Service Manual: This Document Is Printed On Chlorine Free (ECF) Paper With Soy Ink
Service Manual: This Document Is Printed On Chlorine Free (ECF) Paper With Soy Ink
Service Manual: This Document Is Printed On Chlorine Free (ECF) Paper With Soy Ink
■ CONTENTS
SPECIFICATIONS .............................................................................. 3
PANEL LAYOUT ................................................................................. 4
CIRCUIT BOARD LAYOUT & WIRING .............................................. 6
BLOCK DIAGRAM ............................................................................. 8
DISASSEMBLY PROCEDURE .......................................................... 9
LSI PIN DESCRIPTION ................................................................... 13
IC BLOCK DIAGRAM ....................................................................... 18
CIRCUIT BOARDS .......................................................................... 19
TEST PROGRAM ............................................................................ 28
DATA BACKUP & INITIALIZATION .................................................. 32
ALERT MESSAGE LIST .................................................................. 33
MIDI IMPLEMENTATION CHART .................................................... 35
OVERALL CIRCUIT DIAGRAM
This document is printed on chlorine free (ECF) paper with soy ink. PARTS LIST
PK 001654
1.412K-667 Printed in Japan ’01.05
PSR-550
IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed
that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and
understood by the users, and have therefore not been restated.
WARNING : Failure to follow appropriate service and safety procedures when servicing this product may result in
personal injury, destruction of expensive components and failure of the product to perform as
specified. For these reasons, we advise all Yamaha product owners that all service required should
be performed by an authorized Yamaha Retailer or the appointed service representative.
IMPORTANT : This presentation or sale of this manual to any individual or firm does not constitute authoriza-tion,
certification, recognition of any applicable technical capabilities, or establish a principal-agent
relationship of any form.
The data provided is believed to be accurate and applicable to the unit (s) indicated on the cover. The research engineering,
and service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefor, inevitable
and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to
exist, please contact the distributor’s Service Division.
WARNING : Static discharges can destroy expensive components. Discharge any static electricity your body
may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires
connect to this bus).
IMPORTANT : Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply
power to the unit.
■ WARNING
Components having special characteristics are marked Z and must be replaced with parts having specification equal to
those originally installed.
2
PSR-550
■ SPECIFICATIONS
Keyboards Digital Effects Amplifiers
• 61 standard-size keys (C1 — C6) with • Reverb : 24 types • 6W + 6W (when using PA-6 power
touch response. • Chorus : 16 types adaptor)
• DSP (system/insertion) : 74 types • 4.5W + 4.5W (when using batteries)
Display • Harmony/Echo : 22 types
• Large multi-function LCD display Speakers
Registration Memory • 12 cm (4-3/4") x 2, 3 cm (1-3/16") x 2
Setup • 32 Registration Banks : 1 — 4
• STANDBY/ON • Naming Power Consumption
• Master Volume : MIN — MAX • Accompaniment Freeze • 22W (when using PA-6 power adaptor)
■ PANEL LAYOUT
● Top Panel
A
y u i
!2 001 Grand CHORD
BACK NEXT EAS
o
119
!0
dim 6 513 START/STOP KEYBOARD NAVIGA
mM 7augsus4
TRANSPOSE REGIST- TEMPO M
RATION
!1
REC REC REC REC REC REC REC REC
1 2 3 4 5 6 7 8
t !4
!3
w !5 !6 !7
q e r @1 @2 @3 @4 @5
$0
#3 #4 #5 #6 #7 #8 #9 $1
$4
C1 D1 E1 F1 G1 A1 B1 C2 D2 E2 F2 G2 A2 B2 C3 D3 E3 F3
CLICK 36 T 37 38 S 39 40 R 41 42 L 43 44 L 45 46 M 47 H 48 49 M 50 51 H 52 L 53 54 H 55 56 L 57 58 M 59 M 60 C 61 H 62 R 63 64 R 65 6
L H 1 1
A’
A
nd Piano
EASY
VIGATOR
TRACK(1~16)
PART DIAL
0~9
/YES
VOICE LR12
STYLE
SONG
MUSIC DATABASE
DSP(FAST) TOUCH
@7
MEASURE BEAT
SUSTAIN HARMONY
9 10 11 12 13 14 15 16
@8
!8 !9 @0 #0 #1 #2
@6 @9
$2 $3
G3 A3 B3 C4 D4 E4 F4 G4 A4 B4 C5 D5 E5 F5 G5 A5 B5 C6
66 S 67 68 C 69 70 R 71 H 72 L 73 74 H 75 L 76 H 77 L 78 H 79 L 80 81 82 H 83 L 84 S 85 L 86 87 H 88 L 89 M 90 O 91 92 93 94 95 96
2 2
4 A’
PSR-550
● Rear Panel
$7 $8 $9 $6 $5 %0
Speaker Speaker
(Woofer-R) L40 L50 (Woofer-L)
AM
DM
Caution : Be sure to attach the removed filament tape just as it was before removal.
6
PSR-550
AM
FDD
PN 3/5
390 Back Light Assembly & LCD
● Side view
RED BLUE WHITE
MK-L MK-H
1/5
30 9,12,15 2/5
16,19 RE602
/IC +5R
X200
PITCH BEND
33.8688MHz
2-5,7-10, CN503 CN603
18-21,24-27, SI[0 – 10]
35-38,40-43
CN150 3/5
IC260 44P VR603
IC200 168P
158 /IC
22
2-11,15-22, PHONES/OUTPUT
24-31,34-44
7 12
64M 2
IC230 44P
4 9
IC270 28P IC370 20P
CN480
4/5
VR800
CN920 CN530
DC IN
(10-12V)
LF501
CN510
5/5
SW700
28CA1-8819395
PSR-550
■ DISASSEMBLY PROCEDURE
1. Lower Case Assembly 1-1. Remove the fourteen (14) screws marked [430A]
(Time required : About 5 min.) and the four (4) screws marked [440A]. The lower
case assembly can then be removed. (Fig. 1)
[430A] [440A] [430A] [440A] [430A]
5. AM Circuit Board
Hook
Hook
(Time required : About 15 min.)
5-1. Remove the lower case assembly. (See procedure 1)
5-2. Remove the DM circuit board and the shield box
U and L. (See procedure 3)
Spring Terminal 5-3. Remove the eleven (11) screws marked [420B].
The AM circuit board can then be removed. (Fig. 5)
(Fig.3)
9
PSR-550
[L30] [L30]
Speaker
(Woofer)
Speaker
(Woofer)
AM
DM
Speaker
Speaker (Tweeter)
(Tweeter)
[440B] [430B] Shield [450] Keyboard [430B] [30] MKS5 [30] [440B]
Box U Assembly
AM
FDD
[460] [420B]
10
PSR-550
6. PN 4/5 Circuit Board 6-3. Remove the AM circuit board. (See procedure 5)
(Time required : About 15 min.) 6-4. Remove the volume knob from the control panel
6-1. Remove the lower case assembly. (See procedure 1) side. (Fig. 7)
6-2. Remove the DM circuit board and the shild box U 6-5. Remove the three (3) screws marked [420C]. The
and L. (See procedure 3) PN 4/5 circuit board can then be removed. (Fig. 6)
[420D] [420D] [420G]
PN 1/5 PN 5/5
[420D] PN 4/5 PN 5/5
PN 3/5
[420F]
[420E] [420D] [420D] [420C] [420D]
PN 2/5
Wheel Assembly
[420] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280)
(Fig.6)
(Fig.8)
11
PSR-550
11-1. Remove the lower case assembly. (See procedure 1) Black Key
(Fig.9)
Hooks A
White Key
Black Key
Rubber Contact (Fig.14)
12 (Fig.10)
PSR-550
13
PSR-550
14
PSR-550
15
PSR-550
PIN PIN
NO. NAME I/O FUNCTION NO. NAME I/O FUNCTION
1 SC29 O 31 Vcc LCD driver circuit (-5V)
2 SC28 O 32 CL1 I Data shift
3 SC27 O 33 CL2 I Latch clock
4 SC26 O 34 GND(Vss) GND (0V)
5 SC25 O 35 DL1 I/O
6 SC24 O 36 DR1 I/O
Data input / output
7 SC23 O 37 DL2 I/O
8 SC22 O 38 DR2 I/O
9 SC21 O 39 NC
10 SC20 O 40 M I A lte rna te d s ig na l fo r L C D d riv e r o u tp u t
11 SC19 O 41 SHL1 I Data interface
12 SC18 O Segment signal output 42 SHL2 I Data interface
13 SC17 O for LCD driving 43 FCS I Mods selection
14 SC16 O 44 V1 I
15 SC15 O 45 V2 I
16 SC14 O 46 V3 I Power supply
17 SC13 O 47 V4 I
18 SC12 O 48 V5 I
19 SC9 O 49 V6 I
20 SC10 O 50 SC40 O
21 SC11 O 51 SC39 O
22 SC8 O 52 SC38 O
23 SC7 O 53 SC37 O
24 VDD Power supply 54 SC36 O
Segment signal output
25 SC6 O 55 SC35 O
for LCD driving
26 SC5 O 56 SC30 O
27 SC4 O Segment signal output 57 SC31 O
28 SC3 O for LCD driving 58 SC32 O
29 SC2 O 59 SC33 O
30 SC1 O 60 SC34 O
16
PSR-550
17
PSR-550
■ IC BLOCK DIAGRAM
● TC74HCU04AP (IG142200) ● TC74HC32AP (IR003200) ● TC74HC74AP (IR007400)
SN74HCU04N (IG142250) SN74HC32N (IR0032500) SN74HC74N (IR007450)
Hex Inverter Quad 2 Input OR Dual D-Type Flip-Flop
AM : IC810 DM : IC360 DM : IC999
CLR
1Y 2 13 1B 2 13 4B 1D 2 D 13
6A 2CLR
CLR
3 12 1Y 3 12 4A 3 D 12
2A 6Y 1CK CK 2D
2Y 4 11 5A 2A 4 11 4Y 1PR 4 PR CK 11 2CK
3A 5 10 2B 5 10 3B 1Q 5 Q 10
5Y PR 2PR
6 9 2Y 6 9 3A 6 Q 9
3Y 4A 1Q Q 2Q
INPUTS OUTPUTS
PR CLR CLK D Q Q
L H X X H L
H L X X L H
L L X X H H
H H f H H L
H H f L L H
H H L X QO QO
OUTPUT 1 20 Vcc
A 1 16 Vcc 1B 1 16 Vcc
CONTROL
2 A 1Q 2 19 8Q 2
Select B B Y0 15 Y0 Q Q 1A 15 1D
OE OE
3 C 14 1D 3 D CK CK D 18 8D 3 14
C Y1 Y1 1R 1Y
6 11 3Q 6 Q Q 15 6Q 6 11
G1 G1 Y4 Y4 2A 2Z
OE OE
7 10 3D 7 D CK CK D 14 6D 7 10
Output Y7 Y7 Y6 Y5 Y5 2B 2Y
GND 8 9 Y6 4D 8 D CK CK D 13 5D GND 8 9 2D
OE OE
4Q 9 Q Q 12 5Q
GND 10 11 CLOCK
Switch-Collector 1 8 Driver
A B
- - Q S
R
1 2 3 4 5 6 7 8 9
Switch-Emitter 2
+V -IN -V -IN +V 7 Peak current detect
Generator
OUT +IN +IN OUT
A A A B B B Comparator
Capacitor 3 1.17V + 6 Power supply
reference
voltage
Ground 4 5 Input
18
PSR-550
R
IN 1-1 1 20 IN 1-2
65k
NF 1-1 2 19 NF 1-2
R1
1.2k
IN 2-1 3 18 IN 2-2
65k
NF 2-1 4 17 NF 2-2
1.2k
IN 3-1 5 16 IN 3-2
65k
NF 3-1 6 15 NF 3-2
1.2k
Non-Inverting 7 14 Non-Inverting
input-1 47k input-1
Inverting 8 13 Inverting
- + + - input-1
input-1
Output-1 9 12 Output-1
Note : See parts list for details of circuit board conponent parts.
19
PSR-550
■ CIRCUIT BOARDS
● DM Circuit Board
to AM-CN800 to AM-CN530 to AM-CN100 to MKS5-CN1
to PN 1/5-CN101
to PN 1/5-CN102
to FDD Ass'y
to FDD Ass'y
to Back Light Ass'y
2NA-V701940-1 1
20
PSR-550
● DM Circuit Board
Pattern side
2NA-V701940-2 1
21
PSR-550
to DM-CN750 to DM-CN960
to PN 2/5-CN602
A to DM-CN650 t
A’
to PN 3/5-CN603
B’
Pattern side
2NA-V701960-2 B’
23
PSR-550
● AM Circuit Board
1999
PITCH BEND
to PN 1/5-CN503
to PN 1/5-CN502
AM : 2NA-V362300 1
PN 2/5, PN 3/5 : 2NA-V701960-1
24
PSR-550
C PHONES/ DC-IN
to DM-CN250 OUTPUT 10-12V
to BATTERY
to PN 5/5-CN701
Component side
to DM-CN920
C’ Component side
to SPEAKER (Tw) L to PN 4/5-CN801
to AM-CN520
to AM-CN390
AM : 2NA-V362300 1
PN 4/5, PN 5/5 : 2NA-V701960-1
25
PSR-550
D’
D E
D’ E’
Component side
E’
to MK-H
MK-L : 2NA-VV58380
to DM-CN180 Component side
MKS5 : 2NAKZ-V679750 1
26
PSR-550
F’
F G
to MK-L
F’ G’
Component side
G’
2NA-VV583900
27
PSR-550
■ TEST PROGRAM
1. PREPARATION 3. PROCEEDING THROUGH THE TEST
1) PA-6 (AC adaptor) is used. PROGRAM
2) The volume is usually moved to the use position when no
MANUAL MODE :
volume change is required.
1) When the test program is started, “TEST” appears on
3) Measuring instruments:frequency counter, level meter
the LCD.
(with JIS-C filter)
2) Select the test program item to be executed by pressing
Note : Connect a stereo plug to the [PHONES/OUTPUT]
jack at 33 ohms. the [BACK] or [NEXT] button.
4) Jigs : foot switch, MIDI cable, floppy disk (2HD & 2DD) 3) Press the [START/STOP] button to execute testing.
When the test result is OK, press the [START/STOP]
button to return to the test item name on display.
2. HOW TO ENTER THE TEST PROGRAM
Proceed to the next test by pressing the [BACK] or
MANUAL MODE : [NEXT] button.When the test result is OK, an asterisk
While pressing the C2#, F2 and G2# keys, turn the (*) is added in front of its item name on display.
[STANDBY/ON] switch on. When the test result is NG, press the [DEMO] button or
the lowest (leftmost) white key on the keyboard to return
to the test item name on display and then turn off the
[STANDBY/ON] switch to end the test program.
28
PSR-550
29
PSR-550
● TABLE 1
ORDER SWITCH LCD NOTE
1 DSP Push DSP C3
2 DSP FAST/SLOW Push Fast/Slow C#3
3 TOUCH Push Touch D3
4 SUSTAIN Push Sustain D#3
5 HARMONY Push Harmony E3
6 BACK Push Back F3
7 NEXT Push Next F#3
8 DIRECT ACCESS Push Direct Acces G3
9 VOICE CHANGE Push Voice Change G#3
10 MIXER Push Mixer A3
11 Track 1 Push Track 1 A#3
12 Track 2 Push Track 2 B3
13 Track 3 Push Track 3 C4
14 Track 4 Push Track 4 C#4
15 Track 5 Push Track 5 D4
16 Track 6 Push Track 6 D#4
17 Track 7 Push Track 7 E4
18 Track 8 Push Track 8 F4
19 Track 9 Push Track 9 F#4
20 Track 10 Push Track 10 G4
21 Track 11 Push Track 11 G#4
22 Track 12 Push Track 12 A4
23 Track 13 Push Track 13 A#4
24 Track 14 Push Track 14 B4
25 Track 15 Push Track 15 C5
26 Track 16 Push Track 16 C#5
27 (Tenkey) 1 Push Tenkey 1 D5
28 (Tenkey) 2 Push Tenkey 2 D#5
29 (Tenkey) 3 Push Tenkey 3 E5
30 (Tenkey) 4 Push Tenkey 4 F5
31 (Tenkey) 5 Push Tenkey 5 F#5
32 (Tenkey) 6 Push Tenkey 6 G5
33 (Tenkey) 7 Push Tenkey 7 G#5
34 (Tenkey) 8 Push Tenkey 8 A5
35 (Tenkey) 9 Push Tenkey 9 A#5
36 (Tenkey) – Push Tenkey – B5
37 (Tenkey) 0 Push Tenkey 0 C3
38 (Tenkey) + Push Tenkey + C#3
30
PSR-550
31
PSR-550
Even though these settings are retained in memory, you All data listed above will be lost if the power is interrupted
should save them — and all your important data — to — in other words, if the power is turned off, the AC adaptor
floppy disk for permanent, safe storage. To save all of the is disconnected and the batteries are removed. When this
data types listed above to floppy disk, use the Save happens, the next time you turn on the PSR-550, a “Clear
operation and select “All” as the file type. Backup” message appears in the display, the Data
Initialization operation (below) is automatically executed,
and the PSR-550 is set to the Style mode.
● Data Initialization
All data can be initialized and restored to the factory preset condition by turning on the power while holding the highest
(rightmost) white key on the keyboard. “Now Initializing” will appear briefly on the display.
CAUTION
• All registration and User Style/Pad memory data, plus the
other settings listed above, will be erased and/or changed
when the data initialization procedure is carried out.
• Carrying out the data initialization procedure will usually
restore normal operation if the PSR-550 freezes or begins
to act erratically for any reason.
Now Initializing
32
PSR-550
This message appears when you press the [SONG] button without a
Insert Song Disk disk in the disk drive.
An error occured because the disk was removed during a disk opera-
Disk Removed tion.
Never remove a disk during a disk operation since this could damage
both the disk and the drive.
The disk’s memory capacity is full and no additional data can be re-
Disk Full corded.
Delete one or more unneeded songs (using Delete), and attempt the
operation again.
When using the Copy operation, the inserted disk is different from the
Wrong Disk source or destination disk.
Remove the disk and reinsert the proper Disk.
More than one file has the same name on the disk.
Same Name Change the name.
33
PSR-550
• This message may appear when the PSR-550 is turned on, and
Clear Backup indicates that user data temporarily stored in the internal memory
has been lost . When this happens, the Data Initialization operation
is automatically executed, and the PSR-550 is set to the Style mode.
All data can be initialized and restore to the factory preset condition
Now Initializing by turning the STANDBY switch ON while holding the highest
(rightmost) white key on the keyboard.
When the batteries run down this message appears every few
Battery Low seconds. Exchange all the batteries with the new ones .
34
PSR-550
Basic Default 1 - 16 *1 1 - 16 *2
Channel Changed 1 - 16 *1 1 - 16 *2
Default 3 3
Mode Messages x x
Altered ************** x
After Key’s x x
Touch Ch’s x o
Pitch Bend o o
System Exclusive o o
: Song Pos. x x
Common : Song Sel. x x
: Tune x x
System : Clock o o
Real Time : Commands o o
PSR-550
DM SYSTEM RESET
DECODER
to BACK LIGHT ASS'Y
OR
D-FF
2
to PN 1/5-CN501
SRAM 1M
to PN 1/5-CN401
D-FF
DECODER
3
to AM-CN800
DRAM 4M
CPU to PN 1/5-CN301
D-FF
to MKS5-CN1
4
to PN 1/5-CN101
MAIN ROM
32M
FDD 5
FDC
SWX00B 6
DRAM 4M
7
to AM-CN530
REGULATOR DC-DC
+3.3V CONVERTER
DAC
to PN 1/5-CN102
REGULATOR
+5V
to AM-CN100
: Mylar Capacitor
: Ceramic Capacitor
: Semiconductive Ceramic Capacitor
: Metal Oxide Film Resistor
Note : See parts list for details of circuit board component parts. 28CC1-8819393 1
A B C D E F G H I J K L
1 ■ PSR-550 OVERALL CIRCUIT DIAGRAM 2/2 (PN, AM, MKS5, MK-L, MK-H)
AM L
LCD BACK LIGHT
POWER AMP TWEETER
to DM-CN999
to
R
DM-CN250
not installed not installed HPF
2
LCD PHONES/OUTPUT
REGULATOR
LCD DRIVER +6V +
LCD DRIVER – L
EQUALIZER
PN 5/5
AMP
STANDBY/ON
WOOFER
to to DM-CN920
to BATTERY
DM-CN750
+
3 –
R
DC IN 10-12V
to
DM-CN960 MASTER
VOLUME
PN 1/5
to DM-CN650
PN 4/5
PHOTO CAUPLER
FOOT
MIDI IN
4 PN 2/5 SWITCH
to DM-CN150
Data dial
HOST SELECT MIDI OUT
to DM-CN170
to DM-CN550 INVERTER
PN 3/5 TO HOST
PITCH BEND
5 HOST I/F
LINE TRANSCEIVE
to DM-CN180
AN78L06 (XE924A00)
REGULATOR +6V
6 MKS5
1 1: INPUT
2 3 2: GND
CPU 3: OUTPUT
MK-H S81250SGY-Z (XT625A00)
REGULATOR +5V
7
1 1: GND
2 3 2: INPUT
3: OUTPUT
µPC29M33HF (XT333A00)
REGULATOR +3.3V
MK-L
1: INPUT
1
2 2: COMMON
3 3: OUTPUT
PN: 28CC1-8819394
: Mylar Capacitor
WARNING : Ceramic Capacitor AM: 28CC1-8813690
Components having special characteristics are marked Z and must be replaced with parts having speci- : Semiconductive Ceramic Capacitor MK-H: 28CC1-8812655
fication equal to those originally installed. Note : See parts list for details of circuit board component parts. MK-L: 28CC1-8812655
PARTS LIST
■ CONTENTS
OVERALL ASSEMBLY ............................................................................................................................. 2
KEYBOARD ASSEMBLY ......................................................................................................................... 5
ELECTRICAL PARTS ...................................................................................................................... 6 – 13
■ WARNING
Components having special characteristics are marked Z and must be replaced with parts having speci-
fication equal to those originally installed.
■ OVERALL ASSEMBLY
420
420
360
230
250 220 1/5
350
10b 290 510 180
10d
420 200
470
310
390 470
420
260
430
190
10e 300
490
450
80 430
90
70 280
100
20 220 5/5
420
140
10d
40 220 4/5 110
220 3/5
120
420 10c
30 470
210b 150 220
2/5 160
140
50
Music Rest
420 60 10a
210a 420
420 170
210 10e
20
Wheel
Assembly
130
470 10
30
40 Upper Case Assembly
Keyboard Assembly
L30 (See page 5.) 510 370
270 380
420
L90 F50
L20 F20
F10
L10f
L10d F60
F40
F50
L10f
L20 240
L10c
Floppy Disk Drive Assembly
L10
L10g 460
L10a
L10e
L10b 330b
L140
330a
L70 L130
L130
L50
L130
L60
330
L90
L60 L80 Battery Cover Assembly
320
340 430
Lower Case with Speaker
L90
440
2
PSR-550
3
PSR-550
ACCESSORIES
VU469500 Music Rest 07
* V7037800 Floppy Disk 3.5inch
* V6952000 AC Adapter PA-6(B) J J
VZ428400 AC Adapter PA-6 CHN O 16
* V7038000 Japanese Guide Sheet J
* V7038100 Chinese Guide Sheet O
4
PSR-550
■ KEYBOARD ASSEMBLY
90
140
60
60b
100
60a
120
80
120
110
120
50
S6 120
S4 120
S1
S3 130
S5
30 S2 160
S7
5
PSR-550
■ ELECTRICAL PARTS
6
PSR-550
7
PSR-550
8
PSR-550
9
PSR-550
10
PSR-550
11
PSR-550
12
PSR-550
* V 7 1 2 6 7 0 0 LCD TTR
* V 7 0 4 2 5 0 0 Back-lit Assembly PT
13