DR RS Tutorial Sheet-Mechanical Operations

B.M.S.
COLLEGE OF ENGINEERING, BENGALURU-19

Autonomous Institute, Affiliated to VTU
Department of Chemical Engineering
Tutorial Sheets
Course: Mechanical Operation Course Code: 19CH3DCMOP
Faculty: Dr. Shivakumar. R
Unit 1: Particle Technology
Problem Statements
1. A quartz mixture having the screen analysis shown in Table 1 is screened through a standard
10-mesh screen. The cumulative screen analysis of overflow and underflow are given in Table 1.
Calculate the mass ratios of the overflow and underflow to feed and the overall effectiveness of
the screen.
Table 1: Screen analyses Data
2. A Sand Mixture was screened through a standard 12 mesh screen. The mass fraction of the
oversize material in feed, overflow, and underflow were found to be 0.4, 0.8, and 0.2 respectively.
Calculate the screen effectiveness based on the oversize materials.
3. A Sponge-iron industry uses a screen of 5mm aperture to separate the oversize from undersize
fines which is then recycled to the furnace. The screen analysis of the furnace output was found to
contain 25% fines. The screen effectiveness was 50%. The underflow from the screen contains
around 95% fines. If the furnace production rate is 100 tons/h. Find the product rate and number
of fines present in the products.
Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

B.M.S. COLLEGE OF ENGINEERING, BENGALURU-19
4. Table salt is being fed to a vibrating screen at the rate of 150 kg/h. The desired product is -30 +
20 mesh fraction. Estimate the effectiveness of the screen. The mass fraction screen analysis for
oversize 30 mesh and oversize & undersize of 20 mesh is as under. It is observed that oversize is
mesh 30, oversize from mesh 20 and undersize from mesh 20 are in the ratio 2:1.5:1.
5. The screen analysis in the following table applies to a sample of crushed quartz. The density of
the particles is 2650 kg/m3 and shape factors are a = 2 and Φs = 0.571. For the material between 4
mesh and 200 mesh in particle size calculate, (a) The number of particles per gram (b) volume
mean diameter.

6.
7. The screen analysis shown in the following table applies to a sample of crushed galena (Density
= 7650kg/m3), of sphericity (Φs) 0.62. For the material between 4-mesh and 65-mesh in particle
size, calculate Aw, in square millimeters per gram by differential and cumulative analysis method.

Unit 2: Size Reduction

Problem Statements
1. A certain crusher accepts a feed material having a volume-surface mean diameter of 19 mm and
gives a product of volume-surface mean diameter of 5 mm. The power required to crush 15 tonnes
per hour is 7.5 kW. What will be the power consumption if the capacity is reduced to 12 tonnes
per hour?
2. What will be the power required to crush 150 tonnes per hour of limestone if 80 percent of the
feed passes 50 mm screen and 80 percent of the product a 3.125 mm screen?
3. What is the power required to crush 100 ton/h of limestone if 80 percent of the feed passes a
2-in. screen and 80 percent of the product ai-in. screen?

Unit 3: Flow of Fluid past Immersed Bodies

Problem Statements
1. Air flows through a packed bed column. The column is packed with a powdery material of 1cm
depth. The superficial velocity of air is 1cm/s. The pressure drop of 1cm of water across the bed
was measured using a manometer. Porosity of the bed was around 0.4. Assuming Kozeny Carman
equation is valid for the study. Estimate the particle size of powder in terms of equivalent diameter.
2. A packed bed reactor is 2m in diameter. The reactor is packed with cylindrical catalyst pellets
of diameter equal to 1mm and length of 3mm. The height of packing in the reactor is 5m. The
density of the catalyst materials is 2250 kg/m3. The reactor processes a gas stream with viscosity
𝑘𝑔
2.5 × 10−5 𝑚𝑠 and density 2 kg/m3. The mass flow rate of gas through the reactor is around 6 kg/s.
The gas flows downwards into the packed bed reactor and bed voidage is 0.45. Calculate the
pressure drop over the bed.
3. Calculate the pressure drop in terms of cm of water in a packed bed column. The column is
packed with particles of diameter 0.05 cm, density 2000 kg/m3. The height of the bed is 60 cm,
and the bed porosity is 0.5.

4. Water tickles by gravity over a bed of solid particles. The diameter of the particles are 6 cm and
height of solid bed is 2 m. The water is fed into the bed from a reservoir whose diameter is larger
than the solid bed. The water is tickled at a height of 0.1 m above the top of the bed. The porosity
of the bed is 0.3%. Calculate the volumetric flow rate of water required. The viscosity of the water
is 1 cP.
5. Laboratory filtrations conducted at constant pressure drop on a slurry of CaCO3 in H2O gave
the data shown below. The filter area was 440 m2, the mass of solid per unit volume of filtrate was
23.5 kg/m3, and the temperature was 25°C. Evaluate the quantities 𝛼 and Rm. Pressure drop is 112
kPa and viscosity of the water is 0.886 cP.
Filtrate volume, m3 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Time, sec 6.8 19.0 34.6 53.4 76.0 102.0 131.2 163.0
6. Constant-pressure filtration of a slurry of CaCO3 in H2O. The filter was a 6-inch and the filter
press with an area of 1.0 ft2. The mass fraction of solids in the feed to the press was 0.139. Calculate
the values of 𝛼, Rm and cake thickness. Pressure drop is 35 kPa and viscosity of the water is 0.886
cP. Mass ratio of wet cake to dry cake is 1.59. density of solids 1018 kg/m3.
Filtrate volume, L 0 0.91 1.81 2.72 3.63 4.535 5.44 6.35
Time, sec 0 24 71 146 244 372 524 690
7. For a sludge filtered in a washing plate and frame the filtration equation V2= Kt holds good,
where V is the volume of the filtrate obtained in time t. When the pressure is constant, 30 m3 of
filtrate is obtained in 10 h.
i. Calculate the washing time if 3 m3 of wash water is forced to the cake at the end of
filtration.
ii. If the filtering area/surface is doubled keeping all other things constant, how long would
it take to obtain 30 m3 of filtrate?

Unit 4: Motion of Particles Through Fluids

Problem Statements

Reference
1. McCabe, Warren, L., Smith, Julian, C. and Harriott, Peter, Unit operations of chemical
engineering, 5th edition, McGraw-Hill, Singapore, 2000.
2. Anup Kumar Swain, Hemalata Patra, and Gopendra Kishore Roy, Mechanical Operations, 1st
edition, Tata McGraw Hill Education Private Limited, NEW DELHI.

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B.M.S.

COLLEGE OF ENGINEERING, BENGALURU-19

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Unit 2: Size Reduction

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Unit 3: Flow of Fluid past Immersed Bodies

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Unit 4: Motion of Particles Through Fluids

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

Dr. Shivakumar. R Assistant Professor Department of Chemical Engineering

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