Plasma TV: Service Manual

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PLASMA TV
SERVICE MANUAL
CHASSIS : MF-056B
MODEL : 50PX4R
50PX4R-ZB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
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CONTENTS
SAFETY PRECAUTIONS ....................................................................................3
DESCRIPTION OF CONTROLS ..........................................................................4
SPECIFICATIONS ................................................................................................9
ADJUSTMENT INSTRUCTIONS .......................................................................11
TROUBLE SHOOTING GUIDE ..........................................................................16
BLOCK DIAGRAM .............................................................................................24
EXPLODED VIEW ..............................................................................................26
EXPLODED VIEW PARTS LIST ........................................................................27
REPLACEMENT PARTS LIST...........................................................................28
SCHEMATIC DIAGRAM.........................................................................................
PRINTED CIRCUIT BOARD ..................................................................................
-2-

SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during Do not use a line Isolation Transformer during this check.
the servicing of a receiver whose chassis is not isolated from Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
the AC power line. Use a transformer of adequate power rating between a known good earth ground (Water Pipe, Conduit, etc.)
as this protects the technician from accidents resulting in and the exposed metallic parts.
personal injury from electrical shocks. Measure the AC voltage across the resistor using AC
voltmeter with 1000 ohms/volt or more sensitivity.
It will also protect the receiver and it's components from being Reverse plug the AC cord into the AC outlet and repeat AC
damaged by accidental shorts of the circuitry that may be voltage measurements for each exposed metallic part. Any
inadvertently introduced during the service operation. voltage measured must not exceed 0.75 volt RMS which is
corresponds to 0.5mA.
If any fuse (or Fusible Resistor) in this monitor is blown, replace In case any measurement is out of the limits specified, there is
it with the specified. possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
When replacing a high wattage resistor (Oxide Metal Film
Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts. Leakage Current Hot Check circuit
Due to high vacuum and large surface area of picture tube,

AC Volt-meter
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
Good Earth Ground

such as WATER PIPE,
Leakage Current Cold Check(Antenna Cold Check) To Instrument's CONDUIT etc.
With the instrument AC plug removed from AC source, 0.15uF
exposed
connect an electrical jumper across the two AC plug prongs. METALLIC PARTS
Place the AC switch in the on position, connect one lead of
ohm-meter to the AC plug prongs tied together and touch other
ohm-meter lead in turn to each exposed metallic parts such as 1.5 Kohm/10W
antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
-3-

DESCRIPTION OF CONTROLS
INPUT POWER
Selects the TV, AV1, AV2, S-Video, AV3, AV4, switches the set on from standby or off to
AV5, Component, RGB or HDMI modes. standby.
switches the set on from standby.
MULTIMEDIA
MODE
INPUT MULTIMEDIA
Selects the Component, RGB or HDMI
POWER modes.
Selects another device.
switches the set on from standby.
DVD
VCR BUTTONS TV VCR
Controls a video cassette recorder.

MODE
MARK
CABLE
These buttons are used for X-Studio. AUDIO STB Selects the wanted functions.
For further details, see the ‘X-Studio’ section.
INFO Brings up the menu to select the Photo or

Displays information on top of the screen INFO i MARK Music mode of Xstudio for memory cards.
whilst watching the TV.
U EXIT
MENU MEN EXIT
Displays on screen menus one by one. Clears all on-screen displays and returns
Exits the current menu. to TV viewing from any menu.
Memorizes menu changes.
OK
PIP
OK Switches the sub picture on or off.
accepts your selection or displays the Selects PIP, POP or DW modes.
current mode. PIP PR + /-
Selects a programme for the sub picture.
D / E or F / G PIP P
R-
PIP PR + PIP IN
PUT
SWAP
SWAP
Adjusts menu settings. Alternates between main and sub picture.
Selects menu item. PIP INPUT
VOL MUTE FAV PR Selects the input mode for the sub picture.
VOL D / E (Volume Up/Down) SIZE
Increases/decreases sound level. Adjusts the sub picture size.
PR D / E (Programme Up/Down) POSITION
Selects a programme. Moves the sub picture to D / E or F / G
direction.
MUTE
Switches the sound on or off. FAV
selects a favourite programme.
NUMBER buttons
LIST Q.VIEW
LIST Q.VIEW
Displays the programme table. SIZE POSITION INDEX HOLD Returns to the previously viewed
programme.
TIME REVEAL MIX MODE
PSM ? M
Adjusts the factory preset picture according PSM SSM ARC TEXT
TEXT
to the room. These buttons are used for teletext.
SLEEP I/II PIP M/C EJECT
For further details, see the ‘Teletext’ section.
Note : In teletext mode, the PIP PR +/-,
SSM SWAP and PIP INPUT buttons are used
To select the sound appropriate to your for teletext function.
viewing programme.
SLEEP M/C EJECT

Sets the sleep timer. Remove the Memory Card.
I/II ARC
Selects the language during dual language Changes the picture format.
broadcast.
Selects the sound output.
-4-

<Front Panel Controls>
10
7
8
9
INPUT MENU OK VOL PR
1 2 3 4 5 6
1. Remote Control Sensor 7. INDEX

Switches FRONT Display on or off.
2. Power Button
Switches the set on from standby or off to standby. 8. Power Indicator
Illuminates red in standby mode, illuminates green when
3. INPUT Button the set is turned on.
Selects the TV, AV, Component, RGB or HDMI modes.
Switches the set on from standby. 9. Intelligent Eye
Adjusts picture according to the surrounding conditions.
4. MENU
Displays on screen menus one by one. 10. Memory Card Slots 1, 2
Exits the current menu.
Memorizes menu changes.
5. OK
Accepts your selection or displays the current mode.
6. D / E (Programme Up/Down)
Selects a programme or a menu item.
Switches the set on from standby.
F / G (Volume Up/Down)
Adjusts the volume.
Adjusts menu settings.
-5-

<Back Panel>
AV5
S-VIDEO
VIDEO
9
R AUDIO L/MONO
VIDEO AUDIO
AV1 AC INPUT
L R
HDMI/ COMPONENT AUDIO Antenna
DVI(VIDEO) AUDIO INPUT RGB INPUT
L R
VARIABLE
VARIABLE AV2
AUDIO OUT
REMOTE RS-232C INPUT
CONTROL (CONTROL/SERVICE) AV4
AV3
L R
(MONO)
S-VIDEO VIDEO
AUDIO
1 2 3 4 5 6 7 8
1. HDMI(DVI VIDEO) / AUDIO INPUT / RGB INPUT 5. VARIABLE AUDIO OUTPUT

Connect the monitor output socket of the PERSONAL
COMPUTER, DVD or STB to this socket. 6. EURO SCART SOCKET
Note: If you want to use RGB/DVI audio, we strongly Connect the euro scart socket of the VCR to these sockets.
recommend that you use the cable that has a core, or the Note:
EMI Filter core along with separate cable. a. If you want to use the EURO scart cable, you have to use
the signal shielded Euro scart cable.
2. REMOTE CONTROL b. If the S-VIDEO(Y/C) signal is received through the Euro
scart socket 2 (AV 2), you must change to the S-Video 2
3. RS-232C INPUT(CONTROL/SERVICE) PORT (Y/C) mode.
Connect to the RS-232C port on a PC.
7. ANTENNA INPUT
4. COMPONENT INPUT
Connect DVD video outputs to Y, PB, PR of COMPONENT 8. POWER CORD SOCKET
INPUT and audio outputs to Audio sockets of AUDIO INPUT. This Monitor operates on AC power. The voltage is indicated
on the Specifications page. Never attempt to operate the set
AUDIO/VIDEO IN SOCKETS (AV4)
on DC power.
Connect the audio/video out sockets of external equipment
to these sockets.
S-VIDEO/AUDIO IN SOCKETS 9. AUDIO/VIDEO INPUT (AV5)
Connect the S-VIDEO out socket of an VCR to the S-VIDEO S-VIDEO/AUDIO IN SOCKETS
socket.
Connect the audio out sockets of the VCR to the audio sockets
as in AV4.
-6-

Accessories
TV/AV MULTIMEDIA
POWER
DVD
TV VCR
MODE
CABLE
STB
AUDIO
ZOOM - ZOOM +
MUTE
PIP
SLEEP LIST
TEXT/ * I/II
ARC
EXIT
MENU
OK
PIP
PR INPUT
- PIP
PIP PR + SWAP
VOL SSM PSM PR
FAVOURITE Q.VIEW
SIZE POSITION INDEX HOLD
TIME REVEAL MIX MODE
? M
LG TV
AS mark
Owner’s Manual Remote Control handset 2-Eye Bolts
1.5V
1.5V
Alkaline batteries Power Cord 2-Wall brackets
Joining the set assembly to the wall to prevent the set tumbling
- Secure the set assembly by joining it to a wall by using the Eye Bolts/Wall brackets.
• If the set is to be mounted on a desk top, insert the 2 Eye-Bolts and tighten them
securely in the upper holes as shown.
Install the wall brackets on the wall with 2 bolts*, (not supplied with the product),
as shown.
Match the height of the Eye-Bolts and the wall brackets.
Check to be sure the Eye-Bolts and the brackets are tightened securely.
• Secure the set assembly to the wall with strong strings or wound wire cables,
(not supplied with the product), as shown.
Optional Extras
- Optional extras can be changed or modified for quality improvement. Without any notification, new optional extras can be
added.
- Contract your dealer for the purchasing of these items.
42
40
40
42
50
Tilt wall mounting bracket Ceiling mounting bracket Video cables Audio cables
-7-

SPECIFICATIONS
NOTE : Specifications and others are subject to change without notice for improvement.
V Application Range
This spec is applied to the 42”/50” PDP TV used MF-056B Chassis.
V Specification
Each part is tested as below without special appointment.
1) Temperature : 25±5°C (77±9°F), CST : 40±5
2) Relative Humidity: 65±10%
3) Power Voltage: Standard Input voltage (100-240V~, 50/60Hz)
* Standard Voltage of each product is marked by models.
4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.
5) The receiver must be operated for about 20 minutes prior to the adjustment.
V Test Method
1) Performance : LGE TV test method followed.
2) Demanded other specification
Safety: CE, IEC specification
EMC : CE, IEC
Model Name Market Remark

50PX4R-ZB EU Safety : IEC/EN60065, EMI : EN55013, EMS : EN55020
V General Specification
- Module Specification
No Item Specification Remark

1 Display Screen Device 50 inch wide Color Display Module PDP
2 Aspect Ratio 16:9
3 PDP Module PDP50X2A, RGB Closed Type
4 45% Total light transmittance (E-Mesh) Maker : NBK/ Mitsui/ LG Chemical
5 Operating Environment 1) Temp : 0~40 deg LGE SPEC
2) Humidity : 0~85%
6 Storage Environment 1) Temp : -20~60 deg
2) Humidity : 0~85%
7 Input Voltage 100-240V~, 50/60Hz Maker : SONY/ Sanken
-8-

2. Model Specification
No Item Specification Remark

1 Market EU
2 Broadcasting system PAL B/G/I/D/K, NTSC
3 Available Channel BAND PAL NTSC
VHF/UHF C1~C69 2~83
CATV S1~S47 1~71
4 Receiving system Upper Heterodyne
5 SCART Jack (3EA) PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC,PAL60
6 Video Input (2EA) PAL, SECAM, NTSC 5 System : PAL, SECAM, NTSC,PAL60
7 S-Video Input (3EA) PAL, SECAM, NTSC 6 System : PAL, SECAM, NTSC,PAL60
8 Component Input (2EA) Y/Cb/Cr, Y/Pb/Pr
9 RGB Input(1EA) RGB-PC,
RGB-DTV
10 HDMI Input(1EA) HDMI-PC
HDMI-DTV
11 Audio Input(4EA) PC Audio, Component(1EA), AV(2EA) L/R Input
12 Wired Control(1EA)
13 Audio variable out(1EA)
-9-

ADJUSTMENT INSTRUCTIONS
1. Application Object 3-2. Channel memory Method
These instructions apply to the MF-056B Chassis. 1) Select “PDP” and “Hurricane” on Model dialog. And check
your connection in Communication dialog. (If your
connection is ‘NG’, then set your PORT(COM1,2,3,...)
2. Specification correctly.)
(1) Because this is not a hot chassis, it is not necessary to use 2) Connect RS-232C cable and turn on the power.
an isolation transformer. However, the use of isolation (If your connection has completed, you can see “Ready”.)
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order. [ If your set is not an end products but only a board, you
(3) The adjustment must be performed in the circumstance of have to make your board to Stand-by state (LED_R). And
25±5°C of temperature and 65±10% of relative humidity if you have to Download in Stand_by power state.
there is no specific designation.
(4) The input voltage of the receiver must keep 100-220V,
50/60Hz.
(5) The receiver must be operated for about 15 minutes prior
to the adjustment.
O After RGB Full white HEAT-RUN Mode, the receiver must

be operated prior to adjustment.
O Enter into HEAT-RUN MODE
1) Press the POWER ON KEY on R/C for adjustment.
2) OSD display and screen display 100% full WHITE
PATTERN.
[ Set is activated HEAT-RUN without signal generator in (Fig. 2)

this mode.
[ Single color pattern(RED/BLUE/GREEN) of HEAT-RUN
mode uses to check PANEL. 3) Select proper CH_memory file(*.nvm) for each model at
[NVRAM Download] $ [Write Batch]
Caution) If you turn on a still screen more than 20 minutes Next, select proper binary file(*.bin) including the CH
(Especially digital pattern, cross hatch pattern), after information for each model at [NVRAM File].
image may be occur in the black level part of the 4) Click the [Download] button.
screen. It means the completion of the CH memory download if all
items show ‘OK’ and Status is changed by ‘PASS’ at the
lower right corner of the window.
3. Channel memory 5) If you want to check whether the CH information is
memorized correctly or not, click the [Verify] button.
3-1. Setting up the LGIDS And then compare NVRAM File(*.bin) with the CH
1) Install the LGIDS. (idsinst.exe) information downloaded.
2) After installation, restart your PC.
3) Extract [files.zip] to folder [c:\LGIDS\files].
4) Start LGIDS.
(Fig. 3)
3-3 Sub program download

1) Select “PDP” and “Hurricane” on Model dialog. And check
your connection in Communication dialog. (If your
connection is ‘NG’, then set your PORT(COM1,2,3,...)
(Fig. 1) correctly.)
- 10 -

2) Connect RS-232C cable and turn on the power. (Use the
special Cable For Sub-program) (If your connection has
completed, you can see “Ready”)
3) Select proper ‘Model’ for each model.
4) Select ‘flash file’ for each model.
5) Click the [download] button
It means the completion of the ROM download if all item
show ‘OK’ and Status is changed by ‘PASS’ at the lower
right corner of the window.
(Fig. 5) Connection diagram of power adjustment for measuring
5. EDID (The Extended Display

Identification Data)/ DDC (Display
Data Channel) download
5-1. Required Test Equipment
(Fig. 4) 1) Adjusting PC with S/W for writing EDID Data.(S/W : EDID
TESTER Ver.2.5)
2) A Jig for EDID Download
3) Cable : Serial(9Pin or USB) to D-sub 15Pin cable, D-sub
15Pin cable, DVI to HDMI cable
Each PCB assembly must be checked by check JIG set.
(Because power PCB Assembly damages to PDP Module,
5-2. Setting of device
especially be careful)
4. POWER PCB Assy Voltage

Adjustments (Va, Vs Voltage Adjustments)
4-1. Test Equipment : D.M.M. 1EA
4-2. Connection Diagram for Measuring
: refer to fig.5 (Fig. 6) Connection Diagram of DDC download
4-3. Adjustment Method

5-3. Preparation for Adjustment
(1) Va Adjustment 1) As above Fig. 6, Connect the Set, EDID Download Jig, PC
1) After receiving 100% Full White Pattern, HEAT RUN. & Cable.
2) Connect + terminal of D.M.M to Va pin of P807, connect 2) Turn on the PC & EDID Download Jig. And Execute the
- terminal to GND pin of P807. S/W : EDID TESTER Ver,2.5
3) After turning RV501, voltage of D.M.M adjustment as 3) Set up S/W option
same as Va voltage which on label of panel right/top. Repeat Number : 5
(Deviation; ±0.5V) Device Address : A0
PageByte : 8
(2) Vs Adjustment
1) Connect + terminal of D.M.M to Vs pin of P807, connect
– terminal to GND pin of P805.
2) After turning RV401, voltage of D.M.M adjustment as
same as Va voltage which on label of panel right/top.
(Deviation; ±0.5V)
4) Power on the Set
- 11 -

5.4. Sequence of Adjustment 7. Adjustment of White Balance
(1) DDC data of Analog-RGB 7-1. Required Equipment
1) Init the data 1) Remote controller for adjustment
2) Color Analyzer (CA-100 or same product)
3) Auto W/B adjustment instrument(only for auto adjustment)
4) AV Pattern Generator
7-2. Connecting diagram of equipment for

measuring (For Auto Adjustment)
COLOR
ANALYZER
216 Level (85 IRE) TYPE ; CA-100
2) Load the EDID data.(Open File)
[Analog(RGB) : H2_VGA_XGA_RGB(2B52).ANA]
- for VGA,XGA CVBS
[Digital(HDMI) : H2_VGA_HDMI(CB50).DVI] - for VGA signal
input
[Digital(HDMI) : H2_XGA_HDMI(0F0F).DVI] - for XGA
3) Set the S/W as below. M STG- 5 2 0 0
M SPG- 925
4) Push the “Write Data & Verify”button. And confirm “Yes”.
5) If the writing is finished, you will see the “OK” message.
RS-232C Serial Communication

6. Auto AV(CVBS) Color Balance
(Fig. 8) Connection Diagram of Auto W/B adjustment
6-1. Required
- This AV color balance adjustment should be performed befor W Auto adjustment Map(RS-232C)
white Balance Adjustment
Type MF-056A/ MF-056B/ MF-056C
6-2. Required Equipment Baud Rate Data bit Stop bit Parity
1) Remote controller for adjustment
2) AV Pattern Generator 115200 8 1 NONE
: 802F Pattern Generator, Master(MSPG-925FA), etc Index Cmd1 Cmd2 Data Min Value Max Value
(Which has PAL Composite Video format output with
standard(1.0 Vpp) Vertical 100% Color Bar Pattern as Fig 7) R Gain j a 00(00) 255(FF)
G Gain j b 00(00) 255(FF)
6-3. Method of Auto Color Balance
Protocol B Gain j c 00(00) 255(FF)
1) Input the PAL Composite Video (Fig7. 100% Color Bar
Setting
Pattern) into video input. R Offset j d 00(00) 255(FF)
2) Set the PSM to Standard mode in Picture menu.
3) Press INSTAR key on R/C for adjustment. G Offset j e 00(00) 255(FF)
4) Press the G(Vol. +) key operate to set, then it becomes
B Offset j f 00(00) 255(FF)
automatically.
5) Auto-RGB OK means completed adjustment.
7-3. Adjustment of White Balance
O Operate the zero-calibration of the CA-100, then stick
sensor to PDP module surface when you adjust.
O For manual adjustment, it is also possible by the following
sequence.
1) Select white pattern of heat-run mode by pressing power

on key on remote control for adjustment then operate heat
run more than 15 minutes.
2) As below Fig.9, Supply 216Level (85 IRE) full screen
(Fig. 7) Auto AV(CVBS) Color Balance Test Pattern pattern to Video input.
3) Press the TV/AV KEY on R/C for converting input mode.
4) Set the PSM to Standard mode in Picture menu.
5) Enter the White Balance adjustment mode by pressing the
INSTART key twice(White Balance) on R/C.
6) Stick sensor to center of the screen and select each items
(Red/Green/Blue Gain and offset) using D / E(CH +/-) key
on R/C.
- 12 -

7) Adjust Only High Light with R Gain/ B Gain using F / G 8-3. Method of Auto Component Color Balance
(VOL+/-) key on R/C. 1) Input the Component 720p 100% Color Bar signal into
8) Adjust it until color coordination becomes as below. Component1 or Component2.
(Initially, R/G/B gain and R/G/B offset values ae fixed as 2) Set the PSM to Standard mode in Picture menu.
below) 3) Press INSTART key on R/C for adjustment.
Red Gain : 82, Green Gain : 80, Blue Gain : 86 4) Press the G(Vol. +) key operate To set, then it becomes
Red Offset :7D, Geen Offset: 7E, Blue Offset : 80 automatically.
5) Auto-RGB OK means complete adjustment
Bright : High Light : 80 ± 20cd/m2
Color-Coordinate : High Light : X : 0.287 ± 0.003
Y : 0.291 ± 0.003 9. Auto RGB Color Balance
Color Temperature : 9,300°K ± 500°K
9-1. Requirement
216 Level (85 IRE) O It is very import to use correct adjustment pattern like Fig11
- Within the pattern, color sequence should be aligned
: W-Y-C-G-M-R-BLUE-BLACK
(If color sequence is reversed(Black ->...-> White),
reverse the pattern with REV key, when using Master
pattern generator like MSPG-925)
- If Minimum Black Level and/ or Maximum Whit Level is
not correct, Select 100% Color Bar pattern.
(Fig. 9) Pattern for Adjustment of White Balance 9-2. Required Test Equipment
2) 802F Pattern Generator, Master (MSPG-925FA), etc.
9) When adjustment is completed, Exit adjustment mode using (Which has XGA 60Hz PC Format output with standard
EXIT key on R/C (0.7Vpp) horizontal black and white pattern as Fig.11)
9-3. Method of Auto RGB Color Balance

8. Auto Component Color Balance 1) Input the PC 1024x768 60Hz horizontal black and white
pattern into RGB.
8-1. Requirement 2) Set the PSM to Standard mode in Picture menu.
O It is Very import to use correct adjustment pattern like Fig10. 3) Press ADJ key on R/C for adjustment.
- Within the pattern, color sequence should be aligned 4) Press the G(Vol. +) key operate To set, then it becomes
: W-Y-C-G-M-R-BLUE-BLACK automatically.
(If color sequence is reversed(Black ->...-> White), 5) Auto-RGB OK means completed adjustment.
reverse the pattern with REV key, when using Master
pattern generator like MSPG-925)
- If Minimum Black Level and/ or Maximum Whit Level is
not correct, Select 100% Color Bar pattern.
8-2. Required Test Equipment

2) 802F Pattern Generator
(Which has 720p Ypbpr output with Standard (0.7Vpp)
Vertical 100% Color Bar Pattern as Fig.10)
(Fig. 11) Auto RBG Color Balance Test Pattern
(Fig. 10) Auto Component Color Balance Test Pattern
- 13 -

9. Default Value in Adjustment mode
9-1. Auto Color Balance (Component/RGB)
Auto Color Balance(HEX)
Auto-RGB G To Set
Source Cortez
Red Offset1 22
Green Offset1 24
Blue Offset1 23
Red Offset2 45
Green Offset2 43
Blue Offset2 37
Red Gain 14
Green Gain 31
Blue Gain 11
Reset G To Set
(Fig. 12) Default Value on OSD
9-2. White Balance
White Balance(Hex)
Red Gain 82
Red Offset 80
Green Gain 86
Green Offset 7D
Blue Gain 7E
Blue Offset 80
Reset G To Set
(Fig. 13) Default Value on OSD
- 14 -

TROUBLE SHOOTING GUIDE
1. Power Board
1-1. The whole flowchart which it follows in voltage output state
Start check
Doesn't the Yes Is it identical No Is the Interface

screen whole come with Power Off signal operated?
out? condition?
Yes Yes
No 1. Check the Power Off 2. Check the Interface

condition. signal condition.
Doesn't the Yes Doesn't the No Doesn't the No Doesn't the

low pressure output St-by 5V signal 5V Monitor signal VSC signal RL-ON
come out? come out? come out? come out?
Yes Yes Yes
No 3. Check the St-by 5V 4. Check the 5V Monitor 5. Check the VSC RL-ON
signal circuit. signal circuit. signal.
No
Doesn't the Yes Doesn't the No Doesn't the Doesn't the

high tension output VSC signal Vs-ON Vs, Va voltage output VSC low pressure
come out? come out? come out? output come out?
Yes Yes Yes
No 7. Check the VSC Vs-ON 8. Check the Vs, Va 6. Check the VSC low
signal voltage output circuit. pressure output
When the When the When the

Does Y, Z B/D Module Y B/D Module Z B/D Module
high tension Yes input connector is remove, No No
input connector is input connector is
output voltage Drop does Power Board hightension removed, does output removed, does output
occur? output voltage Drop voltage drop voltage Drop
occur? occur? occurs?
No
Yes Yes Yes
9. Check the Power 10. Check the Z B/D 11. Check the Y B/D
Manufacture enterprise Board Output high Module output circuit Module output circuit
meaning of a passage tension circuit
- 15 -

1-2. Sony Power Board Structure
T502: Vs Trans
T702: Va Trans
T101: St-by Trans
1 2 3
T103: Low Voltage Trans
- 16 -

1-3. Sanken, LGIT Power Board Structure
T221: Vs Trans
T271: Va Trans
T121: St-by Trans
1 2 3
T201: Low Voltage Trans
- 17 -

2. No Power
(1) Symptom
¯ Does’t minute discharge at module.
¯ Non does not come in into the front LED.
(2) Check following
No
Is plug in power cord? Plug in power cord.
Yes
Is the Line Filter and Power No

Connect the Cable.
Board Cable connected?
Yes
Is the Fuse(F101) on No
Replace the Fuse.
Power Board normal?
Yes
Is the Power Board and 7P of No

Connect the Cable.
VSC Board Cable connected?
Yes
After the cable connect is remved

to Power Board(except the CN101
connection cable), the AC voltage
marking is authorized on manual.
When ST-BY 5V is not operated,
replace Power Board.
- 18 -

3. Protect Mode
(1) Symptom
¯ After once shining, it does not discharge minutely
from module
¯ The Rely falls(The sound is audible “click”)
¯ It is converted with the color where the front LED
is red from green.
(2) Check following
No No
Is the Power Board Is output the normality Low/High Replace Power
normal ? voltage except Stand-by 5V? Board.
Yes
No No
Is the each connector After connecting well each connector, Replace the
normal? the normality it operates? connector.
Yes
Is the output voltage
No Yes Yes Replace
Is the Y-Board Is the Fuse(FS2) on Y-B/D normal? normal after remove
normal? (In case of open is replace) P5, P6 connector of Y-Board.
Y-B/D?
Yes
No Yes Yes Replace
Is the Z-Board Is the Fuse (FS1, FS2) on Z-B/D normal after remove
normal? normal? (In case of open is replace) P1 connector of Z- Z-Board.
B/D?
Yes
After remove P1, P2, P3 output voltage
No Is the output voltage normal after Yes
Is the X- Board normality: Replace Right X-B/D
remove P1, 2, 3, 4, 5 connector of
normal? After remove P4, P5 output voltage
X-B/D?
normality: Replace Left X-B/D
Yes

Is the Ctrl Board Replace
normal? X-Board.
Ctrl-B/D?
Yes
No Yes
Is the Is the output voltage normal after After remove P1001, 1100 normal
VSC Board normal? remove P1001, P1100? operation: Replace VSC Board
Yes
No After crisis COF of each board, check the normality operates.

Is the COF of X, Y, Z
normal ? If in case normality operates, correspondence COF Fail is
replace the module.
- 19 -

4. No Raster
(1) Symptom
¯ Does’t minute discharge at module.
¯ It maintains the condition where the front LED is green.
(2) Check following
No No
Is the Power Board Is output the normality Low/High Replace the
normal? voltage except Stand-by 5V? Power Board.
Yes
No No
Is the each connector After connecting well each connector, Replace the
normal? the normality it operates? connector.
Yes
No Yes Yes Replace
Is the Y-Board Is the Fuse(FS2) normal on Y-B/D? normal after remove
normal? (In case of open is replace) P5, P6 connector of Y-Board.
Y-B/D?
Yes
Is normal the output
No Yes Yes Replace
Is the Is the Fuse(FS1, FS2) normal on voltage after remove
Z- Board normal? Z-B/D? (In case of open is replace) P1 connector of Z-Board.
Z-B/D?
Yes
After remove P1, P2, P3 output voltage
Is the normality: Replace Right X-B/D
X- Board normal? After remove P4, P5 output voltage
X-B/D?
normality: Replace the Left X-B/D
Yes

Is the Replace
Ctrl Board normal? X-Board.
Ctrl-B/D?
Yes
No Yes
Is the Is the output voltage normal after After remove P1001, P1100 normal
VSC Board normal? remove P1001, P1100? operation: Replace the VSC Board
Yes
No After crisis COF of each board, check the normality operates.

Is the COF of X, Y, Z
normal? If in case normality operates, correspondence COF Fail is
replace the module.
- 20 -

5. In case of occurring strange screen into specific mode
5-1. In case the OSD does not displayed
(1) Symptom
¯ LED is green
¯ The minute discharged continuously becomes
accomplished from module
(2) Check following
Is the LVDS cable No Is the LVDS cable Yes

Replace the cable.
normal ? connected well?
No
Cable inserts well.

Yes
Is the VSC Board No Does the FIL8532 Yes

Replace VSC B/D
normal? IC(IC800) Operates ?
No
Replace FIL8532
Yes IC(IC800).
Is the Ctrl Board of No

Replace Ctrl B/D.
Module normal?
- 21 -

5-2. In case of does’t display the screen into specific mode
(1) Symptom
¯ The screen does not become the display from specific input mode
(RF, AV, Component, RGB, DVI).
(2) Check following

¯ Check the all input mode should become normality display.
¯ Check the Video(Main)/Data(Sub), Video(Main)/Video(Sub) should become
normality display from the PIP mode or DW mode. (Re-Check it Swap)
(3) In case of becomes unusual display from RF mode

No Is the Tuner Cable Yes Is the Input voltage, IIC Communication
Is the Tuner normal?
connected well? and CVBS output normal?
No No
Yes
Cable inserts well. Replace the Tuner
No Is the Input voltage, IIC No

Is the CXA2069Q Replace the IC
Communication and HV
normal?
sync normal?
Yes
Is the FIL8532
Communication and HV Replace the IC
normal?
sync normal?
(4) In the case of becomes unusual display from RF, AV mode

Is the CXA2069Q
normal?
sync normal?
Yes
Is the FIL8532
normal?
sync normal?
(5) In the case of becomes unusual display from Component, RGB mode
Is the FIL8532
normal?
sync normal?
(6) In the case of becomes unusual display from HDMI mode

Is the Sil9011
normal?
sync normal?
Yes
Is the FIL8532
normal?
sync normal?
- 22 -

6. In case of no sound
(1) Symptom
¯ LED is green
¯ Screen display but sound is not output
(2) Check following
No Yes
Is the SPK cable Is the SPK cable
Replace SPK cable
normal? connected well?
No
Yes
Cable inserts well.
No Yes Yes
Is the RF/ AV/ Does IC400 Does IC401 Does IC402
Component/ RGB/ Operates ? Operates ? Operates ?
HDMI sound normal?
No No No
Replace IC400 Replace IC401 Replace IC402
Replace
VSC B/D
- 23 -

6. In case of no normal XSTUDIO
(1) Symptom
¯ LED is green
¯ Don’t enter EPF mode
¯ Screen display but sound is not output
(2) Check following
No Yes
Is the EPF cable Is the EPF cable
Replace EPF cable
normal? connected well?
No
Yes
Cable inserts well.
No
Is the EPF B/D Replace
normal? VSC B/D
No
Replace IEPF B/D
- 24 -

BLOCK DIAGRAM
WIRED
- 25 -

EXPLODED VIEW
121
300
600 601
531
530
301
120
570
700
550 304
302
200
303
208
207
201
201 101
206
205
203
204
102
501 580
420
520
410
101
401
103
400
430
- 26 -

EXPLODED VIEW PARTS LIST
Part No.
No. DESCRIPTIONS
SET SKD
101 5900V12003B 5900V12003B FAN, D12025S SDS 120MM*120MM*25MM 12V/0.2A 1300 5V-13.2V RPM
102 4980V01018A 4980V01018A SUPPORTER, FAN EGI LEFT PDP DN-50PY10
103 4980V01017A 4980V01017A SUPPORTER FAN EGI RIGHT PDP DN-50PY10
120 6401VD0024A 6401900114A SPEAKER ASSEMBLY RIGHT
121 6401VD0025A 6401900115A SPEAKER ASSEMBLY, LEFT
200 6348Q-C039B 6348Q-C043J PDP, 50” 1365*768 PDP50X30000.ADLGB
201 6871QCH059A 6871QCH059A PWB(PCB) ASSEMBLY,DISPLAY CTRL ASSY HAND INSERT HAND LGPCM1224
202 6871QDH088A 6871QDH088A PWB(PCB) ASSEMBLY,DISPLAY YDRV ASSY HAND INSERT 50X3 YDRV TOP
203 6871QDH089A 6871QDH089A PWB(PCB) ASSEMBLY,DISPLAY YDRV ASSY HAND INSERT 50X3 YDRV BOTTOM
204 6871QLH049A 6871QLH049A PWB(PCB) ASSEMBLY,DISPLAY XRLT ASSY HAND INSERT 50X3 X-LEFT(TCP)
205 6871QXH030A 6871QXH030A PWB(PCB) ASSEMBLY,DISPLAY XRCT ASSY HAND INSERT _ 50X3 X-CENTER (TCP)
206 6871QRH057A 6871QRH057A PWB(PCB) ASSEMBLY,DISPLAY XRRT ASSY HAND INSERT 50X3 X-RIGHT (TCP)
207 6871QYH039A 6871QYH039A PWB(PCB) ASSEMBLY,DISPLAY YSUS ASSY HAND INSERT FOR 50X3
208 6871QZH044A 6871QZH044A PWB(PCB) ASSEMBLY,DISPLAY ZSUS ASSY HAND INSERT FOR 50X3
300 3091V00740A 3091V00740N CABINET ASSEMBLY
301 4980V01138B 4980V01138C SUPPORTER, ASSY AL FILTER TOP 50PX40
302 4980V01140B 4980V01140C SUPPORTER, ASSY AL FILTER BOT 50PX40
303 4980V01142B 4980V01142C SUPPORTER, ASSY AL FILTER SIDE(R) 50PX40
304 4980V01144B 4980V01144C SUPPORTER, ASSY AL FILTER SIDE(L) 50PX40
305 5230V00017B 5230V00017B FILTER(MECH), LGM50-03 MITSUI 50” CLASS B GLASS FILTER
400 3809V00515G 3809V00515S BACK COVER ASSEMBLY
401 3301V00087F 3301V00087F PLATE ASSEMBLY, ASSY 3300V00531 COVER ASSY RZ-50PX41S
410 4980V01194C 4980V01194D SUPPORTER, ASSY AL 50PX4D VERTICAL R X3 SKD
420 4980V01195C 4980V01195D SUPPORTER, ASSY AL 50PX4D VERTICAL L X3 SKD
430 3501V00209A 3501V00209B BOARD ASSEMBLY, ASSY WITHOUT PACKING
501 3301V00086H 3301V00086H PLATE ASSEMBLY, AV 3300V00539 RT-50PX41S TUNER BOTTOM
520 6871VMMF68A 6871VMMF68A PWB(PCB) ASSEMBLY,MAIN MF-056B H2, RT-50PX41S
530 6871VSMS20A 6871VSMS20A PWB(PCB) ASSEMBLY,SUB M.I MF056B 50PX4R-TB AGALLAX CONTROL B/D
531 5020V01023B 5020V01023B BUTTON, CONTROL 50PX40 ABS, AF-303S 7KEY WHITE(8ABS020389)
550 3141VSNF53A 31419SF046A CHASSIS ASSEMBLY, EPF
570 6871VSMS47A 6871VSMS47A PWB(PCB) ASSEMBLY,SUB LED MF056B H2 50PX4R INDEX
580 6709V00001A 6709V00001A POWER SUPPLY ASSEMBLY, PDP 50INCH AF05GA 480W 1H259W SANKEN 50 INCH
600 6871VSMS18A 6871VSMS18B PWB(PCB) ASSEMBLY,SUB A/V MF056A RT/RZ-42PX40 SIDE A/V SUSAB
601 4811V00168D 4811V00168E BRACKET ASSEMBLY, SIDE AV 50PX4R-ZB
700 6500VR0002A 6500VR0002A SENSOR, YGCA-T068A LG INNOTEK AMBIENT LIGHT DIGITAL EYE SENSOR ASSY
- 27 -

REPLACEMENT PARTS LIST
LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION
IC TRANSISTOR
IC1000 0IPRPML001A MIC39100 3P SOT223 R/TP LDO TYPE 2.5V IC104 0TR830009BA BSS83 TP N-CHANNEL S/W TR
IC1001 0IMCRRH001A BA033FP-E2 ROHM 3P-SOP,TO252-3 R/TP 3.3V IC105 0TR830009BA BSS83 TP N-CHANNEL S/W TR
IC1002 0IMCRFA010A KA7809R, FAIRCHILD 2P D-PAK, R/TP IC IC1202 0TR830009BA BSS83 TP N-CHANNEL S/W TR
IC1003 0IPMG00027A SC156515M-1.8TR SEMTECH 5P/TO-263-5 IC1203 0TR830009BA BSS83 TP N-CHANNEL S/W TR
IC101 0IMI623200B M62320FP,I/O EXPANDER 16P SOP TP IC503 0TR830009BA BSS83 TP N-CHANNEL S/W TR
IC101 0IPRPAL005A AT76C120-UI-OJZ208,PB FREE ATMEL 208P IC503 0TRON80020A NUS2401SNT1G,PNP/NPN DIGITAL TR ARRAY
IC102 0IMCRFA015A KA7805R FAIRCHILD 2P D-PAK R/TP 500MA IC IC504 0TR830009BA BSS83 TP N-CHANNEL S/W TR
IC1100 0IMCRRH001A BA033FP-E2 ROHM 3P-SOP,TO252-3 R/TP 3.3V Q100 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1101 0IPRPML001A MIC39100 3P SOT223 R/TP LDO TYPE 2.5V Q1000 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1102 0IPMG00027A SC156515M-1.8TR SEMTECH 5P/TO-263-5 Q1001 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1103 0IPMGKE030A KIA78R05F KEC 5PIN DPAK R/TP 1A,5V LDO Q1002 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1104 0IPMG00027A SC156515M-1.8TR SEMTECH 5P/TO-263-5 Q1003 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1105 0IPRPML001A MIC39100 3P SOT223 R/TP LDO TYPE 2.5V Q1004 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1200 0IPRPS5005A SII9011CLU(PB FREE) SILICON IMAGE 128P, Q101 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1201 0IMMRAL014B AT24C02N-10SI-2.7 ATMEL 8P SOIC Q101 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC1300 0IMCRTH003A THC63LVD104A 64P TQFP TRAY 10BIT LVDS RX Q102 0TR102008AA KRA102S R/TP KEC SOT23 CHIP TR
IC201 692791005AB SOFT WARE, 1.34V 190E PDP EPF 1024X768 Q103 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC202 0IMMRHY038C HY57V561620CT-H HYNIX 54PIN,TSOP Q103 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC202 0IPMGON013B MC34063ADR2G ON SEMI SO-8P R/TP Q104 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC300 0ISO206900A CXA2069Q QFP64 BK I2C BUS AV S/W Q104 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC301 0ISA721700C LA7217M MFP14 TP SYNC SEPARATOR ML-00BA Q105 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC301 0ISTL00002A SN74CBTLV3257DGVR 16P,TVSOP R/TP Q106 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC400 0IMCRMN028B MSP4410K MICRONAS 80P/PQFP Q1200 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC401 0ILNR00015A NSP-2100A,LF NEOFIDELITY TQFP 64P Q200 0TR150400BA CHIP 2SA1504S(ASY) BK KEC
IC401 0IMCRAT005A EPM3128ATC100-10 ALTERA 100P,QFP Q201 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC402 0IMCRTI028C TAS5122DCARG4,LF 56P/TSSOP R/TP Q202 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC404 0IPH741400E 74HC14D 14SOP TP SHITTER TRIGGER Q203 0TR150400BA CHIP 2SA1504S(ASY) BK KEC
IC500 0IMMRAL014B AT24C02N-10SI-2.7 ATMEL 8P SOIC Q204 0TR150400BA CHIP 2SA1504S(ASY) BK KEC
IC501 0IMCRTH002A THC63LVD103 THINE ELECTRONICS 64P TQFP Q205 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC502 0IPH741400E 74HC14D 14SOP TP SHITTER TRIGGER Q206 0TR150400BA CHIP 2SA1504S(ASY) BK KEC
IC502 0IPRPPH041A UDA1334BTS PHILIPS SSOP 16P R/TP Q207 0TR150400BA CHIP 2SA1504S(ASY) BK KEC
IC505 0IMCRSJ001A SC1565IST-1.8 SEMTECH 3P SOT223 TP Q300 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC506 0IPMGS1012A SC1592ISTRT,PB FREE SEMTECH SOIC-8P Q301 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC600 0IPRP00009A ICL3232CBNZ INTERSIL 16P/SOP R/TP RS232 Q302 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC603 0IPRPNS054A LM75CIMX-3 8P/SOP R/TP TEMPERATURE SENSOR Q305 0TR150400BA CHIP 2SA1504S(ASY) BK KEC
IC700 0IMCR02006A FLI8125BB-LF GENESIS 208P/PQFP Q400 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC701 0IMMRAL025A AT24C32AN-10SI-2.7 ATMEL 8PIN SOP TP 32K 3.3V Q401 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC703 0IMMR00004A SST25VF040-20-4C-S2AE-T SST SOIC 8P Q402 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC800 0IMCR02005A FLI8532BD-LF GENESIS 416P/PBGA Q403 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC802 0IMMR00024A 24LC256T-I/SMG(PB FREE) MICRO Q404 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC900 692791022AA SOFT WARE, 2.00V 9A48 PDP 1366X768 Q405 0TR102008AA KRA102S R/TP KEC SOT23 CHIP TR
IC901 0IMMR00002A K4D261638F-LC50,LF TSOPII 66P Q407 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
IC902 0IMMR00002A K4D261638F-LC50,LF TSOPII 66P Q408 0TR102008AA KRA102S R/TP KEC SOT23 CHIP TR
S1 692791023AA SOFT WARE, 2.35V 0B97 PDP 1366X768 Q409 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
Q410 0TR387500AA CHIP 2SC3875S(ALY) BK KEC
- 28 -

For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film
the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film
digit in the P/No. means as CE : Electrolytic RN : Metal Film
follows; RF : Fusible
Q411 0TR387500AA CHIP 2SC3875S(ALY) BK KEC C1009 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
Q501 0TFON80009A NTS2101PT1G,P-CHANNEL,PB FREE ON SEMI C101 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
Q502 0TFON80004C NTR4501NT1G,N-CHANNEL,PB FREE ON SEMI C1010 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
Q502 0TFON80009A NTS2101PT1G,P-CHANNEL,PB FREE ON SEMI C1019 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
Q503 0TFON80009A NTS2101PT1G,P-CHANNEL,PB FREE ON SEMI C102 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C1022 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
DIODE
C103 0CE4763F618 47UF SRE,SE 16V 20% FL TP 5
D1005 0DD226239AA KDS226 TP KEC C103 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
D1006 0DD226239AA KDS226 TP KEC C1030 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
D1009 0DD226239AA KDS226 TP KEC C1046 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
D1012 0DD200009AF RU2M V(1) TP R-TMD 400V 1.1A 20A 0.4US 10UA C105 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
D1013 0DD200009AF RU2M V(1) TP R-TMD 400V 1.1A 20A 0.4US 10UA C1050 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
D1200 0DD184009AA KDS184 TP KEC - 85V - 300MA C1084 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
D1201 0DS113379BA 1SS133 T-72 TP ROHM KOREA DO34 90V C1085 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
D504 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1099 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
D505 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C110 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
D506 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1102 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
D600 0DD100009AM EU1ZV(1) TP E/EO-TMD 200V 0.25A C1105 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
ZD100 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1107 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
ZD101 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1108 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
ZD107 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C111 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
ZD300 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1110 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
ZD301 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1115 0CE477DJ618 470UF STD 35V 20% FL TP 5
ZD400 0DZRM00248A RLZ8.2B-TE11 ROHM R/TP LLDS(LL-34) 500MW C1116 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
ZD600 0DR050008AA SD05.TC R/TP SEMTECH SOD323 5V 5A 15A C1117 0CE227VF6DC 220UF MV 16V 20% R/TP(SMD) SMD
C1118 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
CAPACITOR
C1119 0CE477DJ618 470UF STD 35V 20% FL TP 5
C1000 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD C112 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C1005 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD C1120 0CE227VF6DC 220UF MV 16V 20% R/TP(SMD) SMD
C1007 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP C1126 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
- 29 -

C113 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD C131 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
C113 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R C1311 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
C1135 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP C1312 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
C1149 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP C1333 0CE336VF6DC 33UF MV 16V 20% R/TP(SMD) SMD
C116 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD C1414 0CE475SK6DC 4.7UF MVG 50V 20% SMD R/TP
C116 0CK103CK56A 0.01UF 1608 50V 10% R/TP X7R C1415 0CE475SK6DC 4.7UF MVG 50V 20% SMD R/TP
C1165 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP C1420 0CK105DF64A 1UF 2012 16V 20% F(Y5V) R/TP
C117 0CE227SF6DC 220UF MVG 16V 20% R/TP(SMD) SMD C1425 0CE106SH6DC 10UF MVG 25V 20% SMD R/TP
C118 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD C1428 0CE106SH6DC 10UF MVG 25V 20% SMD R/TP
C1185 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP C1438 0CE106SH6DC 10UF MVG 25V 20% SMD R/TP
C1186 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP C1441 0CE106SH6DC 10UF MVG 25V 20% SMD R/TP
C1188 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP C201 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C119 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R C203 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C1201 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD C211 0CE477SF6DC 470UF MVG 16V 20% R/TP(SMD) SMD
C122 0CK103CK56A 0.01UF 1608 50V 10% R/TP X7R C215 0CE475SK6DC 4.7UF MVG 50V 20% SMD R/TP
C123 0CC102CK41A 1000PF 1608 50V 5% R/TP NP0 C238 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
C1230 0CK105DF64A 1UF 2012 16V 20% F(Y5V) R/TP C241 0CE476SK6D8 47UF MVG,MC 50V 20% SMD TAPPING
C1231 0CK105DF64A 1UF 2012 16V 20% F(Y5V) R/TP C300 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
- 30 -

C310 0CK225DFK4A 2.2UF 2012 16V 20%,-20% F(Y5V) R/TP C511 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
C318 0CK225DFK4A 2.2UF 2012 16V 20%,-20% F(Y5V) R/TP C512 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C320 0CK225DFK4A 2.2UF 2012 16V 20%,-20% F(Y5V) R/TP C514 0CE105VK6DC 1UF MV 50V 20% R/TP(SMD) SMD
C325 0CK225DFK4A 2.2UF 2012 16V 20%,-20% F(Y5V) R/TP C516 0CE105VK6DC 1UF MV 50V 20% R/TP(SMD) SMD
C342 0CE105SK6DC 1UF MVG 50V 20% SMD R/TP C520 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP
C407 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R C525 0CK103CK56A 0.01UF 1608 50V 10% R/TP X7R
C413 0CE335VK6DC 3.3UF MV 50V 20% R/TP(SMD) SMD C529 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C418 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP C530 0CK103CK56A 0.01UF 1608 50V 10% R/TP X7R
C451 0CK105DF64A 1UF 2012 16V 20% F(Y5V) R/TP C533 0CK103CK56A 0.01UF 1608 50V 10% R/TP X7R
C456 0CK105DF64A 1UF 2012 16V 20% F(Y5V) R/TP C534 0CK104CF56A 0.1UF 1608 16V 10% R/TP X7R
C457 0CE335VK6DC 3.3UF MV 50V 20% R/TP(SMD) SMD C610 0CE107SF6DC 100UF MVG 16V 20% SMD R/TP
C480 0CE108DJ618 1000UF STD 35V M FL TP5 C622 0CE476SF6DC 47UF MVG 16V 20% SMD R/TP
C481 0CE475SK6DC 4.7UF MVG 50V 20% SMD R/TP C728 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP
C482 0CE475SK6DC 4.7UF MVG 50V 20% SMD R/TP C729 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP
C483 0CF4741L438 0.47UF D 63V 5% TP 5 M/PE NI C730 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP
C484 0CF4741L438 0.47UF D 63V 5% TP 5 M/PE NI C731 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP
C495 0CE108DJ618 1000UF STD 35V M FL TP5 C735 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP
- 31 -

C767 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP CD301 6630C00010B 152-1001005000-CV TAISOL 68P 0.7MM
C771 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP CD302 6630C00012C 149-1110012901 TAISOL 50P 0.635MM
C828 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD JK500 6630G70016A A03-7071-094 SPG 15P 2.29MM
C832 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP JK601 6630G70017A A02-0915-101 SPG 9P 2.54MM
C833 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P101 6602T12002M 53261-1390 MOLEX 13P 1.25MM R/A SMD
C834 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P101 6630VF01810 12505WR-10 YEONHO 10P 1.25MM NON
C835 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P1100 366-921J GIL-G-10P LGC 10PIN 2.54MM STICK
C836 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P1300 6602T12007D GT121-31P-TD LGC 31P 1.25MM DUAL S/T
C837 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P1302 6630VF00710 12505WS-10A00 YEONHO 10P 1.25MM
C838 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P400 366-932C IL-G-04P LGC 2.5MM S/T STICK
C839 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P401 366-932B IL-G-03P LGC 2.5MM S/T STICK
C840 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P401 6602V12001H 1.25MM 12PINP 53261-1290
C851 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P501 6630VF01810 12505WR-10 YEONHO 10P 1.25MM NON
C853 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P502 6602T12007D GT121-31P-TD LGC 31P 1.25MM DUAL S/T
C950 0CE226SF6DC 22UF MVG 16V 20% SMD R/TP P800 6602T12006M 53398-1390 MOLEX 13P 1.25MM S/T SMD
P801 366-932E GIL-G-06P LGC 6PIN 2.54MM STICK
COIL P803 6602T12007D GT121-31P-TD LGC 31P 1.25MM DUAL S/T
L1000 6140VB0004B 26UH 1UEWPHY 22.5TURN YL-9N 0.4
L1101 6140VB0004B 26UH 1UEWPHY 22.5TURN YL-9N 0.4
RESISTOR
L1102 6140VB0004B 26UH 1UEWPHY 22.5TURN YL-9N 0.4 AR1200 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
L404 6140VB0032A DBF-1015A 15.5UH 10PIE DIGITAL AUDIO AR1204 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
L503 6140VB0003A LQH31CN4R7M01L 4.7 4.7UH 10% 1UEW AR1303 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
AR1304 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
CONNECTOR AR1305 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C1 366-036B STAPLE AR1306 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C2 366-036B STAPLE AR700 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C3 387-G07M 7P 2.5MM 800MM H-H UL1007AWG26 AR701 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C4 387-J06P 6P 2.5MM 1000MM H-H UL1185AWG26 AR702 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C5 387-J12N 12P 2.5MM 900MM H-H UL1185AWG26 AR703 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C6 6631V00045D 10P 2.5MM 250MM H-H UL1007AWG24 TWI AR704 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C7 6631V12036N 10P 1.25MM 900MM H-H UL1533AWG28 TWI AR705 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P E24
C8 6631V12047N 13P 1.25MM 900MM H-H UL1061AWG28 AR806 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
C9 6631V25032C 3P 2.5MM 200MM H-H UL1007 AWG26 AR807 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
C10 6631V25032J 3P 2.5MM 500MM H-H UL1007 AWG26 AR808 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
C11 6631V25051B 4P 2.5MM 150MM H-H UL1007 AWG26 AR809 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
C12 6631V25083C 7P 2.5MM 200MM H-H UL1007AWG24 AR810 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
C13 6631V39015E 4P 3.96MM 300MM H-H UL1007AWG18 AR811 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
C14 6631V39016E 10P 3.96MM 300MM H-H UL1007AWG18 AR812 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
CARD301 6630C00010B 152-1001005000-CV TAISOL 68P 0.7MM AR813 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
CARD302 6630C00012C 149-1110012901 TAISOL 50P 0.635MM AR814 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5%
- 32 -

AR815 0RRZVTA001B MNR14-E0A-J-510 R OHM 51 OHM 5% L1106 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
R230 0RD0331H609 3.3 OHM 1/2 W 5.00% TA52 L1109 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
R618 0RD0152H609 15 OHM 1/2 W 5.00% TA52 L111 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L1110 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
LED
L1111 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
D1003 0DL233309AC SAM2333 GREEN:10MCD, RED:6MCD L1112 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
D1103 0DL233309AC SAM2333 GREEN:10MCD, RED:6MCD L1113 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
IC103 6301V00004A YANGWOO LED ASSEMBLY RT-42PX41 WHITE L1115 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L1116 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
SWITCH
L1117 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
SW101 140-315A SKHV17910B 12V 0.05A HORIZONTAL 160G L1118 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
SW700 6600VR1004A SKHMPW 5P CHIP J-ALPS .V .A HORIZONTAL .G L1127 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
SW800 6600VR1004A SKHMPW 5P CHIP J-ALPS .V .A HORIZONTAL .G L1128 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L1129 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
FILTER & CRYSTAL
L1130 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L100 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM L114 6200JB8010L MLB-201209-1000L-N2 R/TP 1000OHM 350MA
L1007 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM L1204 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L1013 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM L122 6210VC0005A BK2125 HS 750 2X1.25X0.85MM R/TP
L102 6210VC0006A FBMH3216 HM501NT 3.2X1.6X1.6MM R/TP L200 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L104 6210VC0006A FBMH3216 HM501NT 3.2X1.6X1.6MM R/TP L302 6200JB8010L MLB-201209-1000L-N2 R/TP 1000OHM 350MA
- 33 -

L402 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM PA101 6712000010A REMOTE CONTROLLER RECEIVER, KSM913TC1E
L403 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM TU200 6700MF0012B TUNER, TAFM-W102P MULTI FS PHONO SUB
L408 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM TU201 6700MF0012A TUNER, TAUM-W101P MULTI FS PHONO MAIN
L409 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L410 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L500 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L501 6200VJT006A STC222D NIIGATA 50VOLT 4A 2200PF
L502 6200JB8010L MLB-201209-1000L-N2 R/TP 1000OHM 350MA
L502 6200VJT006A STC222D NIIGATA 50VOLT 4A 2200PF
L503 6200JB8010L MLB-201209-1000L-N2 R/TP 1000OHM 350MA
L506 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L604 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L606 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
L802 6200J000013 MLB-321611-0500P-N2 R/TP 500 OHM
X101 6202VDT002A RESONATOR,CRYSTAL SX-1SMD 12.0MHZ
X102 6212AB2851A RESONATOR,CRYSTAL ABLS-18.5625MHZ
X300 166-E02F RESONATOR,CERAMIC CSBLA500KECZF09
X400 156-A02M RESONATOR,CRYSTAL HC49U 18.432MHZ
JACK
JK100 6612J00043C UPJ-R1-031 S/T,SCART,SHIELD,SPRING
JK101 6613V00026A UJB-03-28A 6613V00004S+SHIEL+SCREW
JK103 6612J10012A UJB-05-02C COMPONENT GR/BL/RD/WH/RD
JK104 6612J00038B UJB-03-25B 6612J00038A+RED S/W+SHIELD
JK1200 6612B00015B DC1R019WDH JAE 0.5MM,19PIN+2PIN,HDMI S/T
JK400 6612J00037A UJB-02-12A 2P RCA VERTICAL+SHIELD
JK502 6612F00087A UEJ-CV-032 10MM VERTICAL TYPE+SHIELD
JK600 6612F00087A UEJ-CV-032 10MM VERTICAL TYPE+SHIELD
WAFER
P1001 366-921F IL-G-07 LGC 2.5mm S/T
P101 366-922E IL-G-6P LGC 2.5mm R/A
P101 366-922L IL-G-12P LGC 2.5mm R/A
P1101 366-921F IL-G-07 LGC 2.5mm S/T
P300 366-922L IL-G-12P LGC 2.5mm R/A
ACCESSORIES
A1 3828VA0565F MANUAL, EN/GE/SP/PO/IT/FR/NE/GR 141K TX
A2 6710V00141K REMOTE CONTROLLER, WITH EPF(X STUDIO)
A3 6410VEH003C POWER CORD, M2511A-001 2800MM
A4 4972V00178A FIXER, WALL ASSY PDP SET
MISCELLANEOUS
C15 6850J00005C CABLE,DVI LVDS UL20276 AWG30 600MM
C16 6850J00005D CABLE,DVI LVDS UL20276 AWG30 800MM
C17 6850VA0004J CABLE,COAXIALUL1365#26 150MM
C18 6851V00022C CABLE,COAXIALUL1365#26 VW-1
- 34 -

PRINTED CIRCUIT BOARD
MAIN (TOP) MAIN (BOTTOM)
EPF (TOP)
EPF (BOTTOM)
SIDE A/V (TOP) LED (TOP) CONTROL (TOP)
LED (BOTTOM) CONTROL (BOTTOM)
SIDE A/V (BOTTOM)

Jul., 2005
P/NO : 3828VD0209M Printed in Korea

Plasma TV: Service Manual

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Plasma TV: Service Manual

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SAFETY PRECAUTIONS ....................................................................................3

DESCRIPTION OF CONTROLS ..........................................................................4

ADJUSTMENT INSTRUCTIONS .......................................................................11

TROUBLE SHOOTING GUIDE ..........................................................................16

BLOCK DIAGRAM .............................................................................................24

EXPLODED VIEW ..............................................................................................26

EXPLODED VIEW PARTS LIST ........................................................................27

REPLACEMENT PARTS LIST...........................................................................28

PRINTED CIRCUIT BOARD ..................................................................................

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IMPORTANT SAFETY NOTICE

General Guidance Leakage Current Hot Check (See below Figure)

Due to high vacuum and large surface area of picture tube,

Good Earth Ground

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Controls a video cassette recorder.

INFO Brings up the menu to select the Photo or

SLEEP M/C EJECT

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INPUT MENU OK VOL PR

1. Remote Control Sensor 7. INDEX

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1. HDMI(DVI VIDEO) / AUDIO INPUT / RGB INPUT 5. VARIABLE AUDIO OUTPUT

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VOL SSM PSM PR

SIZE POSITION INDEX HOLD

TIME REVEAL MIX MODE

Owner’s Manual Remote Control handset 2-Eye Bolts

Alkaline batteries Power Cord 2-Wall brackets

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Model Name Market Remark

No Item Specification Remark

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No Item Specification Remark

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O After RGB Full white HEAT-RUN Mode, the receiver must

[ Set is activated HEAT-RUN without signal generator in (Fig. 2)

3-3 Sub program download

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(Fig. 5) Connection diagram of power adjustment for measuring

5. EDID (The Extended Display

4. POWER PCB Assy Voltage

4-3. Adjustment Method

4) Power on the Set

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7-2. Connecting diagram of equipment for

RS-232C Serial Communication

1) Select white pattern of heat-run mode by pressing power

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9-3. Method of Auto RGB Color Balance

8-2. Required Test Equipment

(Fig. 11) Auto RBG Color Balance Test Pattern

(Fig. 10) Auto Component Color Balance Test Pattern

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Auto Color Balance(HEX)

(Fig. 12) Default Value on OSD

9-2. White Balance

(Fig. 13) Default Value on OSD

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Doesn't the Yes Is it identical No Is the Interface