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    4.4L - 6.7L Tier 3

    Uploaded by

    Diego Catari
    The document contains a list of part numbers for engine components. It includes over 300 part numbers organized into categories for mechanical fuel injection structural/non-structural engine blocks, electronic fuel injection structural/non-structural engine blocks. The part numbers span multiple engine models and the document appears to be a service manual reference for engine parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    4.4L - 6.7L Tier 3

    Uploaded by

    Diego Catari
    223 views6 pages
    The document contains a list of part numbers for engine components. It includes over 300 part numbers organized into categories for mechanical fuel injection structural/non-structural engine blocks, electronic fuel injection structural/non-structural engine blocks. The part numbers span multiple engine models and the document appears to be a service manual reference for engine parts.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    The document contains a list of part numbers for engine components. It includes over 300 part numbers organized into categories for mechanical fuel injection structural/non-structural engine blocks, electronic fuel injection structural/non-structural engine blocks. The part numbers span multiple engine models and the document appears to be a service manual reference for engine parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    223 views6 pages

    4.4L - 6.7L Tier 3

    Uploaded by

    Diego Catari
    The document contains a list of part numbers for engine components. It includes over 300 part numbers organized into categories for mechanical fuel injection structural/non-structural engine blocks, electronic fuel injection structural/non-structural engine blocks. The part numbers span multiple engine models and the document appears to be a service manual reference for engine parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    F4CE9484 / F4CE9487A / F4CE9487N /


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    F4CE9684 / F4DE9484 / F4DE9684B*J111 /
    F4DE9684M*J101 / F4DE9684M*J103 /
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    F4DE9684 / F4DE9687 / F4GE9484C*J601 /


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    F4GE9484 / F4GE9684 / F4HE0484G*J102 /


    F4HE0484G*J109 / F4HE9484C*J102 /
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    F4HE9484C*J103 / F4HE9484 / F4HE9684 /


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    F4HE9687G*J100 / F4HE9687
    NEF Tier 3
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    Engine

    SERVICE MANUAL

    Part number 47597665


    1st edition English
    October 2013
    Mechanical fuel injection / Structural engine block
    F4CE9454H*J601 F4CE9484J*J602 F4CE9484M*J603 F4CE9487M*J605 F4CE9684J*J601
    F4CE9454H*J605 F4CE9484J*J604 F4CE9484M*J606 F4CE9487N*J601 F4CE9684J*J606
    F4CE9484A*J600 F4CE9484L*J600 F4CE9484M*J607 F4CE9487N*J602 F4CE9684J*J607
    F4CE9484A*J602 F4CE9484L*J602 F4CE9484M*J608 F4CE9487N*J603 F4CE9684J*J609
    F4CE9484C*J600 F4CE9484L*J603 F4CE9484N*J601 F4CE9487N*J605 F4CE9684K*J601
    F4CE9484C*J601 F4CE9484L*J604 F4CE9484N*J604 F4CE9487N*J606 F4CE9684K*J606
    F4CE9484G*J600 F4CE9484L*J605 F4CE9487A*J600 F4CE9684B*J600 F4CE9684K*J607
    F4CE9484G*J604 F4CE9484L*J606 F4CE9487A*J601 F4CE9684C*J600 F4CE9684K*J608
    F4CE9484G*J607 F4CE9484M*J601 F4CE9487M*J602 F4CE9684H*J603 F4CE9684L*J600
    F4CE9484G*J608 F4CE9484M*J602 F4CE9487M*J603 F4CE9684H*J604 F4CE9684L*J605

    Mechanical fuel injection / Non-structural engine block


    F4GE9454C*J601 F4GE9484C*J603 F4GE9484F*J615 F4GE9684C*J602 F4GE9684F*J604

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    F4GE9454C*J602 F4GE9484C*J605 F4GE9484H*J600 F4GE9684D*J600 F4GE9684G*J600
    F4GE9454C*J607 F4GE9484C*J606 F4GE9484J*J600 F4GE9684D*J603 F4GE9684G*J601
    F4GE9454C*J608 F4GE9484C*J607 F4GE9484J*J601 F4GE9684D*J604 F4GE9684G*J602
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    F4GE9454J*J605 F4GE9484D*J600 F4GE9484J*J603 F4GE9684E*J600 F4GE9684G*J603
    F4GE9454J*J607 F4GE9484D*J603 F4GE9484J*J604 F4GE9684E*J601 F4GE9684G*J605
    F4GE9454K*J602 F4GE9484D*J606 F4GE9484J*J605 F4GE9684E*J603 F4GE9684G*J606
    s.
    F4GE9454K*J604 F4GE9484D*J607 F4GE9484P*J600 F4GE9684E*J604 F4GE9684H*J600
    F4GE9454K*J605 F4GE9484D*J617 F4GE9484P*J601 F4GE9684E*J605 F4GE9684H*J601
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    F4GE9484A*J602 F4GE9484D*J618 F4GE9684A*J603 F4GE9684E*J606 F4GE9684R*J600


    F4GE9484A*J605 F4GE9484D*J619 F4GE9684A*J605 F4GE9684E*J607 F4GE9684R*J601
    F4GE9484A*J607 F4GE9484D*J620 F4GE9684B*J601 F4GE9684E*J610 F4GE9684R*J602
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    F4GE9484A*J608 F4GE9484E*J600 F4GE9684B*J602 F4GE9684E*J611 F4GE9684R*J603


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    F4GE9484A*J610 F4GE9484E*J601 F4GE9684B*J604 F4GE9684E*J612 F4GE9684R*J605


    F4GE9484A*J611 F4GE9484E*J602 F4GE9684B*J605 F4GE9684E*J613 F4GE9684R*J606
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    F4GE9484A*J612 F4GE9484E*J603 F4GE9684B*J606 F4GE9684E*J615


    F4GE9484C*J600 F4GE9484F*J600 F4GE9684B*J607 F4GE9684F*J600
    F4GE9484C*J601 F4GE9484F*J610 F4GE9684C*J600 F4GE9684F*J602
    ep

    F4GE9484C*J602 F4GE9484F*J614 F4GE9684C*J601 F4GE9684F*J603


    Electronic fuel injection / Structural engine block
    F4DE0484B*J100 F4DE9684B*J100 F4DE9684J*J101 F4DE9684R*J103 F4DE9687J*J104
    F4DE0484C*J100 F4DE9684B*J101 F4DE9684J*J102 F4DE9684R*J104 F4DE9687R*J101
    F4DE9484A*J100 F4DE9684B*J102 F4DE9684J*J104 F4DE9684R*J105 F4DE9687U*J100
    F4DE9484A*J103 F4DE9684B*J104 F4DE9684J*J105 F4DE9684S*J100 F4DE9687U*J102
    F4DE9484A*J104 F4DE9684B*J106 F4DE9684L*J100 F4DE9684S*J103 F4DE9687V*J100
    F4DE9484B*J101 F4DE9684B*J107 F4DE9684L*J103 F4DE9684S*J106 F4DE9687V*J101
    F4DE9484D*J101 F4DE9684B*J108 F4DE9684L*J106 F4DE9684S*J107 F4DE9687V*J104
    F4DE9484E*J100 F4DE9684B*J109 F4DE9684L*J107 F4DE9684U*J100 F4DE9687X*J100
    F4DE9484F*J100 F4DE9684B*J110 F4DE9684L*J108 F4DE9684Y*J100 F4DE9687X*J101
    F4DE9484F*J101 F4DE9684B*J111 F4DE9684L*J109 F4DE9684Y*J101 F4DE9687X*J102
    F4DE9484G*J100 F4DE9684C*J100 F4DE9684M*J100 F4DE9684Y*J102 F4DE9687X*J103
    F4DE9484H*J100 F4DE9684D*J100 F4DE9684M*J101 F4DE9684Z*J102 F4DE9687X*J104
    F4DE9487A*J103 F4DE9684E*J100 F4DE9684M*J103 F4DE9687A*J100 F4DE9687X*J105

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    F4DE9487A*J104 F4DE9684F*J100 F4DE9684N*J100 F4DE9687A*J103 F4DE9687X*J106
    F4DE9487B*J100 F4DE9684F*J102 F4DE9684N*J104 F4DE9687A*J104 F4DE9687Y*J100
    F4DE9487B*J101 F4DE9684G*J100 F4DE9684N*J107 F4DE9687C*J100 F4DE9687Y*J101
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    F4DE9487C*J100 F4DE9684G*J101 F4DE9684N*J108 F4DE9687J*J100 F4DE9687Y*J102
    F4DE9487D*J101 F4DE9684H*J100 F4DE9684R*J100 F4DE9687J*J101
    F4DE9487L*J100 F4DE9684J*J100 F4DE9684R*J102 F4DE9687J*J102
    s.

    Electronic fuel injection / Non-structural engine block


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    F4HE0454D*J102 F4HE9484F*J105 F4HE9684E*J104 F4HE9684S*J102 F4HE9687L*J100


    F4HE0454D*J104 F4HE9484F*J106 F4HE9684E*J106 F4HE9684S*J103 F4HE9687L*J101
    F4HE0484A*J101 F4HE9484M*J100 F4HE9684E*J107 F4HE9684T*J100 F4HE9687M*J101
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    F4HE0484A*J103 F4HE9484M*J101 F4HE9684F*J100 F4HE9684T*J101 F4HE9687M*J103


    ta

    F4HE0484G*J100 F4HE9684B*J100 F4HE9684F*J102 F4HE9684U*J101 F4HE9687M*J104


    F4HE0484G*J101 F4HE9684B*J101 F4HE9684F*J103 F4HE9684U*J103 F4HE9687M*J105
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    F4HE0484G*J102 F4HE9684B*J103 F4HE9684F*J104 F4HE9684V*J102 F4HE9687N*J101


    F4HE0484G*J103 F4HE9684B*J104 F4HE9684F*J105 F4HE9684V*J103 F4HE9687N*J103
    F4HE0484G*J105 F4HE9684C*J100 F4HE9684F*J107 F4HE9687C*J100 F4HE9687N*J104
    ep

    F4HE0484G*J106 F4HE9684C*J101 F4HE9684F*J108 F4HE9687C*J101 F4HE9687P*J101


    F4HE0484G*J108 F4HE9684C*J102 F4HE9684F*J109 F4HE9687C*J103 F4HE9687Q*J101
    F4HE0484G*J109 F4HE9684C*J104 F4HE9684J*J100 F4HE9687F*J100 F4HE9687Q*J103
    F4HE0484G*J110 F4HE9684C*J105 F4HE9684J*J101 F4HE9687F*J101 F4HE9687S*J101
    F4HE0684T*J100 F4HE9684C*J106 F4HE9684J*J102 F4HE9687G*J100 F4HE9687S*J103
    F4HE0684T*J101 F4HE9684D*J100 F4HE9684J*J104 F4HE9687G*J101 F4HE9687S*J104
    F4HE0684T*J103 F4HE9684D*J101 F4HE9684J*J106 F4HE9687G*J102 F4HE9687S*J105
    F4HE9484C*J100 F4HE9684D*J102 F4HE9684K*J100 F4HE9687G*J104 F4HE9687T*J101
    F4HE9484C*J102 F4HE9684D*J103 F4HE9684K*J102 F4HE9687H*J100 F4HE9687T*J103
    F4HE9484C*J103 F4HE9684D*J105 F4HE9684L*J101 F4HE9687H*J101 F4HE9687T*J104
    F4HE9484C*J104 F4HE9684D*J106 F4HE9684L*J102 F4HE9687H*J102 F4HE9687W*J100
    F4HE9484C*J105 F4HE9684D*J107 F4HE9684M*J100 F4HE9687H*J103 F4HE9687W*J101
    F4HE9484C*J106 F4HE9684D*J109 F4HE9684M*J101 F4HE9687K*J100 F4HE9687W*J102
    F4HE9484C*J107 F4HE9684E*J100 F4HE9684P*J102 F4HE9687K*J101 F4HE9687Z*J100
    F4HE9484C*J108 F4HE9684E*J101 F4HE9684P*J103 F4HE9687K*J102 F4HE9687Z*J101
    F4HE9484F*J103 F4HE9684E*J102 F4HE9684S*J100 F4HE9687K*J103
    F4HE9484F*J104 F4HE9684E*J103 F4HE9684S*J101 F4HE9687K*J105
    Contents

    INTRODUCTION
    Engine....................................................................................... 10
    [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

    [10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

    [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

    [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

    [10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

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    [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
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    [10.110] Balancer and damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

    [10.114] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8


    s.

    [10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9


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    [10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

    [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11


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    [10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12

    [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13


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    [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14


    ep

    [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15

    [10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16

    [10.408] Oil cooler and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.17

    Electrical systems ....................................................................... 55


    [55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

    [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

    [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

    [55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

    [55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

    [55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6

    [55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

    47597665 27/09/2013
    [55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

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    47597665 27/09/2013
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