MODEL 60-19

Booster Pump Control Valve

with High Capacity Pilot System

• Designed for Larger Sized Pump Stations

• Low Head Loss
• Built-in Check Valve
• Opening and Closing Rates Separately Adjusted
• Proven Reliable Design
The Cla-Val Model 60-19 Pump Control Valve is a pilot-operated valve
designed for installation on the discharge of booster pumps to elimi-
nate pipeline surges caused by the starting and stopping of the pump.
The pump starts against a closed valve. When the pump is started,
the solenoid control is energized and the valve begins to open slowly,
gradually increasing line pressure to full pumping head. When the
pump is signaled to shut-off, the solenoid control is de-energized and
the valve begins to close slowly, gradually reducing flow while the
pump continues to run. When the valve is closed, a limit switch as-
sembly, which serves as an electrical interlock between the valve and
the pump, releases the pump starter and the pump stops.
Should a power failure occur, a built-in lift-type check valve closes
the moment flow stops, preventing reverse flow regardless of solenoid
or diaphragm assembly position.

Schematic Diagram CS3

Item Description
3 2
1

1 100-03 Powercheck Main Valve

2

2 CS3M Solenoid Control

3 102E 3-Way Valve
3B
6A
3A

4 CVS-1 Shuttle Valve

COM. N.C.

5 X105LCW Switch Assembly

N.O.

6 CV Flow Control 5

Optional Features
B
B

Item Description
A X46A Flow Clean Strainer
6B

B CK2 Isolation Valve

INLET OUTLET

P X141 Pressure Gauge

B

Y X43 “Y” Strainer

A 1 A

PC PC-22D Pump Control Panel

2
B

4
Y Y

Typical Installation
CLA-VAL
Install Model 60-19 valve as shown. Flexible conduit
Pump
52-03/652-03
should be used for electrical connections to the solenoid Surge Anticipator
control and the limit switch. A Model 52-02/652-03 Surge Valve
Anticipator Valve is recommended for power failure pro-
tection.
Discharge to
Atmosphere

Note: For optimum operation of built-in check feature, in-

stallation must be with valve stem vertically up. CLA-VAL 60-19
Isolation Valve
Booster Pump
The Model 60-19 is for 250mm and larger valves or
Control Valve
when the pressure is above 300 psi.
Discharge To
System
Pressure Ratings (Recommended Maximum Pressure - psi) Materials
Pressure Class Component Standard Material Combinations
Valve Body & Cover
Flanged Threaded
Body & Cover Ductile Iron Cast Steel Bronze
ANSI 150 300 End‡ 100-03 Available Sizes 250 - 400mm 250 - 400mm 250 - 400mm
Grade Material
Standards* Class Class Details
Disc Retainer & Cast Iron Cast Steel Bronze
ASTM A536 Ductile Iron B16.42 250 640 400 Diaphragm Washer

ASTM A216-WCB Cast Steel B16.5 285 720 400 Trim: Disc Guide, Bronze is Standard
Seat & Cover Bearing Stainless Steel is Optional
UNS 87850 Bronze B16.24 225 500 400 Disc Buna-N® Rubber
Diaphragm Nylon Reinforced Buna-N® Rubber
Note: * ANSI standards are for flange dimensions only.
Stem, Nut & Spring Stainless Steel
Flanged valves are available faced but not drilled.
‡ End Details machined to ANSI B2.1 specifications. For material options not listed, consult factory.
Valves for higher pressure are available; consult factory for details Cla-Val manufactures valves in more than 55 different alloys.

B (Diameter)
100-03 J
Threaded &
Flanged K
X
C Y
(MAX)

Inlet Outlet
Z
G E F
GG FF
GGG
A
Inlet D
DD
AA DDD
AAA

60-19 Series Dimensions (mm)

Valve Size (mm) 250 300 350 400

A Threaded — — — —
AA 150 ANSI 756 864 991 1051
AAA 300 ANSI 790 902 1029 1105
B Diameter 600 711 832 902
C Maximum 594 744 816 889
D Threaded — — — —
DD 150 ANSI 378 432 495 526
DDD 300 ANSI 395 451 514 552
E 235 273 321 394
F 150 ANSI 203 241 267 298
FF 300 ANSI 222 260 292 324
G Threaded — — — —
GG 150 ANSI 219 349 378 399
GGG 300 ANSI 236 368 397 419
H NPT Body Tapping 1.00 1.00 1.00 1.00
J NPT Cover Center Plug 1.00 1.25 1.50 2.00
K NPT Cover Tapping 1.00 1.00 1.00 1.00
Stem Travel 71 86 102 114
Approx. Ship Weight (kgs) 426 760 1116 1406
Approx. X Pilot System 762 940 1041 1092
Approx. Y Pilot System 508 559 610 660
Approx. Z Pilot System 508 559 610 660
Sequence Of Operation

A A A

H H H

G B G B G B
E E E
D D D
C C C

B F B B F
F

Pump Off... Starting Cycle... Stopping Cycle...

With pump off, static line pressure is Starting switch closes, pump starts, solenoid control Starting switch opens, solenoid control A de-
transmitted through strainer F, shuttle valve A energizes and shifts allowing fluid from three-way energizes and shifts, pump continues to run.
C, solenoid control A, three way valve B, and valves G and B to drain to atmosphere. High High pressure fluid from the pump is directed
speed control E to the chamber above the pressure fluid from pump enters strainer B and shifts above the diaphragm through three-way valve
diaphragm, thus holding the valve shut. shuttle valve C, which always supplies the highest B to close the valve.
pressure from either strainer B or F. High pressure The valve closes slowly as fluid from the lower
fluid is transmitted to the lower diaphragm chamber diaphragm chamber is gradually released to
If power failure occurs when valve is open, through three-way valve G and opens the valve. atmosphere through speed control D and three-
the built-in check valve J closes immediately The opening speed of the valve is controlled by way valve G.
to prevent reverse flow. speed control E, which limits the rate fluid is relieved When the valve closes fully, the limit switch H
from above the diaphragm to drain. shuts off the pump.

Model 60-19 Flow Chart Uses 100-03 Powercheck Main Valve

Angle Valve Sizes (mm) 250 300 350 Valve Sizing

Sizing Model 60-19 Booster Pump Control Valves is
Globe Valve Sizes (mm) 250 300 350 400

similar to sizing non-modulating type valves. Simply

100

select the smallest size valve that will handle the

80
60

pump output at an acceptable head loss for the

application.
40
Pressure Drop — psi

30

20

Do not oversize. Oversizing a Booster Pump

Control Valve will nullify its ability to prevent surges
10
8

caused by the starting and/or stopping of the pump.

6

Maximum flow values are given in the selection table

4

above. For further information on flow characteristics

3

of this valve, see the 100-03 engineering data sheet.

2

Drain Provisions
1
3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

Each time the valve opens or closes, water is

Flow Rate gpm (water)

discharged from the solenoid exhaust port, the

amount varying with the valve size. Provisions
should be made for the disposal of this water.
Liquid Volume Displaced from Diaphragm Chamber When Valve Opens or Closes Exhaust tube must be free of any back pressure.
Provide an air gap between the solenoid exhaust
Sizes (Inches) 250 300 350 400
tube and drain facility.
60-19 (gallons) 2.51 4.00 6.50 9.57
Cla-Val offers the most complete line of automatic
660-19 (gallons) 1.26 2.51 4.00 6.50
control valves for virtually any type of pump control
system available.
Please call your Cla-Val regional office or sales
agent for complete design assistance. Our goal is to
provide the best automatic control valve solution for
each application.
 60-19 100-03 Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Flanged (F) Indicate Available Sizes

Valve
Selection mm 250 300 350 400

Pattern G, A G, A G, A G, A
Main Valve
100-03
End Detail F F F F

Suggested Maximum 309 442 530 694

Flow
(Liters/Sec) Maximum
387 549 664 863
Intermittent

100-03 Series is the full internal port Powercheck.

Pilot System Specifications Solenoid Control Specifications

Temperature Range
Water to 180°F Max Body: 6, 12, 24, 120, 240 - DC
Materials Brass ASTM B283 Others available.
Standard Pilot System Materials Enclosure: Max. operating pressure differential:
Pilot Control: Low Lead Bronze
NEMA Type 1,2,3,3S,4,4X 200 psi
Trim: Stainless Steel Type 303
general purpose watertight Coil:
Rubber: Buna-N® Synthetic
Rubber NEMA Type 6,6P,7,9 Insulation molded Class F
Optional Pilot System Materials watertight explosion proof Watts AC 6
Pilot Systems are available with available. AC Volt Amps Inrush 30
optional Aluminum, Stainless Steel
or Monel materials.
Voltages: AC Volt Amps Holding 16
110, 220 - 50 Hz AC Watts DC 10.6
24, 120, 240, 480 - 60 Hz AC

Wiring Diagram Auto Off Hand

Auto-Off-Hand = Selector Switch

L2
L1 SW1
1CR = Relay, DPST Normally Open
A 3CR3
1CR
2CR = Relay, DPST Normally Open H
3CR = Relay, TPST Normally Open
SW1 = Switch, Remote Start, Automatic 1CR
SW2 = Switch, SPDT, Valve Limit Switch
PVS

Connect to N.C. Terminal 1CR 3CR1

PVS = Pilot Valve Solenoid
2CR

M = Pump Motor Starter N.C. 2CR

COM.
Note: SW2 and PVS supplied by Cla-Val. All other electrical items
3CR

supplied by customer. SW2 is included in the X105L switch assembly SW2

which is mounted on the pump control valve cover.
N.O.
3CR2
Shown In Pump Off Position
2CR
M

For simplified field wiring, see Model PC-1 Pump Control Panel Data Sheet.

When Ordering, Please Specify:

1. Catalog No. 60-19 2. Valve Size 3. Pattern -Globe or Angle 4. Pressure Class 5. Trim Material
6. Electrical Selection 7. Desired Options 8. When Vertically Installed (Flow Direction)

CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: info@cla-val.com • www.cla-val.com
Cla-Val 2021 • Printed in USA • Specifications subject to change without notice.
© Copyright
E-60-19 Metric (R-02/2021)