R ADLEEPOWER

INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
AP2G3-137~AP2G3-1185 AP2G3-337~AP2G3-3220 AP4G3-337~AP4G3-3220

THANK YOU VERY MUCH FOR YOUR PURCHASE OF ADLEE INVERTER APxG3 SERIES. PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION OF THE INVERTER.

CONTENTS
1. RECEIVING 2. SPECIFICATIONS 3. DIMENSION DRAWINGS 4. INSTALLATION 5. DESCRIPTION OF TERMINALS 6. DIGITAL OPERATION PANEL 7. FUNCTIONS DESCRIPTION 8. PROTECTIVE FUNCTIION 9. PRECAUTIONS 10. TROUBLESHOOTING 11. APPLICATION 12. INVERTER SELECTION 13. APPENDIX A. Optional braking resistor B. Terminal wiring diagram C. Remote operator 1 2 4 6 8 18 19 73 77 78 79 85 89 89 90 91

1. RECEIVING
Befor installation and wiring, check to see : (1) No damage is found on each product after shipping. (2) The product is as ordered (check the nameplate, voltage and frequency). (3) A set of inverter unit and instruction manual is contained in the package. For any irregularity, contact the sales shop where you purchased immediately. (4) Description of name plate VER A 01 SOFTWARE HARDWARE VERSION MODEL : AP 4 G3 - 3 37 AP series Voltage class : 2 : 200/220V 4 : 380/440V IPM AC drive
Max Applicable motor(4 pole) 37 : 3.7KW 55 : 5.5KW 75 : 7.5KW 110 : 11KW 150 : 15KW 185 : 18.5KW 220 : 22KW 1 : 1 3 : 3

2. SPECIFICATIONS
Model AP2G3

Voltage

1p 220VAC 10%

3p 220VAC 10%

Model No

137

155

175

1110

1150

1185

337

355

375

3110

3150

3185

3220

Input Frequency

50HZ/60HZ 5%

Output Voltage

3p 220VAC

Output Frequency

0.5 ~ 400HZ

Output 16 Rated current (A) 23 30 43 56 70 17 24 33 46 61 76 90

Capacity (KVA)

6.1

8.8

11.4

16.4

21.3

26.7

6.5

9.2

12.6

17.6

23.3

29

34

Largest motor 3.7 KW ( 2.4.6 poles ) 5.5 7.5 11 15 18.5 3.7 5.5 7.5 11 15 18.5 22

Control

Sine wave pulse width modulation

Braking

Regenerative discharge braking

Over current 150% of rated current ( 1 minute) Capacity

Acceleration time

0.1 ~ 6000 SEC

Deceleration time

0.1 ~ 6000 SEC

Digital Frequency setting Analog

Use keyboard

for setting and confirm by

PROG

Analog signal input DC 0~5V, 0~10V, 4~20mA

Output signal

Open collector output 50v 50mA Max

Cooling Method

Air-cooled

Dimension drawing

Fig 1

Fig 2

Fig 1

Fig 2

Weight ( KG )

5.5

6.2

6.6

17

18

18.5

5.5

6.2

6.6

17

18

18.5

19

Model Voltage Model No Input Frequency Output Voltage Output Frequency Output 8.5 Rated current (A) Capacity (KVA) 6.5 Largest motor 3.7 KW ( 2.4.6 poles ) Control Braking Over current Capacity Acceleration time Deceleration time 12 9.2 5.5 16.5 12.6 7.5 337 355 375

AP4G3 3p 380/440VAC 10% 3110 3150 3185 3220 50HZ/60HZ 5% 3p 380/440VAC 0.5 ~ 400HZ 23 17.6 11 31 23.6 15 38 29 18.5 45 34 22

Sine wave pulse width modulation Regenerative discharge braking 150% of rated current ( 1 minute) 0.1 ~ 6000 SEC 0.1 ~ 6000 SEC
PROG

for setting and confirm by Frequency Digital Use keyboard setting Analog Analog signal input DC 0~5V, 0~10V, 4~20mA Output signal Cooling Method Dimension drawing Weight ( KG ) 5.5 6.2 Fig 1 6.6 6.8 18 Open collector output 50v 50mA Max Air-cooled Fig 2 18.5 19.5

3. DIMENSION DRAWINGS
Unit : mm ( AP2G3-137 AP2G3-155 AP2G3-175 ) ( AP2G3-337 AP2G3-355 AP2G3-375 ) ( AP4G3-337 AP4G3-355 AP4G3-375 AP4G3-3110 )

Fig 1
4

Unit : mm ( AP2G3-1110 AP2G3-1150 AP2G3-1185 ) ( AP2G3-3110 AP2G3-3150 AP2G3-3185 AP2G3-3220 ) ( AP4G3-3150 AP4G3-3185 AP4G3-3220 )

Fig 2
5

4. INSTALLATION
Inadequate environment around installation site and installation surface can result in damage to the inverter. Before operating the APxG3 series inverter, please check the following points : (1) Avoid high temperature, high humidity, easy-to-dew ambient environment. Don expose to dust or dirt, corrosive gas, and coolant t mist, and direct sunlight. Place the unit in a well-ventilated room. (2) Avoid a place subjected to substantial vibration. (3) When installing the unit within the cabinet. Please pay attention to ventilation and limit the ambient temperature in between -10 ~ J 45 . (14K 113K J ~ ). (4) Use a nonflammable material, such a steel sheet on the wall for installation. (The rear side will generate heat) (5) Install the unit always vertically with a marginal spacing around.

15 cm

15 cm

10 cm

10 cm

5 cm

AIR FLOW

AIR FLOW

5. DESCRIPTION OF TERMINALS
(1) Main circuit connection diagram
R S T U V W P P R

AP2G3-137~175 AP2G3-337~375 AP4G3-337~3110

Ground Power source Braking resistor Ground ] Note^

IM
R S T P P U 2 1 V W

AP2G3-1110~1185 AP2G3-3110~3220 AP4G3-3150~3220

Ground Power source Braking resistor ] Note^ Ground

IM

Main circuit terminal Symbol R / L1 S / L2 T / L3 U V W P / P1 DC voltage terminal PR / P2 Regenerative braking resistor connecting terminal Inverter output terminal Terminal connecting with motor Inverter power source Terminal name Description Terminal connecting with power source Single phase input : L1/R, L2/S

Note : Release the internal braking resistor when connect external braking resistor.

(2) Description of hardware setting AP2G3-137~AP2G3-175, AP2G3-337~AP2G3-375, AP4G3-337~AP4G3-3110

J3 JP3 JP2 JP1
SW1
1 2 3 4

RS485

FG1 10V GND FA1 FA2

H COMFWD REV CF1 CF2 FT1 FT2 RST

ARR/RUN

MET

MA MB MC

AP2G3-1110~AP2G3-1185, AP2G3-3110~AP2G3-3220, AP4G3-3150~AP4G3-3220

JP2 JP1

SW1

RS485

10V GND FA1 FA2 FG1

H COMFWD REV CF1 CF2 FT1 FT2 RST ARR/RUN MET MA MB MC

J4

(3) Analog signal switch setting AP2G3-137~175, AP2G3-337~375, AP4G3-337~3110

SIGNAL
ON

FA1

FA2
ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4

0 - 10V
1 2 3 4 ON

0 - 5V
1 2 3 4 ON 1 2 3 4 ON

4 - 20mA (Note 1)

Error setting
1 2 3 4

10

AP2G3-1110~1185, AP2G3-3110~3220, AP4G3-3150~3220

SIGNAL Keypad VR
1 2 3 4 5 6 ON

Keypad VR/F306
ON

F306
1 2 3 4 5 6 ON

Error setting
1 2 3 4 5 6 ON

Error setting
1 2 3 4 5 6

SIGNAL
ON

FA1
ON

FA2

0 - 10V
1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6

0 - 5V
1 2 3 4 5 6 ON 1 2 3 4 5 6 ON

4 - 20mA ( Note 1)

Error setting
1 2 3 4 5 6

Note 1 : Input 4-20mA at FA1 or FA2, refer to function CD10/CD12/ CD44/CD45/CD54.

11

(4) Jumper setting 1. JP1 : FT2 over temperature selection 1 and 2 short circuit : PTC temperature switch. 1 2 and 3 short circuit : NTC temperature switch. 2 3 2. JP2 : MET output selection 1 and 2 short circuit : Connect to meter. 1 2 and 3 short circuit : Analog output. 2 (0~10VDC refer to 0~CD14) 3 3. JP3 : Pannel VR and F306 VR selection AP2G3-137~AP2G3-175, AP2G3-337~AP2G3-375, AP4G3-337~AP4G3-3110 1 and 2 short circuit : Pannel VR. 1 2 and 3 short circuit : F306 VR. 2 3 4. J3 : RUN/ARR Relay selection AP2G3-137~AP2G3-175, AP2G3-337~AP2G3-375, AP4G3-337~AP4G3-3110 Left : ARR Relay. Right : RUN Relay. 5. J4 : RUN/ARR Relay selection AP2G3-1110~AP2G3-1185, AP2G3-3110~AP2G3-3220, AP4G3-3150~AP4G3-3220 Up : RUN Relay. Down : ARR Relay. Note : When J3 or J4 select ARR, ARR/RUN terminal is RUN open collector output and MA/MB/MC Relay is ARR. When J3 or J4 select RUN, ARR/RUN terminal is ARR open collector output and MA/MB/MC Relay is RUN.

12

(5) Control circuit terminal

FG1 10V GND FA1 FA2 H COMFWD REV CF1 CF2 FT1 FT2 RST ARR/RUN MET + MA MB MC A B C

HZ

Ground VR5KB

FAN

Relay ARR/RUN

Fault Relay Contact rating : 1A 240VAC 1A 30VDC

AP2G3-137~175BAP2G3-337~375BAP4G3-337~3110

6 H

10

11

12

13

14

15
ARR/RUN

16

17

18 MB

19 MC

20 A

21 B

22 C

10V GND FA1 FA2 FG1

COM FWD REV CF1 CF2 FT1

FT2 RST

MET MA

HZ

Ground VR5KB

Relay ARR/RUN

Fault Relay Contact rating : 1A 240VAC 1A 30VDC

AP2G3-1110~1185BAP2G3-3110~3220BAP4G3-3150~3220

13

Control circuit terminal Symbol Terminal FG1 10V GND FA1 FA2 H COM FWD REV CF1 Multistage speed terminal CF2 Ground terminal 1 Analog source Analog common terminal Free analog terminal 1 Free analog terminal 2 Ref. voltage Common terminal Forward operation Reverse operation Description Grounding Power source +10V of analog terminals Common terminal of free analog terminals See functions description (CD44) See functions description (CD45) Basic source (+10V) terminal for frequency Common terminal of control board Forward operation / stop terminal Reverse operation / stop terminal
CF1 OFF ON OFF ON CF2 OFF OFF ON ON SPEED SPEED - 1 SPEED - 2 SPEED - 3 SPEED - 4

FT1 FT2 RST RUN ARR MET A C B MA MB MC

Multi function terminal 1 Multi function terminal 2 Reset Operation output terminal Frequency arrival signal Frequency meter terminal Alarm output A Alarm output C Alarm output B

See functions description (CD42) See functions description (CD43) Reset Open collector output 50Vdc 50mA Max. 0~100% duty open collector output or 0~10VDC output (0~CD14) Fault alarm contact (normal open) Fault alarm contact (common) Fault alarm contact (normal close) Relay output contact (normal open)

Relay output RUN/ARR

Relay output contact (normal close) Relay output contact (common)

14

(6) WIRING 6-1 Wiring of main circuit 1.AP2G3 1 power source terminal connect L1/R and L2/S. 2.AP2G3 3 and AP4G3 3 POWER SOURCE power source terminal connect L1/R, L2/S and L3/T.

APxG3-Series

THRY U V W E
IM

L1/R L2/S L3/T

6-2 Wiring equipments Select the wiring equipment and wiring size, refer to the table below. 1. On the input power side, a molded case circuit breaker (MCCB) to protect inverter primary wiring should be installed. 2. A leakage current breaker threshold of 200mA and above, or of inverter use is recommended. 3. Use of input side magnetic contactor. An input MC can be used to prevent an automatic restart after recovery from an external power loss during remote control operation. However, do not use the MC frequently for start/stop operation, or will lead to a reduced reliability. 4. In general, magnetic contactors on the output of the inverter, Should not be used for motor control. Starting a motor with the inverter running will cause large surge currents and the inverter overcurrent protector to trigger.
Model Model No Capacity (KVA) Current (A) AP2G3 AP4G3 137 155 175 1110 1150 1185 337 355 375 3110 3150 3185 3220 337 355 375 3110 3150 3185 3220 6.1 16 20 18 8.8 11.4 16.4 21.3 26.7 6.5 23 30 35 30 50 50 43 75 65 56 100 80 70 125 93 17 20 18 9.2 12.6 17.6 23.3 24 30 35 33 50 50 46 75 65 61 100 80 29 76 125 93 34 90 150 93 6.5 9 15 12 9.2 12.6 17.6 23.6 12 20 18 17 30 18 23 50 35 31 50 48 29 38 75 50 34 45 75 50

Circuit Breaker (MCCB) (A) Electro-Magnetic Contactor (A) Thermal relay RC value (A)

15

20

28

40

55

67

15

20

28

40

55

67

80

6.8

15

20

28

40

40

15

6-3 Surge absorber In order to prevent malfunction, provide the surge absorber on the coils of the electromagnetic contactors, relays and other devices which are to be used adjacent of the inverter. 6-4 Cable size and length If the inverter is connected to a distant motor (especially when low frequency is output), motor torque decreases because of voltage drop in the cable. Use sufficiently heavy wire. Changing the carrier frequency reduce RF1 noise and leakage current. (Refere to the table below)
Distance under INVERTER MOTOR 25M APxG3 SERIES under 50M under 100M above 100M

under under under under 16KHZ 10KHZ 5KHZ 2.5KHZ

16

6-5 Wiring and cautionary points A. Main circuit 1. Dont connect the cables of the power supply side (L1/R,L2/S,L3/ T) to the U, V and W output terminals for the motor. 2. Dont connect any electromagnetic contactor between the inverter and motor. If it is inevitable, turn on the contactor when both the inverter and motor are both at stand still. 3. Dont put the advance phase capacitor between the inverter and motor. 4. Put MCCB in the input power supply. B. Control signal circuit 1. Separate the power cables of main circuit etc. from the control cables of the sequence and analog signals by passing the cables through the different ducts. 2. Use twisted pair shielded wire for control signal and connect the shield to earth terminal at on end, COMMON terminal of control board. Leave the other end of shielding open. 3. Avoid common Ground leads between high and low level voltage equipment. C. Grounding 1. Be sure ground both the inverter and motor. 2. Keep grounded leads as short as possible. 3. Shield cables used to protect low-level signal leads should grounded at one end point. 4. Provide class 3 grounding (100 or less) for a terminal. [ 5. When grounding several inverters, make connections as shown below, no loop is produced as shown in FIG a , FIG b .

(a)

(b)
17

(c)

6. DIGITAL OPERATION PANEL

AP-G3 DSP

Model Indication

Digital Indication
SMART INVERTER

REV

FWD

LED Operating Indication Key

FUNC

PROG

STOP

AP
LED Operating Indication
FW D REV

G3 DSP

Model Indication

VR
FREQ. SET

Key

Operation key FWD RUN REV RUN SHIFT DOWN UP

PROG

Key function Forward run Reverse run Cursor movement Down Up Memory storage Function Stop

Description Commands forward run Commands reverse run Select the digit Decrease the parameter value Increase the parameter value Saves the setting vaule Press once to select function CDxx and press again to change its content Stop operation / Escape to standby mode

PROG FUNC STOP

FUNC

STOP

18

7. FUNCTIONS DESCRIPTION
DISPLAY CODE CD00 CD01 CD02 CD03 CD04 CD05 CD06 CD07 CD08 CD09 CD10 CD11 CD12 CD13 CD14 CD15 CD16 FUNCTION DEFAULT VALUE 60.00HZ First speed setting 50.00HZ Parameter lock Acceleration time 1 Deceleration time 1 Jogging frequency Start frequency Jog mode Analog output gain 100.00HZ CW or CCW or CW / CCW Search speed function Analog / digital frequency Dynamic brake / Free running Terminal / Keypad command 1 Source operation command Maximum frequency limit 50.00HZ Minimum frequency limit Frequency display Scale 30.00 0.00HZ 1.00 0 120.00HZ 0 0 1 0 0 0 10.0Sec 10.0Sec 5.00HZ 0.50HZ 0 120.00HZ

19

DISPLAY CODE CD17 CD18 CD19 CD20 CD21 CD22 CD23 CD24 CD25 CD26 CD27 CD28 CD29 CD30 CD31 CD32 CD33 CD34 CD35 CD36 CD37

FUNCTION

DEFAULT VALUE 60.00HZ

1st Maximum voltage frequency 50.00HZ V/F pattern setting DC braking time DC braking power Torque boost Second speed setting Third speed setting Fourth speed setting Acceleration time 2 Deceleration time 2 Carrier frequency Output voltage gain Frequency jump 1 Frequency jump 2 Freuqency jump 3 Jump range Frequency reference bias Frequency reference bias direction Frequency gain The latest errors record Errors record 1 0 1.0Sec 10 0.0% 20.00HZ 30.00HZ 40.00HZ 10.0Sec 10.0Sec 16.0K 100.0% 0.00 0.00 0.00 0.50HZ 0.00 0 100.0 % NONE NONE

20

DISPLAY CODE CD38 CD39 CD40 CD41 CD42 CD43 CD44 CD45 CD46 CD47 CD48 CD49 CD50 CD51 CD52 CD53 CD54 CD55 CD56 CD57 CD58 CD59

FUNCTION Errors record 2 Errors record 3 Clear errors record HZ / RPM / AMP Display FT1 Multi-Function Terminal 1 FT2 Multi-Function Terminal 2 FA1 Free Analog Terminal 1 FA2 Free Analog Terminal 2 Reserved 5th speed setting 6th speed setting 7th speed setting 8th speed setting Dynamic Braking Energy Limit Version selector S curve 4 ~ 20mA speed command Frequency arrive signal range 2nd Maximum voltage frequency Reserved Auto running mode 1st step timer

DEFAULT VALUE NONE NONE 0 0 0 0 0 0

25.00HZ 35.00HZ 45.00HZ 55.00HZ 100 F60.0 0 0 10.0% 60.00HZ

0 0.01

21

DISPLAY CODE CD60 CD61 CD62 CD63 CD64 CD65 CD66 CD67 CD68 CD69 CD70 CD71 CD72 CD73 CD74 CD75 CD76 CD77 CD78 CD79~ CD99

FUNCTION 2st step timer 3st step timer 4st step timer 5st step timer Timer unit selector Stall prevention Overload current stall prevention Overload detect Overload setting Overload time setting 2nd stage overload time setting Reserved Communication loss time Communication error counter Address setting Transmission speed Transmission fault treatment Reserved Communicator protocol Reserved

DEFAULT VALUE 0.00 0.00 0.00 0.00 0 0 170.0% 0 150.0% 60.0SEC 20.0SEC

0.5SEC 3 1 0 3

22

Communication address description

DISPLAY CODE 100 101 102 103 FUNCTION Speed command for RS485 Frequency data output for RS485 Current data output for RS485 Fault code for RS485 UNIT 3 0.01HZ 0.1A

Different initial set value for F50.0 : 50HZ power region and F60.0 : 60HZ power region. To change version see description of CD52. This function provides different standard setting values for 50/60HZ power region. F60.0 : 60HZ region for USA, CANADA etc. F50.0 : 50HZ region for Europe, Australia, Singapore etc. CD13 after finished parameter setting, please repower ON.

23

7-1. Function setting Before starting test run, check carefully the following points : (1) Be sure to connect the power supply to L1/R, L2/S, L3/T (input terminals) and the motor to U.V.W. (output terminals). (Wrong connections will damage the inverter.) (2) Check that the input power supply is 220VAC 10%, 50/60HZ 5% for AP2G3 and 380~440VAC 10%, 50/60HZ for AP4G3 series. 5% (3) Check the signal lines for wrong wiring. (4) Be sure to ground an earth terminal for personnel safety. (5) Check that other terminals than earth terminal are not grounded. (6) Check that the inverter is mounted on the wall. Also check that non-flammable material, U. V. W.(output terminals). (Wrong connection will damage the inverter.) (7) For operation start and stop, use
STOP

and FWD / REV

terminals. Never use input power supply to switch ON/OFF.

24

Operation 1-1. Pannel Action : (a) Press Speed : (a) Using increment step. or setting and confirm by Standby : (a) Press
STOP

for forward / reverse operation. to change motor speed with 1HZ to select the digit for quick
PROG

back to standby mode after trip or function

setting mode. 1-2. F306 Set CD13=1 and repower ON, operation same as 1-1 pannel. 1-3. RS485 communication control Set CD13=2 and set CD74~CD78. (Refer to CD74~CD78). Using 06H function write command to address 100(64H). 1 : CW, 2 : CCW, 3 : Stop, 4 : Clear fault. 1-4. Terminal control Set CD12=1, writing refer to 5-5 control circuit terminal wiring digaram.

25

First speed setting CD00

Press increment . Press Press
PROG

Setting Range 60HZ region 50HZ region

0.00 ~ 400.00HZ 60.00HZ 50.00HZ

key for increase or decrease the speed with 1HZ key to select the digit for quick setting. to save the setting value.

Parameter lock CD01

0 : Lock 1 : Unlock

Setting Range Default Value

0 or 1 0

Function to prevent inadequate setting. To change the contents data of CD , set CD01=1 and press To lock the data set CD01=0 and press
PROG

PROG

first.

Acceleration time 1 CD02

Setting Range Default Value

F 60HZ

0.1 ~ 6000.0Sec 10.0Sec

CD02 value corresponds to the time of acceleration from 0 to 50/ 60HZ.(For 120Hz. setting, the arrival time to 120Hz is double.)

0.1
26

6000 TIME(Sec)

Deceleration time 1 CD03

Setting Range Default Value

F 60HZ

0.1 ~ 6000.0Sec 10.0Sec

CD03 value corresponds to the time of deceleration from 50/60HZ to 0.

0.1

6000 TIME(Sec)

Jogging frequency CD04

Setting Range Default Value

400HZ

0.00 ~ 400.00HZ 5.00HZ

Use terminal control refer to CD12 and CD42 setting, keyboard control refer to CD06.
0HZ

Time(Sec) Time(Sec)

Jog command

Start frequency CD05

Setting Range Default Value

Fset

0.50 ~ 30.00HZ 0.50HZ

When setting this value, pay attention to the starting current.

30HZ 0.5HZ

Time(Sec) Time(Sec)

Run command

27

Jog mode CD06

Setting Range Default Value

0 or 1 0

0 : Normal 1 : Jog Mode 1. Set jogging operation from key panel 2. LED blinking in JOG mode.

&

Analog output gain CD07

Setting Range 60HZ region 50HZ region

30.00 ~ 400.00HZ 120.00HZ 100.00HZ

Changeable

The specification of the output meter is 10V(i.e. 1mA) full scale rating . Set by CD07 the value will be correspond to maximum correspond of MET terminal output signal.

Output (meter) 10V

30

400HZ(F)

CW or CCW or CW/CCW CD08

Setting Range Default Value

0~2 0

0 : CW/CCW operation 1 : CW only 2 : CCW only If inadequate operation, the OPE2 warning message would be indicated.
28

Search speed function CD09

Setting Range Default Value

0 or 1 1

0 : Normal operation. 1 : Search motor speed when start.

RPM (HZ) RPM (HZ) Start frequency stop Time(sec) run Time(sec) stop run

CD09=0

CD09=1

Analog / Digtal frequency CD10

Setting Range Default Value

0 or 1 1

0 : Operation frequency change by using or key and confirm by PROG . 1 : Operation frequency depends on the angle of the knob. Note : Using key to change motor speed when CD01=0, then OPE3 warning message would be indicated.

29

Dynamic brake / Free running CD11

Setting Range Default Value

FWD/REV Command F

0 or 1 0

0 : Activates dynamic brake function when deceleration. 1 : Output cut off when accept a stop command to be free running.

time CD11=0 time CD11=1 time

Terminal / Keypad command CD12

Setting Range 60HZ region 50HZ region

0 or 1 0 1

0 : RUN/STOP Command from operation panel. 1 : RUN/STOP Command from control terminal. Note : If inadequate operation, the OPE4 warning message would be indicated.

Source operation command CD13

Setting Range Default Value

0~2 0

0 : Normal 1 : F306 2 : RS485 communication Note : After finished this parameter setting, please repower ON.

30

Maximum frequency limit CD14

Setting Range 60HZ region 50HZ region

F 400HZ

0.50 ~ 400.00HZ 120.00HZ 50.00HZ

Max

0.5HZ Speed command

Minimum frequency limit CD15

Setting Range Default Value

F 400HZ

0.00 ~ 400.00HZ 0.00HZ

Max

0HZ Speed command

Frequency display scale CD16

Setting Range 60HZ region 50HZ region

0.01 ~ 500 1.00 30.00

Use the following equation to calculate the mechanical shaft speed in rpm. RPM = HZ Scale setting

31

When RPM > 9999 display for over range warning. On this condition. Setting CD41=1 for display shown RPM. Scale for various motors
Pole 2 4 6 8 10 12 Synchronous speed 50HZ 3000 1500 1000 750 600 500 60HZ 3600 1800 1200 900 720 600 Scale setting 60 30 20 15 12 10

1st Maximum voltage frequency CD17

Setting Range 60HZ region 50HZ region

25.00 ~ 400.00HZ 60.00HZ 50.00HZ

Use 2nd V/F to setCD42(43)=7 and terminal FT1(2) close. 2nd V/F setting is at CD56. Constant power V V 100% setting range

F Constant torque

25HZ

400HZ

32

V/F pattern setting CD18

0 = Constant torque curve 1 = Reduce torque curve F2.0 2 = Reduce torque curve F3.0

Setting Range Default Value

Volt 100%

0~2 0

400(Hz)

DC braking time CD19

DC brake at frequency under 0.5HZ.

Setting Range Default Value

F (HZ) DC 0

0.0 ~ 25.0Sec 1.0Sec

25sec

DC braking power CD20

Setting Range Default Value

DC F (HZ)

0 ~ 250 10

CD20 setting DC voltage gain various braking power.

250
DC Voltage

25sec

33

Torque boost CD21

Setting Range Default Value

0.0 ~ 25.0% 0.0%

Torque boosting is used to compensate the torque lost due to stator resistance. Over boosting will cause over current and high acoustic noise. V 100% 25% 0%

0.5(CD17) (CD17)

Second speed settting CD22

Setting Range Default Value

0.00 ~ 400.00HZ 20.00HZ

Third speed setting CD23

Setting Range Default Value

0.00 ~ 400.00HZ 30.00HZ

Fourth speed setting CD24

Setting Range Default Value

0.00 ~ 400.00HZ 40.00HZ

34

Operation Signal ON Terminal CF1 Terminal CF2 Output frequency

Speed 1 Speed 1 Speed 2 Speed 4 Speed 3
ON ON

Terminal order
ON

CF1 CF2

SPEED SPEED - 1 OFF OFF SPEED - 2 ON OFF

SPEED - 3 OFF ON SPEED - 4 ON ON

Acceleration time 2 CD25

Setting Range Default Value

0.1 ~ 6000.0SEC 10.0SEC

CD42 or CD43 setting FT1 or FT2=3, then CD25 or CD26 can be setted.

Deceleration time 2 CD26

F (HZ)

Setting Range Default Value

Deceleration time 1 2CH=OFF

0.1 ~ 6000.0SEC 10.0SEC

Description Acceleration time 1 2CH

Acceleration OFF time 2 Deceleration time 2 Deceleration time 1 2CH=ON 2CH=ON Acceleration time 1 Acceleration time 2 2CH=OFF ON Deceleration time 2 Time(Sec)

To operate inverter with 2CH function, check to see CD42 or CD43=3. 2CH command inputs from FT1 or FT2 terminal.

35

Carrier frequency CD27

Setting Range Default Value

1.0 ~ 16.0K 16.0K

Increase the carrier frequency would reduce motor noise but efficiency might be decreased. Reduce the carrier frequency would increase noise and reduce motor current, than gain better efficiency.

Output voltage gain CD28

Setting Range Default Value

50.0 ~ 100.0% 100.0%

Reduce output voltage for energy saving operation. Setting CD44(45)=12 for FA1 (FA2) terminal control. V 100% 50% (HZ)

Frequency jump 1 CD29

Setting Range Default Value

0.00 ~ 400.00HZ 0.00HZ

36

Frequency jump 2 CD30

Setting Range Default Value

0.00 ~ 400.00HZ 0.00HZ

Frequency jump 3 CD31

Setting Range Default Value

0.00 ~ 400.00HZ 0.00HZ

F JUMP 1 JUMP 3 JUMP 2 Speed command

Jump range CD32

Setting Range Default Value

V

0.50 ~ 3.00HZ 0.50HZ

Speed command

37

Frequency reference bias CD33

Move Frequency bias with same gradient. Frequency in the range of - bias, motor is stop.

Setting Range Default Value

V 100% + +Bias 0 -Bias -

0.00 ~ 400.00HZ 0.00

Analog input

Freq. ref. bias direction CD34

0 = Positive + 1 = Negative - Polarity setting for (CD33) frequency referance bias.

Setting Range Default Value

V 100% + +Bias 0 -Bias -

0 or 1 0

Analog input

Frequency gain CD35

Setting Range Default Value

40.0 ~ 200.0% 100.0%

200% 100% 40%

Refer to application example 03. F (HZ)

Vmax Analog input

38

The latest error record CD36

Error record 1 CD37 Error record 2 CD38 Error record 3 CD39
Errors record flow-chart when Error occur. The new content will shift the other contents to one higher CD code and the highest one will be dropped. Error occur Loss CD36 CD37 CD38 CD39

Clear errors record CD40

Setting Range Default Value

0 or 1 0

Set CD40=1 and PROG clear CD36 ~ CD39 Error record the contents in CD36 ~ CD39 are NONE

39

HZ/RPM/AMP Display CD41

Setting Range Default Value

0~2 0

0 = HZ Display 1 = RPM Display 2 = Current Display Setting corrent scale CD16 for R.P.M. display shown.

FT1 Multi-Function Terminal 1 CD42

FT1 FT2 0 1 2 3 4 5 6 7 8 9 10~15

Setting Range Default Value

Symbol -------JOGF JOGR 2CH FRS 3 - WIRE CF3 VF2

0 ~ 15 0
Function description -------Jog operation FWD command Jog operation REV command ACC/DEC time 2 command Free running command 3 - wire sequence mode 5 - 8 Speed Setting Terminal 2nd V/F curve setting (CD56) Reserved

OH

External over temperature command Reserved

3 - WIRE CIRCUIT CONNECTION DIAGRAM

(TERMINAL LATCH FUNCTION)

CD42=5

FWD(REV) COMMAND STOP COMMAND APxG3 OUTPUT

CD12=1

FWD(REV) COMMAND APxG3 OUTPUT

40

Application circuit 8
R

with latch function 8

FWD

12

12
STOP

FWD STOP R R

Control power

R and CONTROL POWER not necessary Remark: STOP command entry from control terminal 5 FT1 or 6 FT2, and set CD42(FT1)=5 or CD43(FT2)=5 before operation.

External over temperature command

(1) FT1=9 (Over temperature switch) 7 12

Non-latch trip protect and display OH when switch ON. (2) FT2=9 (Thermistor) 7 R NTC/PTC 13 JP1(FT2) L Free run when R is less than 1K[ H Free run when R is higher than 1K[

FT2 Multi-Function Terminal 2 CD43

Refer to CD42 description.

Setting Range Default Value

0 ~ 15 0

41

Free analog terminal 1 CD44

Refer to CD45 table.

Setting Range Default Value

0 ~ 15 0

Free analog terminal 2 CD45

Setting Range Default Value

0 ~ 15 0

Setting NO. 11 to use application of example 03.

FA1 FA2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Function ---------Acceleration time 1 Deceleration time 1 Acceleration time 2 Deceleration time 2 Boost setting DC Brake time DC Brake Energy Speed 2 Speed 3 Speed 4 Fmax Output voltage gain Speed 1 Reserved Reserved Setting Range Min-------Max ---------0 ~ CD02 Content 0 ~ CD03 Content 0 ~ CD25 Content 0 ~ CD26 Content 0 ~ 25 % 0 ~ 25 Sec 0 ~ 250 F-min ~ CD22 Content F-min ~ CD23 Content F-min ~ CD24 Content F-min ~ CD14 Content 50% ~ 100% F-min ~ CD00 Content

42

5th speed setting CD47 6th speed setting CD48 7th speed setting CD49 8th speed setting CD50

SPEED

CF3 CF2

CF1

1th speed setting OFF OFF OFF 2th speed setting OFF OFF 3th speed setting OFF 4th speed setting OFF 5th speed setting 6th speed setting 7th speed setting 8th speed setting ON ON ON ON ON ON ON OFF ON

OFF OFF OFF ON ON ON OFF ON

For example, set 8th speed as follows : 1. CD12=1 (Terminal function) 2. CD42 or CD43=6 (Function command) (FT1 or FT2 CF3)

Dynamic braking energy limit CD51

Setting Range Default Value

0 ~ 300% 100

The higher the percentage, the more braking energy. The lower the percentage, the lower braking energy. Description of regenerative discharge braking active period. 1. 0 ~ 100% Deceleration period 2. 101 ~ 200% Braking active period of (Decel/accel/constant frequency) 3. 201 ~ 300% Braking active period of (Decel/accel/constant frequency/stand-by) Remark : NO.1,2,3 are different working situations, but their braking energy ranges are 0 ~ 100%.

43

Version selector CD52

Setting Range 60HZ region 50HZ region

F50.0/F60.0 F60.0 F50.0

Select function CD52, then use UP/Down key to select F50.0/F60.0 Version. Press PROG to save it. System will return to the factory setting and go into waiting mode..

S curve CD53

Setting Range Default Value

0 ~ 10 0

Setting S curve non-Linear Accel/Decel Operation from 1 to 10. Setting 0 is normal operation without S curve.
F CD53=0 (Hz) CD53=3
CD53=7

TIME

FWD RUN COMMAND REV RUN COMMAND

ACCEL DECEL

DC injection Braking Time

Output Frequency

S Curve period

44

4 ~ 20 mA speed command CD54

Setting Range Default Value

0~3 0

This function only effects in CD44(CD45)=8,9,10,13. Set FA1(FA2) for current signal (4-20mA). F 0 : No current signal application Fmax 1 : Current signal in terminal FA1 2 : Current signal in terminal FA2 3 : FA1 & FA2 current signal terminal Note : referenct to FA1(FA2) terminal Fmin 4mA setting for 4-20mA signal.

20mA current signal

Frequency arrive signal range CD55

Setting Range Default Value

0.0 ~ 100.0% 10.0%

1.Signal output at running F. setting F.x(1-CD55%) for acceleration. 2.Signal output at running F. setting F.x(1+CD55%) for deceleration.

10%
Setting Frequency 1 Setting Frequency 2 10% 10% 10%

ARR Terminal Open collector output ON ON

45

2nd Maximum Voltage frequency CD56

Setting Range Default Value

25.00 ~ 400.00HZ 60.00HZ

Set CD42(CD43)=7 define FT1(FT2) terminal for hardware V/F curve switcher. Open : select the 1st V/F curve preset in CD17 Close : select the 2nd V/F curve preset in CD56 V 100% 1 V/F CD17 (1st) CD56 (f) (2nd)

FT1 2 V/F

COM

Auto running mode CD58

Setting Range Default Value

0~5 0

System can operate at digital panel control only when set at auto-running mode. CD10=1 and CD12=1 are inactive.
SPEED SPEED SETTING TIMER SETTING 1th CD47 CD59 2th CD48 CD60 3th CD49 CD61 4th CD50 CD62 Master / suspend CD00 CD63 VALUE RANGE 0 ~ 400 UNIT Hz

0 ~ 15.00 hr.min

46

CD58 0 1 2 3 4 5 6

Auto running mode Speed with timing control disable Sequence running then constant speed running Sequence running then stop and repeat from 1st step for cycling Sequence running then stop and repeat from 1st step in reversed direction for cycling Sequence running, and repeat for cycling Sequence running then perform reverse direction and repeat for cycling Sequence running then stop

START 1th SPEED 1st step 2th SPEED 2nd step 3th SPEED 3rd step 4th SPEED 4th step Master speed / suspend 5th step

CD58=1
(S)
CD00 CD48 CD49 CD50 CD47

CD59 CD60 CD61 CD62

(T)

CD58=2
(S)
CD48 CD49 CD50 CD47 CD00
CD59 CD60 CD61 CD62 CD63 CD59 CD60 CD61 CD62 CD63 CD59

(T)

47

CD58=3
(S)
CD48 CD49 CD50 CD47 CD00 CD59 CD60 CD61 CD62 CD63 CD59 CD60 CD61 CD62 CD63 CD59 CD47 CD50 CD49 CD48

(T)

CD58=4
(S)
CD48 CD49 CD50 CD47 CD00

CD59 CD60 CD61 CD62 CD63 CD59 CD60 CD61 CD62

CD63 CD59

(T)

CD58=5
(S)
CD00 CD48 CD49 CD50 CD47

CD59

CD60 CD61 CD62 CD63

CD59 CD60 CD61 CD62 CD63 CD59 CD47 CD50 CD49 CD48 CD00

(T)

CD58=6

RPM

CD00

CD49 CD48 CD50 CD47 CD59CD60 CD62CD63 CD61 T

One time sequence running then stop.

48

1st step timer CD59

Setting Range Default Value

0 ~ 15Hr 0.01Hr.min

Setting running time for 1th speed.(CD47)

2st step timer CD60

Setting Range Default Value

0 ~ 15Hr 0.00Hr.min

Setting running time for 2th speed.(CD48)

3st step timer CD61

Setting Range Default Value

0 ~ 15Hr 0.00Hr.min

Setting running time for 3th speed.(CD49)

4st step timer CD62

Setting Range Default Value

0 ~ 15Hr 0.00Hr.min

Setting running time for 4th speed.(CD50)

5st step timer CD63

Setting Range Default Value

0 ~ 15Hr 0.00Hr.min

Setting running time for 1th speed.(CD00)

49

Timer unit selector CD64

Setting Range Default Value

0~1 0

0 : hr.min 1 : min.sec Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as needs separately. Note 2 : In RS485 communication input, CD59~CD63 need to tranfer minimum unit. Ex CD64=0, CD59=2.3 CD59 contant for RS485 communication is 2 60+30=150(0096H).

Stall prevention CD65

Setting Range Default Value

0~1 0

0 : Disable 1 : Enable When enable CD65, if any overload over CD66 setting value during DEC period, inverter will increase DEC time to prevent inverter to go into fail safe mode.

Overload current stall prevention CD66

Setting Range Default Value

CD66

20 ~ 250% 170%
Current

During ACC, if ACC time is too short or load is too heavy, the current will reach CD66 value, inverter will stop to ACC until current is lower than CD66 value.

Output HZ Constant frequency Time

Actual stall current limit=rate current CD66 percentage. Rate current number refers to section 2 table.

50

Overload detect CD67

Setting Range Default Value

0~2 0

0 : Normal 1 : Overload detection and stop Motor stops operation if load condition is reached CD68 and CD69 setting. 2 : Two stages overload detection and stop (CD68<100% only). AC drive will limit output current at CD68 setting if load condition is reached CD68 and CD69 setting. And motor will stop operation if timing of limited output current is reached CD70 setting.

Overload setting CD68

Set overload level.

Setting Range Default Value

20.0 ~ 200.0% 150.0%

Overload time setting CD69

Set overload time.

Setting Range Default Value

0.0 ~ 60.0SEC 60.0SEC

2nd stage overload time setting CD70

Set 2nd stage overload time.

Setting Range Default Value

0.0 ~ 120.0SEC 20.0SEC

51

Communication loss time CD72

Setting Range Default Value

0.1 ~ 100.0SEC 0.5SEC

Set communication loss time. When communication loss time over CD72 setting, Inverter will active as CD76 selected. Note : This function does not effect in standby condition.

Communication error counter CD73

Setting Range Default Value

0 ~ 10 3

When communication error continuous time more than CD73 setting. Inverter will active as CD76 selected.

Address setting CD74

Setting Range Default Value

1 ~ 255 1

Each drive must have unique identified addrss if they are controlled by RS485 communication. Each address connot be duplicated. 0 : broadcast to all inverter.

Transmission speed CD75

Setting Range Default Value

0~3 0

Setting the transmission speed between computer and drive. 0 : 2400 bits/second. 1 : 4800 bits/second. 2 : 9600 bits/second. 3 : 19200 bits/second.

52

Transmission fault treatment CD76

Setting Range Default Value

0~3 3

0 : Alarm and keep operation. 1 : Alarm and decelerate to stop. 2 : Alarm and free to stop. 3 : No alarm and keep operation. Use panel or write address 100=4 to clear the transmission fault. Note : Warning means Fault Relay active.
STOP

Communicator protocol CD78

Setting Range Default Value

0~7 0

A. Date format 0 : 8,N,1 RTU (1 start bit+8 data bits+1 stop bit) 8,N,1 RTU (10-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit

1 : 8,N,2 RTU (1 start bit+8 data bits+2 stop bit) 8,N,2 RTU (11-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit Stop bit

2 : 8,E,1 RTU (1 start bit+8data bits+1 Even bit+1 stop bit) 8,E,1 RTU (11-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Even Stop Parity bit

53

3 : 8,O,1 RTU (1 start bit+8data bits+1 Odd bit+1 stop bit) 8,O,1 RTU (11-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Odd Stop Parity bit

4 : 8,N,1 ASCII (1 start bit+8data bits+1 stop bit) 8,N,1 ASCII (10-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit

5 : 8,N,2 ASCII (1 start bit+8data bits+2 stop bit) 8,N,2 ASCII (11-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit Stop bit

6 : 8,E,1 ASCII (1 start bit+8data bits+1 Eveb bit+1 stop bit) 8,E,1 ASCII (11-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Even Stop Parity bit

7 : 8,O,1 ASCII (1 start bit+8data bits+1 Odd bit+1 stop bit) 8,O,1 ASCII (11-bit)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Odd Stop Parity bit

54

B. Communication protocol Data contents are in hexadecimal with postive and negative format. 1. RTU
Start Address Function Data (n-1) ... Data 0 CRC CHK Low CRC CHK High End Check sum (CRCL) Check sum (CRCH) A silent interval of more than 10ms Contents of data : n*8-bit data, n30 A silent interval of more than 10ms 8-bit address 8-bit command

2. ASCII
STX Address Hi Address Lo Function Hi Function Lo Data (n-1) ... Data 0 LRC CHK High LRC CHK Low END Hi END Lo LRC check sum : 8-bit check sum consists of 2 ASCII codes. End characters : END Hi=CR(0DH) END Lo=LF(0AH) Contents of data : n*8-bit data consist of 2n ASCII codes. Start character=' : ' (3AH) Communication address : 8-bit address consists of 2 ASCII codes. Command code : 8-bit command consists of 2 ASCII codes.

55

CRC(Cyclical Redundancy Check) is calculated by the following steps: Step 1. Load a 16-bit register (called CRC register) with FFFFH. Step 2. Exclusive OR the first 8-bit byte of the command message with the low order byte of the 16-bit CRC register, putting the result in the CRC register. Step 3. Shift the CRC registers one bit to the right with MSB zero filling. Extract and examine the LSB. Step 4. If the LSB of CRC register is 0, repeat step 3, else Exclusive OR the CRC register with the polynomial value A001H. Step 5. Repeat step 3 and 4 until eight shifts have been performed. When this is done, a complete 8-bit byte will have been processed. Step 6. Repeat steps 2 to 5 for the next 8-bit byte of the command message. Continue doing this until all bytes have been processed. The final contents of the CRC register are the CRC value. LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from Address to last data character then calculating the hexadecimal representation of the 2 s-complement negation of the sum. For example, refer to 06H at CD00=60.00HZ 34+06+00+00+17+70=C1H the 2 s-complement negation of C1H is 3FH C. ASCII code description
Character ASCII code Character ASCII code "0" 30H "8" 38H "1" 31H "9" "2" 32H "A" "3" "4" "5" "6" "7" 33H 34H 35H 36H 37H "B" "C" "D" "E" "F"

39H 41H 42H 43H 44H 45H 46H

D. Function code 1. 03H : Read AC drives setting 2. 06H : Write parameter setting into AC drive 3. 08H : Communication loop detection

56

(1) 03H : Read AC drive's setting Computer command message D1 : Communication address D2 : Function code D3 : Parameter number (H) D4 : Parameter number (L) D5 : Quantity of parameter (H) (word count) D6 : Quantity of parameter (L) (word count) D7 : CRCL D8 : CRCH Drive response message D1 : Communication address D2 : Function code D3 : Quantity of parameter (byte count) D4 : Content of data (H) D5 : Content of data (L) ... Dn-1 : CRCL Dn : CRCH (00~FFh) (03h) (00h) (0~67h) (00h) (00~10h) (0~FFh) (0~FFh) (01~FFh) (03h) (00~20h) (0~FFh) (0~FFh) (0~FFh) (0~FFh)

Example : Read two parameters of AC drive address52(34H) from CD22. CD22=20.00(07D0H) CD23=30.00(0BB8H). 1. RTU
Computer command message D1 Address D2 Function D3 Start address (H) D4 Start address (L) D5 # of data (H) D6 # of data (L) D7 CRCL D8 CRCH 34H 03H 00H 16H 00H 02H CRCL CRCH AC drive response message D1 Address D2 Function D3 Quantity of data (count by byte) 34H 03H 04H 07H D0H 0BH B8H CRCL CRCH

D4 CD22 content (H) D5 CD22 content (L) D6 CD23 content (H) D7 CD23 content (L) D8 CRCL D9 CRCH

57

2. ASCII
Computer command message STX D1 Address '3' Address '4' Function '0' Function '3' Start address '0' Start address '0' Start address '1' Start address '6' # of data '0' # of data '0' # of data '0' # of data '2' count by word '2' D7 D7 LRC HI D8 LRC LO END HI END LO LRC HI LRC LO 0D 0A 3A 33 D1 34 30 D2 33 30 D3 30 31 D4 36 30 D5 30 30 D6 32 AC drive response message STX Address '3' Address '4' Function '0' Function '3' # of data '0' count by byte '4' CD22 content '0' CD22 content '7' CD22 content 'D' CD22 content '0' CD23 content '0' CD23 content 'B' CD23 content 'B' CD23 content '8' 3A 33 34 30 33 30 34 30 37 44 30 30 42 42 38 LRC HI LRC LO 0D 0A

D2

D3

D4

D5

D6

D8 LRC HI D9 LRC LO END HI END LO

58

Note 1 : The parameter values can be in integer and decimal. Each value has different process to read and write. Refer to 8-1 lists to find out the minimum unit and value range for each parameter. The following value processing description (Note 2~3), each hexadecimal value has 4 numbers. First two numbers are D4, last two numbers are D5. Note 2 : Processing integer number Transfer value into hexadecimal value. The first two numbers is D4 and the last two numbers is D5. Ex. Speed=1710 rpm 1710(decimal)=06AE(hexadecimal) D4=06H D5=AEH Note 3 : Processing decimal number Using following methods to process if the minimum parameter value is decimal number. Minimum unit by 1st decimal number : The original value times 10 to be a new number. Minimum unit by 2nd decimal number : The original value times 100 to be a new number. Then, Use this new number to tansfer value into hexadecimal value. Returning numbers to original value, the numbers need to divide by 10 or 100 if they have been timed by 10 or 100. The first two numbers is D4 and the last two numbers is D5. Ex. Acc. time 1 CD02=60.0 sec 60.0 10=600(decimal)=0258(hexadecimal) D4=02H D5=58H The value needs to divide by 10 when it returns to original shape.
59

(2) 06H : Write parameter setting into AC drive Computer command message D1 : Communication address D2 : Function code D3 : Parameter number (H) D4 : Parameter number (L) D5 : Content of data (H) D6 : Content of data (L) D7 : CRCL D8 : CRCH AC drive response message D1 : Communication address D2 : Function code D3 : Parameter number (H) D4 : Parameter number (L) D5 : Content of data (H) D6 : Content of data (L) D7 : CRCL D8 : CRCH (00~FFh) (06h) (00h) (0~4Eh) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (01~FFh) (06h) (00h) (0~4Eh) (0~FFh) (0~FFh) (0~FFh) (0~FFh)

Computer write CD00 content (60.00HZ) to inverter address=52 1. RTU Computer command message
D1 D2 D3 D4 D5 D6 D7 D8 34H 06H 00H 00H 17H 70H CRCL CRCH

AC drive response message

D1 D2 D3 D4 D5 D6 D7 D8 34H 06H 00H 00H 17H 70H CRCL CRCH

60

2. ASCII
Computer command message STX D1 Address '3' Address '4' Function '0' Function '6' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD00 content '1' CD00 content '7' CD00 content '7' CD00 content '0' 3A 33 D1 34 30 D2 36 30 D3 30 30 D4 30 31 D5 37 37 D6 30 LRC HI LRC LO 0D 0A AC drive response message STX Address '3' Address '4' Function '0' Function '6' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD00 content '1' CD00 content '7' CD00 content '7' CD00 content '0' 3A 33 34 30 36 30 30 30 30 31 37 37 30 LRC HI LRC LO 0D 0A

D2

D3

D4

D5

D6

D7 LRC HI D8 LRC LO END HI END LO

D7 LRC HI D8 LRC LO END HI END LO

61

Computer command message inverter address=52, foward run at 60.00HZ 1. RTU Step 1. Write CD00=60.00HZ(6000=1770H) to AC drive address=52 Computer command message
D1 D2 D3 D4 D5 D6 D7 D8 34H 06H 00H 00H 17H 70H CRCL CRCH

AC drive response message

D1 D2 D3 D4 D5 D6 D7 D8 34H 06H 00H 00H 17H 70H CRCL CRCH

Step 2. Write address 100 (64H)=1 Computer command message

D1 D2 D3 D4 D5 D6 D7 D8 34H 06H 00H 64H 00H 01H CRCL CRCH

AC drive response message

D1 D2 D3 D4 D5 D6 D7 D8 34H 06H 00H 64H 00H 01H CRCL CRCH

Note : When address 100=1, speed is depended on terminal setting (CF1, CF2, CF3) 2. ASCII Step 1. Write CD00(60.00HZ) to inverter address=52
Computer command message STX D1 Address '3' Address '4' Function '0' Function '6' 3A 33 D1 34 30 D2 36 AC drive response message STX Address '3' Address '4' Function '0' Function '6' 3A 33 34 30 36

D2

62

Computer command message D3 Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD79 content '1' CD79 content '7' CD79 content '7' CD79 content '0' 30 D3 30 30 D4 30 31 D5 37 37 D6 30 LRC HI LRC LO 0D 0A

AC drive response message Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD79 content '1' CD79 content '7' CD79 content '7' CD79 content '0' 30 30 30 30 31 37 37 30 LRC HI LRC LO 0D 0A

D4

D5

D6

D7 LRC HI D8 LRC LO END HI END LO

D7 LRC HI D8 LRC LO END HI END LO

Step 2. Write address 100 (64H)=1

Computer command message STX D1 Address '3' Address '4' Function '0' Function '6' Content of data '0' Content of data '0' Content of data '6' Content of data '4' CD31 content '0' CD31 content '0' 3A 33 D1 34 30 D2 36 30 D3 30 36 D4 34 30 D5 30 AC drive response message STX Address '3' Address '4' Function '0' Function '6' Content of data '0' Content of data '0' Content of data '6' Content of data '4' CD31 content '0' CD31 content '0' 3A 33 34 30 36 30 30 36 34 30 30

D2

D3

D4

D5

63

Computer command message D6 CD31 content '0' CD31 content '1' 30 D6 31 LRC HI LRC LO 0D 0A

AC drive response message CD31 content '0' CD31 content '1' 30 31 LRC HI LRC LO 0D 0A

D7 LRC HI D8 LRC LO END HI END LO

D7 LRC HI D8 LRC LO END HI END LO

(3) 08H : Communication loop detection Computer command message D1 : Communication address D2 : Function code D3 : Data 1 D4 : Data 2 D5 : Data 3 D6 : Data 4 D7 : CRCL D8 : CRCH AC drive response message D1 : Communication address D2 : Function code D3 : Data 1 D4 : Data 2 D5 : Data 3 D6 : Data 4 D7 : CRCL D8 : CRCH (0~FFh) (08h) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (08h) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (0~FFh) (0~FFh)

AC drive response messages need to be same as command message when do communication loop detection.

64

Ex. Write data 1=11, data 2=22, data 3=33 and data 4=44 to AC drive address 52(34H) 1. RTU
Computer command message D1 Address D2 Function D3 Data 1 D4 Data 2 D5 Data 3 D6 Data 4 D7 CRCL D8 CRCH 34H 08H 11H 22H 33H 44H CRCL CRCH AC drive response message D1 Address D2 Function D3 Data 1 D4 Data 2 D5 Data 3 D6 Data 4 D7 CRCL D8 CRCH 34H 08H 11H 22H 33H 44H CRCL CRCH

2. ASCII
Computer command message STX D1 Address '3' Address '4' Function '0' Function '8' Content1 '1' Content1 '1' Content2 '2' Content2 '2' Content3 '3' Content3 '3' Content4 '4' Content4 '4' 3A 33 D1 34 30 D2 38 31 D3 31 32 D4 32 33 D5 33 34 D6 34 AC drive response message STX Address '3' Address '4' Function '0' Function '8' Content1 '1' Content1 '1' Content2 '2' Content2 '2' Content3 '3' Content3 '3' Content4 '4' Content4 '4' 3A 33 34 30 38 31 31 32 32 33 33 34 34

D2

D3

D4

D5

D6

65

Computer command message D7 LRC HI D8 LRC LO END HI END LO LRC HI LRC LO 0D 0A

AC drive response message D7 LRC HI D8 LRC LO END HI END LO LRC HI LRC LO 0D 0A

E. Communication error respond Once communication error happened, inverter will respond Function code and 80H and communication error code to master system. Communication error code definition
Error code 01H 03H 04H 05H 31~39H Description Function code error, only 03/06/08 available Illegal data address (data address is not available) Illegal operation command Check sum error Data error

1. RTU Once communication error happend, AC drive respond as follow.

D1 D2 D3 D4 D5 Address Function code & 80H Error code CRCL CRCH

66

2. ASCII
Start code Address (01) Function code & 80H (86) Error code (02) LRC (77) End code H End code L 3A 30 31 38 36 30 32 37 37 0D 0A

Ex. Write CD00=500HZ(C350H), but maximum value of CD00 is 400HZ. 1. RTU Computer command message
D1 D2 D3 D4 D5 D6 D7 D8 01H 06H 00H 00H C3H 50H CRCL CRCH

AC drive response message

D1 D2 D3 01H 86H 02H D4 CRCL(C3H) D5 CRCH(A1H)

67

2. ASCII
Computer command message STX D1 Address '0' Address '1' Function '0' Function '6' Address content '0' Address content '0' Address content '0' Address content '0' CD00 content 'C' CD00 content '3' CD00 content '5' CD00 content '0' 3A 30 D1 31 30 D2 36 30 D3 30 30 D4 30 43 33 35 30 LRC HI LRC LO 0D 0A AC drive response message STX Address '0' Address '1' Function '8' Function '6' Error code '0' Error code '2' LRC HI '7' LRC LO '7' END HI END LO 3A 30 31 38 36 30 32 37 37 0D 0A

D2

D3

D4

D5

D6

D7 LRC HI D8 LRC LO END HI END LO

68

Communication address description

Speed command of RS485 100

Setting Range Default Value

0~4 3

0 : Normal 1 : Forward run 2 : Reverse run 3 : Stop 4 : Fail mode reset Note : 1. Fail mode reset by writting address 100 content=4. 2. Speed command is CD00, or using CF1/CF2/CF3 terminal to select 2 nd~8th speed(CD22~CD24, CD47~CD50)

Frequency data output for RS485 101

Unit

0.01HZ

To know output frequency, using function 03H to read address 101 content.

Current data output for RS485 102

Unit

0.1A

To know motor current, using function 03H to read address 102 content.

69

Fault code for RS485 103

Using 03H function to read address 103(67H) content to know the cause of fault if fault occurred. 01H : EP0 02H : PF01 03H : PF02 04H : PF03 05H : PF04 07H : OH 08H : OL 09H : EEP1 0AH : EEP2 31H : OPE1 32H : OPE2 34H : OPE4 35H : OPE5 36H : OPE6 37H : OPE7 38H : OPE8 39H : OPE9

70

7-2. Operation key-in sequence EXAMPLE : CHANGE acceleration time

Setting sequence

Display indicator

Description In waiting mode, the display is blinking

FUNC

Enter function mode Select function number 1 (parameter lock)

FUNC

Press "FUNC" again to change the parameter value Enable to change parameter

PROG

Press "PROG" to save the parameter and back to waiting mode Enter function mode Select function number 2 (acceleration time)

FUNC

FUNC

Press "FUNC" again to change the parameter value Select the first digit Increase the value to 3 Select the second digit Increase the value to 2

PROG

Press "PROG " to save CD02=12.3 and back to waiting mode

71

CHANGE maximum frequency limit

Setting sequence
FUNC

Display indicator Enter function mode

Description

Increase the value to 4 Select the second digit Increase the value to 1
FUNC

Press "FUNC" again to change the Maximum frequency limit Select the second digit Decrease the value to 90HZ

PROG

Press "PROG" to save CD14=90HZ and back to waiting mode

72

8. PROTECTIVE FUNCTION
A. Inverter self-checking errors

Internal protection CPU

Noise protection. Self test failure protection

Program check sum error EP0 EEPROM access error EEP1 EEPROM check-sum error EEP2 Power device failure 1 PF01
Power device failure during acceleration

Power device failure 2 PF02

Power device failure during constant frequency
73

Power device failure 3 PF03

Power device failure during deceleration (stopping)

Power device failure 4 PF04

Power device failure during stand-by B. Operation errors

Parameter Locked OPE1

To change the contents of CD02~CD52 set CD01=press
PROG

first

FWD or REV only OPE2

Motor direction limiter. See function description CD08

Analog signal input only OPE3

Motor speed command from control terminal only. Input analog signal by Frequency knob see functions description CD10

74

Terminal command only OPE4

Accept run command from control terminal only. Not operation panel. See functions description CD12

Over range error OPE5

Operating error message ~ over range.

Logic error warning OPE6

Logic error when setting. EXAMPLE : Setting F-min > F-max will result an error.

Only changed in standby OPE7

The parameter can only be changed in standby mode.

Read only parameter OPE8

The parameter created by system. Unable to be changed by user.

75

Communication error OPE9

Over heat OH
Over temperature for external indicator. Refer to CD42 (FT1) or CD43 (FT2)

Over load OL
Load is over rating.

76

9. PRECAUTIONS
9-1 Prior to maintenance, check the following : (1) Before maintenance, be sure to turn the power off and wait until the LED digits vanish in the display. However, approx. 50 VDC still remains immediately after the display disappears, so wait a little bit longer. (2) When removing or re-installing a connector, do not pull the cable. (3) Take special care not to misplace the connector. Carefully note any disconnecting or poor contact. Be sure to tighten the terminals and connectors securely. (4) It should be noted that electronic equipment is not resistant to moisture and oil mist, and intrusion of dust or iron powder will damage the insulation, leading to an unexpencted accident. 9-2 Application precautions (1) Before you start operation, thoroughly check for erroneous wiring or short circuits in the motor or in the wiring between your motor and the inverter. Do not ground the neutral point of the motor with a star connection. (2) An inverter-driven run generates a certain amount of electromagnetic noise, as compared with that of driven directly by a commercial power supply. Thus you should be aware of such limitation when using an inverter-driven motor at a noise-sensitive site. (3) Before setting the maximum frequency at 60HZ or higher, confirm that this operation range is acceptable with that of your motor. (4) When you determine an appropriate inverter capacity, ensure that the rated current of the motor does not exceed , the inverter s rated current. (5) Install a mold-case circuit breaker (MCCB) at the , inverter s power supply end to protect the wiring.

77

10. TROUBLESHOOTING
Display symbol Cause of fault message contents Check point Suggested remedy

Discharge LED No display extinguished

Review the power system. Turned on or Check that MCCB has been Replace MCCB turned on or no poor contact. The acceleration time is too short. Boost voltage too high Increase the acceleration time Reduce CD21 contents

PF01

Power device failure Check the motor is locked or Reduce the load during acceleration the load is too heavy factor Disconnecting the output wiring U.V.W. Restart (Run) the inverter check for the same message Check for sudden change in Power device failure load during constant frequency operation Check that the ambient temperature is too high The load GD is excessive Power supply voltage is too high Check around the noise Power device failure source. during stand-by Power supply voltage is too high. EEPROM access error EEPROM checksum error Rework with previous process. Check for the same message.
2

Repair

Eliminate sudden change in load Reduce the ambient temperature Set the deceleration time suitable for load GD2 Reduce th voltage within specified range Remove the cause Reduce the voltage

PF02

PF03

Power device failure during deceleration

PF04

EEP1 EEP2

Repair

78

11. APPLICATION
EXAMPLE 01 : Use 2 external variable resistor for multistage speed command input. DESCRIPTION : CD10 = 1 ( Use frequency knob for 1st speed setting) CD12 = 1 ( External command) CD44 = 8 ( 2nd speed signal enter from FA1) SW1 = RUN / STOP SW2 = 1st / 2nd speed

2nd speed setting

RUN/STOP

1st/2nd speed select

79

EXAMPLE 02 : Normal DESCRIPTION : CD00 = Normal speed CD04 = Jog speed CD12 = 1 CD42 = 1 CD43 = 2

/ Jog operation ; User setting ; User setting ; Terminal command (For External) ; Define FT1 Terminal = JOGF function ; Define FT2 Terminal = JOGR function

7 S3 8 9 S1

COM FWD REV

12 FT1(JOGF) S2 13 FT2(JOGR)

NORMAL / JOG S1 = FWD SW S2 = REV SW S3 = Normal/JOG select SW

80

EXAMPLE 03 : Master/slave driver system DESCRIPTION : Set FA1=13 for 1st (Master) speed signal input terminal. Set FA2=11 for maximum speed setting
A
0 - 100%

B
0 - 200%

C
0 - 50%

10V

FA1

FA2

GND rate A

10V

FA1

FA2

GND rate B

10V

FA1

FA2

GND rate C

10k

10k

10k

5KB Master

Number Speed rate

A 1 CD12 = 1 CD14 = 100 CD44 = 13 CD45 = 11

B 2 CD12 = 1 CD14 = 200 CD44 = 13 CD45 = 11

B 200HZ

C 0.5 CD12 = 1 CD14 = 50 CD44 = 13 CD45 = 11

Function setting

Fmax (SPEED)

A 100HZ B A C Analong input Master C 50HZ

rate C

rate A

rate B

81

EXAMPLE 04 : Using VR for 3 stages DESCRIPTION : CD10 = 1 ; 1st speed single enter from terminal CD12 = 1 ; Terminal command (For External) CD44 = 8 ; 2nd speed single enter from FA1 CD45 = 9 ; 3nd speed signal enter from FA2

SPEED 1 2 3

TERMINAL SW2 OFF OFF ON SW1 OFF ON OFF

SPEED COMMAND ENTRY VR1 VR2 VR3

FG1 10V GND FA1 FA2 H COMFWDREV CF1 CF2 FT1 FT2 RST ARR/RUN MET

MA MB MC

VR2

VR3 RUN/STOP SW1 SW2

82

EXAMPLE 05 : Basic external control setup DESCRIPTION : CD07 = 120HZ ; See maximum value on the meter CD10 = 1 ; External analog(Pannel VR or F306 VR) CD12 = 1 ; External command

START

Full scale

83

EXAMPLE 06 : Alarm output DESCRIPTION : CD12 = 1 ; External command

ALARM

22(A)

START 30Vdc RY

STOP
RY

24(C)

23(B)

7(COM) RY 8(FWD)

84

12. Inverter Selection

Inverter Capacity Check Method
Related factor Description Friction load and weight load Liquid(viscous) load inerita load Load with power transmission and accumulation Constant torque Constant power Descreasing torque Motoring Braking or overhanging load Constant load Shock load Repetitive load High-start torque Low-start torque

Load type

Load characteristics

Load speed and torque charcteristics

Load charcteristics

Operastion

Continuous operation Long-time operation at medium or low speeds Short-time operation Maximum required output(instantaneous) Constant output(continuous) Maximum rpm Rated rpm Power supply transformer capacity percentage impednace Voltage fluctuations Number of phases, singla phase protection Frequency

Rated output Rated rpm

Power supply

Deterioration of Mechanical friction, losses in wiring load capacity Duty cycle modification due to age

85

Speed and Torque Characteristics

Time Ratings

Overload Capacity

Starting torque

86

Inverter Capacity Required for Multidriving

Description Calculated with overload Motor acceleration of 1 minute or less Starting requirements are within the inverter capacity
K Pm
bCOS

[ nT + nS ( kS - 1 ) ]
+ ( nS / nT )( ks - 1 )

= Pc1

[1

1.5 Inverter capacity [KVA]

Current within the inverter capacity

nT lm [ 1 + ( nS / nT )( kS - 1) ]

1.5 Inverter capacity [A]

Inverter Capacity Required for Continuous Performance

Description Require output for the load within the allowable range Motor capacity within the inverter ratings Current within the inverter capacity Calculation method
K Pm / bCOS Inverter capacity [KVA]

3K Vm lm 10-3 Inverter capacity [KVA]

K lm Inverter capacity [A]

Inverter Capacity Required for Starting

Description Total starting capacity within the inverter capacity Calculation formula (tA < 60 s)
KN GD N 375 tA
2

b 973 COS

tL

Inverter 1.5 capacity (KVA)

87

Description

Calculated of 150% for 1 minute Motor acceleration of 1 minute or more

K Pm nT + nS ( kS - 1 )

b COS r
Pc1

1 + ( nS / nT )( ks - 1 )

Inverter capacity [KVA]

nT lm 1 + ( nS / nT )( kS - 1)

Inverter capacity [A] Symbol description

Pm : Motor shaft output required for the load[kw] b : Motor efficiency (normally, approx. 0.85) COS : Motor power factor (normally, approx. 0.75) Vm : Motor voltage[V] lm : Motor current[A] (current with commercial power supply) k : Correction factor calculated from current from factor (1.05 to 1.1, depending on the PWM method.)

Pc1 : Continuous capacity[KVA] kS : Motor starting current/motor rated current nT : Number of motors in parallel nS : Number of simultaneously started motors GD2 : Total (GD2) converted into motor shaft (kg-m2) tL : Load torque(kg-m) tA : Motor acceleration time

88

13. APPENDIX
A. Optional braking resistor
150

130 140 545

390 395

10

Remove build-in dynamic brake resistor. Connect a larger capacity resistor, the value bigger than the table below: Unit : Ohm
Model No AP2 AP4 37 40 160 55 20 80 75 15 60 110 11 30 150 8 30 185 8 22 220 8 22

20.5

Part no : E-MSAA-008000 Specification : 60[ 80W

89

B. Terminals wiring diagram

Brake Resistor

MCCB Input power Forward run/stop Reverse run/stop Multistage speed 1 Multistage speed 2 Multi function 1 Multi function 2 Reset Motor

Ground VDC output Free analog 1 Free analog 2 Ground input

Frequency arrive Signal output

Grounding

Frequency meter Terminal

Fault alarm A Fault alarm B Fault alarm C

+10V output COM. point conn.

Note : Select Relay (MA/MB/MC) as RUN or ARR by J3 or J4 (Refer to P12).

90

C. Remote operator

UNIT : M/M
A-0000-F306G3 E-092A-010200 E-092A-030200 E-092A-050200 F306 Remote operator 1 meter extension cable 3 meter extension cable 5 meter extension cable

91

MEMO

MEMO

MEMO

MEMO

MEMO

MEMO

INSTRUCTION MANUAL PART NO : E-PHAA-EAPA03 Model : APxG3 series

JUL. 2008 2 nd edition

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