Bach Dang - Option1 - 20160201
Bach Dang - Option1 - 20160201
Bach Dang - Option1 - 20160201
EQUIPMENT SUPPLY
(Option 1)
2016. 1. 28.
Bach Dang Cable Stayed Bridge project
The self-launching UFT is designed for in-situ casting of the segment by free cantilevering method.
During casting of segment, the UFT are supported by permanent stays in front through the pre-
casted cable anchorage and stress bar which is tie downed to the front longitudinal girder and by
hanger bar anchored to previously casted segment at the rear through C Frame.
During launching operation, the UFT are supported by two hanger frames (front, rear) rolling on
previously cast deck.
A hydraulic jack and spreader beam which were hanged to the deck casted by stress bar for
vertical longitudinal adjustment for camber.
Prior to launching of the UFT and when the required concrete strength is achieved, side and edge
forms are stripped. The UFT is then lowered to required level hence stripping all the soffit forms.
The UFT will be equipped with hydraulic equipments for lowering/lifting and launching operations.
We have many options of UFT type to be applied to the design but the UFT type is basically
decided depending upon the stiffness of the superstructure and construction methodology.
Considering the above, the self launching UFT proposed by CHUNGDO have been considered and
applied the following system.
- Casting the edge girder at the front part (Seg N+1) and casting the top slab /
cross beam at the rear part (Seg N) to connect the edge girder casted in the
previous cycle at the same time together.
- TT is a support structure for FS that form the two concrete transverse beams. It is
supported at both ends by LT. Walkways to access the FS shall be provided.
- Refer to Appendix for sketches.
- “C” Frames are one of the support structures for LT during launching operation
and segment construction. During segment construction, the “C” frame is
supported by some hanger bars anchored to the deck previously constructed.
During launching operation, the hanger bars are removed and the “C” frame is
equipped with slide bearing is supported by Rail Beam on deck. A horizontal
hydraulic jack anchored to Rail Beam is introduced to launch the “C” frame.
- A vertical hydraulic jack located in between the “C” frame and reaction beam
which is suspended with hanger bars is also introduced for level adjustment.
- For the lifting and lowering of the UFT, the telescoping hydraulic lifting system is
applied.
- The segment will be cast in two pour and FS will form the edge girder in front
and top slab, Cross beam in rear. To minimize weight of steel works, tie rods were
introduced when casting concrete transverse beams only. For concrete edge
girder, turnbuckles were introduced as a support and as a stripping tool.
3. WORKSCOPE
a. Design
- Formwork
- Launching device
b. Static calculation
c. B.O.M
e. Operation manual
- Launching sequence
g. Excluded part
- Cable Work
i. The price ;
- Design : USD
Bach Dang Cable Stayed Bridge project
The final price will be decided after tech meeting with contractor.
j. Payment condition
1) Down payment : 30% of contract amount shall be paid by T/T within 10days after
contract.
3) Final payment : 10% of contract amount shall be paid by ILC against following
document
- Operation manual
3) Working procedure
Bach Dang Cable Stayed Bridge project
Hydraulic Equipment list per UFT for Bach Dang Bridge project to be provided by ChungDo
Capacity
No Item Description Specification Stroke Purpase Quantity
Pull Push
Solid ram, Double acting, Clevis type Lifting & Lowering of the
1 "C" Frame Telescopic Jack 100 ton 85 ton 570 m/m 8 ea/UFT
both side UFT through "C" Frame
Rail beam
Stress bar for fixing of UFT to the edge girder
Pre-casted stay cable blister
Edge girder to be casted
Rail beam
Rail beam
2.0% 2.0%
STEP 1
- UFT setting and pre-casting blister installation.
STEP 2
- Pre-cast blister tie down by stress bar.
- Horizontal strut installation and fix each other. - Post tension for cross beam (N seg.)
- Camber control by stressing of cables (N, N+1 seg.) - Load transfer at (N+1 seg.) from UFT to deck.
- Casting of top slab and cross beam (N seg.) - Cable stressing at N seg. and N+1 seg. if necessary.
- Casting of edge girder (N+1 seg.)
- Curing
※ P/S ; UFT is supported by stay cable in front
and by stress bar anchored previous N seg. in rear.
STEP 3
- Lowering
STEP 4
- Launching to next segment (N+2 seg.)
STEP 5
- UFT setting and pre-casting blister installation.
STEP 6
- Pre-cast blister tie down by stress bar.
- Horizontal strut installation and fix each other. - Post tension for cross beam (N+1 seg.)
- Camber control by stressing of cables (N+2, N+1 seg.) - Load transfer at N+2 seg. from UFT to deck.
- Casting top slab and cross beam (N+1 seg.) - Cable stressing at N+1 seg. and N+2 seg. if necessary.
- Casting edge girder (N+2 seg.)
※ P/S ; UFT is supported by stay cable in front
and by stress bar anchored previous N seg. in rear.
STEP 7
- Lowering and launching to next segment. (N+3 seg.)