Harvey 1969
Harvey 1969
Harvey 1969
Manuscript received February 12, 1968. Manuscript received March 20, 1968.
10 100 000 I, K
t0 100 000 10000 00000
ELAPSED TIME-HOURS ELAPSED TIME- HOURS
Fig. 1. Creep of Drake at room temperature. Fig. 3. Creep of Drake at elevated temperatures.
10,00 10=
ROOMA EMPERATURE-2C
0
1000 II"-
amount of creep that will occur on a given transmission line. In ultimate strength (NUS) of the conductor. The tests were con-
recent years, the overload limits of lines have been raised and tinued for 1000 hours and the curves of log creep versus log time
lines are also being designed closer to the thermal limits of the were extrapolated to 100 000 hours. Fig. 2 shows the results of
conductors. This increase in the operating temperature of con- creep tests of 795-kemil 37-strand SAC (Arbutus) obtained at
ductors has generated interest in the effect of these higher tem- the same temperature and tensions of the same percent of
peratures on creep. Alcoa has made laboratory creep tests on nominal ultimate strength as the Drake conductor. Data from
electrical conductors at elevated temperatures since 1957. this type of test have been included in the graphical method of
sag-tension calculations since the mid 1930's.
Room Temperature Creep
Creep at Elevated Temperatures
Laboratory creep tests of conductors are made in horizontal
spans under constant tension and room temperature. A lever- The present trend toward higher operating temperatures of
loading system using ball bearings at the support points is used conductors, higher overload temperatures, and higher tensions
to load the samples and maintain constant tension. The ex- has raised questions about their effects on the creep of conductors.
tensometers, accurate to 10 microstrain (e.g., microinches per Therefore, laboratory creep tests at elevated temperatures on
inch) are mounted remotely from the conductor supporting all-aluminum conductors and ACSR were started in 1957. These
structures. The creep data are corrected for temperature vari- tests are continuing and the results of some of the tests com-
ations that occur during test. pleted to date are presented in this paper. The results of further
Creep data are typically plotted as log creep versus log elapsed tests and a method of using these results in sag-tension calcu-
time. Tests [2] made in the laboratory for the last 35 years lations will be included in a future paper.
indicate that creep of conductors tested at constant tension and A series of 1000-hour tests was made on Drake conductor at a
temperature is a parabolic function of time, that is, the relation- tension of 20-percent NUS and constant temperatures of 500C,
ship between creep and time can be expressed as Ec = mt4, where 750C, 1000C, and 1250C. Fig. 3 shows the results of these tests.
e, is creep at constant temperature and tension, m is a function A series of 1000-hour tests was also made on Arbutus conductor
of tension, temperature and the material, n is a function of the at a tension of 15-percent NUS and constant temperatures of
material, and t is elapsed time, measured from the application 500C, 75°C, 1000C, and 1250C. Fig. 4 shows the results of these
of tension. Therefore, log e, = log m + n log t is a linear equation. tests. The creep curve for each conductor at room temperature
The creep data of interest for sag-tension calculations are and a tension of 20-percent NUS is also included in Figs. 3 and 4
usually the creep after 10 years. The 10-year creep is obtained for comparative purposes.
by extrapolating data obtained from short-time creep tests Creep tests at elevated temperature have also been made on
(usually 1000 hours) to 10 years. The linear relationship between alloy conductors and ACARs. Fig. 5 shows the results of tests
log creep and log elapsed time facilitates this extrapolation and on 927.2-kcmil 37-strand 6201-T81 AAAC (Greeley). One test
improves its accuracy. One test continued for over 8 years and was made at room temperature and a tension of 20-percent NUS
several tests continued for over 5 years confirm the accuracy of and the second test was made at a temperature of 1000C and
this method of extrapolating short-time creep data. a tension of 15-percent NUS. Fig. 6 shows similar results of
Fig. 1 shows the results of creep tests of 795-kcmil ACSR tests on 1021.4-kcmil ACAR 42-EC/19-6201-T81. These tests
26/7 (Drake) tested at mean room temperature of 26°C and were made at tensions of 20-percent NUS, one test at room
tensions corresponding to 20, 40, and 60 percent of the nominal temperature and the second test at a temperature of 1000C.
HARVEY: CREEP OF TRANSMISSION LINE CONDUCTORS 283
TENSION-I 5% NUS
icooc s<-
2500
20001
1500 C
_0 KO K)O 1000 K1000 IOOPO
2z / ARBUTUS
74
ELAPSED TIME-HOURS a
tc
Fig. 5. Creep of Greeley at 2600 and 100°C temperatures. imr
C
K)OO OC
I
La5001
LL
LL ELAPSEDT -RAKE
a
c
IQOA___
(I~
6C
TENSION - 20 % NUS 0 50 m O0
1
ELAPSED TIME-HOURS
trend, however, will have a marked effect on the creep of all- TABLE I
aluminum conductors. A future paper will further explore the DRAKE-795-KCMIL 26/7 ACSR
RATED BREAKING STRENGTH: 31 200 LB
effect of higher operating temperatures on the creep of all-
aluminum conductors and delineate a method of using this 260C
higher creep in sag-tension calculations. Percent Nominal EC Stress, Percent
Ultimate psi Ultimate
REFERENCES
15 4 650 19.4
[1] "Graphic method for sag-tension calculations for ACSR and 20 6 100 25.4
other conductors," Alcoa Aluminum Overhead Conductor Engi- 40 11 630 48.5
neering Data.
[21 R. G. Sturm, C. Dumont, and F. M. Howell, "A method of 60 15 930 66.4
analyzing creep data," J. Appl. Mech., pp. A-62-66, June 1936.
[31 G. M. Beers, H. W. Lis, S. R. Gilligan, and J. M. Schamberger,
"Transmission conductor ratings," IEEE Trans. Power Appa-
ratus and Systems, vol. 82, pp. 767-774, October 1963.
Discussion
does not have this characteristic because at elevated temperatures Although this paper is primarily about conductor creep, another
there is limited, if any, stress in the aluminum portion because of important consideration in operating conductors at elevated tem-
the difference in temperature coefficient of expansion. Since there peratures is the effect of these high temperatures on the strength
is either no stress or limited stress in the aluminum, there is no of the conductors. Were tension tests made after the completion of
prestress effect of the conductor at elevated temperature. If this is creep tests?
true-that there is no prestress of the aluminum in ACSR-ACSR After reading this paper one gets the feeling we should use only
conductor may be expected to creep after a much shorter period of ACSR for transmission lines. Does this mean that all-aluminum or
"dead" time than does an aluminum construction. aluminum alloy combinations should not be considered where creep
Line design must allow for a given magnitude of creep regardless is a factor?
of whether it comes from normal creep at operating temperature,
high stress from mechanical load, or from high temperature from
overload. From discussions we have had with power companies,
we find that in the life of the line there are very few hours when the
line is subjected to temperatures over 100°C. The author cites a H. W. Adams (Reynolds Metals Company, Richmond, Va. 23218):
statistical model of a transmission line that will accumulate 8 This paper represents, to my knowledge, the first published discus-
hours above 150°C and 29 hours above 125°C. By examining the
creep curves as reported by the author for these times and tempera-
sion and data on creep of aluminum conductors at elevated tem-
perature. As the author states, this is a matter of particular concern
ture, one may judge that the effect of this creep generated will be in relation to the trend toward higher operating temperatures of
approximately equal to normal creep at operating temperature. conductors.
Since even the author's data indicates that the creeps are not Reynolds Metals Company, Richmond, Va. has also been con-
cumulative, there is no economical justification for proposing ACSR ducting laboratory creep tests at elevated temperatures for a num-
on the basis of high-temperature creep. ber of years, and we can testify to the frustratingly long periods of
One short word about tests on conductor as long ago as 30 years. time required to collect interpretable and meaningful data. The data
The ordinary sample was prepared at that time with compression presented by the author corresponds rather well with data from
fittings and since the author even now accepts the idea of total Reynolds' laboratory, and we suspect that some of the differences
pounds load in the complete conductor as being the dominant factor, result from differences in test procedure. I should like to ask the
I question the usability of the data. Compression fittings or strain author how his tests were initiated. Were the test specimens first
clamps disturb the true component stress in the conductor. In loaded to the test tension and then heated to the test temperature,
this case the data does not truly represent what takes place in a or was it vice versa?
line. The reason, of course, is that in a test length of 50 feet, the I should also like to ask the author's comments regarding the
slight length addition of aluminum strands caused by compression interpretation of elevated temperature creep data after short periods
fittings is a significant percentage when compared to the same length of elapsed time. Reynolds' investigations indicate that the rate of
if it is added to a field length in excess of 5000 feet. Such a length creep under any condition of temperature and tension is a function
addition in a test length can cause a redistribution of stresses be- of the amount of prior creep that has been imparted-regardless
tween the EC and core and result in questionable data. I ask the of the combinations of time, temperature, and stress that may have
author, then, if his data was based on compression or strain clamp been involved. In actual service a conductor is not likely to be ex-
fittings or if the data has been verified by comparison with data posed to elevated temperatures until after having been in the air
that may be accumulating today using more realistic test fittings. for a substantial period of time. On Fig. 4, for example, what does
75°C represent? Is the
the data for creep in 1 hour at 15 percent and
time of one hour measured after the specimen was first raised to
tension and then heated to temperature, or after it was first heated
and then raised to tension? It seems possible that some creep may
R. L. Retallack (American Electric Power Service Corporation, not have been recorded. Again, what would the data represent in
New York, N. Y.): Some years ago we, at American Electric Power a conductor that had previously been operated at 20 percent and
Service Corporation, questioned the major suppliers of aluminum 262C for, say, 1000 hours?
conductor on research work concerning creep at elevated tempera- With reference to Fig. 3, the data showing the amount of creep
beyond about 3000 hours to be greater 100°C
tures. We did not get much of a response and were contemplating
making our own tests. We are delighted to see that Alcoa has under-
at
125°C
than at
seems implausible. I should like to ask whether these curves were
taken to make such creep tests. We believe the tests, as reported in not extrapolated from data from a shorter test period. If so, it seems
this paper, to be an important contribution to the technology of possible that the extrapolation indicates the curves to cross each
aluminum conductors. other, whereas they may oniy approach each other asymptotically.
Our investigations have shown that creep at elevated tempera- Finally, there is no question but that the creep of ACSR is less
tures is a major consideration in operating conductors under emer- affected by elevated temperatures than are all-aluminum conduc-
gency overload conditions. Certainly, clearances to ground objects tors. Even so, it should not be overlooked that economic and other
or other lines will be reduced by the accelerated creep and by thermal considerations will usually result in normal temperatures that are
expansion of the conductor. This was very dramatically demon- fairly low. The higher temperatures would then be expected to be
strated by the blackout in the eastern region last summer. This associated with emergency operating conditions that would prevail
trouble was initiated by the sagging of a transmission line under for relatively short periods of time. In any event, the prospect is
heavy electrical load into another line. The loss of a line is serious, that in the not too distant future data will be available to permit
but not so serious as the loss of that line during emergency loading the estimation of the amount of creep in any type of conductor
conditions. that may be expected for any assumptions of time, temperature,
However, surviving the emergency may not mean all is well. We and tension over the life expectancy of the line.
may find we have "sacrificed" the line. Because of the increased
creep, the new clearances may be too low for normal operation of
the line. We may be faced with replacement of the conductor-a Manuscript received February 19, 1968.
very costly proposition.
Mr. Harvey's paper provides information for us to avoid such
costly mistakes. We hope this work will be continued by Alcoa and
by others. Temperature levels 150°C
of or higher should be in- J. R. Harvey: It was not the intent of the paper to show that ACSR
vestigated. is a superior conductor for all lines. Transmission line conductors
In the paper, nominal ultimate strength is used as a base of refer- should be selected on the basis of economy and for many lines the
ence for conductor tensions. Others have recommended the use of most economical conductor is one of the all-aluminum conductors
stress levels for the strands as the criteria of comparison. Would The intent of the paper was to show that, under operating conditions
the author comment on this? that include periods of conductor temperature substantially higher
than room temperature, the creep of an all-aluminum conductor is predicted from room temperature tests that it has to be accounted
greater than the creep determined from room temperature creep for in sag-tension calculations.
tests. The data are based on tests using compression fittings applied
Creep, as presented in the paper, is the measured increase in by a carefully controlled procedure. Bolted come alongs are used
elongation of the conductor after the load is applied. Elevated tem- to prevent strand movement, and the fittings are compressed in the
perature tests are made by first bringing the conductor to the test reverse direction. Many comparative tests have been made between
temperature and then applying the load. Tests are presently being samples using specially applied compression fittings and the so-
made at a temperature of 1500C, and future tests will be made at an called more realistic fittings, and the results were identical. The
even higher temperature. Tensile tests are made on all samples compression fittings are readily available and more convenient to
after the tests are completed, and these results will be published use than the epoxy-type fittings.
when sufficient data have been accumulated and analyzed. The creep curves used in the paper, as well as the creep data used
The creep datum needed for the design of lines operated at ele- by all conductor manufacturers for sag-tension calculations, are
vated temperatures is the increase in creep due to operation at ele- based on the results of extrapolation of 1000-hour creep test data
vated temperatures over the creep predicted from room tempera- using the parabolic formula for creep. This formula is based on the
ture tests. The creep predicted from room temperature tests is results of long-time creep tests made by Alcoa in the 1930's. The
presently included in sag-tension calculations. Therefore, the fact curves presented are typical of conductors for which the individual
that ACSR has limited creep at elevated temperature and follows strands were drawn from rod that was hot rolled from large size
the room temperature predictions after a much shorter time than the ingots. Wire manufactured by other methods may have different
all-aluminum conductors, is unimportant. As long as the amount of creep. For example, Alcoa Research Laboratories have found that
creep that occurs during operation at elevated temperature is less EC alloy wire made from Properzi rod has lower creep than wire
than the creep predicted from room temperature tests, then this produced from hot-rolled rod. The relationship is not necessarily
creep is already accounted for in sag-tension calculations. It is only the same for other conductor alloys.
when the creep at elevated temperature is greater than the creep I wish to thank the discussers for their fine comments.
Transmission
HAROLD A. PETERSON, FELLOW, IEEE, AND NARAYAN V. DRAVID, MEMBER, IEEE