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    206-04-Rear Disc Brake 206-04

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    Tiến Phát Công ty TNHH Đầu Tư Xây Dựng
    This document provides specifications and removal/installation instructions for the rear disc brake system on a 2008.50 Ford Mondeo. It lists specifications for brake disc diameter, thickness, runout, and pad discard thickness. Removal instructions are provided for brake pads and calipers, noting any special tools needed and torque specifications for reinstallation. Brake fluid type and safety precautions are also mentioned.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    206-04-Rear Disc Brake 206-04

    Uploaded by

    Tiến Phát Công ty TNHH Đầu Tư Xây Dựng
    26 views7 pages
    This document provides specifications and removal/installation instructions for the rear disc brake system on a 2008.50 Ford Mondeo. It lists specifications for brake disc diameter, thickness, runout, and pad discard thickness. Removal instructions are provided for brake pads and calipers, noting any special tools needed and torque specifications for reinstallation. Brake fluid type and safety precautions are also mentioned.

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    206_04

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    © © All Rights Reserved

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    This document provides specifications and removal/installation instructions for the rear disc brake system on a 2008.50 Ford Mondeo. It lists specifications for brake disc diameter, thickness, runout, and pad discard thickness. Removal instructions are provided for brake pads and calipers, noting any special tools needed and torque specifications for reinstallation. Brake fluid type and safety precautions are also mentioned.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    26 views7 pages

    206-04-Rear Disc Brake 206-04

    Uploaded by

    Tiến Phát Công ty TNHH Đầu Tư Xây Dựng
    This document provides specifications and removal/installation instructions for the rear disc brake system on a 2008.50 Ford Mondeo. It lists specifications for brake disc diameter, thickness, runout, and pad discard thickness. Removal instructions are provided for brake pads and calipers, noting any special tools needed and torque specifications for reinstallation. Brake fluid type and safety precautions are also mentioned.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    206-04-1 Rear Disc Brake 206-04-1

    SECTION 206-04 Rear Disc Brake


    VEHICLE APPLICATION:2008.50 Mondeo
    CONTENTS PAGE

    SPECIFICATIONS
    Specifications...................................................................................................................... 206-04-2
    Rear Disc Brake Specification........................................................................................ 206-04-2

    DIAGNOSIS AND TESTING


    Rear Disc Brake.................................................................................................................. 206-04-3

    REMOVAL AND INSTALLATION


    Brake Pads..................................................................................................... (12 238 0) 206-04-4
    Brake Caliper.................................................................................................. (12 253 0) 206-04-6
    206-04-2 Rear Disc Brake 206-04-2
    SPECIFICATIONS
    Rear Disc Brake Specification
    Description mm
    Brake disc diameter 302
    New brake disc nominal thickness 11
    Worn brake disc discard thickness * 9
    Maximum brake disc thickness variation 0.025
    Worn brake pad discard thickness** 1.5
    Maximum brake disc runout (installed) 0.1
    * When the discard thickness has been reached, install a new brake disc and brake pads.
    For additional information, refer to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation).
    ** When the discard thickness has been reached, install new brake pads.
    For additional information, refer to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation).

    2008.50 Mondeo 1/2009 G504927en


    206-04-3 Rear Disc Brake 206-04-3
    DIAGNOSIS AND TESTING

    Rear Disc Brake


    REFER to Section 206-00 [Brake System -
    General Information].

    2008.50 Mondeo 1/2009 G17486en


    206-04-4 Rear Disc Brake 206-04-4
    REMOVAL AND INSTALLATION

    Brake Pads(12 238 0)


    Special Tool(s) 4. WARNING: Make sure that no load is
    placed on the brake hose.
    206-012
    Retractor, Rear Brake Caliper Torque: 35 Nm
    Piston
    x2

    12006

    Materials
    Name Specification
    Brake Fluid - Super ESD-M6C57-A
    DOT4
    E70028

    Removal 5. NOTE: Note the position of each component


    before removal.
    NOTE: Removal steps in this procedure may
    contain installation details. 1. Brake pad locating spring (rubber coated).
    2. Brake pad locating spring.
    1. Refer to: Brake System Health and Safety
    Precautions (100-00 General Information,
    Description and Operation).
    2. Refer to: Wheel and Tire (204-04 Wheels and
    Tires, Removal and Installation). 1

    3.
    2

    E70029

    2
    6. Special Tool(s): 206-012

    E70112

    E70030

    2008.50 Mondeo 1/2009 G543367en


    206-04-5 Rear Disc Brake 206-04-5
    REMOVAL AND INSTALLATION
    Installation
    1. CAUTIONS:
    Make sure that the mating faces are
    clean and free of foreign material.
    Make sure that the clips are correctly
    located.
    Make sure that the component is not
    bent.
    Remove the adhesive foil from the rear of the
    outer brake pad.

    E56190

    2. To install, reverse the removal procedure.


    3. Depress and release the brake pedal 3 times,
    check the brake fluid level in the brake fluid
    reservoir and top up as necessary with brake
    fluid.
    Material: Brake Fluid - Super DOT4

    2008.50 Mondeo 1/2009 G543367en


    206-04-6 Rear Disc Brake 206-04-6
    REMOVAL AND INSTALLATION

    Brake Caliper(12 253 0)


    3. 1. General Equipment: Hose clamp(s)
    Materials
    2. Torque: 18 Nm
    Name Specification 3. Torque: 35 Nm
    Brake Fluid - Super ESD-M6C57-A
    DOT4 3 1
    General Equipment

    x2
    Hose clamp(s)

    Removal 2
    CAUTION:
    Refer to: Brake System Health and Safety
    Precautions (100-00 General Information,
    E70110
    Description and Operation).
    NOTE: Removal steps in this procedure may 4. CAUTION: Make sure that all openings
    contain installation details. are sealed.
    1. Remove the wheel and tire.
    Refer to: Wheel and Tire (204-04 Wheels and
    Tires, Removal and Installation).
    2.

    1
    E70111
    2
    5. NOTE: Note the position of the brake pads to
    aid installation.

    E70112

    E70029

    2008.50 Mondeo 1/2009 G543368en


    206-04-7 Rear Disc Brake 206-04-7
    REMOVAL AND INSTALLATION
    6. Torque: 110 Nm

    x2

    E70096

    Installation
    1. CAUTIONS:
    Make sure that the mating faces are
    clean and free of foreign material.
    Make sure that the clips are correctly
    located.
    Make sure that the component is not
    bent.
    To install, reverse the removal procedure.
    2. Depress and release the brake pedal 3 times,
    check the brake fluid level in the brake fluid
    reservoir and top up as necessary with brake
    fluid.
    Material: Brake Fluid - Super DOT4

    2008.50 Mondeo 1/2009 G543368en

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