CONTENTS

SECTION 1 . . . .SUMMARY
SECTION 2 . . . .CABINET & MAIN CHASSIS
SECTION 3 . . . .ELECTRICAL
SECTION 4 . . . .MECHANISM
SECTION 5 . . . .REPLACEMENT PARTS LIST
 SECTION 1
SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ........................... 1-3

SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SPECIFICATIONS ...................................................................................................................... 1-5

1-2
 PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, SUBJECT : X-RADIATION
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC- 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-
TURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-
RESULTING PROPERTY DAMAGE OR USER INJURY. TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-
USER. CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC- ABLE LEVELS.
TION FROM A.C. LINE SHOCK. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
SAFETY CHECKS COLOR SETS, ALWAYS RE-INSTALL THEM.
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. A 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
CHECK SHOULD BE MADE OF THE FOLLOWING. ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA
SUBJECT : FIRE & SHOCK HAZARD TION OF THE METER SHOULD BE CHECKED PERIODICALLY
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. AT YOUR DISTRIBUTOR.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
TRANSPORTED TO AND FROM THE REPAIR SHOP. THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-
DEFEATED. NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-
LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. EACH CUSTOMER’S INVOICE.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR SIVE VOLTAGE.
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
PROTRUNING METAL SURFACES MUST BE AVOIDED. DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF (WHERE USED).
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT SUBJECT: IMPLOSION
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR- 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
CUIT MODIFICATIONS. GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-
NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN- 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE SUBJECT : TIPS ON PROPER INSTALLATION
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT- HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-
TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON- INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-
DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 OBSTRUCT VENTILATION.
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
A.C. VOLTMETER PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
GOOD EARTH GROUND PLACE THIS PROBE 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
SUCH AS THE WATER ON EACH EXPOSED MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-
PIPE. CONDUIT. ETC METAL PART ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
SUBJECT: GRAPHIC SYMBOLS WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED THE SAME OR LARGER SCREEN SIZE.
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAG-
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN- GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO HOME AND FAMILY.
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.

1-3
 SERVICING PRECAUTIONS
CAUTION : Before servicing the Easy Home Theater cov- Electrostatically Sensitive (ES) Devices
ered by this service data and its supplements and addends, Some semiconductor (solid state) devices can be damaged
read and follow the SAFETY PRECAUTIONS. NOTE : if easily by static electricity. Such components commonly are
unforeseen circumstances create conflict between the fol- called Electrostatically Sensitive (ES) Devices. Examples of
lowing servicing precautions and any of the safety precau- typical ES devices are integrated circuits and some field
tions in this publications, always follow the safety precau- effect transistors and semiconductor chip components.
tions. The following techniques should be used to help reduce the
Remembers Safety First: incidence of component damage caused by static electricity.

General Servicing Precautions 1. Immediately before handling any semiconductor compo-

1. Always unplug the Easy Home Theater AC power cord nent or semiconductor-equipped assembly, drain off any
from the AC power source before: electrostatic charge on your body by touching a known
(1) Removing or reinstalling any component, circuit board, earth ground. Alternatively, obtain and wear a commer-
module, or any other assembly. cially available discharging wrist strap device, which
(2) Disconnection or reconnecting any internal electrical should be removed for potential shock reasons prior to
plug or other electrical connection. applying power to the unit under test.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor. 2. After removing an electrical assembly equipped with ES
Caution : A wrong part substitution or incorrect devices, place the assembly on a conductive surface such
polarity installation of electrolytic capacitors may result as aluminum foil, to prevent electrostatic charge buildup or
in an explosion hazard. exposure of the assembly.

2. Do not spray chemicals on or near this Easy Home 3. Use only a grouned-tip soldering iron to solder or unsolder
Theater or any of its assemblies. ES devices.

3. Unless specified otherwise in this service data, clean 4. Use only an anti-static solder removal device. Some
electrical contacts by applying an appropriate contact solder removal devices not classified a “anti-static” can
cleaning solution to the contacts with a pipe cleaner, generate electrical charges sufficient to damage ES
cotton-tipped swab, or comparable soft applicator. devices.
Unless specified otherwise in this service data, lubrication
of contacts is not required. 5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
4. Do not defeat any plug/socket B+ voltage interlocks with devices.
whitch instruments covered by this service manual might
be equipped. 6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
5. Do not apply AC power to this Easy Home Theater and/or install it. (Most replacement ES devices are packaged with
any of its electrical assemblies unless all solid-state leads electrically shorted together by conductive foam,
device heat sinks are cerrectly installed. aluminum foil, or comparable conductive material).

6. Always connect test instrument ground lead to the

appropriate ground before connection the test instrument 7. Immediately before removing the protective material from
positive lead. Always remove the test instrument ground the leads of a replacement ES device, touch the protective
lead last. material to the chassis or circuit assembly into which the
device will be installed.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn Caution : Be sure no power is applied to the chassis or
the power on. Connect an insulation resistance meter(500V) circuit, and observe all other safety precautions.
to the blades of the attachment plug. The insulation resis-
tance between each blade of the attachment plug and 8. Minimize bodily motions when handling unpackaged
accessible conductive parts (Note 1) should be more than replacement ES devices. (Normally harmless motion such
1M-ohm. as the brushing together of your clothes fabric or the lifting
Note 1 : Accessible Conductive Parts including Metal pan- of your foot from a carpeted floor can generate static elec-
els, Input terminals, Earphone jacks, etc. tricity sufficient to damage an ES device.)

1-4
 SPECIFICATIONS
DVD PLAYER
• GENERAL
Power requirements: AC 110-240 V , 50/60 Hz
Power consumption: 12W
Dimensions (Approx.): 360 x 39 x 242 mm (W x H x D) without foot
Weight (Approx.): 1.95 kg
Operating temperature: 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity: 5 % to 90 %
• OUTPUTS
VIDEO OUT: 1 Vp-p 75 Ω, sync negative, RCA jack x 1
S-VIDEO OUT: (Y) 1.0 V (p-p), 75 Ω, negative sync, Mini DIN 4-pin x 1
(C) 0.3 V (p-p) 75 Ω
COMPONENT VIDEO OUT: (Y) 1.0 V (p-p), 75 Ω,negative sync, RCA jack x 1
(Pb)/(Pr) 0.7 V (p-p), 75 Ω, RCA jack x 2
AUDIO OUT: 2.0 Vrms (1 KHz, 0 dB), 600 Ω, RCA jack (L, R) x 1
DIGITAL OUT (COAXIAL): 0.5 V (p-p), 75 Ω, RCA jack x 1
DIGITAL OUT (OPTICAL): 3 V (p-p), 75 Ω, Optical connector x 1
• SYSTEM
Laser: Semiconductor laser, wavelength 650 nm
Signal system: PAL / NTSC
Frequency response: DVD (PCM 96 kHz): 8 Hz to 44 kHz
DVD (PCM 48 kHz): 8 Hz to 22 kHz
CD: 8 Hz to 20 kHz
Signal-to-noise ratio: More than 100 dB (ANALOG OUT connectors only)
Harmonic distortion: Less than 0.008%
Dynamic range: More than 90 dB (DVD/CD)
SPEAKERS ACTIVE SUBWOOFER LEFT AND RIGHT SPEAKERS
Power requirements Refer to the back panel of the unit.
Power Output 40W 20W + 20W
Power consumption 50W -
Inputs DVD, AUX -
Type 1 Way 1 Speaker 2 Way 2 Speaker
Impedance 8Ω 4Ω
Signal-to-noise ratio More than 80 dB -
Frequency Response 45 - 180 Hz 180 - 40000 Hz
Sound Pressure Level 82 dB/W (1m) 83 dB/W (1m)
Rated Input Power - 20 W
Max. Input Power - 40 W
Net Dimensions (W x H x D) 240 x 330 x 322 mm 106 x 230 x 106 mm
Net Weight 7.4kg 0.8 kg + 0.8 kg
TUNER
FM
Tuning Range 87.5 - 108.0 MHz or 65 - 74 MHz, 87.5 - 108.0 MHz
Intermediate Frequency 10.7 MHz
Signal to Noise Ratio 60/55 dB (MONO/ STEREO)
Frequency Response 150 - 10000 Hz
AM(MW)
Tuning Range 522 - 1611 kHz or 530 - 1610 kHz
Intermediate Frequency 450 kHz
Signal to Noise Ratio 32 dB
Frequency Response 150 - 1800 Hz
ACCESSORIES
Video cable (1), Audio cable (2), Speaker cable (2), FM Antenna (1), AM Antenna (1),
Remote control (1), Batteries (2)

1-5
 SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS .....................................................................................................................2-2

1. Cabinet and Main Frame Section ...........................................................................................2-2
2. Active Woofer Speaker Section..............................................................................................2-3
3. Speaker Section.......................................................................................................................2-4
4. Packing Accessory Section ....................................................................................................2-5

2-1
 1
2
3
4
5
463

A
463

A00

250

283

B
A46 463
1. Cabinet and Main Frame Section

2-2
463
467
465
261
261
A47 300
EXPLODED VIEWS

C
A42 452
320

261 A44
260
452 261

280 A43
A49

D
 958

954
A49A
2. Active Woofer Speaker Section

954
960
963
A46A
965
952
950

2-3
956
955
954
957
964

959
967
951

960 A47A
961

A48A
966

962
3. Speaker Section

854

855

854
859

853 854

856

857
852

851

858

2-4
4. Packing Accessory Section

806 RF CABLE
810 CABLE SET ASS'Y

811 PLUG ASS'Y 1WAY(YELLOW)

812 PLUG ASS'Y 2WAY

820 PLUG ASS'Y 1WAY(BLACK)

808 BATTERY 824 ANTENNA LOOP(AM)

825 ANTENNA (FM)

900 REMOCON 801 OWNER'S MANUAL

804 PACKING SHEET

803 PACKING

803 PACKING

802 BOX CARTON

OPTIONAL PARTS

2-5
 SECTION 3
ELECTRICAL
CONTENTS
DVD PART
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-2
1.
Power check flow.....................................................................................................................3-2
2.
System operation flow ............................................................................................................3-3
3.
Test & debug flow ....................................................................................................................3-4
4.
KARAOKE Flow (KARAOKE MODEL ONLY) .......................................................................3-10
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ....................3-11
1. SYSTEM 27MHz CLOCK, RESET SIGNAL ...........................................................................3-11
2. SDRAM CLOCK ......................................................................................................................3-12
3. TRAY OPEN/CLOSE SIGNAL ................................................................................................3-12
4. SLED CONTROL RELATED SIGNAL(NO DISC CONDITION) .............................................3-14
5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION) .............................................3-14
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION) ............................3-15
7. DISC TYPE JUDGEMENT WAVEFORM ................................................................................3-16
8. FOCUS ON WAVEFORM........................................................................................................3-17
9. SPINDLE CONTROL WAVEFORM(NO DISC CONDITION ...................................................3-18
10. TRACKING CONTROL RELATED SIGNAL(System checking).........................................3-19
11. RF WAVEFORM ....................................................................................................................3-20
12. M3355 AUDIO OPTICAL AND COAXIAL OUTPUT(ASPDIF) .............................................3-20
13.M3355 VIDEO OUTPUT WAVEFORM...................................................................................3-21
14. AUDIO OUTPUT FROM AUDIO DAC ..................................................................................3-22
BLOCK DIAGRAMS ..................................................................................................................3-24
1. Overall Block Diagram ..........................................................................................................3-24
2. Power(SMPS) Block Diagram ...............................................................................................3-25
3. SERVO Block Diagram ..........................................................................................................3-26
4. MPEG & MEMORY Block Diagram .......................................................................................3-27
5. VIDEO & AUDIO Block Diagram ...........................................................................................3-28
6. KARAOKE Block Diagram(KARAOKE MODEL ONLY) .......................................................3-29
CIRCUIT DIAGRAMS ................................................................................................................3-30
1. Power(SMPS) Circuit DIAGRAM...........................................................................................3-30
2. AV/JACK Circuit DIAGRAM...................................................................................................3-32
3. SYSTEM Circuit DIAGRAM ...................................................................................................3-34
4. DRIVER Circuit DIAGRAM.....................................................................................................3-36
5. TIMER Circuit DIAGRAM .......................................................................................................3-38
• CIRCUIT VOLTAGE CHART ....................................................................................................3-40
PRINTED CIRCUIT DIAGRAMS ............................................................................................3-44
1. MAIN P.C.BOARD ...................................................................................................................3-44
2. KEY P.C.BOARD.....................................................................................................................3-46
3. TIMER P.C.BOARD .................................................................................................................3-47
4. SMPS P.C.BOARD ..................................................................................................................3-48

ACTIVE WOOFER SPEAKER PART

ELECTRICAL TROUBLESHOOTING GUIDE....................................................................3-50
CIRCUIT VOLTAGE CHART ...................................................................................................3-51
BLOCK DIAGRAM .....................................................................................................................3-52
1. OVERALL BLOCK DIAGRAM................................................................................................3-52
2. BLOCK DIAGRAM ..................................................................................................................3-54
CIRCUIT DIAGRAMS ................................................................................................................3-56
1. MAIN CIRCUIT DIAGRAM......................................................................................................3-56
2. FRONT CIRCUIT DIAGRAM...................................................................................................3-58
PRINTED CIRCUIT DIAGRAMS ............................................................................................3-60
1. MAIN P.C.BOARD(TOP VIEW) ...............................................................................................3-60
2. MAIN P.C.BOARD(BOTTOM VIEW).......................................................................................3-62

3-1
 DVD PART
ELECTRICAL TROUBLESHOOTING GUIDE
1. Power check flow

A. B.
No VF+ No 5V_A

NO NO
Is 5.2VA section working? Is 5.2VA section working?

YES YES

NO Is 5.2V present at emitter

Check F102 No 5.2VA
of Q107?
YES YES

Replace D102. Check F101 Replace Q107.

YES

Is there a DC voltage at NO
Replace R101.
R101?
NO YES

Is there a DC voltage At NO
Replace BD101.
(+) terminal of BD101?
YES

Replace IC101.

3-2
2. System operation flow

Power on

1.initializes SERVO, DSP and RISC registers

2.write RISC code to SDRAM
3.Reset RISC

Show LOGO

yes
SLED at Inner Side?

no

SLED Moves to Inner Position

yes
Tray Closed?

no

Tray Close to closed position

1.Judge whether have disc and disc type

2.Jump to related disc reading procedure

Received yes
Open/close key?
no

1.Execute Pressed Key and IR Key

2.System operation on routine loop

1.Stop playback and open tray

2.Display tray open message and LOGO

no Receive yes
close key?

3-3
3. Test & debug flow

Test

No
Check the AC Voltage
Check the Power PART
(110V or 220V)

Yes

Switch on the Power PCBA

Is No
the DC Voltage
Check the Power PART
Outputs OK? (5.2V,5V,1.8V
,3.3V,8V,12V)

yes
Is
3.3V, 1.8V,5V,12V and 8V No
Check the IC105 or diode
outputs normal on main
PCB
yes

Connect to PC RS232 Cable and

Update the flash memory code

1.Check 27MHz system clock.

Update No 2.Check system reset circuit.
Flash(IC502) 3.Check flash R/W enable signal PRD
Successfully? 4.Check RS232 Signals
5.Check flash memory related circuit

Yes

Replace flash(IC502)
A

3-4
 A

Reset or Power on

No Flash No Check connection on lines between FLASH

Show LOGO Memory operates & M3355 and the FLASH access time
Properly? whether is suitable or not.

yes YES

SDRAM No Check connection lines between

works properly? SDRAM(IC503) & M3355 and the
SDRAM is damaged.

YES
M3355
NO
VIDEO outputs Check the related circuit of M3355.
(IC501 PIN 2.3.7.8 check)
properly?

YES

Have NO Check the filtering and amp circuit of

TV signal output? TV signal .(IC604)

YES
Check AV cable
connection to TV set

Does NO
NO Normal
Tray move inside Check the load OPEN &
TROUT & TRIN
when it is not at closed CLOSE switch
signals?
position?
YES
NO
Normal
Check the Tray control IO pins
TRCLOSE &TROPEN
on M3355.
signal?
YES
NO
Normal
Check the Tray control amplifying
LOAD+ & LOAD
circuit on Motor driver.(IC201)
signal
B
YES
Check the cable connection between
main PCBA and loader. (MECHA)

3-5
 B

Does
the SLED move Motor No
No Check the connection line of
to inner side when it is at Driver DRVSB
DRVSB signal
outer position Pin is High?
on?

Yes

Motor No
Yes Check the related circuit of
Driver DRVSB
FOCUS.
Pin is High?

Yes

SLED+ No Check the amp circuit on

and SLED- output motor driver.
properly ?

Yes
Do not put in disc and tray
Check the cable connection
close.
with MECHA.

Optical
Lens has movements No Proper Focus outputs No Check Focus connection on
for searching to motor driver? M3355 and motor driver.
Focus?
yes Yes

Proper F+ No Check the amp circuit on

& F- outputs? motor driver.

Yes

Check cable connect on with

pick-up head.

C
3-6
 C

No Check the laser power circuit

Laser turns on when LD01 or LD02 output
on M3355 and connecting to
reading disc?) properly?
power transistor. (Q201, Q202)
Yes
Yes

Collector
No Check the related circuit on
voltage of power
transistor is OK? laser power TR
( Q201, Q202)
Yes

Check cable connection between

transistor output and pick-up head.
No
Put disc in? Laser off

Yes
No
No
Check the related circuit
Disc ID is correct? Proper RF signal?
on M3355 RF signal

Yes
Yes Check the RF connection
between MD and M3355.

No Proper No
Check spindle related
Does spindle rotate? Spindle signal on
circuit on M3355
M3355

Yes
Yes

No Check the related circuit

Proper RF signal?
on M3355 RF signal

Yes

Check the RF connection

D between MD and M3355.

3-7
 D

No Proper No Check connections between

Focus ON OK? signals on A, B, C,
M3355 and pick-up head.
D of M3355

Yes Yes

. Proper FE signal No Check the related circuit

on M3355? on M3355 FE signal

Yes

No
.Proper SBAD signal Check the related circuit
on M3355? on M3355 SBAD signal .

Yes
Check the related circuit
on M3355

Track On OK? No Proper tracking signal No Check the related

on M3355? circuit on M3355

Yes

Proper No Check the track connection

M3355 track signal
on M3355 and motor driver.
on M3355?

Yes

T+ & T- output No Check the tracking control

properly? amp circuit on motor driver.

Yes
Check cable connection on
pick-up head.

No
Disc is play? Check RF signal waveform.

3-8
 E
Yes
Normal
No No Check connection between M3355
Audio output DAC received
& Audio DAC. (Check DAC_RST#,
when disc playback? correct data
SER3, BCLK, LRCK,MCLK
stream?

Yes Yes

Normal No Check the related circuit of

Audio DAC Audio DAC. (Check Audio
out? (IC601) out Pin 14, 15,18,19)

Yes

Check Audio filter, amplify, mute

circuit. (IC602 Application circuit)?

Normal Communications
IR. VFD & Front No between IR.VFD Front panel key
No Check communication lines
panel key & M3355 & Front u-com(IC901) on M3355.
is normally?
functions?

Yes
Yes

Check the cable connection

on Front panel.

TEST END

3-9
4. KARAOKE Flow(KARAOKE MODEL ONLY)

Start

Insert the MIC jack

Is the MIC signal at the NO

IC5K1 pin3.

Yes Is the MIC signal at the Yes

IC5K1 pin2.

NO Does the MIC NO

Check pattern signal input to the IC501 Replace IC5K1
pin213.
Is the MIC signal at the NO
Yes IC5K1 pin3 normal?

Yes
Replace IC501 Replace the mic jack

Replace the VR801

3-10
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK, RESET SIGNAL

1) M3355 main clock is at 27MHz(X501)

3.1V,27MHz

FIG 1-1

2) M3355 reset is low active

5.2VA

PWR_CTL(CN505 PIN7)

M_RESET(CN505 PIN9)

TRST

FIG 1-2

3-11
2. SDRAM CLOCK

1) SDRAM clock is at 135MHz

CLK=135MHz,Vp-p=3.3V

IC503 PIN38

FIG 2-1

3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform

OPEN(CN203 PIN3)

CLOSE(CN203 PIN4)

LM-(IC201 PIN14)

LM+(IC201 PIN13)
OPEN CLOSE

FIG 3-1

3-12
2) Tray open waveform

OPEN(CN203 PIN3)

CLOSE(CN203 PIN4)

LM-(IC201 PIN14)

LM+(IC201 PIN13)

FIG 3-2

3) Tray close waveform

OPEN(CN203 PIN3)

CLOSE(CN203 PIN4)

LM-(IC201 PIN14)

LM+(IC201 PIN13)

FIG 3-3

3-13
4. SLED CONTROL RELATED SIGNAL(NO DISC CONDITION)

SLEGP(2.1V/1.5V/0.85V)
(IC501 PIN80)
DRVSB(3.3V/0V)
(IC501 PIN22)

SLED+(7.3V/4V/2.4V)
(IC201 PIN16)
SLED-(7.3V/4V/2.4V)
(IC201 PIN15)

FIG 4-1

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

FOCUS(2.1V/1.5V/0.9V)
(IC501 PIN76)

FOCUS+(3.5V/2.8V/2V)
(IC201 PIN25)
FOCUS-(3.4V/2.8V/2.1V)
(IC201 PIN26)

FIG 5-1

3-14
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

DVDMDI(0V/180mV)
(CN201 PIN22)

DVDLD(3.2V/2.2V)
(IC501 PIN39)

CDLD(3.2V/2.3V)
(IC501 PIN40)

FIG 6-1

7. DISC TYPE JUDGEMENT WAVEFORM

F+(CN201 PIN15)

FE(IC501 PIN27)

SBAD(IC501 PIN14)

FIG 7-1(DVD)

3-15
 F+(CN201 PIN15)

FE(IC501 PIN27)

SBAD(IC501 PIN14)

FIG 7-2(DVD)

F+(CN201 PIN15)

FE(IC501 PIN27)

SBAD(IC501 PIN14)

FIG 7-3 (CD)

3-16
 F+(CN201 PIN15)

FE(IC501 PIN27)

SBAD(IC501 PIN14)

FIG 7-4 (CD)

8. FOCUS ON WAVEFORM

FE(IC501 PIN27)

FOCUS(IC501 PIN76)

F+(CN201 PIN15)

F-(CN201 PIN18)

FIG 8-1 (DVD)

3-17
 FE(IC501 PIN27)

FOCUS(IC501 PIN76)

F+(CN201 PIN15)

F-(CN201 PIN18)

FIG 8-2 (CD)

9. SPINDLE CONTROL WAVEFORM(NO DISC CONDITION

SPINDLE(1.5V/3V)
(IC501 PIN82)

SPM+(5.5V/4V/1.5V)
(CN202 PIN2)

SPM-(5.3V/4V/1.6V)
(CN202 PIN1)

FIG 9-1 (DVD)

3-18
10. TRACKING CONTROL RELATED SIGNAL(System checking)

TE(IC501 PIN28)

TRACK(IC501 PIN77)

T+(CN201 PIN16)

T-(CN201 PIN17)

FIG 10-1 (DVD)

TE(IC501 PIN28)

TRACK(IC501 PIN77)

T+(CN201 PIN16)

T-(CN201 PIN17)

FIG 10-2(CD)

3-19
11. RF WAVEFORM

RF(IC501 PIN61)
(1.4V/2.95V)

FIG 11-1

12. M3355 AUDIO OPTICAL AND COAXIAL OUTPUT(ASPDIF)

IECDAOUT
(IC501 PIN211)

FIG 12-1

3-20
13.M3355 VIDEO OUTPUT WAVEFORM
1) Full colorbar signal(CVBS)

Jk601 pin6
(1V)

FIG 13-1

2) Y

Jk601 pin7
(1V)

FIG 13-2

3-21
3) C

JK601 PIN8
(0.7V)

FIG 13-3

14. AUDIO OUTPUT FROM AUDIO DAC

1) AUDIO L/R

1KHz 0DB

JK601 PIN4,5

FIG 14-1

3-22
2) Audio Related Signal

SER3(IC501 PIN167)

BCLK(IC501 PIN170)
2.312MHz

LRCLK(IC501 PIN168)
48KHz

FIG 14-2

3-23
 DISC
VD33D VD33D VD33D
IC502 DAC_RST IC503
DMUTE
MX29LV800T/B 1M
IC506 D2_T[1:3] CN505 CN504
1M SCART_16:9 16BIT
8BIT 74LCX373 RGB_SEL 4Bank EJTAG RS232
SPINDLE FLASH ROM SDRAM
DVD : A,B,C,D,RF0
MOTOR PICK CD : A,B,C,D,E,F,RF0
M UP CDMDI,DVDMDI
MA[00:11] TRST
CDLD,DVDLD,SVREF21 DMCLK
CSJ TDI
SLED BA0 TDO
LOADING BA1 TMS

ROMRD
ROMWR
DQM

CD_DVD, VR_CD,VR_DVD
RS232_RXD
MOTOR(FEEDING) TCK

GPOPALE

ROMAD[0:19]
MD[00:15]
MOTOR WEJ
CASJ VD33D

ROMDATA[0:7]
RASJ
1. Overall Block Diagram

VD18/VD33
BLOCK DIAGRAMS

M M IIC/VFD/DAC_SCK IC504
IIC/VFD/DAC_TXD AT24C02A

OPU_SEL
EEPROM
VD33D/5V DAC_RST

CD_DVD_CT
BCLK IC601
LRCLK
DACCLK CS4391

LOAD[+,-]
SLED[+,-]
TRACK[+,-]
FOCUS[+,-]
SER3,DAC_ML0 2DAC

SPINDLE[+,-]
IC501
XSFGN,XSFGP
3V3M
HOMESW ALi M3355
INSW,OUTSW
IC301

3-24
5V/8V CS4360
SER[0:2],DAC_ML1 (6DAC)
OPEN,CLOSE,SLEGP,SPINDLE,FOCUS,TRACK,SVREF RS232_TXD/MIC_DECT
IC201 MIC
DRVSB
IP4504
M_REQ
IECDAOUT

27MHz

5.2VA D2_T[1:3]
L/R

PWRCTL
RL RR

SCART_16:9
FL FR
CENTER

U2

S_REQ
WOOFER

RGB_SEL
YC_MIX

VFD_RXD

M-RESET
VF+ 74HCT244
TV_DAC[0:3]

VF- DMUTE
5.2VA
-27VA VIDEO_SW
5.2VA -27VA/VF+/VF- IC903
5V IC901 5V +12V
DIG901 RESET IC IC604 IC602,IC30[2,3.4] +12V
AC 90V~240V POWER 12V +12V FLD DISPLAY GMS81C2012(Hynix) RC901 MM1623XFBE KA5532 IC801
50HZ/60Hz VIDEO BUFFER BA3308
1.8V VD18 Front Micom R/C OP-AMP
YC

BOARD
FL

G/Y
RL

FR
RR

TRIGGER
R/Pr
L/R

B/Pb

3.3V1 VD33,VD33D
CVBS
SPDI

3.3V2 3V3M
CENTER

COAXIAL
WOOFER

8V 6MHz JACK

KEY Input

DS,DE8000’s
DV8000’s ALI
 ON/OFF VF+
RECTIFIER(FLD) VF-
-23VA

12V
RECTIFIER(14V)
LPF

MULTI 1.8V
2. Power(SMPS) Block Diagram

RECTIFIER(3.8V) LPF REG.

RECTIFIER
3.3V

TRANS

3-25
SWITCHING IC
8VT
RECTIFIER(10V) LPF

5.2VA
RECTIFIER(5.2V)
5VD

LINE FILTER
LPF

FEED B.

PWR CTL

AC100~240V

DS,DE8000’s
DV8000’s ALI
 ROMDATA[0:7]
DVDLD,CDLD,CD_DVD ROMAD[0:21]
DVDMDI.CDMDI IC501 ROMRD FLASH
ROMWR ROM
SVREF21 ALI M3355
PICK DVDPLAYER IIC/VFD/DAC_SCK
3. SERVO Block Diagram

DVD:A,B,C,D,RFO IIC/VFD/DAC_TXD
UP CD:A,B,C,D,E,F,RFO
EEP
COMBO ROM
CHIP
RXD,TDO
RS232

MA[0:11]

3-26
SLEGP,SPINDLE DQM
FOCUS,TRACK CLK
MD[0:15] CS
DRVSB,CLOSE CAS
FOCUS+,FOCUS- OPEN,SVREF15 RAS
TRACK+,TRACK- WE

IC503
IC202 64M
SPINDLE+,SPINDLE-
MD LA6560 SDRAM
SLED+,SLED-
Motor Driver
LOAD+,LOAD-

OPENSW,CLOSESW,LIMITSW

DS,DE8000’s
DV8000’s ALI
 IC503
SDRAM
KARAOKE 64M IC505
EEPROM
BOARD

MIC1,
,DGM,
DMCLK

BA1,BA0 ,

MIC_DET
MA0:11 ,
MD0:15 ,
CASJ,WEJ
CSJ,RASJ,
TV_DAC0
DVD-MD1 , CD-MDI
TV_DAC1
VIDEO
SVREF21,DVDLD CDLD, TV_DAC2
Interface
TV_DAC3
DVD:A,B,C,D,RFO IC501(MPEG+DSP+RF) BCLK,LRCLK,DACCLK
4. MPEG & MEMORY Block Diagram

Pickup
CD:A,B,C,D,E ,F ,RFO DAC_RST

3-27
ALiM3355
F+, F-, T+, T-, CD_DVD SER(0:3) AUDIO
DAC_ML0 Interface
IIC/VFD/DAC_CLK
IIC/VFD/DAC_TXD
ROMRD
ROMWR,
CPURST,

X501

,S_REQ
27MHz

MRESET
VFD_RXD
ROMAD(0:19)

IC502
FRONT PANNEL
29LV800T/B

DS,DE8000’s
DV8000’s ALI
 CVBS CVBS
IC604
MPEG COMPONENT(Y.Pb.Pr)
VIDEO 6dB
Amp
(RGB)/(YPbPr) SCART(RGB) A/V
JACK
DAC_RST
DACCLK IC601 AUDIO 'R'
MPEG AUDIO DAC
IC602
BCLK (OP Amp)
(2CH) AUDIO 'L'
5. VIDEO & AUDIO Block Diagram

LRCLK LPF&Buffer
SER3

3-28
5.1CH BOARD
FRONT 'R'
DAC_RST IC302
DACCLK (OP Amp)
LPF&Buffer REAR 'R'
BCLK
IC301 FRONT 'L'
MPEG LRCLK
IC303
AUDIO DAC (OP Amp)
SER0 (5.1CH) LPF&Buffer
REAR 'L'

SER1 CENTER
IC304
SER2 (OP Amp)
LPF&Buffer WOOFER

DS,DE8000’s
DV8000’s ALI
6. KARAOKE Block Diagram(KARAOKE MODEL ONLY)

Microphone1
Microphone AUDIO
Signal AUDIO DAC
MPEG
PREAMP ADC
(BA3308) CS4391
Microphone2
Ali M3355

(Block Digram)

1. The unit turns to KARAOKE MODE with on-screen lyrics display and melody sound when it playbacks
VCD or DVD KARAOKE DISC.

2. If a microphone is connected at this time,MICOM recognizes the connection and prepares the compo-
sition of external voice and internal melody.

3. The weak signal of the microphone passes through PREAMP(BA3308) and is converted to digital sig-
nal by the AUDIO ADC block inside MPEG IC(ALI M3355).

4. The mixed signal is output to A/V JACK after passing through AUDIO DAC(CS4391).

DK8000’s ALI
DE8000’s
3-29
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE

WHEN SERVICING THIS CHASSIS, UNDER NO CIR-

CUIT. SPECIAL COMPONENTS ARE SHADED ON THE NOTE :
SCHEMATIC FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF-
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE
1. POWER(SMPS) CIRCUIT DIAGRAM MODIFIED OR ALTERED WITHOUT PERMISSION
FER FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
FROM THE LG ELECTRONICS CORPORATION. ALL PERFORMANCE IMPROVEMENT CHANGES INTO
COMPONENTS SHOULD BE REPLACED ONLY WITH THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIR- LITERATURE IS PRINTED.

VF(+) Power dead

R102 is defective
VF(-) Power dead
ZD102 is defective

3.3V, 1.8V, 8V, 12V Power dead

IC105 is defective

5V Power dead
Q107 is defective

NOTES) Warning NOTES : Symbol denotes AC ground.

NOTES) Parts that are shaded are critical
NOTES) With respect to risk of fire or
NOTES) electricial shock. Symbol denotes DC chassis ground.

3-30 3-31
2. AV/JACK CIRCUIT DIAGRAM

All Video signal isn't

appear or bad

2CH Audio out bad.

2CH Audio out bad.

Video Signal Y Video Signal CVBS

Video Signal Color 2CH Audio

3-32 3-33
3. SYSTEM CIRCUIT DIAGRAM
Karaoke not operate
Video signal not
appeared

System not working or

Digitron not display

System not operate

Program download fail

Digitron all not display System not working or

System not working screen is abnormal

3-34 3-35
4. DRIVER CIRCUIT DIAGRAM

CD/DVD LD
will not on

3-36 3-37
5. TIMER CIRCUIT DIAGRAM

Digital abnormal

Remocon not operate

Remocon not operate

System not operate or

Digitron abnormal or
Key not operate.

Digital abnormal

3-38 3-39
• CIRCUIT VOLTAGE CHART
MODE MODE MODE MODE MODE MODE
STOP PLAY HOLD STOP PLAY HOLD STOP PLAY HOLD STOP PLAY HOLD STOP PLAY HOLD STOP PLAY HOLD
PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO.
IC201 (IP4504) IC501(M3355) 55 XDPD_D 2.11 2.1 2.1 110 XROMADR[17] 3.19 3.17 3.16 165 GNDD 0 0 0 IC502 (MX29L800)
1 1.49 1.52 1.52 1 VD33A_TVDAC 3.2 3.16 3.18 56 XDPD_C 2.11 2.1 2.1 111 XROMADR[16] 3.19 3.17 3.18 166 XMD[2] 2.89 0 0 1 3.2 3.17
2 2.58 2.59 2.65 2 XDAC3OUT 0.11 0.06 0 57 XDPD_B 2.1 2.1 2.11 112 XROMADR[15] 3.19 3.17 3.17 167 XMD[3] 2.88 2.84 2.6 2 0 3.17
3 2.63 2.61 2.63 3 XDAC2OUT 0 0.06 0 58 XDPD_A 2.11 2.1 2.1 113 XROMADR[14] 3.19 3.17 3.18 168 XMD[4] 2.9 2.89 2.47 3 3.2 3.17
4 2.61 2.57 2.6 4 XIREF1 1.66 1.64 1.64 59 AVDD_RC 3.18 3.15 3.15 114 XROMADR[13] 3.19 3.17 3.17 169 XMD[5] 2.88 2.88 2.3 4 3.2 0.97
5 2.63 2.82 3.15 5 XIDUMP 0.34 0.35 0.39 60 XCDRF 2.32 2.1 2.1 115 VD33D 3.19 3.17 3.18 170 GNDD 0 0 0 5 3.2 3.16
6 2.6 2.69 2.65 6 XIEXT 1.22 1.22 1.22 61 XDVDRFP 2.1 2.1 2.1 116 XROMADR[12] 3.19 3.17 3.18 171 XMD[6] 2.82 2.88 2.31 6 3.2 3.16
7 2.63 2.68 2.72 7 XDAC1OUT 0.56 0.35 0.34 62 XDVDRFN 2.07 2.11 2.1 117 XROMADR[11] 3.19 3.17 3.16 172 VD18D 1.7 1.7 1.71 7 0 3.16
8 0 0 0 8 XDAC0OUT 0.61 0.69 0.69 63 XATTOP 0.91 0.9 0.88 118 XROMADR[10] 3.19 3.17 3.16 173 XMD[7] 2.07 2.07 2.49 8 0 3.16
9 1.51 1.48 1.48 9 GNDA_TVDAC 0 0 0.04 64 XATTON 0.9 0.89 0.89 119 XROMADR[9] 3.19 3.17 3.16 174 XMA[3] 0.19 0.2 0.16 9 0 3.16
10 3.79 3.8 3.43 10 VD33A_TVDAC 3.2 3.16 3.16 65 XVGAIN 2.05 2.03 2.04 120 XROMADR[8] 3.19 3.17 3.18 175 XMA[2] 0.2 0.16 0.22 10 0 1.02
11 0.2 0.2 0.2 11 XGPIO[15] 3.18 3.12 3.14 66 XVGAIP 2.05 2.03 2.03 121 XROMADR[7] 3.19 3.17 3.17 176 XMA[1] 0.21 0.16 0.24 11 3.2 3.16
12 0.2 0.2 0.2 12 XGPIO[14] 0.01 0.08 0 67 XGMBIASR 1.87 1.86 1.86 122 XROMADR[6] 3.19 3.17 3.17 177 XMA[0] 2.05 0.18 0.07 12 5.25 5.25
13 3.96 3.95 3.59 13 XGPIO[13] 0.22 0.2 0.2 68 XLPFOP 0.91 0.9 0.92 123 XROMADR[5] 3.19 3.17 3.16 178 XMA[10] 2.04 1.82 2.7 13 0 2.73
14 3.95 3.94 3.95 14 VD33D 3.2 3.18 3.2 69 XLPFON 0.89 0.88 0.87 124 GNDD 0 0 0 179 VD33D 3.2 3.17 3.17 14 1.54 3.19
15 3.96 3.9 4.1 15 XGPIO[12] 2.71 2.77 2.77 70 AVSS_RC 0 0 0 125 XROMADR[4] 3.19 3.19 3.17 180 XBA0 2.97 2.43 2.88 15 1.33 1.71
16 3.97 3.58 3.64 16 GNDD 0 0 0 71 AVSS_RAD 0 0 0 126 VD18D 1.69 1.71 1.7 181 XBA1 2.58 2.21 2.58 16 3.2 2.43
17 3.94 2.86 2.07 17 XGPIO[11] 0.2 0.2 0.2 72 XADCIN 1.73 1.74 1.72 127 XROMADR[3] 0 0 0 182 XMA[11] 0 0.13 0.04 17 3.2 3.17
18 3.93 5.01 5.03 18 XGPIO[10] 0 0.01 0 73 XADCIP 1.7 1.7 1.71 128 XROMADR[2] 0 0 0 183 XRASJ 0.06 0.13 0.01 18 3.2 3.16
19 7.95 7.94 7.56 19 VD18D 1.7 1.69 1.71 74 AVDD_RAD 3.18 3.15 3.15 129 XROMADR[1] 0 0 0 184 XCASJ 3.02 2.58 2.96 19 1.7 3.17
20 1.51 1.79 1.85 20 XGPIO[9] 3.03 2.93 2.64 75 AVDD_DA 3.18 3.15 3.16 130 GNDD 0 0 0 185 XWEJ 3.18 3.14 3.08 20 2.2 3.17
21 1.51 1.53 1.57 21 GNDD 0 0 0 76 XFOCUS 1.52 1.36 1.36 131 XROMADR[0] 0 0 0 186 XDQM 0 0.08 0 21 0 3.17
22 1.51 1.52 1.52 22 XGPIO[8] 3.2 3.17 2.69 77 XTRACK 1.49 1.55 1.53 132 XCRESETJ 5.25 5.25 5.25 187 XCSJ 2.96 2.22 2.81 22 0 3.17
23 2.73 2.73 2.33 23 VDD3MIX1 3.2 3.18 3.18 78 VDD3MIX2 3.19 3.17 3.18 133 XEXTINTJ 3.19 3.17 3.18 188 XTRSTJ 3.2 3.16 3.11 23 0 0
24 5.21 5.18 5.21 24 XSBLPFO 1.47 2.22 1.47 79 XSLEGN 2.44 2.51 2.49 134 XCTXD 3.25 3.23 3.23 189 VD18D 1.69 1.71 1.7 24 0 0
25 1.02 0.09 3.15 25 XCELPFO 1.6 1.56 1.6 80 XSLEGP 1.49 1.57 1.53 135 XIN_XCLK 190 XTDO 0 0.09 0 25 0 0
26 2.63 2.84 2.9 26 AVDD_AD 3.18 3.15 3.15 81 AVSS_GD 0 0 0 136 XOUT 191 GNDD 0 0 0 26 0 0
27 2.61 2.63 3.13 27 XFELPFO 1.52 1.5 1.52 82 XSPINDLE 1.49 2.06 2.41 137 VD18A_PLL 1.6 1.62 1.61 192 XTCK 3.8 3.1 3.05 27 0 0
28 2.62 2.57 2.6 28 XTELPFO 1.71 1.48 1.49 83 XVREF15 1.48 1.52 1.51 138 XTOCK 5.19 5.21 5.21 193 XTMS 3.43 0.09 3.04 28 3.2 3.17
IC105(AN80T54) 29 AVSS_AD 0 0 0 84 XSFGP 2.17 2.16 0 139 GNDA_PLL 0 0 0 194 XTDI 3.18 3.03 3.03 29 3.2 3.17
1 5.07 5.06 30 AVDD_SVO 0 0 0 85 XSFGN 2.12 2.54 2.12 140 XGPIO[7] 0 0 0 195 XGPIO[5] 3.15 0.09 0.12 30 0 0
2 1.81 1.81 31 XTELP 1.66 1.47 1.54 86 AVSS_DA 2.18 2.54 0 141 XGPIO[6] 3.14 3.14 3.14 196 XGPIO[4] 3.18 3.16 3.18 31 0 0
3 3.34 3.34 32 XTEXO 1.54 1.48 1.54 87 XTRAY 2.5 2.44 0 142 VD33D 3.19 3.17 3.17 197 XGPIO[3] 3.14 3.13 3.1 32 0 0
4 3.94 3.92 33 AVDD_SVO 3.18 3.15 3.18 88 XTESTDA 2.5 2.51 2.51 143 XDMCLK 1.8 1.77 1.77 198 XGPIO[2] 0 3.08 3.19 33 0 0
5 3.37 3.34 34 XVREF21 3.1 2.1 2.1 89 DVSS_RCK 0 0 0 144 XCKE 2.93 2.94 2.93 199 XGPIO[1] 0 1.69 0 34 0 0
6 0 0 35 XBIASR 1.23 1.23 1.24 90 XSFLAG[0] 3.19 3.16 0 145 VD18D 1.69 1.7 1.71 200 XGPIO[0] 3.2 0.07 3.19 35 3.2 0
7 12.89 12.89 36 XDVDPD 0 0 0 91 XSFLAG[1] 3.2 3.16 0 146 XMA[9] 0 0 0 201 XDASCLK 1.46 1.52 1.48 36 0 0
8 11.91 11.91 37 AVSS_GA 0 0 0 92 DV18_RCK 1.7 1.72 1.72 147 GNDD 0 0 0 202 GNDD 0 0 0 37 3.2 3.23
9 9.71 9.51 38 XCDPD 0 0 0 93 XROMDATA[0] 3.19 3.17 3.17 148 XMA[8] 0 0 0 203 XBCLK 1.33 1.33 1.33 38 3.26 0
10 8.08 8.02 39 XDVDLD 3.18 1.78 1.78 94 GNDD 0 0 0 149 XMA[7] 0.14 0.12 0.12 204 XLRCLK 0 0.14 0.01 39 3.2 3.17
11 5.07 5.05 40 XCDLD 3.17 3.14 3.14 95 XROMDATA[1] 0 0 0 150 XMA[6] 0.17 0.16 0.27 205 XASDA[3] 0 0.14 0.01 40 0 0
12 0 0 41 AVSS_DPD 0 0 0 96 VD18D 1.11 1.71 1.71 151 XMA[5] 0.16 0.15 0.14 206 XASDA[2] 0.08 0.14 0.01 41 3.2 3.17
42 XPDAUX2 1.6 0.67 0.6 97 XROMDATA[2] 0 0 0 152 XMA[4] 0.17 0.12 0.11 207 XASDA[1] 0.08 1.62 0.08 42 0 0
43 XPDAUX1 1.61 0.67 0.6 98 XROMDATA[3] 0 0 0 153 GNDD 0 0 0 208 GNDD 0 0 0 43 0 3.17
44 XCD_F 2.1 2.12 2.12 99 XROMDATA[4] 0 0 0 154 XMD[8] 2.81 2.17 2.48 209 XASDA[0] 0.08 0 0.08 44 0 0
45 XCD_E 2.1 2.12 2.1 100 XROMDATA[5] 0 0 0 155 XMD[9] 2.69 2.87 2.52 210 VD18D 1.7 1.45 1.71 45 0 0
46 XCD_D 2.11 2.12 2.14 101 XROMDATA[6] 0 0 0 156 XMD[10] 2.81 2.87 2.57 211 XIECDATA 1.7 1.71 1.71 46 0 0
47 XCD_C 2.11 2.25 2.11 102 XROMDATA[7] 0 0 0 157 XMD[11] 2.8 2.87 2.55 212 VD33A_ADC 3.2 3.17 3.2 47 0 0
48 XCD_B 2.1 2.24 2.2 103 XROMOEJ 3.18 3.17 3.18 158 VD33D 3.2 3.17 3.17 213 XMIC1IN 1.45 1.45 1.45 48 3.2 3.17
49 XCD_A 2.1 2.22 2.22 104 GNDD 0 0 0 159 XMD[12] 2.87 2.87 2.54 214 XADC_VREF 1.45 1.45 1.45 IC503 (M12L64164A)
50 AVDD_DPD 3.18 3.15 3.17 105 XROMWEJ 3.19 3.17 3.17 160 XMD[13] 2.84 2.17 2.18 215 XMIC2IN 1.47 0.1 0.01 1 3.25 3.23
51 XDVD_D 2.11 2.23 2.11 106 XALE 0 0 0 161 XMD[14] 2.88 2.84 2.72 216 GNDA_ADC 0 0.09 0.01 2 2.85 2.86
52 XDVD_C 2.11 2.25 2.11 107 XROMADR[20] 3.19 3.16 3.18 162 XMD[15] 2.77 2.88 2.78 3 3.25 3.22
53 XDVD_B 2.1 2.11 2.1 108 XROMADR[19] 3.19 3.14 3.19 163 XMD[0] 2.79 2.76 2.7 4 2.87 2.87
54 XDVD_A 2.1 2.22 2.1 109 XROMADR[18] 3.19 3.17 3.18 164 XMD[1] 1.7 2 2.33 5 2.85 2.5

3-40 3-41
 MODE MODE MODE MODE MODE MODE MODE MODE MODE
STOP PLAY HOLD STOP PLAY HOLD STOP PLAY HOLD STOP PLAY HOLD STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY
PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO.
6 0 0 6 3.21 3.16 10 1.68 1.53 36 25.83 21.96 CC217
217 CC621
621 CC120
217 CC602
602 C 1 2C124(OPEN)
4(OPEN)
7 2.81 2.1 7 0 0 11 0 0 37 27.96 19.87 + 5.21 5.19 + 5.42 5.41 + 11.91 11.91 + 5.11 5.1 + 9.71 9.52
8 2.9 2.04 8 3.25 3.23 12 2.49 2.47 38 27.94 28.5 - 0 0 - 0 0 - 0 0 - 0 0 - 0 0
9 3.25 3.22 IC506 (LCX373) 13 5.17 5.16 39 27.95 26.33 CC544
544 CC625
625 CC6A1
6A1 CC619
619 CC118
118
10 2.85 2.1 1 0 0 14 2.5 2.47 40 30.09 24.16 + 3.19 3.16 + 1.65 1.66 + 1.77 2.12 + 11.69 11.67 + 8.07 8.05
11 2.87 2.91 2 0 0 15 0 0 41 27.94 28.6 - 0 0 - 0.53 0.51 - 1.58 1.84 - 0 0 - 0 0
12 1.9 0 3 0 0 16 2.53 2.52 42 30.09 24.51 CC508
508 CC634
634 CC5K1
5K1 CC629
629
13 2.8 4 0 0 17 0 0 43 28.09 30.66 + 1.62 1.6 + 2.15 2.13 + 1.82 1.83 + 5.17 5.16
14 3.25 3.22 5 0 0 18 2.51 2.51 44 30.09 28.75 - 0 0 - 2.05 2.13 - 0 0 - 0 0
15 0 0 6 0 0 19 0 0 45 30.09 30.7 CC563
563 CC912
912 CC539
539 CC627
627
16 3.18 3.1 7 0 0 20 2.18 2 46 30.09 30.82 + 3.27 3.25 + 4.85 4.85 + 2.1 2.1 + 2.5 2.5
17 3.07 2.58 8 0 0 21 2.16 2.05 47 30.09 30.8 - 0 0 - 0 0 - 0 0 - 0 0
18 3.14 0.61 9 0 0 22 0 0 48 28.12 28.72 CC607
607 CC112
112 CC587
587 CC635
635
19 2.95 2.97 10 0 0 23 2.16 1.96 49 28.13 28.68 + 5.42 5.41 + 3.94 3.91 + 1.72 1.7 + 2.17 2.32
20 2.9 2.96 11 0 0 24 0.25 0.42 50 28.06 28.85 - 2.28 2.28 - 0 0 - 0 0 - 2.07 2.08
21 2.6 0.32 12 0 3.23 25 0.23 0.42 51 28.16 28.81 CC640
640 CC131
131 CC501
501 CC122
122
22 2.81 2.83 13 0 3.17 26 2.51 2.51 52 28.14 28.32 + 5.21 5.2 + 5.11 5.1 + 3.2 3.16 + 0 0
23 0.05 0.06 14 0 0 27 0.53 0.8 53 28.13 28.82 - 0 0 - 0 0 - 0 0 - 30.2 30.71
24 0.16 0.18 15 0 0 28 5.17 5.16 54 28.12 28.86 CC644
644 CC5K3
5K3 CC604
604 CC116
116
25 0.16 0.18 16 0 0 IC901 55 28.14 28.81 + 1.32 1.26 + 1.82 1.83 + 2.25 2.19 + 9.71 9.51
26 0.16 0.17 17 0 0 1 0.1 0.1 56 30.23 31 - 0.67 0.76 - 0 0 - 0 0 - 0 0
27 3.26 3.24 18 0 0 2 5.19 5.19 57 2.1 1.99 CC633
633 CC5K2
5K2 CC610
610 CC117
117
28 0 0.59 19 0 0 3 2.28 2.2 58 2.2 1.99 + 2.51 2.5 + 0 0 + 5.41 5.41 + 1.8 1.8
29 0.16 0.17 20 3.3 3.23 4 2.4 2.2 59 2.24 2.24 - 2.35 2.35 - 0 0 - 2.28 2.28 - 0 0
30 0.15 0.53 IC601(CS4391) 5 5.24 5.24 60 2.17 2 CC902
902 CC202
202 CC638
638 CC5K6
5K6
31 0.16 0.53 1 3.25 3.23 6 61 0 0 + 5.25 5.25 + 5.21 5.19 + 2.15 2.78 + 4.65 4.64
32 0.12 0.5 2 3.27 3.26 7 62 0 0 - 0 0 - 0 0 - 0 0 - 0 0
33 0.05 0.16 3 0 0 8 0 0 63 0 0 CC114
114 CC513
513 CC626
626 CC542
542
34 0.05 0.17 4 1.35 1.35 9 0 0 64 3.2 3.18 + 3.96 3.94 + 1.51 1.52 + 2.5 2.49 + 3.19 3.16
35 0.04 0.5 5 1.64 1.63 10 0 0 - 0 0 - 0 0 - 0 0 - 0 0
36 2.85 0.08 6 1.56 1.56 11 0 0 CC109
109 CC215
215 CC636
636 CC568
568
37 3.26 3.236 7 0 0 12 5.24 5.24 + 3.96 3.93 + 3.2 3.15 + 2.51 2.5 + 3.26 3.23
38 1.79 1.78 8 3.19 3.16 13 5.24 5.24 - 0 0 - 0 0 - 2.31 2.31 - 0 0
39 0 0 9 0.12 0.13 14 5.06 5.16 C1 3C130(OPEN)
0(OPE N) CC600
60 0 CC121
12 1 CC506
50 6
40 2.7 0.1 10 3.2 3.17 15 0 0 + 3.3 3.3 + 3.28 3.26 + 19.86 20.24 + 1.46 1.44
41 2.7 0 11 5.11 5.1 16 0 0 - 0 0 - 0 0 - 25.56 25 - 0 0
42 2.9 2 12 2.11 2.1 17 5.24 5.24 CC810
810 CC609
609 CC137
137 CC606
606
43 3.26 3.23 13 5.04 0 18 5.2 5.2 + 1.47 1.46 + 5.41 5.41 + 5.17 5.17 + 5.19 5.18
44 2.92 1.95 14 2.29 2.29 19 5.24 5.24 - 0 0 - 2.27 2.27 - 0 0 - 0 0
45 2.92 2.01 15 2.28 2.28 20 0 0 CC214
214 CC614
614 CC129
129 CC620
620
46 0 0 16 0 0 21 0 0 + 7.96 7.94 + 5.42 6.41 + 3.3 3.3 + 5.42 5.41
47 2.92 2.03 17 5.19 5.18 22 0 0 - 0 0 - 0 0 - 0 0 - 0 0
48 2.94 2.17 18 2.29 2.28 23 2.72 2.72 CC579
579 CC631
631 CC5K4
5K4 CC624
624
49 3.26 3.23 19 2.3 2.29 24 5.24 5.24 + 3.2 3.16 + 2.51 2.5 + 0 0 + 2.49 2.48
50 2.91 2 20 5.04 0 25 5.24 5.24 - 0 0 - 0 0 - 0 0 - 0.67 0.67
51 2.94 2 IC604(MM1623) 26 CC204
204 CC637
637 CC205
205 CC577
577
52 0 0 1 5.17 5.16 27 3.13 3.13 + 3.2 3.15 + 2.52 2.5 + 3.19 3.15 + 3.26 3.23
53 2.9 1.85 2 2.52 2.47 28 23.74 24.19 - 3.18 3.13 - 2.37 2.36 - 3.18 1.77 - 0 0
54 0 0 3 5.17 5.16 29 27.96 26.4 CC504
504 CC908
908 CC560
560 CC6W3
6W3
IC504(AT24CO2A) 4 1.36 1.27 30 25.84 28.47 + 3.21 3.18 + 5.25 5.25 + 1.72 1.71 + 5.12 5.11
1 0 0 5 0 0 31 27.97 26.34 - 0 0 - 0 - 0 0 - 0 0
2 0 0 6 1.68 1.55 32 25.84 26.37 CC608
608 CC123
123 CC507
507 CC104
104
3 0 0 7 0 0 33 27.96 30.72 + 5.41 5.41 + 5.19 5.19 + 0 0 + 12.89 12.89
4 0 0 8 2.52 2.51 34 25.84 26.32 - 2.27 2.27 - 0 0 - 1.47 1.45 - 0 0
5 0 0.12 9 0 0 35 30.1 28.55

3-42 3-43
PRINTED CIRCUIT DIAGRAMS
1. MAIN P.C.BOARD

LOCATION GUIDE

3-44 3-45
2. KEY P.C.BOARD 3. TIMER P.C.BOARD

LOCATION GUIDE

(Solder Side)
(Solder Side)

3-46 3-47
4. SMPS P.C.BOARD
LOCATION GUIDE

(Solder Side)

3-48 3-49
 ACTIVE WOOFER SPEAKER PART
ELECTRICAL TROUBLESHOOTING GUIDE • CIRCUIT VOLTAGE CHART
PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE

IC601(LC87F748A MICOM) 55 0V 9 4.46V 2 0.01V

INSERT POWER PLUG.
1 0V 56 2.38V 10 4.46V 3 0.01V
TURN ON POWER SWITCH
2 0V 57 2.43V 11 4.27V 4 -9V
3 0V 58 2.37V 12 4.46V 5 0.02V
4 0V 59 2.37V 13 4.46V 6 0.02V
5 0V 60 2.39V 14 4.25V 7 0.02V
NO CHECK POWER PLUG OR 6 0V 61 2.41V 15 4.45V 8 8.93V
TURN ON THE RED LED?
PN502 7 0V 62 2.45V 16 4.47V IC102(KIA4558 IC)
8 0V 63 2.38V 17 4.48V 1 0.01V
YES 9 0V 64 2.37V 18 4.46V 2 0.01V
10 0V 65 2.4V 19 4.48V 3 0.01V
11 4.9V 66 2.34V 20 4.46V 4 -9V

NO 12 1.88V 67 2.35V 21 4.48V 5 0.02V

CHECK MICOM & POWER
TURN POWER KEY ON? 13 2.54V 68 2.35V 22 4.48V 6 0.02V
CIRCUIT
14 0V 69 2.35V 23 4.48V 7 0.02V
YES 15 2.34V 70 2.32V 24 4.48V 8 8.94V
16 2.44V 71 2.32V 25 4.48V IC501(7805P IC)
17 4.93V 72 2.32V 26 0V 1 8.95V
18 0V 73 2.35V 27 0.02V 2 5.65V
IS THE LCD NO CHECK LCD MODULE &
19 0V 74 2.33V 28 0.02V 3 0.65V
ON AND GR LED ON? MICOM
20 0V 75 2.34V IC103 (TDA7265 POWER IC L,R ) IC502(7809P IC)

YES 21 0V 76 2.34V 1 -18.4V 1 18.29V

22 0V 77 2.33V 2 0.09V 2 8.94V
23 0V 78 2.34V 3 18.24V 3 0V
24 0V 79 2.33V 4 0.04V IC503(7909P IC)
NO CHECK THE SPEAKERS & 25 4.93V 80 4.93V 5 6.20V 1 -18.32V
DOES OUTPUT SOUND?
POWER IC203,103
26 4.07V 81 0.04V 6 -18.30V 2 -9V
27 0.11V 82 0.17V 7 0V 3 0V
YES
28 0.05V 83 2.47V 8 0V
29 4.57V 84 2.46V 9 0V
30 0.11 85 2.46V 10 0V
OK
31 0V 86 2.46V 11 0V
32 0.04V 87 4.94V IC203(TDA7265 POWER IC SUB)
33 0.03V 88 0.75 1 -18.33V
34 0.04V 89 0.04V 2 0.08V
35 0.04V 90 4.98V 3 18.22V
36 0.04V 91 4.78V 4 0.02V
37 0.04V 92 4.97V 5 6.19V
38 0.04V 93 0 6 -18.28V
39 0.04V 94 0 7 0V
40 2.33V 95 0 8 0V
41 2.21V 96 4.98V 9 0V
42 2.21V 97 0 10 0V
43 2.21V 98 0 11 0V
44 2.22V 99 0 IC202(KIA4558 IC)
45 2.27V 100 4.82V 1 0.01V
46 2.4V IC101 (TDA 7318D VOLUME IC ) 2 0.01V
47 2.4V 1 4.35V 3 0.01V
48 2.38V 2 8.93V 4 -9V
49 2.38V 3 0 5 0.02V
50 2.35V 4 4.46V 6 0.02V
51 2.44V 5 4.46V 7 0.02V
52 2.47V 6 4.47V 8 8.94V
53 2.51V 7 4.48V IC201(KIA4558 IC)
54 4.98V 8 4.45V 1 0.01V

3-50 3-51
BLOCK DIAGRAM
1. OVERALL BLOCK DIAGRAM

3-52 3-53
2. BLOCK DIAGRAM

3-54 3-55
CIRCUIT DIAGRAM
1. MAIN CIRCUIT DIAGRAM

AUX N
SUB WOOFER

3-56 3-57
2. FRONT CIRCUIT DIAGRAM

3-58 3-59
PRINTED CIRCUIT DIAGRAMS
1. MAIN P.C.BOARD (TOP VIEW)

3-60 3-61
2. MAIN P.C.BOARD (BOTTOM VIEW)

3-62 3-63
 SECTION 4 MECHANISM (DP-8)
CONTENTS
DECK MECHANISM PARTS 5. Frame Assembly Up/Down ..............4-4
LOCATIONS 6. Belt Loading......................................4-4
7. Gear Pulley .......................................4-4
• Top View..................................................4-1 8. Gear Loading ....................................4-4
• Top View(without Tray Disc) .................4-1 9. Guide Up/Down.................................4-4
• Bottom View ...........................................4-1 10. PWB Assembly Loading ................4-4
11. Base Main........................................4-4
DECK MECHANISM
DISASSEMBLY EXPLODED VIEW
1. Main Base .........................................4-2 1. Deck Mechanism Exploded View....4-5

1-1. Clamp Assembly Disc.......................4-2

1-1-1. Plate Clamp ..................................4-2
1-1-2. Magnet Clamp ..............................4-2
1-1-3. Clamp Upper.................................4-2

2. Tray Disc ...........................................4-2

3. Base Assembly Sled ........................4-3

3-1. Gear Feed.........................................4-3

3-2. Gear Middle ......................................4-3
3-3. Gear Rack.........................................4-3

4. Rubber Rear......................................4-3
DECK MECHANISM PARTS LOCATION
• Top View (With Tray) Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure

1 Main Base 4-1

1 2 Clamp Assembly 4-1
Disc
1, 2 3 Plate Clamp 4-1
1, 2, 3 4 Magnet Clamp 4-1
1, 2, 3, 4 5 Clamp Upper 4-1
1 6 Tray Disc 4-2
1, 6 7 Base Assembly Sled 4-3
1, 2, 6 8 Gear Feed 4 Screws, 4-3
1 Connector
1 Locking Tabs
1, 2, 6, 8 9 Gear 4-3
Middle
1, 2, 6, 8, 10 Gear Rack 1 Screw 4-3
• Top View (Without Tray) 9
1, 2, 7 11 Rubber Rear 4-3
1, 2, 7 12 Frame Assembly 1 Screw Bottom 4-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 4-4
1, 2 ,13 14 Gear Pulley 4-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4
1, 2, 7, 12, 16 Guide Up/Down 4-4
13, 14 17 PWB Assembly 1 Locking Tab Bottom 4-4
1, 2, 13 Loading 1 Hook
2Screw
1, 2, 7, 12, 18 Base Main 2 Locking Tabs 4-4
13, 14, 15,
16, 17

• Bottom View

Note

When reassembling, perform the procedure in

reverse order.

The “Bottom” on Disassembly column of above

Table indicates the part should be disassembled
at the Bottom side.

4-1
DECK MECHANISM DISASSEMBLY

Fig. 4-1 Fig. 4-2

1. Main Base (Fig. 4-1) 2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
2) Lift up the Clamp Assembly Disc in direction of Lever(B) of the Gear Emergency and pull the Lever(B)
arrow(A). in direction of arrow so that the Tray Disc is ejected
3) Separate the Clamp Assembly Disc from the Holder about 15~20mm.
Clamp. 2) Pull the Tray Disc until it is separated from the Base
1-1-1. Plate Clamp Main completely.
1) Turn the Plate Clamp to counterclockwise direction and
then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-2
DECK MECHANISM DISASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3) 3-3. Gear Rack

1) Release 4 Screw(S2). 1) Release the Scerw(S3)
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed 4. Rubber Rear (Fig. 4-3)
3-2. Gear Middle

4-3
DECK MECHANISM DISASSEMBLY

Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) 8. Gear Loading (Fig. 4-4)

Note 9. Guide Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow and 2) Push the Locking Tab(L5) down and then lift up the
then lift up the Frame Assembly Up/Down to separate Guide Up/Down to separate it from the Base Main.
it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down in direction and move it in direction arrow(B) until it is locked by the
of arrow(C) until it is positioned as Fig.(C). Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
• When reassembling insert (A) portion of the Frame 10. PWB Assembly Loading (Fig. 4-4)
Assembly Up/Down in the (B) portion of the Guide
Note
Up/Down as Fig.(B)
Put the Base Main face down(Bottom Side)
6. Belt Loading(Fig. 4-4) 1) Release 1 Screws(S5)
Note 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Put the Base Main on original position(Top Side) the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
7. Gear pulley (Fig. 4-4)
Assembly Loading from the Base Main.
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main. 11. Base Main(Fig. 4-4)

4-4
EXPLODED VIEWS
1. Deck Mechanism Exploded View

A00
001
002 A01
003
439
018 A02

014

013
020

017

012
435

015 016

015A
012A 012B
019
440

026 012A
037
010
036
431 021

031 012C

A03 024A

030 435

430
432
025
024

033
034 035

035A
022
034 438

437

4-5 4-6