@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D5237300000600
D5237300001000
D5237300001200
D5237300001400
HIGHLIGHTS
HIGHLIGHTS
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L.E.C.
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CLEANING
TASK 52-31-19-100-801-A01 Jul 01/12
Subtask 52-31-19-100-001-A01 Jul 01/12
Subtask 52-31-19-100-002-A01 Jul 01/12
Subtask 52-31-19-100-003-A01 Jul 01/12
Subtask 52-31-19-100-004-A01 Jul 01/12
INSPECTION/CHECK
TASK 52-31-19-210-801-A01 Jul 01/12
Subtask 52-31-19-210-001-A01 Jul 01/12
TASK 52-31-19-210-802-A01 Jul 01/12
Subtask 52-31-19-210-002-A01 Jul 01/12
TASK 52-31-19-210-803-A01 Jul 01/12
Subtask 52-31-19-210-003-A01 Jul 01/12
TASK 52-31-19-210-804-A01 Jul 01/12
Subtask 52-31-19-210-004-A01 Jul 01/12
TASK 52-31-19-210-805-A01 Jul 01/12
Subtask 52-31-19-210-005-A01 Jul 01/12
L.E.C.
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REPAIR
TASK 52-31-19-300-801-A01 Jul 01/12
Subtask 52-31-19-300-004-A01 Jul 01/12
TASK 52-31-19-300-802-A01 Jul 01/12
Subtask 52-31-19-300-002-A01 Jul 01/12
FIGURE 52-31-19-991-012-A01 Jul 01/12
FIGURE 52-31-19-991-013-A01 Jul 01/12
FIGURE 52-31-19-991-014-A01 Jul 01/12
TASK 52-31-19-300-803-A01 Jul 01/12
Subtask 52-31-19-300-003-A01 Jul 01/12
ASSEMBLY
TASK 52-31-19-400-801-A01 Jul 01/12
Subtask 52-31-19-410-001-A01 Jul 01/12
TASK 52-31-19-400-802-A01 Jul 01/12
Subtask 52-31-19-410-002-A01 Jul 01/12
L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-31-19-871-801-A01 Introduction
DISASSEMBLY
52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
52-31-19-000-802-A01 Removal and Disassembly of the Access Cover Assemblies
52-31-19-000-803-A01 Removal of the Plugs, the Adjusting Screws and the Protective
Plugs
52-31-19-000-804-A01 Removal of the Hand Lever Mechanism
52-31-19-000-805-A01 Disassembly of the Hand Lever Assembly
52-31-19-000-806-A01 Removal and Disassembly of the Drift Pin Rods
52-31-19-000-807-A01 Removal and Disassembly of the Cover Beam 4
52-31-19-000-808-A01 Removal and Disassembly of the Sequence Shaft Assembly
52-31-19-000-809-A01 Removal of the Vent Door Assembly Mechanism
52-31-19-000-810-A01 Removal and Disassembly of the Vent Door Assembly
52-31-19-000-811-A01 Removal of the Latching Mechanism Assemblies
52-31-19-000-812-A01 Disassembly of the Latching Hook Assemblies
52-31-19-000-813-A01 Removal and Disassembly of the Latching Shaft Assembly
52-31-19-000-814-A01 Removal and Disassembly of the Interlock Mechanism
52-31-19-000-815-A01 Removal of the Locking Shaft Assembly
52-31-19-000-816-A01 Removal of the Cargo Door Drainage
52-31-19-000-817-A01 Removal of the Door Proximity Sensors
52-31-19-000-818-A01 Removal of the Hinge Assemblies
T.O.C.
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CLEANING
52-31-19-100-801-A01 Cleaning
INSPECTION/CHECK
52-31-19-210-801-A01 Check of the Door Structure
52-31-19-210-802-A01 Structure Components
52-31-19-210-803-A01 Check of the Door Seal
52-31-19-210-804-A01 Check of the Door Mechanism
52-31-19-210-805-A01 Check of the Locking Mechanism
52-31-19-210-806-A01 Check of the Protective Treatment
52-31-19-210-807-A01 Check of the Electrical Equipment
52-31-19-210-808-A01 Check of the Springs
52-31-19-210-809-A01 Check of the Placard
52-31-19-220-801-A01 Visual Examination
REPAIR
52-31-19-300-801-A01 Reworking or Machining
52-31-19-300-802-A01 Repair of the Cargo Door Seal
52-31-19-300-803-A01 Replacement of Parts
ASSEMBLY
52-31-19-400-801-A01 Installation of the Insulation and the Door Seal
52-31-19-400-802-A01 Assembly and Installation of the Access Cover Assemblies
52-31-19-400-803-A01 Installation of the Plugs and the Protective Plugs
52-31-19-400-804-A01 Assembly of the Hand Lever Assembly
52-31-19-400-805-A01 Installation of the Hand Lever Mechanism
52-31-19-400-806-A01 Installation of the Latching Mechanism Assemblies
52-31-19-400-807-A01 Assembly of the Latching Hook Assemblies
52-31-19-400-808-A01 Assembly and Installation of the Latching Shaft Assembly
52-31-19-400-809-A01 Assembly and Installation of the Interlock Mechanism
52-31-19-400-810-A01 Installation of the Locking Shaft Assembly
52-31-19-400-811-A01 Assembly and Installation of the Sequence Shaft Assembly
52-31-19-400-812-A01 Assembly and Installation of the Cover Beam 4
52-31-19-400-813-A01 Assembly and Installation of the Drift Pin Rods
52-31-19-400-814-A01 Installation of the Vent Door Assembly Mechanism
52-31-19-400-815-A01 Assembly and Installation of the Vent Door Assembly
52-31-19-400-816-A01 Installation of the Door Proximity Sensors
52-31-19-400-817-A01 Installation of the Cargo Door Drainage
T.O.C.
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SBL
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INTRODUCTION
TASK 52-31-19-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
AF Across Flats
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
INTRO
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INTRO
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TASK 52-31-19-870-802-A01
General
1. The FWD Cargo Compartment Door (referred to as cargo door) is installed on the lower right hand
side of the aircraft. Hinge assemblies at the top end attach the cargo door to the fuselage. The
locking and the unlocking operation of the cargo door is carried out mechanically with a hand lever.
2. For the data of the proximity sensors refer to CMMV 32-10-03 of the supplier ELDEC.
3. Technical Data (approx.):
Width: 355 mm (14.0 in )
Height: 2035 mm (52.2 in )
Length: 1321 mm (80.1 in )
Weight: 86 kg (189.6 Ib.)
Technical Data
TABLE 1
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TASK 52-31-19-870-803-A01
Description
1. Door Structure
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(b) Locking cams, painted with red and green markings, are installed on the locking shaft
to keep the latching hooks in the LOCKED position.
(5) Vent Door Mechanism
(a) You operate the vent door with rods and levers.
(b) It is linked with a rod to the drift pin mechanism.
(c) The vent door prevents a cabin and cargo compartment pressure to an unsafe level.
The other task of the vent door is to act as a visual locking indicator. When the vent
door is closed, all latching hooks must be in the latched position and the drift pins
must be in the extended position.
(6) Target Mechanism
(a) The target mechanism of the door warning system is installed at the sequence shaft
which is part of the vent door mechanism.
(7) Drift Pin Mechanism
(a) The drift pin mechanism, installed in the middle of the cargo door, makes sure that
no contour offset exists between the aircraft fuselage and the cargo door when the
cargo door is installed at the aircraft, closed and Locked.
(b) The drift pin mechanism includes the control rods with the related bellcranks, the
drift pin lever on the locking shaft and the drift pins.
(c) Control rods transmit the movement of the locking shaft to retract or extend the drift
pins.
3. Door Warning and Control System
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E. In addition the open vent door is an indication for an UNLOCKED position of the locking shaft.
4. Electrical Equipment Installation
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UPPER EDGE
MEMBER
HINGE
ASSEMBLIES
A
ATTACHMENT
FITTINGS
FIRE PROTECTION
LINING ASSEMBLY
COVER
VENT DOOR
DRIFT PIN
MECHANISM
DRAINAGE
DRIFT PIN VALVE
B
B
COVER BEAM 4
B
B A
EDGE
B MEMBER EXAMPLE
EXAMPLE
RETAINER
ADJUSTING
SCREW INNER SKIN
DOOR
SEAL
SELF ADHESIVE
INSULATION MAT
FIRE PROTECTION
LINING ASSEMBLY
QUICK RELEASE
FASTENER
F_CM_523119_1_0010101_01_00
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A
A
PLUG INSTALLATION
FOR HOISTING
VENT
DOOR BLANKING
PLUG
A
DOOR
HANDLE TARGET
MECHANISM
LATCHING
SHAFT
LOCKING
SHAFT LATCHING
HOOK
LATCHING/LOCKING
B INTERLOCK
MECHANISM
MECHANISM
FLAP
B
ACCESS
PANEL
INDICATION
WINDOW
F_CM_523119_1_0020101_01_00
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CONNECTOR
1856VC−A
7526VT
7522VP
7532VP
PROXIMITY
SWITCH
28WV
PROXIMITY
SWITCH
5MJ
F_CM_523119_1_0030101_01_00
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TASK 52-31-19-870-804-A01
Operation
1. Refer to FIGURE 52-31-19-991-004-A and FIGURE 52-31-19-991-005-A.
2. When you push the flap of the handle mechanism into the cargo door, the flap mechanism unlocks
the door handle.
3. When you pull out the door handle (65 deg.), the locking shaft with the cams turns (red marks are
visible through the indication windows) in the direction UNLOCKED. The blockage of all the latching
hooks is released. At one end of the locking mechanism a cam on the sequence shaft moves in the
direction UNLOCKED. The blockage of the latching shaft releases, the vent door opens and the drift
pins retract.
4. When you pull up the door handle from LATCHED to the UNLATCHED position (126 deg. = fully
open):
- the latching shaft turns,
- the over-center linking latches break,
- the four latching hooks move through shaft levers, bellcranks and links to the unlatched position.
5. When you press and move the lever of the interlock mechanism, the blockage of the latching shaft
releases.
6. When you move the door handle down from the fully open position (UNLATCHED) to the
LATCHED position (65 deg.)
- the latching shaft turns to the latched position,
- the shaft levers, bellcranks and links move the hook operating linkage to the over-center position,
- all the latching hooks are engaged.
7. When you push the door handle of the handle mechanism 65 deg. down (until the door handle is
smooth with outer contour of the cargo door), the locking shaft and the cams turn in the direction
LOCKED (the green marks are visible through the indication windows).
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UPPER EDGE
MEMBER
HINGE
ASSEMBLIES
A
ATTACHMENT
FITTINGS
FIRE PROTECTION
LINING ASSEMBLY
COVER
VENT DOOR
DRIFT PIN
MECHANISM
DRAINAGE
DRIFT PIN VALVE
B
B
COVER BEAM 4
B
B A
EDGE
B MEMBER EXAMPLE
EXAMPLE
RETAINER
ADJUSTING
SCREW INNER SKIN
DOOR
SEAL
SELF ADHESIVE
INSULATION MAT
FIRE PROTECTION
LINING ASSEMBLY
QUICK RELEASE
FASTENER
F_CM_523119_1_0040101_01_00
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A
A
PLUG INSTALLATION
FOR HOISTING
VENT
DOOR BLANKING
PLUG
A
DOOR
HANDLE TARGET
MECHANISM
LATCHING
SHAFT
LOCKING
SHAFT LATCHING
HOOK
LATCHING/LOCKING
B INTERLOCK
MECHANISM
MECHANISM
FLAP
B
ACCESS
PANEL
INDICATION
WINDOW
F_CM_523119_1_0050101_01_00
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TASK 52-31-19-700-801-A01
Test of the Proximity Sensors 5MJ and 28WV
1. General
A. The test of the cargo door is limited to the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-802-A01 Removal and Disassembly of the Access Cover Assemblies
TASK 52-31-19-400-802-A01 Assembly and Installation of the Access Cover Assemblies
TASK 52-31-19-878-805-A01 Schematics and Wiring Diagram
FIGURE 52-31-19-991-006-A FIGURE 52-31-19-991-006-A-Electrical Equipment Installation
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-19-750-001-A01
A. Test of the Proximity Sensors 5MJ and 28WV
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(2) Prepare the 355M03210000 Check Doors Tool for the test as follows::
NOTE : See the AEROSPATIALE Ground Equipment Manual (GEM) for the details and
the function of the 355M03210000 Check Doors Tool.
(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test as follows:
(a) Disconnect the plug connectors from the proximity sensor 2SWV and 5MJ 62-010.
(b) Install the connector P4 of the 355M03213000 Cable Loom at the connector P9 of
the 355M03214000 Extension Cable Loom
(c) Connect the connector P1 of the 355M03213000 Cable Loom to the connector J1 of
the doors check tool.
(d) Connect the connector P10 of the 355M03214000 Extension Cable Loom to the
proximity sensor 28WV or 5MJ 62-010 for test.
(4) Do the test for the proximity sensor 28WV 62-010 as follows:
(a) Put the switch S6 in the ON position.
(b) If the red SENSOR LED NC (DS24) comes on and shows a malfunction of the
proximity sensor 28WV, replace it.
ACTION RESULT
(1) Move the hand lever 09-010 to the The red LED (DS23) comes on and shows that the
LOCKED position. TARGET is NEAR.
(2) Push the handle flap 09-100 in and pull the The red illuminated LED (DS23) for TARGET
hand lever 09-010 out of its recess. NEAR goes off. The LED (DS22) comes on and
shows that the TARGET is FAR.
(3) Move the hand lever 09-010 back in the The red illuminated LED (DS22) goes off and the
LOCKED position. red LED (DS23) comes on and shows that the
TARGET is NEAR.
Action Result Table
TABLE 3
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CONNECTOR
1856VC−A
7526VT
7522VP
7532VP
PROXIMITY
SWITCH
28WV
PROXIMITY
SWITCH
5MJ
F_CM_523119_1_0060101_01_00
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TASK 52-31-19-700-802-A01
Test of the Electrical Circuit
1. General
A. The test of the cargo door is limited to the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
continuity tester
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-878-805-A01 Schematics and Wiring Diagram
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-19-750-002-A01
A. Test of the Electrical Circuit
NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly, see TASK 52-31-19-878-805-A01.
NOTE : If there is no indication on the continuity tester, do the continuity test again for 5
times. If there is no indication on the continuity tester, replace the complete wire
harness.
(1) Action Result Table
ACTION RESULT
(1) Remove the connectors from the proximity
sensors 5MJ and 28WV 62-010.
(2) Make a connection between the contacts
1-2 and 13-14 of the connector 1856VC-A.
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ACTION RESULT
(3) Connect a continuity tester to the contacts Indication comes on the continuity tester.
A-B of the connectors for the proximity
sensor 5MJ and 28WV.
(4) Install the connectors on the proximity
sensors 5MJ and 28WV 62-010.
Action Result Table
TABLE 3
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TASK 52-31-19-810-803-A01
Fault Isolation
1. General
A. The fault isolation is limited to the door mechanism.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-804-A01 Removal of the Hand Lever Mechanism
TASK 52-31-19-400-805-A01 Installation of the Hand Lever Mechanism
TASK 52-31-19-800-801-A01 Adjustment of the Hand Lever Assembly
TASK 52-31-19-000-811-A01 Removal of the Latching Mechanism Assemblies
TASK 52-31-19-400-806-A01 Installation of the Latching Mechanism Assemblies
TASK 52-31-19-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-31-19-000-815-A01 Removal of the Locking Shaft Assembly
TASK 52-31-19-400-810-A01 Installation of the Locking Shaft Assembly
TASK 52-31-19-800-803-A01 Adjustment of the Locking Mechanism
TASK 52-31-19-000-805-A01 Disassembly of the Hand Lever Assembly
TASK 52-31-19-400-804-A01 Assembly of the Hand Lever Assembly
TASK 52-31-19-000-813-A01 Removal and Disassembly of the Latching Shaft Assembly
TASK 52-31-19-400-808-A01 Assembly and Installation of the Latching Shaft Assembly
TASK 52-31-19-000-814-A01 Removal and Disassembly of the Interlock Mechanism
TASK 52-31-19-400-809-A01 Assembly and Installation of the Interlock Mechanism
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-31-19-810-003-A01
A. Fault Isolation
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Fault Isolation
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly 08-010 to mechanism are damaged or mechanism and replace the
the OPEN or CLOSED adjustment is not correct. damaged parts, see
positions. DISASSEMBLY TASK
52-31-19-000-804-A01 and
ASSEMBLY TASK
52-31-19-400-805-A01 and
adjust, see ASSEMBLY TASK
52-31-19-800-801-A01.
(b) Parts of the latching shaft are Examine the latching
damaged or adjustment of the mechanism and replace the
latching mechanism is not damaged parts, see
correct. DISASSEMBLY TASK
52-31-19-000-811-A01 and
ASSEMBLY TASK
52-31-19-400-806-A01 and
adjust, see ASSEMBLY TASK
52-31-19-800-802-A01.
(c) Parts of the locking shaft are Examine the locking mechanism
damaged or adjustment of the and replace the damaged parts,
locking mechanism is not see DISASSEMBLY TASK
correct. 52-31-19-000-815-A01 and
ASSEMBLY TASK
52-31-19-400-810-A01 and
adjust, see ASSEMBLY TASK
52-31-19-800-803-A01.
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TASK 52-31-19-700-804-A01
Test of the Electrical Resistance
1. General
A. The test of the cargo door is limited to the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
ohmmeter
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-300-801-A01 Reworking or Machining
FIGURE 52-31-19-991-007-A FIGURE 52-31-19-991-007-A-Test of the Electrical Resistance
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-19-750-004-A01
A. Test of the Electrical Resistance
NOTE : Remove the surface protection to get sufficient contact. See REPAIR TASK
52-31-19-300-801-A01 for the repair of the protective treatment.
(1) Test of the Electrical Resistance
ACTION RESULT
(1) Connect the ohmmeter near the bonding The resistance must not be more than 10 mω.
lead attachment point on the structure and
the cargo door structure which has a bare
metal point, see FIGURE 52-31-19-991-007-
A.
Electrical Resistance Test
TABLE 3
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2 2
1 10.0m
F_CM_523119_1_0070101_01_00
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TASK 52-31-19-878-805-A01
Schematics and Wiring Diagram
1. Schematics and Wiring Diagram
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2
B A A
R
13 A
3154−5864−CF24
3154−5863−CF24 F B B
B
14 G C
7522VP
28WV−A
1
B A A
R
1 A 5235−1023−CF24
5235−1025−CF24 F B B
B
2 G C
7526VT 7532VP
5MJ−A
1856VC−A
F_CM_523119_1_0080101_01_00
Wiring Diagram
FIGURE-52-31-19-991-008-A01
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DISASSEMBLY
TASK 52-31-19-000-801-A01
Removal of the Insulation and the Door Seal
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-210-803-A01 Check of the Door Seals
TASK 52-31-19-300-802-A01 Repair of the Cargo Door Seal
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-001-A01
A. Removal of the Insulation and the Door Seal
NOTE : It is only necessary to replace the cling strips 02-080 and the catch strips
02-090 if they are damaged.
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NOTE : It is only necessary to replace the bushings 02-110 if they are not in the
limits, see CHECK TASK 52-31-19-220-801-A01 and REPAIR TASK
52-31-19-300-803-A01.
(2) Remove the door seal 02-100.
NOTE : It is only necessary to replace the door seal 02-100 if it is damaged, see CHECK
TASK 52-31-19-210-803-A01 and REPAIR TASK 52-31-19-300-802-A01.
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TASK 52-31-19-000-802-A01
Removal and Disassembly of the Access Cover Assemblies
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-000-806-A01 Removal and Disassembly of the Drift Pin Rods
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-002-A01
A. Removal and Disassembly of the Access Cover Assemblies
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NOTE : It is only necessary to replace the stud assemblies 03-070, 03-100, 03-110 if
they are damaged.
NOTE : It is only necessary to replace the riveted receptacles 03-200 if they are
damaged, see TASK 52-31-19-300-803-A01.
(2) Remove the access cover 03-120 as follows:
NOTE : It is only necessary to remove the access cover 03-120 if a replacement of the
drift pin parts is necessary, see TASK 52-31-19-000-806-A01.
(a) Remove the screws 03-130 and remove the access cover 03-120.
(3) Remove the access cover assembly 03-140 as follows:
(a) Remove the screws 03-170, 03-190, the washers 03-180 and remove the access cover
assembly 03-140. Record the position and number of screws 03-190 for the assembly
procedure.
NOTE : It is only necessary to replace the self-adhesive sealing section 03-160 from
the access cover 03-150 if it is damaged.
(4) Remove the sight glasses 03-040 as follows:
NOTE : It is only necessary to replace the sight glasses 03-040 if they are damaged, see
CHECK TASK 52-31-19-220-801-A01.
(a) Remove the nuts 03-060, the screws 03-050 and remove the sheets 03-030 and the
sight glasses 03-040.
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TASK 52-31-19-000-803-A01
Removal of the Plugs, the Adjusting Screws and the Protective Plugs
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-003-A01
A. Removal of the Plugs, the Adjusting Screws and the Protective Plugs
NOTE : It is only necessary to replace the inserts 01-040 from the cargo door structure if
they are damaged, see REPAIR TASK 52-31-19-300-803-A01.
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NOTE : It is only necessary to replace the adjusting screws 01-100 from the cargo door
structure if they are damaged.
NOTE : It is only necessary to replace the inserts 01-130 from the cargo door structure if
they are damaged, see REPAIR TASK 52-31-19-300-803-A01.
(3) Remove the protective plugs 04-020, 04-030 from the cargo door structure.
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TASK 52-31-19-000-804-A01
Removal of the Hand Lever Mechanism
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
TASK 52-31-19-210-805-A01 Check of the Locking Mechanism
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-004-A01
A. Removal of the Hand Lever Mechanism
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(2) Install a locally manufactured bush and a nut (e.g. NAS 509-4) on the spring bolt 08-400
and turn the nut until the compression spring 08-410 is fully compressed.
NOTE : The locally manufactured bush must be made of aluminum or bronze and have
the dimensions that follow:
- Length: 12.0 mm (0.4724 in)
- Inner Diameter: 7.5 mm (0.2953 in)
- Outer Diameter: 13.0 mm (0.5118 in)
(3) Disconnect the control rods 08-160, 08-540 as follows:
(a) Remove and discard the cotter pin 08-170 from the nut 08-180.
(b) Remove the nut 08-180, the washer 08-190, the bolt 08-200 and the washer 08-210
and disconnect the control rod 08-160 from the lever 08-090.
(c) Remove and discard the cotter pin 08-480 from the nut 08-490.
(d) Remove the nut 08-490, the washer 08-500, the bolt 08-520 and the washer 08-510
and disconnect the control rod 08-540 from the universal joint assembly 08-450.
(4) Remove the shaft 08-250 and the hand lever assembly 08-010 as follows:
(a) Remove the bolts 08-140 and the lock washer 08-150.
(b) Remove the shaft 08-250 and the spacer washers 08-260, 08-270 and remove the
hand lever assembly 08-010 from the cargo door. Measure and record the thickness of
the spacer washers 08-260, 08-270.
NOTE : It is only necessary to replace the lubrication fitting 08-280 on the shaft
08-250 if it is damaged, see CHECK TASK 52-31-19-220-801-A01 and
REPAIR TASK 52-31-19-300-803-A01.
(5) Remove and disassemble the lever assembly 08-020 as follows:
(a) Remove the nuts 08-110, the bolts 08-130 and the washers 08-120 from the bracket
08-030 and the door structure.
(b) Remove the nut 08-110, the washer 08-220 and the bolt 08-230 from the lever
08-090.
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(e) Remove the washers 08-070, the locating pins 08-050 and the washers 08-080 and
disconnect the actuating unit 08-040 from the lever 08-090 and the bracket 08-030.
NOTE : It is only necessary to replace the bonded-in bearing 08-100 on the lever
08-090 if it is worn, see CHECK TASK 52-31-19-220-801-A01 and REPAIR
TASK 52-31-19-300-803-A01.
(6) Remove the compression spring 08-410 as follows:
(a) Remove the nut 08-110, the washer 08-120 and the bolt 08-390.
NOTE : It is only necessary to replace the spring bolt 08-400 if it is not in the limits,
see CHECK TASK 52-31-19-210-805-A01.
(7) Remove the shaft 08-290 as follows:
(a) Remove the nut 08-110, the washer 08-220 and the bolt 08-230 from the universal
joint lock 08-240.
(b) Carefully remove the shaft 08-290 from the door structure and remove the universal
joint lock 08-240, the roller lever assembly 08-300 and the universal joint assembly
08-450.
NOTE : It is only necessary to replace the bonded-in bearing 08-530 on the universal
joint latch 08-460 if it is worn, see CHECK TASK 52-31-19-220-801-A01
and REPAIR TASK 52-31-19-300-803-A01.
NOTE : It is only necessary to replace the pressed-in bushes 08-470 on the universal
joint latch 08-460 if they are not in the limits, see CHECK TASK
52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-A01.
(c) Remove and discard the cotter pin 08-360 from the nut 08-340.
(d) Remove the nut 08-340, the washer 08-350 and the bolt 08-370 and remove the roller
08-330 from the roller lever 08-310.
NOTE : It is only necessary to replace the pressed-in bushes 08-320 on the roller
lever 08-310 if they are not in the limits, see CHECK TASK
52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-A01.
(8) Remove the control rods 08-160, 08-540 as follows:
(a) Record the position of the control rods 08-160, 08-540.
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(b) Remove and discard the cotter pins 08-170 from the fork-end connection of the
control rods 08-160, 08-540.
(c) Remove the nuts 08-180, the washers 08-190, the bolts 08-200 and the washers
08-210 from the fork-end connection of the control rods 08-160, 08-540.
(d) Disconnect the fork-end of the control rod 08-160 from the locking shaft.
(e) Disconnect the fork-end of the control rod 08-540 from the latching shaft.
(f) Measure and record the length of the control rods 08-160, 08-540 between the center
of the rod ends.
(9) Remove the catching hook 08-430 as follows:
(a) Remove the bolts 08-440, the washers 08-120 and remove the catching hook 08-430
and the sheet 08-420. Measure and record the thickness of the sheet 08-420.
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TASK 52-31-19-000-805-A01
Disassembly of the Hand Lever Assembly
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-005-A01
A. Disassembly of the Hand Lever Assembly
NOTE : It is only necessary to replace the bonded-in bushes 09-070 if they are not in the
limits, see CHECK TASK 52-31-19-210-804-A01 and REPAIR TASK
52-31-19-300-803-A01.
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(2) Remove the bolts 09-190, the washers 09-150 and remove the sequence cams 09-020.
NOTE : It is only necessary to replace the bonded-in insert 09-090 and the inserts 09-200
if they are damaged, see REPAIR TASK 52-31-19-300-803-A01.
(3) Remove and discard the cotter pins 09-120 from the two ends of the bearing bolts 09-140
and 09-160.
(4) Remove the washers 09-130 and remove the bearing bolt 09-140.
NOTE : It is only necessary to replace the bonded-in bushes 09-180 if they are not in the
limits, see CHECK TASK 52-31-19-210-804-A01 and REPAIR TASK
52-31-19-300-803-A01.
NOTE : It is only necessary to replace the bonded sliding layer 09-210 from the handle
flap 09-100 if it is damaged.
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TASK 52-31-19-000-806-A01
Removal and Disassembly of the Drift Pin Rods
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-006-A01
A. Removal and Disassembly of the Drift Pin Rods
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NOTE : It is only necessary to replace the bonded-in bearing 13-150 on the lever
13-140 if it is worn, see CHECK TASK 52-31-19-220-801-A01 and REPAIR
TASK 52-31-19-300-803-A01.
(c) Support the link lever assembly 13-100 and remove the beam 3-shaft 13-160 and the
link lever 13-130 from the cargo door structure.
NOTE : It is only necessary to replace the bonded-in bearings 13-120 on the link
lever 13-110 if they are worn, see CHECK TASK 52-31-19-220-801-A01
and REPAIR TASK 52-31-19-300-803-A01.
(7) Remove the belllcrank assembly 13-190 as follows:
(a) Remove the nuts 13-300, the sleeves 13-290 and the taper pins 13-280.
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(b) Support the link lever assemblies 13-200, 13-230 and remove the beam 3-shaft
13-260, the link lever assemblies 13-200, 13-230 and the bush 13-170 from the cargo
door structure.
NOTE : It is only necessary to replace the bonded-in bearings 13-220, 13-250 on the
link levers 13-210, 13-240 if they are worn, see CHECK TASK
52-31-19-220-801-A01 and REPAIR TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-807-A01
Removal and Disassembly of the Cover Beam 4
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-007-A01
A. Removal and Disassembly of the Cover Beam 4
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(c) Remove the rod 40-010 and disconnect the rod 40-150 from the lever assembly
41-220.
NOTE : It is only necessary to replace the bonded-in bearings 40-140 on the beam 4
levers 40-120 if they are worn, see CHECK TASK 52-31-19-220-801-A01
and REPAIR TASK 52-31-19-300-803-A01.
NOTE : It is only necessary to replace the pressed-in bushes 40-090 on the cover
beam 4 40-080 if they are not in the limits, see CHECK TASK
52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-808-A01
Removal and Disassembly of the Sequence Shaft Assembly
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-807-A01 Removal and Disassembly of the Cover Beam 4
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
Referenced Information
TABLE 1
3. Job Setup
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-010-002-A01
A. Preliminary Procedures
(1) Make sure that the cover beam 4 assembly is disconnected from the sequence shaft
assembly, see DISASSEMBLY TASK 52-31-19-000-807-A01.
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4. Procedure
Subtask 52-31-19-000-008-A01
A. Removal and Disassembly of the Sequence Shaft Assembly
NOTE : Identify and record the position of the serrated lever assembly 41-220 and the serrated
lever 41-360 on the sequence shaft assembly 41-200.
(1) Remove the connecting rod assembly 41-440 as follows:
(a) Remove and discard the cotter pins 41-370.
(b) Remove the nuts 41-380, the washers 41-390, the bolts 41-410, the washers 41-400
and the connecting rod assembly 41-440.
NOTE : It is only necessary to replace the pressed-in bushes 41-150, 41-160 on the
lever 41-140 if they are not in the limits, see CHECK TASK
52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-A01.
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NOTE : It is only necessary to replace the riveted fitting support 41-170 on the
cargo door structure if it is damaged, see REPAIR TASK 52-31-19-300-803-
A01.
(4) Remove the sequence shaft assembly 41-200 as follows:
(a) Remove the nuts 41-300, the washers 41-290 and the rivet pins 41-280.
(b) Remove the nut 41-300 and the rivet pin 41-310.
(c) Release the lockwasher 41-430.
(d) Remove the screw 41-420 and the lockwasher 41-430.
(e) Discard the lockwasher 41-430.
(f) Remove the serrated lever 41-360, the link lever 41-260, the serrated lever assembly
41-220, the sequence shaft 41-210 and the locking cam 41-250 from the cargo door
structure. Record the position of the serrated lever 41-360, the link lever 41-260, the
serrated lever assembly 41-220 and the locking cam 41-250 for the assembly
procedure.
NOTE : It is only necessary to replace the bonded-in bearing 41-240 on the serrated
lever 41-230 if it is worn, see CHECK TASK 52-31-19-220-801-A01 and
REPAIR TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-809-A01
Removal of the Vent Door Assembly Mechanism
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-009-A01
A. Removal of the Vent Door Assembly Mechanism
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(b) Remove the nuts 20-100, the bolts 20-070, 20-220, the washers 20-080, 20-230 and
the bush 20-110.
(c) Remove the rods 20-120, 20-180 from the vent door assembly 20-060 and the
bellcrank assembly 20-130.
NOTE : It is only necessary to replace the bonded-in bearings 20-160 on the link
levers 20-150 if they are worn, see CHECK TASK 52-31-19-220-801-A01
and REPAIR TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-810-A01
Removal and Disassembly of the Vent Door Assembly
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-300-803-A01 Replacement of Parts
TASK 52-31-19-220-801-A01 Visual Examination
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-010-A01
A. Removal and Disassembly of the Vent Door Assembly
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NOTE : It is only necessary to replace the pressure-relief flap seal 21-180 on the vent
door 21-210 if it is damaged, see REPAIR TASK 52-31-19-300-803-A01.
NOTE : It is only necessary to replace the riveted retainers 21-190, 21-200 on the vent
door 21-210 if they are damaged, see REPAIR TASK 52-31-19-300-803-A01.
NOTE : It is only necessary to replace the pressed-in bushes 21-240, 21-250, 21-260,
21-330, 21-340, 21-410, 21-420 on the actuator arms 21-230, 21-320 and the
bracket 21-400 if they are damaged, see CHECK TASK 52-31-19-220-801-A01
and REPAIR TASK 52-31-19-300-803-A01.
(a) Remove the bracket assembly 21-390 as follows:
1 Remove the nuts 21-140, the washers 21-130, the screws 21-150 and the bracket
assembly21-390 from the vent door 21-210.
(b) Remove and discard the cotter pins 21-170.
(c) Remove the washers 21-130 and the spring bolts 21-160 from the actuator arm
assemblies 21-220, 21-310.
(d) Remove and disassemble the actuator arm assemblies 21-220, 21-310 as follows:
1 Remove the nuts 21-140, the washers 21-130, the screws 21-120, 21-150 and the
actuator arm assemblies 21-220, 21-310 from the vent door 21-210.
2 Release the tab washers 21-280, 21-360 and loosen the nuts 21-290, 21-370.
3 Remove the bolts 21-270, 21-350 with the tab washers 21-280, 21-360 and the
nuts 21-290, 21-370 from the actuator arms 21-230, 21-320.
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TASK 52-31-19-000-811-A01
Removal of the Latching Mechanism Assemblies
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-011-A01
A. Removal of the Latching Mechanism Assemblies
NOTE : Do the steps that follow for each of the four latching mechanism assemblies 30-020,
30-030.
(1) Remove and discard the cotter pin 30-270 from the nut 30-280.
(2) Remove the nuts 30-280, the bolt 30-230, 30-290, the washers 30-240 and the bushes
30-250, 30-260.
(3) Remove and discard the cotter pin 30-050 from the nut 30-060.
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(4) Remove the nut 30-060, the bolt 30-080, the washer 30-070, 30-090 and the sleeve 30-120.
(5) Remove the nut 30-150, the bolt 30-130 and the washers 30-140.
(6) Remove and discard the cotter pin 30-180 from the nut 30-190.
(7) Remove the nut 30-190, the bolt 30-160, the washers 30-170 and the sleeve 30-210.
(8) Remove the latching mechanism assemblies 30-020, 30-030 from the cargo door.
(9) Remove the shouldered bushings 30-100, 30-110.
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TASK 52-31-19-000-812-A01
Disassembly of the Latching Hook Assemblies
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
TASK 52-31-19-300-803-A01 Replacement of Parts
TASK 52-31-19-220-801-A01 Visual Examination
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-012-A01
A. Disassembly of the Latching Hook Assemblies
NOTE : Do the steps that follow for each of the four latching hook assemblies.
(1) Remove and discard the cotter pins 33-140, 34-140 from the nuts 33-120, 34-120.
(2) Remove the nuts 33-120, 34-120, the bolts 33-080, 34-080, 33-150, 34-150 and the washers
33-090, 34-090, 33-130, 34-130.
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(3) Disconnect the connecting link 33-070, 34-070 from the bellcrank assembly 33-160, 34-160
and from the latching hook assembly 33-010, 34-010.
(4) Remove the bushes 33-100, 34-100, 33-110, 34-110 from the connecting Link 33-070,
34-070.
(5) Remove the sleeves 33-060, 34-060 from the latching hook assembly 33-010, 34-010 and
from the bellcrank assembly 33-160, 34-160.
NOTE : It is only necessary to replace the pressed-in bushes 33-040, 34-040, 33-050,
34-050 on the latching hook 33-020, 34-020 if they are not in the limits, see
CHECK TASK 52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-
A01,
NOTE : It is only necessary to replace the pressed-in bushes 33-180, 34-180, 33-190,
34-190 on the bellcrank 33-170, 34-170 if they are not in the limits, see CHECK
TASK 52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-A01.
NOTE : It is only necessary to replace the lubrication fitting 33-030, 34-030 on the
latching hook 33-020, 34-020 if it is damaged, see CHECK TASK
52-31-19-220-801-A01 and REPAIR TASK 52-31-19-300-803-A01.
NOTE : It is only necessary to replace the lubrication fitting 33-200, 34-200 on the
bellcrank 33-170, 34-170 if it is damaged, see CHECK TASK 52-31-19-220-801-
A01 and REPAIR TASK 52-31-19-300-803-A01.
(6) Remove and discard the cotter pin 33-140, 34-140 from the nut 33-250, 34-250.
(7) Remove the nut 33-250, 34-250, the bolt 33-210, 34-210, the washers 33-220, 34-220 and
the bush 33-240, 34-240 and remove the connecting rod 33-260, 34-260 from the bellcrank
33-170, 34-170.
NOTE : It is only necessary to replace the pressed-in bush 33-230, 34-230 on the
bellcrank 33-170, 34-170 if it is not in the limits, see CHECK TASK
52-31-19-210-804-A01 and REPAIR TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-813-A01
Removal and Disassembly of the Latching Shaft Assembly
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-000-804-A01 Removal of the Hand Lever Mechanism
TASK 52-31-19-000-812-A01 Disassembly of the Latching Hook Assemblies
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Job Setup
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-010-003-A01
A. Preliminary Procedures
(1) Remove only those parts of the insulation that you must remove to get access to the
component, see DISASSEMBLY TASK 52-31-19-000-801-A01.
(2) Make sure that the hand lever mechanism is disconnected, see DISASSEMBLY TASK
52-31-19-000-804-A01.
(3) Make sure that the latching hook assemblies are disconnected, see DISASSEMBLY TASK
52-31-19-000-812-A01.
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4. Procedure
Subtask 52-31-19-000-013-A01
A. Removal and Disassembly of the Latching Shaft Assembly
NOTE : It is only necessary to replace the bonded-in bearing 32-090 on the hinged lever
32-080 if it is worn, see CHECK TASK 52-31-19-220-801-A01 and REPAIR
TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-814-A01
Removal and Disassembly of the Interlock Mechanism
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-014-A01
A. Removal and Disassembly of the Interlock Mechanism
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(b) Remove and discard the cotter pins 44-060 from the pins 44-050.
(c) Remove and discard the cotter pin 44-280 from the nut 44-290.
(d) Remove the nut 44-290, the bolt 44-260 and the washers 44-300.
(e) Remove the bushes 44-230, 44-270 and remove the interlock mechanism 44-090 from
the cargo door structure.
(f) Remove and discard the cotter pin 44-060 from the nut 44-240.
(g) Remove the nut 44-240, the bolt 44-250 and the washers 44-070, 44-220.
(h) Remove the pin 44-050 and the washer 44-070.
(i) Remove the washer 44-070, the pin 44-050 and the spacers 44-080 and remove the
spring sleeve assembly 44-010 and the compression spring 44-040.
NOTE : It is only necessary to replace the pressed-in bushing 44-030 on the spring
sleeve 44-020 if it is not in the limits, see CHECK TASK 52-31-19-210-804-
A01 and REPAIR TASK 52-31-19-300-803-A01.
(2) Disassemble the interlock mechanism 44-090 as follows:
(a) Remove the retaining ring 44-160 and the pin 44-110.
(b) Remove the retaining rings 44-160, the pins 44-110 and remove the connecting rod
44-150 from the levers 44-100, 44-170.
(c) Remove the adjusting screw 44-180, the nut 44-190 and the locking plate 44-200 from
the lever 44-170.
(d) Remove the retaining ring 44-120, the pin 44-130 and the roller 44-140 from the lever
44-100.
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TASK 52-31-19-000-815-A01
Removal of the Locking Shaft Assembly
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-000-804-A01 Removal of the Hand Lever Mechanism
TASK 52-31-19-000-809-A01 Removal of the Vent Door Assembly Mechanism
TASK 52-31-19-000-807-A01 Removal and Disassembly of the Cover Beam 4
TASK 52-31-19-220-801-A01 Visual Examination
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Job Setup
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-010-004-A01
A. Preliminary Procedures
(1) Remove only those parts of the insulation that you must remove to get access to the
component, see DISASSEMBLY TASK 52-31-19-000-801-A01.
(2) Make sure that the hand lever assembly is disconnected, see TASK 52-31-19-000-804-A01.
(3) Make sure that the vent door mechanism is disconnected, see TASK 52-31-19-000-809-
A01.
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(4) Make sure that the drift pin mechanism is disconnected, see TASK 52-31-19-000-807-A01.
4. Procedure
Subtask 52-31-19-010-001-A01
A. Removal of the Locking Shaft Assembly
NOTE : It is only necessary to replace the bonded-in bearing 31-050 on the hinged lever
31-040 if it is worn, see CHECK TASK 52-31-19-220-801-A01 and REPAIR
TASK 52-31-19-300-803-A01.
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TASK 52-31-19-000-816-A01
Removal of the Cargo Door Drainage
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-015-A01
A. Removal of the Cargo Door Drainage
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(2) Remove the basic valve 50-030 and the tube 50-080 as follows:
(a) Remove the nuts 50-060, the screws 50-040 and the washers 50-050.
(b) Remove the flange 50-070 with the tube 50-080 and the valve retainer50-020 with the
basic valve 50-030.
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TASK 52-31-19-000-817-A01
Removal of the Door Proximity Sensors
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-016-A01
A. Removal of the Door Proximity Sensors
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TASK 52-31-19-000-818-A01
Removal of the Hinge Assemblies
1. General
A. Temporarily attach the bolts, washers, nuts and screws loosely to their attachment lugs. This
will keep them together for the subsequent installation procedure.
B. Do the INSPECTION/CHECK and TESTING AND FAULT ISOLATION procedure to find the
cause of a malfunction or to make sure that the component is in correct condition. Use only the
procedures that are necessary to get access to and to disassemble an unserviceable item.
C. Remove only those parts of the insulation that you must remove to get access to the
component.
-
NOTE : For the removal of the insulation linings, see DISASSEMBLY TASK
52-31-19-000-801-A01.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-300-803-A01 Replacement of Parts
TASK 52-31-19-210-804-A01 Check of the Door Mechanism
Referenced Information
TABLE 1
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask 52-31-19-000-017-A01
A. Removal of the Hinge Assemblies
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NOTE : It is only necessary to replace the hinge assemblies 90-030, 90-060, 91-010,
91-050 on the door structure if they are damaged, see REPAIR TASK
52-31-19-300-803-A01. If you must remove a defective hinge assembly, measure
and identify the position and the thickness of the hinge shims.
NOTE : It is only necessary to replace the bushes 90-050, 90-080, 90-090, 91-030,
91-040, 91-070 on the hinges 90-040, 90-070, 91-020, 91-060 if they are not in
the limits, see CHECK TASK 52-31-19-210-804-A01 and REPAIR TASK
52-31-19-300-803-A01.
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CLEANING
TASK 52-31-19-100-801-A01
Cleaning
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
talcum powder
11-010 Isopropyl Alcohol
11-019 Cabin Window Cleaner
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-31-19-100-001-A01
A. Clean the Painted Component Parts as follows:
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-001).
(2) Remove the old sealant and the remaining dirt with a nonmetallic scraper.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
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(3) Clean the painted component parts with Material No. 11-001 Detergent.
(a) Use a soft brush or clean Material No. 19-003 Lint-Free Cotton Cloth.
(4) Make sure that the drain valves and holes are clean and not clogged.
(5) Dry the component parts with clean, dry Material No. 19-003 Lint-Free Cotton Cloth or
with a hot-air blower.
Subtask 52-31-19-100-002-A01
B. Clean the Component Parts that are not painted as follows:
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
(2) Remove the remaining dirt with a nonmetallic scraper.
Subtask 52-31-19-100-003-A01
C. Clean the Electrical Components as follows:
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-010).
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-010).
(2) Clean the electrical wiring with Material No. 11-010 Isopropyl Alcohol.
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Subtask 52-31-19-100-004-A01
D. Clean the Sight Glasses as follows:
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INSPECTION/CHECK
TASK 52-31-19-210-801-A01
Check of the Door Structure
1. General
A. The check is a visual inspection of the door structure.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
2. Procedure
Subtask 52-31-19-210-001-A01
A. Check of the Door Structure
(1) Do a check of the door structure for damage.
(a) For the Allowable Damage Limits (ADL) and the repair procedure, see the Structural
Repair Manual (SRM).
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TASK 52-31-19-210-802-A01
Structure Components
1. General
A. The check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. For the replacement of the permanently attached parts, see REPAIR.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-300-801-A01 Reworking or Machining
TASK 52-31-19-000-818-A01 Removal of the Hinge Assemblies
TASK 52-31-19-400-818-A01 Installation of the Hinge Assemblies
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-002-A01
A. Structure Components
NOTE : See TABLE 2 for the appropriate procedures for parts specified as structure
component.
Structure Component IPL Figure-Item Disassembly Assembly
End Fitting 90-010 TASK 52-31-19-000-818- TASK 52-31-19-400-818-
Hinge 90-040 A01 A01
Hinge 90-070
End Fitting 91-090 TASK 52-31-19-000-818- TASK 52-31-19-400-818-
Hinge 91-020 A01 A01
Hinge 91-060
Structure Components
TABLE 2
(1) Do a check of the structure components for cracks, deformation and corrosion.
(a) Cracks, deformation and corrosion are not permitted.
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(b) See DISASSEMBLY, ASSEMBLY for the replacement of the structure components
which have cracks, deformation and corrosion.
(2) Do a check of the structure components for scratches and marks.
(a) Scratches and marks are permitted up to a depth of 0.25 mm (0.01 in).
(b) See REPAIR TASK 52-31-19-300-801-A01 for the removal of scratches or marks
which are in the limits.
(c) See DISASSEMBLY, ASSEMBLY for the replacement of the structure components
which have scratches or marks that are not in the limits.
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TASK 52-31-19-210-803-A01
Check of the Door Seal
1. General
A. The check is a visual inspection of the door seal.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
2. Procedure
Subtask 52-31-19-210-003-A01
A. Check of the Door Seal
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TASK 52-31-19-210-804-A01
Check of the Door Mechanism
1. General
A. The check is a visual inspection of the door mechanism.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-820-807-A01 Fits and Clearances - Tables
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-004-A01
A. Door Mechanism
(1) Examine all the component parts of the door mechanism for wear.
(a) See FITS AND CLEARANCES TASK 52-31-19-820-807-A01 for the wear limits.
(b) See DISASSEMBLY, ASSEMBLY or REPAIR for the replacement of component parts
which have wear that is not in the limits.
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TASK 52-31-19-210-805-A01
Check of the Locking Mechanism
1. General
A. The check is a visual inspection of the door locking mechanism.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-300-801-A01 Reworking or Machining
TASK 52-31-19-820-807-A01 Fits and Clearances - Tables
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-005-A01
A. Check of the Locking Mechanism
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(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
deformation.
(4) Do a check for wear.
(a) Make sure that the outer diameter of the spring bolt 08-400 is more than or equal to
6.25 mm (0.2461 in).
(b) Replace the parts which have dimensions that are not in the limits, see FITS AND
CLEARANCES TASK 52-31-19-820-807-A01.
(c) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which are not
in the limits.
(5) Check for other damage.
(a) Other damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the parts which have
other damage.
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TASK 52-31-19-210-806-A01
Check of the Protective Treatment
1. General
A. The check is a visual inspection of the protective treatment.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-006-A01
A. Check of the Protective Treatment
(1) Examine the structure components and the door mechanism for damaged protective
treatment.
(a) See REPAIR TASK 52-31-19-300-801-A01 for the repair of the protective treatment.
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TASK 52-31-19-210-807-A01
Check of the Electrical Equipment
1. General
A. The check is a visual inspection of the electrical equipment parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-100-801-A01 Cleaning
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-007-A01
A. Check of the Electrical Equipment
(1) Examine the electrical harness and connections for loose and damaged attachments, chafe
marks, spots of arcing, contamination and other damage.
(a) Chafe marks, spots of arcing, contamination, loose and damaged attachments or other
damage are not permitted.
(b) See CLEANING TASK 52-31-19-100-801-A01 for the removal of contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the attachments and connections which have damage.
(e) Replace the parts of the electrical harness which have chafe marks, spots of arcing
and other damage.
(2) Examine the electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) See CLEANING TASK 52-31-19-100-801-A01 for the removal of contamination.
(d) See DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
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TASK 52-31-19-210-808-A01
Check of the Springs
1. General
A. The check is a visual inspection and a test of the spring data.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-19-991-010-A FIGURE 52-31-19-991-010-A-Check of the Torsion Springs
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-008-A01
A. Check of the Springs
(1) Do a check for damage.
(a) Damage is not permitted.
(b) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
damage.
(2) Do a check of the spring data.
(a) Do a check of the compression and tension springs, see TABLE 2.
IPL FIG. - ITEM FREE LENGTH mm (in) TEST LENGTH mm (in) LOAD daN (lbf)
08-410 61.0 (2.402) 45.2 (1.780) 25.90-31.14
(50.43-66.76)
44-040 98.0 (3.858) 78.0 (3.071) 7.08-13.10 (13.65-18.18)
Spring Dimensions (Compression and Tension Springs)
TABLE 2
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(c) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
test data that are not in the limits.
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A1
A2
B1
B2
F_CM_523119_1_0100101_01_01
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TASK 52-31-19-210-809-A01
Check of the Placard
1. General
A. The check is a visual inspection of the placard.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-19-210-009-A01
A. Bonded Identification Plate
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TASK 52-31-19-220-801-A01
Visual Examination
1. General
A. The check is a visual inspection of component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
15-005 Corrosion Preventive Temporary Protective Compound
15-007 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-19-991-011-A FIGURE 52-31-19-991-011-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-19-220-001-A01
A. Visual Examination
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(6) Examine the hoist fitting inserts 01-040 for defective threads and corrosion.
(7) Examine the insulation for contamination and correct attachment.
(8) Make sure that the hose 50-010, the water drain valve 50-030 and holes are clean and not
blocked.
(9) Examine the red painted areas of the hand lever assembly 08-010, the handle flap 09-100
and the inside of the vent door frame for damage.
(10) Examine the lubrication fittings 08-280, 33-030, 33-200, 34-030, 34-200 for damage.
(11) Examine the red and green marks on the locking cams 31-070 for damage, see FIGURE
52-31-19-991-011-A.
(12) Examine the sight glasses 03-040 installed to the access cover for damage.
Subtask 52-31-19-220-002-A01
B. Check of the Surface Protection on the Door Structure
(1) Do a check of the surface protection of the door structure for damage.
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CARGO DOOR
SEAL
FR57A
CARGO DOOR
INSULATION
CARGO DOOR
STRUCTURE
LOCKING SHAFT
(REFER TO THE IPL−FIGURE 31)
83
43
AREA OF THE GREEN MARK
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REPAIR
TASK 52-31-19-300-801-A01
Reworking or Machining
1. General
A. See CHECK for the limits.
B. See the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
13-002 Chemical Conversion Coating Yellow Aluminum
15-004 Corrosion Preventive Compound
abrasive cloth
Consumable Materials
TABLE 1
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-31-19-300-004-A01
A. Reworking or Machining
CAUTION : THE WIDTH OF THE GROOVE AFTER THE REPAIR MUST NOT BE MORE
THAN 6 MM (0.24 IN.).
(1) Repair of Scratches and Marks
(a) Remove the necessary material from the scratch or the mark to make a shallow
groove.
NOTE : Do not remove more material than necessary and keep the width to 6.0 mm
(0.24 in).
(b) Make the groove smooth with abrasive cloth.
(c) Burnish the surface with your hands or with a buffing wheel.
(d) Repair the damaged paintwork as specified in .
(2) Repair of Corrosion Damage
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(b) Dry the wet areas with clean, dry Material No. 19-003 Lint-Free Cotton Cloth.
NOTE : Before you start to repair the corrosion damage, approved persons must
make an analysis of the level of the corrosion damage.
(c) Remove the surface protection from the corroded area with an abrasive cloth.
(d) Remove the corroded material.
1 Apply masking material around the corroded area.
2 Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
3 Feather the material to the adjacent area, so that the transition to the work
area is smooth and without stress concentrations.
NOTE : It is important that all corroded material is removed before you continue
the work. The smallest corroded area can cause new extended corrosion
damage.
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NOTE : Make sure that the existing drain holes are not blocked.
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TASK 52-31-19-300-802-A01
Repair of the Cargo Door Seal
1. General
A. Refer to CHECK for the limits.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-016 Safety Solvent
19-003 Lint-Free Cotton Cloth
08-004 Adhesive Sealant
05-024 Fabric
05-023 Polyterepthalate
abrasive cloth
very fine abrasive cloth
very fine abrasive cloth
abrasive cloth
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-31-19-991-012-A FIGURE 52-31-19-991-012-A-Door Seal Repair
FIGURE 52-31-19-991-013-A FIGURE 52-31-19-991-013-A-Door Seal Repair
FIGURE 52-31-19-991-014-A FIGURE 52-31-19-991-014-A-Bonding Block
Referenced Information
TABLE 3
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-300-002-A01
A. Repair of the Cargo Door Seal
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(h) Apply a thin layer of Material No.08-004 Adhesive Sealant to the faces of the cut.
(i) Press the faces of the cut together and let them cure.
(j) Cut a piece of Material No.05-024 Fabric to the size of the repair area.
NOTE : The repair area must be at a minimum of 50.0 mm (1.97 in) from the inflation
holes.
(a) Remove the damaged section of the seal.
(b) In straight and curved sections, cut the replacement section of the seal to the same
length as the removed section.
NOTE : Make sure that the quantity of the inflation holes are the same as in the
removed section.
(c) Carefully remove the first layer of the tissue reinforcement from the ends of the seal
and the replacement sections over a length of 25.4 mm (1.0 in).
(d) Make the surfaces of the repair areas rough with an abrasive cloth.
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(h) Press and hold the ends of the replacement section and the seal together and them
cure.
(i) Cut a piece of Material No. 05-024 Fabric to the size of the repair areas.
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A 1
C B
"V"
"X"
B
SECTION
B−B
CONTACT AREA
90
"W"
"X"
REPLACEMENT
"V" = DIA STOP HOLE 2.0mm (0.08 in.) TISSUE
"W" = MAX LENGTH OF CUT 25.4mm (1.0 in.)
"X" = MIN REPAIR AREA AROUND CUT 10mm (0.4 in.)
1 AREA IN WHICH THE FIRST LAYER
OF REINFORCEMENT TISSUE IS REMOVED.
F_CM_523119_1_0120101_01_00
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"S"
"T"
"U"
"U"
C
"Y"
A
"Y"
SECTION
C−C
EXISTING REPLACEMENT B
DOOR SEAL SECTION
C REPLACEMENT
SECTION
B
EXISTING
DOOR SEAL LAYER OF TISSUE
REPLACEMENT TISSUE SECTION REPLACEMENT
B−B
"S" = MIN DISTANCE OF 50mm (1.97 in.) 1
FROM INFLATION HOLE
"T" = MIN REPAIR LENGTH OF 200mm (7.87 in.)
"U" = MIN REPAIR LENGTH OF 200mm (7.87 in.)
FOR RADII
"Y" = MIN ABRADED LENGTH OF
REPAIR AREA 25.4mm (1.0 in.)
1 AREA IN WHICH THE FIRST LAYER
OF REINFORCEMENT TISSUE IS REMOVED SEAM
F_CM_523119_1_0130101_01_00
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19.4mm
(0.76 in.)
R 1.0mm
(R 0.04 in.)
UPPER
HALF
(0.55 in.)
(0.63 in.)
14.0mm
16.0mm
LOWER
R 1.5mm HALF
(R 0.06 in.)
Bonding Block
FIGURE-52-31-19-991-014-A01
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TASK 52-31-19-300-803-A01
Replacement of Parts
1. General
A. See CHECK and FITS AND CLEARANCES for the limits.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
19-003 Lint-Free Cotton Cloth
08-029 Adhesive
08-007 Sealant, High Temperature
08-001 General Purpose Adhesive Honeycomb Filler
07-023 Protective Coating, Transparent
05-002 Putty, Zinc Chromate General Purpose
08-050 Adhesive
cloth
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-940-808-A01 Special Tool
PMS 01-05-05
PMS 01-05-27
PMS 01-05-04
PMS 01-05-45
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REFERENCE DESIGNATION
PMS 01-02-41
Referenced Information
TABLE 3
3. Procedure
WARNING : USE HEAT-INSULATED GLOVES WHEN YOU DO WORK WITH HOT PARTS.
HOT PARTS CAN CAUSE INJURY IF YOU TOUCH THEM WITHOUT SUFFICIENT
PROTECTION. IF AN INJURY OCCURS, HOLD IT IN COLD WATER FOR 10
MINUTES AND GET IMMEDIATE MEDICAL AID.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-300-003-A01
A. Replacement of Parts
(1) Replacement of the Pressed-in Bushes
NOTE : The component parts with the pressed-in bushes are given in TABLE 4.
NOTE : If you find a damaged bush in one hinge assembly, you must replace all bushes in
the hinge assembly. Use the local manufactured special tool (see TASK
52-31-19-940-808-A01) for the replacement of the bushes in the hinge
assemblies.
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(b) Remove the grease and clean the component bore with Material No. 11-003 Methyl-
Ethyl-Ketone.
(c) Let the component bore dry.
(d) Visually examine the component bore for damage.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
- Door Structure Bushing
02-110
08-3108 Roller Lever Shouldered Bushing
08-320
08-460 Universal Joint Latch Bushing
08-470
21-230 Actuator Arm Bushing
21-240 Shouldered Bushing
21-250 Shouldered Bushing
21-260
21-320 Actuator Arm Bushing
21-330 Shouldered Bushing
21-340
21-400 Bracket Bushing
21-410 Shouldered Bushing
21-420
33-020, 34-020 Latching Hook Shouldered Bushing
33-040, 34-040 Shouldered Bushing
33-050, 34-050
33-170, 34-170 Bellcrank Shouldered Bushing
33-180, 34-180 Shouldered Bushing
33-190, 34-190 Shouldered Bushing
33-230, 34-230
40-080 Cover Beam 4 Shouldered Bushing
40-090
41-140 Lever Shouldered Bushing
41-150 Bushing
41-160
44-020 Spring Sleeve Bushing
44-030
90-040 Outer Hinge Bushing
90-050
90-070 Inner Hinge Bushing
90-080 Shouldered Bushing
90-090
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NOTE : You must install the bush with Material No.09-013 Corrosion Inhibiting
Brush Consistency.
(f) Check the installed bush for correct and satisfactory installation.
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NOTE : The component parts with the bonded-in bushes are given in the TABLE 5.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
09-030 Stop Shouldered Bushing
09-070
09-100 Handle Flap Shouldered Bushing
09-180
Bonded-in Bushes
TABLE 5
(a) Heat the component part to a maximum temperature of 120 deg. C (248 deg. F) to
soften the bond of the bush.
(b) Press out the bush with a suitable tool.
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(c) Clean the component bore and the new bush with Material No.11-003 Methyl-Ethyl-
Ketone.
NOTE : You must use a nonmetallic scraper to remove the unwanted bonding and
Material No.08-029 Adhesive.
(d) Dry the component bore and the bush with a dry, clean Material No.19-003 Lint-Free
Cotton Cloth .
NOTE : You must install the bush with the bonding and Material No. 08-029
Adhesive.
NOTE : The component parts with the bonded-in bearings are given in the TABLE 6.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
08-090 Lever Bearing
08-100
08-460 Universal Joint Latch Bearing
08-530
13-110 Bellcrank Bearing
13-120
13-140 Lever Bearing
13-150
13-210 Lever Bearing
13-220
13-240 Lever Bearing
13-250
20-150 Link Lever Bearing
20-160
31-040 Hinged Lever Bearing
31-050
32-080 Hinged Lever Bearing
32-090
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NOTE : Use a wooden scraper or a plastic scraper to remove the old bonding and
Material No. 08-029 Adhesive.
NOTE : You must install the bearing with the bonding and Material No. 08-029
Adhesive.
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NOTE : Keep the component in such a position that the bond can cure.
(j) Do not put a load on the bonded bearing until it has cured for 24 hours at room
temperature.
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NOTE : The component parts with the riveted nuts are given in the TABLE 7.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
- Door Structure Receptacle
03-200
Riveted Nut
TABLE 7
(a) Remove the rivets and the damaged receptacle from the component part.
(b) Install the new receptacle, refer to the standard riveting procedure.
(6) Replacement of Threaded Inserts
NOTE : The component parts with the threaded inserts are given in the TABLE 8.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
- Door Structure Insert
01-130
09-020 Sequence Cam Insert
09-200
Threaded Inserts
TABLE 8
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NOTE : The component parts with the HELI-COIL threaded inserts are given in the
TABLE 9.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
01-030 Door Structure Assembly Insert
01-040
21-230 Actuator Arm Insert
21-300
21-320 Actuator Arm Insert
21-380
HELI-COIL Threaded Inserts
TABLE 9
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(b) Install the new HELI-COIL threaded inserts, see PMS 01-05-45.
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose for the
installation of the HELI-COIL threaded inserts 21-300, 21-380.
(8) Replacement of the Lubrication Fittings
NOTE : The component parts with the lubrication fittings are given in the TABLE 10.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
08-250 Shaft Lubrication Fitting
08-280
33-020, 34-020 Latching Hook Lubrication Fitting
33-030, 34-030
33-170, 34-170 Bellcrank Lubrication Fitting
33-200, 34-200
Lubrication Fittings
TABLE 10
(a) Remove the damaged or worn lubrication fitting from the component.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-007 SEALANT, HIGH
TEMPERATURE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(c) Apply Material No. 08-007 Sealant, High Temperature to the thread of the lubrication
fitting.
(d) Install the lubrication fitting in the component and tighten.
(9) Replacement of the Bonded-in Insert
NOTE : The component part with the bonded-in insert is given in TABLE 11.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
09-010 Hand Lever Insert
09-090
Bonded-in Insert
TABLE 11
(a) Remove the damaged insert from the component part with an applicable tool.
NOTE : You must use a nonmetallic scraper to remove the remaining bonding and
Material No. 08-050 Adhesive.
(c) Dry the component bore and the bush with dry, clean Material No. 19-003 Lint-Free
Cotton Cloth .
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NOTE : You must install the insert with bonding and Material No. 08-050 Adhesive.
NOTE : The component part with the bonded identification plate is given in TABLE 12.
IPL FIG. - ITEM COMPONENT PART REPLACEMENT PART
NAME NAME
- Forward Cargo Compartment Identification Plate
01-080 Door
Bonded Identification Plate
TABLE 12
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ASSEMBLY
TASK 52-31-19-400-801-A01
Installation of the Insulation and the Door Seal
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-801-A01 Removal of the Insulation and the Door Seal
TASK 52-31-19-300-802-A01 Repair of the Cargo Door Seal
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-001-A01
A. Installation of the Insulation and the Door Seal
NOTE : Before you install the insulation, make sure that Material No.15-005 Corrosion
Preventive Temporary Protective Compound is applied on the inner surfaces of
the cargo door structure.
(a) Install the insulation at the cargo door and connect the insulation with the stud
assemblies 02-020, 02-030.
(2) Install the door seal 02-100 as follows:
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TASK 52-31-19-400-802-A01
Assembly and Installation of the Access Cover Assemblies
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-000-802-A01 Removal and Disassembly of the Access Cover Assemblies
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-002-A01
A. Assembly and Installation of the Access Cover Assemblies
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TASK 52-31-19-400-803-A01
Installation of the Plugs and the Protective Plugs
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-003-A01
A. Installation of the Plugs and the Protective Plugs
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TASK 52-31-19-400-804-A01
Assembly of the Hand Lever Assembly
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-440-001-A01
A. Assembly of the Hand Lever Assembly
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(4) Safety the bearing bolt 09-160 with the cotter pins 09-120.
(5) Install the sequence cams 09-020 with the bolts 09-190 and the washers 09-150 on the
hand lever 09-010.
(6) Tighten the bolts 09-190.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to the shafts of the
bolts 09-040.
(8) Install the stop 09-030, the rollers 09-080, the bolts 09-040 and the washers 09-060.
(9) Safety the bolts 09-040 with the retaining rings 09-050.
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TASK 52-31-19-400-805-A01
Installation of the Hand Lever Mechanism
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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REFERENCE DESIGNATION
04-017 Silicone Grease
09-018 Corrosion Inhibitinglow Adhesion Sealant
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-800-801-A01 Adjustment of the Hand Lever Assembly
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-420-001-A01
A. Installation of the Hand Lever Mechanism
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(d) Install a locally manufactured bush and a mounting nut (e.g. NAS 509-4) on the
thread of the spring bolt 08-400 to compensate the load of the compression spring
08-410 for easy installation.
(e) Connect the spring bolt 08-400 with the bolt 08-390, the washer 08-120 and the nut
08-110 on the roller lever assembly 08-300.
(f) Tighten the nut 08-110.
(6) Assemble and install the lever assembly 08-020 as follows:
(a) Assemble the lever assembly 08-020 as follows:
1 Put the actuating unit 08-040 in position on the bracket 08-030 and the lever
08-090.
2 Install the washers 08-080, the locating pins 08-050 and the washers 08-070.
3 Safety the locating pins 08-050 with new cotter pins 08-060.
(b) Install the lever assembly 08-020 as follows:
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NOTE : If the hand lever assembly 08-010 is not flush with the cargo door skin, see
TASK 52-31-19-800-801-A01.
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TASK 52-31-19-400-806-A01
Installation of the Latching Mechanism Assemblies
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-420-002-A01
A. Installation of the Latching Mechanism Assemblies
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(10) Make sure that the proximity switch 5MJ is correctly adjusted, see TASK
52-31-19-800-807-A01.
(11) Make sure that the lower dead center of each latching mechanism is correctly adjusted, see
TASK 52-31-19-800-802-A01.
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TASK 52-31-19-400-807-A01
Assembly of the Latching Hook Assemblies
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-440-002-A01
A. Assembly of the Latching Hook Assemblies
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TASK 52-31-19-400-808-A01
Assembly and Installation of the Latching Shaft Assembly
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-400-001-A01
A. Assembly and Installation of the Latching Shaft Assembly
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TASK 52-31-19-400-809-A01
Assembly and Installation of the Interlock Mechanism
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-400-002-A01
A. Assembly and Installation of the Interlock Mechanism
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(b) Safety the pin 44-050 with a new cotter pin 44-060.
(c) Install the bushing 44-270 and the interlock mechanism 44-090 on the cargo door
structure as follows:
1 Install the washer 44-300, the bolt 44-260, the washer 44-300 and the nut
44-290.
2 Safety the nut 44-290 with a new cotter pin 44-280.
(d) Install the bushing 44-230 on the interlock mechanism 44-090 as follows:
1 Install the washer 44-220, the bolt 44-250, the washer 44-070 and the nut
44-240.
2 Safety the nut 44-240 with a new cotter pin 44-060.
(e) Install the spring sleeve assembly 44-010 with the compression spring 44-040 on the
bolt 44-210.
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TASK 52-31-19-400-810-A01
Installation of the Locking Shaft Assembly
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-420-003-A01
A. Installation of the Locking Shaft Assembly
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TASK 52-31-19-400-811-A01
Assembly and Installation of the Sequence Shaft Assembly
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-400-003-A01
A. Assembly and Installation of the Sequence Shaft Assembly
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NOTE : Make sure that the center punches on the serrated lever 41-360 and on the
sequence shaft 41-210 align.
(i) Install a new lockwasher 41-430 and the screw 41-420.
(j) Tighten the screw 41-420 and safety with a new lockwasher 41-430.
(2) Install the lever assembly 41-130 as follows:
NOTE : Make sure that you can see the thread of the rod 41-120 through the
inspection hole of the forks 41-020, 41-060.
3 Adjust the link assembly 41-010 to the length recorded during the disassembly
procedure.
NOTE : Attach a tag which tells persons to safety the nuts 41-030, 41-050
with the tab washers 41-040 after the final adjustment of the cargo
door.
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TASK 52-31-19-400-812-A01
Assembly and Installation of the Cover Beam 4
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-400-004-A01
A. Assembly and Installation of the Cover Beam 4
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TASK 52-31-19-400-813-A01
Assembly and Installation of the Drift Pin Rods
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-400-005-A01
A. Assembly and Installation of the Drift Pin Rods
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2 Install the washers 13-330, 13-320, the bolt 13-310, the washer 13-340 and the
nut 13-350.
3 Tighten the nut 13-350 and safety with a new cotter pin 13-360.
(c) Pre-assemble the fixed rod 40-010 with the link lever 13-130 as follows:
1 Connect the fixed rod 40-010 with the link lever 13-130.
2 Install the washer 40-030, the bolt 40-020, the washer 40-040 and the nut
40-050.
3 Tighten the nut 40-050 and safety with a new cotter pin 40-060.
(d) Pre-assemble the fixed rod 20-180 with the bellcrank assembly 20-130 as follows:
1 Connect the fixed rod 20-180 with the bellcrank assembly 20-130.
2 Install the washer 20-230, the bolt 20-220, the washer 20-080 and the nut
20-100.
3 Tighten the nut 20-100 and safety with a new cotter pin 20-090.
(2) Install the fixed rod 13-080, the rod 13-270 with the assembled link lever assembly 13-230
and the drift pins 13-010 as follows:
(a) Install the drift pins 13-010 in the cargo door structure.
NOTE : Make sure that the flattened side of the drift pin 13-010 points to the outer
side of the cargo door.
(b) Put the fixed rod 13-080, the rod 13-270 with the assembled link lever assembly
13-230 and with the bushes 13-040 and the washers 13-030 in position at the drift pin
13-010.
(c) Install the bolts 13-020, the washers 13-060 and the nuts 13-050.
(d) Tighten the nuts 13-050 and safety with new cotter pins 13-070.
(3) Install the rod 13-180 with the assembled bellcrank assemblies 13-090 and 13-190 as
follows:
(a) Put the rod 13-180 with the assembled bellcrank assemblies 13-090 and 13-190 and
the link lever assembly 13-230 in position and install the beam-3 shafts 13-160,
13-260 on the cargo door structure.
(b) Install the taper pins 13-280, the sleeves 13-290 and the nuts 13-300.
(c) Connect the bellcrank assy 13-090 to the fixed rod 13-080 with the washer 13-330,
13-320, the bolt 13-310, the washer 13-340 and the nut 13-350.
(d) Tighten the nut 13-350 and safety with a new cotter pin 13-360.
(4) Install the fixed rod 40-010 as follows:
(a) Put the fixed rod 40-010 with the assembled link lever 13-130 in position.
(b) At beam 3, install the taper pin 13-280, the sleeve 13-290 and the nut 13-300.
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(c) At beam 4, install the washer 40-030, the bolt 40-020, the washer 40-040 and the nut
40-050.
(d) Safety the nut 40-050 with a new cotter pin 40-060.
(5) Install the pre-assembled rod 20-180 as follows:
(a) Install the rod 20-180 on the link lever assembly 13-230.
(b) Install the washer 20-230, the bolt 20-220, the washer 20-080 and the nut 20-100.
(c) Tighten the nut 20-100 and safety with a new cotter pin 20-090.
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TASK 52-31-19-400-814-A01
Installation of the Vent Door Assembly Mechanism
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-004-A01
A. Installation of the Vent Door Assembly Mechanism
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(3) Install the rod 20-120 on the vent door 20-060 as follows:
(a) Install the bushing 20-110, the rod 20-120, the washers 20-080, the bolt 20-070, the
washer 20-080 and the nut 20-100.
(b) Tighten the nut 20-100 and safety with a new cotter pin 20-090.
(4) Install the cover 20-010 as follows:
(a) Install the cover 20-010, the spacers 20-050, the screws 20-040, the washers 20-030
and the nuts 20-020.
(b) Tighten the nuts 20-020.
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TASK 52-31-19-400-815-A01
Assembly and Installation of the Vent Door Assembly
1. General
A. Apply grease to all the cleaned component parts that turn or move before you install them. But
do not put grease on the PTFE bushes.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use grease Material No. 04-004 Synthetic Ester Based Grease High Pressure.
B. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
C. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-400-814-A01 Installation of the Vent Door Assembly Mechanism
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-400-006-A01
A. Assembly and Installation of the Vent Door Assembly
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(c) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the nuts 21-140.
(2) Install the bracket assembly 21-390 as follows:
(a) Install the screws 21-150, the bracket assembly 21-390, the washers 21-130 and the
nuts 21-140.
(b) Tighten the nuts 21-140.
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(b) Put the vent door assembly 21-110 with the washers 21-030, the springs 21-060,
21-090, the sleeves 21-070, 21-100 and the bolts 21-080 in position on the cargo door
structure.
(c) Install the washers 21-030, 21-040, 21-050 and the nuts 21-020.
(d) Tighten the nuts 21-020 and safety with new cotter pins 21-010.
(e) Install the adjustable rod 20-120 at the vent door mechanism, see TASK
52-31-19-400-814-A01.
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TASK 52-31-19-400-816-A01
Installation of the Door Proximity Sensors
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-005-A01
A. Installation of the Door Proximity Sensors
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TASK 52-31-19-400-817-A01
Installation of the Cargo Door Drainage
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-006-A01
A. Installation of the Cargo Door Drainage
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(b) Move the lower end of the hose 50-010 through the holes in the cargo door structure.
(c) Install the hose 50-010 on the tube 50-080.
(d) Fasten the hose 50-010 on the tube 50-080 and on the mount 50-100 with the cable
ties 50-090.
NOTE : Make sure that the cable ties 50-090 do not compress the diameter of the
hose 50-010.
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TASK 52-31-19-400-818-A01
Installation of the Hinge Assemblies
1. General
A. Install all bolted parts with sealant and apply putty to the shafts of all screws and bolts before
you install them.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
Use Material No. 09-013 Corrosion Inhibiting Brush Consistency and Material No. 05-002 Putty,
Zinc Chromate General Purpose.
B. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
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B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-300-803-A01 Replacement of Parts
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-31-19-410-007-A01
A. Installation of the Hinge Assemblies
NOTE : Make sure that the shims 90-020, 91-080 have the same thickness as
recorded during the disassembly procedure.
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NOTE : For the replacement of the hinge assemblies 90-030, 90-060, 91-010, 91-050, see
REPAIR TASK 52-31-19-300-803-A01.
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TASK 52-31-19-800-801-A01
Adjustment of the Hand Lever Assembly
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
3. Job Setup
Subtask 52-31-19-820-008-A01
A. Preliminary Procedures
(1) Make sure that the hand lever assembly is installed, see ASSEMBLY TASK
52-31-19-400-804-A01.
(2) Make sure that the hand lever mechanism is installed, see ASSEMBLY TASK
52-31-19-400-805-A01.
4. Procedure
Subtask 52-31-19-820-001-A01
A. Adjustment of the Hand Lever Assembly
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A MEASURING
POINT "1"
MEASURING MEASURING
POINT "6" POINT "2"
A
MEASURING MEASURING
POINT "5" POINT "3"
MEASURING
POINT "4"
MEASURING
HANDLE OFFSET
POINT
"1" +0.8 TO −1.0mm (+0.0315 TO −0.0394 in.)
"2" +0.2 TO −1.0mm (+0.0079 TO −0.0394 in.)
"3" 0.0 TO −1.0mm
(0.0000 TO −0.0394 in.)
"4" 0.0 TO −1.0mm
(0.0000 TO −0.0394 in.)
"5" 0.0 TO −1.0mm
(0.0000 TO −0.0394 in.)
"6" +0.2 TO −1.0mm (+0.0079 TO −0.0394 in.)
F_CM_523119_1_0150101_01_00
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E
ADJUSTMENT OF
HANDLE OFFSET
FOR THE MEASURE
POINTS 3, 4 AND 5
HANDLE
D OFFSET
SHIM
(8−420) D
CATCHING
HOOK ADJUSTMENT OF
WASHER (8−430) HANDLE OFFSET
(8−120) FOR THE MEASURE
BOLT POINTS 1, 2 AND 6
(8−440)
F_CM_523119_1_0160101_01_01
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TASK 52-31-19-800-802-A01
Adjustment of the Latching Mechanism
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-400-806-A01 Installation of the Latching Mechanism Assemblies
TASK 52-31-19-400-807-A01 Assembly of the Latching Hook Assemblies
TASK 52-31-19-400-808-A01 Assembly and Installation of the Latching Shaft Assembly
TASK 52-31-19-800-801-A01 Adjustment of the Hand Lever Assembly
PMS 01-05-66
FIGURE 52-31-19-991-017-A FIGURE 52-31-19-991-017-A-Adjustment of the Latching Mechanism
Referenced Information
TABLE 3
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3. Job Setup
Subtask 52-31-19-820-009-A01
A. Preliminary Procedures
(1) Make sure that the latching mechanism assemblies are installed, see ASSEMBLY TASK
52-31-19-400-806-A01.
(2) Make sure that the latching hook assemblies are installed, see ASSEMBLY TASK
52-31-19-400-807-A01.
(3) Make sure that the latching shaft assembly is installed, see ASSEMBLY TASK
52-31-19-400-808-A01.
4. Procedure
Subtask 52-31-19-820-002-A01
A. Adjustment of the Latching Mechanism
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
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A
EXAMPLE
LATCHING UNIT
JAM NUT
SAFETY
DEVICE
CONTROL ROD
TURNBUCKLE (8−540)
SAFETY
DEVICE
JAM NUT
LATCHING SHAFT
BOLT
(30−230, 290)
1 RIGGING PIN (1) JAM NUT
SAFETY DEVICE
TURNBUCKLE CONNECTION ROD
(33, 34−260)
JAM NUT
SAFETY DEVICE
BOLT
(30−130) BELLCRANK ASSY
(33, 34−160)
LOCKING SHAFT
BOLT
(33, 34−150)
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TASK 52-31-19-800-803-A01
Adjustment of the Locking Mechanism
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-400-805-A01 Installation of the Hand Lever Mechanism
TASK 52-31-19-400-806-A01 Installation of the Latching Mechanism Assemblies
TASK 52-31-19-400-810-A01 Installation of the Locking Shaft Assembly
PMS 01-05-66
FIGURE 52-31-19-991-018-A FIGURE 52-31-19-991-018-A-Adjustment of the Locking Mechanism
Referenced Information
TABLE 2
3. Job Setup
Subtask 52-31-19-820-010-A01
A. Preliminary Procedures
(1) Make sure that the hand lever mechanism is installed, see TASK 52-31-19-400-805-A01.
(2) Make sure that the latching mechanism assemblies are installed, see TASK
52-31-19-400-806-A01.
(3) Make sure that the locking shaft assembly is installed, see TASK 52-31-19-400-810-A01.
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4. Procedure
Subtask 52-31-19-820-003-A01
A. Adjustment of the Locking Mechanism
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
NOTE : Make sure that the latching mechanism assemblies 30-020, 30-030 remain in the
latched position.
(2) Measure the clearance ”C” between the locking cam 31-070 and the latching hook 33-020,
34-020, see FIGURE 52-31-19-991-018-A. The dimension of clearance ”C” must be
between 2.0 and 3.2 mm (0.0787 and 0.1260 in).
(3) If the dimension of clearance ”C” is not in the limits, adjust the control rod 08-160 as
follows, see FIGURE 52-31-19-991-018-A:
(a) Cut, remove and discard the lockwire from the safety devices.
(b) Loosen the two jam nuts.
(c) Turn the turnbuckle until the dimension is correct.
(d) Tighten the jam nuts and safety them with lockwire to the safety devices.
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JAM NUT
LOCKING
DEVICE
TURNBUCKLE
LATCHING
SHAFT
A
CONTROL ROD
(8−160)
B
EXAMPLE
LOCKING CAM
(31−70) LOCKING
SHAFT
TURNBUCKLE
LOCKING
DEVICE JAM NUT
LATCHING HOOK
B
(33, 34−20)
LATCHING MECHANISM ASSY
(30−20, 30)
F_CM_523119_1_0180101_01_00
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TASK 52-31-19-800-804-A01
Adjustment of the Drift Pin Mechanism
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-400-813-A01 Assembly and Installation of the Drift Pin Rods
TASK 52-31-19-400-811-A01 Assembly and Installation of the Sequence Shaft Assembly
TASK 52-31-19-400-814-A01 Installation of the Vent Door Assembly Mechanism
PMS 01-05-66
FIGURE 52-31-19-991-019-A FIGURE 52-31-19-991-019-A-Adjustment of the Drift Pin Mechanism
Referenced Information
TABLE 3
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3. Job Setup
Subtask 52-31-19-820-011-A01
A. Preliminary Procedures
(1) Make sure that the drift pin rods are installed, see TASK 52-31-19-400-813-A01.
(2) Make sure that the sequence shaft assembly is installed, see TASK 52-31-19-400-811-A01.
(3) Make sure that the vent door assembly mechanism is installed, see TASK
52-31-19-400-814-A01.
4. Procedure
Subtask 52-31-19-820-004-A01
A. Adjustment of the Drift Pin Mechanism
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
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(e) Remove the (98D52308309000 Rigging Pin (3) of the 98D52307525000 Adjustment
Tool - Cargo Doors from the link levers 13-130, 13-230.
(4) Measure the distance ”Y” between the end of the extended drift pins 13-010 and the edge
members of the cargo door.
NOTE : Make sure that the distance ”Y” is between 32.5 and 35.5 mm (1.2795 to 1.3976
in).
(5) Move the hand lever assembly to the UNLOCKED position.
(6) Make sure that the retracted drift pins 13-010 are behind the skin edge of the cargo door,
see FIGURE 52-31-19-991-019-A, Sheet 1, Section E-E.
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A B
DETAIL B MIRROR
IMAGE OF DETAIL A
D
B
C
E
DRIFT PIN
A (13−10)
SECTION
E−E
EXTENDED
"Y"= 32.5 TO 35.5mm
Y
(1.2795 TO 1.3976 in.)
IN RETRACTED CONDITION
THE DRIFT PIN MUST BE
BEHIND THE SKIN EDGE
SKIN EDGE
5.0mm (0.1969 in.)
F_CM_523119_1_0190101_01_00
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C
F
ROD
(13−180)
LINK LEVER
(13−130)
ABOVE DEAD CENTER
1.5mm (0.0591 in.)
0N EXTENDED DRIFT PIN
(13−10)
JAM NUT
ADJUSTABLE SAFETY
ROD (40−10) DEVICE
(13−180)
TURNBUCKLE
F_CM_523119_1_0190102_01_00
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TASK 52-31-19-800-805-A01
Adjustment of the Interlock Mechanism
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
3. Job Setup
Subtask 52-31-19-820-012-A01
A. Preliminary Procedures
(1) Make sure that the hand lever assembly and the hand lever mechanism are installed, see
TASK 52-31-19-400-804-A01 and TASK 52-31-19-400-805-A01.
(2) Make sure that the latching shaft assembly is installed, see ASSEMBLY TASK
52-31-19-400-808-A01.
(3) Make sure that the interlock mechanism is installed, see ASSEMBLY TASK
52-31-19-400-809-A01.
4. Procedure
Subtask 52-31-19-820-005-A01
A. Adjustment of the Interlock Mechanism
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(1) Make sure that the hand lever assembly is in the UNLOCKED position.
(2) Measure the clearance ”Z” between the adjusting screw 44-180 and the stop cam 32-050 of
the latching shaft assembly 32-010, see FIGURE 52-31-19-991-020-A.
NOTE : The clearance ”Z” must be between 1.0 and 1.4 mm (0.0394 and 0.0551 in).
(3) If the clearance ”Z” is not in the limits, adjust the clearance ”Z” as follows:
(a) Bend and release the locking plate 44-200.
(b) Loosen the nut 44-190 and remove the adjusting screw 44-180 from the lever 44-170.
(c) Install a new locking plate 44-200 with the adjusting screw 44-180 and the nut 44-190
on the lever 44-170.
(d) Adjust the adjusting screw 44-180 until the clearance ”Z” is correct.
(e) Tighten the nut 44-190 and safety it with the new locking plate 44-200.
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A
LATCHING SHAFT
(32−20)
STOP CAM
(32−50)
A
1.0 TO 1.4mm
B (0.0394 TO 0.0551 in.)
ADJUSTING SCREW
(44−180)
ADJUSTING SCREW
(44−180)
NUT
(44−190)
LOCK PLATE
(44−200)
LEVER
(44−170)
F_CM_523119_1_0200101_01_00
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TASK 52-31-19-800-806-A01
Adjustment of the Skin Offset of the Vent Door Assembly
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-19-400-815-A01 Assembly and Installation of the Vent Door Assembly
TASK 52-31-19-400-814-A01 Installation of the Vent Door Assembly Mechanism
PMS 01-05-66
FIGURE 52-31-19-991-021-A FIGURE 52-31-19-991-021-A-Adjustment of the Vent Door Assembly
Referenced Information
TABLE 2
3. Job Setup
Subtask 52-31-19-820-013-A01
A. Preliminary Procedures
(1) Make sure that the vent door assembly is installed, see ASSEMBLY TASK
52-31-19-400-815-A01.
(2) Make sure that the vent door assembly mechanism is installed, see ASSEMBLY TASK
52-31-19-400-814-A01.
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4. Procedure
Subtask 52-31-19-820-006-A01
A. Adjustment of the Skin Offset of the Vent Door Assembly
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
NOTE : Make sure that the skin offset ”A” is between 0.5 and 1.5 mm (0.0197 and
0.0591 in).
(3) If the skin offset is not correct, adjust the length of the actuating rod 20-120 as follows:
(a) Cut, remove and discard the lockwire from the safety devices.
(b) Loosen the jam nuts to release the turnbuckle.
(c) Turn the turnbuckle until the skin offset is correctly adjusted.
(d) Tighten the jam nuts and safety them with lockwire at the safety devices.
(4) Measure the clearance ”B” between the screws 21-270, 21-350 and the stops on the vent
door frame.
NOTE : Make sure that the clearance ”B” is between 0.2 and 0.6 mm (0.0079 and
0.0236 in).
(5) If the clearance ”B” is not correct, adjust the clearance as follows:
(a) Pull the hand lever assembly out of the recess until it is in a 65 degree position to
open the vent door assembly 20-060.
(b) Bend the tab washers 21-280, 21-360 to release the nuts 21-290, 21-370.
(c) Loosen the nuts 21-290, 21-370 to release the screws 21-270, 21-350.
(d) Remove the screws 21-270, 21-350 with the nuts 21-290, 21-370 and tab washers
21-280, 21-360 from the actuator arms 21-230, 21-320.
(e) Discard the tab washers 21-280, 21-360.
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(f) Install the screws 21-270, 21-350 with the nuts 21-290, 21-370 and new tab washers
21-280, 21-360 on the actuator arms 21-230, 21-320.
NOTE : Make sure that the tab washers 21-280, 21-360 are correctly installed on
the actuator arms 21-230, 21-320.
(g) Close the vent door assembly 20-060 as follows:
1 Push the roller lever 44-100 of the interlock mechanism to the outer side of the
cargo door to release the latching shaft.
2 Move the hand lever assembly down to the LOCKED position and push it into
the recess of the cargo door structure.
(h) Adjust the screws 21-270, 21-350 until the clearance ”B” is between 0.2 and 0.6 mm
(0.0079 and 0.0236 in).
(i) Tighten the nuts 21-290, 21-370 and safety them with the tab washers 21-280,
21-360.
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ACTUATOR ARM
(21−320)
TAB WASHER
(21−360)
NUT
(21−370) JAM NUT
JAM NUT
SCREW
(21−350) SAFETY
DEVICE
B TURNBUCKLE
SAFETY
ACTUATOR ARM DEVICE
(21−220) ACTUATING ROD
(20−120)
TAB WASHER
(21−280)
NUT B
(21−290)
CLEARANCE CHECK OF VENT DOOR STOP
AND SKIN OFFSET CHECK
SCREW
(21−270) "B" = 0.2 TO 0.6mm
(0.0079 TO 0.0236 in.) VENT DOOR ASSY
(21−110)
SCREW
(21−270, 350)
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TASK 52-31-19-800-807-A01
Adjustment of the Proximity Sensors
1. General
A. Make sure that you torque all threaded fasteners to the standard values unless the procedure
gives you a different value.
-
3. Job Setup
Subtask 52-31-19-820-014-A01
A. Preliminary Procedures
(1) Make sure that the proximity sensors are installed, see TASK 52-31-19-400-816-A01.
(2) Make sure that the latching shaft assembly is installed, see TASK 52-31-19-400-808-A01.
(3) Make sure that the interlock mechanism is installed, see TASK 52-31-19-400-809-A01.
4. Procedure
Subtask 52-31-19-820-007-A01
A. Adjustment of the Proximity Sensors
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(2) Adjust the proximity sensor 5MJ 62-010 installed near the latching shaft as follows, see
FIGURE 52-31-19-991-022-A, Detail B:
(a) Move the hand lever assembly until you get a clearance between 1.0 and 1.4 mm
(0.0394 and 0.0551 in) between the adjusting screw 44-180 and the stop cam 32-050.
(b) Measure the clearance between the target 62-020 and the proximity sensor 5MJ
62-010 installed on the cargo door structure.
NOTE : Make sure that the clearance is between 1.60 and 2.00 mm (0.0630 and
0.0787 in).
(c) If the clearance is not correct, adjust the position of the target 62-020 until you get
the correct clearance.
(d) If the adjusting screw 44-180 touches the stop cam 32-050, adjust the clearance
between the proximity sensor 5MJ 62-010 and the target 62-020 to a maximum of 3.0
mm (0.1811 in).
(3) Adjust the proximity sensor 28WV 62-010 installed near the hand lever assembly as follows,
see FIGURE 52-31-19-991-022-A, Detail A:
(a) Make sure that the hand lever assembly is in the LOCKED position.
(b) Measure the clearance between the proximity sensor 28WV 62-010 and the target
62-020 installed on the hand lever assembly.
NOTE : Make sure that the clearance is between 1.60 and 2.00 mm (0.0630 and
0.0787 in).
(c) If the clearance is not correct, adjust the position of the target 62-020 until you get
the correct clearance.
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A
1.60 TO 2.00mm
(0.0630 TO 0.0787 in.)
B
A HAND LEVER ASSY PROXIMITY SENSOR
28WV
TARGET (62−10)
(62−20)
B
PROXIMITY SENSOR
5MJ
(62−10)
1.60 TO 2.00mm
(0.0630 TO 0.0787 in.)
TARGET
(62−20)
STOP CAM
1.0 TO 1.4mm
(32−50)
(0.0394 TO 0.0551 in.)
ADJUSTING SCREW
(44−180)
F_CM_523119_1_0220101_01_00
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TASK 52-31-19-820-806-A01
Fits and Clearances - General
1. General
A. How to use the Fits and Clearances Table (See TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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TASK 52-31-19-820-807-A01
Fits and Clearances - Tables
1. Fits and Clearances
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A
A
B
C
B
SECTION
B2 B−B
B2
B1
SECTION
C−C
C1
C2 C3
F_CM_523119_1_0230101_01_00
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A B
BOLT OF SECTION E−E
INSTALLED
IN OPPOSITE
DIRECTION
A
D
B
B
B F2 C
G2
E
SECTION D
F−F
G−G F1
G1
SECTION
E−E
C F
G
F
SECTION
E1 E2 D1 D2
D−D G
F_CM_523119_1_0240101_01_00
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A B
B
SECTION
A−A
A1 A2 A2
SECTION
B−B
B1 B2 B2
F_CM_523119_1_0250101_01_00
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A
B
B
A
D
D
B
C
SECTION D2
C
D1
D−D
SECTION C2
C−C C1
F_CM_523119_1_0260101_01_00
Door Hinge
FIGURE-52-31-19-991-026-A01
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A B SECTION
A−A
A2
A A2
C
B C
A1
SECTION
B1 B2
B−B B2 B1
B3
B4
SECTION
C−C
C3 C4
C4
C1
C2
F_CM_523119_1_0270101_01_00
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D
D
A
A C SECTION
A−A
B C
D
A1
D A2
A2
SECTION
B B−B
B2
SECTION
C−C B1
C2 B2
C1
C2
D1 D2 D2 SECTION D2 D2 D1
D−D
F_CM_523119_1_0280101_01_00
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A B
SECTION
A2 A1 A6
A−A A7 A4 A5
A3
SECTION
B1 B2 B3 B6
B−B B3 B7 B9 B10
B4 B5 B8
F_CM_523119_1_0290101_01_00
Interlock Mechanism
FIGURE-52-31-19-991-029-A01
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TASK 52-31-19-940-808-A01
Special Tool
1. Tool Set for the Replacement of the Bushes of the Hinge Assemblies (See FIGURE 52-31-19-991-030-
A
2. For the Special Tool, see TABLE 1.
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
355M03210000 Check Doors Tool TASK
52-31-19-700-801-
A01
355M03213000 Cable Loom TASK
52-31-19-700-801-
A01
355M03214000 Extension Cable Loom TASK
52-31-19-700-801-
A01
98D52307523100 Rigging Pin FAPE3 TASK
52-31-19-800-802-
A01
98D52307525000 Adjustment Tool - Cargo FAPE3 TASK
Doors 52-31-19-800-802-
A01 TASK
52-31-19-800-804-
A01
98D52307525200 Rigging Pin FAPE3 TASK
52-31-19-800-802-
A01
98D52308309000 Rigging Pin FAPE3 TASK
52-31-19-800-804-
A01
Special Tools, Fixtures and Equipment
TABLE 1
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THREAD
M8x1 DIA "X" DIA "Y"
SECTION
A
A−A
"AF" = 6.0mm
(0.236 in.) A 3.0mm
(0.12 in.)
40.0mm
15.0mm
(1.57 in.)
(0.59 in.)
25.0mm
(0.98 in.)
65.0mm
(2.56 in.)
110.0mm
(4.33 in.)
NUT 1 NUT 2
THREAD "AF" = 17.0mm THREAD "AF" = 17.0mm
M8x1 (0.67 in.) M8x1 (0.67 in.)
5.0mm
15.0mm
(0.20 in.) DIA "Z"
(0.60 in.)
15.0mm
(0.60 in.)
INNER DIA OF BUSHES BOLT−DIA "X" BOLT−DIA "Y" NUT 2−DIA "Z"
11.200 TO 11.243mm 11.0 TO 11.1mm 13.0 TO 13.1mm 13.0 TO 13.1mm
(0.4409 TO 0.4426 in.) (0.397 TO 0.437 in.) (0.476 TO 0.516 in.) (0.476 TO 0.516 in.)
F_CM_523119_1_0300101_01_00
Tool Set for the Replacement of the Bushes of the Hinge Assemblies
FIGURE-52-31-19-991-030-A01
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TASK 52-31-19-550-801-A01
Storage
1. Reason for the Job
-
3. Procedure
Subtask 52-31-19-620-001-A01
A. Preservation
(1) Make sure that you do the preservation procedure before you put the in its packing. The
preservation procedure is given in the MIL-P-116 and/or MIL-P-25690A Specification.
Subtask 52-31-19-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) Refer to DESCRIPTION AND OPERATION TASK 52-31-19-870-802-A01 for the
dimensions and weight of the component.
(b) Refer to ATA Specification 300. Use only approved materials for the protection of the
component.
Subtask 52-31-19-550-004-A01
C. Identification Label
(1) Put the identification labels on the component and on the outside of the container. Make
sure that you can read the labels easily.
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(2) The identification label must have all the related data of the component.
(3) The component is not approved for installation if there is no identification label attached to
it.
Subtask 52-31-19-550-002-A01
D. Storage
CAUTION : DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE
CORROSION OR DAMAGE AND DO NOT KEEP IT NEAR SOURCES THAT
MAKE OZONE OR HEAT.
CAUTION : MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE
CONTAINER IF YOU USE THE STACK STORAGE METHOD. TOO MUCH
WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE
COMPONENT.
(1) Keep the container in a clean, dry room with a good supply of air.
Subtask 52-31-19-550-003-A01
E. Condition Check and Functional Test
(1) Examine the condition and function of the component at specified times.
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INTRODUCTION
TASK 52-31-19-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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C
70
10
130
120
110
100 B
60
B
C
A
A
C
80
30 40
20
90
50
F_PL_523119_01_0_01_00
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A 1
F
B
F 80
G
80 70
C D
60 20 C
10 D
30
G 50
40
B
E
A E 1
E 100
C
90
F
D
110
NOTE:
F_PL_523119_02_0_01_00
PROTECTION INSTL-FIRE
Figure 02 / FIGURE-52-31-19-950-802-01
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120
A
B
10
20
A F
130
D
D
A G
B F
D
D
C
D
D D
D C
E C 50
D
C 40
F
E 30
C
E
F 60
G 170
180
D TO F
D
70
190 E
100
F
110 200
150 90 210
140
80
160
F_PL_523119_03_0_01_00
COVER-ACCESS
Figure 03 / FIGURE-52-31-19-950-803-01
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10
B 20
30
20 30
30
F_PL_523119_04_0_01_00
STRUCTURE ASSY-DOOR
Figure 04 / FIGURE-52-31-19-950-804-01
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50 40
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MECHANISM ASSY-DOOR
Figure 05 / FIGURE-52-31-19-950-805-01
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120
30 130
60
A 70 110
120
280
20 80 60
140 50 70
250 80
40
A 150
80
260 50
290 80
230 60
450 70
90
260 270 460 470
300 470 60
340 100
350 70
360 110
330 220
270 510 200
240 520
310 210
230 170
320 180
190
110 530
370 120
320 480
490 540 160
500
110
220 390
430
420
400
170 200
180 210
190
120 200
440 210
410
10 380
170
180
110 190
220
F_PL_523119_08_0_01_00
LEVER ASSY-HAND
Figure 08 / FIGURE-52-31-19-950-808-01
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200 200
20
20
150
190
50
60
150 70
190
80
30
70
40
50 40
60
150
70
80 120 110
10 70
120 170
90
120
160
180
120
130
180
140
180
150
130
180
180
210
100
F_PL_523119_09_0_01_00
LEVER ASSY-HAND
Figure 09 / FIGURE-52-31-19-950-809-01
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A 20
10
50
60 40
70
310
340 320
350
360
30
270
340 310
350 320
360
180 300
300 330
310
340 320 290
290
350
360
170
220
190 200
210 280
280
250 240
90 260 230
100 300
50 110 130
60 40 120 290 150
70 300 140
290
340
10 20 350
360 160
330
310 280
320
280
30
80
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A
B
10
60
A
140 70
190 80
150 160
220
230
110
80
120 90
100
200
190 210 80
170 90
150 200
130 140 210 100
160
220
230
80
90 180
100 B
220
230 40
80
90
100
20
30
50
F_PL_523119_20_0_01_00
DOOR ASSY-VENT
Figure 20 / FIGURE-52-31-19-950-820-01
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180
190
150
350
370 360
380
130
30 170
80
340
100 130
140
150 330
320
310
340
390
330 400
160
70
130
140 270
90
10 10 290 280
20 20 420 300
30 30
160
40 410
50
260
60
230
110 70 220
130
30 140
40
50 260
240
250 30 130
80 170
F_PL_523119_21_0_01_00
DOOR ASSY-VENT
Figure 21 / FIGURE-52-31-19-950-821-01
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10
D
A TO D
A
B
170
180
C 190
240
270
280 140
260 150
200
C 230
ABD 290 210
240 220 B
250
220 B 110
160
80 D
120
170
90 D
130 ABC 90
140
100
50
20 ACD 60 ABC
50 30 B 70
60 D
70
80 ABC
F_PL_523119_30_0_01_00
MECHANISM ASSY-LOCKING
Figure 30 / FIGURE-52-31-19-950-830-01
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A
70
90
100
70
90
100 120
120
80
80
10
120 20
90
120 90 100
100
50 110
110
110
90
100
40 70
30 110 90
100
60
80
80
70
90
100
120
120
120
120
F_PL_523119_31_0_01_00
SHAFT ASSY-LOCKING
Figure 31 / FIGURE-52-31-19-950-831-01
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A
130 120 70
80
90
130
120
100
100
40
100 50
120
120 100
130
100
130
100
60
120
130
10
100 20
40
120 110
130
120 30
130
100 120
130
120 100
130
100
40
120
130
120
130
100
120
130
F_PL_523119_32_0_01_00
SHAFT ASSY-LOCKING
Figure 32 / FIGURE-52-31-19-950-832-01
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A
A 100
110
120
130
140
110
100
120
130
140
90
150
70
260
160
90
170 60
80
190
180
60
50
140
220
250
240
210 230
220
190 40
200
50
20
30
10
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A
100
A 110
150
90
100
110
80
90
120
130 70
140
260
160 120
130
170 140
60
190
180
60
50
140
220
250
240
210 230
220 190
40
200
50
20
30
10
F_PL_523119_34_0_01_00
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20
30
40
50
60
A
10
20
30
40
A 50
60
210
140
120
130
240 110
250 90
70
80 230
220
90
220
230
100
130 120
140
160
170
190 180 210
200
150
20
30
40
50
60
F_PL_523119_40_0_01_00
SHAFT-SEQUENCE
Figure 40 / FIGURE-52-31-19-950-840-01
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420 400
360 410
430
200
290 210
300
250
460
440
370
380 450
310 220
390
230
280
260 280
270
330 290
300 460
240
290
340 180
350 170
30
320 40 130
20
150 400
140 410
190
370 150
380
10 390 370
120 380
390
70
160
40
50
60
90
100
110
80
F_PL_523119_41_0_01_00
SHAFT ASSY-SEQUENCE
Figure 41 / FIGURE-52-31-19-950-841-01
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A
60 280
70 290
300
50
A 270 60
260 70 60
300 70
240
110
160
210
50
220
250
40
180
190
200 80
30
20
170 10
80
110 230
160 90
100
110
160
150 130
120 140
F_PL_523119_44_0_01_00
MECHANISM-INTERLOCK
Figure 44 / FIGURE-52-31-19-950-844-01
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40 A
50
20
30
80
70
110
120
50
60
120
130
90
90
100
10
F_PL_523119_50_0_01_00
HOUSING-VALVE
Figure 50 / FIGURE-52-31-19-950-850-01
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A B
A
280
50 290
10 250
C 260
240
270
B 350
320
270
70
C 290
90
360 150
370
160
F G D
170
90
120
E 80
130 F
180 G
120
190
F_PL_523119_60_0_01_00
ELECTRIC SYSTEM
Figure 60 / FIGURE-52-31-19-950-860-01
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B
C A
20
C 50
60
50
60
10 40
40
B
50
60
10
20 30
30
40
50 20
60
F_PL_523119_62_0_01_00
SENSOR-DOOR
Figure 62 / FIGURE-52-31-19-950-862-01
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40
30
20
10
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BLOCK-TERMINAL
Figure 63 / FIGURE-52-31-19-950-863-01
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30
50 40 150
C A 220
180
230
150
A 150 210
200
B
220
160
170 150
C 100
110
170
160 190 160
170 170
120
140
130 170
190
10 B 90
80
20
120 60
140
240
70 230 200
100
110
120
140
170
190 130
170
190
120
140
120
140
F_PL_523119_90_0_01_00
HINGE INSTL
Figure 90 / FIGURE-52-31-19-950-890-01
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A
240
150
A 180
210
B
C
100
110
120
140 30
10
160
170 130
20
160
170
120
140
100
50 B
C 110 120
140
70 60
150
230
200
220
130
220 150 150
120 180
140 150
210
90
80
160
170
120
140 170
190
160
170
170 160
190 170
F_PL_523119_91_0_01_00
STRUCTURE-DOOR
Figure 91 / FIGURE-52-31-19-950-891-01
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C A B
40 A
120 B
80 A 60 A
140 B
B
A
70 A 20 A
150 B 100 B
30 A
110 B
A 40 A
50
B 120B
130
20 A
100 B
D
190
C
170
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40 A
110 B
60 A
130 B
D
C E
F
70 A 20 A
140 B 90 B
B 30 A
A 100 B
50 A 40 A
120 B 110 B
210
20 A C
F 90 B 260
200
170
190
E 280 D
230
240
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