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MAM6080M

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SCREW AIR COMPRESSOR CONTROLLER

MAM6080M

USER

MANUAL

Shenzhen Plot Electronic Co., Ltd


Address:4-5F,5 Bldg,Highstar Industry Park,Gangtou Community,
Bantian,Longgang District,Shenzhen City,China
Telephone:(+86 0755)83173599 / 83172822 Postal code:518129
Fax:(+86 0755)83172966 E-mail:plt@pltsz.com
Web site:www.pltsz.com
VOTE OF THANKS
Thank you for your trustworthy and select of PLOT air compressor controller !

Shenzhen Plot Electronic Co., Ltd specializes on the manufacture and R&D of air

compressor controller. We are devoted to win customer trust through our high quality

products and service.

We try our best to ensure the completeness and correctness of the manual, but

PLOT Company shall reserve the rights for continuous research and improvement on

its products and assume no obligation for the modification and improvement on the

previously delivered products. The design of products is subject to the change

without notice.

Please feel free to contact our after-sale service center if you encounter any

problem with our product.

You are always welcome to make suggestions and advice!

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NOTICE

Please read all the operation manual before operating the set and keep this manual for further
reference.

Installation of MAM-6080M compressor controller can be performed only by professional technicians.

Installation position shall be considered carefully in order to ensure good ventilation and reduce
electromagnetic interference.

Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetic interference.

RC snubber must be connected to the two terminals of coil (such as AC contactor ,valve, etc),which
are controlled by relay output.

Port connection shall be inspected carefully before power on.

Correct ground connection (the third ground)can help increase product capacity of resisting signal
interference.

Set rated current of motor: the max current of motor/1.2.

Features:
● Support motor frequency conversion; motor and fan frequency conversion.
● 7 inch color screen ,with button and touch penal.
● Support real time power consumption and accumulative power consumption measurement.
● More accurate in writing frequency to control inverter through 485 communication
● Free to control all inverter supporting MODBUS RTU protocol.
● High integration, high reliability, high cost performance

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Contents
1 Basic operation ........................................................................................................................................................5
1.1 Button explanation........................................................................................................................................5
1.2 Indicator explanation ....................................................................................................................................6
1.3 Status Display and Operation .......................................................................................................................6
1.4 Run parameter...............................................................................................................................................7
1.5 User parameter..............................................................................................................................................9
1.6 Factory parameter .......................................................................................................................................12
1.7 Calibration parameter .................................................................................................................................13
1.8 Block Parameter..........................................................................................................................................13
1.9 Hardware parameter....................................................................................................................................14
1.10 Maintenance parameter.............................................................................................................................14
1.11 Inverter Set................................................................................................................................................15
1.12 Touch Calibration .....................................................................................................................................17
1.13 History Record..........................................................................................................................................17
1.14 Motor VSD ...............................................................................................................................................17
1.15 Fan VSD ...................................................................................................................................................20
1.16 Operation Authorization and Password ....................................................................................................22
2 Controller Function and Technical Parameter .......................................................................................................22
3 Model and Specifixation........................................................................................................................................23
3.1 Model explanation ......................................................................................................................................23
3.2 Power specification sheet for corresponding fan motor..............................................................................23
4 Installation .............................................................................................................................................................24
4.1 Mechanical Installation...............................................................................................................................24
4.2 Controller installation .................................................................................................................................24
5 Alarm function.......................................................................................................................................................27
5.1 Air Filter Alarm...........................................................................................................................................27
5.2 Oil Filter Alarm...........................................................................................................................................27
5.3 O/A Separator Alarm ..................................................................................................................................27
5.4 Lubricant Alarm..........................................................................................................................................27
5.5 Grease Alarm ..............................................................................................................................................27
5.6 Discharge High Temperature Alarm ...........................................................................................................27
6 Controller Protection .............................................................................................................................................27
6.1 Fan motor Protection ..................................................................................................................................27
6.2,Protection of Discharge Temperature High.................................................................................................28
6.3 Protection of fan motor anti-reversal ..........................................................................................................28
6.4 Protection of Air Pressure High ..................................................................................................................28
6.5,Protection of Sensor Fault ..........................................................................................................................28
6.6 Protection of low temperature.....................................................................................................................28
7 Trouble Shooting ...................................................................................................................................................28
8 Block control and network communication...........................................................................................................29
8.1 Block Control .............................................................................................................................................29
8.2 Network Communication............................................................................................................................30
9 Inverter Control .....................................................................................................................................................30
10 Schematic Diagram..............................................................................................................................................33
Appendix:Output Mode Introduction: ...................................................................................................................34
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1 Basic operation
1.1 Button explanation

图 1.1.1

——Start Button:
When compressor is at stop status, press this button to start the compressor.
When compressor is set as master ( No.1 ) in block status ,press this button to start the compressor and activate
block mode function at the same time.

——Stop Button:
When the compressor is at running status, press this button to stop the compressor;
When compressor is set as master (No.1 ) in block status, press this button to stop compressor and block function
as well;

——Set Button; Load / unload Button:


When the compressor is at running status ,press this button to load or unload ;
When modifying data in textbox, press this button to save data and exist modification status
When cursor is at any page icon, press this button to execute the corresponding function.

——Return button / Reset button:


When the controller is at alarm and stop status, press this button for 5s to reset.
When modifying data, press this button to exist data setting mode;
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When viewing the menu, press this button to return to previous menu;

——Move left button:


When checking data in textbox, press this button to enter data modifying mode, data starts to blink from right to
left .
When modifying data in textbox, press this button to move the cursor to the left data
When modifying data in data set and display icon, press this button to modify and save the data
When cursor is in the page icon, press this data to move to the previous icon.

——Move right button/Enter button:


When checking data in textbox, press this button to enter data modifying mode, data starts to blink from left to
right .
When modifying data in textbox, press this button to move the cursor to the right data
When modifying data in data set and display icon, press this button to modify and save the data
When cursor is in the page icon, press this data to move to the next icon.

——Move down button / Decreasing button:


When checking the data, press this button to move downward the cursor to next icon;
When modifying data in textbox, press this button to decrease the current data
When the current page is at run parameter, press this button to swift to the next page

——Move up button/Increasing button:


When checking the data, press this button to move downward the cursor to precious icon;
When modifying data in textbox, press this button to increase the current data
When the current page is at run parameter, press this button to swift to the precious page

1.2 Indicator explanation

——Power:
Indicator is alight when controller is powered on

——Run:
Indicator is alight when motor is running

——Alarm:
Indicator is blinking when controller is alarming;
Indicator is alight when compressor is alarm and stop;
Indicator is off after error is cleared and reset.

1.3 Status Display and Operation


The display screen will show as below after power on and display “MAM-6080M ”for a while:

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After 5 seconds, the menu will switch as below:

This icon means auto


This icon means block
restart function is
function is activated To prevent interference,
activated
it will take 0.2S to take
effect ion after press
start or stop icon

This icon means


This icon means
remote function is
computer monitor
activated
function is activated

User can enter the below menu through clicking MENU icons on the screen or press button” ”

Blue means the


cursor is now in
this icon

User can enter the


corresponding menu through
clicking these icons on the
screen or press button”S”

1.4 Run parameter


Click“RUN PARAMETER”to check the relative data and set below:

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Menu Preset Data Function

OIL FILTER 0020H Record total running time of oil filter.


O/A 0020H
Record total running time of O/A separator.
SEPERATOR
AIR FILTER 0020H Record total running time of air filter .
LUBE 0020H Record total running time of lubricant.
GREASE 0020H Record total running time of grease.
SERIAL NO. 00000000 Display the serial number
POWER 0000V Display power supply voltage
A:000.0A
MOTOR
B:000.0A Display motor current value read from inverter with RS485
CURRENT
C:000.0A
MOTOR RATED Display motor actual speed based on the calculation of motor
0000 RPM
SPEED frequency read
MOTOR FREQ 000.0 Hz Display the output frequency of current motor inverter
MOTOR
OUTPUT 000.0 A Display the output current of current motor inverter
CURRENT
MOTOR
OUTPUT 000.0 V Display the output voltage of current motor inverter
VOLTAGE
MOTOR
OUTPUT 000.0 Kw Display the real time output power of current motor inverter
POWER
MOTOR THIS
0000000.0K Display the accumulative this power consumption based on the motor
POWER
w.H inverter real time output power
CONSUMPTION
MOTOR TOTAL
0000000.0K Display the accumulative total power consumption based on the
POWER
w.H motor inverter real time output power
CONSUMPTION
PREESSURE 00.00MPa Display the current detection pressure.
MOTOR STATE Display in the controller motor status area based on the running status
0000
DISCRIPTION register data reads from motor inverter
ERROR Display in the controller error area based on the running error register
0000
DISCRIPTION data read from motor inverter
WRITE
000.0 Display the motor frequency based on PID calculation
FREQUENCY
FAN OUTPUT
000.0 Hz Display the output frequency of current fan inverter
FREQUENCY
FAN OUTPUT
000.0 A Display the output current of current fan inverter
CURRENT
FAN OUTPUT
000.0 V Display output voltage of current fan inverter
VOLTAGE

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FAN OUTPUT
000.0 Kw Display the real time output power based on the current fan inverter.
POWER
FAN THIS
000000.00K Display the accumulative this power consumption based on the fan
POWER
w.H inverter real time output power
CONSUMPTION
FAN TOTAL
000000.00K Display the accumulative total power consumption based on the fan
POWER
w.H inverter real time output power
CONSUMPTION
FAN STATE Display in the controller fan status area based on the running status
0000
DISCRIPTION register data reads from fan inverter
ERROR Display in the controller error area based on the running error register
0000
DISCRIPTION data read from fan inverter
WRITE
000.0 Display the frequency based on the PID calculation
FREQUENCY
FAN OUTPUT
000.0 Hz Display the output frequency of current fan inverter
FREQUENCY
FAN OUTPUT
000.0 A Display the output current of current fan inverter
CURRENT
PROD DATE 0000-00-00 Display the production date
THIS RUN TIME 0000:00:00 Record compressor this run time
THIS LOAD
0000:00:00 Record compressor this load time
TIME
VERSION CK0000M0000
CHECK1 0000 3FFF
CHECK2 7FFFFFFF_1
5 6 7 8
● ● ● ●
5:In accordance with No.5 digital input state;
6:In accordance with No.6 digital input state;
INPUT STATE
7:In accordance with No.7 digital input state;
8:In accordance with No.8 digital input state;
Red circle of input state means terminal is connected; Orange circle of input state means
terminal is disconnected
14 13 12
● ● ●
14: In accordance with No.14 digital output state;
OUTPUT STATE 13: In accordance with No.13 digital output state;
12: In accordance with No.12 digital output state;
Red circle of input state means terminal is connected; Orange circle of input state means
terminal is disconnected

1.5 User parameter


User parameter is used to store relative data. User password is required for modification.

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Touch operation:(base is yellow)
1, When the cursor is fixed here ,you
can revise the parameter by clicking
the data box directly if the password
has been verified already
2, If the password is not verified yet, a
password verification box will prompt.
Button operation shows as below:
1, In data checking mode, press left or
right button to enter data modification
mode;
2, In data checking mode, press up or
down button to move the cursor to next

When the cursor is in page icon, press “S” to


execute corresponding function

Main function is below:

Menu Preset Data Function

1,In AUTO load mode , compressor will load if pressure is below


this set data
LOAD P(MPa): 00.65
2,In STANDBY mode, compressor will start if the pressure is
below this set data
1,Compressor will unload automatically if air pressure is above this
UNLOAD P set data
00.80
(MPa): 2.This data should be set above LOAD P ,also should be set below
UNLD P LIM
FAN START T
0080 Fan will start if DISC T is above this set data
(℃):
FAN STOP T(℃): 0070 Fan will stop if DISC T is below this set data
Set the FAN START TIME. Record time when fan is activated,
FAN START
0003 controller will not start overload protection during this time to
DELAY(S):
avoid impulse starting current stopping the fan.
LOAD DELAY(S): 0002 Unloading in this set time after enter delta running
For NORMAL STOP operation, compressor will stop after it
STOP DELAY(S): 0010
continuously unloads over this set time
RESTART DELAY Machine can start only over this set time at any case(after normal
0100
(S): stop, standby or alarm &stop)
STANDBY DELAY When unloading continuously, compressor will automatically stop
0600
(S): and enter to standby status if over this set time

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SLEEP Set the backlight brightness of the controller in the case of no
0000
BACKLIGHT operation for a long time
WORK During manual operation, the backlight brightness, the higher the
0007
BACKLIGHT : data, the brighter the display(from level 1 to level 4)
Set the communication address in COMPUTER or BLOCK mode.
COM ADD: 0001
This address is unique for every controller in net
Set AIR P in VSD mode to keep running stable. When pressure is
fluctuated around this data, controller will adjust operating
MOTOR VSD P
00.70 frequency of inverter to control the pressure close to this data( This
(MPa)
data is only available in MOTOR VSD or MOTOR/FAN VSD
mode)
In VSD mode, set DISC T to keep running stable. When DISC T is
fluctuated around this data, controller will adjust operating
FAN VSD T(℃) 0078℃
frequency of fan inverter to control DISC T close to this data( This
data is only available in MOTOR/FAN VSD mode)
MANUAL : only when the pressure is above UNLD P, compressor
will unload automatically .For any other case ,the Load/Unload
MANUAL/A
LOAD MODE: function can only be executed by pressing “load/unload” key.
UTOMATIC
AUTOMATICAL: the load/unload function can be executed by the
fluctuation of AIR P automatically
LOCAL :only the button on the controller can turn on and turn off
the machine.
REMOTE: both the button on the controller and the remote control
LOCAL/RE button can turn on and turn off the machine;
START MODE:
MOTE Note: When one input terminal is set as REMOTE START
ENABLE, start mode is controlled by hardware status. It is remote
when terminal is close, it is local when terminal is open.
In this case, the set here is not available.
MOTOR Choose the corresponding compressor run mode according to
RUN MODE VSD/MOTO customer requirement and choose the corresponding schematic
R FAN VSD diagram for reference.
DISABLE: communication function is not activated.
COMPUTER COMPUTER: compressor can communicate with computer or DCS
COM MODE: /BLOCK/DIS as slave according to MODBUS-RTU. Baud rate:9600;Data
ABLE format:8N1;Parity bit: even parity check
BLOCK: compressors can work in a net
MPa: pressure unit displays as MPa
MPa/PSI/BA
PRESSURE UNIT: PSI: pressure unit displays as PSI
R
BAR: pressure unit displays as BAR
TEMPERATURE ℃:temperature unit displays as ℃
℃/℉
UNIT: ℉:temperature unit is displays as ℉
CHINESE/E ENGLISH: Displays in English
LANGUAGE:
NGLISH CHINESE: Displays in Chinese
USER User could modify the user password by old user password or
****
PASSWORD: factory password

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1.6 Factory parameter
Factory parameter is used to store relative data. Factory password is required for check and
modification.

Menu Preset Data Function

This data is the maximum of UNLD P. The UNLD P in the


UNLD P LIM(MPa): 00.85
customer parameter must be set no higher than this data.
FAULT RECORD Input”8888”and press “set“ button to clear all the history fault
****
RESET: record.
When controller detects oil filter,air filter, O/A separator lubricant
ALARM LONG STOP
0000 and grease running over the max time and alarm over the data set,
(H):
compressor will alarm and stop
1, When the compressor is in a stop status and the TOTAL RUN
MAX RUN TIME TIME is over this MAX TIME set, compressor will alarm and
0000
(H): stop, reporting USER MISTAKE
2, Set the data to ‘0000’, this function is not activated.
Maximum
FAN RATED When the current of fan is more than 1.2 times than the set data ,
fan overload
CURRENT(A): the unit will stop for overload feature.
data/1.2
When discharge temperature reaches this set data, compressor will
ALARM DISC T(℃): 0105
alarm
When the discharge temperature reaches this set data, compressor
STOP DISC T((℃): 0110
will alarm and stop
When pressure reaches this set data ,compressor will alarm and
STOP PRES(MPa): 00.90
stop
FACTORY
**** Set a FACTORY PASSWORD which can be modified.
PASSWORD 2:
Record time when controller sent first data, if controller failed to
VSD COM
002.0 receive the feedback from inverter within this set time, controller
OVERTIME(S):
is regarded overtime and will send command again.
VSD COM If controller failed to receive feedback from inverter for this set
0020
INTERRUPT(S): time, VSD COM is interrupted.
VSD COM After VSD COM is interrupted, and controller receives the correct
0015
RESTORE: data more than this set times, VSD COM is regarded restored.
SCHEDULED DISABLE/ ENABLE: SCHEDULED ON/OFF is valid
ON/OFF: ENABLE DISABLE: SCHEDULED ON/OFF is invalid
FREQ SELECT: 50HZ/60HZ Set the working power frequency of the air compressor.
TOTAL RUN TIME 000100H :
Revise total run time
(H): 00M
TOTAL LOAD TIME 000100H :
Revise total load time
(H) 00M

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After turn on, if the detected temperature is lower than this value,
the controller will display low temperature and the compressor is
LOW TEMP PROT not allowed to start;
-0050
(℃): Two seconds after the controller turns on, if the detected
temperature is lower than this value, controller makes temperature
sensor fault and stop
SERIAL NO.: 12345678 The serial number from the manufacturer
PROD DATE: 2016-02-20 The production date

1.7 Calibration parameter


Calibration parameter is used to store relative data. Calibration password is required for check and
modification. Main function is below.

Menu Preset Data Function

FAN A COEF 1.000 Input the coefficient to calibrate current.


FAN B COEF 1.000 Controller display current=sample current*coefficient.
FAN C COEF 1.000 The range of coefficient: 0.800~2.000
FAN CURR RATIO 001 Fan rated current /2.5
Input the coefficient to calibrate air pressure. Controller display
P 1 COEF 1.000 pressure =sample pressure*coefficient.
The range of coefficient:0.800-2.000
P 2 COEF 1.000 Note:this parameter is reserved in MAM6080
Input the coefficient when calibrate discharge temperature.
T 1 COEF 1.000 Controller display temperature=sample temperature*coefficient.
The range of coefficient: 0.800-2.000
Calibrate controller temperature zero. Calibrate temperature to
-20℃ when controller pressure sensor terminal connects the
T 1 ZERO 0002 resistance in accordance with -20℃. For the calibration of
temperature, it is required to calibrate T zero first and then
calibrate coefficient
P1 SENSOR
01.60 Set AIR P sensor range
RANGE
If the Three phase voltage is detected lower than the data set here,
PHASE PROT(V) 000.9 controller will report PHASE WRONG
If PHASE PROT =0 second, PHASE PROT is not activated
STANDBY For manufacturer debugging

1.8 Block Parameter


Block parameter is used to store relative data. Block password is required for check and modification.
Main function is below.

Menu Preset Data Function

BLOCK NUMBER 0002 Number of air compressors in block net


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BLOCK LOAD P In BLOCK mode, one compressor will start or load when master
00.63
(MPa) AIR P is below this set data
BLOCK UNLOAD P In BLOCK mode, one compressor will stop or unload when
00.78
(MPa) master AIR P is above this set data
In BLOCK mode, when master sends two commands
BLOCK DELAY(S) 0020
continuously, second command signal delays for this set data
When master pressure is between BLOCK LOAD P and
TURN TIME(M) 0060 BLOCK UNLD P, master determines slave to work alternatively
after working over this set time
PF-PF:PF compressor and PF compressor work in block mode
PF-PF VSD-PF: VSD compressor and PF compressor work in block
BLOCK MODE VSD-PF mode
VSD-VSD VSD-VSD: VSD compressor and VSD compressor work in
block mode

1.9 Hardware parameter


Hardware parameter is used to set the function from 5-10 terminals. Main function is below

Menu Preset Data Function

REMOTE NO FUNCTION/EMERGENCY/REMOTE ON/REMOTE


5 TERMINAL: OFF/REMOTE INCHING/KEEP REMOTE / LACK WATER
ON-OFF
(N.C.)/REMOTE LOAD/REMOTE START
O/A
6 TERMINAL: ENABLE/REMOTE LOAD/UNLD /TANK HIGH T (N.C.)/
SEPERATOR
COIL HIGH T (N.C.)/ BEARING HIGH T (N.C.)/ ELEC
7 TERMINAL: AIR FILTER FAULT (N.C.)/MOTOR OVLD (N.C.)/FAN OVLD (N.C.)/OIL
BLOCK (N.C.)/ OIL BLOCK (N.O.)/O/A BLOCK (N.C.)/O/A
BLOCK (N.O.)/AIR FILTER BLOCK (N.C.)/AIR FILTER
BLOCK (N.O.)/ AIR FAULT (N.C.)/DRYER FAULT (N.C.)/
8 TERMINAL: Emergency MOTOR INV FAULT (N.O.)/ MOTOR INV FAULT (N.C.)/
FAN INV FAULT (N.O.)/ FAN INV FAULT (N.C.)
Note: User can set different digital input function

1.10 Maintenance parameter


Maintenance parameter is used to store maintenance data. Maintenance password is required for check and
modification. Main function is below.

Menu Preset Data Function

OIL FILTER RUN Record total running time of oil filter. If changing new oil filter,
0000
TIME(H) the data should be reset by manual operation.
O/A SEPERATOR Record total running time of O/A separator. If changing new
0000
RUN TIME(H) O/A separator, the data should be reset by manual operation

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AIR FILTER RUN Record total running time of air filter .If changing new air filter,
0000
TIME(H) the data should be reset by manual operation
LUBRICANT RUN Record total running time of lubricant. If changing new
0000
TIME(H) lubricant, the data should be reset by manual operation
GREASE RUN TIME Record total running time of grease. If changing new grease, the
0000
(H) data should be reset by manual operation
1, Alarm prompt when total running time of oil filter is above
OIL FILTER MAX the set data .
2000
RUN TIME(H) 2,Set this data to “0000” , alarm function for oil filter running
time is not activated
1, Alarm prompt when total running time of O/A separator is
O/A SEPERATOR
above the set data.
MAX RUN 2000
2,Set this data to “0000” ,alarm function for O/A separator
TIME(H)
running time is not activated
1, Alarm prompt when total running time of air filter is above
AIR FILTER MAX the set data.
2000
RUN TIME(H) 2,Set this data to “0000” , alarm function for air filter running
time is not activated
1, Alarm prompt when total running time of lubricant is above
LUBRICANT MAX the set data.
2000
RUN TIME(H) 2, Set this data to “0000”, alarm function for lubricant running
time is not activated.
1, Alarm prompt when total running time of grease is above the
GREASE MAX set data.
2000
RUN TIME(H) 2,Set this data to “0” , alarm function for grease running time is
not activated

1.11 Inverter Set


Inverter set is used to set inverter data. Inverter password is required for check and modification. Main
function is below.(The following chart is an example of Shneider inverter ATV61、ATV71 )

Menu Preset Data Function

INVERTER NAME: 0ATV61 Set inverter name

RUN(W) ADD1: 2135 Corresponding address 1 of inverter start command


This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
RUN(W) ADD2: 2135 Corresponding address 2 of inverter start command
This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
STOP(W) ADD: 2135 Corresponding address of inverter stop command
This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
RESET(W) ADD: 2135 Corresponding address of inverter reset command
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This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
Corresponding register address of inverter running frequency
FREQ(W) ADD: 2136
source
The REC value is frequency value with one decimal. Use
formula to transfer to corresponding value based on different
inverter and send it to inverter.
Example: 50HZ running frequency,REC value:500
REC*0001÷00 For inverter with write frequency of 2 decimals, formula:
FREQ(R) =
01 REC**0001÷0010
For inverter with write frequency of 1 decimal, formula:
REC**0001÷0001
For the inverter whose max output frequency is in
corresponding with 10000,the formula :REC*0020÷0001
STATE(R) ADD: 2135 Read inverter running status address
RECEIVE
Check if inverter has run the formula(please refer to
RUN S = AND
communication chapter in inverter manual)
0001=0001
Set the data format of controller and inverter communication.
This set should be consistent with inverter communication
format
8N1-N: 1start bit,8 data bits,1 stop bit, no parity bit
COM FORM 8N1-N
8N1-E: 1start bit,8 data bits,1 stop bit, even parity bit
8N1-O: 1start bit,8 data bits,1 stop bit, odd parity bit
8N2-N: 1start bit,8 data bits,2 stop bit, no parity bit
Note: Communicate with inverter, the baud rate is fixed:9600
FREQ(R) ADD 0C82 Read inverter frequency address(refer to inverter manual )
REC*0001÷00 Calculate inverter frequency formula. Controller will transfer
FREQ(R) =
01 the frequency to one decimal.
VOLT(R) ADD 0C88 Read inverter voltage address
REC*0001÷00 Calculate inverter voltage formula. Controller will transfer the
VOLT(R) =
01 voltage to one decimal
CURR(R) ADD 0C84 Read inverter current address
REC*0001÷00 Calculate inverter current formula. Controller will transfer the
CURR(R) =
01 current to one decimal
POWE(R) ADD 0C8B Read inverter power address
REC*1*001 ÷
POWE= Calculate inverter power
0001
ERR ADD 8000 Read inverter error address
R AND
ERR S = Inverter reports error formula or not
0000≠0000
EMERGENCY ADD 2135 Corresponding add of inverter emergency stop command
This data is inverter start data (please refer to communication
RUN VALUE 0001
chapter in inverter manual for different inverter.)

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1.12 Touch Calibration
Touch calibration is used to adjust touch accuracy. Touch calibration password is required for adjustment.
After entering touch calibration menu, use fingertip or other tool with sharp head to click the "+" icon that
appears on the screen, Press “FINISH” button to restart and save the modification ; If user wants to calibrate
again, press “CALBR” button to re-operate..

1.13 History Record


Record history fault for user to find causes and solutions.100 items are allowed to record.

1.14 Motor VSD


Motor VSD is used to set Motor VSD data. Motor VSD password is required for check and modification.
Main function is below:

Menu Preset Data Function

Set AIR P in VSD mode to keep running stable. When pressure


is fluctuated around this data, controller will adjust operating
MOTOR VSD P
00.70 frequency of inverter to control the pressure close to this
(MPa)
data( This data is only available in MOTOR VSD or
MOTOR/FAN VSD mode)
After the controller sends a start command to the inverter, it
sends the frequency value set here to the inverter.
MOTOR START
060.0 Control motor speed need to set frequency here.
FREQ(HZ)
Avoid running at low frequency when the air compressor is just
starting up.
Set MOTOR RATED POWER in order to calculate actual
MOTOR RATED
022.0 power in VSD mode(This data is only available in MOTOR
POWER(KW)
VSD or MOTOR/FAN VSD mode)
Set MOTOR RATED SPEED at 50HZ in order to calculate the
MOTOR RATED
1500 actual speed in VSD mode (This data is only available in
SPEED(RPM)
MOTOR VSD or MOTOR/FAN VSD mode)
Use to calculate how much HZ frequency is increased per
second by the inverter when controlling the acceleration
MOTOR ACC TIME
0020 operation of the inverter.
(S)
For precisely control, the value here must be equal to the
inverter acceleration time.
Use to calculate how much HZ frequency is decreased per
MOTOR DEC TIME second by the inverter when controlling the deceleration For
0015
(S) precisely control, the value here must be equal to the inverter
deceleration time.
MOTOR VSD Use to calculate total power consumption when motor VSD
0.900
POWER COEF runs.

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When motor run time under min frequency reach the value set
here, stop running automatically and display LOW FREQ STOP.
LOW FREQ STOP
0000 After pressure is lower than the loading pressure, start
DELAY (S)
automatically.
When it set to 0, the function is invalid.
MOTOR PROP Track speed of PID TARGET P , the bigger the data, the faster
0010
GAIN the track; the smaller the data, the slower the track
Track the speed of PID TARGET P and STEADY STATE
ERROR, the bigger the data ,the faster the track and smaller the
MOTOR INT GAIN 0012
STEADY-STATE ERRORS; the smaller the data ,the slower
the track and bigger the STEADY-STATE ERRORS
Track the hysteresis system(such as temperature) ,it is not used
MOTOR DIFF GAIN 0000
very often and normally set as “0000”
MOTOR MAX FREQ
180.0HZ The maximum operating frequency in loading status
(HZ)
In the process of adjustment, The minimum operating frequency
MOTOR MIN FREQ
040.0HZ when pressure is over the LOAD P pressure and not reach the
(HZ)
UNLD P
MOTOR UNLD
025.0HZ Permitted operating frequency in UNLD MODE
FREQ(HZ)
MOTOR INVERTER Set the MOTOR VSD ADD and keep it consistent with VSD
001
ADD COM ADD
Use for constant pressure control.
SPEED ADJUST Range: 0~1.0
01.00
COEF The larger this value is, the more significant the down-clocking
effect is at a constant pressure point.
Controller can prestore at most 10 different inverter
MOTOR INVERTER
ATV61 communication address ( Inverter should support MODBUS
MODEL
RTU protocol for communication )

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1、INVERTER START MODE to COM ON-OFF:
SLOW :When controller receives stop command, INLET
VALVE terminals will open。Controller sends stop
command to inverter to slow stop inverter
FREE : When controller receives stop command, INLET
VALVE terminals will open。Controller sends write
frequency through RS485.Controller frequency will
decrease and send stop command to inverter 1S
MOTOR STOP before stop delay finished.
SLOW/FREE
MODE 2、INVERTER START MODE to TERMINAL ON-OFF:
SLOW: When compressor receives stop command, INLET
VALVE terminals will open and MOTOR
INVERTER RUN terminal will open. The compressor
will stop according to STOP DELAY set.
FREE: When compressor receives stop command, Inlet valve
will open. MOTOR INVERTER RUN terminal will
keep closed to control inverter frequency decreasing
and it will open until 1 S before STOP DELAY finishes
COM ON-OFF : Start or stop inverter through RS485
COM TERMINAL ON-OFF:Start or stop inverter through digital
INVERTER START ON-OFF/ input
MODE TERMINAL Note:
ON-OFF 1 : Controller set should be accordance with INVERTER
START MODE
INVERTER START Maximum allowable time Controller sends start command to
06
NO. inverter with no response.
INVERTER STOP Maximum allowable time Controller sends stop command to
06
NO. inverter with no response.
VSD MOTOR
POWER
0000000.0 Set the accumulative motor VSD running power consumption.
CONSUMPTION
Kw.H
MOTOR INVERTER Press start button, motor sends start command to inverter after
001.0
DELAY(S) this set time.
ENABLE/DI is used to enable and disable the air supply mode function. See
DISCH AIR MODE
SABLE the appendix for related introduction.
In constant power running mode, when pressure is above the
CONSTANT POWER
0.60 data set here, Max output frequency is set as CONSTANT
PRESSURE 1(MPa)
POWER FREQUENCY1
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 2(MPa) 0.70 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY2
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 3(MPa) 0.80 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY3

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In constant power running mode, when pressure is above the
CONSTANT POWER
0.90 data set here, Max output frequency is set as CONSTANT
PRESSURE 4(MPa)
POWER FREQUENCY4
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 5(MPa) 1.00 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY5
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 6(MPa) 1.10 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY6
CONSTANT POWER In constant power running mode,when pressure is above the data
PRESSURE 7 (MPa) 1.20 set here, Max output frequency is set as CONSTANT POWER
FREQUENCY7
CONSTANT POWER
180.0 See Note1:
FREQUENCY 1(HZ)
In constant power running mode, when pressure is above the
CONSTANT POWER
0.60 data set here, Max output frequency is set as CONSTANT
PRESSURE 1(MPa)
POWER FREQUENCY1
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 2(MPa) 0.70 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY2
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 3(MPa) 0.80 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY3
In constant power running mode, when pressure is above the
CONSTANT POWER
0.90 data set here, Max output frequency is set as CONSTANT
PRESSURE 4(MPa)
POWER FREQUENCY4
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 5(MPa) 1.00 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY5
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 6(MPa) 1.10 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY6
Note 1:In constant power running mode
CONSTANT POWER PRESSURE 1<= CONSTANT POWER PRESSURE 2<= CONSTANT POWER
PRESSURE 3<= CONSTANT POWER PRESSURE 4<= CONSTANT POWER PRESSURE 5<=
CONSTANT POWER PRESSURE 6<= CONSTANT POWER PRESSURE 7
Note 2:CONSTANT POWER FREQUENCY 1>= CONSTANT POWER FREQUENCY 2>= CONSTANT
POWER FREQUENCY3>= CONSTANT POWER FREQUENCY 4>= CONSTANT POWER
FREQUENCY 5>= CONSTANT POWER FREQUENCY 6>= CONSTANT POWER FREQUENCY 7
Note 3:Suppose M>N,When CONSTANT POWER PRESSURE N set to 00.00,CONSTANT POWER
PRESSURE M and CONSTANT POWER FREQUENCY M,the set is invalid.
Note 4: When constant power function is not required,set CONSTANT POWER PRESSURE to 00.00MPa

1.15 Fan VSD


Fan VSD is used to set Fan VSD data. Fan VSD password is required for check and modification. Main function is
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below.
Preset
Menu Function
Data
In VSD mode, set DISC T to keep running stable. When DISC T
is fluctuated around this data, controller will adjust operating
FAN VSD T(℃) 0078℃ frequency of fan inverter to control DISC T close to this
data( This data is only available in FAN VSD or MOTOR/FAN
VSD mode)
When DISC T is above or equal to this data, control fan inverter
MAX VSD T(℃) 0085℃ output frequency to FAN MAX FREQ(This data is only
available in FAN VSD or MOTOR/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too
FAN UP SPEED 1000
fast which cause fan speeding up too fast
Restrict PID calculations in case the frequency decreasing too
FAN DN SPEED 1000
fast which cause fan slowing down too fast
Set FAN RATED POWER to calculate the actual fan power in
FAN RATED POWER 001.5KW FAN VSD mode(This data is only available in FAN VSD or
MOTOR/FAN VSD mode)
Set the corresponding fan speed in 50HZ to calculate actual fan
FAN RATED SPEED 1500RPM speed in FAN VSD mode((This data is only available in FAN
VSD or MOTOR/FAN VSD mode)
VSD fan will start if DISC T is above this set data(This data is
VSD FAN START T(℃) 0070℃
only available in FAN VSD or MOTOR/FAN VSD mode)
VSD fan will stop if DISC T is below this set data(This data is
VSD FAN STOP T(℃) 0065℃
only available in FAN VSD or MOTOR/FAN VSD mode)
Track speed of PID TARGET T , the bigger the data, the faster
FAN PROP GAIN 0100 the track and the less stable the data; the smaller the data the
slower the track and the slower the adjustment
Track the speed of PID TARGET T and steady state error, the
bigger the data ,the faster the track and smaller the steady-state
FAN INT GAIN 0020
errors; the smaller the data ,the slower the track and bigger the
steady-state errors
FAN DIFF GAIN 0000 Normally set as“0000”, this function is not activated
In the process of adjustment, The maximum operating frequency
FAN MAX FREQ(HZ) 050.0HZ
when temperature is over the VSD work temperature
In the process of adjustment, The minimum operating frequency
FAN MIN FREQ(HZ) 010.0HZ
when temperature is below the VSD work temperature
VSD FAN POWER
0.900 Coefficient to calculate VSD fan power
COEF
Set the FAN VSD ADD and keep it consistent with VSD COM
FAN INVERTER ADD 002
ADD
FAN PID CYCLE(S) 001.5S Set the PID calculation interval time to adjust fan speed.
FAN INVERTER
ATV31 Choose inverter protocol
MODEL

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COM/
FAN INVERTER START
TERMIN Set fan inverter start mode
MODE
AL
VSD FAN ELEC(Kw.H) 000000.00 VSD fan power consumption

1.16 Operation Authorization and Password


Controller provides multiple passwords and access management. According to different levels of passwords,
controller provides different levels of operating authorization, details as following:
1.16.1 CUSTOMER PASSWORD: factory set
Permissions: Allows to modify all CUSTOMER PRAMETER.
1.16.2 FACTORY PASSWORD: fixed
Permissions: Allows to modify all CUSTOMER PRAMETER.
Permissions: Allows to modify BASIC PARAMETER, MOTOR VSD PARAMETER, FAN VSD
PARAMETER in FACTORY PARAMETER
1.16.3 CALIBRATE PASSWORD: fixed
Permissions: Allows to modify all CALIBRATE PARAMETER
1.16.4 BLOCK PASSWORD
Permissions: Allows to modify all BLOCK PARAMETER
1.16.5 HARDWARE CONFIG PASSWORD: fixed
Permissions: Allows to modify all HARDWARE CONFIG
1.16.6 MAINTENANCE PARAMETER PASSWORD
Permissions: Allows to modify all MAINTENANCE PARAMETER.
1.16.7 INVERTER SET PASSWORD
Permissions: Allows to modify all INVERTER SET
1.16.8 TOUCH CALIBRATION PASSWORD
Permissions: Allows to modify TOUCH ACCURACY
1.16.9 MOTOR VSD PASSWORD: fixed
Permissions: Allows to modify all MOTOR VSD PARAMETER
1.16.10 FAN VSD PASSWORD: fixed
Permissions: Allows to modify all FAN VSD PARAMETER

2 Controller Function and Technical Parameter


2.1 Working temperature: -20°C~+60°C; Humidity: ≤98%;
2.2 Digital input& output:4 points of digital input (function optional), 3 points of digital relay output
2.3 Analog input& output: 1 points of Pt100 temperature input. 1 point 4-20mA pressure input, 1 groups of
three phases current input (CT provided).
2.4 Input voltage of phases: 380V/ 220V.
2.5 Controller operation power supply: AC16-28V,15VA
2.6 Measurement:
2.6.1 DISC T:-50~350°C; Accuracy: ±1°C.
2.6.2 Running time: 0~999999H.
2.6.3 Pressure: 0~1.60MPa; Accuracy: 0.01Mpa.The highest pressure range: 10.00MPa.
2.7 Phase anti-reversal protection: After the controller is powered on, the phase sequence is detected once.

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2.8 Temperature protection: when actual temperature measured is higher than temperature set; response
time≤2s;
2.9 Contact capacity of output relay: 250V,5A;Contact endurance: 500000 times;
2.10 Current error is less than 1.0%;
2.11 points of RS485communication port. 1 point is for block mode or computer communication;
The other point is for inverter communication like reading inverter run parameter, controlling inverter
on-off or adjusting inverter frequency;
2.12 Remote control compressor: When set as REMOTE, user can remotely control the compressor.

3 Model and Specifixation

3.1 Model explanation


MAM 6080M(B)(T) (5)

Fan max operating current

Controller with 485-1 function


B: Pressure transmitter

6080M controller
Model

3.2 Power specification sheet for corresponding fan motor.


Fan current range Corresponding Fan
Remark Description
Specification (A) motor power (KW)
MAM6080M
0.5~5 2.75KW below Fan has three levels of
(5)
current, such as 0.2-2.5A,
MAM6080M
4~10 2.2-5.5KW 1-5A and 4-10A,
(10)
determined-by current of
MAM6080M
8-25 4.5-13.9KW motor
(25)

Table 3.2.1 Power specification sheet for corresponding fan motor

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4 Installation

4.1 Mechanical Installation

The CT shall be installed at a place where the current of fan cable can be measured, thus, controller can
be set according to instructions on fan motor nameplate, and the detailed dimension is shown as below:

A
B

Picture 4.1.1、Structural dimension of CT2(ф10hole) Picture 4. 1.2、Installation dimension of CT2

4.2 Controller installation


When install the controller, room should be left around controller for wiring. The specific dimension is
shown as below:

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4. 2.1 Controller structure dimension

Picture 4.2.3 Hole size

Note:Though rear cabinet is 190.93mm,the hole size should be at least 206mm.After connect the cable in the
rear cabinet, there will be about 10-15mm more space requested. You can save the step of dispatch cable when
install controller.

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5 Alarm function

5.1 Air Filter Alarm


①. Air filter block check. (In HARDWARE CONFIG , there is air check function set in digital input terminal)
The monitor displays AIR BLOCK by checking pressure differential switch action.
②. Air filter running time alarm
The text displays AIR TIME END when running time of the air filter is exhausted.

5.2 Oil Filter Alarm


①. Oil filter block check. (In HARDWARE CONFIG, there is oil check function set in digital input terminal)
The monitor displays OIL BLOCK by checking pressure differential switch action.
②. Oil filter running time alarm
The text displays OILTIME END when running time of the oil filter is exhausted.

5.3 O/A Separator Alarm


①. O/A separator block check. (In HARDWARE CONFIG, there is O/A check function set in digital input
terminal)
The monitor displays O/A BLOCK by checking pressure differential switch close.
②. O/A filter running time alarm
The text displays O/A TIME END when running time of the oil filter is exhausted.

5.4 Lubricant Alarm


The text displays LUBE TIME END when running time of the lubricant is exhausted.

5.5 Grease Alarm


The text displays GREASE TIME END when running time of the grease is exhausted.

5.6 Discharge High Temperature Alarm


The text displays DISC T HIGH when DISC T is higher than ALARM DISC T set in FACTORY
PARAMETER.

6 Controller Protection

6.1 Fan motor Protection


When the operation mode is set as "MOTOR VSD", The controller can perform overload protection for
power frequency fan.
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6.2,Protection of Discharge Temperature High
When DISC T is above the STOP DISC T, the controller will alarm and stop the machine. THIS FAULT
displays DISC T HIGH

6.3 Protection of fan motor anti-reversal


After the controller is powered on, the phase sequence is detected once,When a phase sequence error is
detected, The controller will report "phase error " and prohibit start compressor。

6.4 Protection of Air Pressure High


When the AIR P is above the MAX LIM P, the controller will alarm and stop the machine. THIS FAULT
displays HIGH P.

6.5,Protection of Sensor Fault


When pressure sensor or temperature sensor is disconnected, the controller will alarm and stop the
machine. THIS FAULT displays **SENSOR FAULT.

6.6 Protection of low temperature


After the controller is powered on, if the air temperature is lower than the set value, it is forbidden to start
up, and "low temperature" is displayed;
Two minutes after starting the compressor, when the air temperature is lower than the set value, it will
report “low temperature” fault and stop compressor.

7 Trouble Shooting

Failure Reason Solution

High discharge Bad vent condition, Oil shortage Check the vent condition and lubricant
temperature etc. amount etc.
Temperature
Cable broken or PT100 failure Check the wiring and PT100
Sensor Failure
Pressure too high or the pressure
High Pressure Check the pressure and the pressure sensor
sensor failure
Pressure Sensor Cable broken, Sensor failure or
Check the wiring and pressure transmitter
Failure the cables connect reversely
Voltage too low, tubes block,
bearing wear off or other Check the set data, voltage, bearings, tubes
Fan overload
mechanical failure or wrong set and other mechanical system.
data etc.
Wrong Phase Phase sequence reversal or open
Check the wiring
Sequence phase
The controller detects that Check whether the inverter reports a
Inverter fault IO
the inverter fault output fault; check whether the fault output

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terminal is disconnected. terminal of the inverter is
disconnected.
Inverter Wrong set of relatively parameter Check the set data ;Check the cable
communication of controller and inverter;
fault Communication cable loose

8 Block control and network communication

8.1 Block Control


MAM6080 controller can work in block mode with MAM series compressor (with communication
function).16 pieces compressors can work together in a net at most. Block mode can be set as VSD
–VSD,PF-PF or VSD- PF .The cable connection for block mode control is as below....1,2 terminals ( RS485
terminal ) are used for block mode.
In BLOCK PARAMETER SET menu, set as VSD-VSD or PF-PF,master chooses compressor to work
according to the TOTAL RUN TIME. Compressor with shorter running time is chosen to start and compressor
with longer running time is chosen to stop with priority.
In BLOCK PARAMETER SET menu,, set as VSD-PF, master works first, other compressors work
according to the TOTAL RUN TIME. Compressor with shorter running time is chosen to start and compressor
with longer running time is chosen to stop with priority.

No.1 No.2 No.3 No.4 No.N

Pitcure8.1.1.1
Compressor with COM ADD 0001 is master, others are slave. Any one MAM series compressor can be set
as master or slave.
8.1.1 Block Control Set:
8.1.2.1 Set as Master:
Set rhe COM ADD in USER PARAMTER to 001
According to user requirement, set COM MODE, BLOCK NUMBER, TURN TIME, BLOCK LOAD P,
BLOCK UNLD P, BLOCK DELAY , BLOCK MODE .After set, controller needs to be powered off and restart
to save setting.
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8.1.2.2 Set as Slave:
When MAM6080 controller serves as slave, it is only necessary to set COM MODE as BLOCK, COM
ADD can be set from2-16 in sequence according to the quantity of compressors, .BLOCK STATUS set as
SLAVE.
8.1.2 Start, Stop Block mode:
Make sure block cables connect correctly, also the parameter of compressor in block mode is set correctly.
Activate master, master controls the compressor in net automatically according to the AIR P detected. When
manually stop the master, block control stops at the same time, thus, master will no longer send command to
compressors in net.

8.2 Network Communication


MAM6080 controller supports MODBUS RTU protocol and can serve as slave when connects with other
equipment .It is supports 03、06、16 MODBUS command. Communication baud rate: 9600BPS, 1 start bit, 8 data
bits, 1 stop bits and even parity. For MODBUS register address, please see MODBUS communication manual.

9 Inverter Control
There is one spare port for RS485 to communicate with inverter. User can start or stop controller through
RS485,it transfers the output frequency based on PID calculation to inverter through 485 port. This is how to
adjust inverter output frequency and realize constant pressure and temperature. The baud rate is fixed as 9600BPS
when RS485 control inverter. Different inverter data format can be set in INVERTER SET in FACTORY
PARAMETER. MOTOR INVERTER is suggested to be set as 0001, FAN INVERTER is suggested to be set as
0002.
In order to be compatible with different inverter, set the item such as CURR(R) ADD, VOLT(R) ADD,
FREQ(R) ADD , POWE(R) ADD, RUN (W) ADD, ERR STATE(R) ADD, FREQ(W) , RESET(W) ADD. For
different inverter, amplification of current, voltage, frequency, power is different. Write a formula to every
parameter to transfer current, voltage, frequency, power of inverter to one digit data.
Relative parameter introduction is as below, please take the Schneider 67,71 inverter as example.

Item Data Set Explanation

INVERT
0ATV61 Set inverter name
ER NAME:
RUN(W)
2135 Corresponding address 1 of inverter start command
ADD1:
RUN This data is inverter start data (please refer to communication
0001
VALUE: chapter in inverter manual for different inverter.)
RUN(W)
2135 Corresponding address 2 of inverter start command
ADD2:
RUN This data is inverter start data (please refer to communication
0001
VALUE: chapter in inverter manual for different inverter.)
STOP(W)
2135 Corresponding address of inverter stop command
ADD:
RUN This data is inverter start data (please refer to communication
0001
VALUE: chapter in inverter manual for different inverter.)
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RESET(
2135 Corresponding address of inverter reset command
W) ADD:
RUN This data is inverter start data (please refer to communication
0001
VALUE: chapter in inverter manual for different inverter.)
FREQ(W) Corresponding register address of inverter running frequency
2136
ADD: source
The REC value is frequency value with one decimal. Use
formula to transfer to corresponding value based on different
inverter and send it to inverter.
Example: 50HZ running frequency,REC value:500
FREQ(R) REC*0001÷ For inverter with write frequency of 2 decimals, formula:
= 0001 REC**0001÷0010
For inverter with write frequency of 1 decimal, formula:
REC**0001÷0001
For the inverter whose max output frequency is in
corresponding with 10000,the formula :REC*0020÷0001
STATE(R
2135 Read inverter running status address
) ADD:
R AND Check if inverter has run the formula(please refer to
RUN S =
0001=0001 communication chapter in inverter manual)
Set the data format of controller and inverter communication.
This set should be consistent with inverter communication format
8N1-N: 1start bit,8 data bits,1 stop bit, no parity bit
COM
8N1-N 8N1-E: 1start bit,8 data bits,1 stop bit, even parity bit
FORM
8N1-O: 1start bit,8 data bits,1 stop bit, odd parity bit
8N2-N: 1start bit,8 data bits,2 stop bit, no parity bit
Note: Communicate with inverter, the baud rate is fixed:9600
FREQ(R)
0C82 Read inverter frequency address(refer to inverter manual )
ADD
FREQ(R) REC*0001÷ Calculate inverter frequency formula. Controller will transfer
= 0001 the frequency to one decimal.
VOLT(R)
0C88 Read inverter voltage address
ADD
VOLT(R) REC*0001÷ Calculate inverter voltage formula. Controller will transfer the
= 0001 voltage to one decimal
CURR(R)
0C84 Read inverter current address
ADD
CURR(R) REC*0001÷ Calculate inverter current formula. Controller will transfer the
= 0001 current to one decimal
POWE(R)
0C8B Read inverter power address
ADD
REC*1*001
POWE= Calculate inverter power
÷0001
ERR
8000 Read inverter error address
ADD

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R AND
ERR S = Inverter reports error formula or not
0000≠0000
EMERGE
2135 Corresponding add of inverter emergency stop command
NCY ADD
RUN This data is inverter free stop data (please refer to
0001
VALUE communication chapter in inverter manual for different inverter.)

Firstly,controller sends 0 to corresponding register of“STATE(R) ADD” through inverter. After delay for a
while, sends 1 to corresponding register of“RUN1(W) ADD”. After another delay, reads“ RUN S”register, and
judges if the inverter is running based on the set formula. Calculate the output frequency based on the comparison
of pressure detected and pressure set and send this value to corresponding address of“FREQ(R) ADD” through
formula operation.
Schneidel inverter parameter set:
1、CON |AD2-
|AD1-|ADD :1
|EBr :96
|EFO :8N1
|EEO :15
CTL- | Fr1 :ndb
|rln
|PST
|CHCF :IO
|CD1 :ndb
Flt- | PTC-
|rST- | rSF :C107

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10 Schematic Diagram

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Appendix:Output Mode Introduction:
We add 4 control mode options to controller 6080、6090、6070. User can choose to
open or close this function. The introduction is shown as below:
Turn on “output option” in motor VSD parameter, than menu selection interface will
increase “output option”. Shown as below:

Click “output option” and enter the interface as shown in the below. Users can choose the proper speed

adjustment mode according to their needs.

When the “Mode” is


closed here, need to
open “output option” in
motor VSD
parameter

 Mode A: In this mode, the motor is speeded up to motor rated frequency according to inverter

maximum acceleration performance after start. After running for some time, pressure is close to

constant pressure, then to judge whether brake intelligently according to pressure rise speed, and

stabilize pressure to a constant pressure point in one time. ( the old version software adopts the

model)

 Mode B: (Overclocking operation) In this mode, the motor is speeded up to the corresponding

frequency value according to constant power pressure point set by users after start. After running

for some time, pressure is close to constant pressure, then to judge whether brake intelligently

according to pressure rise speed, and stabilize pressure to a constant pressure point in one time.
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(New mode 1)

 Mode C :( Overclocking and high speed operation). In this mode, the motor is speeded up to the

corresponding frequency value according to constant power pressure point set by users after start.

Make fastest air output. This mode will take full advantage of the air compressor. (New mode 2)

 Mode L: This mode, based on the mode A, to reduces the running time in low frequency and to

achieve the best energy saving effect. ( New mode 3)

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