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25-30-11 Rev.07 Rail Coffe Maker UAA - BAB PDF

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RAIL ASSEMBLY

PART NUMBERS
416-0201-1 416-0201-25
416-0201-3 416-0201-27
416-0201-5 416-0201-29
416-0201-7 416-0201-31
416-0201-9 416-0201-33
416-0201-11 416-0201-35
416-0201-15 416-0201-37
416-0201-17 416-0201-39
416-0201-23 416-0201-41

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST
Original Issue 1982/06/01
B/E Aerospace, Inc.
Commercial Aircraft Products Group
10800 Pflumm Road
Lenexa, KS 66215
TEL: 913-338-9800
FAX: 913-469-4032
Cage: 16827

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HIGHLIGHTS

TO: HOLDERS OF THE RAIL ASSEMBLY PN 416-0201-XX SERIES COMPONENT MAINTENANCE


MANUAL, ATA NO. 25-30-11.

REVISION NO. 6 DATED 2008/05/14

This component maintenance manual had been completely rewritten and every page has changed. The main
changes are listed below. Please destroy any previous revision of this manual with this revised copy and
enter the appropriate Date Inserted on the RECORD OF REVISIONS Section.

MAIN CHANGES

1. Revised all front matter to describe this revision.


2. Revised manual to include part numbers 416-0201-37, 416-0201-39 and 416-0201-41 (not in previous
revision).
3. Updated manual per engineering drawings.
4. Updated the Illustrated Parts List and revised IPL Figure 1 accordingly.

Page 1
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RECORD OF REVISIONS
REV. REV
ISSUE DATE DATE INSERTED BY ISSUE DATE DATE INSERTED BY
NO. NO.
1 1982/01/06
2 1985/02/15
3 1987/04/10
4 1989/08/01
5 1991/06/01
6 2008/05/14

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RECORD OF TEMPORARY REVISIONS

TEMPORARY REV NO. PAGE NUMBER ISSUE DATE INSERT DATE BY DATE REMOVED BY

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SERVICE BULLETIN LIST

CMM DATE
SB NUMBER REVISION SUBJECT INCORPORATED
416-0201-25-056 4 Bonding and Grounding 1989/08/01
416-0201-25-062 4 Water Connector Modification 1989/08/01
416-0201-25-063 4 Heat Shield Modification 1989/08/01
416-0201-25-071 5 Conversion Service Bulletin 1991/06/01

SERVICE INFORMATION LETTER LIST

CMM DATE
SIL NUMBER REVISION SUBJECT INCORPORATED

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LIST OF EFFECTIVE PAGES

SECTION TITLE PAGE DATE SECTION TITLE PAGE DATE

Title 1 2008/05/14 Assembly 7001 2008/05/14


7002 2008/05/14
Highlights 1 2008/05/14 7003 2008/05/14
7004 2008/05/14
Record of 1 2008/05/14
Revisions 2 Blank Illustrated 10001 2008/05/14
Parts List 10002 2008/05/14
Record of 1 2008/05/14 10003 2008/05/14
Temporary Revisions 2 Blank 10004 2008/05/14
10005 2008/05/14
Service 1 2008/05/14 10006 2008/05/14
Bulletin List/Service 2 Blank 10007 2008/05/14
Information List 10008 2008/05/14
10009 2008/05/14
List of 1 2008/05/14 10010 2008/05/14
Effective Pages 2 Blank 10011 2008/05/14
10012 2008/05/14
Table of 1 2008/05/14 10013 2008/05/14
Contents 2 Blank 10014 2008/05/14
10015 2008/05/14
Introduction 1 2008/05/14 10016 2008/05/14
2 Blank 10017 2008/05/14
10018 2008/05/14
Description 1 2008/05/14
and Operation 2 2008/05/14

Testing and 1001 2008/05/14


Fault Isolation 1002 Blank

Schematic and 2001 2008/05/14


Wiring Diagrams 2002 2008/05/14
2003 2008/05/14
2004 2008/05/14
2005 2008/05/14
2006 2008/05/14

Disassembly 3001 2008/05/14


3002 2008/05/14
3003 2008/05/14
3004 Blank

Cleaning 4001 2008/05/14


4002 Blank

Check 5001 2008/05/14


5002 Blank

Repair 6001 2008/05/14


6002 Blank

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TABLE OF CONTENTS

SUBJECT PAGE

Description and Operation ................................................................................................................................. 1


Testing and Fault Isolation........................................................................................................................... 1001
Schematic and Wiring Diagrams ................................................................................................................. 2001
Disassembly................................................................................................................................................. 3001
Cleaning....................................................................................................................................................... 4001
Check............................................................................................................................................................5001
Repair ...........................................................................................................................................................6001
Assembly (Including Storage).......................................................................................................................7001
Illustrated Parts List ................................................................................................................................... 10001

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INTRODUCTION
This manual has been prepared to fulfill the requirements of ATA i Spec 2200 for Component Maintenance
Manuals.

All procedures established in this manual have been performed and verified acceptable by trained personnel
at B/E Aerospace, Inc. A competent shop mechanic who is unfamiliar with these units should, with a
minimum amount of effort and tools, be able to isolate the problems of a nonfunctional unit and restore it to
service.

Procedures are provided for the full range of maintenance and include all the work functions that could or may
be done to the unit throughout its entire service life.

A competent shop mechanic should use this manual first to test and isolate a faulty component. The
mechanic should then go directly to the applicable manual subject to effect a repair in the specific problem
area without disturbing other areas.

The following abbreviations may be used in this manual:

ABBREVIATION MEANING ABBREVIATION MEANING

ASSY Assembly LG Long


C Celsius NO Number
CAGE Commercial and NPT National Pipe Thread
Government Entity
cm centimeter PN Part Number
EFF Effectivity PNH Pan Head (screw)
F Fahrenheit psig Pounds per Square
Inch Gauge
FH Flat Head (screw) REQ Required
FIG Figure RF Reference
FPT Female Pipe Thread SAE Society of Automotive
Engineers
HD Head SST Stainless Steel
Hz Hertz SUPSD Superseded
in inch SUPSDS Supersedes
kg kilogram TTL Total
kPag Kilopascal Gauge VAC Volts Alternating
Current
lbs pounds

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DESCRIPTION AND OPERATION

1. General

A. Rail assembly part numbers 416-0201-XX series are manufactured by B/E Aerospace, Inc.,
Commercial Aircraft Products Group in Lenexa, KS.

B. The rail assembly is installed in the aircraft galley and serves as the interface for electrical power,
fresh water, and returning drain water for a coffee maker. This feature permits the coffee maker
to be easily removed or reinstalled by simply sliding in or out of the rail assembly.

C. There are two main components attached to the rail assembly: the socket assembly and the
connector assembly. The socket assembly operates as a check valve for the water inlet line.
This device acts as a shut-off valve when the coffee maker is removed. The connector assembly
bridges the 115 VAC, 400 Hz, 3-phase aircraft power supply to the coffee maker.

Table 1
Leading Particulars

ITEM CHARACTERISTIC

Electrical Input 115 VAC, 400 Hz, 3-phase


Dimensions - Length 11.72 in. (29.77 cm)
Width 5.82 in. (14.78 cm)
Height 2.69 in. (6.83 cm)

Weight 2.5 lbs (1.13 kg)


3.5 lbs (1.59 kg) 416-0201-39 only

Sleeving - Length 10.00 in. (25.40 cm) 416-0201-7, 416-0201-11

12.00 in (30.48 cm) 416-0201-29

15.00 in (38.10 cm) 416-0201-39


16.00 in (40.64 cm) 416-0201-17

23.00 in. (58.42 cm) 416-0201-1, 416-0201-3, 416-0201-5, 416-0201-9,


416-0201-15, 416-0201-23, 416-0201-27, 416-0201-31,
416-0201-33, 416-0201-35, 416-0201-37, 416-0201-41
35.00 in (88.90 cm) 416-0201-25

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Figure 1
Rail Assembly

Table 2
Rail Configuration

ASSEMBLY PN WATER INLET CONNECTION DRAIN CONNECTION GALLEY INTERFACE


CONNECTION
416-0201-1 Straight .12 Male NPT No Drain Pigtail
416-0201-3 Right Angle .12 Female NPT No Drain Pigtail
416-0201-5 Straight .12 Male NPT Straight 0.50 in.Tube Pigtail
416-0201-7 Right Angle .12 Female NPT Right Angle 0.50 in.Tube Connector
416-0201-9 Straight .12 Male NPT Straight 0.50 in.Tube Pigtail
416-0201-11 Right Angle .12 Female NPT Right Angle 0.50 in.Tube Connector
416-0201-15 Straight .12 Male NPT No Drain Pigtail
416-0201-17 Right Angle .12 Female NPT No Drain Connector
416-0201-23 Right Angle .12 Female NPT Right Angle .75-18 UNJF-3B Pigtail
416-0201-25 Straight .12 Male NPT No Drain Pigtail
416-0201-27 Straight .12 Male NPT Straight 0.50 in.Tube Pigtail
416-0201-29 Right Angle w/fitting AN816-6-2K No Drain Connector
416-0201-31 Right Angle .12 Female NPT No Drain Pigtail
416-0201-33 Straight .12 Male NPT No Drain Pigtail
416-0201-35 Right Angle w/fitting AN816-4J No Drain Pigtail
416-0201-37 Straight .12 Male NPT Rear Drain to Sump Drain Pigtail
Connector w/hose & Straight No Drain
416-0201-39 Connector
.12 Mail NPT
416-0201-41 Straight .12 Male NPT Straight 0.50 in.Tube Connector

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TESTING AND FAULT ISOLATION

1. General

A. To determine the operational readiness of the rail assembly, perform functional testing using the
test equipment and materials listed in Table 1001.

Table 1001
Test Equipment and Materials

NOMENCLATURE PART/SPEC NO SOURCE (CAGE)


Multimeter / Milliohm Meter None Commercially Available
Pressurized Water Source None Commercially Available
Liquid Pressure Gauge None Commercially Available
200 psig (1379 kPag) range

2. Procedure

A. Plumbing Test

(1) Attach a pressurized water source to the water inlet connector (refer to Table 2).

(2) Fill socket assembly with water and pressurize to 188 to 198 psig for five minutes. Verify
the socket assembly does not leak.

(3) Turn off water source and remove from water inlet connector.

B. Electrical Test

(1) Electrical testing consists of checking each wire and connector for continuity. Resistance
must be less than one ohm. Refer to the SCHEMATIC AND WIRING DIAGRAMS Section
for wire and connector pin identification.

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SCHEMATIC AND WIRING DIAGRAMS

Figure 2001
Wiring Diagram for 416-0201-1, -3, -15, -23, -25, -27, -31, -33, -35, & -37

Table 2001A
Wire Chart for 416-0201-1, -3, -15, -23, -27, -31, -33, -35, & -37

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 BLACK 16 24.00 J1-E PIN


2 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
3 BLACK 16 28.20 SG1 TE-215
4 RED 16 24.00 J1-B PIN
5 YELLOW 16 24.00 J1-C PIN
6 BLUE 16 24.00 J1-D PIN
7 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
8 BLACK 16 28.20 SG2 TE-215
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 WHITE 10 3.75 BS2-2 SG2 TE-50298

Table 2001B
Wire Chart for 416-0201-25

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 BLACK 16 36.00 J1-E PIN


2 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
3 BLACK 16 37.50 SG1 TE-215
4 RED 16 36.00 J1-B PIN
5 YELLOW 16 36.00 J1-C PIN
6 BLUE 16 36.00 J1-D PIN
7 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
8 BLACK 16 37.50 SG2 TE-215
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 WHITE 10 3.75 BS2-2 SG2 TE-50298

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Figure 2002
Wiring Diagram for 416-0201-7, -11, & -29

Table 2002A
Wire Chart for 416-0201-7 & -11

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 RED 16 11.00 J1-B PIN P1-1 PIN


2 YELLOW 16 11.00 J1-C PIN P1-2 PIN
3 BLUE 16 11.00 J1-D PIN P1-3 PIN
4 BLACK 16 11.00 J1-E PIN P1-4 PIN
5 BLACK 16 15.00 SG1 TE-215 P1-5 PIN
6 BLACK 16 15.00 SG2 TE-215 P1-6 PIN
7 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
8 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 WHITE 10 3.75 BS2-2 SG2 TE-50298

Table 2002B
Wire Chart for 416-0201-29

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 RED 16 13.00 J1-B PIN P1-1 PIN


2 YELLOW 16 13.00 J1-C PIN P1-2 PIN
3 BLUE 16 13.00 J1-D PIN P1-3 PIN
4 BLACK 16 13.00 J1-E PIN P1-4 PIN
5 BLACK 16 16.00 SG1 TE-215 P1-5 PIN
6 BLACK 16 16.00 SG2 TE-215 P1-6 PIN
7 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
8 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 WHITE 10 3.75 BS2-2 SG2 TE-50298

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Figure 2003
Wiring Diagram for 416-0201-5

Table 2003
Wire Chart for 416-0201-5

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 BLACK 16 24.00 J1-E PIN


2 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
3 BLACK 16 28.20 SG1 TE-215
4 RED 16 24.00 J1-B PIN
5 YELLOW 16 24.00 J1-C PIN
6 BLUE 16 24.00 J1-D PIN
7 N/A
8 BLACK 16 28.20 SG2 TE-215
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
11 WHITE 10 3.75 BS2-2 SG2 TE-50298

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Figure 2004
Wiring Diagram for 416-0201-9

Table 2004
Wire Chart for 416-0201-9

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 BLACK 16 24.00 J1-E PIN


2 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
3 BLACK 16 28.20 SG1 TE-215
4 RED 16 24.00 J1-B PIN
5 YELLOW 16 24.00 J1-C PIN
6 BLUE 16 24.00 J1-D PIN
7 GREEN 16 24.00 J1-A PIN
8 BLACK 10 28.20 J1-F PIN
9 WHITE 10 3.75 BS1-2 SG1 TE-50298

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Figure 2005
Wiring Diagram for 416-0201-17 & -39
Table 2005A
Wire Chart for 416-0201-17
WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION
1 RED 16 17.00 J1-B PIN P1-1 PIN
2 YELLOW 16 17.00 J1-C PIN P1-2 PIN
3 BLUE 16 17.00 J1-D PIN P1-3 PIN
4 BLACK 16 17.00 J1-E PIN P1-4 PIN
5 WHITE 16 2.50 BS3-2 P1-5 PIN
6 WHITE 16 2.50 BS4-2 P1-6 PIN
7 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
8 BLACK 16 1.75 J1-G PIN BS1-1 TE-50366
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 WHITE 10 3.75 BS2-2 SG2 TE-50298
11 WHITE 10 16.50 BS3-1 TE-50366 SG1 TE-50298
12 WHITE 10 16.50 BS4-1 TE-50366 SG1 TE-50298

Table 2005B
Wire Chart for 416-0201-39
WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION
1 RED 16 17.00 J1-B PIN P1-1 PIN
2 YELLOW 16 17.00 J1-C PIN P1-2 PIN
3 BLUE 16 17.00 J1-D PIN P1-3 PIN
4 BLACK 16 17.00 J1-E PIN P1-4 PIN
5 WHITE 16 3.00 BS3-2 P1-5 PIN
6 WHITE 16 3.00 BS4-2 P1-6 PIN
7 BLACK 16 2.00 J1-F PIN BS2-1 TE-50366
8 BLACK 16 2.00 J1-G PIN BS1-1 TE-50366
9 WHITE 10 4.00 BS1-2 SG1 TE-50298
10 WHITE 10 4.00 BS2-2 SG2 TE-50298
11 WHITE 10 16.00 BS3-1 TE-50366 SG2 TE-50298
12 WHITE 10 16.00 BS4-1 TE-50366 SG1 TE-50298
13 WHITE 10 16.50 SG1 TE-50298 TE-50298

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Figure 2006
Wiring Diagram for 416-0201-41

Table 2006
Wire Chart 416-0201-41

WIRE NO. COLOR GAUGE LENGTH FROM TERMINATION TO TERMINATION

1 BLACK 16 24.00 J1-E PIN P1-4 PIN


2 BLACK 16 1.75 J1-G PIN BS1-1 TE-50298
3 BLACK 16 28.20 SG1 TE-215 P1-6 PIN
4 RED 16 24.00 J1-B PIN P1-1 PIN
5 YELLOW 16 24.00 J1-C PIN P1-2 PIN
6 BLUE 16 24.00 J1-D PIN P1-3 PIN
7 BLACK 16 1.75 J1-F PIN BS2-1 TE-50366
8 BLACK 16 28.20 SG2 TE-215 P1-5
9 WHITE 10 3.75 BS1-2 SG1 TE-50298
10 WHITE 10 3.75 BS2-2 SG2 TE-50298

NOTE: All connector holes not used must be plugged.

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DISASSEMBLY

1. General

A. Prior to disassembly, carefully read all instructions applicable to the item of equipment undergoing
maintenance.

B. Before disassembly, refer to TESTING AND FAULT ISOLATION or CHECK Sections to identify
damaged components. Disassemble the rail assembly only as far as necessary to remove the
damaged components.

C. Provide a clean space and working surface before beginning any disassembly operation.

2. Procedure

A. Disassemble Rail Assembly (refer to IPL Figure 1)

(1) Remove hex nut (15), lock washer (10), and alignment pin (5) from rail (20).

(2) Remove and disassemble socket assembly (45).

(a) Remove lock nuts (60), screws (25), spray shield (30), and socket assembly (45) from
rail (20).

(b) Remove four spacers (35 and 40) from the rail (20).

(c) For PN 416-0201-39, remove inlet hose assembly by the female connector (90) from
socket assembly (45) (refer to IPL Figure 1, Sheet 1 of 3).

(d) Remove retaining ring (50) and flange assembly (55) from socket body (65).

NOTE: If necessary, for PN 416-0201-29 and 416-0201-35, remove the straight adapter
(85 or 85A) from the end cap (70A) before further disassembly.

(e) Remove socket cap (70) or end cap (70A) from socket body (65).

(f) Remove washer (75) and valve assembly (80) from socket body (65), only if replacement
is required.

NOTE: Water inlet hose is only included with PN 416-0201-39. If the water inlet hose assembly
is NOT damaged or included, skip step (3).

(3) For PN 416-0201-39, disassemble water inlet hose assembly (refer to IPL Figure 1,
Sheet 1 of 3).

(a) Remove female connector (90) from socket assembly (45).

(b) Remove female connector (90) from flexible hose assembly (95).

(c) Remove flexible hose assembly (95) from water inlet hose adapter (100).

(d) Remove water inlet hose adapter (100) from female SST connector (105).

NOTE: Refer to the SCHEMATIC AND WIRING DIAGRAMS Section for number and color of
wires at ground terminals SG-1 and SG-2.

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(4) Remove hex nut (110), washer (115), and wire terminals (140, 150) from screw (120) and rail
(20), as necessary.

(5) Remove screw (120) and washer (125) from rail (20), as necessary.

(6) Disassemble the electrical connector assembly (160).

(a) Remove nut and bushing from connector assembly (160).

(b) If replacing, remove wires from the connector assembly (160).

(c) Remove lock nut (165) and screw (170) from connector assembly (160).

(d) Remove lock nuts (175) and screws (180) from connector assembly (160).

(e) Remove connector assembly (160) from rail (20).

NOTE: The pin connector (185) and wire harness is included with PN 416-0201-7, 416-
0201-11, 416-0201-17, 416-0201-29, 416-0201-39, and 416-0201-41. If the pin
connector (185) and wire harness is NOT damaged, skip step (7).

(7) For PN 416-0201-7, 416-0201-11, 416-0201-17, 416-0201-29, 416-0201-39, and 416-0201-41,


disassemble the pin connector (185) and wire harness.

(a) Remove screws and lock washers from strain relief (190) and pin connector (185).

(b) Remove wires from pin connector (185), as necessary.

(c) Remove grommet (195) from wire harness.

(d) Remove and discard tie wrap (215) and sleeving (200, 205, or 210, as applicable).

NOTE: Refer to the SCHEMATIC AND WIRING DIAGRAMS Section for individual wires.

(8) If damaged, remove rivets (220) and reinforcement plate (225).

(9) For PN 416-0201-37, disassemble drain fitting (230) from attachments (refer to IPL Figure 1,
Sheet 2 of 3).

(a) Remove lock nut (165A), screw (235), washer (240), and clamp (245) from plate assembly
(255).

(b) Remove drain fitting (230) from drain fitting (290).

(c) Remove o-ring (315) and drain fitting (230) from rail (20A). Discard o-ring (315).

(d) Remove and discard o-ring (320) from drain fitting (230).

(e) Remove tubing (275) from the clamp (245) and elbow fitting (280).

(f) Remove elbow fitting (280) from elbow fitting (285).

(g) Remove elbow fitting (285) from drain fitting (290).

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(10) For PN 416-0201-23, disassemble drain fitting (230) from drain fitting (295) ( refer to IPL Figure
1, Sheet 3 of 3)

(a) Remove drain fitting (230) from drain fitting (295).

(b) Remove o-ring (315) and drain fitting (230) from rail (20). Discard o-ring (315).

(c) Remove and discard o-ring (320) from drain fitting (230).

(11) For PN 416-0201-5, 416-0201-7, 416-0201-9, 416-0201-11, 416-0201-27, or 416-0201-41,


disassemble drain fitting (230) from drain connector (300, 305, or 310, as applicable) (refer to
IPL Figure 1, Sheet 3 of 3).

(a) Remove drain fitting (230) from drain connector (300, 305, or 310, as applicable).

(b) Remove o-ring (315) and drain fitting (230) from rail (20). Discard o-ring (315).

(c) Remove and discard o-ring (320) from drain fitting (230).

(12) If damaged, remove eight rivets (325) from rail (20) and plate assembly (250) (PN 416-0201-1,
416-0201-3, 416-0201-5, 416-0201-7, 416-0201-11, 416-0201-15, 416-0201-17, 416-0201-23,
416-0201-27, 416-0201-31, 416-0201-33, 416-0201-39, and 416-0201-41) or plate assembly
(255) (PN 416-0201-37), or plates (260 and 265) (PN 416-0201-9, 416-0201-25, and 416-
0201-35) or plate assembly (270) (PN 416-0201-29).

NOTE: Four of the rivets (325) hold two separate placards in place. If placards are removed
from the rail (20), keep them in a safe place for reuse.

(13) If damaged, removed rivets (335) and grounding placard (330).

(14) If damaged, remove label (340) from plate (250, 255, or 270, as applicable) or plate (260).

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CLEANING

1. General

A. The materials required for cleaning the rail assembly are listed in Table 4001.

Table 4001
Cleaning Materials

NOMENCLATURE PART/SPEC NO SOURCE (CAGE)


Distilled Water None Commercially Available

Cleaner Non-Ionic Detergent (NID) Commercially Available


Isopropyl Alcohol None Commercially Available
Cloths, Cleaning, Low-Lint, A-A-59323 Commercially Available
Type I
Air Dryer Model SCD-4 Galiso Corporation
Montrose, CO (V26220)
Water-Pumped Dry Air A-A-59503 Equivalent Commercially Available

NOTE: Equivalent substitutes may be used for listed items.

2. Procedure

A. Clean Rail Assembly (see IPL Figure 1 and Table 4001)


o o
(1) Prepare a cleaning solution with one part non-ionic detergent and four parts hot (50 C, 120 F)
distilled water.

(2) Clean the rail assembly and non-electrical associated parts with cleaning cloth moistened with
the cleaning solution or equivalent. Blow dry parts with filtered, oil-free dry air or allow parts to
dry at room temperature thoroughly.

(3) Wipe off any dust or contaminants from remaining rail assembly components.

(4) Store clean and dry parts so no contamination can occur before or during assembly.

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CHECK

1. General

A. Check and verify the condition of disassembled and cleaned parts of the rail assembly (1).

NOTE Prepare a clean space and work surface before beginning CHECK procedures.

NOTE: Any part that is found to be visually defective or damaged must be repaired or replaced
(refer to the REPAIR Section).

2. Procedure

A. Check Rail Assembly (refer to IPL Figure 1)


o
(1) Inspect the alignment pin (5) for straightness. Make sure that the pin is at a 90 angle, in all
planes, to the flange on the rail assembly (1).

(2) Inspect the rail (20) for cracks or misalignment.

(3) Check all electrical components.

(a) Inspect electrical harness, wiring, and connection points for damage, deteriorated
insulation, and loose wires.

(b) Inspect wire routing and plastic wire tiedowns to make sure no wiring is loose or exposed
to chafing against other parts or heat sources.

(c) Examine connectors (160, 185, as applicable) for bent or corroded pins.

(d) Check terminals for cracked or loose insulation.

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REPAIR

1. General

A. Repair consists of replacement of parts determined defective in the TESTING AND FAULT
ISOLATION and CHECK Sections.

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ASSEMBLY (INCLUDING STORAGE)

1. General

A. Assembly Area and Parts Preparation

(1) Clear assembly area of all contaminants, oils and materials not required for assembly.

(2) Clean all parts before assembly (refer to the CLEANING Section).

(3) Clean tools of all oils and contaminants.

B. The materials required for assembly of the rail assembly are listed in Table 7001.

Table 7001
Assembly Equipment and Materials

NOMENCLATURE PART/SPEC NO SOURCE (CAGE)


AD-053 B/E Aerospace (V16827)
Adhesive/sealant
MIL-A-46146 Commercially Available
Plastic Tiedowns, Type 1, Class 1 MS3367 or SAE-AS-33671C Commercially Available
TT-7453 B/E Aerospace (V16827)
Thread Seal Tape
A-A-58092 Commercially Available

2. Procedure

A. Assemble Rail Assembly (refer to IPL Figure 1)

NOTE: If either of the two placards were removed in the DISASSEMBLY Section from the rail
(20), reuse the placards and install with rivets (325) used in (1).

(1) Position plate assembly (250) (PN 416-0201-1, 416-0201-3, 416-0201-5, 416-0201-7, 416-
0201-11, 416-0201-15, 416-0201-17, 416-0201-23, 416-0201-27, 416-0201-31, 416-0201-33,
416-0201-39, and 416-0201-41) or plate assembly (255) (PN 416-0201-37), or plates (260 and
265) (PN 416-0201-9, 416-0201-25, and 416-0201-35) or plate assembly (270) (PN 416-0201-
29) on rail (20) and install with eight rivets (145).

(2) If removed, attach grounding placard (330) with rivets (335).

(3) If removed, attach label (340) on plate assembly (250, 255, or 270, as applicable) or plate
(260).

(4) For PN 416-0201-5, 416-0201-7, 416-0201-9, 416-0201-11, 416-0201-27, or 416-0201-41,


position drain fitting (230) on rail (20) (refer to IPL Figure 1, Sheet 3 of 3).

(a) Install o-ring (315) in drain fitting (230) between rail (20) and drain connector (300, 305, or
310, as applicable).

(b) Attach drain fitting (230) to drain connector (300, 305, or 310, as applicable).

(c) Install o-ring (320) in groove inside of drain fitting (230).

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(5) For PN 416-0201-23, position drain fitting (230) on rail (20) (refer to IPL Figure 1,
Sheet 3 of 3).

(a) Install o-ring (315) in drain fitting (230) between rail (20) and drain fitting (295).

(b) Attach drain fitting (230) to drain fitting (295).

(c) Install o-ring (320) in drain fitting (230).

(6) For PN 416-0201-37, position drain fitting (230) on rail (20) (refer to IPL Figure 1,
Sheet 2 of 3).

(a) Install o-ring (315) in drain fitting (230) between rail (20A) and drain fitting (290).

(b) Install drain fitting (230) to drain fitting (290).

(c) Install o-ring (320) in drain fitting (230).

NOTE: Apply thread seal tape to outer threads on elbow fitting (280 and 285).

(d) Attach drain fitting (290) to elbow fitting (285).

(e) Attach elbow fitting (280) to elbow fitting (285).

(f) Attach tubing (275) in clamp (245) and elbow fitting (280).

(g) Install clamp (245) on plate assembly (255) with screw (235), washer (240), and lock nut
(165A).

(7) If removed, install reinforcement plate (225) with rivets (220).

(8) Assemble the electrical connector assembly (160).

(a) Position connector assembly (160) on rail (20), and install screws (180) and lock nuts
(175).

(b) Install screw (170) and lock nut (165) on connector assembly.

NOTE: Make sure that the bushing is positioned on the wire harness with the lip facing away
from the connector assembly (160).

(c) Slide nut and bushing on wire connector assembly (160).

NOTE: The pin connector (185) and wire harness is included with PN 416-0201-7, 416-0201-11,
416-0201-17, 416-0201-28, 416-0201-39, and 416-0201-41. If the wire harness was NOT
dissembled in the DISASSEMBLY Section, skip step (9).

(9) For PN 416-0201-7, 416-0201-11, 416-0201-17, 416-0201-28, 416-0201-39, and 416-0201-41,


assemble pin connector (185) and wire harness.

(a) If replacing wires, refer to the SCHEMATIC AND WIRING DIAGRAM Section.

(b) Position wires in a bundle and cover with sleeving (200, 205, or 210, as applicable) and
secure with tie wrap (215).

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(c) Install wire harness in grommet (195).

(d) As necessary, install wires in pin connector (185).

(e) Align grommet (195), strain relief (190), and pin connector (185). Install lock washers and
screws in strain relief (190) and pin connector (185).

(10) Slip washer (125) on screw (120) and position through rail (20). Slip washer (125) on screw
(120).

NOTE: Refer to the SCHEMATIC AND WIRING DIAGRAMS Section for number and color of
wires at ground terminals SG-1 and SG-2.

NOTE: When replacing wires at BS1, BS2, BS3 or BS4, seal both ends of butt splice with
adhesive/sealant (refer to Table 7001).

(11) Attach terminals (140, 150) onto screw (120) with washer (115) and hex nut (110).

NOTE: Secure wire harnesses with plastic tiedowns (refer to Table 7001).

(12) Assemble and install socket assembly (45).

(a) If disassembled in the DISASSEMBLY Section, install valve assembly (80) and washer
(75) in socket body (65).

(b) For PN 416-0201-29 and 416-0201-35, if straight adapter (85 or 85A, as applicable) was
removed, apply thread seal tape (refer to Table 7001) and install in the end cap (70A).

(c) Secure washer (75) with end cap (70A) or socket cap (70) on socket body (65).

(d) Install flange assembly (55) on socket body (65) with retaining ring (50).

NOTE: The water inlet hose in only included with PN 416-0201-39. If the water inlet hose
assembly was NOT dissembled in the DISASSEMBLY Section, skip step (13).

(13) For PN 416-0201-39, assemble water inlet hose assembly (refer to IPL Figure 1, Sheet 1 of 3).

(a) Apply thread seal tape to threads on water inlet hose adapter (100) and outer threads of
female connector (90).

(b) Install water inlet hose adapter (100) in female SST connector (105).

(c) Install water inlet hose adapter (100) in flexible hose assembly (95).

(d) Install female connector (90) in flexible hose assembly (95).

(e) Position four spacers (35 and 40) in rail (20).

(f) Install socket assembly (45), spray shield (30), screws (25), and lock nuts (60) on rail (20).

(14) If removed, install alignment pin (5), lock washer (10), and hex nut (15) on rail (20).

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3. Storage Instructions

A. Wrap the rail assembly (1) with cushioning material per Military Specification PPP-C-795 cushioning
material.

B. Enclose the assembly and Military Specification MIL-D-3464 dessicant in Military Specification MIL-
PRF-22191 heat-sealable film and seal the film using a sealing iron.
o o o o
C. Store the rail assembly (1) in an area with a temperature range of -65 to 160 F (-54 to 74 C).

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ILLUSTRATED PARTS LIST

1. Introduction

The ILLUSTRATED PARTS LIST as an integral part of this manual is intended for use in provisioning,
storing, and issuing replaceable parts for the emergency oxygen container, and in identification of new
and reclaimed parts.

2. Vendors' Parts

Vendors' parts used in the unit and which are not altered by B/E Aerospace, Inc are listed in the Detailed
Parts List by the vendor's part number, vendor's description of the part, and vendor's code listed in
parentheses following the description. Vendors' code symbols used in this publication are taken from
the CAGE Cataloging Handbook, and consist of the applicable code symbol preceded by the Letter "V".
Following is a numerically arranged list of vendor codes used in this publication.

VENDOR CODE (CAGE) ADDRESS

V0KHJ5 Precision Metal Industries


1408 SW 8th St
Pompano Beach, FL 33069
V01276 Eaton-Aeroquip Inc.
1660 Indian Wood Circle
Maumee, OH 43537-4004
V05668 Cole-Parmer
625 East Bunker Court
Vernon Hills, IL 60061-1830
V14726 Electro-Term Inc.
Crystal Park-Bldg 4
1907 NW 40th Court
Pompano Beach, FL 33064-8719
V16827 B/E Aerospace, Inc.
10800 Pflumm Road
Lenexa, KS 66215
V25184 Parker Hannifin Corp.
104 Hartman Drive
Lebanon, TN 37087-2516
V26220 Galiso, Inc.
22 Ponderosa Court
Montrose, CO 81401-6201
V4J413 Parker Hannifin Corp.
2360 Palumbo Drive
Lexington, KY 40509-1048
V65664 Catamount Mfg. Inc.
158 Gov. Dukakis Drive
Orange, MA 01364-2033
V73992 Hansen Mfg.
1000 W. Bagley Road
Berea, OH 44017-0805

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VENDOR CODE (CAGE) ADDRESS

V78189 Shakeproof
1201 St. Charles Street
Elgin, IL 60120
V79074 Varflex Corp.
512 W. Court Street
Rome, NY 13440-4010
V93061 Parker Hannifin Corp.
300 Parker Drive
Otsego, MI 49078-1431

3. Use of the ILLUSTRATED PARTS LIST

A. When the part number is known:

Turn to the Numerical Index and locate the part number. Figure and item number on the illustration
where the part appears are listed in the column to the right of the part number. Turn to the
illustration and locate the item number. The corresponding item number in the accompanying
Detailed Parts List will give part number, description, assembly relationship, quantity required for
that particular application, and whether or not the part appears in the illustrations.

B. When the part number is not known:

Look through the figures and identify the part by appearance. Note the figure number and the item
number. The corresponding Fig-Item number in the Detailed Parts List shows the part number,
description, assembly relationship, effectivity code, and the number of units per assembly.

4. Material Arrangement

A. Numerical Index

The Numerical Index is an alphanumeric listing of all the part numbers in the Detailed Parts List.
Each part number is listed together with its corresponding item number, ILLUSTRATED PARTS
LIST figure number, and the total required number of units per assembly. The figure-item number is
composed of two parts. To the left of the dash is the figure number. It is the number of the figure in
the ILLUSTRATED PARTS LIST that shows the part. To the right of the dash is the item number. It
is the number that identifies a part in a figure.

B. Illustrations

The ILLUSTRATED PARTS LIST illustrations interrelate to the Numerical Index and the Detailed
Parts List. The separate illustrations pictorially describe recommended disassembly/assembly
sequence and support the DISASSEMBLY and ASSEMBLY sections as well as the Numerical
Index and the Detailed Parts List of this manual.

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C. Detailed Parts List

(1) Fig-Item

The Detailed Parts List is arranged numerically by item numbers. These are the same item
numbers listed in the Numerical Index. In the Detailed Parts List the figure number portion of
the figure item number is listed only once per column. Immediately below a figure number are
the item numbers that appear on that figure. A dash in front of an item number means the
corresponding part is not shown in that or any other figure. Each item number is listed together
with its corresponding part number, nomenclature (description, assembly relationship),
effectivity code, and units per assembly.

(2) Part Number

The part number column contains the original manufacturer's part number. When standard
parts are used, the standard part number is listed in this column. When B/E Aerospace, Inc. is
not the original manufacturer the vendor's part number is shown in the part number column,
and the CAGE vendor number and equivalent B/E Aerospace, Inc. part number are given in
the nomenclature column.

(3) Airline part number

This column is left blank for airline internal use.

(4) Nomenclature

(a) Indenture System

The indenture system shows the relationship of parts and assemblies to next higher
assemblies or installations, as follows:

123456789
Unit (Product which this manual describes)
. Detail parts for assembly into the unit
. Subassemblies
. Attaching parts for subassemblies
∗∗∗
. . Detail parts for subassemblies
. . Sub-subassemblies
. . Attaching parts for sub-subassemblies
∗∗∗
. . . Detailed parts for sub-subassemblies

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(b) Attaching Parts

Attaching parts are captioned ATTACHING PARTS and are listed immediately following
the parts attached. The *** symbol follows the last item of the attaching parts group.

(c) Vendor Code

Parts manufactured by companies other than B/E Aerospace, Inc. are identified by an
appropriate vendor’s CAGE code following the nomenclature, and are preceded by the
letter "V." Standard parts such as AN, MS, etc., are not identified by a vendor code

(5) Eff Code

When two or more units (main assemblies) are listed in the same ILLUSTRATED PARTS
LIST, a code letter "A", "B", "C", etc.) is assigned to each main unit. All subcomponents that
are peculiar to a particular unit are identified by the same effect code letter as the unit. If parts
are common to all units, the effect code column is left blank. The coding used in the
ILLUSTRATED PARTS LIST in this manual is as follows:

EFF
ASSEMBLY PN IPL FIGURE NO.
CODE

416-0201-1 1A A
416-0201-3 1B B
416-0201-5 1C C
416-0201-7 1D D
416-0201-9 1E E
416-0201-11 1F F
416-0201-15 1G G
416-0201-17 1H H
416-0201-23 1K K
416-0201-25 1L L
416-0201-27 1M M
416-0201-29 1N N
416-0201-31 1P P
416-0201-33 1Q Q
416-0201-35 1R R
416-0201-37 1S S
416-0201-39 1T T
416-0201-41 1U U

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(6) Units per assy

Quantities specified in the "UNITS PER ASSY" column are the total number of each part
required per assembly or subassembly and are not necessarily the total used per the complete
unit.

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IPL Figure 1 (Sheet 1 of 3)


Rail Assembly – Exploded View

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Drain Configuration
for
PN 416-0201-37

IPL Figure 1 (Sheet 2 of 3)


Rail Assembly – Exploded View

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IPL Figure 1 (Sheet 3 of 3)


Rail Assembly – Exploded View

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UNITS
FIG AIRLINE NOMENCLATURE EFF
PART NUMBER PER
ITEM PART NO. 123456 7 CODE
ASSY
1-
-1A 416-0201-1 RAIL ASSEMBLY A RF
-1B 416-0201-3 RAIL ASSEMBLY B RF
-1C 416-0201-5 RAIL ASSEMBLY C RF
-1D 416-0201-7 RAIL ASSEMBLY D RF
-1E 416-0201-9 RAIL ASSEMBLY E RF
-1F 416-0201-11 RAIL ASSEMBLY F RF
-1G 416-0201-15 RAIL ASSEMBLY G RF
-1H 416-0201-17 RAIL ASSEMBLY H RF
-1I 416-0201-19 DELETED
-1J 416-0201-21 DELETED
-1K 416-0201-23 RAIL ASSEMBLY K RF
-1L 416-0201-25 RAIL ASSEMBLY L RF
-1M 416-0201-27 RAIL ASSEMBLY M RF
-1N 416-0201-29 RAIL ASSEMBLY N RF
-1P 416-0201-31 RAIL ASSEMBLY P RF
-1Q 416-0201-33 RAIL ASSEMBLY Q RF
-1R 416-0201-35 RAIL ASSEMBLY R RF
-1S 416-0201-37 RAIL ASSEMBLY S RF
-1T 416-0201-39 RAIL ASSEMBLY T RF
-1U 416-0201-41 RAIL ASSEMBLY U RF
5 62-0062-1 . PIN, ALIGNMENT 1
10 1726-03 . WASHER, LOCK (V78189)(B/E 1
AEROSPACE STOCK CODE LW-
163)
15 60-2010-1 . NUT, HEX 1
20 416-0099-1 . RAIL A,B,C, 1
D,E,F,
G,H,K,
L,M,N,
P,Q,R,
T,U
20A 416-0099-3 . RAIL S 1
25 MS51957-126 . SCREW, PNH (#8-32) 4
30 62-0172-1 . SHIELD, SPRAY 1
35 62-0207-1 . SPACER 2
40 62-0208-1 . SPACER 2

- ITEM NOT ILLUSTRATED

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UNITS
FIG AIRLINE NOMENCLATURE EFF
PART NUMBER PER
ITEM PART NO. 123456 7 CODE
ASSY
1-
45 416-0019-1 . SOCKET ASSEMBLY A,C,E, 1
G,L,M,
Q,T,U
-45A 416-0019-3 . SOCKET ASSEMBLY B,D,F, 1
H,K,N,
P,R,S
50 MS16626-4081 .. RING, RETAINING 1
-55 62-0019-15 .. FLANGE ASSEMBLY 1
57 62-0019-7 ... FLANGE 1
60 MS21043-08 ... NUT, LOCK 4
65 62-0019-13 .. BODY, SOCKET 1
70 416-0329-1 .. CAP, SOCKET A,C,E, 1
G,L,M,
Q,T,U
70A 62-0019-5 .. CAP, END B,D,F, 1
H,K,N,
P,R,S
75 W-2HGL-1 .. WASHER (V73992)(B/E 1
AEROSPACE STOCK CODE
WA-300)
-80 4BSVA(S)1 .. VALVE ASSEMBLY (V73992)
(APC STOCK CODE MISC-
889)(SUPSD BY ITEM 80A)
80A 4BSVAB .. VALVE ASSEMBLY (V73992) 1
(B/E AEROSPACE STOCK CODE
MISC-889)(SUPSDS ITEM 80)
-85 AN816-6-2K . ADAPTER, STRAIGHT N 1
-85A AN816-4J . ADAPTER, STRAIGHT R 1
90 5 GTX-SS . FEMALE CONNECTOR (V93061) T 1
(B/E AEROSPACE STOCK CODE
PF-50252)(1/8-27 NPT TO
1/2-20 SAE 37º FLARE)
95 425-0251-5 . HOSE ASSEMBLY, FLEXIBLE T 1
100 425-0768-3 . ADAPTER, HOSE, WATER INLET T 1
105 2-HL16 . SST CONNECTOR, FEMALE T 1
(V73992)(B/E AEROSPACE
STOCK CODE PF-213) (1/4”
FPT)
-110 MS35650-304 . NUT, HEX (SUPSD BY ITEM
110A)
110A MS21042L3 . NUT, HEX (SUPSDS ITEM 110) 2

- ITEM NOT ILLUSTRATED

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UNITS
FIG AIRLINE NOMENCLATURE EFF
PART NUMBER PER
ITEM PART NO. 123456 7 CODE
ASSY
1-
-115 AN960-10L . WASHER (SUPSD BY ITEM 115A)
115A NAS1149F0332P . WASHER, FLAT (SUPSDS ITEM 2
115)
120 NAS1801-3-10 . SCREW, HEX HD 2
-125 AN960D10L . WASHER (SUPSD BY ITEM 125A)
125A NAS1149D0316H . WASHER, FLAT (SUPSDS ITEM 4
125)
-130 PN4045BN . BUTT SPLICE STEP DOWN E
(V14726) (APC STOCK CODE
TE-50366) (SUPSD BY ITEM
130A)
-130A B4045BNT . SPLICE, BUTT (V14726) E 1
(B/E AEROSPACE STOCK CODE
TE-50366)(SUPSDS ITEM 130)
-130B B4045BN . BUTT SPLICE STEP DOWN A,B,C,
(V14726) (APC STOCK CODE D,F,G,
TE-50366) (SUPSD BY ITEM H,K,L,
130C) M,N,P,
Q,R
-130C B4045BNT . SPLICE, BUTT (V14726) A,B,C, 2
(B/E AEROSPACE STOCK CODE D,F,G,
TE-50366) (SUPSDS ITEM K,L,M,
130B) N,P,Q,
R,S,U
-130D B4045BNT . SPLICE, BUTT (V14726) H,T 4
(B/E AEROSPACE STOCK CODE
TE-50366)
-140 PN10-10R . TERMINAL, RING, 12-10 GAUGE E
#10 (V06383)(APC STOCK
CODE TE-50298)(SUPSD BY
ITEM 140A)
-140A XR5109NT . TERMINAL, RING, 12-10 GAUGE E 1
#10 (V14726)(B/E AEROSPACE
STOCK CODE TE-50298)
(SUPSDS ITEM 140)
-140B PN10-10R . TERMINAL, RING, 12-10 GAUGE A,B,C,
#10 (V06383)(APC STOCK D,F,G,
CODE TE-50298)(SUPSD BY H,K,L,
ITEM 140C) M,N,P,
Q,R

- ITEM NOT ILLUSTRATED

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B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

UNITS
FIG AIRLINE NOMENCLATURE EFF
PART NUMBER PER
ITEM PART NO. 123456 7 CODE
ASSY
1-
-140C XR5109NT . TERMINAL, RING, 12-10 GAUGE A,B,C, 2
#10(V14726)(B/E AEROSPACE D,F,G,
STOCK CODE TE-50298) K,L,M,
(SUPSDS ITEM 140B) N,P,Q,
R,S,U
-140D XR5109NT . TERMINAL, RING, 12-10 GAUGE H 4
#10(V14726)(B/E AEROSPACE
STOCK CODE TE-50298)
-140E XR5109NT . TERMINAL, RING, 12-10 GAUGE T 6
#10(V14726)(B/E AEROSPACE
STOCK CODE TE-50298)
-150A XR1903SNT . TERMINAL, RING, 16-14 GAUGE A,B,C, 2
#10 (V14726)(B/E AEROSPACE D,F,G,
STOCK CODE TE-215) H,K,L,
M,N,P,
Q,R,S,
U
-150B XR1903SNT . TERMINAL, RING, 16-14 GAUGE E 1
#10 (V14726)(B/E AEROSPACE
STOCK CODE TE-215)
160 416-0123-1 . CONNECTOR ASSEMBLY A,B,C, 1
D,E,F,
G,H,K,
L,M,P,
Q,R,S,
T,U
-160A 62-0123-1 . CONNECTOR ASSEMBLY N 1
NOTE: BUSHING AND NUT ARE
SUPPLIED WITH
CONNECTOR ITEM 160
AND 160A
416-0123-3 DELETED
416-0328-1 DELETED
416-0327-1 DELETED
165 MS21043-06 . NUT, LOCK (#6-32) A,B,C, 1
D,E,F,
G,H,K,
L,M,N,
P,Q,R,
T,U
165A MS21043-06 . NUT, LOCK (#6-32) S 2
170 MS51957-30 . SCREW, PNH (#6-32 X .50 LG) 1
175 MS21043-04 . NUT, LOCK (#4-40) 3

- ITEM NOT ILLUSTRATED

25-30-11 Page 10012


2008/05/14
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

UNITS
FIG AIRLINE NOMENCLATURE EFF
PART NUMBER PER
ITEM PART NO. 123456 7 CODE
ASSY
1-
180 MS51957-17 . SCREW, PNH, (#4-40 X .50 3
LG)
185 MS24266R14B7PN . CONNECTOR, PIN D,F,H, 1
N,T,U
190 MS27291-3 . RELIEF, STRAIN D,F,H, 1
N,T,U
-195 MS35489-35 . GROMMET (SUPSD BY ITEM D,F,H,
195A) N
195A MS35489-93 . GROMMET (SUPSDS ITEM 195) D,F,H, 1
N,T,U
-200 1124002 . SLEEVING (V79074) (B/E A,B,C, 1
AEROSPACE STOCK CODE TU- D,E,F,
50217) G,H,K,
L,M,N,
P,Q,R,
U
-205 FL-405-82 . SLEEVING (V79074) (B/E T 1
AEROSPACE STOCK CODE
TU-50053)
-210 TU-50226 . SLEEVING S 1
-215 MS3367-4-9 . WRAP, TIE 1
220 MS20426AD3-5 . RIVET, FH (.093 X .31 LG) 2
225 62-0100-3 . REINFORCEMENT (PLATE) 1
230 62-0058-1 . FITTING, DRAIN C,D,E, 1
F,K,M,
S,U
235 MS24693C27 . SCREW, FH (6-32 X .43 LG) S 1
240 WA-120 . WASHER (V0KHJ5) (B/E S 1
AEROSPACE STOCK CODE
WA-120)
245 W4NY-375-9-M . CLAMP (V65664) (B/E S 1
AEROSPACE STOCK CODE
CL-325)
250 705-0001-1 . PLATE ASSEMBLY A,B,C, 1
D,F,G,
H,K,M,
P,Q,T,
U
255 3520-0373-01 . PLATE ASSEMBLY S 1
-260 62-0203-1 . PLATE E,L,R 1
-265 62-0203-3 . PLATE E,L,R 1

- ITEM NOT ILLUSTRATED

25-30-11 Page 10013


2008/05/14
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

UNITS
FIG AIRLINE NOMENCLATURE EFF
PART NUMBER PER
ITEM PART NO. 123456 7 CODE
ASSY
1-
-270 3520-0185-01 . RAIL PLATE ASSEMBLY N 1
275 96400-15 . TUBING (6.00” LG)(V05668) S 1
(B/E AEROSPACE STOCK CODE
TU-50237)
280 1069X6X2 . FITTING, ELBOW (V01276) S 1
(B/E AEROSPACE STOCK CODE
PF-50217)
285 PF-2111 . FITTING, ELBOW S 1
290 3575-0945-01 . FITTING, DRAIN S 1
295 62-0021-1 . FITTING, DRAIN K 1
300 471-0021-1 . CONNECTOR, DRAIN D,F 1
305 443-0021-5 . CONNECTOR, DRAIN C,M,U 1
310 443-0021-1 . CONNECTOR, DRAIN E 1
315 014-8307 . O-RING (V25184)(B/E C,D,E, 1
AEROSPACE STOCK CODE F,K,M,
OR-070) S,U
320 2-012S1138-70 . O-RING (V4J413)(B/E C,D,E, 1
AEROSPACE STOCK CODE F,K,M,
OR-0666) S,U
325 MS20426A3-6 . RIVET, FH (.093 X .38 LG) 8
330 3575-0648-01 . PLACARD, GROUNDING 1
335 MS20426A3-3 . RIVET, FH (.093 X .18 LG) 2
340 3575-1368-01 . LABEL 1

- ITEM NOT ILLUSTRATED

25-30-11 Page 10014


2008/05/14
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

NUMERICAL INDEX

AIRLINE IPL TTL


PART NO. PART NO. FIG-ITEM REQ
AN816-4J 1-85A 1
AN816-6-2K 1-85 1
AN960-10L 1-115
AN960D10L 1-125
B4045BN 1-130B
B4045BNT 1-130A 1
B4045BNT 1-130C 2
B4045BNT 1-130D 4
FL-405-82 1-205 1
MS20426AD3-5 1-220 2
MS16626-4081 1-50 1
MS20426A3-3 1-335 2
MS20426A3-6 1-325 8
MS21042L3 1-110A 2
MS21043-04 1-175 3
MS21043-06 1-165 1
1-165A 2
MS21043-08 1-60 4
MS24266R14B7PN 1-185 1
MS24693C27 1-235 1
MS27291-3 1-190 1
MS3367-4-9 1-215 1
MS35489-35 1-195
MS35489-93 1-195A 1
MS35650-304 1-110
MS51957-126 1-35 4
MS51957-17 1-180 3
MS51957-30 1-170 1
NAS1149D0316H 1-125A 4
NAS1149F0332P 1-115A 2
NAS1801-3-10 1-120 2
PF-2111 1-285 1
PN10-10R 1-140
1-140B

25-30-11 Page 10015


2008/05/14
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

NUMERICAL INDEX

AIRLINE IPL TTL


PART NO. PART NO. FIG-ITEM REQ
PN4045BN 1-130
TU-50226 1-210 1
W-2HGL-1 1-75 1
W4NY-375-9-M 1-245 1
WA-120 1-240 1
XR1903SNT 1-150A 2
XR1903SNT 1-150B 1
XR5109NT 1-140A 1
XR5109NT 1-140C 2
XR5109NT 1-140D 4
XR5109NT 1-140E 6
014-8307 1-315 1
1069X6X2 1-280 1
1124002 1-200 1
1726-03 1-10 1
2-HL16 1-105 1
2-012S1138-70 1-320 1
3520-0185-01 1-270 1
3520-0373-01 1-255 1
3575-0648-01 1-330 1
3575-0945-01 1-290 1
3575-1368-01 1-340 1
4BSVA(S)1 1-80
4BSVAB 1-80A 1
416-0019-1 1-45 1
416-0019-3 1-45A 1
416-0099-1 1-20 1
416-0099-3 1-20A 1
416-0123-1 1-160 1
416-0123-3 DELETED
416-0201-1 -1A RF
416-0201-3 -1B RF
416-0201-5 -1C RF
416-0201-7 -1D RF

25-30-11 Page 10016


2008/05/14
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

NUMERICAL INDEX

AIRLINE IPL TTL


PART NO. PART NO. FIG-ITEM REQ
416-0201-9 -1E RF
416-0201-11 -1F RF
416-0201-15 -1G RF
416-0201-17 -1H RF
416-0201-19 -1I DELETED
416-0201-21 -1J DELETED
416-0201-23 -1K RF
416-0201-25 -1L RF
416-0201-27 -1M RF
416-0201-29 -1N RF
416-0201-31 -1P RF
416-0201-33 -1Q RF
416-0201-35 -1R RF
416-0201-37 -1S RF
416-0201-39 -1T RF
416-0201-41 -1U RF
416-0327-1 DELETED
416-0328-1 DELETED
416-0329-1 1-70 1
425-0251-5 1-95 1
425-0768-3 1-100 1
443-0021-1 1-310 1
443-0021-5 1-305 1
471-0021-1 1-300 1
5 GTX-SS 1-90 1
60-2010-1 1-15 1
62-0019-5 1-70A 1
62-0019-7 1-57 1
62-0019-13 1-65 1
62-0019-15 1-55 1
62-0021-1 1-295 1
62-0058-1 1-230 1
62-0062-1 1-5 1
62-0100-3 1-225 1

25-30-11 Page 10017


2008/05/14
B/E AEROSPACE
COMPONENT MAINTENANCE MANUAL
416-0201

NUMERICAL INDEX

AIRLINE IPL TTL


PART NO. PART NO. FIG-ITEM REQ
62-0123-1 1-160A 1
62-0172-1 1-30 1
62-0203-1 1-260 1
62-0203-3 1-265 1
62-0207-1 1-35 2
62-0208-1 1-40 2
705-0001-1 1-250 1
96400-15 1-275 1

25-30-11 Page 10018


2008/05/14

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