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Rotating Unions: For Machine Tools, Machining Centers and Transfer Lines

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ENGINEERING

CATALOG

MT163 US

ROTATING UNIONS
For Machine Tools, Machining Centers and Transfer Lines
w w w . d e u b l i n . c o m
4 STEPS TO FINDING THE CORRECT UNION SERIES
FOR YOUR MACHINE TOOL APPLICATION
1 Does the machine have a single supply connection (for example, coolant) or multiple connections
(such as a combination of coolant, air, and hydraulic oil)?
2 What fluid or fluids must be transferred by the rotating union?
3 What is the maximum pressure required?
4 What is the maximum spindle speed required?

1 2 3 4 Maximum Speed (rpm)


No of Inputs Fluid(s) to Transfer Max. Pressure up to 12,000 up to 15,000 up to 20,000 up to 36,000 over 36,000
1116 series (p. 13) 1101 series (p. 12)
up to 105 bar Contact DEUBLIN
Coolant or MQL
up to 70 bar 1005 series (p. 11)
(always present up to 200 bar 1117 series (p. 24)
during rotation)
up to 210 bar 1108 series (p. 14-15, 23) Contact DEUBLIN

Coolant or MQL 902 series (p. 20) 1109 series (p. 16, 17)
- dry run possible - up to 70 bar
up to 150 bar
(rotation with no coolant
is possible) 1121 series (p. 26), 1151 series (p. 28)
Single

Coolant or MQL
or Compressed Air 1114 series (p. 18, 19, 23) Contact DEUBLIN
- dry run possible - up to 150 bar
(operation without 1124 series (p. 27), 1154 and 1139 series (p. 29, 30), 1159 (p. 31)
coolant possible)
Compressed Air only 1115 and 7000 series (p. 21)
up to 10 bar Contact DEUBLIN
(and Vacuum – 7000 series) up to 18,000 rpm

Multipassage 1005 and 1101 series


Hydraulic, Coolant, Lubricant, (p. 22)
up to 70 bar Contact DEUBLIN
MQL, Compressed Air up to 10,000 rpm
(for defined dry run cycles) 1116 series (p. 22)
No of Inputs Fluid(s) to Transfer Max. Pressure up to 7,000 up to 12,000 over 12,000
up to 100 bar 2620-00x-xxx (p. 34)
Hydraulic Oil +
Hydraulic Oil
up to 140 bar 2620-04x-xxx (p. 35)
2620-30x-xxx
up to 40 bar
2620-32x-xxx (p. 34)
Hydraulic Oil + 2620-10x-xxx 2620-34x-xxx
Compressed Air up to 70 bar
2620-12x-xxx (p. 34) 2620-36x-xxx (p. 35)
up to 140 bar 2620-14x-xxx, 2620-16x-xxx (p. 35)
2620-40x-xxx
up to 40 bar
2620-42x-xxx (p. 34)
2620-20x-xxx 2620-44x-xxx
Multiple

Coolant or
up to 70 bar
MQL + Compressed Air 2620-22x-xxx (p. 34) 2620-46x-xxx (p. 35) Contact DEUBLIN
2620-24x-xxx
up to 140 bar
2620-26x-xxx (p. 35)
Coolant + Hydraulic Oil 2630-1xx-xxx (p. 35)
up to 140 bar
(no mixture of fluids) up to 10,000 rpm

Compressed Air +
up to 10 bar 2620-5xx-xxx (p. 34)
Compressed Air
Coolant +
up to 140 bar 2630, 2640, 2650 series (p. 36) up to 10,000 rpm
Oil + Compressed Air
Multipassage
Hydraulic, Coolant, Cooling 260x (p. 37)
up to 200 bar hybrid-multi-channel series
Water, MQL, Compressed Air, up to 2,500 rpm (p. 38)
Vacuum

Bearing-supported (one-piece) unions Bearingless (two-piece) unions Multi-passage unions

SUBJECT TO BOTH TECHNICAL AND DIMENSIONAL CHANGES WITHOUT PRIOR NOTICE – UNLESS SPECIFICALLY
TOLERANCED ALL DIMENSIONS ARE FOR REFERENCE. ALL DIMENSIONS IN MM, EXCEPT AS NOTED OTHERWISE.

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HOW TO GET THE MOST  TABLE OF CONTENTS
VALUE FROM THIS CATALOG Information for Designers of Machine Tools
If you are less familiar with machine tool Operating Principles of Rotating Unions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
applications of rotating unions, or if you would Selecting the Right Rotating Union for Your Application . . . . . . . . . . . . . . . . . . . . . . . 5, 6
like a quick review, please read the “Information” Mounting Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
sections first. These sections contain important Drain and Supply Hose Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
details about designing, installing, and using rotating Information for Users of Machine Tools
unions in machine tools.
Installation Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
If you understand the principles of designing Coolant Filtration and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
machines to use rotating unions completely, please Thread Equivalence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
use either the Selection Chart on the inside cover or
Bearing-Supported Unions
Table of Contents to find the appropriate product page.
These pages contain dimensions, performance data, “Closed Seal” Designs – when media is always present during rotation
1005, 1101, 1116, 1108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
and other necessary application information.
Pop-Off® Designs – when rotation without media is possible
If you don’t see what you need, please contact your 1109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
local DEUBLIN office directly. Telephone, email, and AutoSense® Designs –
when both coolant and pressurized dry air are used interchangeably
address information are shown on the back cover of 1114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
this catalog. Unions in this catalog are representative Pop-Off® Designs – when rotation without media is possible
of most common applications, but other variations are 902. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
available. Deublin can customize the interface “Controlled Leakage” Designs – for unlimited operation with pressurized dry air
between machine and union, such as hose 1115, 7000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
connections or rotor threading, to your specifications. 1-Passage Design for various media combinations
1005/1101/1116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Also, Deublin easily can develop complete unions to Flange design 1114, 1108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
meet special pressure, speed, or media requirements.
Bearingless Unions
“Closed Seal” Designs – when media is always present during rotation
“If you don’t see it, we probably have it. 1117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Compact bearingless cartridge models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
If we don’t have it, we can create it.”
Pop-Off™ Designs – when rotation without media is possible
1121, 1151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 28
AutoSense™ Designs –
when both coolant and pressurized dry air are used interchangeably
1124, 1154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 29
“All-Media” Designs
1139, 1159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

Multi-Passage Unions
2-passage designs for various media combinations
2620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
3-passage to 5-passage designs for various media combinations
2630, 2640, 2650, 2603, 2604, 2606, 2608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
Up to 10-passages hybrid-multi-passage design
for various media combinations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1379, 1479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Spindle Protection Unions


SpindleShield Series Unions with Integrated Alert System for Spindle Protection
1103, 1113, 1153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

General Information
Warranty and other important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Getting technical or design assistance from DEUBLIN . . . . . . . . . . . . . . . . . . . . . . . . . 42
DEUBLIN offices and contact information . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
DEUBLIN 1109 on vertical machining center Please see page 6 for further explanations to the individual series.

DEUBLIN
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INFORMATION FOR DESIGNERS OF MACHINE TOOLS

OPERATING PRINCIPLES OF ROTATING UNIONS


Advantage of Through-Spindle Coolant (TSC) Parts of a Rotating Union
Nearly all modern machine tools and machining centers are Non-Rotating Element
equipped with so-called “flood coolant”. High-speed cutting tools
require both cooling and lubrication to reduce the rate of tool
wear and to prevent overheating, which degrade the tool’s
strength. Flood coolant systems spray coolant fluid onto the work Supply Hose
piece near the cutting tool. But for many machining operations,
such as milling or hole drilling, these systems are less effective at
getting coolant fluid to the cutting edge. Spindle Seals
Rotor Housing Drain
Without coolant, the flutes of the cutting tool can become packed Bearings
with chips and the cutting edge loses hardness due to over-
heating. This leads to excessive wear and short tool life. Poor As shown in the picture above, a typical rotating union
chip removal also can cause a poor surface finish on the work piece. consists of a rotor that spins at the same speed as the
In machining centers with through-spindle coolant (TSC), coolant machine tool spindle, a non-rotating element that closes
fluid is conducted directly through the cutting tool to cool the precisely against the rotor, a housing that connects the supply
cutting edge, reduce friction, and remove chips. Coolant flows axi- hose to the non-rotating element, and seals that contain the
ally through a rotating union into the spindle and tool holder directly coolant fluid. Bearing-supported unions connect the rotor to
to the heat source. Compared to flood coolant systems, TSC pays the housing with one or more bearings. Bearingless unions
for itself in terms of lower operating costs for tools and coolant. omit these bearings. Depending on the application, the
Better control of tool overheating also allows faster feed rates and housing may have one or more drain connections.
higher productivity. Seals are the heart of the rotating
union. They must contain very
high pressures while rotating at
very high speeds. At 20,000 rpm, for
example, the seals of a Deublin 1129
series coolant union are moving at a
relative speed of nearly 16 feet per
second (5 meters per second), while
containing 2030 psi (140 bar) of fluid
pressure! Micro-lapped Deublin seal

For positive sealing, smooth rotation, and long service life,


all DEUBLIN seals are micro-lapped with proprietary ma-
chines and compounds to achieve an optical flatness of 2
Flood Coolant Through-Spindle Coolant light bands (23 millionths of an inch, or 0.58 microns). In ad-
dition, all Deublin coolant unions use seals made from special
grades of silicon carbide. Deublin seals therefore have superior
How Rotating Unions Work
resistance to wear and heat accumulation, compared to
A rotating union is a precision mechanical device used to transfer lesser materials.
coolant fluid or media from a stationary source, such as a pump,
Finally, Deublin Rotating Unions are designed with balanced
into a rotating device, such as a spindle with cutting tool. The
mechanical seals. With this technology, seal contact pressure
typical coolant fluid is water-based, consisting of approximately
and thrust load on the spindle are minimized, regardless of
85-95% water for cooling, 2-12% oil for lubricating the cutting
operating pressure. This reduces seal wear even further,
edge, and a small amount of other chemicals for keeping the
resulting in longer life and more reliable performance.
water and oil mixed and for other purposes. Deublin Rotating
Unions also can transfer air/oil mist, known as Minimum Quantity
Lubrication (MQL), cutting oils, and even dry air. The exact DEUBLIN Balanced
capabilities vary by model number, so please consult the product Mechanical Seal
Partial line pressure
pages of this catalog for details. is applied to seal face.
In certain machine tool applications, rotating unions also are
used to transfer hydraulic fluid or air for clamping or sensing.

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INFORMATION FOR DESIGNERS OF MACHINE TOOLS
SELECTING THE RIGHT UNION FOR YOUR APPLICATION

Bearing-supported Bearing-supported
Rotor-mounted Bore-mounted Bearingless

Example: DEUBLIN 1109 series Example: DEUBLIN 1109 series Example: DEUBLIN 1139 series

Bearing or Bearingless?
Rotating unions for machine tool applications are available Bearingless unions provide the machine tool designer with
in bearing-supported and bearingless configurations. Each several advantages. First, eliminating bearings reduces cost
kind has advantages and disadvantages for the machine tool while allowing an increase in maximum rpm. Second, since
designer. only a small rotor is directly attached to the spindle, there is no
possibility for the union’s housing to be a source of vibration.
Bearing-supported unions are easy to install and re-
Third, without bearings the union is immune to side loading
place, because of their one-piece design. Deublin makes two
from, for example, too much tension in the coolant supply
different mounting styles. The rotor-mounted style attaches
hose. Fourth, bearingless unions can be very small, ideal for
to the machining center with a threaded rotor. The
applications with multiple, closely spaced spindles. However,
bore-mounted style slides into a precisely machined
bearingless unions must be installed in two pieces – the rotor
counterbore at the end of the spindle. A second advantage of
and a small housing containing the non-rotating element and
both styles is that any leakage is channeled by the housing
connection to the coolant supply. So, during installation, the
into a drain line. A third advantage is that rotor-mounted,
micro-lapped seal faces are exposed and must be handled
bearing-supported unions absorb nearly all axial forces (thrust
carefully.
load) on the spindle caused by coolant pressure. For both
bore-mounted and bearingless unions, however, coolant
pressure creates a certain thrust load on the spindle.

DEUBLIN 1116 Bearing-Supported Unions on Automotive Transfer Line DEUBLIN 1117 Bearingless Unions on Automotive Transfer Line

+ 1 - 8 4 7 - 6 8 9 - 8 6 0 0 o r w w w . d e u b l i n . c o m 5
INFORMATION FOR DESIGNERS OF MACHINE TOOLS

SELECTING THE RIGHT UNION FOR YOUR APPLICATION

Which DEUBLIN® Seal Technology?


Deublin offers five different seal technologies, in order to coolant (TSC). Because the seals separate during tool changes
provide the best solution for every machining application. Only when coolant pressure is off, residual coolant in the supply hose
Deublin can offer such flexibility to the machine tool designer. and spindle can drain through the seal faces. Therefore, a
Pop-Off ® union generally requires a downward-pointing drain
Closed Seal: As the name indicates, the seals stay closed with line to direct such residual coolant into the sump. Also note that
or without coolant pressure. Therefore, drain lines generally are Pop-Off ® unions are not intended for extended operation with
not required. However, all rotating unions operate with a thin film pressurized dry air.
of media between the seals. Over time, small, nearly invisible
quantities of media can migrate across the seal faces. Therefore, AutoSense®: The latest in a series of DEUBLIN innovations, this
proper venting provisions should be made. Closed seal unions technology combines the best features of Pop-Off ® and
generally are less affected by extremely contaminated coolant than controlled leakage designs. Like Pop-Off ® designs, AutoSense®
other designs. However, closed seal unions should not be rotated seals close when coolant pressure is applied to contain the
for an extended time if coolant fluid is not present. coolant fluid, and “pop” apart in the absence of coolant
pressure to allow unlimited dry running. Like controlled leakage
Controlled Leakage: The opposite of closed seals, controlled designs, AutoSense ® seals handle pressurized dry air by
leakage seals always have a small gap between the seals, even creating a microscopic gap between the seal faces. AutoSenseT®
when pressure is applied. For this reason, controlled leakage unions handle coolant, MQL, and dry air by sensing the kind of
unions are excellent for high-speed applications with pressurized media and automatically changing seal operation in response.
dry air. Controlled leakage unions generally are not suitable for As with Pop-Off ® seals, a drain line generally is required.
coolant fluid applications.
All-Media: This technology gives the machine designer
Pop-Off ®: This kind of seal closes only when pressure is complete control over seal opening and closing. By controlling
applied. When pressure is removed, the seal faces separate by a how the pressure is applied to the union’s multiple connections,
very small distance. This eliminates friction and seal wear during the machine designer can cause the seals to separate when
operation without coolant, and therefore allows unlimited “dry necessary (for example, to transfer pressurized dry air) or close
running” at high speeds. Pop-Off ® designs should be considered when appropriate (to transfer coolant fluid or oil mist).
when machining will occur with and without through-spindle A drain line generally is required.

The table below summarizes the operation of each seal technology with different media.

Seal Technology
Media Closed Seal Pop-Off All-Media AutoSense®
®
Controlled Leakage
(1005, 1101,1108, (902, 1109, (1139 Series) (1114, 1124, (1115, 7000 Series)
1116, 1117 Series) 1121,1151 Series) 1154, 1159 Series)

Dry run possible


No pressure Seals open automatically to prevent dry running
depending
on model Not recommended
Pressurized air with rotation Micro-gap between seals to prevent dry running

MQL
Seals are closed
Coolant Not recommended

Deublin engineers can help you choose the best technology for your application.

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INFORMATION FOR DESIGNERS OF MACHINE TOOLS
MOUNTING TOLERANCES
The interface between spindle and union must be manufactured require the spindle end to be machined according to the following
to precise tolerance to ensure accurate, vibration-free operation. dimensions and tolerances:
Bearingless unions and rotor-mounted, bearing-supported unions

Table shows reference data:


Please refer to the dimensions on the individual drawing when dimensioning the spindle.
Rotor Connection Rotor Pilot Spindle End Tightening
A
F H I M X
Y Z Torque
5/8"-18 UNF 9/16" 15/16" 0.6555” / 0.6553" 3/16" 0.6560” / 0.6556" 9/32" 13/16" 35 Nm
5/8"-18 UNF 9/16" 15/16" 0.6249” / 0.6246" 3/32" 0.6254” / 0.6250" 3/16" 9/16" 35 Nm
M16 x 1.5 11 24 17.993 / 17.988 5 18.000 / 17.995 8.5 17 35 Nm
M16 x 1.5 11 24 16.025 / 16.020 5 16.037 / 16.027 7 17 35 Nm
M14 x 1.5 12 24 14.494 / 14.486 5 14.508 / 14.500 7 18 25 Nm
M12 x 1.25 11 24 13.994 / 13.989 5 14.005 / 14.000 7 17 15 Nm
M12 x 1 / M12 x 1.25 13 15 12.994 / 12.989 6 13.005 / 13.000 9 23 15 Nm
M10 x 1 11 17 10.994 / 10.989 3 11.008 / 11.000 5.2 15 10 Nm
M8 x 1 12.5 15 8.995 / 8.991 3.5 9.006 / 9.000 6 18 4 Nm
All dimensions in millimeters unless otherwise indicated.

Spindle End Rotor End Installed Rotor

Datum A is the axis of rotation

Bore-mounted, bearing-supported unions require one of the following two interfaces:

Hexagon

Hub

Max.
Hub

Octagon

* 2x bracket and 2x screw supplied by customer. * 2x bracket and 2x screw supplied by customer.

DEUBLIN
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INFORMATION FOR DESIGNERS OF MACHINE TOOLS
DRAIN AND SUPPLY HOSE CONNECTIONS

Drain Connection
All unions, even closed-seal designs, can experience migration Deublin designs are very advanced, but even Deublin must obey
of minimal amounts of media across the seal faces. Such media the law of gravity! Therefore, it is critical that all drainage hoses
migration keeps the seals well lubricated and avoids the and paths slope downward continuously, as shown in the
permanent seal damage that comes from dry running. In diagrams to the right.
addition, even the best unions eventually will need replacement.
Therefore, the machine tool designer should provide adequate
drainage to prevent costly spindle damage.

YES! YES!

NO! NO!
Drain hose always Drain hose always Part of drain hose slopes up Drain hose slopes up from union
slopes downward slopes downward

Supply Connection
Deubli Pop-Off ®, AutoSense®, and All-Media unions offer allowing residual coolant in the supply hose and spindle to
unlimited “dry running” at high speeds. By allowing the seal drain through the seal faces. Careful orientation of the coolant
faces to separate when coolant pressure is removed, seal wear supply hose can dramatically reduce this effect, as shown in the
during unpressurized operation is completely eliminated. One diagrams below.
consequence is that the seals separate during tool changes,

Supply Hose Slopes Down From Union Supply Hose Slopes Up From Union

When the supply line runs When the supply line runs up
down from the rotating union, from the rotating union, any
any coolant between union coolant between union and
and control valve will remain control valve will flow down
in the hose during tool during tool change. This
change. This reduces the increases the amount of
amount of drainage from drainage from both the
both the spindle nose and spindle nose and the union
the union drain line. drain line.

Tool change with vertical spindle Tool change with vertical spindle

Tool change with horizontal spindle Tool change with horizontal spindle

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INFORMATION FOR USERS OF MACHINE TOOLS
INSTALLATION TECHNIQUES
Installing a Deublin rotating union is as easy as 1-2-3. For maximum life and reliability,
maintenance engineers and service technicians need only to follow a few simple rules.
1. For bearing-supported, rotor-mounted unions, connect both supply and drain hoses to the
union before mounting the union on the spindle. Otherwise, bearings in the union may
become brinnelled or galled when the hose connections are tightened.
2. Clean the mounting surfaces of the spindle thoroughly before mounting the union. The
spindle pilot must be clean, with no chips, no burrs, and no dents. Otherwise, the union
may exhibit runout and vibrate during rotation.
3. Make sure the drain hose runs downward continuously, with no “roller coaster” rises that could
prevent proper drainage. If the spindle is horizontal, make sure that the union’s drain hole is
at 6 o’clock, pointing directly down. unions can do many things, but they can’t break the law
of gravity!
Following are examples of correct and incorrect installations, with an explanation of what is
correct or incorrect about each example.
Examples of CORRECT Installations
YES! YES! YES!
YES!

WHAT’S RIGHT: Elbow fitting is used WHAT’S RIGHT: Flexible hose WHAT’S RIGHT: Flexible hose WHAT’S RIGHT: Elbow prevents
to avoid a tight bend in supply hose. between rigid supply pipe and union. between rigid supply pipe and union. excessive side load on bearings when
Drain hose slopes downward. Drain hose runs straight down. Drain hose runs straight down. supply hose is pressurized.

Examples of INCORRECT Installations

NO! NO! NO! NO!


WHAT’S WRONG: Drain line points WHAT’S WRONG: Union points up. WHAT’S WRONG: Union housing is WHAT’S WRONG: Bend in supply
up, which can flood the union’s Coolant contaminants will collect at rigidly attached to the spindle. Without hose is too tight. When pressurized,
bearings. the bottom and interfere with proper 100% perfect alignment, this creates a the supply hose may create a large
sealing. side load leading to early bearing failure. side load on the union’s bearings.

DEUBLIN
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INFORMATION FOR USERS OF MACHINE TOOLS

COOLANT FILTRATION AND MAINTENANCE


Deublin unions are designed to handle the various coolant inside the rotating union, leading to premature failure. One rule
contaminants found in most manufacturing facilities. To ensure of thumb is that each additional “grain of hardness” (equivalent
long union life and maximum productivity, however, coolant to 17 ppm or 17 mg/l of calcium carbonate) increases your
filtration should conform to ISO 4406:1999 Code 17/15/12, SAE annual coolant consumption by one percent. Proper coolant
749 Class 5, or NAS 1638 Class 8, with a maximum particle maintenance also prolongs tool life and improves the surface
size of 60 microns. For comparison, pumps (both fixed piston and finish of your parts.
variable volume) such as those used in coolant systems typically
require ISO 4406 Code 16/14/11 or better – in other words, half
as much contamination as Deublin.
Only pure water should be used to make up for coolant
evaporation. Calcium and magnesium salts in most tap water
shorten coolant life, by depleting the chemicals in the coolant,
by breaking down the water-oil emulsion, and by encouraging Unacceptable Acceptable
bacterial growth. These salts also can cause residue to build up (ISO 21/19/17 at 100x) (ISO 16/14/11 at 100x)

ISO 4406:1999 Code 17/15/12 NAS 1638 Class 8 SAE 749-1963 Class 5
Particle Particles Particle Particles Particle Particles
size (µm) per 100ml size (µm) per 100ml size (µm) per 100ml
4 – 6 ≤ 130,000 5 – 15 ≤ 64,000 5 – 10 ≤ 87,000
6 – 14 ≤ 32,000 15 – 25 ≤ 11,400 10 – 25 ≤ 21,400
14 – 60 ≤ 4,000 25 – 50 ≤ 2,025 25 – 50 ≤ 3,130
50 – 60 ≤ 360 50 – 60 ≤ 430

THREAD EQUIVALENCE

Parallel or “straight” threads are indicated in this catalog by the symbol “G”. British
Standard Parallel threads are known by several other names in different parts of the world. The following examples are
Common symbols for this thread style include: BSP, BSPP, BSSPI, BSPF, BSPG, PF, Rp, equivalent parallel threads:
and G. British Standard parallel threads also may be referred to as British Gas, British G 1/4"
Pipe Parallel or Parallel Fastening Thread. The reference standards are described in ISO G 1/4" cyl
228/1 and JIS B0202. PF 1/4"
American Standard Unified threads, indicated by UN or UNF, also are parallel. However, R 1/4" Tr
they are not the same as and do not mate with G threads, since the thread angle and 1/4" BSP
shape are different.

Tapered threads are indicated in this catalog by the symbols “PT” and “NPT”. British The following examples are
Standard Taper threads are known by several other names, including: BSPT, BSPTr, PS, equivalent tapered threads:
PT, R, and Rc. British Standard taper threads also may be referred to as Pipe Taper or R 1/4" keg
Conical Thread. The reference standards are described in ISO 7/1 and JIS B0203. G 1/4" co
American Standard NPT threads also are tapered, but not the same as PT threads. PT 1/4"”
Both the thread angle and shape are different, so mating NPT with PT may not create a R 1/4"
reliable seal. Rc 1/4"
1/4" BSPT

10 + 1 - 8 4 7 - 6 8 9 - 8 6 0 0 o r w w w . d e u b l i n . c o m
DEUBLIN
1005 Series “Closed Seal” Rotating Unions
for Continuous Coolant Service
• Single passage for coolant or MQL
• Closed seals for transfer line and similar applications
• Full-flow design has no obstructions to trap chips or debris
• Bearing-supported with threaded rotor for easy installation
• Labyrinth system and vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodized housing and stainless steel rotor resist corrosion

Operating Data
120
Media Water-based Coolant

Coolant Pressure (bar)


100
MQL (oil mist) up to 10 bar (145 psi)
80
Filtration ISO 4406 Class 17/15/12,
max. 60 micron 60

40
Maximum Speed 15,000 min -1
15,000 rpm
20
Maximum Pressure 105 bar 1,520 psi
0
Maximum Flow 6.7 l/min 1.8 gpm 0 5.000 10.000 15.000
Maximum Temperature 71°C 160°F DO NOT RUN DRY Speed (rpm)

Other 1005 models are available


for use with oil or dry air. Please
refer to the DEUBLIN Engineering
Catalog 2600.

C D P A E F G H I M
B
Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Diameter Pilot
Ordering Number Supply Connection
Diameter Length Ø (6 x 60°) Connection Length Length Diameter Flats Length

1005-402-401 1/8" NPT Radial 34 80 6.4 M10 x 1 RH 22 11 3.2 17 10.994 / 10.989 3

1005-402-448 1/8" NPT Radial 34 80 6.4 M10 x 1 LH 22 11 3.2 17 10.994 / 10.989 3

1005-704-434* 1/8" NPT Radial 34 80 3 x Rp 1/8" M10 x 1 RH 22 11 3.4 17 10.994 / 10.989 5

* Also allowed for hydraulics, compressed air and defined dry run cycles. For further information please contact DEUBLIN.

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 11
DEUBLIN
1101 Series “Closed Seal” Rotating Unions for
Continuous Coolant Service
• Single passage for coolant or MQL
• Closed seals for transfer line and similar applications
• Full-flow design has no obstructions to trap chips or debris
• Bearing-supported with threaded rotor for easy installation
• Deep groove radial ball bearings for smooth operation
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodized aluminum components resist corrosion

Operating Data
120
Media Water-based Coolant

Coolant Pressure (bar)


MQL (oil mist) up to 10 bar (145 psi) 100

Filtration ISO 4406 Class 17/15/12, 80


max. 60 micron 60
Maximum Speed 15,000 min-1 15,000 rpm 40
Maximum Pressure 105 bar 1,520 psi 20
Maximum Flow 20 l/min 5.3 gpm 0
DO NOT RUN DRY 0 5.000 10.000 15.000
Maximum Temperature 71°C 160°F
Speed (rpm)

Axial Connection Radial Connection

B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length Ø (6 x 60°) Connection Length Length Diameter Flats Diameter Length

1101-235-238 3/8" NPT Axial 43 100 9 5/8" -18 UNF LH 33 14 6 15/16" 0.6555" / 0.6553" 5
1101-235-239 3/8" NPT Axial 43 100 9 5/8" -18 UNF RH 33 14 6 15/16" 0.6555" / 0.6553" 5
1101-235-343 3/8" NPT Axial 43 96 9 M16 x 1.5 LH 30 11 6 24 17.993 / 17.988 5
1101-235-424 3/8" NPT Axial 43 93 9 M10 x 1 LH 27 11 3.2 24 10.994 / 10.989 3
1101-359-343 G 3/8" Axial 43 96 9 M16 x 1.5 LH 30 11 6 24 17.993 / 17.988 5
1101-195-343 G 3/8" Radial 43 102 9 PT M16 x 1.5 LH 30 11 6 24 17.993 / 17.988 5
1101-632-343* PT 3/8" Radial 43 103 3 x PT 1/8" M16 x 1.5 LH 30 11 6 24 17.993 / 17.988 5
1101-265-343* G 1/4" Radial 43 95 3 x PT 1/8" M16 x 1.5 LH 30 11 6 24 17.993 / 17.988 5
1101-265-644* G 1/4" Radial 43 91 3 x PT 1/8" Flange TK-Ø 21 26 14.5 6 4 x M4 Ø 30.01 H6 8
* Also allowed for hydraulics, compressed air and defined dry run cycles at reduced operating conditions. For further information please contact DEUBLIN or see page 22.

This series includes additional models. For more information,


12 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1116 Series “Closed Seal” Rotating Unions for
Continuous Coolant Service
• Single passage for coolant or MQL
• Closed seals for transfer line and similar applications
• Full-flow design has no obstructions to trap chips or debris
• Bearing-supported with threaded rotor for easy installation
• Deep groove radial ball bearings for smooth operation
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodized aluminum housing resists corrosion

Operating Data 80

70
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)

Coolant Pressure (bar)


60

50
Filtration ISO 4406 Class 17/15/12,
max. 60 micron 40

Maximum Speed 12,000 min-1 12,000 rpm 30

Maximum Pressure 70 bar 1,015 psi 20

10
Maximum Flow 82 l/min 21.6 gpm
0
Maximum Temperature 71°C 160°F DO NOT RUN DRY 0 5.000 10.000 15.000
Speed (rpm)

Axial Connection Radial Connection

B C D P A E F G H I M
Ordering Number Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Connection Diameter Length Ø (6 x 60°) Connection Length Length Diameter Flats Diameter Length
1116-048-064 1/4" NPT Axial 44 115 9 5/8"-18 UNF RH 33 14 9 15/16" 0.6555" / 0.6553" 5
1116-048-463 1/4" NPT Axial 44 112 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-485-463 G 1/4" Axial 44 112 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-580-343 3/8" PT Axial 44 112 9 M12 x 1.25 LH 30 11 6 24 13.994 / 13.989 5
1116-600-059 3/8" NPT Axial 44 115 9 5/8"-18 UNF LH 33 14 9 15/16" 0.6555" / 0.6550" 5
1116-600-463 3/8" NPT Axial 44 112 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-610-463 G 3/8" Axial 44 112 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-090-059 3/8" NPT Radial 44 106 9 5/8"-18 UNF LH 33 14 9 15/16" 0.6555" / 0.6553" 5
1116-090-064 3/8" NPT Radial 44 106 9 5/8"-18 UNF RH 33 14 9 15/16" 0.6555" / 0.6553" 5
1116-090-463 3/8" NPT Radial 44 102 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-516-463* G 3/8" Radial 44 102 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-555-463 G 3/8" Radial 44 103 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1116-987-463* G 3/8" Radial 44 102 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
* Also allowed for hydraulics, compressed air and defined dry run cycles at reduced operating conditions. For further information please contact DEUBLIN or see page 22.

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 13
DEUBLIN
1108 Series “Closed Seal” Rotating Unions for
Continuous Coolant Service
• Single passage for coolant or MQL
• Closed seals for transfer line and similar applications
• Full-flow design has no obstructions to trap chips or debris
• Bearing-supported with threaded rotor for easy installation
• Dual ABEC 7 (ISO class P4) angular contact ball bearings
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodized aluminum housing resists corrosion

Operating Data
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 20,000 min-1 20,000 rpm
Maximum Pressure See chart
Maximum Flow 82 l/min 21.6 gpm Standard
24.3 l/min 6.4 gpm High Pressure
2.7 l/min 0.7 gpm Very High
Pressure (VHP)
Maximum
Temperature 71°C 160°F DO NOT RUN DRY

Axial Connection Radial Connection

B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length (3 x 120°) Connection Length Length Diameter Flats Diameter Length

1108-002-102 3/8" NPT Axial 44 132 9 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1108-002-153 3/8" NPT Axial 44 132 9 M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1108-001-102 3/8" NPT Radial 44 138 9 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1108-011-153 G 3/8" Radial 44 135 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1108-034-212 G 1/4" Axial 53 129 G 1/4" M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1108-058-212 G 1/4" Radial 53 135 G 1/4" M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5
1108-093-559 1/4" NPT Axial 44 132 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5

This series includes additional models. For more information,


14 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1108 Series “Closed Seal” Bore-Mounted
Rotating Unions for Coolant Service
• Single passage for coolant or MQL
• Closed seals
• Accepts up to 19 mm of draw bar movement
• Full-flow design has no obstructions to trap swarf or debris
• Labyrinth system and large vents to protect ball bearing
• Dry run cycles possible depending on model
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Stainless steel housing and rotor
• Anodised aluminum end cap

Operating Data
Media Water-based Coolant 140
MQL (oil mist) up to 10 bar (145 psi)
120

Coolant Pressure (bar)


Filtration ISO 4406 Class 17/15/12, max. 60 micron
100
Max. Speed see graph/table
80
Max. Pressure 150 bar 2,176 psi
Max. Flow 24,3 l/min   6.4 gpm 60

Max. Temperature 71 °C 160 °F 40

20

0
0 5 10 15 20 25
Speed (rpm x 1,000)
DEFINED DRY RUN
1108-302-105  1108-840-835, 1108-844-835

1108-302-105 1108-840-835 / 1108-844-835


ØC
B
B

P
ØC
P
D

A
ØG A

E
E

ØF
ØI ØI

F
B C D P A E G I Maximum Max.
Rotor
Ordering Number Supply Overall Housing Vent Size Rotor Rotor Bore Pilot Speed Pressure
Overall
Connection Diameter Length Ø (3 x 120°) Connection Length Diameter Diameter (rpm) (bar)
Diameter

1108-302-105 G 1/4" Radial 48 88.5 G 1/8 (4x90°) Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 24,000 80

G 1/4" Axial & G 1/4


1108-840-835 48 112 Octagon 7.4 D10 19.5 15.9 8.1 F9 48 g6 24,000 150
Radial (3x120°)

G 1/4" Axial & 4 mm


1108-844-835 Radial 48 112 (12x30°) Octagon 7.4 D10 19.5 15.9 8.1 F9 44 g6 24,000 150

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 15
DEUBLIN
1109 Series Pop-Off ®
Rotor-Mounted Rotating Unions
for Coolant Service with Dry Running
• Single passage for coolant or MQL
• Pop-Off ® technology allows unlimited dry running
without media pressure
• Full-flow design has no obstructions to trap chips or debris
• Bearing-supported with threaded rotor for easy installation
• Dual ABEC 7 (ISO class P4) angular contact ball bearings
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for
long life even under difficult operating conditions
• Anodized aluminum housing resists corrosion
Operating Data
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12,
max. 60 micron
Maximum Speed 20,000 min-1 20,000 rpm
NO AIR PRESSURE
Maximum Pressure See chart WITH ROTATION
Maximum Flow 82 l/min 21.6 gpm Standard
24.3 l/min 6.4 gpm High Pressure
Maximum Temperature 71°C 160°F

Axial Connection Radial Connection

B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length (3 X 120°) Connection Length Length Diameter Flats Diameter Length
1109-011-165 3/8" NPT Axial 53 132 1/4" NPT 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1109-021-188 G 3/8" Axial 53 129 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
Standard

1109-041-188 3/8" PT Axial 53 129 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5


1109-010-165 3/8" NPT Radial 53 138 1/4" NPT 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1109-020-188 G 3/8" Radial 53 135 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1109-040-188 3/8" PT Radial 53 135 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1109-014-196 1/4" NPT Axial 53 132 1/4" NPT 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1109-024-212 G 1/4" Axial 53 129 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
High Pressure

1109-044-212 1/4" PT Axial 53 129 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5


1109-013-196 1/4" NPT Radial 53 138 1/4" NPT 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1109-023-212 G 1/4" Radial 53 135 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1109-043-212 1/4" PT Radial 53 135 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5

This series includes additional models. For more information,


16 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1109 Series Pop-Off ®
Bore-Mounted Rotating Unions
for Coolant Service with Dry Running
• Single passage for coolant or MQL
• Pop-Off ® technology allows unlimited dry running
without media pressure
• Accepts up to 19 mm of axial drawbar movement
• Full-flow design has no obstructions to trap chips or debris
• Bore-mounted design for easy installation
• Matched, ISO class P4 hybrid ball bearings for smooth
operation at high speeds
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for
long life even under difficult operating conditions
Operating Data • Anodized aluminum and stainless steel parts resist corrosion
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12,
max. 60 micron
Maximum Speed See chart
Maximum Pressure 140 bar 2,030 psi
Maximum Flow 24.3 l/min 6.4 gpm
1109-710-717 82 l/min 21.6 gpm
Maximum Temperature 71°C 160°F NO AIR PRESSURE
WITH ROTATION

Axial Connection Radial Connection Example 1109-840-835

F
C D P E G I Maximum Max.
B A Rotor
Ordering Number Overall Housing Vent Size Rotor Bore Pilot Speed Pressure
Supply Connection Rotor Connection Overall
Diameter Length Ø (3 x 120°) Length Diameter Diameter (rpm) (bar)
Diameter
1111-002-105* G 1/4" Radial 48 88.5 4 x G 1/8" Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 24,000 140
1109-710-730 G 3/8" Radial 59 109 G 1/4" Octagon 9.25 D10 19.5 20 10 F9 48 g6 24,000 140
1109-710-717 G 3/8" Axial 59 109 G 1/4" Hexagon 12 D10 25.0 18.0 11 H7 48 g6 24,000 140
1109-840-835 G 1/4" Axial & Radial 48 112 G 1/4" Octagon 7.4 D10 19.5 15.9 8.1 F9 48 g6 24,000 150
1109-842-730 G 3/8" Axial & Radial 48 116 G 1/4" Octagon 9.25 D10 19.5 16 10 F9 48 g6 24,000 150
1109-926-930 G 1/4" Radial 48  93 G 1/4" Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 42,000 140
1109-927-930 G 1/4" Axial 48  93 G 1/4" Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 42,000 140
1109-860-835 G 1/4" Axial & Radial 48 109 G 1/4" Octagon 7.4 D10 19.5 16.5 8.1F9 48 g6 50,000 150
* Ultra-short (0.1 mm) pop-off stroke restricts drainage of residual coolant during tool change.

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 17
DEUBLIN
1114 Series AutoSense®
Rotor-Mounted Rotating Unions
for Coolant and Air Service with Dry Running
• Single passage for both coolant and dry air
• Patented AutoSense® technology automatically changes
between closed seals and controlled leakage operation in
response to the kind of media
• Dual ABEC 7 (ISO class P4) angular contact ball bearings
• Threaded rotor for easy installation
• Full-flow design has no obstructions to trap chips or debris
• Labyrinth system and large vents to protect bearings
• Balanced mechanical seals made from silicon carbide for
long life even under difficult operating conditions
• Anodized aluminum housing resists corrosion
Operating Data
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)
Air up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12,
max. 60 micron
Maximum Speed 22,000 min-1 22,000 rpm
Maximum Pressure See chart
Maximum Flow 82 l/min 21.6 gpm Standard
24.3 l/min 6.4 gpm High Pressure
Maximum
Temperature 71°C 160°F

Axial Connection Radial Connection

B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length (3 X 120°) Connection Length Length Diameter Flats Diameter Length
1114-011-165 3/8" NPT Axial 53 134 1/4" NPT 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1114-021-188 G 3/8" Axial 53 131 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
Standard

1114-041-188 3/8" PT Axial 53 131 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5


1114-010-165 3/8" NPT Radial 53 140 1/4" NPT 5/8"-18 UNF LH 34 14 9 15/16" 0.6555" / 0.6553" 5
1114-020-188 G 3/8" Radial 53 137 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1114-040-188 3/8" PT Radial 53 137 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1114-024-212 G 1/4" Axial 53 131 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
High Pressure

1114-023-212 G 1/4" Radial 53 137 G 1/4" M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5


1114-044-212 1/4" PT Axial 53 131 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5
1114-043-212 1/4" PT Radial 53 137 1/4" PT M16 x 1.5 LH 31 11 9 24 17.993 / 17.988 5

This series includes additional models. For more information,


18 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1114 Series AutoSense®
Bore-Mounted Rotating Unions
for Coolant and Air Service with Dry Running
• Single passage for both coolant and dry air
• Patented AutoSense® technology automatically changes between closed seals
and controlled leakage operation in response to the kind of media
• Bore-mounted design for easy installation
• Accepts up to 19 mm of axial drawbar movement
• Matched, ISO class P4 hybrid ball bearings for smooth operation at high speeds
• Labyrinth system and large vents to protect ball bearings
• Full-flow design has no obstructions to trap swarf or debris
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodised aluminium and stainless steel parts resist corrosion

Operating Data
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi) 160
Air up to 10 bar (145 psi) 140
Filtration ISO 4406 Class 17/15/12, max. 60 micron 120

Coolant Pressure (bar)


Max. Speed see chart/table 100
Max. Pressure see chart/table 80
Max. Flow 60
1114-710-xxx 82   l/min 21.6 gpm
40
1114-842-730 82   l/min 21.6 gpm
1114-331-105 24,3 l/min   6.4 gpm 20
1114-92x-930 24,3 l/min   6.4 gpm 0
0 5 10 15 20 25 30 35 40
Max. Temperature 71 °C 160 °F Speed (rpm x 1,000)

Axial Connection Radial Connection Example 1114-842-730

F
B C D P A E G I Max. Max.
Ordering Rotor
Supply Overall Housing Drain Size Rotor Rotor Bore Pilot Speed Pressure
Number Overall
Connection Diameter Length Ø (3 x 120°) Connection Length Diameter Diameter (rpm) (bar)
Diameter
1114-331-105 G 1/4" Radial 48 88.5 4x G 1/8" Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 24,000 140
1114-710-730 G 3/8" Axial 59 111 G 1/4" Octagon 9.25 D10 19.5 20 10 F9 48 g6 24,000 140
1114-710-717 G 3/8" Axial 59 111 G 1/4" Hexagon 12 D10 25 18 11 H7 48 g6 24,000 140
G 1/4"
1114-842-730 Axial & Radial
48 120 G 1/4" Octagon 9.25 D10 19.5 16 10 F9 48 g6 24,000 150

1114-927-930 G 1/4" Axial 48 95 G 1/4" Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 36,000 140
1114-926-930 G 1/4" Radial 48 95 G 1/4" Octagon 7.4 D10 19.5 15.4 8.1 F9 48 h7 36,000 140

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 19
DEUBLIN
902 Series Pop-Off ® Rotating Unions
for Coolant Service with Dry Running
• Single passage for coolant or MQL
• Pop-Off ® technology allows unlimited dry running
without media pressure
• Full-flow design has no obstructions to trap chips or debris
• Bearing-supported with threaded rotor for easy installation
• Deep groove radial ball bearings for smooth operation
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for
long life even under difficult operating conditions
• Anodized aluminum housing resists corrosion

Operating Data
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12,
max. 60 micron
Maximum Speed 12,000 min-1 12,000 rpm
Maximum Pressure 70 bar 1,015 psi
Maximum Flow 82 l/min 21.6 gpm
Maximum Flow1 24.3 l/min 6.4 gpm NO AIR PRESSURE
Maximum Temperature 71°C 160°F WITH ROTATION

Axial Connection Radial Connection

B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length (3 X 120°) Connection Length Length Diameter Flats Diameter Length
902-111-165 3/8" NPT 49.5 132 1/4" NPT 5/8"-18 UNF LH 36 15 9 15/16" 0.6555" / 0.6553" 5
Axial Connection

902-121-188 G 3/8" 49.5 129 G 1/4" M16 x 1.5 LH 33 11 9 24 17.993 / 17.988 5


902-138-188 1
G 3/8" 49.5 129 G 1/4" M16 x 1.5 LH 33 11 9 24 17.993 / 17.988 5
902-141-188 3/8" PT 49.5 129 1/4" PT M16 x 1.5 LH 33 11 9 24 17.993 / 17.988 5
902-110-165 3/8" NPT 49.5 138 1/4" NPT 5/8"-18 UNF LH 36 15 9 15/16" 0.6555" / 0.6553" 5
902-120-188 G 3/8" 49.5 135 G 1/4" M16 x 1.5 LH 33 11 9 24 17.993 / 17.988 5
Radial Connection

902-137-188 1
G 3/8" 49.5 135 G 1/4" M16 x 1.5 LH 33 11 9 24 17.993 / 17.988 5
902-140-188 3/8" PT 49.5 135 1/4" PT M16 x 1.5 LH 33 11 9 24 17.993 / 17.988 5
902-225-101* G 3/8" 49.5 135 G 1/4" Two-Flat 12 26 NA 9 NA 11.984 / 11.966 16
902-120-104 1
G 3/8" 49.5 137 G 1/4" Female 12 34 NA 9 24 12.027 / 12.000 32
902-253-220 G 3/8" 46.8 139 G 1/4" Hexagon 11 34 NA 9 NA 12.984 / 12.957 21
* This union is a bore-mounted design.

This series includes additional models. For more information,


20 contact at +1-847-689-8600 or www.deublin.com
DEUBLIN
7000 and 1115 Series
“Controlled Leakage” Rotating Unions
for Dry Air or Vacuum at High Speed
• Single passage for dry or lubricated air
• Bearings are lubricated for life
• Full-flow design has no obstructions to trap chips or debris
• Threaded rotor for easy installation
• Balanced mechanical seals made from silicon carbide for
long life even under difficult operating conditions
• Anodized aluminum and stainless steel parts resist corrosion

Operating Data
Media Air (dry or lubricated)
Vacuum (7000-027-468 only)
Maximum Speed
1115-114-xxx 15,000 min-1 15,000 rpm
1115-680-xxx 15,000 min-1 15,000 rpm
7000-xxx-xxx 18,000 min-1 18,000 rpm
Maximum Pressure 10 bar 145 psi
Maximum Flow
1115-114-xxx 2,460 l/min 87 SCFM
1115-680-xxx 2,460 l/min 87 SCFM
7000-xxx-xxx 1,060 l/min 37 SCFM
Maximum Temperature 121°C 250°F DRY AIR SERVICE

Axial Connection (7000 Series) Radial Connection (1115 Series)

B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length (6 X 60°) Connection Length Length Diameter Flats Diameter Length
7000-003-117 1/4" PT 51 97 3 M16 x 1.5 RH 26 11 6 24 17.993 / 17.988 5
Axial Connection

7000-003-118 1/4" PT 51 97 3 M16 x 1.5 LH 26 11 6 24 17.993 / 17.988 5


7000-003-224 1/4" PT 51 100 3 5/8"-18 UNF RH 30 14 6 15/16" 0.6555" / 0.6553" 5
7000-003-225 1/4" PT 51 100 3 5/8"-18 UNF LH 30 14 6 15/16" 0.6555" / 0.6553" 5
7000-027-468* 3/8" NPT 51 100 3 5/8"-18 UNF LH 30 14 9 15/16" 0.6555" / 0.6553" 5
B C D P A E F G H I M
Ordering Supply Overall Overall Vent Size Rotor Rotor Thread Bore Across Pilot Pilot
Number Connection Diameter Length (4 X 90°) Connection Length Length Diameter Flats Diameter Length
1115-114-402 G 3/8" 44 106 9 5/8"-18 UNF LH 33 14 9 15/16" 0.6555" / 0.6553" 5
Radial Connection

1115-114-556 G 3/8" 44 106 9 M16 x 1.5 LH 30 11 9 24 17.993 / 17.988 5


1115-680-402 3/8" NPT 44 106 9 5/8"-18 UNF LH 33 14 9 15/16" 0.6555" / 0.6553" 5
1115-680-403 3/8" NPT 44 106 9 5/8"-18 UNF RH 33 14 9 15/16" 0.6555" / 0.6553" 5
* Model 7000-027-468 is for vacuum and air service. Note: Special two-passage unions for air and oil (used for MQL mixed in the spindle) may be found on page 33.

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 21
DEUBLIN
1005/1101/1116 Series Rotating Unions
for Multi-Media-Application
• Single passage for clamping, unclamping, lubricating, cooling and sensing
applications
• Special design closed seals for multi-media-applications and dry run cycles
• All-purpose design; one model for various applications
• Full-flow design has no obstructions to trap swarf or debris
• Rotor-mounted design for easy installation
• Deep groove radial ball bearings for smooth operation
• Labyrinth system and large vents to protect ball bearings
• Anodised aluminium housing resists corrosion

Operating Data
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Max. Speed* 10.000 min-1 10,000 rpm 80
Max. Pressure 70
Hydraulic 70 bar 1,015 psi
Coolant 70 bar 1,015 psi 60

Coolant Pressure (bar)


Lubricant 70 bar 1,015 psi 50
MQL 10 bar   145 psi 40
Compressed Air   6 bar    87 psi DEFINED DRY RUN
Dry run defined dry run cycles 30

Max. Flow Coolant see table 20

Max. Temperature 71 °C 160 °F 10

0
* 1116 series: max. 3,500 rpm for compressed air and hydraulic service
0 5.000 10.000 15.000
MULTI-MEDIA-
APPLICATION Speed (rpm)

1101-265-644 Radial Connection

D D
E
4X90Ā Ø4.5

M F E P
2
F
M
ØC
TK 21
60Ā

ØG
ØA

Ø7

ØC
ØG
ØI

ØI

H
P B B

B Flow D C P A E F G H I M
Ordering
Supply Coolant Overall Overall Drain Size Rotor Rotor Thread Bore Across Pilot Pilot
Number
Connection B l/min Length Diameter Ø (6 x 60°) Connection Length Length Diameter Flats Diameter Length

1005-704-434 1/8" NPT Radial 11 80 34 3xRp 1/8" M10x1 RH 22 11 3.4 17 10.994/10.989 5

1101-265-239 G 1/4" Radial 20 98 43 3xRp 1/8" 5/8 -18 UNF RH 33 14.3 6.4 24 0.6555"/0.6553" 5

1101-265-343 G 1/4" Radial 20 95 43 3xRp 1/8" M16x1.5 LH 30 11.1 6 24 17.993/17.988 5

1101-265-644 G 1/4" Radial 20 91 43 3xRp 1/8" Flange 35 h8 26 6.5 6 4xM4 30.01 H6 8

1116-987-463 G 3/8" Radial 82 102 44 6x 8.5 M16x1.5 LH 30 11 8.5 24 17.993/17.998 5

1101-632-343 PT 3/8" Radial 103 43 3 x PT 1/8" M16 x 1.5 LH 30 11 6 24 17.993/17.998 5

1116-516-463* G 3/8" Radial 82 102.4 44 6x 8.5 M16x1.5 LH 30 11 8.5 24 17.993/17.998 5


closed
1116-063-463* G 3/8" Axial 82 112 44 6x 8.5 M16x1.5 LH 30 11 9 24 17.993/17.998 5

* Not allowed for operation with hydraulic oil.

This series includes additional models. For more information,


22 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
Rotating Unions Flange Design
Bore-Mounted for Various Media
• Single passage available with all sealing technologies
• Accepts up to 19 mm of drawbar movement
• Full-flow design has no obstructions to trap swarf or debris
• Labyrinth system and large vents to protect ball bearings
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodised end cap and stainless steel housing and rotor resist corrosion
• Dry run capability depending on sealing technology and materials possible

Operating Data
Sealing Technology AutoSense™, Closed Seal, Pop-Off™
(depending on model)
Media Coolant – water based;

Coolant Pressure (bar)


(depending on model) Cutting Oil
Compressed Air up to 10 bar, up to 145 psi
MQL (oil mist) up to 10 bar, up to 145 psi
Max. Speed 27.000 min-1 27,000 rpm

Speed (rpm x 1,000)

Flange Connection

ØC

P
D

ØI

ØG
E

ØF

B C D P A E F G I Max. Max.
Ordering Sealing Supply Overall Overall Drain Size Rotor Rotor Rotor Bore Pilot Speed Pressure
Number Technology Connection Diameter Length Ø Connection Length OD Diameter Diameter (rpm) (bar)

1108-310-304 Closed Seal Ø5 Flange 84 84 4x Ø5 Hexagon 11 34 24 14.1H7 49 f7 20,000 80

Octagon
1114-935-793 AutoSense™ Ø5 Flange 68 77 6x Ø5 11.5 13.5 8.1F9 45 h7 27,000 105
7.4 D10

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 23
DEUBLIN
1117 Series Bearingless
“Closed Seal” Rotating Unions
for Continuous Coolant Service
• Single passage for coolant or MQL
• Closed seals for transfer line and similar applications
• Full-flow design has no obstructions to trap chips or debris
• Balanced mechanical seals made from silicon carbide for long life
even under difficult operating conditions
• Compact size can be adapted for custom installations
• Anodized aluminum housing resists corrosion

Operating Data
Media Water-based Coolant
MQL (oil mist) up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed See table
Maximum Pressure See Chart
Maximum Flow 82 l/min 21.6 gpm Standard
24.3 l/min 6.4 gpm High Pressure (HP)
2.7 l/min 0.7 gpm Very High
Pressure (VHP)
Maximum
Temperature 71°C 160°F DO NOT RUN DRY

Axial Connection Radial Connection

Mounting
Mounting
Distance
Distance

B C D L A E G H I M Max
Ordering Supply Overall Overall Mounting Rotor Rotor Bore Across Pilot Pilot Speed
Number Connection Diameter Length Distance Connection Length Diameter Flats Diameter Length (rpm)
1117-706 G 3/8" 44 72 7.5 / 7.0 12 f7 21 7 NA 11.984 / 11.966 20 10,000*
Radial

1117-711 3/8" NPT 44 x 68 73 8.0 / 7.5 12 f7 28 7 NA 11.984 / 11.966 20 10,000*


1117-792 G 3/8" 44 72 7.5 / 7.0 12 f7 21 7 NA 11.984 / 11.966 20 30,000
1117-002-110 3/8" NPT 51 95 31.7 / 30.5 5/8"-18 UNF RH 37 9 15/16" 0.6555" / 0.6553" 5 30,000
Standard

1117-002-111 3/8" NPT 51 95 31.7 / 30.5 5/8"-18 UNF LH 37 9 15/16" 0.6555" / 0.6553" 5 30,000
Axial Connection

1117-002-116 3/8" NPT 51 92 31.7 / 30.5 M16 x 1.5 LH 34 9 24 17.993 / 17.988 5 30,000
1117-058-116 G 3/8" 51 92 31.7 / 30.5 M16 x 1.5 LH 34 9 24 17.993 / 17.988 5 30,000
1117-490-493 3/8" PT 54 105 39.6 / 38.6 M12 x 1.25 LH 40 5 18 14.000 / 13.995 5 50,000
HP

1117-063-294 G 1/4" 51 92 31.7 / 30.5 M16 x 1.5 LH 34 5 24 17.993 / 17.988 5 40,000


* Union includes integral lip seal for added spindle protection.

This series includes additional models. For more information,


24 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
Bearingless Rotating Union Cartridge Design
Compact Bearingless Rotating Union
for smallest installation space
• Single passage available with almost all sealing technologies
• Design with additional functions: e.g. long stroke stator with hub to allow drawbar
movement even when rotating union is mounted onto the clamping unit
• Full-flow design has no obstructions to trap swarf or debris
• Balanced mechanical seals made from silicon carbide / carbon graphite for timed
dry run for long life
• Anodised aluminium housing resists corrosion
• Dry run capability depending on sealing technology and materials
• Closed seal, Pop-Off, and AutoSense sealing technologies
Operating Data available depending on model
Sealing Technology AutoSense®, Closed Seal, Pop-Off®
(depending on model)
Media Coolant – water-based;
(depending on model) Cutting Oil
Compressed Air up to 10 bar, up to 145 psi
MQL (oil mist) up to 10 bar, up to 145 psi

Examples
1121-251-434 1117-593-589

14 14
M6 RH

M6 RH
Ø 2.5

Ø 2.5
M18*1.5

M18*1.5
29 29

Features Operating Data Features Operating Data


• Pop-Off® Speed 150,000 rpm • Closed Seal Speed 30,000 rpm
• Single passage Pressure 180 bar • Single passage Pressure 140 bar
• Seals SIC/SIC Media Coolant / • Seals CG/SIC Media Coolant /
Cutting Oil Cutting Oil
Dry run Yes Dry run No
Max. Flow 7.4 l/min Max. Flow 7.4 l/min

1124-259-260 1154-170-137
20.7 15.4
HUB max. 4mm
14.7
Ø 4.75
Ø5

M12*1.25 LH

M20*1.5 RH
M10*1 LH

Ø 25 -0.1
M18*1

19
37
11.5 à 0.2

Features Operating Data Features Operating Data


• AutoSense® Speed 30,000 rpm • AutoSense® Speed 40,000 rpm
• Single passage Pressure 140 bar / 10 bar • Single passage Pressure 140 bar / 10 bar
• Seals SIC/SIC Media Coolant / Compressed • Seals SIC/SIC Media Coolant / Compressed
Air Air
• Max Stroke 4 mm
Dry run Yes Dry run Yes
Max. Flow 7.4 l/min Max. Flow 7.4 l/min

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 25
DEUBLIN
1121 Series Bearingless Pop-Off ®
“Micro Stroke” Rotating Unions
for Coolant Service
• Single passage for coolant or MQL
• Patented Pop-Off TM technology allows unlimited dry running
without media pressure
• Ultra-short 0.1 mm pop-off stroke restricts drainage of residual
coolant during tool change
• Full-flow design has no obstructions to trap chips or debris
• Balanced mechanical seals made from silicon carbide for long life
even under difficult operating conditions
Operating Data • Anodized aluminum housing resists corrosion

Media Water-based Coolant


MQL (oil mist) up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 40,000 min-1 40,000 rpm Standard
50,000 min-1 50,000 rpm High Pressure (HP)
Maximum Pressure 140 bar 2,030 psi
Maximum Flow 24.3 l/min 6.4 gpm
1121-330-327 38.7 l/min 10.2 gpm
1121-330-345 82 l/min 21.6 gpm
Maximum NO AIR PRESSURE
Temperature 71°C 160°F WITH ROTATION

Dual Connection Axial Connection

Mounting Mounting
Distance Distance

B C D L A E G H I M Max
Ordering Supply Overall Overall Mounting Rotor Rotor Bore Across Pilot Pilot Speed
Number Connection Diameter Length Distance Connection Length Diameter Flats Diameter Length (rpm)
1121-300-327 3/8" PT 54 94 39.6 / 38.6 M12 x 1.25 LH 37 6 18 14.000 / 13.995 5 40,000

1121-300-345 3/8" PT 54 97 44.0 / 43.0 M16 x 1.5 LH 40 9 21 17.993 / 17.988 5 40,000


Dual Connection

1121-330-327 3/8" PT 54 94 39.6 / 38.6 M12 x 1.25 LH 37 6 18 14.000 / 13.995 5 40,000

1121-330-345 3/8" PT 54 97 44.0 / 43.0 M16 x 1.5 LH 40 9 21 17.993 / 17.988 5 40,000


Standard

G 3/8" Radial
1121-380-327
1/4" PT Axial 54 98 39.6 / 38.6 M12 x 1.25 LH 37 6 18 14.000 / 13.995 5 40,000
G 3/8" Radial
1121-380-345
1/4" PT Axial 54 102 44.0 / 43.0 M16 x 1.5 LH 40 9 21 17.993 / 17.988 5 40,000

1121-400-327 3/8" PT 54 94 39.6 / 38.6 M12 x 1.25 LH 37 6 18 14.000 / 13.995 5 40,000


Axial Connection

1121-400-345 3/8" PT 54 98 44.0 / 43.0 M16 x 1.5 LH 40 9 21 17.993 / 17.988 5 40,000

1121-410-493 3/8" PT 54 105 39.6 / 38.6 M12 x 1.25 LH 40 5 18 14.000 / 13.995 5 50,000
HP

1121-430-431 3/8" PT 54 108 44.0 / 43.0 M16 x 1.5 LH 43 5 21 17.993 / 17.988 5 50,000

This series includes additional models. For more information,


26 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1124 Series Bearingless AutoSense®
Rotating Unions for Coolant and Air Service with
Dry Running
• Single passage for coolant and compressed air
• Patented AutoSense® technology, changes automatically between closed seals
and controlled leakage, depending on media
• Full-flow design has no obstructions to trap swarf or debris
• Balanced mechanical seals made from silicon carbide for long life even under
difficult operating conditions
• Anodised aluminium housing, resists corrosion
• Available with threaded rotor only

Operating Data
Media Water-based Coolant 160

MQL (oil mist) up to 10 bar (145 psi) 140

Coolant Pressure (bar)


Filtration ISO 4406 Class 17/15/12, max. 60 micron 120

Max. Speed see graphic/table 100

Max. Pressure see graphic/table 80

Max. Flow 37.5 L/min 9.9 gpm 60

40
1124-014-015 21.8 L/min 5.8 gpm
20
1124-800-780 21.8 L/min 5.8 gpm
0
1124-850-847 19.0 L/min 5.0 gpm 0 5 10 15 20 25 30 35 40 45 50
Max. Temperature 71 °C 160 °F Speed (rpm x 1,000)

Dual Connection Axial Connection

D D
E E

M M

ØC
ØG
ØG

ØC

ØI
ØI

A
A

B B
H H
L L

B C D L A E G H I M Max.
Ordering
Supply Overall Overall Mounting Rotor Rotor Bore Across Pilot Pilot Speed
Number
Connection Diameter Length Distance Connection Length Diameter Flats Diameter Length (rpm)

1124-850-847 G 1/4" Radial 68 101 2 M8 x 0.5 LH 28 4 13 8.995 / 8.991 20 40,000


1124-031-590 G 3/8" Radial 58 76 21.5 M16 x 1.5 LH 25 9 19 17.993 / 17.988 5 40,000
1124-036-301 PT 3/8" Axial 54 97 44.0 / 43.0 M16 x 1.5 LH 40 9 24 17.993 / 17.988 5 40,000
1124-400-327 PT 3/8" Axial 54 94 39.6 / 38.6 M12 x 1.25 LH 37 6 18 14.000 / 13.995 5 40,000
PT 3/8" Radial
1124-300-327 54 94 39.6 / 38.6 M12 x 1.25 LH 37 6 18 14.000 / 13.995 5 40,000
PT 3/8" Axial
PT 3/8" Radial
1124-300-301 54 97 44.0 / 43.0 M16 x 1.5 LH 40 9 24 17.993 / 17.988 5 40,000
PT 3/8" Axial
G 3/8" Radial
1124-800-780 54 106 41.5 M16 x 1.5 LH 16 5 19 17.993 / 19.988 5 40,000
G 3/8" Axial
1124-014-015 G 1/4" Axial 45 63 14 M10 x 1 LH 29 5 14 10.994 / 10.989 7 50,000

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 27
DEUBLIN
1151 Series Bearingless Pop-Off®
"Long Stroke" Rotating Unions
for Coolant Service
• Single passage for Coolant and MQL
• Patented Pop-Off technology allows unlimited dry running
without media pressure
• Non-rotating element has "stroke" (axial movement) of up to
13.5 mm, to track drawbar movement even when the union is
mounted on the clamping device
• Full flow design has no obstructions to trap chips or debris
• Balanced mechanical seals made from silicon carbide for long
life even under difficult operating conditions

Operating Data 140

120

Media Water-based Coolant 100

Coolant Pressure (bar)


MQL
80
Filtration ISO 4406 Class 17/15/12, max. 60 micron
60
Maximum Speed 50,000 min-1 50,000 rpm
40
Maximum Pressure 140 bar 2030 psi
20
Maximum Flow 33 l/min (6 mm bore)
Maximum Temperature 71°C 160°F 0
0 5 10 15 20 25 30 35 40 45 50
NO AIR PRESSURE
WITH ROTATION Speed (rpm x 1,000)

Mounting
Distance

B C D L E G H I M
Ordering A Rotor Max Speed
Supply Overall Overall Mounting Rotor Bore Across Pilot Pilot
Number Connection (rpm)
Connection Diameter Length Distance Length Diameter Flats Diameter Length

20.0 mm
1151-030-137 40.2 62 27.0 / 23.0 M12 x 1.25 LH 32.1 6 17 13.000 / 12.995 6 50,000
Counterbore
20.0 mm
1151-031-137 40.2 62 27.0 / 23.1 M12 x 1.25 LH 32.1 6 17 13.000 / 12.996 6 50,000
Counterbore
16.4 mm
1151-002-140 31 63 37.0 / 30.0 M12 x 1.25 LH 28 5 15 12.994 / 12.989 6 40,000
Counterbore
16.0 mm
1151-020-127 31.8 42 21.5 / 19.5 M10 x 1 LH 23 5 14 10.994 / 10.989 4 50,000
Counterbore
20.0 mm
1151-002-133 38.5 79 30.0 / 23.0 M12 x 1.25 LH 26.9 5 15 12.994 / 12.990 6 40,000
Counterbore

This series includes additional models. For more information,


28 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1154 Series Bearingless AutoSense®
“Long Stroke” Rotating Unions
for Coolant and Air Service with Dry Running
• Single passage for coolant or MQL
• Patent-pending AutoSense® technology automatically changes
between closed seals and controlled leakage operation in
response to the kind of media
• Non-rotating element has a “stroke” (axial movement) of more
than 8 mm, to track drawbar movement even when union is
mounted on the clamping device
• Full-flow design has no obstructions to trap chips or debris
• Balanced mechanical seals made from silicon carbide for long life
even under difficult operating conditions
• Anodized aluminum housing resists corrosion
Operating Data

Media Water-based Coolant


MQL (oil mist) up to 10 bar (145 psi)
Air up to 10 bar (145 psi)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 40,000 min-1 40,000 rpm
Maximum Pressure 140 bar 2,030 psi
Maximum Flow 24.3 l/min 6.4 gpm
Maximum Temperature 71°C 160°F

Mounting
Distance

B C D L A E G H I M Max
Ordering Supply Overall Overall Mounting Rotor Rotor Bore Across Pilot Pilot Speed
Number Connection Diameter Length Distance Connection Length Diameter Flats Diameter Length (rpm)
16.4 mm
1154-002-105
Counterbore 31 72 49.0 / 42.0 M8 x 1 RH 37 4 15 8.995 / 8.991 3.5 40,000
16.4 mm
1154-002-109
Counterbore 31 63 37.0 / 30.0 M12 x 1 RH 28 5 15 12.994 / 12.989 6 40,000
16.4 mm
1154-002-133 Counterbore 31 65 37.0 / 30.0 M16 x 1.5 LH 30 4 19 17.994 / 17.989 6 40,000
16.4 mm
1154-002-140
Counterbore 31 63 37.0 / 30.0 M12 x 1.25 LH 28 5 15 12.994 / 12.989 6 40,000
20 mm
1154-003-107 Counterbore 39 71 40.0 / 33.0 M12 x 1.25 LH 36 5 15 12.994 / 12.989 6 40,000
Axial

20 mm
1154-003-137 Counterbore 38.5 62 31.0 / 25.0 M12 x 1.25 LH 27 5 15 12.994 / 12.989 6 40,000

1154-004-109 30 mm 48.5 69 40.5 / 33.5 M12 x 1 RH 28 5 15 12.994 / 12.989 6 40,000


Counterbore
1154-005-109 16.4 mm 31 87 49.0 / 42.0 M12 x 1 RH 28 5 15 12.994 / 12.989 6 40,000
Counterbore
1154-012-109* 16.4 mm 31 63 37.0 / 30.0 M12 x 1 RH 28 5 15 12.994 / 12.989 6 40,000
Counterbore
1154-012-133* 16.4 mm 31 65 37.0 / 30.0 M16 x 1.5 RH 30 5 19 17.994 / 17.989 6 40,000
Counterbore
* 1154-012-xxx include a spring to fully retract the non-rotating element when pressure is discontinued. Note: Overall Length (D) is at maximum Mounting Distance (L).

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 29
DEUBLIN
1139 Series Bearingless “All-Media” Rotating
Unions for Coolant, MQL,
and Air Service
• Single passage for all media
• Patented technology operates with closed seals for coolant,
as a Pop-Off ® when pressure is removed, and as with a
microscopic gap between the seals (“controlled leakage”)
with pressurized dry air
• Non-rotating element has a “stroke” (axial movement) of
0.7-3.0 mm, for reliable sealing even with thermal expansion
of spindle and variations in drawbar position
• Full-flow design has no obstructions to trap chips or debris
• Balanced mechanical seals made from silicon carbide for long
life even under difficult operating conditions
• Anodized aluminum housing resists corrosion
Operating Data

Media Water-based Coolant


MQL (oil mist)
Air, dry or lubricated
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 30,000 min-1 30,000 rpm
Maximum Pressure 140 bar 2,030 psi Coolant
10 bar 145 psi MQL, Air
Maximum Flow 28 l/min 7.4 gpm
Maximum Temperature 71°C 160°F

Recommended valve
configuration to switch
quickly among media

B C D L A E F G H I M
Ordering Supply Overall Overall Mounting Rotor Rotor Thread Bore Across Pilot Pilot
A
Number Connection Diameter Length Distance Connection Length Length Diameter Flats Diameter Length
3/8" NPT Axial
1139-020-116
1/8" NPT Radial 51 97 31.6 / 30.6 M16 x 1.5 LH 28 11 9 24 17.993 / 17.988 5
3/8" PT Axial 1/8"
Axial Connection

1139-032-301
PT Radial 54 109 44.0 / 43.0 M16 x 1.5 LH 40 11 9 24 17.993 / 17.988 5
3/8" PT Axial 1/8"
1139-032-327 PT Radial 54 106 39.6 / 38.6 M12 x 1.25 LH 37 12 6 21 14.000 / 13.995 5
3/8" PT Axial 1/8"
1139-041-301 PT Radial 54 109 44.0 / 43.0 M16 x 1.5 LH 40 11 9 24 17.993 / 17.988 5
G 3/8" Axial
1139-744-301 G 1/8" Radial 54 101 44.0 / 43.0 M16 x 1.5 LH 40 11 9 24 17.993 / 17.988 5
G 3/8" Radial
1139-746-301 54 108 44.0 / 43.0 M16 x 1.5 LH 40 11 9 24 17.993 / 17.988 5
Radial

G 1/8" Radial
G 3/8" Radial
1139-746-327 G 1/8" Radial 54 105 44.0 / 43.0 M12 x 1.25 LH 37 12 6 24 14.000 / 13.995 5
Note: All 1139 series have a 1/8" radial connection for the actuation port.

This series includes additional models. For more information,


30 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1159 Series Bearingless AutoSense®
"Long Stroke" Rotating Unions for Coolant
and Air Service with CoolControl® Technology
• Single passage for all media
• Patented AutoSense technology automatically changes between
closed seals and controlled leakage operation in response to
type of media
• Non-rotating element has "stroke" (axial movement) of up to
13.5 mm, to track drawbar movement even when the union is
mounted on the clamping device
• CoolControl technology utilizes an air pilot to hold seals closed
during axial drawbar movements, thus mimimizing coolant
leakage during tool change cycles
• Full flow design has no obstructions to trap chips or debris
• Balanced mechanical seals made from silicon carbide for long
Operating Data life even under difficult operating conditions

Media Water-based Coolant 250


MQL
Air up to 10 bar (145 psi) 200

Filtration ISO 4406 Class 17/15/12, max. 60 micron

Pressure (bar)
150
Maximum Speed 50,000 min-1 50,000 rpm
100
Maximum Pressure 210 bar 3,045 psi
Maximum Flow 33 l/min (6 mm bore) 50

Maximum Temperature 71°C 160°F 0


0 10,000 20,000 30,000 40,000 50,000

Speed (RPM)

ØI A ØG ØC ØB

B C D L E G H I M
Ordering A Rotor Max Speed
Supply Overall Overall Mounting Rotor Bore Across Pilot Pilot
Number Connection (rpm)
Connection Diameter Length Distance Length Diameter Flats Diameter Length

16.4 mm
1159-024-105 31 52.9 28.5 / 24.0 M8 x 1 LH 22 4 17 8.995 / 8.991 3.5 50,000
Counterbore
16.4 mm
1159-020-101 31 79.3 45.7 / 34.0 M12 x 1 RH 24.2 6 17 12.994 / 12.989 6 50,000
Counterbore
16.4 mm
1159-135-103 31 86.1 52.5 / 39.0 M12 x 1.25 LH 24.2 6 17 12.994 / 12.989 6 50,000
Counterbore
20.0 mm
1159-003-137 38.5 79 30.0 / 23.0 M12 x 1.25 LH 26.9 5 15 12.994 / 12.990 6 50,000
Counterbore

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 31
DEUBLIN
High Flow Rotating Unions for specific applications
including Aerospace & machining of special materials
1129-470-511
Features Operating Data

• Pop-Off Seals for unlimitted Media Water-based Coolant


unpressurized dry run MQL
• Single passage for coolant or MQL Filtration ISO 4406 Class 17/15/12,
max. 60 micron
• M30 x 1.5 LH Rotor
Maximum Speed 10,000 min-1 10,000 rpm
• Housing 34.0 mm counterbore
mounting Maximum Pressure 140 bar 2,030 psi
Maximum Flow 276 l/min (16mm bore)
Maximum Temperature 71°C 160°F

NO AIR PRESSURE
WITH ROTATION
1110-800-802 and 1110-800-805
Features Operating Data
• Pop-Off Seals for unlimitted Media Water-based Coolant
unpressurized dry run MQL
• Single passage for coolant or MQL Filtration ISO 4406 Class 17/15/12,
max. 60 micron
• 48 g6 Housing Bore Mounted
Maximum Speed 17,000 min-1 17,000 rpm
• Hexagon 13 D10 Rotor Connection
Maximum Pressure 140 bar 2,030 psi
• G 1/2" radial supply port
Maximum Flow 200 l/min (12mm bore)
• Axial drawbar stroke:
1110-800-802: 8 mm Maximum Temperature 71°C 160°F
1110-800-805: 18 mm
NO AIR PRESSURE
WITH ROTATION
1110-960-965
Features Operating Data

• Pop-Off Seals for unlimitted Media Water-based coolant


unpressurized dry run MQL
• Single passage for coolant or MQL Filtration ISO 4406 Class 17/15/12,
max. 60 micron
• 65 g6 Housing Bore Mounted
Maximum Speed 5,000 min-1 5,000 rpm
• Hexagon 16 D10 Rotor Connection
Maximum Pressure 27 bar 390 psi
• 1" NPT RH radial
supply port Maximum Flow 200 l/min (14.3mm bore)

• Allows drawbar Maximum Temperature 71°C 160°F


stoke up to 17 mm
NO AIR PRESSURE
WITH ROTATION
1110-020-124
Features Operating Data

• Pop-Off Seals Media Water-based coolant


MQL
• Single passage for coolant or MQL
Filtration ISO 4406 Class 17/15/12,
• M22 x 1.5 RH Rotor Thread Mounted max. 60 micron
• 29.993 / 29.980 Rotor Pilot Maximum Speed 8,000 min-1 8,000 rpm
• G 1/2" radial supply port
Maximum Pressure 27 bar 390 psi
Maximum Flow 163 l/min (12.7mm bore)
Maximum Temperature 71°C 160°F
NO AIR PRESSURE
WITH ROTATION

This series includes additional models. For more information,


32 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
Special 2-Passage Rotating Unions for MQL Mixed in the Spindle
1112-100-101, 1112-000-165 and 1112-000-343
Features
• Two concentric passages for mixing oil and air in the spindle
• Rotating inner passage for oil lance
• Threaded rotor for easy installation. M16x1.5LH, 5/8"-18 UNFLH,
M12x1.25 LH rotors available
• Full-flow design has no obstructions to trap chips or debris
• Patended AutoSense technology for unlimited dry running
without media pressure

Operating Data
Media Oil or Water (inner passage)
Air (outer passage)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 20,000 min-1 20,000 rpm
Maximum Pressure
Oil / Water 62 bar 900 psi
Air 10 bar 145 psi
Maximum Flow 2.3 l/min 0.6 gpm
Maximum Temperature 71°C 160°F
1112-240-001 and 1112-243-001
Features
• Two concentric passages for mixing oil and air in the spindle
• Rotating inner passage for oil lance
• Bore mounted design for easy installation
• Patented Pop-Off® and AutoSense® technologies allow unlimited
dry running without media pressure

Operating Data
Media Oil or Coolant (Inner Passage)
Air (outer passage)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 30.000 min-1 30,000 rpm
Maximum Pressure
Oil / Coolant 140 2030 psi
Air 8 bar 116 psi
Max. Flow 6 l/min 1.6 gpm
Maximum Temperature 71°C 160°F
1122-923-852
Features
• Two concentric passages for mixing oil and air in the spindle
• Non-rotating inner passage for oil lance
• Bearingless design

Operating Data
Media Oil (inner passage)
Air (outer passage)
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 20,000 min-1 20,000 rpm
Maximum Pressure
Oil / Water 12 bar 174 psi
Air 8 bar 116 psi
Maximum Flow 2.3 l/min 0.6 gpm
Maximum Temperature 71°C 160°F

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 33
DEUBLIN
2620 Series 2-Passage Rotating Unions
for Various Media
• Two independent passages for applications such as
clamping and unclamping
• Balanced mechanical seals for each passage provide long life
` and reduced torque even at maximum pressure
• Closed seals provide continuous containment of media
• Dual precision ball bearings for smooth operation
• Labyrinth protection for ball bearings
• Mountings options are compatible with DEUBLIN 2520 or 1579
series unions

Operating Data
Media See table
Filtration ISO 4406 Class 17/15/12,
max. 60 micron
Maximum Speed 7,000 min-1 7,000 rpm
Maximum Pressure See table
Maximum Flow 69 l/min 18.2 gpm (per passage)
Maximum Temperature 71°C 160°F

2620-XXX-252 2620-XXX-940 2620-XXX-157


120

21

27
12
11
4X Ø 11

Outer passage
4X Ø 19

6X Ø 9
6X Ø 11

6X Ø 6.6

11
-0.027 )
( -0.012
Ø 19 +0.05
Ø 107.95

6X 60 Ø

6X 60 Ø
Ø 90.5

Ø 34.5
Ø 63

(Ø 36.4)

(Ø 18.8)
Ø 60.3
Ø 9.5

Ø 81
Ø 11.9
Ø 75

Ø 63

Ø 63
Ø 26.9
Ø 54

Ø6
Ø 88 g5

2X Ø 6.4

12.7

Outer passage Inner passage 14

(Alternate Location)
8

With Ø 108 mm flanged rotor With Ø 88 mm flanged rotor With Ø 81 mm flanged rotor Inner Passage Outer Passage
Supply Supply Supply
Connections Connections Connections Max. Max. Notes
Ordering Ordering Ordering
Media Pressure Media Pressure
Number Inner and Number Inner Outer Number Inner and [bar] [bar]
outer Passage Passage Passage outer Passage
2620-000-252 1/4 NPT 2620-002-940 G 1/4" G 1/4" 2620-000-157 1/4 NPT Hydraulic Oil 100 Hydraulic Oil 30
Compressed Compressed air
2620-100-252 1/4 NPT 2620-102-940 G 3/8" G 1/8" 2620-100-157 1/4 NPT Hydraulic Oil  70 Air  6
Compressed seals may be
2620-120-252 1/4 NPT 2620-122-940 G 3/8" G 1/8" 2620-120-157 1/4 NPT Hydraulic Oil  70 Air 10 lubricated through
2620-200-252 1/4 NPT 2620-202-940 G 3/8" G 1/8" 2620-200-157 1/4 NPT Coolant  70 Compressed  6 oil cup or by
Air
Compressed
using oiled
2620-220-252 1/4 NPT 2620-222-940 G 3/8" G 1/8" 2620-220-157 1/4 NPT Coolant  70 Air 10 compressed air.
Compressed
2620-300-252 1/4 NPT 2620-302-940 G 1/4" G 1/4" 2620-300-157 1/4 NPT Air   6 Hydraulic Oil 40
Compressed Compressed air
2620-320-252 1/4 NPT 2620-322-940 G 1/4" G 1/4" 2620-320-157 1/4 NPT Air  10 Hydraulic Oil 40
Compressed seals require no
2620-400-252 1/4 NPT 2620-402-940 G 1/4" G 1/4" 2620-400-157 1/4 NPT Air   6 Coolant 40 external lubrication.
Compressed
2620-420-252 1/4 NPT 2620-422-940 G 1/4" G 1/4" 2620-420-157 1/4 NPT Air  10 Coolant 40
Compressed Compressed Consult DEUBLIN
2620-500-252* 1/4 NPT 2620-502-940* G 3/8" G 1/8" 2620-500-157 1/4 NPT Air   6 Air  6
Compressed Compressed regarding maximum
2620-520-252 1/4 NPT 2620-522-940 G 3/8" G 1/8" 2620-520-157 1/4 NPT Air  10 Air 10 speed.
* Inner passage allowed for operation with hydraulic 70 bar and coolant 70 bar.

This series includes additional models. For more information,


34 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
2620 Series 2-Passage Rotating Unions
for Various Media
• Two independent passages for applications such as clamping
and unclamping, work piece sensing, and cooling
• Balanced mechanical seals for each passage provide long life
and reduced torque even at maximum pressure
• Closed seals provide continuous containment of media
• Dual precision ball bearings for smooth operation
• Labyrinth protection for ball bearings
• Mountings options are compatible with DEUBLIN 2520 or 1579
series unions

Operating Data
Media See table
Filtration ISO 4406 Class 17/15/12,
max. 60 micron

Maximum Speed 12,000 min-1 12,000 rpm


Maximum Pressure See table
Maximum Flow 69 l/min 18.2 gpm (per passage)
Maximum Temperature 71°C 160°F

2620-XXX-252 2620-XXX-940 2620-XXX-157


120

21
27
12
11
4X Ø 11

Outer passage
4X Ø 19

6X Ø 9
6X Ø 11

6X Ø 6.6

11
-0.027 )
( -0.012
Ø 63
Ø 19 +0.05
Ø 107.95

6X 60 Ø

(Ø 36.4)

(Ø 18.8)
Ø 60.3
6X 60 Ø

Ø 81
Ø 90.5

Ø 34.5

Ø 63
Ø 9.5

Ø 11.9
Ø 75

Ø 63
Ø 26.9
Ø 54

Ø6
Ø 88 g5

2X Ø 6.4

12.7

Outer passage Inner passage 14

(Alternate Location)
8

With Ø 108 mm flanged rotor With Ø 88 mm flanged rotor With Ø 81 mm flanged rotor Inner Passage Outer Passage
Supply Supply Supply
Connections Connections Connections Max. Max. Notes
Ordering Ordering Ordering
Media Pressure Media Pressure
Number Inner and Number Inner Outer Number Inner and [bar] [bar]
outer Passage Passage Passage outer Passage
2620-040-252 1/4 NPT 2620-042-940 G 1/4" G 1/4" 2620-040-157 1/4 NPT Hydraulic Oil 140 Hydraulic Oil 70
Compressed Compressed air
2620-140-252 1/4 NPT 2620-142-940 G 3/8" G 1/8" 2620-140-157 1/4 NPT Hydraulic Oil 140 Air  6
Compressed seals may be
2620-160-252 1/4 NPT 2620-162-940 G 3/8" G 1/8" 2620-160-157 1/4 NPT Hydraulic Oil 140 Air 10 lubricated through
2620-240-252 1/4 NPT 2620-242-940 G 3/8" G 1/8" 2620-240-157 1/4 NPT Coolant 140 Compressed  6 oil cup or by
Air
using oiled
Compressed
2620-260-252 1/4 NPT 2620-262-940 G 3/8" G 1/8" 2620-260-157 1/4 NPT Coolant 140 Air 10 compressed air.
Compressed
2620-340-252 1/4 NPT 2620-342-940 G 1/4" G 1/4" 2620-340-157 1/4 NPT Air   6 Hydraulic Oil 70
Compressed Compressed air
2620-360-252 1/4 NPT 2620-362-940 G 1/4" G 1/4" 2620-360-157 1/4 NPT Air  10 Hydraulic Oil 70
Compressed
seals require no
2620-440-252 1/4 NPT 2620-442-940 G 1/4" G 1/4" 2620-440-157 1/4 NPT Air   6 Coolant 70 external lubrication.
Compressed
2620-460-252 1/4 NPT 2620-462-940 G 1/4" G 1/4" 2620-460-157 1/4 NPT Air  10 Coolant 70

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 35
DEUBLIN
2630/2640/2650 Series 3 to 5-Passage
Rotating Unions for Various Media
• Three to five independent passages for applications such
as clamping and unclamping, work piece or tool sensing, and
spindle cooling
• Balanced mechanical seals in all passages for low torque and
long life even with high speeds and pressures
• Closed seals provide continuous containment of media
• No external lubrication of air seals is required
• Dual precision ball bearings for smooth operation
• Labyrinth protection for ball bearings
Operating Data
Media See table
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 10,000 min-1 10,000 rpm
Maximum Pressure
Coolant or oil 140 bar 2,030 psi
Air 10 bar 145 psi
Maximum Flow Per Passage
2630 Series 39 l/min 10.2 gpm
2640 Series 17 l/min 4.5 gpm
2650 Series 17 l/min 4.5gpm
Maximum Temperature 71°C 160°F

End View (2630-100-001 shown)

Number of
Ordering Number Port #1 Port #2 Port #3 Port #4 Port #5
Passages
2630-000-001 Hydraulic or Cooling Oil Drain Water Drain Coolant / MQL / Dry Air*
2630-100-001 Hydraulic or Cooling Oil Drain Hydraulic or Cooling Oil Drain Coolant / MQL / Dry Air*
2630-200-001 Hydraulic or Cooling Oil Air** Coolant Drain NA
3
2630-300-001 NA Air** Coolant Air** NA
2630-400-001 NA Air** Coolant Drain Coolant / MQL / Dry Air*
2630-500-001 Hydraulic or Cooling Oil Drain Hydraulic or Cooling Oil Drain Hydraulic or Cooling Oil
2640-000-001 Hydraulic or Cooling Oil Air** Coolant Drain Coolant / MQL / Dry Air*
2640-100-001 Hydraulic or Cooling Oil Air** Hydraulic or Cooling Oil Drain Coolant / MQL / Dry Air*
4 2640-200-001 Hydraulic or Cooling Oil Air** Hydraulic or Cooling Oil Drain Hydraulic or Cooling Oil
2640-400-001 Hydraulic or Cooling Oil Air** Hydraulic or Cooling Oil Air** NA
2640-600-001 Air** Air** Air** Drain Coolant / MQL / Dry Air*
2650-000-001 Hydraulic or Cooling Oil Air** Coolant Air** Hydraulic or Cooling Oil
5
2650-100-001 Hydraulic or Cooling Oil Air** Hydraulic or Cooling Oil Air** Air**
* This passage features AutoSense® technology. With dry air, it operates with controlled leakage with MQL and coolant, it operates with closed seals.
** This passage operates with closed seals, appropriate for tool or work piece sensing applications.

This series includes additional models. For more information,


36 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
Multi-Channel High Speed Unions
(1000+ RPM) for DDRT Applications Requiring
Various Media
• 3-8 Passages for Various Media
• Applications include clamping and unclamping, work piece or
tool sensing, air cleaning, and spindle cooling
• Minimized axial length
• No external lubrication required for air seals
• Balanced mechanical seals in all passages for low torque and
long life even with high speeds and pressures
• Closed seals provide continuous containment of media with
no by-pass leakage
• Dual precision ball bearings for smooth operation

Operating Data

Media Hydraulic Oil


Cooling Oil
Air up to 10 bar (145 psi)
Coolant
Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed See Chart See Chart
Maximum Pressure
Coolant or oil Up to 140 bar 2,030 psi
Air Up to 10 bar 145 psi
Maximum Temperature 71°C 160°F

Rotor-mounted Radial Connection Rotor-mounted Axial Connection


Connection
ØA 1 Connection 2
ØC
ØA
ØA ØA
D

D
D

ØC

ØC ØC

A
Number of Ordering Max D C
Connection Media Channels Flange
Passages Number Speed Overall Length Housing Diameter
Diameter
3 1 2603-140-108 7000 2x Oil, 1x Air 140 68 108
3 1 2603-145-108 7000 2x Oil, 1x Air 140 68 108
3 1 2603-141-108 3000 3x Air 140 68 108
4 1 2604-001-108 3000 2x Oil, 2x Air 164 86 108
4 1 2604-101-108 3000 3x Hydraulic, 1x Air 164 86 108
6 1 2606-100-101 3000 2x Cooling Oil, 2x Hydraulic Oil, 2x Air 205 86 100
6 2 2606-200-101 3000 2x Cooling Oil, 2x Hydraulic Oil, 2x Air 215 86 100
6 1 2606-075-102 3000 2x Cooling Oil, 2x Hydraulic Oil, 2x Air 163 75 75
8 1 2608-158-103 2000 2x Cooling Oil, 3x Hydraulic Oil, 3x Air 252 115 168
8 1 2608-159-103 2000 2x Cooling Oil, 4x Hydraulic Oil, 2x Air 252 115 168

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 37
DEUBLIN
Hybrid-Multi-Passage Series
up to 10-Passages for various Media
• Independent channels for various applications, e.g. clamping/unclamping, tool
clamping, cooling and work piece sensoring
• Combination of various sealing technologies for compact design, high pressures
for hydraulic and coolant applications and high flow
• Special balanced sealing technologies for low temperatures and long life
• Various installation options for easy and fast installation through media plug-and-
socket connection (Deublin tubes)

Operating Data
Max. Speed see table
Max. Pressure
Hydraulic up to 200 bar 2,900 psi
Cooling Water up to    6 bar    87 psi
Coolant up to 140 bar 2,030 psi
Air, MQL up to   10 bar   145 psi
Vacuum up to 0,07 bar absolute 1.015 psi
Max. Temperature 71 °C 160 °F

Bore-mounted Axial Connection Rotor-mounted Axial Connection Rotor-mounted Radial Connection


Connection 1 Connection 2 Connection 3
ØA
ØC
ØA ØA
D

D
D

ØC
ØC

D C A
Ordering Max. Speed
Passages Connection Media Overall Overall Ø Flange
Number [rpm]
Length Diameter
3 3 SP0301 500 3x Compressed Air 128 86 64 f7
3 1 SP0562 500 2x Hydraulic, 1x Compressed Air 147 129 159
4 2 SP0673 1,000 2x Hydraulic, 2x Cooling Water 260 88 85 g6
4 2 SP0575 400 2x Hydraulic, 2x Compressed Air 157 90 98 g7
4 2 SP0570 1,000 4x Hydraulic 157 90 98 g7
4 2 SP0653 1,200 4x Compressed Air when stationary 157 90 98 g7
4 1 SP0599 500 2x Hydraulic, 2x Compressed Air 171 129 159
5 2 SP0664 2,500 3x Hydraulic, 2x Compressed Air 245 110 132 g7
5 2 SP0592 250 4x Hydraulic, 1x Compressed Air 190 90 98 g7
6 3 SP0591 600 2x Hydraulic, 4x Compressed Air 216 86 115 g6
7 1 SP0399 500 5x Hydraulic, 2x Compressed Air 240 129 159
8 2 SP0667 800 5x Hydraulic, 2x Compressed Air, 1x Vacuum 280 115 134 g6
9 2 SP0669 1,000 8x Hydraulic, 1x Compressed Air 332 134 134 g6
10 2 MPSS-000037 35 8x Hydraulic, 2x Compressed Air 342 164 94 f8

This series includes additional models. For more information,


38 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
DEUBLIN
1379 and 1479 Series 4-Passage
Rotating Unions for Various Media
• Four independent passages for applications such as clamping and
unclamping, work piece or tool sensing, and spindle cooling
• Vent between passages 2 and 3 allows use of two different media
without cross contamination. For example, water in passages
1 and 2 and hydraulic oil in passages 3 and 4
• Stainless steel and brass components resist corrosion
• Hardened chrome sealing surface and elastomer-energized seals
• Dual, widely spaced ball bearings absorb large side loads

Operating Data
Media Hydraulic oil
Air (dry or lubricated)

Filtration ISO 4406 Class 17/15/12, max. 60 micron
Maximum Speed 250 min-1 250 rpm
Maximum Pressure
Hydraulic oil 60 bar 870 psi (rotating)
250 bar 3,625 psi (very slow rotation)
Air 10 bar 145 psi
Maximum Flow Per Passage
1379 Series 53 l/min 14 gpm
1479 Series 108 l/min 28.5 gpm
Maximum Temperature 80°C 175°F

Loading
Slot
Drain
Thru

B A C D E F G I J1
J2 N
U V W X
Ordering Supply Flange Housing Overall Rotor Flange Bore Pilot B.C. Pilot
Number Connection Dia. Dia. Length Length
Thickness Dia. Dia. Ø Length

1379-460 3/8" NPT 110 89 176 25 10.5 9 60.000 72 142 17 7.2 24.5 90 4
59.981
1379-160 G 3/8" 110 89 176 25 10.5 9 60.000 72 142 17 7.2 24.5 90 4
59.981
1479-400 1/2" NPT 130 108 202 25 13.5 13 75.000 81 169 23 9 29 110 4
74.981
1479-100 G 1/2" 130 108 202 25 13.5 13 75.000 81 169 23 9 29 110 4
74.981

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 39
DEUBLIN
SpindleShield T® Series Unions with Integrated
Alert System for Spindle Protection
• Patented SpindleShield system reliably prevents expensive
spindle failures by warning machine of leakage due to
excessive seal wear
• Rotor mounted, bore mounted, and bearing-less options
• Closed Seal, Pop-Off, and AutoSense sealing options
• Signal can be sent to unused relay on existing I/O board,
and unassigned M-code can check status of that relay
• Includes test circuit that can be checked manually or
programmed for machine to check automatically

How it Works
A Large or small leakage here is okay, especially with
Operating Data Pop-Off® or AutoSense® seals
B Small leakage here one time may be okay. Large or repeating
Media Water-based Coolant leakage will damage the union’s bearings
MQL C Even small leakage here can damage the spindle
Filtration ISO 4406 Class 17/15/12, max. 60 micron
C B A
Maximum Speed See Chart See Chart
Maximum Pressure 140 bar 2,030 psi
Maximum Flow 24.3 l/min
Maximum Temperature 71°C 160°F

+24V = OK
TEST SIGNAL 0V = Fail

GROUND

POWER

I/O BOARD

Self-Test can happen: Program or Macro can:


• At machine start-up • Turn off coolant
• Monthly • Stop spindle rotation
• Daily • Call maintenance

B C D P A G Max
Ordering I Seal
Supply Overall Housing Vent Size Rotor Bore Speed
Number Pilot Diameter Technology
Connection Diameter Length (3 X 120°) Connection Diameter (rpm)

1103-840-835 G 1/4" Radial/Axial 48 108 G 1/4" Octagon 7.4 D10 8.1F9 48g6 (housing) 24,000 Pop-Off

1113-840-835 G 1/4" Radial/Axial 48 108 G 1/4" Octagon 7.4 D10 8.1F9 48 g6 (housing) 24,000 Closed

1103-820-825 G 1/4" Radial/Axial 48 108 G 1/4" Hexagon 16 D10 11H7 48 g6 (housing) 24,000 Pop-Off

1103-097-212* G 1/4" Radial 53 142 G 1/4" M16 x 1.5 LH 9 17.993 / 19.988 20,000 Pop-Off

1153-003-120* PT 1/4" Radial 54 78 Rc 1/8" M12 x 1.25 LH 5 12.994 / 12.989 40,000 AutoSense

*Note: Contact Deublin for IC drawing

This series includes additional models. For more information,


40 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
WARRANTY AND OTHER IMPORTANT INFORMATION

Service and Support


Rotating unions are critical to the performance of your and authorized distributors. Whether you need a spare
machining centers, so Deublin products are designed for part, new product, technical advice, or help with a design
maximum reliability. Deublin service is just as reliable. To provide project, Deublin’s experienced customer service
you with local and emergency service, Deublin has representatives and application engineers are available to
a worldwide service network of wholly-owned subsidiaries provide immediate assistance.

Warranty
For a period of one year from the date of shipment, Deublin excessive temperature, abrasive or chemical action, or other
warrants that the products sold by it are free from defects in abuse. No representative, agent, or employee of Deublin has
materials and workmanship. The liability of DEUBLIN is limited any authority to modify the terms of this warranty. Deublin will not
expressly to the replacement or rebuilding of any article, or be responsible for any consequential or resulting damage which
part thereof, proven defective, when returned to the Deublin may be claimed to have occurred through the sale or use of such
Company, transportation prepaid, within a reasonable time after products or parts, thereof, which might be defective.
termination of the 365-day warranty period. There are no warranties which extend beyond the description
This warranty is void if the product is dismantled, modified, contained under this heading, express or implied, including
altered, or damaged from improper maintenance, side loading, warranties of fitness for a particular purpose.

Important Notice
The Deublin rotating union is a precision-made piece of For applications other than as stated in the catalog, contact
equipment and should be handled accordingly. It is a rotating Deublin’s Engineering Department for recommendations.
sealing device – not just a plumbing union. Improper use or
These instructions are provided as general guidelines. They do
installation can result in premature leakage or failure. While
not contain exhaustive information about the installation, use or
Deublin unions are of the highest quality and precision, they are
maintenance of unions. Purchasers and users of Deublin unions
“wear and tear” items. It is important that they are
should be certain that they have reviewed Deublin’s catalog
periodically inspected and, as the seals wear out, replaced
and have sufficient experience and training in the use of unions
or repaired to avoid the consequences of leakage.
before attempting installation or use of Deublin products. The
Deublin unions never should be used for applications other than principal responsibility for the safe and effective use of Deublin
as specified in the catalog. Deublin unions should not be used unions rests with the user and its employees. Deublin will
to convey flammable media (flash point ≤ 140°F or 60°C) as provide, upon request, whatever assistance it can to advise
leakage may result in explosions or fires. Deublin unions should users about the use of its products and about any
be used in accordance with standard safety guidelines for the difficulties or problems which are brought to its attention.
media, and in a well-ventilated area. The use of our product on
hazardous or corrosive media is strictly forbidden.

Factory Testing
All Deublin rotating unions are factory-tested under pressure prior to shipment. This thorough check ensures that each
Deublin union performs as intended. Deublin rotating unions can be installed with the confidence that they will operate to your
complete satisfaction.

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 41
GETTING TECHNICAL OR DESIGN ASSISTANCE FROM DEUBLIN
Since 1945, Deublin has grown from a small garage shop Advanced machining techniques and proprietary processes
to the world’s largest manufacturer of rotating unions. Today, allow Deublin to achieve the most precise tolerances in the
Deublin’s international headquarters is located in Waukegan, industry and to ensure superior performance and union life. Our
Illinois, with manufacturing facilities and sales offices located in worldwide distribution network allows machine operators all over
17 countries on four continents. Deublin’s state-of-the-art the world to specify Deublin unions when purchasing equipment
manufacturing facilities feature the latest technologies, made in another country. We are manufacturers ourselves, so
including multi-axis CNC, robotics, single point threading, we understand the importance of fast response time to keep
and cylindrical grinding. your manufacturing process rolling. Wherever you are located,
Deublin has a stocking distributor nearby to meet your
requirements – quickly.

DEUBLIN Unions making DEUBLIN Unions

This series includes additional models. For more information,


42 contact DEUBLIN at +1-847-689-8600 or www.deublin.com
ORDERING CHECK LIST
Because rotating unions must accommodate a broad range
of speeds, pressures, and media, the Deublin product line
includes thousands of standard models. But sometimes even
this extensive selection may not meet your specialized needs.
That’s why we manufacture an ever-growing line of custom
unions to meet the particular requirements of world-leading
manufacturers. In many situations, we can adapt an existing
union design in order to offer a cost-effective solution that
meets your exact specifications.

When you contact us, we will ask a number of questions to


make sure that we completely understand your application.
These questions may include:
DEUBLIN 2-passage Unions on CNC Turning Center

o CNC Machining Center o Gun Drilling o Transfer Line or Flex Line


Machine Type o Turning Machine o Grinding o Multiple Spindle Head
o Other ___________________

Orientation o Horizontal o Vertical o Multi-axis: Vertical +________ ° and – _________ °

Union Location o Spindle o Motor Spindle o Indexing Table or Pallet o Other: _____________

Available Space Maximum overall length = ________mm Maximum diameter = _________mm


(Please attach drawings or photographs of the area where the union will be installed.)

Bearing-supported: o Rotor-mounted o Bore-mounted


Mounting Bearingless: o Outboard mounting o Inboard mounting
o Around the shaft (shaft diameter = ________mm) o Other: _____________________

o Threaded (pitch and diameter = __________)


Rotor Style o Flanged (diameter = ____________) o Other: _____________________

o Water-based coolant o Cutting oil o Hydraulic oil


Media o Air-oil mist o Lubricated air o Dry air
o Other: ________________

o Maximum pressure __________ bar (when rotating) ___________ bar (when stopped)
Operating o Maximum speed __________ rpm
Conditions
o Maximum flow __________ liters per minute
o Maximum temperature __________ °C

The better we understand your requirements,


the faster and more accurately we can respond.

WARNING DEUBLIN unions should not be used to convey flammable media (flash point ≤ 140°F or 60°C) as leakage may result in explosions or fires. DEUBLIN unions should be used
in accordance with standard safety guidelines for the media, and in a well-ventilated area. The use of our product on hazardous or corrosive media is strictly forbidden.

This series includes additional models. For more information, DEUBLIN


contact DEUBLIN at +1-847-689-8600 or www.deublin.com 43
Since its founding in 1945 as a small, family-owned business, Deublin consistently has adhered to a policy of designing and building the best products of their kind
in the world. The result of this policy has been constant growth through the years, and for this we are grateful to our many loyal customers.

Today, Deublin is the world’s largest manufacturer of rotating unions, with state-of-the-art factories, technical sales and service, and local stocking in 15 countries
on four continents, as well as a worldwide distribution network operating from more than 60 countries. Our global organization and extensive catalog of field-tested
products ensure a precise match between each customer’s requirements and an engineered solution.

We cordially invite you to visit our modern manufacturing facilities in Waukegan, Illinois, USA; Mainz, Germany; Monteveglio, Italy; Dalian, China; and Sao Paulo,
Brazil.

AMERICAS DEUBLIN Korea


Star Tower #1003, Sangdaewon-dong 223-25,
DEUBLIN USA Jungwon-gu, Seongnam-si, Gyeonggi-do,
2050 Norman Drive South Korea
Waukegan, IL 60085 U.S.A. Phone: +82-31-8018-5777
Phone: +1 847 689-8600 Fax: +82-31-8018-5780
Fax: +1 847 689-8690 e-mail: customerservice@deublin.kr
e-mail: cs@deublin.com

Global Headquarters in Waukegan, Illinois, U.S.A. DEUBLIN Brazil EUROPE


Rua Fagundes de Oliveira, 538 - A11 –
Piraporinha DEUBLIN Germany
CEP: 09950-300 - Diadema - SP – Brazil Florenz - Allee 1
Phone: +55 11-2455-3245 55129 Mainz, Germany
Fax: +55 11-2455-2358 Phone: +49 6131-4998-0
e-mail: deublinbrasil@deublinbrasil.com.br Fax: +49 6131-4998-109
e-mail: info@deublin.de
DEUBLIN Mexico
Norte 79-A No. 77, Col. Claveria DEUBLIN Italy
02080 Mexico, D.F. Via Guido Rossa, 9
Phone: +52 55-5342-0362 40053 Comune di Valsamoggia (BO), Italy
Fax: +52 55-5342-0157 Phone: +39 051-835611
e-mail: deublinmexicocs@deublin.com Fax: +39 051-832091
Mainz, Germany e-mail: info@deublin.it

ASIA DEUBLIN Austria


Mitterfeldgasse 3/18/R02
1110 Vienna, Austria
DEUBLIN China Phone: +43 1-8768450
No. 2, 7th Street, DD Port, Fax: +43 1-876845030
Economic Development Zone, Dalian, e-mail: info@deublin.at
Liaoning Province, 116620, P.R. China
Phone: +86 411-87549678
Fax: +86 411-87549679
DEUBLIN France
61 bis, Avenue de l‘Europe
e-mail: info@deublin.cn
Z.A.C de la Malnoue
77184 Emerainville, France
Room15A07, Wangjiao Plaza
Phone: +33 1-64616161
No.175 East Yan’an Road, Huangpu District
Monteveglio, Italy Fax: +33 1-64616364
Shanghai, 200041, P.R. China
e-mail: service.client@deublin.fr
Phone: +86 21-52980791
Fax: +86 21-52980790
e-mail: service@deublin.cn DEUBLIN Poland
ul. Bierutowska 57-59
51-317 Wroclaw, Poland
DEUBLIN Asia Pacific Phone: +48 71-3528152
51 Goldhill Plaza, #17-02
Fax: +48 71-3276278
Singapore 308900
e-mail: info@deublin.pl
Phone: +65 6259-9225
Fax: +65 6259-9723
e-mail: deublin@singnet.com.sg DEUBLIN Russia
5-ya Sokolinoi gori, 18, bld. 2, office 1
105275, Moscow, Russia
DEUBLIN Japan Phone: +7 495 647-14-34
Dalian, China 2-13-1, Minamihanayashiki
Fax: +7 495 938-89-49
Kawanishi City 666-0026, Japan
e-mail: info@deublinrussia.ru
Phone: +81 72-757-0099
Fax: +81 72-757-0120
e-mail: customerservice@deublin.jp DEUBLIN Spain
C/Lola Anglada, 20 local 1,
2-4-10-3F Ryogoku 08228 Terrassa, Spain
Sumida-Ku, Tokyo 130-0026, Japan Phone: +34 93-2211223
Phone: +81 35-625-0777 Fax: +34 93-2212093
Fax: +81 35-625-0888 e-mail: deublin@deublin.es
Deublin products & e-mail: customerservice@deublin.jp
DEUBLIN United Kingdom
services are available 6 Sopwith Park, Royce Close,
1-9-2-4F Mikawaanjo-cho
throughout the world. Anjo City, Aichi 446-0056, Japan West Portway
Phone: +81 566-7361 Andover SP10 3TS, UK
www.deublin.com Fax: +81 566-71-4360 Phone: +44 1264-333355
e-mail: customerservice@deublin.jp Fax: +44 1264-333304
e-mail: info@deublin.co.uk
© Copyright 2016 DEUBLIN Company. All Rights Reserved.
Printed in the U.S.A. MT163 US

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