Saudi Aramco Oil Company: SECTION 08100 Metal Doors

Saudi Aramco 2616-ENG (3/99)
OPERNS.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT
SAUDI ARAMCO OIL COMPANY
SECTION 08100
CERT
METAL DOORS
ENG’G
PART 1 - GENERAL
1.01 SECTION INCLUDES

DESCRIPTION
A. Non-rated and fire rated thermally insulated steel doors and panels.
B. Fire rated thermally insulated steel door complying with SSD

requirements.
C. Louvers.
1.02 RELATED SECTIONS

DATE JOB/EWO
A. Section 08111 Metal Frames.
B. Section 08710 Door Hardware

REV.
NO.
C. Section 08800 Glazing

DISCIPLINE
ENGINEER
__ ________ _
D. Section 09900 Painting
DATE: ________
PROJECT E. Section 01352 LEED Requirements
ENGINEER
____________
DATE ______ F. Section 01524 – Construction Waste Management
CERTIFIED
_ __________ 1.03 REFERENCES

DATE: ________
CONSTRUCTION
AGENCY
A. SSD - 7 Security and Emergency Exit Doors.
________________
SSD - 8 Min. standard for locks used on security doors.
DATE: _________
OPERATIONS B. ANSI/SDI-100 Standard Steel Doors and Frames.

______________
DATE:_________
C. ASTM A525 Steel Sheet, Zinc-Coated (Galvanized) by the
Hot-Dip Process.
APPROVAL/CERTIFICATION REQUIREMENTS,, CONTROL NUMBER
VERIFICATION
EDSD
D. ASTM C236 Test Method for Steady-State Thermal

Performance of Building Assemblies by Means of
Date:
By:
a Guarded Hot-Box.
OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO.________
(DCC) NO.: __________________________
E. DHI Door Hardware Institute - The Installation of

Commercial Steel Doors and Steel Frames,
REVISION CERTIFICATION
Insulated Steel Doors in Wood Frames and

Builder's Hardware.
SECTION 08100
CONSTRUCTION SPECIFICATIONS DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT. NO. REV. NO.
KING ABDULLAH PETROLEUM STUDIES DOC

K55 A VE-425113 1
AND RESEARCH CENTER OF 00
RIYADH SAUDI ARABIA JOB/EWO# BI-25-00013 9
15-May-10
OPERNS.
PMT
F. NFPA 80 Fire Doors and Windows.

CERT
G. NFPA 252 Fire Tests for Door Assemblies.

ENG’G
H. UL 10B Fire Tests of Door Assemblies.
I. SAES-O-107 Security and Emergency Exit Doors.

SAES-O-108 Locks used on Security Doors
DESCRIPTION
J. NFPA 101 Life Safety Code.
K. The International Organization for Standardization document, ISO 14021

– Environmental Labels and Declarations – Self-declared Environmental
Claims (Type II Environmental Labeling).
L. South Coast Air Quality Management District (SCAQMD) Rule 1168,

DATE JOB/EWO
2005 – Adhesives, Sealants and Sealants Primes VOC limits.
M. Green Seal Standard for Commercial Adhesives (GS-36), 2000 – Aerosol

Adhesives VOC limits.
REV.
NO.
N. Green Seal Standard GS-11 – for Commercial Flat and Non-flat Paints
DISCIPLINE
ENGINEER
__ ________ _
O. Green Seal Standard GC-03 – for Anti-corrosive and Anti-rust Paints.
DATE: ________
PROJECT P. South Coast Air Quality Management District (SCAQMD) Rule 1113 –
ENGINEER
Architectural Coatings.
____________
DATE ______
CERTIFIED
1.04 SUBMITTALS
_ __________ A. Submit under provisions of Saudi Aramco Contract Documents.

DATE: ________
CONSTRUCTION
AGENCY
B. Shop Drawings: Indicate door elevations, internal reinforcement,
________________
closure method, and cut-outs for glazing and louvers and finish.
DATE: _________
OPERATIONS C. Product Data: Indicate door configurations, location of cut-outs for

______________ hardware reinforcement.
DATE:_________
D. Samples: Submit two samples of door face metal, 4 x 4 inch (10 x 10

VERIFICATION
mm) in size illustrating pre-finished door thickness and quality.

EDSD
E. Manufacturer's Installation Instructions: Indicate special installation

Date:
By:
instructions.

(DCC) NO.: __________________________
F. Manufacturer's Certificate: Certify that Products meet or exceed

specified requirements.
G. The total project building materials cost.

SECTION 08100

K55 A VE-425113 2
15-May-10
OPERNS.
PMT
H. A tabulation of each material used on the project that is being tracked for
CERT
recycled content. The tabulation must include the following:

1. Description of the material,
ENG’G
2. Material manufacturer
3. Product cost
4. Pre-consumer and/or post-consumer recycled content percentage,
5. Source of the recycled content data.
DESCRIPTION
I. A tabulation of each material used on the project that is being tracked for
regional content. The following information to be included:
1. Product name for each tracked material;
2. Material manufacturer;
3. Total product cost for each tracked material;
4. Percentage of product, by weight, that meets both the extraction
and manufacture criteria;
5. Distance between the project site and extraction/harvest/recovery
DATE JOB/EWO
site;
6. Distance between the project site and the final manufacturing
location.
REV.
NO.
J. Provide a listing of each indoor adhesive, sealant, sealant primer and

aerosol adhesive product used on the project. Include the following
DISCIPLINE
ENGINEER information:
__ ________ _
1. Manufacturer’s name,
DATE: ________ 2. Product name,
PROJECT 3. Specific VOC data (in g/L, less water) for each product,
ENGINEER
4. Corresponding allowable VOC from the referenced standard.
____________
DATE ______
CERTIFIED K. Provide a listing of each indoor paint and coating used on the project.
Include the following information:
_ __________ 1. Manufacturer’s name,
DATE: ________
2. Product name,
CONSTRUCTION
AGENCY
3. Specific VOC data (in g/L, less water) for each product,
________________
4. Corresponding allowable VOC from the referenced standard.
DATE: _________
OPERATIONS
______________ M. Product Data for Credit EQ 4.1: For adhesives and sealants used inside
DATE:_________
of the weatherproofing system, including printed statement of VOC
content.
VERIFICATION
EDSD
1.05 QUALITY ASSURANCE

Date:
By:
A. Conform to requirements of ANSI/SDI-100 and ANSI A117.1.


(DCC) NO.: __________________________
1.06 QUALIFICATIONS
SECTION 08100

K55 A VE-425113 3
15-May-10
OPERNS.
PMT
A. Manufacturer: Company specializing in manufacturing the Products

specified in this section with minimum three years documented
CERT
experience.
ENG’G
1.07 REGULATORY REQUIREMENTS
A. Fire Rated Door Construction: Conform to NFPA 252.
B. SSD Doors shall conform to requirements of NFPA 80 & NFPA-101.

DESCRIPTION
1.08 DELIVERY, STORAGE AND HANDLING
A. Deliver, store, protect, and handle products to site under provisions of

Saudi Aramco Contract Documents.
B. Accept doors on site in manufacturer's packaging. Inspect for damage.

DATE JOB/EWO
C. Break seal on-site to permit ventilation.
1.09 FIELD MEASUREMENTS

REV.
NO.
A. Verify that field measurements are as indicated on shop drawings.

DISCIPLINE
ENGINEER 1.10 COORDINATION
__ ________ _
DATE: ________ A. Coordinate the work with door opening construction, door frame and
PROJECT door hardware installation (clear wall opening should be coordinated
ENGINEER
with the required door leaf size, frame thickness & any other required
____________
DATE ______ tolerances).
CERTIFIED
PART 2 - PRODUCTS
_ __________
DATE: ________
2.01 DOOR MANUFACTURERS
CONSTRUCTION
AGENCY
________________
A. 1. Fenestra Corp., AICS Al-Dress Dammam.
DATE: _________ Tel: 03 857 6468 / 857 8288
OPERATIONS Fax: 03 857 0356
______________
DATE:_________
2. Al Kuhaimi Metal Industries Ltd., Dammam.
Tel: 03 857 2777
VERIFICATION
Fax: 03 857 2591

EDSD
B. Substitutions: under provisions of Saudi Aramco Contract Documents.

Date:
By:

(DCC) NO.: __________________________

2.02 DOOR CONSTRUCTION

SECTION 08100

K55 A VE-425113 4
15-May-10
OPERNS.
PMT
2.02.1 Typical Doors

CERT
A. Face: Flush construction fabricated from 18 gauge hot dipped

galvanized steel sheet in accordance with ANSI/SDI-100.
ENG’G
B. Core: Polyurethane.
C. Thermal Insulation Door, All External Doors with closed cell

polyurethane core. Total insulation value of 12.0 measured in
DESCRIPTION
accordance with ASTM C236.
2.02.2 Metal Doors
A. Face: Flush construction fabricated from minimum 10mm mild steel.
B. Core: Polyurethane.
DATE JOB/EWO
C. Thermal Insulation Door, All External Doors with closed cell

polyurethane core. Total insulation value of 12.0 measured in
accordance with ASTM C236.
REV.
NO.
D. Frames to be covering wall thickness and shall not be less than 115mm
x 75mm x 10mm mild steel angles.
DISCIPLINE
ENGINEER
__ ________ _
E. Frames to be secured to the jambs with four 230mm flanged building-in
DATE: ________ lugs welded to each side of the frame. The frame to be properly
PROJECT grouted after fixing.
ENGINEER
____________
DATE ______ F. The hinges to be continuously welded to the door frame and the door
CERTIFIED
and their construction to be such as to prevent removal of the hinge
pins.
_ __________
DATE: ________
G. On an outward opening single leaf door any clearance between the
CONSTRUCTION
AGENCY
locking stile and the door frame to be covered by an external mild steel
________________
plate 150mm x 230mm x 10mm positioned to cover the lock bolt in the
DATE: _________ thrown position.
OPERATIONS
______________ H. On double leaf unrebated doors external and internal covering strips
DATE:_________
extending the full length of the meeting stiles are to be fitted.
VERIFICATION
I. All locks are to be suitable security locks as specified in SSD/8.

EDSD
J. Hung on three heavy duty hinges.

Date:
By:
K. All security doors are to be fitted with a stout hasp and staple of the

(DCC) NO.: __________________________
REVOBAR type.
2.03 HARDWARE PREPARATION

SECTION 08100

K55 A VE-425113 5
15-May-10
OPERNS.
PMT
A. Reinforcement: Provide all doors with minimum 2.0mm (14 gauge)

reinforcing as necessary to support the hardware scheduled. Drilling
CERT
and tapping for surface applied hardware to be performed at the site.

ENG’G
B. Hardware template shall be provided to door manufacturer for cutouts

for butt hinges, staff plates, and other hardware.
C. Hardware: specified under section 08710.

DESCRIPTION
2.04 GLAZING AND LOUVERS
Where required by the drawings, doors are to be ready for installation the
required type of glass and/or louvers including the steel glazing frames and/or
steel framed louvers.
Type of glass specified under section 08800.

DATE JOB/EWO
2.05 DOORS FABRICATION
A. Astragals for Double Doors: Steel astragal as per manufacturer's

standard.
REV.
NO.
B. Fabricate doors with hardware reinforcement welded in place.

DISCIPLINE
ENGINEER
__ ________ _
C. Attach fire rated label to each door unit as applicable.
DATE: ________
PROJECT D. Close top and bottom edge of exterior doors with flush end closure.
ENGINEER
Seal joints watertight.
____________
DATE ______
CERTIFIED
E. Configure exterior doors with profile to receive weather-stripping.
_ __________ 2.06 PAINTING

DATE: ________
CONSTRUCTION
AGENCY
After fabrication provide doors thoroughly cleaned and sprayed (to assure
________________
proper adhesion) and sprayed with a coat of Zinc Chromate primer. Finish
DATE: _________ paint to be applied at the building site after installation.
OPERATIONS
______________ Paint System: Specified under Section 09900.

DATE:_________
2.07 FIRE PROTECTION

VERIFICATION
EDSD
Provide doors with fire ratings in accordance with the door schedule shown on
drawings.
Date:
By:
Fire doors shall have permanent fire labels attached by the manufacturer.

(DCC) NO.: __________________________

2.08 GLAZING SEALANTS

SECTION 08100

K55 A VE-425113 6
15-May-10
OPERNS.
PMT
A. General: Provide manufacturer's standard products of type indicated

and complying with the following requirements:
CERT
1. VOC Content: For sealants used inside of the weatherproofing

ENG’G
system, not more than 250 g/L when calculated according to 40

CFR 59, Subpart D (EPA Method 24).
2.09 FRAMING SYSTEMS

DESCRIPTION
A. Framing System Gaskets and Sealants:
1. Provide sealants for use inside of the weatherproofing system

that have a VOC content of 250 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
2.10 GLAZING SYSTEMS

DATE JOB/EWO
A. Glazing Sealants: For structural-sealant-glazed systems, as

recommended by manufacturer for joint type, and as follows:
1. Structural Sealant: ASTM C 1184, single-component neutral-

REV.
NO.
curing silicone formulation that is compatible with system

components with which it comes in contact, specifically
DISCIPLINE
ENGINEER formulated and tested for use as structural sealant and approved
__ ________ _
by a structural-sealant manufacturer for use in aluminum-framed
DATE: ________ systems indicated.
PROJECT
ENGINEER
a. Provide sealants for use inside of the weatherproofing
____________
DATE ______ system that have a VOC content of 100 g/L or less when
CERTIFIED calculated according to 40 CFR 59, Subpart D (EPA
Method 24).
_ __________
DATE: ________
2. Weatherseal Sealant: ASTM C 920 for Type S, Grade NS,
CONSTRUCTION
AGENCY
Class 25, Uses NT, G, A, and O; single-component neutral-
________________
curing formulation that is compatible with structural sealant and
DATE: _________ other system components with which it comes in contact;
OPERATIONS recommended by structural-sealant, weatherseal-sealant, and
______________ aluminum-framed-system manufacturers for this use.
DATE:_________
a. Provide sealants for use inside of the weatherproofing

VERIFICATION
system that have a VOC content of 250 g/L or less when

EDSD
calculated according to 40 CFR 59, Subpart D (EPA

Method 24).
Date:
By:

(DCC) NO.: __________________________
2.10 ACCESSORY MATERIALS

A. Joint Sealants: For installation at perimeter of aluminum-framed

systems, as specified in Division 7 Section "Joint Sealants."
SECTION 08100

K55 A VE-425113 7
15-May-10
OPERNS.
PMT
1. Provide sealants for use inside of the weatherproofing system

CERT
that have a VOC content of 250 g/L or less when calculated

according to 40 CFR 59, Subpart D (EPA Method 24).
ENG’G
PART 3 - EXECUTION
3.01 EXAMINATION
DESCRIPTION
A. Verify substrate conditions under provisions of General Conditions.
B. Verify that opening sizes and tolerances are acceptable.
3.02 DOOR INSTALLATION
A. Install doors in accordance with ANSI/SDI-100 and DHI.

DATE JOB/EWO
B. Coordinate installation of glass and glazing.
C. Install door louvers, plumb and level in locations as shown on

Architectural Drawings.
REV.
NO.
D. Coordinate installation of doors with installation of frames specified in

DISCIPLINE
ENGINEER Section 08112 and hardware specified in Section 08710.
__ ________ _
DATE: ________ 3.03 ERECTION TOLERANCES
PROJECT
ENGINEER
A. Maximum Diagonal Distortion: 1/8 inch. or 3 mm measured with
____________
DATE ______ straight edge, corner to corner.
CERTIFIED
3.04 ADJUSTING
_ __________
DATE: ________
A. Adjust work under provisions of General Conditions.
CONSTRUCTION
AGENCY
________________
B. Adjust door for smooth and balanced door movement.
DATE: _________
OPERATIONS 3.05 SCHEDULE

______________
DATE:_________
A. Refer to architectural drawings.
VERIFICATION
3.06 RECYCLED CONTENT

EDSD
A. Use materials with recycled content such that the sum of post-consumer
Date:
By:
recycled content plus one-half of the pre-consumer content constitutes a

total of at least 20%, based on cost, of the total value of the materials in

(DCC) NO.: __________________________
the project.
3.07 REGIONAL MATERIALS

SECTION 08100

K55 A VE-425113 8
15-May-10
OPERNS.
PMT
A. Use building materials or products that have been extracted, harvested or

recovered, as well as manufactured, within 500 miles of the project site
CERT
for a total of at least 20%, based on cost, of the total materials value.
ENG’G
3.08 ADHESIVES & SEALANTS
All adhesives and sealants used on the interior of the building (defined as inside
of the weatherproofing system and applied on-site) shall comply with the
DESCRIPTION
requirements of the following reference standards:
A. South Coast Air Quality Management District Rule 1168, 2005 –

Adhesives, Sealants and Sealants Primes VOC limits.
B. Green Seal Standard for Commercial Adhesives (GS-36), 2000 – Aerosol

Adhesives VOC limits.
DATE JOB/EWO
3.09 PAINTS & COATINGS
Paints and coatings used on the interior of the building (defined as inside of the
weatherproofing system and applied on-site) shall comply with the following
REV.
NO.
criteria:
DISCIPLINE
ENGINEER A. Architectural paints, coatings and primers applied to interior walls and
__ ________ _
ceilings: Do not exceed the VOC content limits established in Green Seal
DATE: ________ Standard GS-11, Paints, First Edition, May 20, 1993.
PROJECT – Flats: 50 g/L
ENGINEER
– Non-Flats: 150 g/L
____________
DATE ______
CERTIFIED B. Anti-corrosive and anti-rust paints applied to interior ferrous metal

substrates: Do not exceed the VOC content limit of 250 g/L established in
_ __________ Green Seal Standard GC-03, Anti-Corrosive Paints, Second Edition,
DATE: ________
January 7, 1997.
CONSTRUCTION
AGENCY
________________
C. Clear wood finishes, floor coatings, stains, sealers, and shellacs applied
DATE: _________ to interior elements: Do not exceed the VOC content limits established in
OPERATIONS South Coast Air Quality Management District (SCAQMD) Rule 1113,
______________ Architectural Coatings, rules in effect on January 1, 2004.
DATE:_________
– Clear wood finishes: varnish 350 g/L; lacquer 550 g/L
– Floor coatings: 100 g/L
VERIFICATION
– Sealers: waterproofing sealers 250 g/L; sanding sealers 275 g/L; all
EDSD
other sealers 200 g/L

– Shellac: clear 730 g/L; pigmented 550 g/L
Date:
By:
– Stains: 250 g/L


(DCC) NO.: __________________________
END OF SECTION
SECTION 08100

K55 A VE-425113 9
15-May-10

Saudi Aramco Oil Company: SECTION 08100 Metal Doors

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Saudi Aramco 2616-ENG (3/99)

1.01 SECTION INCLUDES

B. Fire rated thermally insulated steel door complying with SSD

1.02 RELATED SECTIONS

A. Section 08111 Metal Frames.

B. Section 08710 Door Hardware

C. Section 08800 Glazing

_ __________ 1.03 REFERENCES

OPERATIONS B. ANSI/SDI-100 Standard Steel Doors and Frames.

D. ASTM C236 Test Method for Steady-State Thermal

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO.: __________________________

E. DHI Door Hardware Institute - The Installation of

Insulated Steel Doors in Wood Frames and

KING ABDULLAH PETROLEUM STUDIES DOC

F. NFPA 80 Fire Doors and Windows.

G. NFPA 252 Fire Tests for Door Assemblies.

H. UL 10B Fire Tests of Door Assemblies.

I. SAES-O-107 Security and Emergency Exit Doors.

J. NFPA 101 Life Safety Code.

K. The International Organization for Standardization document, ISO 14021

L. South Coast Air Quality Management District (SCAQMD) Rule 1168,

2005 – Adhesives, Sealants and Sealants Primes VOC limits.

M. Green Seal Standard for Commercial Adhesives (GS-36), 2000 – Aerosol

_ __________ A. Submit under provisions of Saudi Aramco Contract Documents.

OPERATIONS C. Product Data: Indicate door configurations, location of cut-outs for

D. Samples: Submit two samples of door face metal, 4 x 4 inch (10 x 10

mm) in size illustrating pre-finished door thickness and quality.

E. Manufacturer's Installation Instructions: Indicate special installation

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO.: __________________________

F. Manufacturer's Certificate: Certify that Products meet or exceed

G. The total project building materials cost.

KING ABDULLAH PETROLEUM STUDIES DOC

recycled content. The tabulation must include the following:

J. Provide a listing of each indoor adhesive, sealant, sealant primer and

1.05 QUALITY ASSURANCE

A. Conform to requirements of ANSI/SDI-100 and ANSI A117.1.

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO.: __________________________

KING ABDULLAH PETROLEUM STUDIES DOC

A. Manufacturer: Company specializing in manufacturing the Products

1.07 REGULATORY REQUIREMENTS

A. Fire Rated Door Construction: Conform to NFPA 252.

B. SSD Doors shall conform to requirements of NFPA 80 & NFPA-101.

1.08 DELIVERY, STORAGE AND HANDLING

A. Deliver, store, protect, and handle products to site under provisions of

B. Accept doors on site in manufacturer's packaging. Inspect for damage.

C. Break seal on-site to permit ventilation.

1.09 FIELD MEASUREMENTS

A. Verify that field measurements are as indicated on shop drawings.

Fax: 03 857 2591

B. Substitutions: under provisions of Saudi Aramco Contract Documents.

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO.: __________________________

2.02 DOOR CONSTRUCTION

KING ABDULLAH PETROLEUM STUDIES DOC

2.02.1 Typical Doors

A. Face: Flush construction fabricated from 18 gauge hot dipped