Printing Version: For Optimal Viewing Set The Print To A3 and Print Two Pages of The Catalogue (Including This One) On Each Sheet
Printing Version: For Optimal Viewing Set The Print To A3 and Print Two Pages of The Catalogue (Including This One) On Each Sheet
Printing Version: For Optimal Viewing Set The Print To A3 and Print Two Pages of The Catalogue (Including This One) On Each Sheet
The company 3
The team 4
The manufacturing plant 4
Our experience and know-how 6
Design methods 6
Main materials and coatings 7
Actuation and control units 8
Production range 9
Applications 9
Our customers 9
Air Valves 12
Needle Valves 14
Fixed Cone Valves 16
Submerged Vertical Sleeve Valves 18
Double Flanged Sleeve Valves 20
Butterfly Valves 22
Ball and Spherical Valves 24
Non-return Axial Valves 26
Gates, Penstocks and Stoplogs 28
Multijet Rotative Valves 30
Other valves 32
Additional services 33
Worldwide for over 45 years 34
The Company
Initially producing air valves for water pipelines
in pressure, we expanded our production to in-
clude non-return valves for pumping stations
and hydraulic systems. Then we started produ-
cing large energy-dissipating valves for hydraulic
power plants and discharge and butterfly valves
for dams. Our manufacturing knowledge and ex-
pertise is reinforced by the deep understanding
of cavitation and vibration phenomena. This en-
gineering know-how led us to the design and ma-
nufacture of more durable and efficient valves.
With increasing global demands for special ap-
plications, Nencini plays an important role in the
supply of customized hydraulic valves currently
installed in many different water utility systems
around the world.
3
The team The manufacturing plant
The success of Nencini would not have been • office area of 450 m2
possible without the dedications of all our • workshop area of 3100 m2
team members. We are especially proud of our
technical and production department consis- The workshop is equipped with vertical lathes,
ting of highly qualified engineers, managers drilling and boring machines, welding machines
and skilled workers with high integrity. Our with submerged arc and rotating plate, to ma-
strength lies in the engineering know-how, in chine components and parts up to 5000 mm
working with European materials while putting (200“). The testing facility is one of the most
great emphasize on quality. essential and interesting area. Some common
activities carried out in this facility include : the
Dye penetrant inspection (DPI), the Magnetic
Particle Examination (MT), the ultrasonic tes-
ting (UT) and the X-ray testing. Every valve un-
dergoes final workshop hydrostatic tests as per
International Standards.
Quality System
The company is ISO 9001 certified
4
Office and workshop in Colle di Val d’Elsa (SI) - Italy
5
Our experience and know-how Design methods
Research and Development is an important part The FEM (Finite Element method) is used to
of the company strategy and we pride ourselves analyse the strength of the valve and of its
in our ability to provide you with modern and components, according to the ASME code. The
effective design solutions. Depending on your CFD (Computational Fluid Dynamics) is used to
needs, our engineers will work with you to de- check any cavitation phenomenon and the hy-
sign the right valves for your specific situation. draulic performances of the valve, on each ope-
We collaborate and exchange knowledge with ning position. An acoustic simulation software
the most important Italian and leading University is used to study the propagation of vibration
Hydraulic laboratories all over the world. Ensu- and sound in the pipes, with reference to Stan-
ring absolute quality to our products, we carry dard EN 60534-8-4.
out tests on all our valves, both installed on site
and on prototypes.
We design and manufacture our valves according to the ISO, DIN, ASME or AWWA standards.
CFD simulation
6
Main materials and coatings
• ductile cast iron
• cast carbon steel
• aluminium bronze
• stainless steel (standard types, duplex and super duplex)
• structural steel
• special alloys (Inconel, Monel, etc.)
• standard painting applications, FBE lining, Halar lining
(in compliance with worldwide water authorities for potable, sea or raw water)
• other on demand.
7
Actuation and control units
Depending on the technical needs of the project, In addition to the above, we design and supply
together with our valves we supply several types the full control system, composing of an electric
of actuators : control panel and when required, a PLC.
• manual / gearbox Great importance is given to the process Control
• electric actuators / gearbox Philosophy of our customers.
• servomotors, with or without counterweight Every requirement and constraint are taken into
• hydraulic servomotors consideration in order to design a system that
• other on demand fully complies with the specifications.
Actuation by counterweight
Electric actuation
(plus auxiliary handwheel)
Manual actuation
8
Production range
• air valves : air release valves, vacuum breakers,
combination air valves
• pressure/flow control valves : needle valves,
double flanged sleeve valves, multijet rotative
valves
• discharge valves : fixed cone valves,
submerged vertical sleeve valves
• on/off valves : butterfly valves, ball and
spherical valves, gates, penstock and stoplogs
• check valves : non-return axial valves
• other on demand.
Applications
• hydraulic power plants: safety butterfly
valves, ball and spherical valves,
submerged vertical sleeve valves,
fixed cone valves, gates, penstocks
and stoplogs
• network plants: maintenance and emergency
butterfly valves, pressure/flow control valves,
air valves
• pumping stations: non-return axial valves,
pressure/flow control valves.
Our customers
• engineering companies
• construction companies
• general contractors
• designers of water mains
• designers of hydraulic turbines
• pump manufacturers, etc.
Needle valve
DN 3000 PN 10
Italy
9
Butterfly valve
DN 3550 PN 6
Morocco
Butterfly valve
DN 3350 - PN 8,4
Canada
10
Valves
Air Valves
We engineer and produce several kinds of air val-
ves, based on different operating principles :
Functions :
Customization on demand.
Technical Data
12
Combination air valves (Al-Br)
DN 200 ASME/ANSI 150
Saudi Arabia
13
Needle Valves
Pressure / flow control valves.
Main features :
Applications :
Customization on demand.
Needle valve
DN 1600 PN 16
Italy
Technical Data
14
Stainless Steel needle valves bodies
DN 200
After partial machining in our workshop
Needle valve :
detail of special
anti-cavitation trim
15
Fixed Cone Valves
The discharge of the flow is controlled by the
movement of the sleeve of the valve against
the fixed cone. The fixed cone valve discharges
the raw water of dams to free air, cham-
ber or underwater level. This valve is espe-
cially suitable to dissipate very high energy
without any cavitation when discharge is made into
free air. In the case when the water is discharged
into chamber or underwater, Nencini is capable
of designing the stilling pool or basin which are
of primary importance for the effectiveness of
the discharging and dissipation system.
Applications :
Customization on demand.
16
Fixed cone valve
DN 2400 PN 16
Thailand
17
Submerged Vertical
Sleeve Valves
Applications :
Customization on demand.
18
Submerged vertical sleeve valves
DN 2000 PN 16
Under Final Acceptance test (FAT) in our workshop
19
Double Flanged Sleeve Valves
They allow a very high upstream pressure
loss, without any risk of critical phenomena
(cavitation, vibration, noise) even with little
downstream head pressure. They are also used
as synchronous discharge tool for turbine plants
(mainly Pelton or Francis turbines) because they
are able to work in high pressure condition. The
discharge is carried out under high head loss
across of the valve.
Applications :
Customization on demand.
Technical Data
20
Double flanged sleeve valves
DN 300 PN 16
Italy
21
Butterfly Valves
Valves for maintenance or safety purposes, they
are engineered and customized to the special
needs of hydroelectric power plants. Used as iso-
lation device, they provide tight shut-off when
closed and little pressure loss when open. Rela-
tively easy to operate, they require limited room
for installation. Large sizes are designed with
biplane disc, lattice type, double eccentric and
triple eccentric execution. We produce single or
double seat type valves.
Applications :
Customization on demand.
Butterfly valve
DN 3500 PN 6
Loading on the truck at our workshop
Technical Data
22
Butterfly valve
DN 2000 PN 10
Iran
Butterfly valve
DN 2000 PN 16
Under exceptional discharge condition - Venezuela
23
Ball and Spherical Valves
Mainly used in hydroelectric power plants when
high values of flow rate speed and/or pressure
rating are required.
Functions :
• maintenance operation
• emergency / safety closing operation
• as penstock valve
Applications :
Customization on demand.
Spherical valve
DN 1500 PN 40
Ethiopia
Technical Data
24
Spherical valve
DN 1500 PN 40
Detail with dismantling joint
Ball valve
DN 1400 ASME/ANSI 600
Algeria
25
Non-return Axial Valves
One-way valves allowing the fluid to flow in only
one direction and preventing the backflow.
Main features :
Applications :
Customization on demand.
Technical Data
26
Non-return axial valve
DN 1400 ASME/ANSI 600
Algeria
27
Gates, Penstocks and Stoplogs
Generally used as guard valves in high-pressure
outlet for dams, the gates operate in wide open
or full closed position and therefore are suitable
for all on/off applications. According to the pro-
ject requirements we engineer and produce se-
veral kinds of gates:
• slide gates
• ring follower gates
• radial gates.
Materials :
Applications :
Customization on demand.
Gate DN 1500 PN 10
Italy
28
Technical Data
Square bore
• Up to 2000x2000mm
• Up to 80x80“
Rectangular bore
• Up to 2500x3500mm
• Up to 100x130“
Other on demand.
Penstock 1000x1000
Saudi Arabia
29
Multijet Rotative Valves
The simplicity of the design allows this valve to
work under heavy flow condition for a long time.
It is composed by one multi-hole plate assembled
between two propeller-shaped plates, one fixed
and the other rotating on the common axis. The
valve control the flow operating in the full range
between two end positions:
• open when the blades of the two propellers
are perfectly aligned
• closed when the blades of the movable
propeller overlap the empty room of the fixed
propeller.
The multi-hole plate provides a downstream flow
in evenly distributed jets.
Customization on demand.
30
Technical Data
31
Other valves
We also design and manufacture :
• plug valves
• globe valves
• level control valves
32
Butterfly valve DN 3300 PN 27 - Iceland
Additional services
We provide you with :
• customer support
• design
• project support
• commissioning
• on site inspection
• training
• maintenance
• spare parts.
33
34
Worldwide for over 45 years
F. Nencini S.r.l. - Loc. Belvedere - Ingresso 6 - 53034 Colle di Val d’Elsa (SI) - Italy
Phone +39 0577 930880 - Fax +39 0577 930883 - nencini@nencini.com - www.nencini.com