Optiv Classic

321 GL / 321 GL tp
Translation of the
original operating instructions

Version 02/2011. English. 3D multi-sensor metrology

Item no. 3022172
www.optiv.net
 Contents
1.  Introduction..................................................................................................................................... 4 
1.1.  General .................................................................................................................................... 4 
1.2.  Safety rules and precautions ................................................................................................... 4 
1.2.1.  Strict adherence to the instruction manual ...................................................................... 4 
1.2.2.  Owner’s liabilities ............................................................................................................. 4 
1.2.3.  Operator’s liabilities ......................................................................................................... 5 
1.2.4.  Danger of personal injuries and material damages ......................................................... 5 
1.2.5.  Intended use of the machine ........................................................................................... 5 
1.2.6.  Guarantee and liability ..................................................................................................... 5 
1.2.7.  Personal safety equipment .............................................................................................. 6 
1.2.8.  Safety and protective installations ................................................................................... 6 
1.2.9.  Informal safety precautions.............................................................................................. 6 
1.2.10.  Personnel training ............................................................................................................ 6 
1.2.11.  Operation of the measuring machine .............................................................................. 6 
1.2.12.  Security measures during normal operation .................................................................... 6 
1.2.13.  Risk of electric shock ....................................................................................................... 7 
1.2.14.  Maintenance, repair work and troubleshooting................................................................ 7 
1.2.15.  Changes to the measuring machine ................................................................................ 7 
1.2.16.  Cleaning and disposal ..................................................................................................... 7 
1.2.17.  Precautions ...................................................................................................................... 7 
2.  Technical Data ................................................................................................................................ 9 
2.1.  Hardware ................................................................................................................................. 9 
2.2.  Video camera ........................................................................................................................... 9 
2.3.  CNC zoom ............................................................................................................................. 10 
2.4.  Touch-trigger probe ............................................................................................................... 10 
2.5.  Measuring table ..................................................................................................................... 11 
2.6.  Measuring range .................................................................................................................... 11 
2.7.  Illumination ............................................................................................................................. 11 
2.8.  Power supply ......................................................................................................................... 11 
2.9.  Dimensions ............................................................................................................................ 11 
2.10.  Weight .................................................................................................................................... 12 
2.11.  Measuring accuracy............................................................................................................... 12 
2.12.  Additional features ................................................................................................................. 12 
2.13.  Additional lenses .................................................................................................................... 13 
3.  Installation and cable connections ............................................................................................ 14 
3.1.  On-site installation ................................................................................................................. 14 
3.2.  Cable connections ................................................................................................................. 18 
3.2.1.  Cable connections at the machine’s rear ...................................................................... 18 
3.2.2.  Cable connections at the PC’s rear ............................................................................... 18 
3.3.  Connection to the mains ........................................................................................................ 19 
3.4.  Switching on the measuring machine .................................................................................... 19 
4.  Technical description of the measuring machine..................................................................... 19 
4.1.  Main components .................................................................................................................. 19 
5.  Network connection (LAN) .......................................................................................................... 20 
6.  Measuring...................................................................................................................................... 20 
7.  Maintenance and care .................................................................................................................. 20 
7.1.  Cleaning the measuring machine .......................................................................................... 20 
7.2.  Cleaning the monitor.............................................................................................................. 20 
7.3.  Safety backup ........................................................................................................................ 21 
7.4.  Replacing the glass plate....................................................................................................... 21 
8.  Disposal......................................................................................................................................... 21 
9.  Warranty ........................................................................................................................................ 21 
10.  Declaration of conformity ....................................................................................................... 22 

2 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
© Hexagon Metrology Vision GmbH Translation of the original operating instructions Optiv Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 3
1. Introduction
We thank you for your confidence in purchasing a measuring machine of the types Optiv
Classic 321 GL or Optiv Classic 321 GL tp.

Note
The content of this manual as well as all product and software related specifications may be
subject to changes without prior notice. All rights reserved.

Copyright
This manual may not be copied, reproduced or translated into another language, whether in
whole or in part, without the written consent of TESA SA.

1.1. General
The full range of the measuring machines from TESA SA is based on a time-tested
technology used in a wide variety of standard and sophisticated measuring systems. The
Optiv Classic 321 GL or Optiv Classic 321 GL tp measuring machine described in this
manual is controlled by the PC-DMIS Vision measurement software, running under Windows
XP Professional.

Note To make sure the machine will operate securely and to achieve accurate
measurement results, carefully read the copy of this manual, but also the copy
of the PC-DMIS Vision software that came with the machine before
any operation.

1.2. Safety rules and precautions

The Optiv Classic 321 GL or Optiv Classic 321 GL tp measuring machine complies to the
latest state of technology and admitted safety-related norms. Nevertheless, threat to life or
physical condition of the user or a third person as well as material damages may occur.

All safety rules and precautions stated herein must be observed to ensure effective use of
the measuring machine.

1.2.1. Strict adherence to the instruction manual

 The original French version of this manual serves as reference. Any other language
available can only be a translated version. In any case, you should have one original copy
to hand.
 All those working on the machine should adhere to this instruction manual, especially to
the safety rules and precautions.
 In addition to these operating instructions, the local regulations for accident prevention,
environmental protection and machine operation must be strictly adhered to.

1.2.2. Owner’s liabilities

The owner ensures that only the personnel and operators stated hereafter has the ability to
operate the machine.

 All those who are familiar with the safety rules and precautions, but also the safety
installations and operation of the machine.
 All those who have read the section dealing with the safety instructions and warnings
contained in this manual.

4 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
1.2.3. Operator’s liabilities
All those entrusted with the task to operate the machine shall commit themselves to strictly
adhere to the following beforehand:

 Take all safety precautions to prevent any injury.

 Read the section dealing with the safety instructions and warnings contained in this
manual.

1.2.4. Danger of personal injuries and material damages

The measuring machine has been produced based on the current knowledge as regards
engineering, also in compliance with the safety rules in force. However, its operation may
prove to be dangerous to the personnel and/or cause damages to the machine or its
components.

Therefore, the measuring machine must only be used as intended.

Warning Any failure susceptible to adversely affect the security must be

immediately eliminated!

1.2.5. Intended use of the machine

The measuring machine may only be used for:

 Measuring the geometrical data of workpieces with suitable, specified sensors.

 Digitizing of models, tools, forms, etc. with suitable, specified sensors.
 Contact-free measuring of workpieces using an appropriate video camera system.

Any other use will be regarded as improper use and TESA SA shall not be responsible for
any incurred damages.

Furthermore, the use as intended involves that:

 All operating instructions contained in this manual are strictly observed.

 All checking and maintenance operations are executed as set forth in this manual.

1.2.6. Guarantee and liability

Our General Terms of Delivery are applicable to the whole range of our products.
These terms will be provided to the customer upon signature of an agreement at the latest.

In no event shall we be liable for personal injuries and/or material damages due to either of
the following causes:

 Improper use of the measuring machine

 Inappropriate assembly, installation, operation or maintenance of the measuring machine
 Machine operation though defective, incorrectly mounted or ineffective safety and
protective installations
 Failure to observe all shipping, storage, installation, commissioning, operation and
maintenance instructions
 Modifications to the measuring machine without our written consent and approval
 Lack of inspection of the machine parts subject to wear
 Incorrect execution of repair works
 Cases where damages are due to vis major

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 5
1.2.7. Personal safety equipment
 The customer / owner of the measuring machine is liable to provide any equipment
required to ensure individual protection of the personnel.
 All existing safety and protective installations must be regularly inspected.

1.2.8. Safety and protective installations

 All safety installations and covers must be correctly mounted for safe operation prior to
commissioning the machine.
 The safety and protective installations must not be removed before the measuring
machine is switched off and effectively secured against unintended operation.
 For each partial delivery of components, the customer / owner of the measuring machine
is responsible for the proper mounting and fastening of all safety installations.

1.2.9. Informal safety precautions

 This manual must be accessible at all times at the installation location of the measuring
machine.
 In addition to these operating instructions, the local regulations for accident prevention and
environmental protection must be available and strictly adhered to.
 Keep all safety and warning labels on the measuring machine visible all the times.

1.2.10. Personnel training

 Only trained and instructed personnel, aware of the safe operating procedures, is allowed
to work on the measuring machine.
 Personnel qualification for the installation, commissioning, operation and maintenance
must be clearly defined.
 The personnel in the course of training is not allowed to execute any work on the
measuring machine unless a skilled operator is present.

1.2.11. Operation of the measuring machine

 Never attempt to make any software changes on the measuring machine.
 The power supply ON/OFF main switch is on the rear of the measuring machine.
 Only fully trained and instructed personnel may operate the measuring machine.

1.2.12. Security measures during normal operation

 Only operate the measuring machine when all safety and protective installations are fitted
and functioning properly.
 Make sure that nobody is exposed to danger before switching-on the measuring machine.
 Make sure at least once per shift, that all safety installations are free from visible damage
and fully operational.
 All cables used to link the measuring machine to the computer (PC) must only be
connected/disconnected with both devices properly locked out (i.e. switched to zero
potential).
 Do not touch any moving components of the measuring machine until the end of the
measurement process.

6 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
1.2.13. Risk of electric shock
 Only electricians or authorised persons supervised by an electrician may work on the
electrical apparatus and only in accordance with the electro technical regulations.
 The electrical equipment of the machine needs to be checked regularly. Loosened or
damaged cables must be removed.
 In case working on live components is required, appoint a second person to turn off the
power supply ON/OFF main switch in case of emergency.

1.2.14. Maintenance, repair work and troubleshooting

 Carry out any recommended adjustment, maintenance and inspection work without delay.
 Have the transmission mechanism be maintained solely by qualified personnel, formally
accredited by TESA SA.
 Secure all machine components against unintended start during the maintenance,
inspection or repair work.
 Before starting any maintenance, inspection or repair work, make sure the measuring
machine is properly locked out (i.e. switched to zero potential) and the power supply
ON/OFF main switch is secured against unintended switching on.
 When replacing heavy components or large parts of the measuring machine, use a
suitable lifting equipment to ensure a safe handling.
 Check that all unscrewed elements are firmly seated.
 Check that all safety installations are fully operational after the maintenance or repair work
is completed.

1.2.15. Changes to the measuring machine

 No modifications, add-ons or transformations can be made to the measuring machine
without prior approval of TESA SA.
 Any intention to make drastic changes to the measuring machine requires the written
consent of TESA SA.
 Worn or damaged parts must be replaced immediately by specially trained personnel.
 Use only genuine spare parts or wearing parts.
 No guarantee can be given for second-hand spare parts that they are designed and
manufactured to meet the special demands and the required safety standards.

1.2.16. Cleaning and disposal

All process materials and chemical substances must be treated and disposed in a
professional manner and in accordance with the legal requirements. This is particularly:

 During maintenance work on lubricating systems and devices

 During cleaning work requiring the use of solvents

1.2.17. Precautions
Reading this manual carefully will help you to install and initialize your measuring machine
appropriately. The chapter 0 figure 2.2 Working distance (W) and max. workpiece height
(H)
Installation and cable connections provides useful information on the way your machine can
be transported, unpacked and positioned correctly.

Should it be installed by a TESA authorised agent or dealer, this chapter is for your
information only.

To ensure the operational safety and reliability of your measuring machine, please
take into account the following precautions.

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 7
  Installation and use of your Optiv Classic 321 GL or Optiv Classic 321 GL tp requires a
comprehensive training ensured by a TESA authorised service provider.
 Install your Optiv Classic 321 GL or Optiv Classic 321 GL tp on a rigid, stable and flat
surface area. Do not expose the machine to hazardous conditions, shocks, vibrations,
moisture, excessive humidity, corrosive or inflammable surroundings, sudden temperature
variations or direct sunlight.
 Make sure your Optiv Classic 321 GL or Optiv Classic 321 GL tp is locked out (i.e.
switched to zero potential) before installation. This precaution shall also be taken before
undertaking any maintenance, inspection or repair work.
 Do not use your Optiv Classic 321 GL or Optiv Classic 321 GL tp with other voltage rates
than those specified in this manual.
 Do not damage, modify, stretch out or bend the power cord. Do not expose the cord to
high temperature or place heavy items on it. If you fail to take any of these precautions,
you might damage your measuring machine or cause serious injury by fire or shock
hazard.
 Disconnect the machine by pulling the plug - not the cord - as this might cause electrical
damage to the machine or expose yourself to an electrical discharge.
 Handle your Optiv Classic 321 GL or Optiv Classic 321 GL tp with special care in order to
ensure the reliability of the measurement results delivered by this high-precision
measuring machine.
 Store original CD/DVD in a safe place, as they might be very useful whenever the
machine needs to be reinstalled.
 Should your machine be used in conjunction with any other equipment, the performance
stated in this manual may not be attained, or some operating functions may not be
accessible, depending on the ambient conditions on the spot.
 Do not leave your Optiv Classic 321 GL or Optiv Classic 321 GL tp switched on after use.
 For safety reasons, unplug the power cord from the mains outlet if you think that you won’t
be using the machine for a long period of time.
 Do not put your hand or your fingers between the measuring table and the column as this
can lead to injury.
 Take extra care to possible shocks during operation of the machine.
 Keep hands or fingers away from the traversing measuring table. Failure to adhere to this
precaution may expose yourself to injury as the Z axis moves down.
 The space between the measuring machine and any adjacent object must be large
enough (> 50 cm) in order not to hinder the moving machine axes.
 Ensure that the lifting equipment is adequate for the weight of the machine.
 Check the belt of the Z axis visually for wear or crack every year. If replacement is
required, ask for a specialist. In any case, let this be done every 10 years.
 Install the measuring machine on a solid surface, which must be strong enough to support
the weight of the machine along with all accessories.

8 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
2. Technical Data
2.1. Hardware
The Optiv Classic 321 GL offers an innovative design for non-contact measurement,
whereas the Optiv Classic 321 GL tp combines optical and tactile measurement in one
system. The part to be measured is placed onto the measuring table moving in two
coordinate directions (X = left / right, Y = forward / backward).

A video camera equipped with the chosen lens is mounted on the Z axis and positioned
above the part.
The measuring machine uses a separate computer (PC) whose technical features may vary,
depending on both the purchase date and machine type. For the main ones, however, they
remain as stated hereafter:

Brand / Type DELL / Precision T3500, NXP

Operating system Windows® XP Pro 32 bit (Service Pack 2)
Minitower, 44.7 x 18.7 x 43.3 cm,
Casing
black / silver-grey
Intel Xeon W3503 (Quad Core 2.4 GHz,
Processor QPI 4.8 GT/s, 4 MB, 130 W),
Chipset Intel X58
Memory 3 GB (3 x 1 GB), 1066 MHz DDR3-SDRAM
2 PCI connectors, 32 bit / 33 MHz (version 2.3)
Bus extension (PCI 2.3) 2 PCIe connectors, 8x in mode 4x
2 PCIe connectors, 16x, version 2.0 (2 x 75W max.)
NVIDIA Quadro FX 580, 512 MB, PCIe 16x,
Graphic card 2 x DP output, 1 x DVI output,
1 x (DP-DVI) adapter, 1 x (DVI-VGA) adapter
Hard disk 160 GB (7200 rpm), SATA 3.0 GB/s, Non-RAID
integrated (ADI 198x),
Sound card
no speakers
Network card BRCM 5761
1 RS-232
1 Parallel
8 USB 2.0 (2 in front, 6 at the rear)
Built-in interfaces
1 Network interface RJ-45
1 Audio input
1 Audio output
USB mouse 5-button DELL mouse with scroll wheel, black
USB keyboard US keyboard, black
DVD drive SATA, DVD-RW 16x

2.2. Video camera

The measuring machine comes equipped with an analogue CCD colour camera, PAL, 752 x
582 pixels.

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 9
2.3. CNC zoom
 Motorised CNC zoom (standard) with an optical magnification from 0.7x up to 4.5x
(zoom ratio matches 6.5x)
 Motorised CNC zoom (option) with an optical magnification from 0.58x up to 7.0x
(zoom ratio matches 12x)

2.4. Touch-trigger probe

TESASTAR-p TESASTAR-mp TP200

Technical description

• This component consists • Touch-trigger probe • Compact 6-way

of a small module with a consisting of one touch-trigger probe using
built-in touch-trigger mounting module and innovative micro strain
probe. one probe body. Both gauge technology
• This 5-way probe is parts are fitted together • Allows for small trigger
available in four versions over a magnetic system. forces and offers
providing a varying • This 5-way probe is advanced triggering
triggering force. available in four versions accuracy as well as long
providing a varying reliable operation
triggering force.

Mounting

M8 thread (probe body)

M2 thread (styli)

Sense directions

5-way: ± X, ± Y, + Z 6-way: ± X, ± Y, ± Z

Repeatability 1D (10 mm stylus)

0.35 µm (LF module)

0.35 µm (SF module) 0.40 µm (Trigger level 1)
0.50 µm (MF module) 0.50 µm (Trigger level 2)
0.65 µm (EF module)

Repeatability 2D (10 mm stylus)

± 0.60 µm (LF module)

± 0.80 µm (SF module) ± 0.80 µm (Trigger level 1)
± 1.00 µm (MF module) ± 0.90 µm (Trigger level 2)
± 2.00 µm (EF module)

Triggering force

0.055 N, L = 10 mm (LF module)

0.08 N, L = 10 mm (SF module) X, Y: 0.02 N / Z: 0.07 N
0.10 N, L = 25 mm (MF module) (all modules)
0.10 N, L = 50 mm (EF module)

Stylus module changing racks

Standard:
TESASTAR-pr with 4 slots
SCR200 with 6 slots
Option:
TESASTAR-pr with 2 or 6 slots

10 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
2.5. Measuring table
Material / Design Aluminium / Cross-table design
XY measuring table area 550 x 430 mm
XY measuring range 300 x 200 mm (12 x 8 in.)
Load-bearing capacity 20 kg

2.6. Measuring range

X axis 300 mm (12 in.)
Y axis 200 mm (8 in.)
Z axis 150 mm (6 in.)

2.7. Illumination
The measuring machine is equipped with LEDs (Light Emitting Diodes).

Multi-segment ring light

with 2 x 24 LEDs + Fresnel lens
Incident light (68 mm focal length)
 Inner row split into 4 segments
 Outer row split into 8 segments

Transmitted light Green LED + diffusing plate

Coaxial light White LED

2.8. Power supply

Input voltage (power supply unit) 110-240 V ± 10%, frequency 50-60 Hz
Input voltage (measuring machine) 24 V (continuous)
Power consumption < 120 W

2.9. Dimensions

figure 2.1 Dimensions of the measuring machine

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 11
2.10. Weight
 Weight of the measuring machine (without computer (PC) and monitor): 170 kg
 Weight of the whole measuring machine (with shipping crates): 270 kg

2.11. Measuring accuracy

Optiv Classic 321 GL Optiv Classic 321 GL tp

MPE in the
1.6 µm + 4L/1000 2.0 µm + 4L/1000
X and Y axis (E1)

2.0 µm + 4L/1000
MPE in the
(at all measuring planes 2.5 µm + 4L/1000
XY plane (E2)
from 0 up to 150 mm)

MPE in the 3.9 µm + 5L/1000

2.9 µm + 5L/1000
Z axis (E1) (with additional lens, 2x)

L in mm

All indicated values were obtained on the following operating conditions:

 Max. load on the measuring table 5 kg, evenly arranged

 Working temperature: 20°C ± 1°C
 Calibration temperature: 20°C ± 0,5°C
 Optical magnification: 4x
 Rel. humidity: < 80%, non-condensing

2.12. Additional features

Machine base and column made of granite,

Design proven cross-table design (aluminium),
mechanical bearing axes

Incremental,
optoelectronic length Resolution 0,05 µm
measuring system
Working temperature 20°C ± 1°C

Operating temperature range 10°C bis 40°C

Rel. humidity < 80%, non-condensing

 Inspection report
 Operating instructions
Measuring machine with a declaration of conformity
supplied with
 Shipping box specially made for a safe
transportation of the fully mounted machine

12 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
2.13. Additional lenses
6.5x motorised CNC zoom: magnification from 0.7x up to 4.5x on a 20 in. monitor

Lens 0,5x 0,75x none 1,5x 2x

Order number 06860030 06860031 - 06860032 06860033
Magnification 20x to 70x 26x to 105x 40x to 140x 60x to 210x 80x to 280x

Working distance
150 100 60 30 20
(W) in mm

Max. workpiece
0 to 60 0 to 120 0 to 150 0 to 180 15 to 190
height (H) in mm

Max. field of view

9,8 x 7,3 7,2 x 5,4 4,9 x 3,6 3,2 x 2,4 2,4 x 1,8
in mm

Min. field of view

2,8 x 2,1 1,8 x 1,3 1,4 x 1 0,9 x 0,7 0,7 x 0,5
in mm

table 2-1 Magnification variants of the 6.5x motorised CNC zoom

12x motorised CNC zoom: magnification from 0.58x up to 7x on a 20 in. monitor

Lens 0,5x 0,75x none 1,5x 2x

Order number 06860287 06860288 - 06860289 06860290
Magnification 19x to 190x 25x to 276x 33x to 367x 50x to 550x 67x to 740x

Working distance
150 95 65 40 25
(W) in mm

Max. workpiece
0 to 60 0 to 120 0 to 150 0 to 180 15 to 190
height (H) in mm

Max. field of view

16 x 12 10,8 x 8 8,1 x 6,1 5,4 x 4 4x3
in mm

Min. field of view

1,4 x 1 1 x 0,7 0,75 x 0,55 0,5 x 0,36 0,37 x 0,27
in mm

table 2-2 Magnification variants of the 12x motorised CNC zoom

figure 2.2 Working distance (W) and max. workpiece height (H)

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 13
3. Installation and cable connections
3.1. On-site installation
Your Optiv Classic 321 GL or Optiv Classic 321 GL tp is an extremely sensitive and highly
accurate measuring machine. Therefore, the machine must be installed on a stable, rigid and
flat (also vibration-free) surface.

Shipping boxes
The measuring machine has been carefully packed for shipment. We recommend to keep
any shipping box for use whenever the machine should be transported at a later date.

Overall dimensions for shipment

Length 170 cm
Width 115 cm
Height 136 cm
Weight (measuring machine + shipping box) 270 kg
Weight (measuring machine) 170 kg

Shipment

The nature of the product being shipped should be taken into account. As stated earlier in
this manual, your Optiv Classic 321 GL or Optiv Classic 321 GL tp is a sensitive machine.
Shocks and vibrations must therefore be avoided during air, road or any other transport.
The carrier should be clearly informed about the precautions to be taken. Transportation and
unloading must be carried out by experienced personnel using appropriate tools.
The shipping box must be carried as close as possible to the installation site of the
measuring machine. This requires at least two people.

Unpacking

 Place the pallet as close as possible to the installation surface (worktable, granite plate,
etc.) intended for the measuring machine.
 Cut both straps/belts around the shipping box.
 Remove the top cover of the shipping box.
 Remove the sides of the shipping box.
 Take the computer out of its box.
 Take the monitor out of its box.
 Remove the watertight protection “Climafoil”.
 Loosen the four (4) fastening screws (under the pallet).

Installation

 Prepare a stable, rigid and flat surface (worktable, granite plate, etc.) capable to support
the machine’s weight and reasonably high and wide to allow for ease of use. Leave
enough space (at least 50 cm) on all sides of the measuring machine. This will facilitate
the alignment of the machine’s base and the access to all connections of the measuring
machine.
 Level the worktable. Afterwards, place the measuring machine with at least 4 people and
with the help of appropriate lifting equipment onto the worktable. Follow the relevant
safety regulations in your country. Remember that the machine’s weight is as high as
170 kg. Once the machine rests safely on its support, unscrew the four (4) transport
handles.

14 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
 Mounting lateral covers

 Install the measuring machine

 Undo the 4 bars (1),
i.e. 2 on each side

3
2
 Loosen 4 screws (2), i.e. 2 on each
side, leaving appropriate clearance
(about 6 mm)
 Slide the cover between both
steel sheet and nut (3)

 Add the 4 screws with retaining

washer (4), i.e. 2 on each side
 Tighten screws (2), i.e. 2 on each side,
with the hand

4
2

figure 3.1 Mounting lateral covers

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 15
 Releasing the Z axis counterweight

 Undo the 2 or 5 screws (depending on

the machine version) on the rear cover,
and then remove the cover

 Remove the 2 screws on the

counterweight’s support (1)
 Remove the 2 screws on the
Z axis support (2)
 Raise the Z axis by about 50 mm
 Remove both extra screws on the
Z axis support.
 Tighten the support
as shown below (Fig. B)
 Mount the rear cover back.

Figure A: Figure B:
Primary hold position of the counterweight Final position (counterweight’s release)

figure 3.2 Releasing the Z axis counterweight

16 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
 Releasing the X axis

 Undo the single screw (1) and remove the clamping plate.
 Undo the 3 screws (2) and remove the clamping plate.

1 2

figure 3.3 Releasing the X axis

Levelling the measuring machine

Level the XY measuring table by setting

each of the 3 feet of the machine accordingly.
Doing so, place a clinometer on the measuring
table, firstly in the X direction, secondly in the
Y direction.

figure 3.4 Levelling the measuring machine

Type plate

A self-adhesive type plate is attached on the rear of the measuring machine. Do not damage
this plate since the printed numbers are all significant for our Customer Service.

Warning Correct voltage is clearly stated at the rear of your Optic Classic 321 GL or
Optiv Classic 321 GL tp. Note that this voltage matches the input voltage of
the measuring machine, but not that of your local mains voltage.

Ensure that the power supply unit of the measuring machine is connected
to a mains that complies with the required grounding specifications
stated on the power supply unit’s casing.

Otherwise, leave the measuring machine disconnected and call the

Customer Service of your local TESA retailer.

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 17
 Cable connections

All cables must only be connected / disconnected with both the measuring machine and
computer (PC) properly locked out (i.e. switched to zero potential). Only afterwards, the
measuring machine, the computer (PC) and the monitor are connected to the mains.

3.2. Cable connections

Access the panel located at the rear of the measuring machine in order to make the needed
connections, and have the measuring machine linked to the computer (PC). All connections
must be made with the measuring machine and the computer (PC) properly locked out.

3.2.1. Cable connections at the machine’s rear

1 Video cable - Used to link the camera with the video card

2 Cable with a 78-pin connector - Used to control the zoom

3 Cable with a 44-pin connector - Used to control any positioning operation

4 Joystick cable

5 Cable with a 26-pin connector - Used to control the servo motors

6 External power supply

(at the other side of the measuring machine, not pictured here)

3.2.2. Cable connections at the PC’s rear

1 PC power supply

2 Video cable

3 Cable with a 44-pin connector

4 Cable with a 26-pin connector

5 Cable with a 78-pin connector

6 SVGA port - Used for connecting the monitor

7 USB ports
Each port serves for connecting both a mouse and keyboard to the machine

figure 3.5 Cable connections

18 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
3.3. Connection to the mains

Warning Correct voltage is clearly stated at the rear of your Optic Classic 321 GL or
Optiv Classic 321 GL tp. Note that this voltage matches the input voltage of
the measuring machine, but not that of your local mains voltage.

Ensure that the power supply unit of the measuring machine is connected
to a mains that complies with the required grounding specifications
stated on the power supply unit’s casing.

Otherwise, leave the measuring machine disconnected and call the

Customer Service of your local TESA retailer.

3.4. Switching on the measuring machine

Use the ON/OFF main switch located at the rear of the measuring machine to switch on your
measuring machine. Doing so, the LED lying close to the ON/OFF main switch lights up.

4. Technical description of the measuring machine

4.1. Main components

figure 4.1 Description of the Optiv Classic 321 GL (left)

and the Optiv Classic 321 GL tp

1 Motorised measuring head (Z axis)

2 Rear cover
3 Glass plate (measuring area)
4 Cross-table: implementation of the X axis
5 Cross-table: implementation of the Y axis

The power supply ON/OFF main switch is on the rear of the measuring machine.

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 19
 figure 4.2 Joystick

1 Emergency-stop button
2 Start
3 Moving the Z axis
4 Moving the Y axis
5 Traversing speed (fast/slow)
6 Moving the X axis
7 Shortcuts (zoom, lighting, etc.)

5. Network connection (LAN)

The computer (PC) linked to the measuring machine can be connected to a local area
network available at your site. The administrator in charge of your EDP service shall be
entirely responsible for this connection, which requires a network card.

6. Measuring
See the provided manual of the measuring and evaluation software “PC-DMIS Vision”.

7. Maintenance and care

7.1. Cleaning the measuring machine
Use only a clean and soft cloth or a special cleaning cloth for optics to clean your measuring
machine as well as all accessories.
Cleaning the glass plate requires a special care since the quality of the measurement
depends on this machine component. Before any maintenance or repair work, make sure
that the measuring machine and its components are properly locked out (i.e. switched
to zero potential).

7.2. Cleaning the monitor

It is advisable to clean the monitor with a clean, soft cloth and a mild glass cleaner. In
addition, special computer cleaning cloths can be used.

20 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
7.3. Safety backup
Saving your personal data, including the files associated with the relevant part program is
highly recommended.

7.4. Replacing the glass plate

1 Undo both socket head screws of the measuring table
2 Swivel out both fixing elements
3 Replace the glass plate
4 Swivel back both fixing elements
5 Tighten socket head screws

Note The order number of the glass plate is 056268.

8. Disposal
Each product / material must be reprocessed separately. The specific requirements and
regulations in your country regarding environmental protection and recycling apply.

9. Warranty
We guarantee each product against any fault of design, manufacture or material for a period
of 12 months from the date of purchase. Any repair work carried out under the guarantee
conditions is free of charge. Our responsibility is limited to the repair of the relevant product
or, if we consider it necessary, to its free replacement.
The following are not covered by our guarantee: batteries and damage due to incorrect
handling, failure to observe the instruction manual, or attempts by any non-qualified party to
repair the product; any consequences whatever which may be connected either directly or
indirectly with the product supplied or its use.

Extract from our General Terms of Delivery,

December 1st, 1981)

© Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en 21
10. Declaration of conformity
Name and address of the manufacturer TESA SA
Bugnon 38
CH-1020 Renens
Switzerland

We hereby declare
under our sole responsibility
that the measuring machines Optiv Classic 321 GL and
Optiv Classic 321 GL tp

Order number Description Software

06830634 Optiv Classic 321 GL PC-DMIS Vision
00000000 Optiv Classic 321 GL tp PC-DMIS Vision

serial number see on the measuring machine

complies with the

provisions of the following

guidelines 2006/42/CE, 2004/108/CE, 2006/95/CE

international standards EN 12100-2, EN 60204-1, EN 61326-1

as well as with any technical data specified in our sales literature.

TESA SA, 03.02.2011

Quality Assurance

22 © Hexagon Metrology Vision GmbH Translation of the original operating instructions Classic 321 GL / tp (Ver. 02/2011, Item no. 3022172) en
Optiv
Hexagon Metrology is the all-rounder in the world of
metrology. With its new brand Optiv, the world’s largest
metrology group keeps this promise once again. Optiv
stands for multi-sensor measuring machines of any kind.
The portfolio ranges from benchtop measuring machi-
nes to high-accuracy multi-sensor measuring machines
which achieve top performances even in the nano range.
Multi-sensor measuring machines combine optical and
tactile measuring techniques and thus, enable the user to
measure all features of a workpiece in one measurement
cycle. At the same time Optiv features both: flexibility and
accuracy.
Optiv. Optical Performance Technology in Vision.

Hexagon Metrology
Hexagon Metrology is part of the Hexagon group and
brings leading brands from the field of industrial metrolo-
gy under one roof.

info.optiv@hexagonmetrology.com
www.optiv.net

www.hexagonmetrology.com

© 2011 Hexagon Metrology Vision GmbH

All rights reserved. Due to continuing product development,
Hexagon Metrology Vision GmbH reserves the right to change
product specifications without prior notice.

Version 02/2011. February 2011.