Viper s1300 UG
Viper s1300 UG
Viper s1300 UG
s1300 Robot
User’s Guide
Adept Viper
s1300 Robot
User’s Guide
5960 Inglewood Drive • Pleasanton, CA 94588 • USA • Phone 925.245.3400 • Fax 925.960.0452
Otto-Hahn-Strasse 23 • 44227 Dortmund • Germany • Phone +49.231.75.89.40 • Fax +49.231.75.89.450
Block 5000 Ang Mo Kio Avenue 5 • #05-12 Techplace II • Singapore 569870 • Phone +65.6755 2258 • Fax +65.6755 0598
The information contained herein is the property of Adept Technology, Inc., and shall not be reproduced
in whole or in part without prior written approval of Adept Technology, Inc. The information herein is sub-
ject to change without notice and should not be construed as a commitment by Adept Technology, Inc. This
manual is periodically reviewed and revised.
Adept Technology, Inc., assumes no responsibility for any errors or omissions in this document. Critical
evaluation of this manual by the user is welcomed. Your comments assist us in preparation of future doc-
umentation. Please email your comments to: techpubs@adept.com.
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adept Viper s1300™ Robots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adept SmartController CX™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Adept PA-4™ CAT-3 Power Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Dangers, Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 What to Do in an Emergency Situation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 Additional Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Manufacturer’s Declaration of Compliance (MDOC) . . . . . . . . . . . . . . . . 12
Adept Robot Safety Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.6 Intended Use of the Robots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.8 Manufacturer’s Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.9 How Can I Get Help? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adept Document Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Robot Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Unpacking and Inspecting the Adept Equipment. . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Environmental and Facility Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Transporting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Precautions in Transporting Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Transport Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4 Mounting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5 Grounding the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6 Description of Connectors on Robot Interface Panel . . . . . . . . . . . . . . . . . . . . 24
2.7 Air Lines and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Optional Solenoid Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Solenoid Valve Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
External Mounting Locations on Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.8 Designing End-Effectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mass of End-Effector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Center of Gravity Position of End-Effector . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Moment of Inertia Around J4, J5 and J6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3 System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1 System Cable Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Installing the SmartController . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3 Installing the Adept ACE Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4 Connecting the PC to the SmartController . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.5 Installing the PA-4 Power Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.6 Connecting 3-Phase AC Power to PA-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
PA-4 3-Phase Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Connecting the PA-4 3-Phase AC Power Cord to AC Supply . . . . . . . . . . 38
Typical 3-Phase AC Power Installation Diagrams . . . . . . . . . . . . . . . . . . . . . 39
4 System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1 Commissioning the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Mechanical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
System Cable Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
User-Supplied Safety Equipment Checks . . . . . . . . . . . . . . . . . . . . . 42
System Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Running the Adept ACE Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Starting the Adept ACE Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Enabling High Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Verifying E-Stop Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Verifying Robot Motions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2 Learning to Program the Robot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3 Connecting Digital I/O to the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4 Status Panel Codes on sDAI Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5 Installing and Using the Brake Release Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.1 Replacing Encoder Backup Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 Installing User-Supplied Hardstops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.1 Robot Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.2 Robot Flange Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
(+)
(-) 2nd axis (J2)
(-) (+)
*S/N 3562-XXXXX*
CAMERA RS-232/TERM
R
RS-422/485
SmartController CX
SmartServo IEEE-1394
Device Net Eth 10/100
OK HPE LAN SW1 1.1 1.2 2.1 2.2 BELT ENCODER RS-232-1 RS-232-2
SF ES HD 1 2 3 4
ON
OFF
1 2 3
XDIO XUSR XSYS XFP XMCP XDC1 XDC2
24V 5A
-+ -+
The J and K amplifiers in the Adept Viper s1300 robot system are controlled by the sDAI
(100 W) distributed control module. The sDAI module resides in the PA-4 chassis and
contains a RISC microprocessor and interface circuitry that close the servo loops for high-
performance robot motion. The sDAI is connected to a host Adept SmartController via the
SmartServo interface (based on IEEE 1394).
• All personnel who install, operate, teach, program, or maintain the system must
read this guide, read the Adept Robot Safety Guide, and complete a training
course for their responsibilities in regard to the robot.
• All personnel who design the robot system must read this guide, read the Adept
Robot Safety Guide, and must comply with all local and national safety
regulations for the location in which the robot is installed.
• The robot system must not be used for purposes other than described in Section
1.6. Contact Adept if you are not sure of the suitability for your application.
• The user is responsible for providing safety barriers around the robot to prevent
anyone from accidentally coming into contact with the robot when it is in motion.
• Power to the robot and its power supply must be locked out and tagged out before
any maintenance is performed.
It ships with each robot manual, and is also available from the Adept Document Library.
See “Adept Document Library” on page 15.
NOTE: For dual-robot installations, see the Adept Viper Dual Robot
Configuration Procedure, which is available in the Adept Document
Library.
1. Mount the robot on a flat, secure mounting surface. See Section 2.4 on page 22.
2. Install the SmartController, Front Panel, and Adept See Section 3.2 on page 34.
ACE™ software.
3. Install the PA-4 power chassis. See Section 3.5 on page 35.
4. Install the Arm Power/Signal cable between the See Section 3.5 on page 35.
PA-4 and the robot.
5. Install the IEEE 1394 and XSYS cables between See Section 3.5 on page 35.
the PA-4 and SmartController.
6. Connect AC power to PA-4 power chassis. See Section 3.6 on page 37.
7. Start the Adept ACE software, connect to the See Section 4.1 on page 41.
controller, and turn on power to the system.
ftp://ftp1.adept.com/Download-Library/Manufacturer-Declarations/
Each Manufacturer's Declaration is supplied in PDF format and stored on the website in a
ZIP archive. To access the PDF document:
1. Click on the appropriate .zip file. You are prompted to Open or Save the file.
2. Click Open to open the file and display the archive contents.
3. Double-click on a .pdf file to open it.
http://www.adept.com
• For Contact information:
http://www.adept.com/contact/americas
http://www.adept.com/contact/asiapacific-rim
http://www.adept.com/contact/europe
• For Product Support information:
http://www.adept.com/support/service-and-support/main
• For user discussions, support, and programming examples:
http://www.adept.com/forum/
• WEEE/RoHS, Policy:
ftp://ftp1.adept.com/Download-Library/Regulatory/
• WEEE Drop-off Sites:
http://www.adept.com/contact/americas
http://www.adept.com/contact/asiapacific-rim
http://www.adept.com/contact/europe
The Download Center (ID # 500080) provides Adept WEEE/RoHS Policy. The
Contact area of the web site gives locations of WEEE drop-off sites.
Related Manuals
This manual covers the installation, operation, and maintenance of an Adept Viper s1300
robot system. There are additional manuals that cover programming the system,
reconfiguring installed components, and adding other optional components. See Table
1-2. These manuals are available on the Adept Document Library CD-ROM shipped with
each system.
Adept Robot Safety Guide Contains general safety information for all Adept robots.
Adept PA-4 Power Chassis Contains complete information on the installation and
User’s Guide operation of the PA-4 Power Chassis.
Adept Viper Dual Robot Contains cable diagrams and configuration procedures for a
Configuration Procedure dual-robot system.
Instructions for Adept Describes the utility programs used for advanced system
Utility Programs configurations, system upgrades, file copying, and other
system configuration procedures.
V+ Operating System User’s Describes the V+ operating system, including disk file
Guide operations, monitor commands, and monitor command
programs.
Before Unpacking
Carefully inspect all shipping crates for evidence of damage during transit. Pay special
attention to tilt and shock indication labels on the exteriors of the containers, if installed. If
any damage is indicated, request that the carrier’s agent be present at the time the
container is unpacked.
Upon Unpacking
Before signing the carrier’s delivery sheet, please compare the actual items received (not
just the packing slip) with your equipment purchase order and verify that all items are
present and that the shipment is correct and free of visible damage.
If the items received do not match the packing slip, or are damaged, do not sign the
receipt. Contact Adept as soon as possible.
If the items received do not match your order, please contact Adept immediately.
Inspect each item for external damage as it is removed from its container. If any damage is
evident, contact Adept (see Section 1.9 on page 14).
Retain all containers and packaging materials. These items may be necessary to settle
claims or, at a later date, to relocate equipment.
Item Condition
Working space, etc. • Sufficient service space must be available for inspection and
disassembly.
• Keep wiring space (230 mm or more) behind the robot, and
fasten the wiring to the mounting face or beam so that the
weight of the cables will not be directly applied to the
connectors.
Wire
(Belt sling)
Waste Cloth
Eyebolts
Robot Mounting
Bolts
Transport Procedure
Transport Position
Axis Angle
Eyebolts
Wire
(Belt sling)
Note: Before transporting the robot,
check that the path to the target
position is free of obstacles.
Waste Cloth
Eyebolts
Robot Mounting
Bolts
9 Remove the eyebolts from the robot Caution: Before running the robot unit, be
unit. sure to remove the eyebolts. Otherwise, the
robot arm will strike against those eyebolts.
150 250
250
192
240
155 ± 0.1
φ30
25 190 25
Reference 4-φ14.5 drill
plane 155 ± 0.1 150 (for M12 screw)
1. See Figure 2-2 for the dimensions of the mounting holes in the robot mounting
position where the robot unit is to be secured.
2. Drill four bolt holes (M12), 15 mm deep or more.
3. Secure keys or pins to the reference planes.
4. Set the robot unit into place on the robot mount. When transporting the robot
unit, follow the instructions given in Section 2.3 on page 19.
5. Secure the robot unit to the mount with four bolts and plain washers.
• Bolt: M12 x 40 mm (strength class: 12.9)
• Tightening torque: 110 +/- 22 Nm
• Plain washer: JIS B 1256 (polished round)
CN22 A IR 1
CN20
A IR 2
Grounding
Terminal (M5)
User-Supplied
Ground Wire
5.5mm2 or more
C N 22 CN20
A IR 1 AIR 1
A IR 2
AIR 2
Ground
Terminal (M5) CN20
CN22 - the Arm Power/Signal cable from the PA-4 is installed at this connector.
CN20 - Pins 1 to 10 are wired directly to corresponding pins 1 to 10 on CN21 on the upper
arm. Pins 12 to 18 are for solenoid control. See Section 2.7 on page 25.
AIR 1 - air piping connector (BSPT1/4) for three solenoids in robot. See Section 2.7 on
page 25.
AIR 2 - air piping connector (BSPT1/4), connects directly to AIR 2 on the second (upper)
arm.
Grounding Terminal - ground point on robot, see Section 2.5 on page 23.
CN21 pin layout CN21 for end-effector Valve Symbols and Air Intake and Exhaust States
View (A) control signal wires (1A and 1B are piping joint symbols.)
3 2 1 Air piping joint Valve signal
● ● ●
AIR2 Air Solenoid Solenoid
7 6 5 4 Exhaust valve
Air Piping intake A B
● ● ● ●
Joint (M5) 1A 1B 1 ON OFF
10 9 8
● ● ● 1A 1B
1B 1A 1 OFF ON
AIR1
CN21 2A 2B 2 ON OFF
2A 2B
2B 2A 2 OFF ON
3A 3B 3A 3B 3 ON OFF
3B 3A 3 OFF ON
AIR2
(A)
View (B)
Connector (CN20) for end-effector
signal/valve control wires
(B)
C N 22 AIR1
C N 20
For controller I/O unit, PNP type
(sink IN, source OUT)
AIR1 piping joint
AIR2 (BSPT 1/4) CN20 pin No. Used for:
AIR2 piping joint 12 0V
(BSPT 1/4) 13 Solenoid 1A (solenoid valve 1)
14 Solenoid 1B (solenoid valve 1)
15 Solenoid 2A (solenoid valve 2)
16 Solenoid 2B (solenoid valve 2)
17 Solenoid 3A (solenoid valve 3)
18 Solenoid 3B (solenoid valve 3)
Note 1: Pin #1 to #10 on CN21 and those on CN20 are connected with each other. The allowable current per line is 1 A.
Note 2: Use the supplied connector sets for CN20 and CN21.
SRCN6A25-24S
for CN20 (round type connector)
(Japan Aviation Electronics Industry Ltd)
05019-000
JMLP1610M
for CN21 (L type plug connector)
DDK Electronics, Inc.
Installing this cable allows you to control the three internal robot solenoids directly from
V+. See Table 2-2 for the details on activating the individual ports on each solenoid.
B –0001 0002
B –0003 0004
B –0005 0006
a The two-position, double solenoids require both V+ signal states to be
activated. Invalid states will result in indeterminate outputs.
In addition to controlling the internal robot solenoids, the Solenoid cable brings a portion
of the other XDIO signals out to the CN21 connector at the top of the robot. See Table 2-3
for the details of which signals are available at CN21. See the Adept SmartController
User’s Guide for the electrical specifications for the signals from the XDIO connector.
Item Specifications
Lubrication Oilless
2 M4 12 deep 2 M6 18 deep
50 90
2 M6 18 deep
120
2 M12 34 deep
30
Mass of End-Effector
Design the end-effector so that the total mass of the end-effector (including workpiece)
will be lighter than the maximum payload capacity of the robot. The total mass includes
the wiring, piping, etc.
Maximum total mass of end-effector (including workpiece) must be less than or equal to
maximum payload capacity (10 kg).
190
Center of rotation of J5
100 90
80
Moment of inertia around J4, J5, and J6 of end-effector (including mass of workpiece)
must be less than or equal to the maximum allowable moment of inertia
When calculating the moment of inertia around J4, J5, and J6 of the end-effector, use the
formulas given in Table 2-5, and see examples in Figure 2-7 on page 31.
3. Rectangular parallelepiped
(The axis of rotation passes through the center of gravity.) 2
l: Moment of inertia ❲kgm ❳
m: Mass ❲kg❳
r: Radius ❲m❳
b, c, : Length ❲m❳
Calculation example : When calculating the moment of inertia of a complicated shape, divide it into
simple parts as much as possible for easier calculations.
As shown in the figure below, divide the end-effector into three parts (Q, R, S).
Q
Moment of inertia around J6 of Q: I1 (from 3 and 5 in Table
Table 3-5
2-3)
Robot flange
center Center of
gravity of Q
φ40
R
φ20
Moment of inertia around J6 of S: I3 (from 1 and 5 in Table 3-5
2-3)
Around J6
Around J6
Center of S Center of
gravity of R gravity of S
φ40
Moment of inertia around J6 of entire end-effector: IJ6
Unit: mm
(2) Moment of inertia around J4 and J5 For the end-effector shown below, the moment of
inertia around J4 and J5 can be calculated according
to the same formula.
((0.08 + 0.005)2+0.01)
2.54×10-2 [kgm2]
R
DO NOT REMOVE OR INSTALL THIS DO NOT REMOVE OR INSTALL THIS DO NOT REMOVE OR INSTALL THIS
A
MODULE UNLESS HIGH VOLTS LED MODULE UNLESS HIGH VOLTS LED MODULE UNLESS HIGH VOLTS LED K
IS COMPLETELY DISTINGUISHED IS COMPLETELY DISTINGUISHED IS COMPLETELY DISTINGUISHED E STATUS
Adept A
M
P
A
M
P
A
M
P
E
X
P
I
XSYS cable
L L L O
I I I
F F F
SmartController CX
I I I
E E E
R R R
C C C
O O O
N N N
T T T X
R R R S
O O O L
L L L
V
*S/N 3562-XXXXX*
CAMERA RS-232/TERM
R
RS-422/485
C C
SmartController CX
N N
P P
G G
1 4
2 5
SmartServo IEEE-1394 3 6
Device Net Eth 10/100 CH1 CH2 CH1 CH2 CH1 CH2
OK HPE LAN SW1 1.1 1.2 2.1 2.2 BELT ENCODER RS-232-1 RS-232-2 M
O
M
O
M
O
SF ES HD 1 2 3 4 T T T
O O O
R R R
ON
P P P
O O O
OFF W W W C
E E E N
R R R
1 2 3 2
O O O 5
XDIO XUSR XSYS XFP XMCP XDC1 XDC2 U
T
U
T
U
T
P P P
24V 5A U
T
U
T
U
T C
N
2
9
-+ -+
100W
Terminator adept
Installed
technology, inc.
Arm Power/
Signal Cable
User-Supplied Ground Wire
Power Supply to
200-240 VAC 3-Phase
Controller (XDC1)
STOP or
380-415 VAC 3-Phase
User-Supplied
Front Panel Power Supply
T2 Pendant
(optional)
Adept Viper s1300
Robot
User-supplied PC
running AdeptWindows Grounding
User-Supplied Terminal
Ground Wire
Figure 3-1. System Cable Diagram for Adept Viper s1300 Robot
NOTE: You will have to restart the PC after installing the Adept ACE
software.
• Use two standard Ethernet cables with a network hub or switch in place of the
Ethernet crossover cable.
NOTE: For the PA-4 in an Adept Viper system, only the panel-mounting
option is available.
K-Amp
K-Amp
J-Amp
sDAI Module (100 W)
SHORT FAULT
HV SAG/OVER TEMP FAULT
SHORT FAULT
HV SAG/OVER TEMP FAULT
SHORT FAULT
SmartServo
2
S
2
3
2
RS-232
CH1 CH2 CH1 CH2 CH1 CH2
SmartServo 1 & 2
E
X
EXPIO
A A A
M M M
P
P P P I
O
Latching Screws
L L L
I I I
F F F
I I I
E E E
XSLV
R R R
C C C
O O O
N N N
T T T X
R R R S
O O O L
L L L
V
Interface Box C
N
P
G
C
N
P
G
1 4
2 5
3 6
CH1 CH2 CH1 CH2 CH1 CH2
M M M
O O O
T T T
O O O
R R R
P P P
O O O
W W W C
External Brake
E E E N
R R R
2
O O O 5
Arm Power/Signal U
T
P
U
T
U
T
P
U
T
U
T
P
U
T C
N Connector
Connector 2
9
adept
technology, inc.
NOTE: In Adept Viper s1300 systems, the sDAI module must be a 100 W
version. A standard sDAI will not work.
Recommended
Nominal Minimum Maximum External
Voltage Frequency/ Operating Operating Circuit Breaker
Range Phasing Voltage Voltage (user-supplied)
The Adept PA-4 power chassis can be shipped from the factory configured for either
3-phase 200-240 VAC or 380-415 VAC operation, depending on your sales order.
A voltage setting label is located on the front of the chassis below the circuit breaker. The
voltage setting is also shown on the ID label on the side of the chassis. Verify that the
setting matches your facility power before installation.
If you need to change the AC voltage setting from 200-240 VAC to 380-415 VAC, or vice
versa, see the Adept PA-4 Power Chassis User’s Guide.
The protective ground conductor (colored green/yellow) of the Adept PA-4 power
chassis is internally connected to the accessible metal parts of the power chassis. To
ensure electrical-shock protection, the ground conductor must be connected to a properly
grounded power source.
L1
3Ø L2
L3
200–240V~
20A
PE
PE L3 L2 L1
Adept PA-4
3Ø 200–240V~
Figure 3-3. Typical 3-Phase 200-240 VAC Connection for PA-4 System
L1
3Ø L2
380–415V~ L3
20A N
PE
PE N L3 L2 L1
Adept PA-4
3Ø 380–415V~
Figure 3-4. Typical 3-Phase 380-415 VAC Connection for PA-4 System
Verifying Installation
Verifying that the system is correctly installed and that all safety equipment is working
correctly is an important process. Before using the robot, make the following checks to
ensure that the robot and controller have been properly installed.
Mechanical Checks
• Verify that the robot is mounted level and all fasteners are installed and tightened.
• Verify that any end-of-arm tooling is properly installed.
• Verify that all other peripheral equipment is properly installed and in a state
where it is safe to turn on power to the robot system.
• One end of the IEEE 1394 cable into the SmartServo port 1.1 connector on the
SmartController, and the other end into the SmartServo port 1 connector on the
robot interface panel.
• XSYS cable between the robot interface panel XSLV safety interlock connector and
XSYS connector on the SmartController, and the latching screws tightened.
1. From the Adept ACE main menu, click the Enable High Power icon:
2. If the High Power button on the Front Panel is blinking, press and release it.
NOTE: The use of the blinking High Power button can be configured (or
eliminated) in software. Your system may not require this step.
The Front Panel, which is mounted just outside the workcell safety barrier, is
shown in the following figure. If enabled, the High Power button must be pressed
while blinking (default time-out is 10 seconds). If the button stops blinking, you
must enable power again.
Switch, in
Auto Mode
This step turns on high power to the robot motors and calibrates the robot.
• The amplifier status LED blinks green rapidly
(a slow green blink has a different meaning).
In addition, for Adept IP-65 Viper robots, the lamps on the robot glow solid
amber.
• The status panel on the robot or amplifier chassis displays ON.
NOTE: If the optional pendant is not installed in the system, you can
move the robot using the Robot Jog Control in the Adept ACE software.
For details, see the Adept ACE User's Guide.
B
R
DO NOT REMOVE OR INSTALL THIS DO NOT REMOVE OR INSTALL THIS DO NOT REMOVE OR INSTALL THIS
A
MODULE UNLESS HIGH VOLTS LED MODULE UNLESS HIGH VOLTS LED MODULE UNLESS HIGH VOLTS LED K
IS COMPLETELY DISTINGUISHED IS COMPLETELY DISTINGUISHED IS COMPLETELY DISTINGUISHED E STATUS
IO Blox Device
HIGH VOLTS ON HIGH VOLTS ON HIGH VOLTS ON
E
X
A A A
P
Optional
M M M
P P P I
L L L O IEEE-1394 *S/N 3563-XXXXX*
I I I
F
I
F
I
F
I
R 1.1 1.2 X1 X2 X3 X4
SC-DIO
XDC1 XDC2
E
R
E
R
E
R
LINK 24V 0.5A
C
O
N
T
R
C
O
N
T
R
C
O
N
T
R
X
S To EXPIO -+ -+
sDIO #1
O O O L OK SF
L L L
V
on sDAI
C C
N N
P P
G G
1 4
2 5
3 6
CH1 CH2 CH1 CH2 CH1 CH2
M M M
O O O
T T T
O O O
R R R
*S/N 3562-XXXXX*
P P P
O O O
W W W C CAMERA
E E E N R RS-232/TERM RS-422/485
R R R
2
O O O 5
U U U
SmartController CX
T T T
P P P
U U U
T T T C
N
2 SmartServo IEEE-1394
SmartController
9 Device Net Eth 10/100
OK HPE LAN SW1 1.1 1.2 2.1 2.2 BELT ENCODER RS-232-1 RS-232-2
SF ES HD 1 2 3 4
ON
OFF
1 2 3
XDIO XUSR XSYS XFP XMCP XDC1 XDC2
24V 5A
adept -+ -+
technology, inc.
XDIO Connector
12 Input signals: 1001 to 1012
8 Output signals: 0001 to 0008
Table 4-2. Default Digital I/O Signal Configuration, Single Robot System
For more information on status codes, go to the Adept Document Library on the Adept
website, and in the Procedures, FAQs, and Troubleshooting section, look for the Adept
Status Code Summary document.
NOTE: When the Status LED (Green) is on, it indicates that the circuit is
enabled, when the brake release push button is pressed.
BRAKE
RELEASE
Brake Release
Pushbutton
15-pin male
D-Sub connector
Connector Plate
Battery Support
Plate
5. Remove the dummy connector cap from the battery board. See Figure 5-3.
6. Connect a new battery (1st one) to the pin from which you have disconnected the
dummy connector cap in Step 5. See Figure 5-4.
7. Disconnect the old backup battery that is next to the new battery connected in
Step 6, and then connect a new battery (2nd one). See Figure 5-5.
Battery holder
New battery (1st one)
Figure 5-5. Connecting Second New Battery
NOTE: Be sure to replace all of three batteries with new ones at one time.
Otherwise, the battery service life will be reduced.
8. Disconnect the old backup battery that is next to the new battery connected in
Step 7, and then connect a new battery (3rd one). See Figure 5-6.
Battery holder
New battery (2nd one)
Figure 5-6. Connecting Third New Battery
9. Remove the last old battery and connect the dummy connector cap disconnected
in Step 5. See Figure 5-7.
Battery holder
New battery (3rd one)
Figure 5-7. Reconnecting Dummy Connector Cap
120.0°
58
100
R223.45
120.0°
R598
520 1593.41
90.0°
R795.38
1153
135.0° 135.0°
185
475
290
R1118.41 27
491.11
R598
180
520
R598.41
Figure 6-1. Adept Viper s1300 Side Dimensions and Work Envelope
170.0°
R1298
R403.45
130
150
188
170.0°
Figure 6-2. Adept Viper s1300 Top Dimensions and Work Envelope
4x 90°
Ø50 0.000 H8
-0.039
45°
+0.012
Ø6 0.000 H7 9
6.3 Specifications
Specification s1300
Overall arm length 520 (first arm) + 590 (second arm) = 1100 mm
Maximum payload 10 kg
User air piping (Note 2) 7 systems (Ø4x6, Ø6x1), 3 solenoid valves (2-position,
double solenoid) contained.
Weight Approx. 78 kg
A D
AC power digital I/O
connecting to power chassis 37 default signal configuration 45
installation diagram for 200-240VAC, 3- in single robot systems 44
phase 39 dimensions
installation diagram for 380-415VAC 39 robot flange 57
requirements for power chassis, 3- s1300 robot, side view 55
phase 37 s1300 robot, top view 56
robot power consumption, typical 37
Document Library CD-ROM 15
turning on 42
voltage/current ratings
power chassis, 3-phase 37 E
Adept ACE emergency situation, what to do 12
starting 42 end-effectors
Adept Document Library 15 flange dimensions 57
Adept PA-4, see PA-4 power chassis inertia 30
mass, center of gravity 29
AIR1/AIR2 air lines, description 25
environmental requirements
arm power/signal cable robot 18
installing 35
external mounting holes, on robot 28
axis identification, on robot 9
F
B
flange on robot, dimensions 57
brake release box 47
installation 47
G
C grounding the robot 23
CN20 connector
description 24
H
CN20/CN21 connector How Can I Get Help? 14
signal wiring 25
connecting I
AC power to PA-4 37 IEEE 1394 cable, installing 35
power chassis cord to AC supply 38 installation
connectors on robot, description 24 PA-4 power chassis 35
current/voltage ratings robot 22
power chassis, 3-phase 37 SmartController 34
system, overview 13
Customer Service assistance 14
verifying 41
intended use of the robot 13
interface box
location on PA-4 36
interface panel on robot 24
M S
messafe RL 14 sDAI module, status panel codes 46
message URL ftp SmartController
//ftp1.adept.com/Download-Library/ description 10
Regulatory/ 14 installation 34
message URL http solenoid cable, optional 26
//www.adept.com/contact/americas 14 solenoids, in robot
//www.adept.com/contact/asiapacific- cable 26
rim 14 controlling from V+ 26
moment of inertia, end-effectors 30 signal wiring 25
mounting hole pattern, for robot 22 valve specifications 27
specifications
N robot performance 58
Notes, Cautions, and Warnings, description startup procedure 42
of 11 status panel codes, on sDAI module 46
system
O cable diagram for single robots 33
operating environment requirements,
overview
robot 18
system installation 13
T
P
transporting robot
PA-4 power chassis
precautions 19
AC power requirements, 3-phase 37
setting position 20
installing 35
power requirements
U
PA-4 power chassis, 3-phase AC 37
unpacking
R and inspecting Adept equipment 17
related manuals 15
V
requirements
valve specifications, solenoids 27
environmental, robot 18
PA-4 power chassis, 3-phase AC 37 voltage
robot, operating environment 18 maximum operating
robot power chassis, 3-phase AC 37
AC power consumption, typical 37 minimum operating
axis identification 9 power chassis, 3-phase AC 37
external mounting holes 28
grounding 23 W
in hoisting sling 19 What to do in an emergency situation 12
intended uses 13
interface panel 24 work envelope
mounting hole pattern 22 s1300 robot, side view 55
mounting procedure 22 s1300 robot, top view 56
operating requirements 18
performance specifications 58 X
programming 43 XSYS cable, installing 35
s1300 dimensions, side view 55
s1300 dimensions, top view 56
solenoids, signal wiring 25
transporting 19
unpacking and inspection 17
robot flange, dimensions 57