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    KKJV WPS PP01

    Uploaded by

    serbay tunca
    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) procedure to be used on pipe joints with a groove weld design. The document specifies the base and filler metals, joint details, welding positions, preheat and interpass temperatures, gas shielding, electrical characteristics, and welding technique. Welds will be made in the flat, horizontal, and overhead positions on pipes with a diameter range of all sizes using a 2.4mm diameter ER70S-A1 filler metal in a multipass technique with string and weave beads.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    KKJV WPS PP01

    Uploaded by

    serbay tunca
    26 views2 pages
    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) procedure to be used on pipe joints with a groove weld design. The document specifies the base and filler metals, joint details, welding positions, preheat and interpass temperatures, gas shielding, electrical characteristics, and welding technique. Welds will be made in the flat, horizontal, and overhead positions on pipes with a diameter range of all sizes using a 2.4mm diameter ER70S-A1 filler metal in a multipass technique with string and weave beads.

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    KKJV-WPS-PP01

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    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) procedure to be used on pipe joints with a groove weld design. The document specifies the base and filler metals, joint details, welding positions, preheat and interpass temperatures, gas shielding, electrical characteristics, and welding technique. Welds will be made in the flat, horizontal, and overhead positions on pipes with a diameter range of all sizes using a 2.4mm diameter ER70S-A1 filler metal in a multipass technique with string and weave beads.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    26 views2 pages

    KKJV WPS PP01

    Uploaded by

    serbay tunca
    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) procedure to be used on pipe joints with a groove weld design. The document specifies the base and filler metals, joint details, welding positions, preheat and interpass temperatures, gas shielding, electrical characteristics, and welding technique. Welds will be made in the flat, horizontal, and overhead positions on pipes with a diameter range of all sizes using a 2.4mm diameter ER70S-A1 filler metal in a multipass technique with string and weave beads.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    WELDING PROCEDURE SPECIFICATION (WPS)

    ( ASME SECTION IX. / ASME B 31.3 )

    Project reference: KUZEY MARMARA UNDERGROUND GAS STORAGE EXPANSİON (PHASE III)
    WPS No : KKJV-WPS-PP01 Supporting PQR No : KKJV-PQR-PP01
    Revision No: 00 Welding Process(es): GTAW
    Revision Date : 20.10.2021 Type(s): Manual ( Automatic, Manual, Machine or Semi-Auto )
    Page: ½
    JOINTS (QW-402)
    Joint Design Groove (BW) Root Spacing 4 ± 2 mm (GTAW)
    Backing ☐Yes ☒ No

    Backing Material (Type) Non Fusing Metal Non Metallic Other


    Metal

    JOINT DETAIL

    BASE METALS (QW-403)


    P-No. 1 Group No. 1/2 to P-No. 1 Group No. 1/2
    Or
    A106 Gr.B/A105/A234 WPB A106 Gr.B/A105/A234 WPB
    Specification type and grade To specification type and grade
    A333Gr.6/A350 LF2/A420 WP6 A333Gr.6/A350 LF2/A420 WP6
    Or
    Chem. Analysis and Mech. Prop. Equivalent To Chem. Analysis and Mech. Prop. Equivalent
    Thickness range:
    Base Metal: Groove : 2,5mm ≤ t ≤ 10.00 mm Fillet : N/A
    Pipe Dia. Range: Groove: ALL Fillet : N/A
    Maximum Pass Thickness ≤ 1/2 in. (13 mm) X N/A No

    Other Maximum Carbon Equivalent shall not exceed 0.43% Note: tc lesser of 0.7 Tb or 6 mm

    FILLER METALS (QW-404) GTAW


    Spec. No. (SFA) SFA 5.28
    AWS No. (Class) ER70S-A1
    Trade Name Equivalent
    F-No. 6
    A-No. 2
    Size of Filler Metals Ø2,4 mm
    Filler Metal Product Form Solid
    Supplemental Filler Metal N/A
    Weld Metal Thickness Range
    Groove Max. 10.00 mm
    Fillet N/A
    Electrode-Flux (Class) N/A
    Flux Type N/A
    Flux Trade Name N/A
    Consumable Insert None
    Other With Filler Metal
    CHECKED BY
    PREPARED BY CONSTRUCTION APPROVED OWNER
    ORGANIZATION

    NAME: Yavuz Selim Ünsal NAME: Yavuz Selim Ünsal NAME: NAME:

    SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:

    Date: 19.11.2021 Date: 19.11.2021 Date: Date:

    KK-BOTAS-QAC-TEM-0214_00 20.10.2021
    WELDING PROCEDURE SPECIFICATION (WPS)
    ( ASME SECTION IX. / ASME B 31.3 )

    WPS No: KKJV-WPS-PP01 Revision No : 00 Revision Date :20.10.2021 Supporting PQR No : KKJV-PQR-PP01 Page : 2/2

    POSITIONS (QW 405) POSTWELD HEAT TREATMENT (QW-407)


    Position(s) of Groove ALL Temperature Range None
    Welding Progression: Uphill Time Range None
    Position(s) of Fillet N/A Other None

    Other None GAS (QW-408)

    PREHEAT (QW-406) Percent Composition


    Preheat Temp. Min. 10°C Gas(es) (Mixture) Flow Rate
    Interpass Temp.
    200°C Shielding Argon 99,995 % 12-16 lt/min
    Max.
    Preheat
    None Trailing N/A N/A N/A
    Maintenance
    Other None Backing N/A N/A N/A

    (Continuous or special heating where applicable should be recorded) Other N/A N/A N/A

    ELECTRICAL CHARACTERISTICS (QW-409)


    Filler Metal Current Ampere Wire Feed Energy Volt Travel Speed
    Weld Proces Other
    Dia. Type and (Range) Speed or Power (Range) Range
    Pass(es) s Class
    (mm) Polarity (A) (m/min) (Range) (V) (mm/min)

    ALL GTAW ER70S-A1 Ø2,4 DC(-) 100-135 N/A N/A 10-12 84-105 None

    Pulsing Current / Polarity DC(-) for GTAW


    Tungsten Electrode Size and Type Ø2,4 mm , EW Th2 (AWS A5.12)
    Mode of Metal Transfer for GMAW (FCAW) N/A
    Heat Input (Max.) 1,16 (kj/mm) for GTAW
    Other None
    TECHNIQUE (QW-410) GTAW
    String or Weave Bead String &Weave Bead
    Orifice, Nozzle, or Gas Cup Size 8 to 12
    Initial and Interpass Cleaning GRINDING&BRUSHING
    Method of Back Gouging None
    Oscillation N/A
    Contact Tube to Work Distance N/A
    Multiple or Single Pass (per
    Multipass
    side)
    Multiple or Single Electrodes N/A
    Electrode Spacing N/A
    Peening None
    Other None
    CHECKED BY
    PREPARED BY APPROVED OWNER
    CONSTRUCTION ORGANIZATION

    NAME: Yavuz Selim Ünsal NAME: Yavuz Selim Ünsal NAME: NAME:

    SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:

    Date: 19.11.2021 Date: 19.11.2021 Date: Date:

    KK-BOTAS-QAC-TEM-0214_00 20.10.2021

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