SR 5000 Datasheet
SR 5000 Datasheet
SR 5000 Datasheet
SR - 5000 Series
High-Speed Reading on Any Size Conveyor
m
, 3 0 0m
1
2
Industry-leading range 16.8 megapixel camera
Ultra-wide field of view and ultra-long reading depth
3
Resolving Distribution Site Issues with a
Single Unit
4
Resolved with the SR-5000 Series
Ultra-High Speed
Stable reading even on high-speed lines
5
Read Codes with Certainty over a Wide Area
and Ultra-Long Depth
Codes can be stably read even if their positions are misaligned. Even objects of different shapes and sizes can be read.
6
Ultra-Wide Field of View & Ultra-Long Reading Depth
Conventional SR-5000
Using multiple code readers will require additional One side is read with a single unit, shortening the time
space to ensure proper fields of view and reading needed for design and installation.
depths. The design and installation may take a long
time to complete.
model for you just by entering the required specifications such as the
conveyor size, object size, and barcode specifications.
SR-5000W
8.9 megapixel type
4096 × 2160 pixels
SR-5000
5 megapixel type
2448 × 2048 pixels
1030 mm
620 mm
330 mm
1150 mm
1050 mm
700 mm
Representative fields of view and reading depths. 0.339 mm barcode narrow bar width shown
7
Technology that Achieves Ultra-Wide Field of
View and Ultra-Long Depth of Field
8
Ultra-Wide Field of View & Ultra-Long Reading Depth
❙ Larger, sharper images High-sensitivity CMOS sensor & high-intensity LED illumination
The best-in-class 16.8 megapixel CMOS sensor results in a high-accuracy wide field of view at least 5× greater than
conventional code readers. High intensity lighting, with a maximum of 192 LEDs, and a specially designed illuminating lens
uniformly illuminate the field of view.
Conventional SR-5000
The codes are dark and indistinct, with noise The codes are bright and sharp, without noise or blurring
The newly designed, dedicated lens ensures a sufficient depth of field at a single focal point focal point. HDR (high dynamic
range) processing with the high-performance image processing CPU prevents over- and under-exposure and can read
low-resolution codes with a super-resolution algorithm.
Conventional SR-5000
ERR OK
Short distance
Focal distance
OK OK
(autofocus)
ERR OK
Long distance
Depth
9
High-Speed Reading, No Codes are Missed
10
Ultra-High Speed
Conventional
SR-5000
11
No Codes are Missed
High-Speed Parallel Decoding Function
Capture + image transfer Decoding
Dedicated
decoding CPU
Decoding doesn't finish in time
1st 2nd 3rd 4th
CPU 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
DSP3 3rd
DSP4 4th
DSP5 5th
DSP6 6th
DSP7 7th
DSP8 8th
12
Ultra-High Speed
better stability.
Compared to
SR-5000 2.0 ms conventional
product
1
3
SR-5000 25 ms
70%
faster
Searching the entire field of view before decoding is time-consuming High speed reading is achieved by instantly decoding only the area where
the code was found.
13 8
SR-5000X
13
Everything is Easy with Three Tools
Conventional
Setup
Design
• Setup of multiple code readers
• Calculation of field of view, distance, and speed
• Reading stability testing
• Design of installation positions
• Confirmation of communication with host system
• Proposal creation
SR-5000
Operation
Setup
Design
Tool 1 Tool 2
SR Design Tool AutoID Network Navigator
Complete design in as little as 1 minute Setup work and costs are greatly reduced
14
Easy Installation & Operation
Operation
• Causes of and countermeasures for read errors
• Understanding the operating conditions
the SR Tools
uced with
atly red
Gre
Tool 3
SR Management Tool
The operating conditions of the code reader
are visualised, and error analysis is easy
15
Complete Design in as Little as 1 Minute
Conventional SR-5000
1 Enter specifications
1 Confirm specifications
3 Create report
• Parts list
• Drawings
• Wiring example
• Proposal
16
Easy Installation & Operation
Report contents
• Required specifications
• Required equipment
• Reading depth
• Installation diagram
• Connection explanation
• Tuning results
• Test results
17
Setup Work and Costs are Greatly Reduced
Conventional SR-5000
2 Reading tests
• Reading rate Easy setup
• Tact time
• Depth of field
• Speed
3 Communication tests
• Connection with PLC
• Connection with PC
• Communication command
• Memory map
18
Easy Installation & Operation
The reading rate* is displayed. The read time* (tact time) is displayed.
*The proportion of successful reads in 10 scans. *The length of time from the timing trigger to the read finishing.
The reading distance, reading depth, and field of The estimated current line speed and the reading
view size are displayed. margin are displayed.
The code reader comes equipped with a function to confirm the connection between
the code reader and host system. Various communication statuses such as ping, TCP,
and FTP can be easily checked, allowing communication problems to be resolved
before operation.
Check the connection of the code reader's I/O terminal after wiring.
This can prevent connection errors with the PLC, timing sensor, etc.
before operation.
19
Operating Conditions are Visualised and
Error Analysis is Easy
Operations support tool SR Management Tool
Conventional SR-5000
1 Confirmation of
conditions
Go on site No need to go on site
Countermeasures
Trial and error Solution is already known
• Camera position • Parameters • Communication
3 Results report
Manually create report Automatically create report
Resolved in a shorter
period of time
Monitoring
Office On-site
20
Easy Installation & Operation
Images are also recorded before and after a reading error occurs. This is useful for casual analysis, and also minimises the
time and expenses needed for a solution.
Date
Start End
20XX/02/04 16:13:18 20XX/02/05 08:26:36
Statistics information
Period Trigger Success Error
Count Count Ratio Count Ratio
20XX/02/04 - 20XX/02/05 177035 177034 99.999% 1 0.001%
20XX/02/04 55523 55522 99.998% 1 0.002%
20XX/02/05 121512 121512 100% 0 0%
Group
Chart/graph
Object was overturned and code wasn't visible Code is blocked by side rail
21
Other Useful Functions
Host
(PC, PLC,
HUB Slave Slave Master
etc.)
ERR OK
22
❙ Statistical information monitoring
The reader's operating conditions can be confirmed in a web
browser. If the SR-5000's IP address is entered into a web
browser on a tablet or smartphone on the same network, the
statistical information can be retrieved. This means that no
dedicated program needs to be developed for confirmation in
a web browser.
Compatible browsers
Google Chrome 57 or later / Internet Explorer 11 or later
Microsoft Edge 14 or later / Safari 10 or later
0 12345 67899 8
12578
OK Not OK
The output order can OK or Not OK is output
be changed based on the code's top
coordinates
23
Peripheral Equipment
❙ Terminal boxes
A dedicated terminal box eliminates the complexity of wiring
loose cables. The terminal box for connecting two units has four
Gigabit Ethernet ports. Multiple boxes can be connected with a
LAN cable. They have an IP54 waterproof and dust-proof rating,
and protect the interior from the external environment.
SR-BX2 for SR-BX1 for
connecting two units connecting one unit
❙ Mirrors
Using a mirror can shorten the space between the conveyor
and code reader, resulting in space savings.
Before After
Space-saving
❙ Mounting hardware
This is angle-adjustable mounting hardware for easily installing
code readers onto an aluminium frame.
❙ Aluminium frames
A dedicated aluminium frame can be prepared for quick testing
First-in sliding nut
and operation. The necessary information is directly marked on
the frame during assembly and the nuts are also pre-inserted,
Assembly position
which greatly reduces assembly time. is marked
Scale marked
in centimetres
and inches
24
Support Systems
Free trial units are available. Install them on your line before
deployment to see how effectively they work.
25
Comparison of Code Readers by Type
26
❙ Outstanding reading performance
Even reading that was conventionally difficult is stable with the SR-5000 Series. Line stops due to reading errors are
prevented, which increases operating rates.
SR-5000 SR-5000
27
Applications
❙ Distribution centres
Mail order
Cross belt sorting and high-speed reading Automated packing machine and reading through film
Reading labels at different heights applied by an auto-labeller Robot picking and wide field of view reading while moving
28
Home delivery
Wholesale
Simultaneous reading of product code and destination labels Pallet and case reading in automatic warehousing
Apparel Books
Reading during hanger conveyance Reading books in different directions through vinyl
Airports Retail
Reading luggage of different sizes while moving Batch reading of multiple objects during shipping inspection
29
❙ Factories
Reading tires of different sizes Simultaneous reading of cardboard box serial number barcode
and 2D lot number code
Batch reading of chip reel labels Batch reading of products, accessories, and other parts that
are packaged together while moving
Batch reading of stacked returnable containers while moving Reading labels at different heights on pallets while moving
Reading of mixed palletiser/depalletiser boxes Batch reading of individual serial numbers from objects that are
packaged together
30
❙ Streamline distribution centres that don’t use conveyors
The SR-5000 can also be used for shelving that is difficult to automate as well as shipping inspection work.
Since deployment is easy, streamlining can be achieved right away.
Batch reading of objects during shipping Batch reading during dolly transportation Batch reading during forklift transportation
inspection
Handheld
Code 1 second × 20 readings × 200 cases = 4,000 seconds
Reader
Compared to
conventional product
Reduced
SR-5000 1 second × 1 reading × 200 cases = 200 seconds 1 cost per hour
per day
20
If 200 cases with 20 codes per case are processed
SR-5000
31
System Configuration Diagram
2m 2m 2m 2m 2m 2m 2m
OP-88440 OP-88437 OP-88434 OP-88431 OP-88428 OP-87359 OP-51580
5m 5m 5m 5m 5m 5m 5m
OP-88441 OP-88438 OP-88435 OP-88432 OP-88429 OP-87360 OP-86941
10 m 10 m 10 m 10 m 10 m 10 m
OP-88442 OP-88439 OP-88436 OP-88433 OP-88430 OP-87361
Terminal box
24 VDC USB
Host device
PC for settings
PC/Panel PC/
Board PC Software for
settings
SR-H7W
24 VDC
• SR Design Tool
power supply PLC • SR Management Tool
• AutoID Network Navigator
• AutoID Keyboard Wedge
• AutoID Terminal
• MultiMonitor
HMI [Touch panel] • FileView
• Various drivers
• EDS/GSDML file
• SR SDK
•A utoID Navigator
(for old models)
32
Configuration Diagrams for the Terminal Boxes
SR-BX1 Host
SR-5000
device
Host SR-5000 Master
device
Timing sensor
3 or more multi-head units (odd number) 4 or more multi-head units (even number)
SR-5000
Slave
24 VDC
Power
supply 24 VDC
SR-5000 Power SR-5000
Slave supply
SR-BX2 Slave
SR-BX2
Host
device SR-5000 Host
device SR-5000
Master Master
Timing sensor Timing sensor
Aluminium Frames
OP-88524 Aluminium frame 850 mm OP-88532 Triangular bracket + cap (for box type)
OP-88527 Aluminium frame 1900 mm OP-88535 Triangular bracket set + cap (for 500 mm)
OP-88530 Triangular bracket + cap (for stand type) OP-88539 Screw & nut set
OP-88531 Triangular bracket + cap (for gate type) OP-88541 Last-in nut × 8
33
Reading Range
Confirm the distance based on the resolution with the graph on the left, and
STEP 2 confirm the field of view size based on the distance with the graph on the right
Installation
SR-5000 distance
100 62
Minimum resolution Unit (mm) Field of view Unit (mm)
Symbol A Symbol B Symbol C 2448 × 2048 pixels 75
Distance Barcodes 2D codes Barcodes 2D codes Barcodes 2D codes Distance Horizontal Vertical
100 0.10 0.06 0.10 0.06 0.10 0.13 100 75 62
100 to 500 0.15 0.27 0.18 0.24 0.22 0.59 500 357 298
100 to 1000 0.29 0.53 0.35 0.47 0.44 1.16 1000 709 593 2000
1182
100 to 1500 0.44 0.79 0.53 0.70 0.66 1.74 1500 1061 887 1413
(Unit: mm)
100 to 2000 0.58 1.04 0.70 0.93 0.87 2.31 2000 1413 1182
SR-5000W Installation
distance
Minimum resolution Unit (mm) Field of view Unit (mm)
200 85
Symbol A Symbol B Symbol C 4096 × 2160 pixels
Distance
Distance Barcodes 2D codes Barcodes 2D codes Barcodes 2D codes Horizontal Vertical 161
200 to 500 0.10 0.17 0.12 0.15 0.14 0.38 500 379 200
200 to 1000 0.19 0.33 0.22 0.29 0.28 0.73 1000 741 391
3000
200 to 2000 0.36 0.65 0.43 0.58 0.54 1.44 2000 1466 773 1155
2191
200 to 3000 0.54 0.97 0.65 0.86 0.81 2.15 3000 2191 1155 (Unit: mm)
SR-5000X
Installation
Minimum resolution Unit (mm) Field of view Unit (mm) distance
300 to 500 0.10 0.13 0.10 0.11 0.10 0.28 500 369 208
300 to 1000 0.14 0.24 0.16 0.22 0.20 0.54 1000 724 408
300 to 2000 0.27 0.48 0.32 0.43 0.40 1.06 2000 1435 809
4000
1610
300 to 3000 0.40 0.71 0.48 0.63 0.59 1.58 3000 2145 1209
2856
(Unit: mm)
300 to 4000 0.53 0.95 0.63 0.84 0.79 2.10 4000 2856 1610
34
Model Selection Quick Reference
Top Sides
STEP 1 B Required field of view
15°
Determine the required
field of view and B Required A
A equired
R field of view Required
reading depth reading reading Installation
depth depth distance
SR-5000
From the table, select the model based on the code type and narrow bar width (cell size)
STEP 2 Code type: Symbol A (see P. 34)
SR-5000W
SR-5000X
50
100
150 50
200
250
300 100
350
400
450 150
500
550
600
200
A
A
650
Installation distance of code reader (Guide) Installation distance of code reader (Guide)
SR-5000: 815 mm SR-5000: 450 mm
SR-5000W: 1315 mm SR-5000W: 720 mm
SR-5000X: 1800 mm SR-5000X: 990 mm
100 50
Required reading depth [mm]
Required reading depth [mm]
200
100
300
400 150
500
200
600
700 250
800
300
900
1000 350
A
A
1100 400
Installation distance of code reader (Guide) Installation distance of code reader (Guide)
SR-5000: 1090 mm SR-5000: 600 mm
SR-5000W: 1760 mm SR-5000W: 970 mm
SR-5000X: 2405 mm SR-5000X: 1325 mm
200
100
Required reading depth [mm]
Required reading depth [mm]
400
600 200
800 300
1000
400
1200
1400 500
1600
600
1800
2000 700
A
A
2200 800
Installation distance of code reader (Guide) Installation distance of code reader (Guide)
SR-5000: 1640 mm SR-5000: 905 mm
SR-5000W: 2655 mm SR-5000W: 1465 mm
SR-5000X: 3620 mm SR-5000X: 2000 mm
35
Dimensions
Unit: mm
❚ SR-5000
4 × M6 137 4 × M6
44.3 31 Depth: 5 68.5 Depth: 5 31 44.3 60
37.7
40
40
61.5
61.5
104.2
134
134
134
214
91
91
256.6
Centre of
267.2
261
Scanner
2 × M3 2 × M3
Depth: 4 Depth: 4
4 × M6
Depth:
11
57.2
85.2
107.3
❚ SR-5000W
4 × M6 4 × M6
Depth: 5 192 Depth: 5
96 60
45 60 60 45
40
40
40
103
103
147
108.5
297.1
217
217
339.7
91
344.1
91
350.3
108.5
Centre of
2 × M3 Scanner
Depth: 4
2 × M3
Depth: 4
6 × M6
Depth:
11
57.2
85.2
137.1
❚ SR-5000X
4 × M6 4 × M6
Depth: 5 279 Depth: 5
45 60 139.5 60 45 120
40.6
40.6
40.6
61.5
61.5
169.9
191.8
191.8
131.5
91
91
263
344.3
263
386.9
391.3
397.5
Centre of
131.5
Scanner
91
91
4 × M3
Depth: 4
6 × M6
4 × M3 Depth:
Depth: 4
11
57.2
85.2
138.3 *Please install with cable bend R at the following
values or higher.
Not moving: R=15 mm
Moving: R=20 mm
36
❚ SR-5000 With mounting bracket (OP-88443) ❚ SR-5000 With polarising filter (SR-50AP)
104.2
192
228
45
45
30
30
6 × 15 = 90°
42.7
48.3
Centre of
Scanner
2 × M6 Screw
45 372 45
109.8
45
502 249.8
13.5
❚ SR-5000W With mounting bracket (OP-88495) ❚ SR-5000W With polarising filter (SR-50APW)
248 199.9
4 × M6 Screw 191.9 150.6
R50
4 × 8.6 4 × 8.6
(8 × R4.3) (8 × R4.3)
2 × ø6.6 2 × ø6.6
147
6 × 15 = 90°
248
284
45
30
30
45
6 × 15 = 90°
44
Centre of
47.1
Scanner
150.1
2 × M6 Screw 45
45 440 45 279.6
570
13.5
❚ SR-5000X With mounting bracket (OP-88496) ❚ SR-5000X With polarising filter (SR-50APX)
330 4 × M6 Screw
286.8
278.8 151.8
6 × 15 = 90°
366
330
30
45
45
30
6 × 15 = 90°
91
17.4 21.9
45 Centre of
91
653 45
280.8
13.5
37
Dimensions
Unit: mm
❚ SR-BX1 ❚ SR-BX2
187 332.4
171
72.5 4 × ø7 316 130.4
4 × ø7 170
13.1 30.5
(72)
(2 × R2.05) 6.6
198
174
217.6
(2 × R2.05)
6.6
120
144
161.4
4.1
4.1
(19.6)
(17.4)
❚ SR-BX1 With mounting bracket (OP-88497) ❚ SR-BX2 With mounting bracket (OP-88498)
86 144.4
❚ SR-MR1 ❚ SR-MR2
730
550 1130
400 950
800
MIRROR
MIRROR
P.C.D84
24 × ø6.4
7.5°
P.C.D84
24 × ø6.4
250
274
7.5°
400
424
95
164.5 95
4 × 8.6 4 × 8.6 164.5
(8 × R4.3) (8 × R4.3) 214.5
2 × ø6.6 2 × ø6.6
4 × 8.6 4 × 8.6
(8 × R4.3) 8 × R4.3
45.6
45.6
29.6
29.6
2 × ø6.6 2 × ø6.6
29.6
45.6
29.6
45.6
45 610 45
45 1010 45
38
Specifications
❚ Code readers
Model SR-5000 SR-5000W SR-5000X
Number of pixels 2448 × 2048 pixels (5.0 megapixels) 4096 × 2160 pixels (8.9 megapixels) 5456 × 3076 pixels (16.8 megapixels)
Light receiver Sensor CMOS image sensor
Focus Auto*
Light source 48 high-intensity white LEDs 96 high-intensity white LEDs 192 high-intensity white LEDs
Light emitter Pointer light source 2 high-intensity green LEDs
LED class Risk Group 1 (IEC 62471)
QR, MicroQR, DataMatrix (ECC200), GS1 DataMatrix, PDF417, MicroPDF417,
2D codes
Supported GS1 Composite (CC-A/CC-B/CC-C), DotCode, MaxiCode, AztecCode
symbols CODE39, ITF, 2of5 (Industrial 2of5), COOP 2of5, NW-7 (Codabar), CODE128, GS1-128, GS1 DataBar,
Reading Barcodes
CODE93, JAN/EAN/UPC, Trioptic CODE39, CODE39 (Full ASCII), Pharmacode, Postal (Japan Postal, IMB)
specifications 2D codes 0.060 mm 0.080 mm 0.080 mm
Minimum
resolution Barcodes 0.10 mm 0.10 mm 0.10 mm
Reading distance 100 to 4000 mm 200 to 4000 mm 300 to 4000 mm
Number of inputs 3
Input type Bidirectional voltage input
Control input Maximum rating 26.4 VDC
Minimum ON voltage 8 V DC
Maximum OFF current 0.2 mA
Number of outputs 4
Output type PhotoMOS relay output
Control Maximum rating 30 VDC
I/O output Maximum load current Single output: 50 mA or less, 4-output total: 100 mA or less
specifications
Leakage current when OFF 0.1 mA or less
Residual voltage when ON 1 V or less
Communication standard 1000BASE-T/100BASE-TX
Ethernet
Supported protocols TCP/IP, SNTP, FTP, BOOTP, EtherNet/IP®, PROFINET, KV STUDIO, MC protocol, OMRON PLC link
Communication standard RS-232C compliant
Serial
Communication speed 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps
communication
Supported protocols No protocol, KV STUDIO, MC protocol, SYSWAY
USB Communication standard USB 2.0 High Speed compliant
Enclosure rating IP65
Operating ambient temperature 0 to +45°C
Ambient storage temperature -10 to +50°C
Environmental Operating ambient humidity 35 to 85% RH (no condensation)
resistance Ambient storage humidity 35 to 85% RH (no condensation)
Ambient light Sunlight: 10000 lux, Incandescent light: 6000 lux, Fluorescent light: 2000 lux
Operating environment No dust, no corrosive gas
Vibration resistance 10 to 55 Hz: Double amplitude 0.3 mm/ 2 hours each in X, Y, and Z directions
Power voltage 24 VDC ±10%
Ratings
Electric current consumption Approx. 1800 mA Approx. 2000 mA Approx. 3000 mA
Weight Approx. 3.0 kg Approx. 5.7 kg Approx. 8.5 kg
* The focus position can be automatically adjusted during installation or tuning.
ROM rewrites: 100,000
❚ Terminal boxes
Model SR-BX1 SR-BX2
Number connected 1 unit 2 units
Enclosure rating IP54
Operating ambient temperature 0 to +45°C
Environmental Ambient storage temperature -10 to +50°C
resistance Operating ambient humidity 35 to 85% RH (no condensation)
Ambient storage humidity 35 to 85% RH (no condensation)
Vibration resistance 10 to 55 Hz: Double amplitude 0.3 mm/ 2 hours each in X, Y, and Z directions
Power voltage 24 VDC ±10%
Ratings Current consumption Approx. 150 mA Approx. 400 mA
Overcurrent protection specifications 10 A fuse (for each power supply input system)
Weight Approx. 0.7 kg Approx. 2.1 kg
39
Related Products
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SAFETY INFORMATION
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order to safely operate any KEYENCE product.
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. WW1-2090
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