M0gle - Water A
M0gle - Water A
M0gle - Water A
ID NO: WDU103955
Submitted To:
March 2023
Woldia, Ethiopia
INTERNSHIP REPORT
DECLARATION
I am fifth year Electrical and Computer Engineering student. Here i declare that this
final evaluation report has been submitted to woldia university institute of technology
in partial fulfillment of the requirements of Engineering Internship program in School
of Electrical and Computer Engineering. The objective of this report is to explain what
I did and learned that in my practical skills, theoretical knowledge, inter personal
communication skills, team working skills, leadership skills, work ethics and
entrepreneurship skills during internship period in the Mogle (ONE) bottled Water
under the supervisor of Mr. Oli. In my hosting company mogle (ONE) bottle water
manufacture Company I spent four consecutive months for the internship program.
This report is my original work, has not been presented in this or any other universities
or companies and all sources of materials used for the report have been fully
acknowledged
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EXCUTIVE SUMMARY
This particular paper is concerned with the functions i accomplished in four months
of internship period and the overall functions, process, products, organizational
structure and work flow of the industry that i have been worked in. The functions
that i accomplished which are included in this paper are observation of the
different kinds of processes, machines and products, the problems are identified
after observation, solutions and recommendations the main problems. Also
challenges i faced during this internship period and different kinds of benefits that i
gained from this program are included. This report generally provides an insight
into my role in the company, an overview about mogle bottled water manufacturing
Company. And also the skills i developed and experience i obtained during stay in
mogle bottled Water manufacturing Company for internship program. Mogle
bottled water manufacturing Company has been a great experience that i learned a
lot from it. I developed my theoretical skill to practical skill. This report has five
chapters. The first chapter discusses about the background of mogle bottled Water
manufacturing Company. And the second chapter deals with overall experience of
internship. Chapter three covers the challenges and experience of internship.
Chapter four, deals on the project contribution of design and simulation of filled
bottled inspection and the fifth chapter describe conclusion and recommendation
for mogle bottled Water manufacturing company. For this report i have given brief
review of background of mogle bottled Water manufacturing company, including its
vision, mission and objectives, organization structures, production processes. Next,
i explained all internship experiences including, how i get in to the company, work
section, challenges i faced and measures taken and then benefits got in the
internship including theoretical and practical skills, team playing skills,
interpersonal skill and leadership are included. After all these topics i have also
included conclusions and recommendation for improvement of works in the
company certain feature recommended for the project.
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Table of Contents
DECLARATION.............................................................................................................I
EXCUTIVE SUMMARY...............................................................................................II
List Of Figures...............................................................................................................VI
List Of Tables...........................................................................................................VII
List Of Acronym.................................................................................................VIII
CHAPTER ONE..............................................................................................................1
1. BACKGROUND OF MOGLE BOTTLED WATER.............................................1
1.1. Brief History Of Mogle Bottle Water Manufacturing Company......................1
1.1.1 Location.....................................................................................................2
1.2 Vision And Mission Of The Company.............................................................2
1.2.1 Vision........................................................................................................2
1.2.2 Mission......................................................................................................2
1.3 Objective Of The Company..............................................................................2
1.4. The Main Product Of One WaterFactory.........................................................3
1.5. The Main Customers Or End Users Of Products..............................................3
1.6. Source Of Raw Materials..................................................................................4
1.7. Organizational Structure of The Company.......................................................4
CHAPTER TWO.............................................................................................................5
2. OVERALL INTERNSHIP EXPERIENCE.............................................................5
1.4. Way I Get The Company..................................................................................5
1.4. Section Of The Company That I Have Been Worked In..................................5
2.3. Work Flow In The Section................................................................................6
2.3.1. Water Treatment Process...........................................................................6
2.3.2. Bottle Water Production Process Steps...................................................11
Air Compressor......................................................................................................11
2.4. Work Piece or Work Task I Have Been Executing........................................16
2.4.1 Starting Method of Motor........................................................................17
2.4.2 Direct On-Line (DOL).............................................................................17
2.4.3 Star Delta Starter Method........................................................................18
2.4.4 Forward/Reverse Starter Method............................................................20
2.5 Methods and Procedures.................................................................................20
2.5.1 Methods...................................................................................................20
2.5.2 Procedures...............................................................................................20
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2.6 How Good I Have Been in Performing My Work Tasks...............................21
2.7 Challenges I Have Being Faced......................................................................21
2.8 Measurement I Have Taken to Overcome These Challenges.........................21
CHAPTER THREE.......................................................................................................22
3 OVERALL BENEFITS GAINED FROM INTERNSHIP....................................22
3.1. In Terms Of Improving Practical Skill...........................................................22
3.2. In Terms of Upgrading Theoretical Knowledge.............................................23
3.3. In Terms of Improving Interpersonal Communication Skill.......................23
3.4. In Terms of Improving Team Work Skill...................................................24
3.5. In Terms Of Improving Leadership Skills..................................................24
3.6. Understanding Work Ethics........................................................................25
3.7. In Terms of Entrepreneurship Skills...............................................................26
CHAPTER FOUR.........................................................................................................28
4. PROBLEMS IDENTIFIED AND SOLUTION PROPOSED...............................28
4.1. Problems observed..........................................................................................28
4.2. Proposed Solution...........................................................................................28
PROJECT SELECTED.................................................................................................28
4.3. Water Tank Level Controller by using PLC...................................................28
Abstract..........................................................................................................................28
4.3.1. Introduction.............................................................................................29
4.3.2. Problem Statement of the projects...........................................................29
4.4 Objective of the project...................................................................................29
4.4.1 General objective.....................................................................................29
4.4.2. Specific Objectives..................................................................................29
4.5 Significance of the project..............................................................................30
4.6 Scope of the project........................................................................................30
4.7 PLC ( Programmable Logic Control)............................................................30
4.8. Methodology...................................................................................................31
4.9. Material Requirements of the Project.............................................................32
4.10. Result and Discussion of PLC Simulation..................................................33
CHAPTER FIVE...........................................................................................................37
5. CONCLUSION AND RECOMMENDATIONS..................................................37
5.1. CONCLUSION...........................................................................................37
5.2. RECOMMENDATION..............................................................................37
REFERENCES..........................................................................................................39
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List Of Figures
Figure 1 Mogle bottle water manufacturing company....................................................1
Figure 2 The main product of mogle bottle water manufacturing company...................3
Figure 3 Organizational structure of the mogle bottled one water manufacturing..........4
Figure 4 Process flow chart of water treatment line........................................................7
Figure 5 Sand filter tanker...............................................................................................8
Figure 6 Carbon filter and activated carbon....................................................................9
Figure 7 Micro filter......................................................................................................10
Figure 8 Reverse osmosis membrane............................................................................10
Figure 9 Blowing machine............................................................................................12
Figure 10 Filling machine..............................................................................................14
Figure 11 Capping machine Date coder........................................................................14
Figure 12 Labeling machine..........................................................................................16
Figure 13 Power and control circuit of direct online.....................................................18
Figure 14 Power and control circuit of star delta starting method of motor.................19
Figure 15 Power and control circuit of forward/reverse starting method of motor.......20
Figure 17 Flowchart.......................................................................................................31
Figure 18 flowchart of water level control....................................................................32
Figure 19 Reservoirs drum level control ladder diagram..............................................35
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List Of Tables
Table 1 Level of boiler drum control LAD symbol description....................................36
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List Of Acronym
CIP Cleaning Internal part
DC Direct Current
HR Human Resource
RO Reverse Osmosis
UV Ultraviolet
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CHAPTER ONE
1. BACKGROUND OF MOGLE BOTTLED WATER
MANUFACTURING COMPANY
1.1. Brief History Of Mogle Bottle Water Manufacturing Company
Back grounding of the hosting company mogle bottled water manufacturing is one of
the major businesses’ units of Abbahawa trading PLC under the name one water. One
natural purified water is a refined and filtered water. One water began production in
2015 G.C with the aim of accomplishing the out most quality level in the
manufacturing of its products while preserving the organic substance in its packaged
spring water
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created job opportunities for over 1000 individuals working in the firm categorized under
six major sections.
these are: -
HR manager.
Admin staff.
Marketing staff.
Technique section.
Production section.
1.1.1 Location
One purified water and soft drink is located in Oromia, at Sebata Town, 07 Kebele.
Website: onewater,com
1.2.2 Mission
We are devoted to surpassing our customers‟ expectations by providing products and
services of the highest standard bottled water. Focus area of one water manufacturing,
Capacity Expansion Growth.
Increase Revenue generation.
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The company strives to produce quality products and keep its reputation by maintaining
the implemented management system.
To produce and deliver consistent high quality of (ONE) Mogle water at regional and
international markets whilst behaving in a responsible manner.
1L bottled water.
2L bottled water.
Governmental office.
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Super markets.
Shops.
The society.
Hotels.
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CHAPTER TWO
Filler machine.
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Laboratory room (physicochemical).
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end-use. But in One natural purified water facility the end-use is for drinking purpose.
The procedures being used to purify the raw groundwater here at ONE natural
purified water are summarized as below. The choice of these unit operations is
depended on the quality of raw water available, the cost of treatment process and the
quality standard expected of the processed water with capturing particulate matter,
inorganic and organic compounds. These procedures make sure that, the groundwater
being processed will have no odor, color, disease causing microorganisms, debris,
sludge, as well as chemicals, by taking samples from each operating machines,
whether they are doing their job or not. And all the results will be compared with the
standards present, which are WHO and ESA.
Bore Hole
The bore hole is located inside the company’s compound, cutting the raw material transport
cost to almost zero. The hole is well preserved and has a depth of 183m. There is a pump
alongside the hole, with 15kw power and pulling raw water in a rate of 3 L/sec.
Chlorination
Chlorination is the addition of the already prepared Chlorine solution to the tanks in a
proper doze recommended by the chemists. 800g of chlorine to 500L water, then the
solution is added at the rate of 0.5pm to the tanks by a pump. The purpose of addition
of Chlorine to the raw water is to kill bacteria, virus, and other microbes if present in
the raw water. In particular Chlorination is used to prevent the spread of waterborne
diseases such as cholera, dysentery, and typhoid.
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Sand Filter
Sand filtration is a type of water filtration equipment which works by providing the
particulate (suspended) solids with many opportunities to be captured on the surface
of a sand grain. Sand filters are used as a step in the water treatment process of water
purification. There are three main types; rapid (gravity) sand filters, upward flow sand
filters and slow sand filters. All three methods are extensively in the industry used
throughout the world. But in mogle bottle water manufacturing company industry
there is a rapid sand filter. Sand filters can, apart from being used in water treatment
plants, be used for water purification in singular households as they use materials
which are available for most people.
The main purpose of activated carbon filter is to remove the chlorine residue from
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Chlorination process, taste, and odor, by adsorption
Softener
Softener does the job of removing Calcium and Magnesium, typically and certain
other metallic ions that makes water hard. The mechanism softener works is by ion
exchange. Hardness ions in the water, primarily calcium and magnesium are
exchanged on the ion exchange resin for sodium. When all available exchange sites
are converted from sodium to hardness, the softener is exhausted and needs to be
regenerated. Regeneration is achieved by exposing the ion exchange resin to a brine
solution. The brine concentration is high enough the resin replaces the hardness ions
on the resin with sodium ions. The hardness ions removed from the resin, along with
some excess sodium and chloride ions, are sent to the drain.
Micro Filter
A type of filtration process where a contaminated fluid is passed through a special
pore sized membrane to separate microorganism and suspended particles from process
liquid. And there are two type of micro filter 1micro and 5micro. One micro filter less
than one micro particles in the water and five micro filters less than five micro
particles in the water
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Reverse Osmosis
In this stage we can say water is pure because reverse osmosis removes organic and
inorganic ions. Also removes disinfection which are passed above stages. RO have a
gauge, if RO is not normal gauge decreases also decreases flow of water to pure water
tank. There is CIP tank which is used to clean RO. Reverse osmosis uses an applied
pressure gradient across a semi permeable membrane to overcome osmotic pressure
and remove water molecules from the solution with hardness ions. The membrane has
pores large enough to admit water molecules for passage; hardness ions such as Ca 2+
and Mg 2+ will not fit through the pores. To maintain the PH of the water we use
sodium bi carbonate.
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Pure Water Tank
In this stage the pure water stores which comes from reverse osmosis stage. Then by
intermediate pump moves to ozone mixing tank.
Ozone Generator
It is used to generate Ozone (O3). Ozone is produced when oxygen (O2) molecules are
dissociated by an energy source into oxygen atoms and subsequently collide with an
oxygen molecule to form an unstable gas, ozone (O3), which is used to disinfect water
Ozone Tanker
At this stage the mixing of water and ozone occurs. Then the disinfection of water will take
place
Low Pressure compressor: - Used in all production room and treatment room.
Pressure
Air enters compressor filter, the filter filters air and removes dust. Then filtered air
passed to compressor tank and goes to refrigeration air drier. In the air drier water is
removed and hot water cool down. Also, there is two types of pressure used during
the production high pressure and low pressure. The high pressure used for blowing
machine.
Blow Molding
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Blower machine is a machine where a melted perform is inflated with a high pressure
to form a desired bottles shape with a help of molder equipment as stretcher extended
to limited length. As the perform are different for different sizes of bottles, so are the
molds. The following steps are necessary for the preform to pass in order to be a
bottle.
Perform Hopper: It is a place where the purchased preform is fed to a bucket of
metal that will feed the conveyors.
Trim: as preform comes from preform hopper through inclined belt conveyor the trim
arranges the preform to proper order or position.
Feeder: this uses only to feed the arranged preform to blower by reading sensor
alarm. Also, in blower machine there are four sections termed as:
Star: in this machine there are three stars that feed preform to oven chain and use to
exhaust inflated bottle from grip out to air conveyor.
Grip: here there are three grips; grip in, that take the melted preform from oven chain
and provide to molder, and grip out that send the molded bottle to air conveyor
through exhaust star.
Oven: The preform that comes from feeder through star melted in this tool with
300kv electrical charge.
Molder: The melted preform enter into molder through grip in to inflated with high
pressure by extending stretcher into melted preform and cover with a seal to
compressor.
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Filler Machine
Is a machine which is used to fill (package) the bottles with product.
Filling
Capping/Crowning
Filling machine
The main machines, devices and materials used in filler machine are listed below:
Is used to ensure that no gaps appear in the bottle flow in front of the stop star wheel.
2. Stop star wheel
Picks up the bottles from the in-feed worm and transfer it to below the filling valve.
5. Bottle present signal sensor (proxity sensor)
6. Centering bell
7. Lift cylinder
If a bottle has burst then a sufficient area around the affected filling valve is sprayed
with water.
9. Transfer star wheel
Picks up the bottle from lift cylinder and transfer it to sealing head.
Crowning/Capping machine
Crown is transferred from crown box (hopper) by 2 belt conveyors. One conveyor lifts
crown upward using magnetic system. The sorter orders the entrance of the crown and
flip the crowns if they are unturned. Crown puncher has a magnet attached to it to hold
the crown for some seconds and punches the crown on the bottles. The crown puncher
rotates by gear driving mechanism
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Date coder is a machine which is used to paste (stick) date of production and expiring
date on the bottle without direct contact. It has inductive sensor to sense the crown’s
availability on the bottle. The coder works when the sensor on the conveyor reads the
bottle moving on the conveyor and sends the information to the coder. Then having
the information from sensor and using ink jet, writes best before date (BBF) and
printing time and date (PRT).
Bottle drier
Used to dry the vapor on the bottle and the bottle moves on the motor conveyor passes
through date coder
Inspection Bench
Inspection bench is bench in which the clarity of water checked by vision. There is also
inspection light to check the clarity.
Labeling Machine
Labeling machine is used to label the product with full information of the company
product. Indicate name of the product, company name, chemical analysis information
and logo of the company. It is also a machine which is used to label the label
magazine on the bottle.
In feed star wheel: - Picks up the bottles from the in-feed worm and transfers it to a plate
which are driven by servo motor.
Glue pump: - Is used to transfer glue from its container on the roller.
Pallet: - Is a rotating machine driven by gearing system. The glue on the pallet is
transferred to label magazine.
Gripper: - Is used to take the label from the pallet and pastes (sticks) it on the bottle.
Brushes: - Are used to brush the label to the bottle when the bottle passes.
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Packing Machine
Group packing machine groups the bottle in to 6 or 12 based on the manufacturing
bottle. There are sensors which are very useful to operate the machine. The bottles
come on the conveyor enters the machine.
Belt Conveying System
The factory uses belt conveyor to transport the bottled water starting from filling machine up
to packaging machine. According to the arrangement, it comprises of a horizontal conveyor
and curved conveyor. It is a simple structure which is easy to maintain.
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from outside of the production room to the inside. I also help the operators in their
daily activity tasks. I take manual from each machine and I work the technical
analysis in the plant and workshop room.
Forward/Reverse starting.
mechanically harsh.
High starting torque: unnecessary high starting torque even when not required by the
load.
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winding connected in delta. At the time of starting when the stator winding are start
connected, each stator phase gets voltage VL per √3 where VL is the line voltage.
Since the torque developed by an induction motor is proportional to the square of the
applied voltage, star- delta starting reduced the starting torque to one-third that
obtainable by direct delta starting.
The soft stop function is not possible like soft starters. The motor stops directly.
Figure 14 Power and control circuit of star delta starting method of motor
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2.4.4 Forward/Reverse Starter Method
To change the direction a three-phase induction machine rotates two of its phases
needs to be changed, thus changing the phase sequence from (say) ABC to CBA. This
can be accomplished by making use of two contactors, one for the Forward and one
for Reverse. Forward reverse operation of motor is required for lift to move up and
down and for mixer.
Advantage forward/reverse motor starting
Forward Reverse starters are widely used due to their relatively low price.
2.5.1 Methods
Observation
2.5.2 Procedures
To start the work, I check myself whether I fulfilled safety rule or not.
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Then we checked weather the plant gets three phase powers or not.
And also, we checked each motor on individual machines are switch on to run the
system or to begin work.
Check in whether or not every machine should be at proper position.
I was studying and observing how the company processes raw groundwater into a
purified, safe and quality water and bottle it and how the bottles became bottles the
first four months. Then I managed to study how each and every procedure operates
and what exactly happens at that process.
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CHAPTER THREE
3 OVERALL BENEFITS GAINED FROM INTERNSHIP
This internship practice has been a great help in understanding and converting my
theoretical knowledge into practical application. It also plays a significant role in
improving my concept real life of a professional by exposing me to the real world and
the challenges that come with it. This has helped me in finding ways to overcome
these challenges that come my way challenges also include financial management,
time management and many more. Internship practice relates theoretical knowledge
and practical knowledge to enable the trainer to interpret knowledge with real world
life. This internship also had a big impact on our qualities as future professionals like:
-
Improving practical skills.
This internship practice has been of a great help in terms of improving practical skills
at a large-scale industry. These practical skills come from integrating my theoretical
knowledge with practical skills gained from operators of different of the heavy
machinery. Some of the practical skills I gained during this internship practice time
are: -
Different approach towards solving problems during production.
Critical thinking and the ability to evaluate design plans and projects.
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Sampling, and execution of different laboratory tests for quality analysis.
Understanding of ethical issues and its overall impact on the work environment.
Having a relationship based on mutual respect and kindness between me and
coworkers has helped in achieving these practical skills.
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To effectively communicate with workers of different backgrounds in different
sections of the company.
To communicate with all workers of different shifts to figure out some of the
problems in the production process.
The improved communication skills have helped me in boosting my confidence.
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Communication.
Motivation.
Positivity.
Creativity.
Feedback.
Punctuality.
Proper dressing.
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Initiative.
Self-discipline.
With respect to work ethics related issues i have seen how workers struggles for
fulfilling their responsibility at work place, respecting their working time and the
order given by the company manager, etc.
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business enterprise, along with any of its uncertainties in order to make a profit. The
most prominent example of entrepreneurship is the starting of new businesses. The
entrepreneur is defined as someone who has the ability and desire to establish,
administer and succeed in a startup venture along with risk entitled to it, to make
profits. A few characteristics of entrepreneurs are: -
Ability to take a risk- Starting new venture involves a considerable amount of failure
risk. Therefore, an entrepreneur needs to be courageous and able to evaluate and take
risks.
Innovation- It should be highly innovative to generate new ideas, start a company and
earn profits out of it.
Visionary and Leadership quality- To be successful, the entrepreneur should have a
clear vision of his new venture.
Open-Minded- In a business, every circumstance can be an opportunity and used for
the benefit of a company.
Flexibility- An entrepreneur should be flexible and open to change according to the
situation.
Know your Product- A company owner should know the product offerings and also
be aware of the latest trend in the market. Being able to be accountable and then alter
as needed is a vital part of entrepreneurship.
The basic entrepreneurship skills that I have learned during I stay at Mogle bottled
water manufacturing company are:
Business planning.
Financial literacy.
Team building.
Risk assessment.
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CHAPTER FOUR
• The Machines of the company comes from different Countries they did not
match or compatible each other in good way.
• Improper application of sensors.
PROJECT SELECTED
Abstract
Automation has been an integral part of industries which provides safety, accuracy,
efficiency and less human intervention with dangerous chemical process. So, our
project work is on “Water Tank Level Controller by using PLC”. Water level
management using PLC is design to control the level of water and avoid wastage of
water in the tank. The system has an automatic pumping system attach to it. We are
controlling the water level by using PLC, Sensors and motor.
The purpose for doing this project is reducing time consumption and human resource
consumption, increase product revenue and greater accessibility or more security. Also
by using this project the wastage of water occurred by overflowing of tanks can be
avoided. In future by making some changes this project can be used in different
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industries related to fluids like petroleum industries or oil refineries for controlling the
level of filling the tanks and avoid wastage.
4.3.1. Introduction
A Programmable Logic Controller, PLC may be a computer used for automation of
mechanical device processes. It is used for automation of industrial purposes by using
“Ladder Logic”., the PLC is designed for multiple inputs and output arrangements.
In our project we are using logo soft comfort V.8 software PLC. The project “Water
Tank Level Controller by using PLC” is designed to monitor and control the level of
liquid in the tank.
The proposed system will control the liquid level of the tank continuously and will
ensure that a sufficient level of water is maintained in tanks. This system can be used
in industrial application. It can be used to prevent industrial accident by overfilling of
any open container and to prevent overfilling of any closed container thereby creating
overpressure condition. The system is operated by PLC so there is no need of human
interference this could save the human resources and provides protections to
individuals from danger of industrial accidents. The system is highly reliable,
4.3.2. Problem Statement of the projects
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To turn of the motor based on sensor
Any project aim is to solve a problem and find the way to simplifies people’s life.
Similarly, the Water Tank level control will improve the effectiveness of the
dispatching of Water and it will also help both the company and the costumers. Not
only that, we have also got experience and knowledge about PLC and using them in
many applications while doing this project. Surely speaking this project gives us hope
and confidence in our field of specialization.
This project is to design PLC that can be used to control water level tank by adjusting
the level and the rate of it. Our scope encompasses
Application of PLC
• the is used in civil applications such as washing machine, elevators working
and traffic signals control.
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4.8. Methodology
Block diagram represents the idea of processes that takes place when input is given by
using ladder logic to the PLC. Level sensors are used as input to the PLC and
according to that reading the PLC will give output by using pump and solenoid valves
FLOWCHART
Figure 17 Flowchart
When we switch ON the power supply, pump will start pumping the water in tank 2
through tank
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1 and control valve (CV). When upper threshold of tank 2 is achieved then sensor 2
will sense the water level of tank 2. S2 will send the signal to the PLC about upper
threshold of tank 2. Now, PLC will send the analog signal to the control valve (CV) to
interrupt the liquid flow. Then water will fill the tank 1.
When upper threshold of tank 1 is achieved then sensor 1 will sense the water level of
tank 1. S1 will send the signal to the PLC about upper threshold of tank 1.PLC will
send the analog signal to the pump. Pump will stop pumping water to tank. When
water from tank 2 is drained out sensor 2 will sense the lower threshold of water level
in tank 2. S 2 will send the signal to the PLC about lower threshold of tank 2.PLC will
send the analog signal to the control valve (CV) to let the liquid from tank 1 flow in
tank 2. When lower threshold of tank 1 is achieved then sensor 1 will sense the water
level of tank 1.S1 will send the signal to the PLC about lower threshold of tank 1. PLC
will send the analog signal to the pump. Pump will start pumping water to tank This
operation will take place continuously and required result is obtained.
Level sensor: A low-energy float within these sensors measures liquid level at a
certain point.
Water pump motor Water pump is used to feed water to the reservoir tank shell it is
one of the most important components, it starts automatically whenever there is water
at the threshold level and this will keep the reservoir water level always above the
threshold level. The water pump provides constant flow of feed water to the reservoir
tank.
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Programmable Logic Control (PLC): Programmable logic controllers (PLCs) are
members of the computer family capable of storing instructions to control functions
such as sequencing, timing, and counting, which control machine or a process
CPU: The CPU, which is the brain of a PLC, does the following operations.
Updating inputs and outputs and Performing logic and arithmetic operations
Memory; Memory is the component that stores information, programs, and data in a
PLC.
Input modules and output modules: A PLC is a control device. It takes information
from inputs and makes decisions to energize or de-energize outputs. The decisions are
made based on the status of inputs and outputs and the ladder logic program that is
being executed
Power Supply
PLCs are powered by standard commercial AC power lines. However, many PLC
components, such as the CPU and memory, The PLC power supply converts AC
power into DC power to support those components of the PLC.
Switches: Switches are the basic components of PLC. Two types of switches are
available in
level Control: the level is checked by the level sensor and if it is above or below the
settled position.
In appendix A, figure shows the ladder diagram of reservoir tank level control. The
operation sequence of the diagram described as follows:
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When low level sensor operates energizer coil (Q1) energized through make contact
and break contact, then after 10 second delay the pump motor (Q2) is ON and boiler
heater (Q5) is activated. The pump motor and the heater are internally connected to
energizer coil. When high level sensor operate energizer coil (Q1) is energized
through break contactor, then the pump motor (Q4) is OFF and while pump motor is
OFF still the heater is working.
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Table 1 Level of boiler drum control LAD symbol description
I2 High level Used to sense whether the water is filled the reservoir tank
sensor
Q1 Energizer coil Used to energizer the feed water pump motor
off
Q5 Heater on Indicate the electrical resistance is working or not
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CHAPTER FIVE
5. CONCLUSION AND RECOMMENDATIONS
5.1. CONCLUSION
Above all the internship program is the crucial or mandatory option to make the
compatible technology students experience in terms of improving real practical skills,
critical thinking, problem identification, problem solving, enhancing inter personal
communication abilities, leadership system, understanding professional ethics. I
observed the principal operation of different machines in the company. Such as
treatment room machine, chiller machine, filler machine, labeler machine, packer
machine, and molder machine. I got practical work experiences and benefits at the
moggle bottle water manufacturing company some of the benefits the internship
offered. to us include;
Allow me to both make and develop professional contacts, for my future job
search.
Assist me in developing greater understanding of my strength and weakness.
Work ethics.
5.2. RECOMMENDATION
Lack of safety. The Company was unable to give safety clothes (uniform), safety
shoes, gloves and etc.
Lack of library. The factory has no library and adequate reference material that
describes how the machine assembles, operating principles and how maintenance
is programmed.
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There is no funny or Air condition control systems, so to control the condition of
temperature in the company installing the funny system in different position
specially in production room.
Producing Jar products is one as there is no competition in the market.
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REFERENSES
[1]. www.onewater.com
[2]. Shubha Sharma “Empty and filled bottle inspection system “International Journal
of Emerging Technology and Advanced Engineering, 2018. p. 1122-1238.
[3]. Kalispel T. “PLC based automatic bottle filling and capping system with user
defined volume selection”. International Journal of Emerging Technology and
Advanced Engineering, 2016. 2(8): p. 134-137.
[4]. Muhammad Sidiki and S.A. Che Ghani “Volume measuring system using
microcontroller for automatic liquid filling machine” 2018.
[5]. Bahamas, Y.A. The working principle of an Arduino. in Electronics, Computer
and Computation (ICECCO), 2014 11th International Conference on. 2014.
IEEE.
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