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1.0-Introduction: Technical Proposal R.O. System

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Proposal No.

FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 1 of 13

1.0- INTRODUCTION

SYSTEM OUTLINE

Pretreatment is very important for Reverse Osmosis system. A well design pretreatment
would prolong the life of RO membrane and provide smooth system operation. The common
pretreatment is to protect RO membrane from fouling caused by suspended solids Silts Metal
salts and bio-film as well as scaling caused by precipitation of sparingly soluble salts
concentrated beyond their solubility limits.

FILTRATION SYSTEM

The design of this system is based on the pre-treatment capacity of the RO plant. The design
of RO plant is based 5.0 m³/hr flow rate and 70 %conversion.It requires pre-treatment
including sand filter of capacity of 7.14 m³/hr which has been included in our system.

ANTISCALANT DOSING

To hinder salt crystallization so as to prevents scaling

REVERSE OSMOSIS SYSTEM

Reverse osmosis is the finest level of filtration available. The RO membrane acts as a barrier
to all dissolved salts and inorganic molecules, as well as organic molecules Water
molecules on the other hand pass freely through the membrane creating a purified product
system.With a high-pressure pump, pressurized saline feed water is continuously pumped to
the module system .Within the module,con- sisting of a pressure vessel housing and

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 2 of 13

membrane elements, the feed water will be split into a low saline product, called permeate
and a high saline brine, called concentrate or reject. A flow regulating valve, called
concentrate valve, controls the percentage of feed water that is going to the concentrate
stream and permeate which will be obtained from the feed.

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 3 of 13

2 - DESIGN SPECIFICATIONS

2.1 SAND FILTER


Qty : 01No.
Capacity : 7.14 m3/hr
Mode of operation : Manual.

2.2 REVERSE OSMOSIS SYSTEM


Capacity : 5.0 m3/hr
System Recovery : 70 %
Design Temperature : 28 ºC
Mode of Operation : Automatic

2.3 WATER ANALYSIS (BASIS OF OUR DESIGN & PROVIDED


BY THE CLIENT

pH : 7.5-8.0
TDS : 500 ppm

2.4 TREATED WATER QUALITY & QUANTITY


Product TDS : less than 10 ppm

2.5 UTILITIES REQUIRED


Feed Water Flow rate : 7.14 m³/hr.
Backwash Flowrate @ 1 barg : 14.00 m3/hr
Pressure : 3.5-4.0 barg

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 4 of 13

Electric Power : 380 V, 50 Hz, 3 Phase


Instrument Air (Dry & Oil Free) : 4 – 7 Barg

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 5 of 13

3 -EQUIPMENT SPECIFICATIONS – R.O. SYSTEM

Following are specifications of the major equipment(s) of complete system

SECTION NO A: PRE -TREATMENT


3.1 FEED PUMP
Quantity : 01 No.
Type : Centrifugal, Vertical, Multistage
Make : CNP
Flow rate : 7.14 m3/hr
Discharge head : 3-4 barg
Material of Construction : SS 304(wetted parts).

Pump Driver
Type : Electric Motor
Power : Vender to Confirm, 380 V, 50 Hz, 3 Ph
Protection : IP 55/ Class F

3.2 SAND FILTRATION SYSTEM


3.2.1 Filter Vessel
Quantity : 01 No
Mode of Operation : Manual - Multiport
Capacity : 7.14 m3/hr
Construction material : FRP
Size : 30 x 72
Supplier : Fluidtec Traders

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 6 of 13

Filling Media:
Graded Silica Sand : 01 Lot

3.2.2 Filter Pipe & Fittings


Quantity : 01 Lot
Material : PVC Class D

SECTION B: REVERSE OSMOSIS SYSTEM

3.3 ANTISCLANT & BIOCIDE DOSING SYSTEM

3.3.1 Day Tank


Quantity : 02 Nos.
Capacity : 70 liters
Material : Polyethylene
Make / Supply : Fluidtec

3.3.2 Dosing Pump


Quantity : 02 Nos
Type : Diaphragm
Make : Seko – Italy/ Etatron ITaly
Flow rate : 05 lph
Discharge Pressure : 05 bar
Casing Material : PP

Pump Driver
Type : Solenoid Electrically
Power : 0.02 kW.
Protection : IP 65 / Class F

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 7 of 13

3.4 Cartridge Filter Housing (5-micron & 1-Micron)


Quantity : 02 Nos.
Type : Jumbo Housing
Service Flow rate : 7.14 m3/hr
Vessel Material : PVC
Cartridge Material : PP
Length : 20 inch

3.5 High Pressure Pump


Quantity : 01 No.
Type : Centrifugal, Vertical, Multistage
Make : CNP
Flow rate : 7.14 m3/hr
Discharge head : 12 barg
Material of Construction : SS 304 (wetted parts).

Pump Driver
Type : Electric Motor
Power : 5.5 kW, 380 V, 50 Hz, 3 Ph
Protection : IP 55/ Class F

3.6 Pressure Vessel


Quantity : 01 Nos.
No. of Membranes per Vessel : 05 No.
Material : FRP
Design Pressure : 300 PSI
Type : End Port/Side Port
Make : Eurotech / Equivalent.

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 8 of 13

3.7 Membrane
Quantity : 05 Nos.
Type : Spiral wound, thin film composite
Dimensions : 8’’ x 40’’
Membrane Material : Polyamide
Make : Hydranautics / Equivalent.

3.8 RO CONTROL PANEL


Quantity : 01 No.
Type : Indoor installation
Access : Front
Material : Mild steel
Protection Class : IP 42
Make : Fluidtec.
PLC
Qty :01 No.
Make : Mitsubushi - Japan

3.9 RO PIPE & FITTING


Quantity : 01 Lot
High Pressure Lines : SS 304, Sch10
Low Pressure Lines : PVC, Class D

SECTION C: PLANT INSTRUMENTATION


3.10 INSTRUMENTATION & CONTROL
All the instruments necessary for the safe and reliable operation of RO system have
been included in our scope of supply.

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 9 of 13

FlowMeter
Quantity : 02 Nos.
Type : ROTAMETER
Make : China

TDS Meter
Quantity : 02 Nos.
Type : Panel Mounted/ Digital.
Make : Create - China/ Equivalent
Location : Field

pH Meter
Quantity : 01 No.
Type : Panel Mounted/ Digital.
Make : Create - China/ Equivalent
Location : Field

Pressure Indicators
Quantity : 06 nos.
Type : Diaphragm / Liquid Filled.
Dial Size : 2.5””
Borden Tube Material : SS
Gauge Connection : ¼”, ½” NPT/ Bottom
Make : Wika/ Equivalent
Location : Field

Low Pressure Switch


Quantity : 01 Nos.
Make : Danfoss / Equivalent

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 10 of 13

Location : Field
Temperature Indicator
Quantity : 01 No
Type : Liquid Filled
Location : Field

SECTION D: R.O. CLEANING SYSTEM


RO cleaning system will be mounted on a R.O. skid. Hose pipe will be installed for
re-circulation of cleaning solution through the membranes. The system consists of the
following components:

3.11 Cleaning Tank

Quantity : 01Nos.
Type : Closed Tank
Fluid Handled : RO Cleaning Chemicals
Capacity : 200 Liters (approx.)
Material : PE
Make/ Supplier : Fluidtec

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 11 of 13

4.0 - BATTERY LIMITS

- Inlet of Sand Filter


- Outlet of R.O. System

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 12 of 13

5.0 - EXCLUSIONS

- Installation & Fabrication works at site


- Utilities e.g., water, instrument air & power.
- All the chemicals & consumable cartridge filters for plant commissioning &
operation.
- Building, civil work of any kind including drains, channel, R.C. structure, civil
design calculations etc. However, loading data will be provided by Fluidtec after
award of contract.
- Laboratory equipment, books etc.
- Power supply to control panel.
- Fire fighting system, lighting etc.
- Plant unloading at site, erection of plant at foundation & tie in connections.
- Any thing not expressively mentioned in our scope of supply.

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com
Proposal No. FT/575/175
Revision: 02
Date:27.10.2020 TECHNICAL PROPOSAL
Client: AlHafiz Crysto R.O. SYSTEM
Page 13 of 13

6.0 - MODIFICATION IN SPECIFICATIONS

The specifications & drawings submitted are preliminary and can be modified in the
course of detailed engineering when necessity arises within the restriction that does
not affect the performance and guarantees of the plant significantly.

Office Address:407, 3rd Floor, AlQadir Height, Garden Town Lahore


Tel : 92 300 4016790
E-mail: imran@fluidtectraders.com

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