail stiffeners. Dents and bends not affecting the structural integrity of the
container are permissible. A container is unacceptable if any weld is broken, if there are
any loose or missing fasteners, or a gusset or stiffener is missing, broken, cut, torn or
punctured. Refer to Figure 60.
76
ACCEPTABLE REPAIRS
Welded to
Full length
existing cross
replacement of
member (may
entire member
be skip welded)
IMPROPER REPAIR
77
Indicates bottom
Indicates bend in web edge of side rail
Bottom of
ACCEPTABLE CROSS MEMBERS corner fitting
78
Weld
Indicates broken
Surface bottom side rail
cracked
Top flange
kinked/bent more than
3/4 in (19mm) for UN
Hazard Class 1
(IMDG) or more than 2
in (51mm) for general
cargo or shelter
Metal torn
FIGURE 58. Unacceptable steel cross member damage requiring rail replacement
79
Corner gusset
FIGURE 60. Gussets and end rail stiffeners on steel
80
4.2.16 Forklift pocket. Refer to Figure 61. Forklift pockets are considered by DOD to
be a part of the primary structure and a container is unacceptable if a forklift pocket has any
major defect.
4.2.16.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo or is a shelter, a major defect includes:
a. A dent or bend in the side of the forklift pocket that is greater than 2 in (51mm) in
depth, regardless of length;
b. A dent or bend in any tunnel plate or forklift pocket strap that is greater than 2 in
(51mm) in depth, regardless of length; or
c. A crack, break, cut, tear, puncture, or corrosive failure in any component forming the
forklift pocket;
d. A missing, cracked, or broken weld at the juncture with the bottom side rail;
e. A loose or missing fastener at the juncture with the bottom side rail;
f. Any deformation such as a dent, bend or bow which prevents use of fork tines or that
is in excess of ISO external dimensional tolerances as depicted in Figure 44;
g. More than two splices or an improper splice in any cross member forming the side of
a forklift pocket; any full profile splice.
h. Any splice in a steel rail other than a butt welded insert splice;
k. Any damage or degradation (such as a broken strap) that would prevent safe
handling by forklift equipment and could place any person in danger during subsequent
handling, stacking, or transport of the intermodal container.
4.2.16.3 Army, Marine Corps or Navy shelter. A major defect for an Army, Marine
Corps or Navy shelter includes any of the defects listed above for a general cargo container
and also a dent or bend in the side of the forklift pocket that is greater than 1 in (25mm) in
depth, regardless of length.
81
Mounting
bracket
Broken
mounting
bracket
Cut or tear
Missing, broken,
or loose rivet/bolt
(aluminum)
Broken strap
Cracked or missing
weld (steel)
82
4.2.17.1 Collapsible flatrack end wall. The end wall locking hardware for collapsible
type flatracks shall not be seized, twisted, broken, missing or otherwise inoperative. Any
twist, dent or bend that renders the folding end wall inoperable is cause for rejection.
4.2.17.2 Open-top swinging header. Header pins shall not be seized, twisted, broken,
missing, or otherwise inoperative. Any twist, dent or bend that renders the header
inoperable is cause for rejection. If the container is to be used for shipping general cargo,
or is any type of shelter, the header may have any number of proper splices but shall not
have any dents or bends greater than 1-3/8 in (35mm) in depth, regardless of length. If the
container is to be used for shipping UN Hazard Class 1 (IMDG) (explosive) items, the
header shall not have more than one splice and shall not have any dents or bends greater
than 3/4 in (19mm) in depth, regardless of length. Splices may not interfere with the
operation of anti-rack hardware.
83
84
4.3.1 Serviceability of panels. Normal wear including oxidation (rust), slight dents and
scratches, and other damage that does not affect serviceability or the structural integrity of
the container is permissible. Pinhole light leaks or porosity in seam welds between panels
or in edge welds around perimeter of wall, or roof panels and pin hole light leaks around
door panels are permissible.
4.3.2 Acceptable patching. See Figures 64, 65, 67 and 70. Repairs (patches) in wall,
roof, or door panels are permissible and may either be an overlapping lap-welded type, an
overlapping buck-riveted type, or inserted butt-welded type of repair. Lap-welded patches
should overlap existing panel by at least 1/2 in (13mm). Riveted patches should overlap
existing panel by at least 2 in (51mm). Butt-welded patches should be flush fitting. All
repairs on corrugated sections shall be neatly made, have a similar cross sectional profile,
and not affect the structural integrity of the container. All repairs, regardless of size, shall
be of a permanent nature and shall seal against the ingress of water. Rivets or other
special fasteners used for affixing patches to panels should be of a closed or blind mandril
design. Use of hollow core pop rivets for repair of steel containers shall be limited to doors
of MILSPEC VANs and shall be caulked to prevent water seepage. There is no limit on the
number of patches on a wall, roof, or door panel, provided the structural integrity of the
container is not impaired. Patches shall not overlap other patches.
Note: Small holes and tears in steel walls may be repaired with bead welding.
4.3.3 Side and end wall panels. A container is unacceptable for shipping any kind of
cargo if a wall panel has any of the following deficiencies:
4.3.3.1 General cargo container (non IMDG). If the container is to be used for shipping
general cargo or is a shelter, deficiencies includes:
a. Any hole, tear, puncture, or corrosive failure in the panel, regardless of the
material of construction;
b. Any broken weld at juncture with main structural rail or corner post;
d. Inward bulging or denting of the panel that reduces cargo space by more than 2
in (51mm) in any direction or that impedes cargo loading;
e. Outward bulging of the panel that extends beyond the outside surfaces of the
corner fittings;
4.3.3.2 UN Hazard Class 1 container (IMDG). If the container is to be used for shipping
85
UN Hazard Class 1 (IMDG) (explosive) items, deficiencies includes any of the defects listed
above for a general cargo container and also inward bulging or denting of the panel that
reduces cargo space by more than 1-1/2 in (38mm) in any direction or that impedes cargo
loading.
Flush fitting
Exterior seam insert patch
fully welded
Sidewall panel
Overlapping
patch
EXTERIOR VIEW
Exterior seam
fully welded
INTERIOR VIEW
86
2 in (51mm)
2 in (51mm)
Overlapping patch
1 in (25mm)
1/2 in (13mm)
Sandwich panel
or aluminum
1 in (25mm)
FIGURE 65. Acceptable wall, roof and floor patches (sandwich or aluminum panel)
87
4.3.4 Closed roof assembly. Refer to Figures 66 and 67. A container is unacceptable
for shipping any kind of cargo if a roof assembly has any of the following deficiencies:
e. Outward bulging of a panel that extends beyond the top surface of the top corner
fittings;
f. Any roof bow or beam missing, cut, broken, or has a weld or bracket torn loose
from the top side rail; or
88
89
4.3.5 Removable cover (tarp) assembly. Refer to Figure 68. Removable roof bows,
tarp and TIR cable are used with an open top container. They shall be inspected to ensure
serviceability and weatherproof integrity when installed on the container. A container is
unacceptable for shipping any kind of cargo if any of the following deficiencies are evident:
d. Tarp cannot be affixed to the upper portion of the container with a TIR customs
approved sealing technique;
f. Welded loops missing, broken, or deformed so TIR cable (plastic sheathed wire
rope) cannot be threaded through all of them;
4.3.6 Serviceability of cover (tarp) assembly. Neatly made repairs (patches) in the tarp
are permissible provided they are of similar material and seal against the penetration of
water. All repairs, regardless of size, shall be of a permanent nature such as a heat-sealed
vinyl patch. Patches shall not overlap other patches. Cracked or missing sections of the
plastic sheathing on the TIR cable are acceptable provided the wire rope core is not broken
and the cable can be properly installed.
90
Solid rivet
91
4.3.7 General type door assembly. Refer to Figures 69 through 73. A container is
unacceptable for shipping any kind of cargo if a door assembly has any of the following
deficiencies:
a. Any hole, tear, puncture, or corrosive failure in a door panel, regardless of the
material of construction;
c. Outward bulging or delamination of a door panel that causes any portion of the
door assembly to extend beyond the outside surfaces of the corner fittings;
f. Less than two hinge assemblies per door, including bolts and hinge pins, welded
or otherwise affixed in such a manner to preclude removal or dismantling of the door without
leaving obvious traces;
4.3.8 Ramp type door. Refer to Figure 74. The criteria described for general type door
assembly (refer to paragraph 4.3.7) also applies to ramp type doors. All special hardware,
including locking bolts, safety catches and chains shall not be seized, twisted, broken,
missing, or otherwise inoperative. Any twist, dent, bend or other damage that restricts
proper door operation is cause for rejection.
92
Broken or loose
Badly distorted rain cam retainer or Broken cam
gutter restricting Missing, torn or defective weld
operation of door severely
deformed door
k t
J-bar
Broken or deformed
missing hinge such that
pin or TIR weld door
operation is
restricted
Door panel
bulged inward
more than 1- Locking bar
3/8 in (35mm) mounting
bracket loose
or broken
Damaged door
locking bar
93
2 in (51mm)
2 in (51mm)
1 in (25mm)
1/2 in (13mm)
Metal patch
1 in (25mm)
1/2 in (13mm)
94
Left Right
hand hand
door door
95
Broken or
missing cam
lock handles
Broken or missing
Steps (see hinge pin
paragraph
3.4.19)
96
Missing safety
chains
97
4.3.9 Cargo restraint. Refer to Figures 75 through 78. The cargo restraint system or
fixtures, when present and necessary for cargo securement, shall be in working order.
Containers without a cargo restraint system will be configured so as to provide sufficient
load bearing surfaces for safe support of dunnage materials.
4.3.9.1 Mechanical restraint system. The mechanical restraint system used in an end
opening container shall be in working order if required for cargo securement. Horizontal or
vertical rails shall not be bent or distorted, shall not have cracked or suspect welds, and
shall not have crushed or gouged slots. Horizontal or vertical rails that have crushed or
gouged slots are not cause for rejection of the container as long as the damaged slots are
not required for securing the cargo and the structural integrity of the rail is not otherwise
impaired. Shoring beam assemblies that are broken, bent, or have an inoperable locking
mechanism on either end shall be rejected for use.
4.3.9.2 Load bearing surface. Containers without a cargo restraint system will be so
configured as to provide sufficient load bearing surfaces for safe support of dunnage
materials. Surfaces on the primary structure of the container such as the interior faces of
the corner posts shall be smooth and free of protrusions.
4.3.9.3 Load retainers. Special load retainers such as a structural angle welded to
each door corner post of an end opening container shall be inspected to ensure
serviceability. A missing, cracked, or broken weld at the juncture between the load retainer
and the container structure is unacceptable. A dent or bend in the retainer that is greater
than 3/4 in (19mm) in depth, regardless of length, is also unacceptable. Load retainer shall
have no cracks, breaks, cuts, tears, punctures, or corrosive failures.
4.3.9.4 Tiedown provision (lashing bar or ring). Provisions or fittings used for
attachment of straps or other cargo restraint devices shall be in working order. Tiedown
provisions that are deformed or broken are not cause for rejection of the container as long
as the damaged tiedown provisions are not required for securing the cargo, cargo space is
not reduced by more than 2 in (51mm) in any direction, and the structural integrity of the
container is not otherwise impaired.
98
99
Interior of sidewall
Broken or
missing weld
100
Stanchion severely
deformed or weld
broken
Tiedown provision
(lashing bar) deformed
or weld broken
101
102
4.3.10 Flooring. Refer to Figures 79 and 80. A container is unacceptable for shipping
any kind of cargo if the flooring has any of the following deficiencies:
a. Any protrusion, dent or delamination that protrudes above the top surface of the
adjacent flooring or fork pocket by more than 3/16 in (5mm);
b. Any floor fastener that is not countersunk or flush with the surface of the flooring;
j. Any hole, tear, puncture, or corrosive failure that permits light leak.
4.3.11 Acceptable wooden flooring repairs. Refer to Figure 81. Only one partial length
replacement board section per container length and no more than three partial length
replacement board sections throughout the entire container floor are permissible. Partial
length replacement board sections shall span at least four cross members and be of similar
material, similar size, and configuration as the rest of the flooring. Laterally adjacent
repaired sections shall not have joints on the same cross member. Both ends of each joint
shall be adequately supported by and securely fastened to the top surface of a cross
member. If the top surface (flange) of the cross member is too narrow, such as a “C”
shaped type cross member, a structural angle shall be added to provide an adequate
support surface. The added angle shall be sized to extend beneath the adjacent floor
board on each side of the repaired section.
4.3.13 Structural integrity of floor structure. If the strength of the floor is in doubt, the
dynamic floor weight test specified in Annex II of the International CSC should be conducted
to ascertain that: the understructure will not deflect more than 1/4 in (6mm) below the
bottom surfaces of the bottom corner fittings; no component will be permanently deformed;
and no component or weld will fail.
103
Warped board
Fasteners corroded,
Stain from missing, sheared off,
substance which or loose
may damage cargo
Rotted or splintered
board
Break or split in
board where water
or sparks may enter Open joints where
container water or sparks may
enter
FIGURE 79. Wooden plank flooring damage
Hole/tear/puncture
or corrosive failure
Dent or delamination
of top surface
104
FINISHED REPAIR
105
4.3.14.1 Threshold plate. Presence of this plate is not mandatory. If present, the
threshold plate shall be safely fastened to the floor. Any plate damage that would impair
the safe loading or unloading of cargo is cause for rejection.
4.3.14.2 Lining and lining shield. Presence of interior wall lining is not mandatory. If
present, it shall be safely fastened to the walls. Cut, torn, cracked or broken lining, or
missing or loose fasteners shall be repaired. Surface of wall lining shall be free from
protrusions or any other damage that would impair the safe loading or unloading of cargo.
Full height wall liners with holes greater than 3/8 in (10mm) shall be repaired. Normal wear
including dents, abrasions, and small punctures that does not affect serviceability is
permissible.
4.3.14.5 Pop rivets. If hollow core pop rivets are used for affixing data plates, placard
holders, ventilators, etc.; any open holes through center of such pop rivets shall be caulked
to prevent water seepage. Hollow core pop rivets shall never be used for repair of steel
panels except on the MILSPEC VAN doors.
4.3.14.6 Door holder (tieback). Presence of door holder or tieback is not mandatory. If
present and damaged, the damaged holder shall not preclude proper handling and
securement of container onto a vehicle or into a ship’s cell.
4.3.14.7 Installed equipment. Many ISO shelters and some containers are equipped
with installed equipment fastened to the structure. Prior to acceptance of a container or a
shelter an inspection of the equipment’s attachment points and shipping braces/brackets
shall be performed to ensure all items are securely fastened to the shelter or container, to
prevent movement during handling and shipment. Damage such as holes, tears, broken
welds to containers walls or floors at attachment points are cause for rejection. Fasteners
and threaded inserts shall be inspected and loose, missing, damaged, stripped or pulled
fasteners and threaded inserts shall be replaced.
4.3.14.8 Folding steps. Damage to steps is permissible so long as the damage has not
resulted in damage to the wall panel (see 3.4.2) or exceeded external dimensions.
Damage shall not be such that the steps cannot be stowed properly within ISO external
dimensions.
Note: Navy type ISO Shelters are equipped with three longitudinal skids, fastened to
106
the undercarriage of the shelter. These skids are used to keep the shelter off the ground
for circulation of air and to prevent moisture damage. These skids are removable and are
not considered a component of the container, and therefore, are not subject to CSC
inspection.
107
5. DETAILED REQUIREMENTS
5.1 Prerequisites.
5.1.1 Container type. The container type offered for service shall be of suitable size,
style, and configuration for its intended use. Container size and capacity shall be
acceptable for the shape and weight of commodity to be shipped. Container size and
configuration shall be compatible with handling and transportation equipment to be utilized.
Style of container shall meet approval of countries involved with shipment. Style of
container shall provide proper degree of security required for commodity to be shipped.
The CSC re-inspection shall be performed by certified personnel. DOD personnel may
be certified by completing AMMO-43 Intermodal Dry Cargo Container/CSC Re-inspection
Course using one of the following options: attending the class (8A-F60/551-F52)
conducted by the Defense Ammunition Center; completing the web based training (8A-
F62/551-F54 (DL)) at www.dactces.org; or completing the web based training (NOSSA-
CSCCR-AMMO43-1.0) at www.nko.navy.mil. DOD inspectors shall be re-certified every 48
months.
5.1.4 Judgment of criteria. The container inspection criteria will be met through a visual
examination and, except where tolerances are provided, acceptance of the container will be
based on the judgment of the inspector. Any unacceptable deficiencies disclosed by the
examination shall be corrected before the container may be used for shipment.
5.2.1 Long straight edge. A tautly drawn wire, string, or other form of a long straight
edge is needed to determine whether any portion of the container (e.g., a panel or a rail)
protrudes past the outside surfaces of the corner fittings. Refer to Figure 84 for typical
methods of checking for protrusions.
5.2.2 Measuring tape (ruler). A measuring tape (ruler) is required to check dimensional
tolerances and container alignment.
108
5.2.4 Ladder. A ladder or other safe means for accessing the top of the container is
recommended.
The container inspection stands are used in pairs to support a MILVAN or other 20 foot
long international shipping container at an elevated level for the repair or inspection of the
container’s underside. The stands are set up with the support ends 15 feet apart so that
the container, when on the stands, will overhang 2 to 3 feet at either end. The length of the
support beam is to insure a clear view of the underside of the container without interference
of the support bracing. It is intended that the containers will be resting on its side rails
between the tie-together plates. Longer or shorter containers may also be inspected using
container inspection stands by moving the stands, keeping the 2 to 3 foot overhand on
either end. The container inspection stand weight limit must not be exceeded.
Note: DOD personnel should also refer to service specific safety guidelines about
“Working Under a Suspended Load” as well as Technical Bulletin 43-0142 which provides
guidance for the “Safety Inspection and Testing of Devices”. American Society of
Mechanical Engineers (ASME) standard B30.1 for “Jacks, Industrial Rollers, Air Casters,
and Hydraulic Gantries – Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks,
Jacks, and Slings” is also applicable.
5.2.7 Chalk. Marking (circling) location of defects with chalk as they are discovered
facilitates preparation of inspection report and helps maintenance personnel locate areas to
be repaired.
5.2.9 Depth gauge. A device with a straight edge and a point enables inspector to
check depth of dents against a designated limit. Refer to Figure 83 for an example of a
depth gauge.
109
Support end
15 ft
(4572mm)
1 in
(25mm)
If “depth” gauge is aligned over
deformed area and point does
not touch, dent exceeds limit
12 in
(305mm)
i l
110
Ø1.00
.06R
2.50 Ø.31
12.00
111
5.3.1 Markings and data plates. Check for ISO numbers, required weight markings and
appropriate data plates. Annotate container’s ISO number on inspection checklist.
5.3.2 Overall configuration. Check for any distortion of the overall configuration great
enough to preclude proper engagement of handling/lifting equipment, mounting and
securing on chassis or vehicle, or insertion into the cell of a ship. If container alignment is
in question, use a measuring tape to check dimensional tolerances in accordance with
Figure 44. Using a suitable straight edge, check for any protrusions beyond the outside
surfaces of the corner fittings. Refer to Figure 84.
5.3.3. Door end(s) or side(s). Examine the door end or side of the container. Check
main structural components of door frame for defects. Check condition and operation of
doors and door hardware. Check ISO number for legibility and to assure it matches
number annotated on inspection checklist.
5.3.4 Exterior sides and ends. Proceed to examine the container exterior on all
remaining sides and ends for any defects on main structural components or unacceptable
damage on wall panels. Check ISO number for legibility and to assure it matches number
annotated on inspection checklist.
5.3.5 Roof (exterior). Obtain access to the roof and inspect the corner fitting apertures
(openings), reinforcement plates, top side and end rails, door header, and roof panels for
defects. Check ISO numbers for legibility and to assure they match the number annotated
on the inspection checklist.
5.3.7 Interior. Enter the container and check condition of walls, roof and flooring. If
present, also examine condition of cargo restraint system. In containers with wall linings,
examine linings closely for any safety hazards. Also check for signs of water leaks since
lined walls cannot be checked for light leaks. In containers or shelters with installed
equipment, inspect the equipment mounting.
112
Indicates rail or
cross member
Adjustable
wrench
5.3.8 Light leak test. Remain in container, have assistant close the door(s), and mark
areas permitting direct (not diffused) light penetration. Re-open doors and re-examine the
suspect areas from both the inside and the outside to determine their affect on the structural
serviceability of the container. Keep in mind that neither CSC, IMDG Code, nor 49 CFR
state that light leaks are cause for rejection. A light leak test only serves as a tool to help
spot certain types of defects or deficiencies. Note: A light leak check will not detect a
breach in either the inner or outer skin in a sandwich panel. Causes for light leaks,
therefore, are categorized into the following five types for purposes of clarifying the
structural serviceability of container:
a. A light leak through a weld joint between main structural members indicates
possibility of defective weld juncture. Further inspection of joint shall be conducted to
ascertain if joint is defective.
b. A light leak through a seam weld in a wall, roof, or door panel or around
perimeter of such panels indicates skip or porosity in weld, or loose or missing panel
attachment fasteners. This typically is a pinhole light leak and does not degrade the main
structural integrity of the container. Caulking may be applied in many cases to preclude
any water seepage. Caulking should, if possible, be performed as directed by the
inspector as they see fit. Note: The guidance of this sub-paragraph only refers to weld
seams and perimeter welding and does not refer to holes or tears in wall, roof, or door
panels which shall be repaired by affixing a permanent repair (patch or bead welding) to the
panel.
c. Light leaks around door gaskets indicate possibility of water seepage. If gasket
is not damaged (torn, missing, or severely deformed), gasket is most likely providing same
weather tight integrity as when container was manufactured. Inspector should be looking
for damaged gaskets that no longer provide reasonable weather-proof integrity. A pinhole
light leak is not a cause for rejection.
113
d. Light leaks around floor boards indicate possibility of water seepage or entrance
of sparks when transported on open frame conveyance. Only light leaks due to damaged
boards or excessive gaps should be cause for rejection. Excessive gaps may be
determined by use of a 1 in wide by 1/16 in thick feeler gauge. If the feeler gauge can be
easily inserted “vertically” through the gap to the underside of the container, the gap is
considered excessive. Caulking may be used to seal narrow gaps (i.e., less than 1/2 in
wide). Wider gaps shall be repaired by replacing deficient boards or panels with similar
materials.
a. A container is unacceptable for loading with any type of cargo if the DD Form
2282 decal has expired or indicates it will expire within 60 days. A CSC reinspection shall
be performed and the container certified as acceptable by a certified inspector before the
container may be used. Only certified inspectors will apply new DD Form 2282 decals.
5.4 Documents.
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5.4.2.1 Newly manufactured container. The decal is not required on a new container
since the first CSC re-inspection due date is already inscribed on the CSC plate. A CSC
recertification inspection is not required until the fifth year from manufacturer date or after a
major structural repair.
5.4.2.2 Subsequent to repair. Each subsequent CSC examination remains current for a
maximum interval of 30 months. A new decal is not mandatory following minor
(organizational level – under $300) repairs as long as the existing DD Form 2282 decal has
not expired or is not due to expire within 60 days. A complete CSC reinspection and
application of a new decal is required after depot level maintenance is performed. The new
decal will indicate a CSC reinspection due date (month and year) at 30 months from the
month of current inspection and acceptance.
5.4.2.4 Serviceable for UN Hazard Class 1 (IMDG). Containers complying with basic
criteria for general cargoes and meeting all the serviceability requirements prescribed for
the shipment of UN Hazard Class 1 (IMDG) materials, will be marked with a DD Form 2282
decal displaying both “IMDG” portion and “NON-IMDG” portion of the decal. Refer to
Figure 87. Marking a container in this manner indicates container is acceptable for
shipment of all items including ammunition and explosives.
5.4.4 Inspection report. Inspection of DOD owned containers shall be reported on the
proper Service form such as the DA Form 2404, “Equipment Inspection and Maintenance
Worksheet” and “ISO Container Inspection Checklist”. Per the DTR 4500.9 Part VI,
Chapter 604, a copy of the inspection report shall be completed and uploaded into the Army
Container Asset Management System (ACAMS) or the Service or agency designated
system. Centralized control of this documentation is important since the law (49 CFR, Para
115
452.3(b)) requires that the most recent container inspection report be maintained and made
available to the Coast Guard upon request.
Notes: 1. To improve clarity, decals are shown larger than actual size.
2. Decals are to be removed completely from containers failing the applicable
inspection criteria
Decal with top “IMDG” portion remaining Decal with top “IMDG” portion removed (or
indicates container is serviceable for cut off) indicates container is only
shipment of all items including UN Hazard serviceable for shipment of general cargoes
Class 1 (IMDG) items (ammunition and and cannot be used for UN Hazard Class 1
explosives). (IMDG) items.
116
6. NOTES
(This section contains information of a general or explanatory nature that may be helpful,
but is not mandatory).
6.1 Intended use. The inspection criteria covered by this standard are intended for use
when visually examining intermodal freight containers. The criteria and procedures
contained herein will enable personnel to identify containers that are serviceable and safe
for loading and shipping.
6.2 Associated data item descriptions (DIDs). This standard has been assigned an
Acquisition Management Systems Control number authorizing it as the source document for
the following DIDs. When it is necessary to obtain the data, the applicable DIDs must be
listed on the Contract Data Requirements List (DD Form 1423).
The above DIDs were current as of the date of this standard. The ASSIST database
should be researched at https://assist.dla.mil to ensure that only current and approved DIDs
are cited on the DD Form 1423.
Ammunition
Anti-rack hardware
Bottom end rail
Bottom side rail
Cargo
Corner fitting
Corner post
Cross member
CSC
Door header
Door sill
Expandable
Flooring
Forklift pocket
Forklift pocket strap
Freight
Front end frame
Gooseneck tunnel
IMDG
ISO
Load bearing surface
117
118
INSPECTION CHECKLISTS
A.1 SCOPE
A.1.1 Scope. This appendix is comprised of six checklists for use in inspecting ISO
containers. This appendix is a mandatory part of the standard. The information contained
herein is intended for compliance.
A.2 DEFINITIONS
A.2.1 Major defect. Any defect that is equal to or exceeds the major defect definitions
delineated in section 4. A major defect may be either a non-IMDG major defect or an
IMDG major defect. Major defects are to be annotated in the ISO Container Inspection
Checklists that follow under “Defects” within the “CSC” column. All DOD containers will be
inspected to IMDG standards first. If a container does not meet IMDG standards, it will
then be evaluated to determine if it can meet the non-IMDG criteria.
A.2.2 Minor defect. Any defect that does not exceed either the non-IMDG or the IMDG
defects delineated in section 4. Minor defects are to be annotated in the ISO Container
Inspection Checklists that follow under “Defects” within the “Minor” column, and are not
solely cause for failure of the container, regardless of their number.
A.3 CHECKLISTS
A.3.1 Inspection checklists. Tables A-I through A-VI depict six different types of
inspection checklists, including end opening, flatrack, open-top and side opening container
checklists, as well as mobile facility and tactical shelter inspection checklists. These
checklists are mandatory for use to document container inspection, and are to be completed
and forwarded as detailed in paragraph 5.4.1. For containers not specifically identified in a
checklist, a combination of checklist may be utilized, for example, side and end opening
containers will be inspected using both Table A-I and A-V.
119
EXTERIOR
DOORS ROADSIDE FRONT CURBSIDE
Component Defects Component Defects Component Defects Component Defects
Minor CSC Minor CSC Minor CSC Minor CSC
CSC PLATE ISO NUMBER ISO NUMBER ISO NUMBER
STENCILS CORNER FITTINGS CORNER FITTINGS CORNER FITTINGS
ISO NUMBERS CORNER POSTS CORNER POSTS CORNER POSTS
CORNER POSTS TOP SIDE RAIL TOP END RAIL TOP SIDE RAIL
CORNER FITTINGS BOTTOM SIDE BOTTOM END RAIL BOTTOM SIDE RAIL
RAIL
DOOR HEADER FORKLIFT PANEL FORKLIFT POCKETS
POCKETS
DOOR SILL PANEL PLACARD HOLDER PANEL
DOOR PANELS PLACARD HOLDER PLACARD HOLDER
DOOR LINING
DOOR GASKETS
RODS
ROD RETAINERS
CAMS
CAM RETAINERS
J-BARS
RAIN GUTTERING
PLACARD HOLDER
(CIRCLE DEFECTS)
120
ISO Number:
END OPENING CONTAINER (continued)
EXTERIOR INTERIOR
ROOF BOTTOM FLOOR ROOF
Component Defects Component Defects Component Defects Component Defects
Minor CSC Minor CSC Minor CSC Minor CSC
ISO NUMBERS CORNER FITTINGS FLOORING ROOF PANEL
CORNER FITTINGS BOTTOM END RAIL FLOOR FASTENERS ROOF BOWS
TOP END RAIL BOTTOM SIDE RAIL THRESHOLD PLATE LIGHT LEAKS
DOOR HEADER DOOR SILL TIE-DOWN DEVICES
TOP SIDE RIALS CROSSMEMBERS LIGHT LEAKS
ROOF PANEL FORKLIFT TUNNELS
FRONT
ROADSIDE CURBSIDE
(CIRCLE DEFECTS)
121
END A SIDE A
Component Defects Component Defects
Minor CSC Minor CSC
SAFETY APPROVAL PLATE SIDE RAIL
ISO NUMBERS STANCHIONS
STENCILS TIE DOWN PROVISIONS
CORNER FITTINGS FORKLIFT POCKETS
CORNER POSTS
TOP END RAIL
PANEL
WALL POSTS
LOCKING HARDWARE
SIDE A
END A
122
(CIRCLE DEFECTS)
END B
SIDE B
BOTTOM
END B
CARGO SPACE REMARKS:
Component Defects
Minor CSC
FLOORING
FLOOR FASTENERS
123
Type of Container: Inspect this container (Circle One) New Decal Installed
to non IMDG New Expiration Date
MOBILE FACILITY standards only.
Pass Fail Month Year
Installation/Activity: Inspected By:
Power input connections are located on the front end of the MF. The ECU and CSC plate are located on
the left side of a standard satellite MF.
FRONT RIGHT SIDE LEFT SIDE
Component Defects Component Defects Component Defects
Minor CSC Minor CSC Minor CSC
ISO CORNER ISO CORNER ISO CORNER
CORNER POSTS CORNER POST CORNER POST
TOP END RAIL TOP SIDE RAIL TOP SIDE RAIL
BOTTOM END RAIL BOTTOM SIDE RAIL BOTTOM SIDE RAIL
RIVETS RIVETS RAIL
MF SKIN MF SKIN MF SKIN
DOOR/PLUGS DOOR/PLUGS DOOR/PLUGS
STENCIL STENCIL STENCIL
FORKLIFT POCKETS FORKLIFT POCKETS
CSC PLATE
(CIRCLE DEFECTS)
124
Power input connections are located on the front end of the MF. The ECU and CSC plate are located on
the left side of a standard satellite MF.
REAR TOP BOTTOM
Component Defects Component Defects Component Defects
Minor CSC Minor CSC Minor CSC
ISO CORNER ISO CORNER ISO CORNER
CORNER POSTS TOP RAIL, FRONT CROSS MEMBERS
TOP END RAIL TOP RAIL, REAR FORKLIFT POCKETS
BOTTOM END RAIL TOP SIDE RAIL, LEFT BOTTOM SIDE RAIL, LEFT
RIVETS TOP SIDE RAIL, RIGHT BOTTOM SIDE RAIL, RIGHT
MF SKIN RIVETS BOTTOM END RAIL, FRONT
DOOR/PLUGS MF SKIN BOTTOM END RAIL, REAR
STENCIL DOUBLER PLATES FLOOR
SLING PAD
(CIRCLE DEFECTS)
REMARKS:
125
Power input connections are located on the front end of the MF. The ECU and CSC plate are located
on the left side of a standard satellite MF.
INTERIOR
CEILING FLOOR WALLS
Component Defects Component Defects Component Defects
Minor CSC Minor CSC Minor CSC
SKIN MATTING SKIN
LIGHT LEAKS RIVNUTS ELEC. RACEWAYS
ECU RAILS RAILS
LIGHTS MOLES
AIRE DUCT CIRCUIT BREAKER BOX
ECU PLENUM
(CIRCLE DEFECTS)
DOORS
Component Defects
FRONT BACK RIGHT SIDE
Minor CSC
SKIN
LIGHT LEAKS
HANDLE
EMERG THUMB SCREW
BOLTS
HARDWARE
REMARKS:
126
REMARKS:
ROOF ASSEMBLY
CURBSIDE
SWINGING DOOR
127
ISO Number:
OPEN-TOP CONTAINER
(continued)
FRONT ROADSIDE BOTTOM
Component Defects Component Defects Component Defect
Minor CSC Minor CSC Minor CSC
ISO NUMBER ISO NUMBER CORNER FITTINGS
CORNER FITTINGS CORNER FITTINGS BOTTOM SIDE RAIL
CORNER POSTS CORNER POSTS BOTTOM END RAIL
TOP END RAIL TOP SIDE RAIL DOOR SILL
BOTTOM END RAIL BOTTOM SIDE RAIL CROSS MEMBER
PANEL FORKLIFT POCKETS FORKLIFT TUNNEL
METAL LOOPS PANEL FLOORING
PLACARD HOLDER METAL LOOPS
PLACARD HOLDER
ROADSIDE
FRONT
BOTTOM
INTERIOR
Component Defects Component Defects
Minor CSC Minor CSC
FLOORING WALL PANEL
FLOOR FASTENERS LOAD-BEARING
SURFACE
LIGHT LEAKS
ROADSIDE
CURBSIDE
INTERIOR
FRONT
REAR
FLOOR
128
OPEN DOORS
ROOF
129
ISO Number:
SIDE OPENING CONTAINER
(continued)
RIGHT END BOTTOM BACKSIDE
Component Defects Component Defects Component Defects
BACKSIDE
RIGHT END
BOTTOM
INTERIOR
Component Defects Defects
LEFT RIGHT
INTERIOR
RIGHT
DOORSIDE
LEFT
FLOOR
130
REMARKS:
EXTERIOR INTERIOR
ROADSIDE
FRONT DOOR
BOTTOM
131
ISO Number:
TACTICAL SHELTER (continued)
EXTERIOR INTERIOR
CURBSIDE ROOF REMARKS:
Component Defects Component Defects
Minor CSC Minor CSC
ISO NUMBER ISO NUMBER
CORNER FITTINGS CORNER FITTINGS
CORNER POSTS REAR DOOR HEADER
TOP SIDE RAIL FRONT DOOR HEADER
BOTTOM SIDE RAIL TOP SIDE RAILS
FORKLIFT POCKETS PANEL
PANEL STRIKER PLATES
SLING PAD
(CIRCLE DEFECTS)
ROOF
CURBSIDE
REAR
INTERIOR
Component Defects Component Defects
Minor CSC Minor CSC
FLOORING DOOR LININGS
FLOOR FASTENERS INNER DOOR HANDLES
WALL PANELS LIGHT LEAKS
ROOF PANEL
(CIRCLE DEFECTS)
FRONT
FLOOR
REAR
FRONT
ROADSIDE CURBSIDE
REAR
INTERIOR
132
INDEX
PARAGRAPH PAGE
133
PARAGRAPH PAGE
134
PARAGRAPH PAGE
135
PARAGRAPH PAGE
136
PARAGRAPH PAGE
137
PARAGRAPH PAGE
138
PARAGRAPH PAGE
139
CONCLUDING MATERIAL
NOTE: The activities listed above were interested in this document as of the date of this
document. Since organizations and responsibilities can change, you should verify the
currency of the information above using the ASSIST Online database at
https://assist.dla.mil.
140