CONTENTS

SECTION 1 . . . . SUMMARY
SECTION 2 . . . . CABINET & MAIN CHASSIS
SECTION 3 . . . . ELECTRICAL
SECTION 4 . . . . MECHANISM
SECTION 5 . . . . REPLACEMENT PART LIST
 SECTION 1
SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ........................... 1-3

SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SPECIFICATIONS ...................................................................................................................... 1-5
 PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, SUBJECT : X-RADIATION
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC- 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-
TURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-
RESULTING PROPERTY DAMAGE OR USER INJURY. TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-
USER. CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC- ABLE LEVELS.
TION FROM A.C. LINE SHOCK. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
SAFETY CHECKS COLOR SETS, ALWAYS RE-INSTALL THEM.
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. A 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
CHECK SHOULD BE MADE OF THE FOLLOWING. ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA
SUBJECT : FIRE & SHOCK HAZARD TION OF THE METER SHOULD BE CHECKED PERIODICALLY
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. AT YOUR DISTRIBUTOR.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
TRANSPORTED TO AND FROM THE REPAIR SHOP. THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-
DEFEATED. NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-
LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. EACH CUSTOMER’S INVOICE.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR SIVE VOLTAGE.
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
PROTRUNING METAL SURFACES MUST BE AVOIDED. DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF (WHERE USED).
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT SUBJECT: IMPLOSION
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR- 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
CUIT MODIFICATIONS. GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-
NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN- 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE SUBJECT : TIPS ON PROPER INSTALLATION
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT- HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-
TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON- INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-
DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 OBSTRUCT VENTILATION.
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
A.C. VOLTMETER PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
GOOD EARTH GROUND PLACE THIS PROBE 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
SUCH AS THE WATER ON EACH EXPOSED MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-
PIPE. CONDUIT. ETC METAL PART ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
SUBJECT: GRAPHIC SYMBOLS WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED THE SAME OR LARGER SCREEN SIZE.
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAG-
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN- GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO HOME AND FAMILY.
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.

1-3
 SERVICING PRECAUTIONS
CAUTION : Before servicing the DVD covered by this service Electrostatically Sensitive (ES) Devices
data and its supplements and addends, read and follow the Some semiconductor (solid state) devices can be damaged
SAFETY PRECAUTIONS. NOTE : if unforeseen circum- easily by static electricity. Such components commonly are
stances create conflict between the following servicing pre- called Electrostatically Sensitive (ES) Devices. Examples of
cautions and any of the safety precautions in this publica- typical ES devices are integrated circuits and some field
tions, always follow the safety precautions. effect transistors and semiconductor chip components.
Remembers Safety First: The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC 1. Immediately before handling any semiconductor compo-
power source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnection or reconnecting any internal electrical cially available discharging wrist strap device, which
plug or other electrical connection. should be removed for potential shock reasons prior to
(3) Connecting a test substitute in parallel with an elec- applying power to the unit under test.
trolytic capacitor.
Caution : A wrong part substitution or incorrect 2. After removing an electrical assembly equipped with ES
polarity installation of electrolytic capacitors may result devices, place the assembly on a conductive surface such
in an explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this DVD or any of
its assemblies. 3. Use only a grouned-tip soldering iron to solder or unsolder
ES devices.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact 4. Use only an anti-static solder removal device. Some
cleaning solution to the contacts with a pipe cleaner, solder removal devices not classified a “anti-static” can
cotton-tipped swab, or comparable soft applicator. generate electrical charges sufficient to damage ES
Unless specified otherwise in this service data, lubrication devices.
of contacts is not required.
5. Do not use freon-propelled chemicals. These can
4. Do not defeat any plug/socket B+ voltage interlocks with generate electrical charge sufficient to damage ES
whitch instruments covered by this service manual might devices.
be equipped.
6. Do not remove a replacement ES device from its protec
5. Do not apply AC power to this DVD and/or any of its tive package until immediately before you are ready to
electrical assemblies unless all solid-state device heat install it. (Most replacement ES devices are packaged with
sinks are cerrectly installed. leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground 7. Immediately before removing the protective material from
lead last. the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
Insulation Checking Procedure device will be installed.
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V) Caution : Be sure no power is applied to the chassis or
to the blades of the attachment plug. The insulation resis- circuit, and observe all other safety precautions.
tance between each blade of the attachment plug and acces-
sible conductive parts (Note 1) should be more than 1M- 8. Minimize bodily motions when handling unpackaged
ohm. replacement ES devices. (Normally harmless motion such
Note 1 : Accessible Conductive Parts including Metal pan- as the brushing together of your clothes fabric or the lifting
els, Input terminals, Earphone jacks, etc. of your foot from a carpeted floor can generate static elec-
tricity sufficient to damage an ES device.)

1-4
 SPECIFICATIONS
• GENERAL

Power requirements AC 120V, 60Hz(USA), AC 110~220V, 60Hz(EUROPE)

Power consumption 14W
Dimensions(approx.) 430 x 69 x 230mm (W/h/d)
Mass(approx.) 3.4kg
Operating temperature 5˚C to 35˚C (41˚F to 95˚F)
Operating humidity 5% to 9%

• SYSTEM

Laser Semiconductor laser, wavelength 650nm

Signal system NTSC(USA), NTSC/PAL(EUROPE)
Frequency response DVD (PCM 96kHz): 2Hz to 44kHz
DVD (PCM 48kHz): 2Hz to 22kHz
CD: 2Hz to 20kHz
Signal-to-noise ratio More than 100dB (ANALOG OUT connectors only)
Harmonic distortion Less than 0.008%
Dynamic range More than 95dB(DVD)
More than 95dB(CD)
Wow and flutter Less than detected value (±0.001% W PEAK)

• OUTPUTS

VIDEO OUTPUTS 1V p-p, 75 ohms, sync negative

S-V IDEO OUTPUTS (Y)1.0V(p-p), 75Ω, negative sync., Mini DIN 4-pin x 1
(C)0.286V(p-p), 75 ohms(USA),
(C)0.3V(p-p), 75 ohms(EUROPE)
Audio output(digital audio) 0.5V(p-p), 75Ω, RCA jack X 1 (TO TV)
Audio output(optical audio) Optical connector x 1
Audio output(analog audio) 2.0Vrms (1kHz, 0dB),
330Ω, RCA jack (L, R) x 1 (TO TV)

1-5
 SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

1. DISASSEMBLY.........................................................................................................................2-2
CABINET DISASSEMBLY ............................................................................................................2-2
CIRCUIT BOARD DISASSEMBLY ...............................................................................................2-3
2. EXPLODED VIEWS ................................................................................................................2-4
1. Cabinet and Main Frame Section ...........................................................................................2-4
2. Packing Accessory Section ....................................................................................................2-5

2-1
 DISASSEMBLY

CAUTION BEFORE STARTING SERVICING

Electronic parts are susceptible to static electricity and may easily and damaged, so do not forget to take a
proper grounding treatment as required.
Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a
magnetized screw driver in servicing. Several kinds of screws are used and some of them need special
cautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to secure
metal parts. If they are used improperly, the screw holes will be easily damaged and the parts can not be fixed.

CABINET DISASSEMBLY 3. Front Panel

1. Top Case 1. Eject the disc tray. (See Fig. 2-2)
1. Release 7 screws (A). (See Fig. 2-1) 2. Remove the tray door. (See Fig. 2-2)
2. Lift the top case with holding the back of it, 3. Pull the front panel toward you while pressing
and remove it in the direction of the arrow 7 stoppers to disengage, and remove the front
panel. (See Fig. 2-3)
Top Case (A) (A)

(A) (A)

(A)

(A)

(A)
Stopper

Stopper

Stopper
Front Panel
Fig. 2-1
Fig. 2-3

2. Tray Door
1.Eject the disc tray.
2.Lift up the tray door in the direction of the
arrow.
Tray Door

Disc Tray
Fig. 2-2

2-2
CIRCUIT BOARD DISASSEMBLY
Note: Before removing the main circuit board, be sure to shortcircuit the laserdiode output land.
After replacing the main circuit board, open the land after inserting the flexible connector.
(Refer to Mechanism Disassembly)

1. Disassembling of Main Circuit Board

and Interface Board 2. Digitron and Key Circuit Board

1. Remove the top case.(See Fig. 2-1) 1. Remove the front panel.(See Fig. 2-3)
2. Remove 14 screw (B). 2. Release 3 screws (D), and remove the digitron
3. Remove the Deck from Main Circuit Board. circuit board.
4. Remove Main Circuit Board from Interface Board.
5. Remove 2 screw (C).
6. Remove Interface Board from the chassis.

(B)
(B)
(B) (B)

(B)
(D)
(B) (B) (D)
Key
(B) (D)
Circuit Board
(C)
Main Circuit
Board

Fig. 2-5
Interface
Board

(B)

(B)

(B)

Fig. 2-4

2-3
 EXPLODED VIEWS
1. Cabinet and Main Frame Section

NOTES) Warning
5 NOTES) Parts that are shaded are critical
NOTES) With respect to risk of fire or
NOTES) electricial shock.

463
463

300
250

463

A48
463

A46

3
275

465
467
463

467
465
332

A43
A00

PBT00
452

2
463

260

280

283

A B C D

2-4
2. Packing Accessory Section

810 CABLE SET ASS'Y 806 RF CABLE

811 PLUG ASS'Y 1WAY

812 PLUG ASS'Y 2WAY

808 BATTERY

813

900 REMOCON 801 OWNER'S MANUAL

804 PACKING SHEET

803 PACKING

803 PACKING

802 BOX CARTON

OPTIONAL PARTS

2-5
 SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-2
1.
Power(SMPS) Circuit...............................................................................................................3-2
2.
µ-com Circuit............................................................................................................................3-3
3.
MPEG Circuit............................................................................................................................3-6
4.
Front Circuit(Digitron & Key) ................................................................................................3-7
5.
RF/Servo Circuit ......................................................................................................................3-8
BLOCK DIAGRAMS ..................................................................................................................3-12
1. Overall Block Diagram ..........................................................................................................3-13
2. Power (SMPS) Block Diagram..............................................................................................3-14
3. RF/CD DSP/DVD DSP/DVD servo Block Diagram ..............................................................3-14
4. Audio Block Diagram ............................................................................................................3-15
5. MPEG & MEMORY Block Diagram .......................................................................................3-16
CIRCUIT DIAGRAMS ................................................................................................................3-17
1. Power (SMPS) Circuit Diagram ............................................................................................3-17
2. DVD DSP Circuit Diagram .....................................................................................................3-19
3. Drive & RF Circuit Diagram ..................................................................................................3-21
4. MPEG Circuit Diagram ..........................................................................................................3-23
• WAVEFORMS ...........................................................................................................................3-25
5. Audio Circuit Diagram ...........................................................................................................3-27
6. MEMORY Circuit Diagram .....................................................................................................3-29
7. FRONT Circuit Diagram.........................................................................................................3-31
8. A/V JACK Circuit Diagram ....................................................................................................3-33
• CIRCUIT VOLTAGE CHART ....................................................................................................3-35
PRINTED CIRCUIT DIAGRAMS ............................................................................................3-39
1. MAIN P.C.BOARD ...................................................................................................................3-39
2. POWER,A/V,FRONT P.C.BOARD ..........................................................................................3-41
3. KEY P.C.BOARD.....................................................................................................................3-43

3-1
 ELECTRICAL TROUBLESHOOTING GUIDE
1. Power(SMPS) Circuit

A. B.
No 5V_D
No VF+
or 5V_A .

NO NO
Is 5.2VA section working? Is 5.2VA section working?

YES YES

Is oscillation present at the NO NO Is oscillation present at the

anode of D109? Base of Q108?
YES YES
No 5.2VA.
Replace D109. Replace Q108.

Check R127, 128.

(SHUTDOWN CKT)

Is 5.2V applied to IC102 YES

Check L103.
Pin 1?
NO

Check Fuse(F101).

YES

Is there a DC voltage at the NO Replace BD101.

(+) terminal of BD101? (Bridge rectifier)

Replace IC101.

3-2
2. µ-COM Circuit
A. No Power

POWER ON

Does Hello NO
appear at FLD?

YES NO Is P5901 YES

Does no DISC appear? connected normally?

NO
Reconnect it.

Does Logo appear NO Check power.

on the screen? (Refer to power)

YES If power is
normal

OK
NO
Is P5901 Pin 23 normal?

Refer to Front Part YES

1
A 1

Is oscillation of NO NO The waveform

Check the oscillation on AD(00~21) of IC501
X501 normal?
normal?
YES YES
Check short

Are IC503 Pins 193, 80 NO

Check short. NO
and 81 normal? Are IC301 Pins 5, 26 normal?
OK
YES
YES
Replace IC501
Replace IC301.
A

Replace Main B/D.

3-3
B. Audio abnormal C. Video abnormal

AUDIO ABNORMAL VIDEO ABNORMAL

Check Audio jack. Check Video jack.

YES (If OK) YES (If OK)

Check MPEG_CLK Signal

Refer to Video part.
of MPEG part.

YES (If OK) YES (If OK)

Refer to Audio part. Refer to MPEG part.

YES (If OK) YES (If OK)

Refer to MPEG part. Replace B/D.

YES (If OK)

Replace B/D.

D. Open/Close abnormal

OPEN/CLOSE ABNORMAL

Check Front.

YES (If OK)

Check the NO
connection of P5901. Reconnect it.

YES

NO
Check the connection of MD. Check IC301 Pins 3, 4.

YES YES

Refer to SERVO part.

3-4
E. Picture abnormal

PICTURE ABNORMAL

Check the disc.

Refer to Servo part

If OK

Check MPEG_CLK Signal

of MPEG part

YES (If OK)

Check DSP

YES (If OK)

Check MPEG

YES (If OK)

Replace B/D

F. Disc Error

DISC ERROR

Check Disc

YES (If OK)

Refer to Servo part

YES (If OK)

Replace B/D

3-5
3. MPEG Circuit

Power is on

Does Logo appear NO

Check power & clock.
on the screen?

YES
YES

Does the
moving picture of the DVD Disc NO NO Check CD/DVD DSP output
play on the screen Is MPEG data signal normal?
signal.
normally?
OK
YES YES OK

Check MPEG Decoder input

signal.

YES NO Check CD/DVD DSP output

Is error signal normal?
signal.
OK

Check MPEG Decoder input

signal.

Does the
moving picture of the video NO NO
Is MPEG data signal normal? Check CD/DVD DSP output
CD play on the screen signal.
normally?
YES YES OK

_ OPTION
_ If included VCD function. Check MPEG Decoder input
signal.

NO
Is Clock normal?
Check clock signal

YES

NO Does the audio

Does the audio sound sound output from MPEG Check clock signal
output normally? decoder?

YES YES

END

3-6
4. Front Circuit (Digitron & key)

START

Power on.

NO Is oscillation of NO
LED ON? Check Power.
X901 normal?

YES YES

NO Check waveform NO
Is Digitron on normally? Replace IC902.
of IC901 Pin 7.

YES CD YES

Do all the NO NO NO
buttons work Is waveform of IC901 Check waveform
normally? Pin 21 normal? of IC901 Pin 14.

YES YES YES Solder Key part.

Check waveform of NO
Replace IC901.
IC901 Pin 14.

YES

Check waveform NO
Solder defective parts again.
of IC901 Pin 18, 19.

YES Replace IC901.

Check and replace

R903,R912, R904, R905, Replace LED913.
R941, R906, R907.

NO Does pulse NO NO
Does remote control waveform of RC901 Pin 1 Is RC901 Pin 2 5V? Solder defective parts
work normally? appear?

YES YES YES

Is IC901
Pin 17 connected to Replace RC901.
RC901 Pin 1 ?
YES
YES

Complete repairing Front B/D. Replace IC901. Re-solder.

YES YES Recheck

3-7
5. RF/Servo Circuit
A.

CHECK POINT(General)

Does signal goes NO

"High" to IC201 Pin186 when the
power is on?
YES

Does signal pulse NO

input to IC201 Pins 53, 54 when Check "2.µ-COM Part".
the power is on?
YES

Does Does
TTL pulse output to NO 33.8688MHz clock input NO Replace X201 or IC206
IC201 Pin 156? to IC201 Pin 59? (33MHz clock defect)

YES YES

Replace IC201
(IC206 soldering or IC defect).

Is IC201 NO
Pins 79, 80, 84, 88 voltage Check power circuit.
about 2.2V?

YES

END

3-8
B.

No disc

.Power on Check loading Part.

NO Push Pick-up to inner track to

Does tray open or close?
the end by hand.

YES

Does
PMD03 Pin 10 change NO DECK assembly is defective.
high to low? (Limit sw)

YES

Pressing
the open/close key NO
repeatedly, check the voltage of IC2M1 check µ-COM Part.
Pins 14, 15 change
0V to 5V
YES

Does
the voltage change NO
at PMD03 Pins 7, 8 more than Replace IC2M1.
2V on the basis of
3.8V?
YES

DECK assembly is defective.

Fig.1. SLED Driver waveform

Does the pick-up NO Check SLED Driver output. IC201 Pin 80 no output : IC201 is defective
slide inner or outer IC201 Pin 80 IC2M1 Pins 28, 29. IC2M1 Pins 26, 27 no output : IC2M1 is defective
track?
YES
Fig.2. Focus Driver waveform

Does
the pick-up lens move up NO Check Focus Driver output. IC201 Pin 88 no output : IC201 is defective
and down? (IC201 Pin 88, IC2M1 Pins 37, 38) IC2M1 Pins 37, 38 no output : IC2M1 is defective

YES

Slide the pick-up to

inner track.

END

3-9
C.

DISC IN

OPEN/CLOSE

Fig.3. FOCUS ERROR waveform

Check
NO the focus error moving the NO Check IC2A1 Pins 47,50,51,52
FOCUS ON? lens up and down. in DVD Mode
(IC2A1 Pin 39)

YES YES IC201 no output : Pick-up is defective.

Does the NO
TTL level change at IC201
Pin 121 and 152 moving Replace IC201.
the lens?

YES

Replace µ-COM or IC201.

NO Check IC2M1 Pin 21, PMD03

Does the disc turn? Pin 6 turn when the IC2M1 Check IC201 and IC2M1 when PMD03 Pin 6 is abnormal
Pin 21 is less than 2.2V.
YES

NO Does the signal NO

Is OK the track jump. pulse appear at IC201 IC2A1 is defective.
Pins 150, 151?

YES YES

NO Video Part is defective.

Does the screen appear? Check "5.MPEG Circuit." Replace µ-COM part.
Check "7.OSD/Video Circuit."

YES

END

3-10
D.

CHECK A

Fig.5. RF
waveform

Check RF Eye-Pattern. NO
Check IC2A1 Pin 3. No signal: Pick-up is defective
RF : 1.0~1.1V(TP2A0)
YES

NO Does the NO NO
Is the eye-pattern vivid? sawtooth waveform emit Does the 1.6V emit? Replace IC2A1.
at IC2A1 Pin 36?

YES YES YES

Replace IC201. Check IC201 Pin84.

No signal at IC201 : IC201 is defective

• Check IC201 Pin 165.

• Both are normal : IC201 is defective
• Check the clock at the IC201 Pins 37, 59.

END

3-11
 DISC
EE_CS , EE_CLK , EE _OUT

LADD
[04:19] I C3F1 I C502
DVD: A,B,C,D, IC304
DVD; RF IC2A1 MIRR FLA SH 93C56
CD: A,B, E, F ROM SDRAM
PICK HD153702TF RF_XLA T , LDON EEPROM
SPINDLE 16/32BIT
M UP
MOTOR RF /FLD_CS I C301 64M
FLD_CLK LA 0
FLD_OUT
XC9572VL

AD[
LA 1

FLD
00 LA 2

:
CPLD 15 LA 3

]
LOADING I/O PORT 72
MOTOR MSDATO
MDP1 /XRST
1. Overall Block Diagram

FOK
BLOCK DIAGRAMS

M DEFECT

DECK M ECHANI SM
DSP_SENSE

PWEO
LOCK 16
:

OPEN_SW
E_SOUT XI O1,XIO MCLK2 9
CLOSE_SW ZISENB ,XIO10 CKE

FE,DFECT_IN
SBADD , RFO
AD[

CPLD

FOCUS,TRACKI NG,SLED
/SRST MA[00:10]

MIRR,TZC,PI,TE
LI MIT_SW 04

:
F_CLK MA12,13

PSENB
21

]
F_OUT /CS0

XLAT , E_STI , E_ENB , E_DR

PCMCLK /RAS Y_SEL
/A_MUTE

/FLASH_CS , /RD
ALE /CAS
SCLK,SDATA /WE /DAC_CS1
DQM0‘ 3 /DAC_CS2
; SCOR,SQCK,SQSO
V_MUTE
I C206
DAC_RST

33.8688MHz MD[00:31] DAC_CLK

SPINDLE

LOADING
X-TAL I NVER REQP DAC_OUT
TER ADCCLK
, PAL_SW , AUTO_SW , MIC_ON

SDCLKI , PSYNC
I C201 F_IN
DVD[ 1:7]

3-12
MDP,FDO,TDO,FMO,MON
DSP_INT IC 501
IC2M 1 HDC25D811
ICADD
SENSE
KA 3032 I C203 [0:8] CD / DVD DSP PANTERA
SDRAM /DSP_CS
MO TOR F_IN MI C
16bit LADD4~5 , LA0~3
LE / PLUS DA_AI N
DRI VER 16M ICDATA I C401/451
[00:15] AD[0:7] AOUT0~3
CS4391
ACT_MUTE , LOAD_OPEN , LOAD_CLOSE
SPDIF
PCM 1603KY
SPINDLE_FG ACLK
LRCK
FR WOOFER
POWER_CTL L/R RR
RL FL CENTER
F_IN 27MHz SW602
/MRESET X-TAL S.OUT / COM P.OUT
/FLD_CS CVBS/Pr/R , C/Pb/ , Y/G
FLD_CLK SWICHI NG
FLD_OUT VI DEO SW

CPLD
-VF I C901 CVBS
-VF FIL TER
GM S1C2012 AM P
-24VA FL DI S PLA Y REM OCON
+8V FROM RECEI VER
AC 120V, POWER +12VA Y Pr Pb Y RR FR
L/R
60Hz +5.2VA C RL FL WOOFER
Composite

BOARD CENTER
+5V_D 6MHz
+5V_A X-TAL
+3.3V_M1
+3.3V/3.3V_M KE Y Input

DV5000’s
 F+

F-
RECTIFIER(FLD )
-24VA

RECTIFIER(14V) LPF 12VA

TRANS
8V

RECTIFIER
RECTIFIER(9V) LPF REG(8V)
2. Power(SMPS) Block Diagram

SWITCHING TR
5.2VA
RECTIFIER(5.2V) LPF 5V_D

3-13
5V_A

3.3V/3.3V_M
REG(3.3V)
FEED B .

LINE FIL TER

REG(3.3V) 3.3V_M1

AC90~240V

PWR ON/OFF

DV5000 s
 SENSE,FOK,
4 4 DEFECT,DSP_SENSE
DVD: A,B,C,D,
PICK
UP FE,TE,PI,SBADD 4 3 XL AT , S_CL K, S_DATA
CD: A ,B,C,D / E, F 4
UCOM
3 DSP_CS, /WR, /RD
IC2A1 IC201 I/F
DVD/CD RF
HD153702TF HDC25D811 8 DO[ 0:7]
MIRR,TZC 2
RF Signal CD / DVD DSP 6 AO[0 :3]
Process or DVD SERVO
8 DVD_DATA[0: 7] MPEG
I/F

11
16
ICDAT A[ 00:15]

ICADDR[0:10 ]
MON,MDP

3-14
IC203
1M x 16bit
FDO,TDO,FMO
IC2M1 SDRAM
KA3032
SpindleMotor, LoadingMotor,
Spi ndle
Actuator Driver
M/D
fo cus, tracking, loadi ng,sled
3. RF/CD DSP/DVD DSP/DVD SERVO Block Diagram

L oad open/close(loading control) UCOM

I/F

DV5000’s
 DAC_RST
S_DAT A
U-COM
S_CL K
I/F DAC_L0 L IC402 L
IC401
CS4391 R
L PF & Bu ffer R
DA_L RCK Audio DAC KA 5532
MPEG DA_BCK OP A MP
DA_XCK
I/F
4. Audio Block Diagram

DA_DAT A0

FL IC452 FL
L PF & Buffer
FR FR
DAC_RST K A 5532 A/V
S_DATA OP A MP JACK
U-COM

3-15
S_CL K I/F
I/F DAC_L1
IC451 RL IC453 RL
PCM1603KY L PF & Buffer
RR RR
Aud i o DAC KA 5532
DA_L RCK
(5.1CH) OP A MP
MPEG DA_BCK
DA_XCK
I/F
DA_DAT A[1: 3]
CENTER
IC454 CENTER
L PF & Buffer
WOOFER WOOFER
KA 5532
OP A MP

DV5000’s
 IC304
MI RR
RF & SDRAM
L DON IC301
MOTOR IC502 16/32BIT
I/F XC9572VL EE_CS 64M
93C46
CPLD
EEPROM MCL K2
I/O PORT 72 32
CKE
MA [00:10] MD[00: 31]

SCL K,SDAT A
MA 12,13
/CS0
/RAS/

AD[
ALE /CAS 16
04 AD[ 00:15]

:
F_IN /WE
21

]
/DQM[0:3] IC3F1
SPINDLE_FG
FL A SH
4
LA [ 0:3] MEMORY
AD[0 :7] 8

16
5. MPEG & MEMORY Block Diagram

DVD[0 :7] 8 L ADD[04 :19]

DSP

3-16
I/F 4
LA [ 0:3] 16
AD[ 04:19] IC301
SCLK,SDATA
SQCK,SQS0
REQP IC501 DA_DAT A[ 0:3} 4

SDCL K1,PSYNC DA_BCK,DA_LRCK,DA_XCK

PANTERA-2 AUDIO
DSP_INT DAC_L0,DAC_L1
LE/PLUS I/F
SENSE DAC_RST
/DSP_CS
V_MUTE,16:9
ZISENB
C/R(B) A/V
/RD
CVBS/G(R) JACK
/PWED Y/B(G) I/F
CVBS

DV5000 s