Karrykrimp 2 Modular Technical Manual Jan 2011

Bulletin 4480-T31-US Technical Manual
Karrykrimp 2
Bulletin 4480-T31-US
Operations and
Technical Manual
Effective: January, 2011

Supersedes: August, 2010
Karrykrimp 2
1 Parker Hannifin Corporation

Hose Products Division
Wickliffe, OH
Safety Notices Karrykrimp 2
• Read the entire Technical Manual prior to mounting and operating this crimper.
• View the enclosed training DVD prior to operating this crimper
WARNING — When using this machine, always exercise basic safety precautions, including but not limited to
the following:
1. Use this machine only for its intended purpose: to fabricate Parker hose assemblies.
2. Parker Hannifin will not accept responsibility for any incidental, consequential or special damages of any
kind or nature whatsoever that result from any subsequent alterations to any Parkrimp machine. Parker
Hannifin disclaims any warranties on items altered after leaving the Parker Hannifin facility.
3. This machine must be properly installed and located in accordance with the installation instructions
before it is used.
To minimize the possibility of injury:
1. The power unit must be connected to a grounded properly rated, protected and sized power-supply
circuit to prevent electrical shock and to avoid electrical overload;
2. Do not operate over maximum rated working pressure;
3. Check for safe system setups.
Make sure that the valve, connecting hoses, etc. are protected from any external source of damage, such as:
excessive heat, flame, moving machine parts, sharp edges, falling objects, corrosive chemicals, etc.
IMPORTANT SAFETY NOTICE
THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING ADEQUATE BACKGROUNDS OF

ELECTRICAL, ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR THIS MACHINE MAY
RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE.
THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS
INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.
DISCONNECT ANY POWER CORD BEFORE SERVICING

IMPORTANT - RECONNECT ALL GROUNDING DEVICES
! Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Publication No. 4400-B.1
Revised: August 2007
WARNING: Failure or improper selection or improper use of hose, tubing, assemblies, fittings, quick action couplings or related accessories ("Products") can
cause death, personal injury and property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not
limited to:
• Fittings thrown off at high speed. • Injections by high-pressure fluid discharge.
• High velocity fluid discharge. • Dangerously whipping hose.
• Explosion or burning of the conveyed fluid. • Contact with conveyed fluids that may be hot, cold,toxic, or otherwise injurious.
• Electrocution from high voltage electric power lines. • Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Contact with suddenly moving or falling objects that are controlled by the conveyed • Sparking or explosion while spraying paint or flammable liquids.
fluid. • Injuries resulting from inhalation, ingestion or exposure to fluids.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved for in-flight
aerospace applications.
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.
 Copyright 2009, Parker Hannifin Corporation, All Rights Reserved

Wickliffe, OH
Karrykrimp 2
Table of Contents
Safety Notice..........................................................................................................2
Specifications ........................................................................................................4
Accessories............................................................................................................5
Installation and Operation....................................................................................6-7
Tools and Dies........................................................................................................8
Tool Selection Chart...............................................................................................9
Crimping Instructions ...........................................................................................10
Assembly Details and Parts Lists ................................................................... 11-14
Trouble Shooting..................................................................................................15
Maintenance.........................................................................................................16
Safety Guide (Parker Publication 4400-B.1)....................................................17-19
Offer of Sale..........................................................................................................20
Help us help you ...
Read this guide carefully.
It is designed to help you operate and maintain your Karrykrimp 2. If you do not understand something or
need more help, call:
Technical Service Department Write down the Model and Serial Numbers:
Parker Hannifin Corporation
Phone: (440) 943-5700 _ ___________________________________
Fax: (440) 943-3129 Model Number

_ ___________________________________
Serial Number

Use these numbers in any correspondence or service calls.
RECEIVING INSTRUCTIONS: UNPACKING – Remove all documents and components from shipping containers.
INSPECTION – Visually inspect all components for shipping damage. If any shipping damage is found, notify the
carrier at once. Shipping damage is not covered by the Parker warranty. The carrier is responsible for all repair
and replacement costs resulting from such damage.

Wickliffe, OH
Bulletin 4480-31-US
Technical Manual
Specifications Karrykrimp 2
85C-061L
Dimensions: Height 31-1/2”
Depth 14”
Width 14”
Weight: 120 lbs. (Base unit without power

unit)
Capabilities: For use with 25, 26, 43, 70, 71, 73,
77, 78, 81 and HY Series steel and
stainless steel fittings.
Note: For the latest crimper compatibility; reference
CrimpSource online at www.parkerhose.com/
crimpsource or contact your Parker products supplier.
Set up time: 20 seconds
Full cycle time: 15 seconds with 85C-OEP Power

unit, crimping 1/2” 43 series fittings.
Note: Cycle times vary depending on hose and fitting

styles and sizes.
85C-KKB Dimensions: Height 28”

Depth 23”
Width 17”
Weight: 208 lbs.
Capabilities: For use with 25, 26, 43, 70, 71, 73,
77, 78, 81 and HY Series steel and
stainless steel fittings.
Note: For the latest crimper compatibility; reference
CrimpSource online at www.parkerhose.com/
crimpsource or contact your Parker products supplier.
Set up time: 20 seconds
Full cycle time: 17 seconds, crimping 1/2” 43 Series
fittings
Note: Cycle times vary depending on hose and fitting
styles and sizes.
Operating Pressure: 10,000 psi
Electrical Requirements:
Factory Standard
16.6 FLA @ 115 volt, 1 phase, 60 hertz
Alternate Voltage:
Motor is dual voltage, 50/60hz suitable for 208-230/
115v, 1ph, 60hz and 220-230/110v, 1ph, 50hz. Motor
can be rewired by a qualified electrician to operate at
alternate voltage. See motor nameplate and wiring
diagrams.

Wickliffe, OH
Accessories Karrykrimp 2
Hand Pump Hand Pump

Part No. 82C-0HP Part No. 85C-0HP
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2) (for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Ease of operation hand pump delivers 10,000 psi Ease of operation hand pump delivers 10,000 psi
Length: 23” Length: 29”
Width: 4” Width: 13”
Height: 5” Height: 11”
Port Size: 3/8” NPTF Port Size: 3/8” NPTF
Weight: 9 lbs Weight: 61 lbs
Hydraulic Fluid: Enerpac oil Hydraulic Fluid: Enerpac oil
Electric Pump Electric Pump

Part No. 82C-0EP Part No. 85C-0EP
Ease of operation hand pump delivers 10,000 psi Heavy duty electric pump delivers 10,000 psi at a faster
cycle time
Height: 15” Height: 17”
Port Size: 3/8” NPTF Port Size: 3/8” NPTF
Weight: 31 lbs Weight: 59 lbs
Hydraulic Fluid: Enerpac oil Hydraulic Fluid: Enerpac oil
115 volt, 1 phase, 50/60 Hz, 9 amp 115 volt, 1 phase, 50/60 Hz, 20 amp
Air/Hydraulic Pump Vehicle Battery-

Part No. 82C-0AP Powered Pump
Part No. 85C-12V
Lightweight pump operates with 80-125 psi shop air Ideal unit for Parker Mobile Hose Preplacement Service,
pressure and delivers 10,000 psi Delivering 10,000 psi.
Height: 6” Height: 19.5”
Intake Port Size: 1/4” NPTF Weight: 67 lbs
Output Port Size: 3/8” NPTF Hydraulic Fluid: ISO-46
Weight: 14 lbs
Hydraulic Fluid: Enerpac oil

Wickliffe, OH
Installation and Operation 85C-061L Karrykrimp 2
1. Remove crimper and all accessories from shipping

crate. Verify that you have received the following
items:
• Crimp Head 85C-CHD

• Silver Die Ring 85C-R01
• Black Die Ring 85C-R02
• Hose Assembly 85C-00L
• Stand Assembly 85C-STD
• Technical Manual 4480-T31-US
• Grease
• Training DVD
2. Assemble crimper base unit to stand as shown

in Figure 2. Place machine on sturdy bench. It
is recommended that the machine be bolted to
the bench. Two 1/2” holes are provided in the
stand for this purpose. Make sure crimper base
overhangs bench to allow access from below base
plate.
3. Connect hose assembly to power unit and to
crimper cylinder. Follow instructions supplied
with power unit for venting, checking oil level, or
general usage.
4. Place die ring in position on crimper base. Cycle
cylinder up and down a few times to purge air from
system. Recheck oil level in power units. Make
Figure 2
sure cylinder is fully retracted before adding any
hydraulic oil.
5. Your machine is now ready for use. Please read
the remainder of this manual before proceeding to
crimp any hose assembly. Crimping instructions
can be found on Page 10.

Wickliffe, OH
Installation and Operation 85C-KKB Karrykrimp 2
1. Remove crimper and all accessories from shipping

crates . Verify that you have received the following
items:
• Crimp Head 85C-CHD
• Silver Die Ring 85C-R01
• Black Die Ring 85C-R02
• Technical Manual 4480-T31-US
• Power Unit Assembly 85C-1PH
• Grease
• Training DVD
2. Place the power unit assembly on a sturdy bench.
Assemble the crimp head to power unit bracket and
secure with the provided one inch jam nuts (2), as
shown on page 13. Connect hose to cylinder coupler,
and if required, to the power unit adapter. Install
protective sleeving over the hose and adapters. It
is recommended that the machine be bolted to the
bench. Four 7/16” holes are provided in the mounting
plate for this purpose. Make sure the crimper base
plate overhangs the bench to allow access.
3. Plug power unit into a properly rated power source.
Do not use an extension cord to operate this machine.
Note the power unit is supplied with a 115 volt, 20
amp plug. A 20 amp circuit is required for frequent
full pressure use. This machine has a power on/off
switch located on top of the electric box attached to
motor. This switch is also a thermal overload circuit
breaker for added protection. The pneumatic start/
stop pendant switch is used to operate the power unit,
which turns the motor on when pressed and turns the Figure 3
motor off when released.
4. This machine may have been shipped with a plug
in the reservoir breather port. Remove this plug
and replace with the included breather cap. Check
reservoir oil level prior to startup. Oil should be visible
through sight glass on the side of reservoir. Add ISO
grade 46 hydraulic oil if necessary.
5. Place a die ring in position on crimper base. Press
and hold the start pendant switch to turn motor on and
advance cylinder. Release the pendant switch to turn
motor off, cylinder will automatically retract. Cycle
cylinder up and down a few times to purge air from
the system. Recheck oil level in power unit, make
sure cylinder is fully retracted before adding oil. The
power unit is equipped with a hold/release valve which
can be used to keep cylinder from retracting when the
pendant switch is released. The use of this valve is
not required in most of the crimping operations, but
can be used if having difficulty locating the fitting into
dies.
6. Your machine is now ready for use. Please read the
remainder of this manual before proceeding to crimp
hose assemblies.

Wickliffe, OH
Tools & Dies Karrykrimp 2
The following crimping dies are available for use with the Karrykrimp 2 machine:
26 Series Fitting Dies (Silver) 43 Series Fitting Dies (Silver)

80C-E04 Size -4 (3/16”) Color Coded Red 80C-A04 Size -4 (1/4”) Color Coded Red
80C-E05 Size -5 (1/4”) Color Coded Purple 80C-A05 Size -5 (5/16”) Color Coded Purple
80C-E06 Size -6 (5/16”) Color Coded Yellow 80C-A06 Size -6 (3/8”) Color Coded Yellow
80C-E08 Size -8 (13/32”) Color Coded Blue 80C-A08 Size -8 (1/2”) Color Coded Blue
80C-E10 Size -10 (1/2”) Color Coded Orange 80C-A10 Size -10 (5/8”) Color Coded Orange
80C-E12 Size -12 (5/8”) Color Coded Green 80C-A12 Size -12 (3/4”) Color Coded Green
80C-E16 Size -16 (7/8”) Color Coded Black 80C-A16 Size -16 (1”) Color Coded Black
80C-A20 Size -20 (1-1/4”) Color Coded White
70 & 71 Series Fitting Dies (Black)
83C-D06 Size -6 (3/8”) Color Coded Yellow HY Series Fitting Dies for AX hose (Silver)
83C-D08 Size -8 (1/2”) Color Coded Blue 80C-H585 Size -4 (1/4”) Color Coded Brown
83C-D10 Size -10 (5/8”) Color Coded Orange 80C-H735 Size -6 (3/8”) Color Coded Brown
83C-D12 Size -12 (3/4”) Color Coded Green 80C-H840 Size -8 (1/2”) Color Coded Brown
83C-D16 Size -16 (1”) Color Coded Black 80C-H970 Size -10 (5/8”) Color Coded Brown
83C-D20 Size -20 (1-1/4”) Color Coded White 80C-H1120 Size -12 (3/4”) Color Coded Brown
80C-H1365 Size -16 (1”) Color Coded Brown
73 & 78 Series Fitting Dies (Olive Drab)
80C-L12 Size -12 (3/4”) Color Coded Green HY Series Fitting Dies for BXX hose (Silver)
80C-L16 Size -16 (1”) Color Coded Black 80C-H605 Size -4 (1/4”) Color Coded Brown
80C-H775 Size -6 (3/8”) Color Coded Brown
77 Series Fitting Dies (Silver) 80C-H885 Size -8 (1/2”) Color Coded Brown
80C-CS08 Size -8 (1/2”) Color Coded Blue 80C-H1010 Size -10 (5/8”) Color Coded Brown
80C-CS10 Size -10 (5/8”) Color Coded Orange 80C-H1170 Size -12 (3/4”) Color Coded Brown
80C-CS12 Size -12 (3/4”) Color Coded Green 80C-H1465 Size -16 (1”) Color Coded Brown
80C-H1880 Size -20 (1-1/4”) Color Coded Brown
81 Series Fitting Dies (Silver)
80C-V12 Size -12 (3/4”) Color Coded Green The Karrykrimp 2 can be used to crimp some Parflex
Division Products. Please contact Parker Parflex
80C-V16 Size -16 (1”) Color Coded Black
Division for more information.
80C-V20 Size -20 (1-1/4”) Color Coded White
The Karrykrimp 2 is shipped without dies.
The 43 Series dies are silver and inserts are color
Silver coded by size. Refer to the die selection chart,
Die Ring Parker Catalog 4400 or CrimpSource online, at
www.parkerhose.com to determine which die set and
die ring to use when crimping a particular fitting, hose
size and type.
Black
Die Ring The following tooling is used for crimping:
85C-R01 Silver Die Ring
To determine when to use, refer to die selection chart
in Parker Catalog 4400 or decal on front of crimper.
Die Set 85C-R02 Black Die Ring
To determine when to use, refer to die selection chart
in Parker Catalog 4400 or decal on front of crimper.
See above for die set part numbers.

Wickliffe, OH
Tool Selection Chart Karrykrimp 2
Hose/Die Selection and Crimp Diameters PN: PH/KK2 MASTER DECAL 01/09
PN: PH/KK2 HOSE DECAL Fittings
Hose 01/09 –4 –5 –6 –8 – 10 – 12 – 16 – 20
RED PUR YEL BLU ORG GRN BLK WHT Die Ring
Die 80C-A04 80C-A05 80C-A06 80C-A08 80C-A10 80C-A12 80C-A16 80C-A20
351TC 431 471ST
351ST 436 472TC 0.645 0.710 0.825 0.945 1.060 1.245 1.590 1.970
43 Series
422 451TC 482TC 0.665 0.730 0.845 0.965 1.080 1.265 1.610 1.990 Silver
424 451ST 482ST
426 471TC
421WC 304 601 0.685 0.750 0.865 0.985 1.100 1.285 1.630 2.010
302/301 341 604 0.705 0.770 0.885 1.005 1.120 1.305 1.650 2.030 Black
301LT 381 881
Die 83C-D06 83C-D08 83C-D10
Series
701 0.990 1.140 1.260
70
F42 (-8 ONLY) 1.010 1.160 1.280 Black
Die 83C-D06 83C-D08 83C-D10 83C-D12 83C-D16 83C-D20
Series
711
721ST 772ST 0.950 1.100 1.220 1.355 1.695 2.025
71
721
772TC 774 0.970 1.120 1.240 1.375 1.715 2.045 Silver
721TC
Die 80C-L12 80C-L16
(place hose
Series
1.420 1.730
decal731
here)
73
1.440 1.750 Silver
Die 80C-L12 80C-L16

Series
781 1.420 1.730

78
78C 782ST
782TC 1.440 1.750 Silver
Die 80C-E04 80C-E05 80C-E06 80C-E08 80C-E10 80C-E12 80C-E16
213 285 293 0.460 0.520 0.575 0.670 0.805 0.915 1.175
0.480 0.540 0.595 0.690 0.825 0.935 1.195 Silver
Series
26
221FR 266
201 0.500 0.560 0.615 0.710 0.845 0.955 1.215
225 CAH
206 0.520 0.580 0.635 0.730 0.865 0.975 1.235 Black
244 SS25UL
Die 80C-V12 80C-V16 80C-V20
Series
811 811HT 881 1.155 1.450 1.740

81
1.175 1.470 1.760 Silver

Die 80C-H585 80C-H735 80C-H840 80C-H970 80C-H1120 80C-H1365
AX 0.575 0.725 0.830 0.960 1.110 1.355

HY Series
0.595 0.745 0.850 0.980 1.130 1.375 Silver

Die 80C-H605 80C-H775 80C-H885 80C-H1010 80C-H1170 80C-H1465
BXX 0.635 0.805 0.915 1.040 1.200 1.495

0.655 0.825 0.935 1.060 1.220 1.515 Black
Parker Hannifin Corp. Caution: Read the operations and technical manual NOTE: 1. Stainless steel crimper diameters are
Hose Products Divison before attempting to operate this machinery. Do not 0.010” greater than table listings with the exception
30240 Lakeland Blvd. operate this machine without guard in place. Keep of stainless steel HY series fitting which are 0.005”
Wickliffe, Ohio 44092 hands clear of moving parts when operating machine. greater than the table listings. 2. Do not use lubri-
cant to assemble spiral hose and fittings.
For Reference Only

Notes:
This chart is displayed on the front of the Karrykrimp 2 machine.
The 43 Series dies listed are interchangeable between all of the Parkrimp machines. The die rings are not
interchangeable between machines. Use only 85C-R01 and 85C-R02 die rings on the Karrykrimp 2 machine.
For a complete selection of hose and fittings, see Parker Catalog 4400.
Caution: To ensure consistent quality, crimp diameters must be check:
1. After first assembly
2. At regular intervals during the production, such as first, last and every 50th assembly.
If you find your crimp diameters out of tolerance, inspect each assembly made. Never allow hose assemblies with
an incorrect crimp diameter to be used. Use the appropriate Parker Machine Trouble Shooting Guide to determine
the cause. If you are unable to determine the cause of the problem, call our Hose Products Division Technical
Services Department at (440) 943-5700, for assistance.
Additional Hose Die Selection Charts are available upon request from your Parker supplier.

Wickliffe, OH
Crimping Instructions Karrykrimp 2
Crimping instructions for 26, 43, 70, 71, 73, 77, 78, 81 and HY Series Fittings
1 Mark insertion depth and push on fitting 2 Insert unitized die train
Pull pin at the top

For 81 Series Shells with 88 Series Fittings of pusher to swing
it back. Place
unitized die-train
into base plate.
See decal on
crimper for proper
die set.
Important:
Lubricate the
Mark the hose insertion depth crimper’s die bowl
and push hose into fitting Place shell onto end of Push hose onto the using a MOLY-
until the mark on the hose is hose and make sure 88 Series fitting until GRADE lithium-
even with the end of the shell. the end of the shell the shell bottoms base grease.
Lubricate hose if necessary, lines up with the Inser- against the fitting’s
however, DO NOT lubricate if tion Depth mark. stop ring or hex.
using spiral hose. See Hose Lubricate hose if
Insertion Depth table below. necessary.
3 Position the fitting 4 Place die ring and crimp
Parkrimp Series 26 Series 81 Series
Position the hose and fitting in dies from below.

Rest bottom of coupling on die step using the PARKALIGN® feature.
Place correct die ring Position pusher by
on top of the dies. See replacing the pin and
decal on crimper for operate pump until the die
proper die ring. ring bottoms out. Release
5 Measure crimp diameter pressure within the pump
— remove finished
assembly.
Standard 26 Series Measure crimp diameter on the flat surfaces of the
Parkrimp Series crimped shell, referenced in the illustration Note: Minikrimp,
to the left. Reference decal on crimper for crimp Karrykrimp & Karrykrimp
diameters. Never use hose assemblies with 2 have several types of
incorrect crimp diameters. power sources, all of which
are separate units from the
Crimp crimping machine.
Important: Hose assemblies must be inspected for
Diameter cleanliness and free of all foreign particles.
Note: See Hose Insertion Depth table at the

right.
Hose Insertion Depths in Inches
Important: Hose assemblies must be inspected Hose by
Fitting Series
for cleanliness and free of all foreign particles. Dash Size 26 43 70 71 77 73/78 81 HY
inch inch inch inch inch inch inch inch
-4 0.8125 0.8125 1.4375
Note: Parker Hannifin will not accept -5 0.8125 0.9375
responsibility for the operations of, or provide -6 0.8125 1.1250 1.0625 1.0625 1.4375
-8 0.8125 1.3125 1.3125 1.2500 1.3600 1.5000
warranty coverage for, a crimper that is
-10 0.8750 1.5625 1.3750 1.3125 1.5300 1.5000
operated by a power unit other than equipment -12 0.8750 1.5000 1.4375 1.7800 1.8750 1.1250 1.6250
supplied by Parker Hannifin for the expressed -16 1.0000 1.7500 1.7500 2.000 1.2500 1.7500
purpose of operating the designated crimper. -20 1.8750 1.8125 1.3125 2.0000

Wickliffe, OH
Assembly Detail & Parts List Karrykrimp 2
85C-061L
85C-CHD
CRIMP HEAD
85C-R01
DIE RING
85C-R02
DIE RING
85C-STD
STAND
*Includes hose assembly 85C-00L

Wickliffe, OH
85C-CHD
12
15
17
10
6
7 2
18
8
16
3
9
13 19
11
4
1
14
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 85C-00S Die Separator 15 4 TH18-B-1 3/8-16 x 1-1/2" Socket Head Screw
2 1 85C-0PB Pusher Block 16 1 TH18-B-2 3/8-16 x 7/8" Socket Head Screw
3 1 85C-0LP Pusher Locator Pin 17 4 TH18-L-1 3/8" Lockwasher
4 **Contact Parker for Availability** 18 1 TH18-P-1 1/2" x 3-1/2" Spring Pin
5 1 85C-NCG Crimper Guard 19 2 TH18-P-2 1/4" x 2" Slotted Spring Pin
6 **Contact Parker for Availability** 20 1 881620-B Parker Logo Decal (Not Shown)
7 **Contact Parker for Availability** 21 1 DEC-Caution Crimp Caution Decal (Not Shown)
8 **Contact Parker for Availability** 22 1 DEC-SNBR Serial Number Decal (Not Shown)
9 1 85C-NWP Pusher 23 1 PH/KK2 Master Decal Master Drimp Decal (Not Shown)
10 1 85C-RAM Cylinder with Quick Coupler 24 1 PH/KK2 Hose Decal Hose Decal (Not Shown)
11 2 792065 Extension Spring 25 1 842205 Grease (Not Shown)
12 4 802001 1/4-20 x 3/8" BHCS 26 1 4480-T31-US Technical Manual (Not Shown)
13 2 832001 1/8" x 3/4" Slotted Spring Pin 27 1 8xC-DVD Training DVD (Not Shown)
14 **Contact Parker for Availability**

Wickliffe, OH
85C-KKB
85C-CHD
CRIMP HEAD
85C-R01
DIE RING 85C-1PH POWER
UNIT ASSEMBLY
85C-R02
DIE RING
TH18-N-70
JAM NUTS (2)

Wickliffe, OH
85C-1PH
1
5
6
7
8 4
ITEM QTY PART NUMBER DESCRIPTION

1 1 85C-BPT Base Mount
2 1 85C-BRK Bracket
3 1 85C-VEP2 Valpower Power Unit
4 4 TH18-B-32 1/4-20 UNC x 3/4 Hex Head Bolt
5 2 TH18-B-74 1/2-13 x 1” Long Hex Cap Screw
6 4 TH18-L-3 1/4” Spring Lock Washer
7 2 TH18-L-5 1/2” Spring Lock Washer
8 2 TH18-N-20 1/2-13 Grade 5 Finished Hex Nut
9 2 TH18-N-70 1-14 Grade 5 Finished Hex Jam Nut (Not Shown)
10 1 3107-6-6-S Tube Fittings Adapter
11 1 85C-02L Hose Assembly (Not Shown)
12 2-1/2 ft TH18-100-58 Convoluted Sleeve (Not Shown)

Wickliffe, OH
Trouble Shooting Guide Karrykrimp 2
If you have a problem with your Karrykrimp 2 machine:

• First check that the proper tooling, hose and fitting combinations are being used.
• Then
check the following recommendations. If after the following suggested remedy, the problem persists, call
our Technical Service Department at (440) 943-5700.
Symptoms Possible Causes What To Do

Hand pump, air/ Contact Parker Technical Services at (440) 943-7500
hydraulic pump, electric
pump, pump hose as-
sembly, quick disconnect
problems.
Coupling crimp diameter Wrong fitting style beng used. Only approved fittings can be used with Karrykrimp 2
above or below machine. For a complete selection and correct combi-
specification. nations of hose and fittings, see Catalog 4400.
Wrong hose being used. Only approved hoses can be used with Karrykrimp 2
machine. For a complete selection and correct combi-
nations of hose and fittings, see Catalog 4400..
Wrong die ring being used.. Refer to die selection chart or Catalog 4400 for correct
die ring.
Pusher is not being bottomed out on Lubricate die cavity with Citgo MP Lithoplex lithium
die ring and base plate completely grease or equivalent. Bottom out the pusher on the
(usually inconsistent crimp diameters). die ring completely. Can also check for proper bottom-
ing by placing a piece of paper between die ring and
base plate. If properly bottomed, should not be able to
remove paper.
High or low voltage. Call a qualified electrician.
Crimp dies, die rings damaged, worn, Visually inspect all wear surfaces for raised metal dents
or faulty. or gouges. Replace damaged die sets and die rings.
Worn or faulty die sets with crimp above or below
specifications by the same amount with and without the
die ring. Replace worn or faulty die sets.
Die cavity in base plate worn or faulty. Check crimp diameter of several different sizes of die
sets with both the silver and black die rings. If all crimp
diameters are out of specification by the same amount,
the die cavity in the base plate may be out of
specification. Contact Technical Services Department
at (440) 943-5700.
Lubricate the die cavity in base plate frequently to

prevent wear.

Wickliffe, OH
Maintenance Karrykrimp 2
Maintenance
• Check hydraulic oil level every 40 hours of operations.
• If oil is needed, use Enerpac oil for Enerpac pumps, use ISO grade 46 oil for 85C-VEP2 pump.
• Drain and refill the reservoir every 1000 hours of operation.
• Check the crimp bowl weekly for signs of wear.
• Clean the crimp bowl of old grease on a weekly basis. Re-grease the crimp bowl after the bowl has been
cleaned.
• Apply approved MOLY-GRADE lithium grease to the dies and crimp bowl each time the dies are changed. If
dies are not changed through a day’s operation, grease should be applied twice a day.

Wickliffe, OH
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
! Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Publication No. 4400-B.1
Revised: August 2007
WARNING: Failure or improper selection or improper use of hose, tubing, assemblies, fittings, quick action couplings or related accessories ("Products") can
cause death, personal injury and property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not
limited to:
• Fittings thrown off at high speed. • Injections by high-pressure fluid discharge.
• High velocity fluid discharge. • Dangerously whipping hose.
• Explosion or burning of the conveyed fluid. • Contact with conveyed fluids that may be hot, cold,toxic, or otherwise injurious.
• Electrocution from high voltage electric power lines. • Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Contact with suddenly moving or falling objects that are controlled by the conveyed • Sparking or explosion while spraying paint or flammable liquids.
fluid. • Injuries resulting from inhalation, ingestion or exposure to fluids.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved for in-flight
aerospace applications.
1.0 GENERAL INSTRUCTIONS Hose can be used. The manufacturer of the equipment in which the nonconductive
Hose is to be used must be consulted to be certain that the Hose and Fittings that are
1.1 Scope: This safety guide provides instructions for selecting and using (including selected are proper for the application. Do not use any Parker Hose or Fittings for any
assembling, installing, and maintaining) these Products. For convenience, all rubber and/ such application requiring nonconductive Hose, including but not limited to applications
or thermoplastic products commonly called “hose” or “tubing” are called “Hose” in this near high voltage electric lines, unless (i) the application is expressly approved in the
safety guide. All assemblies made with Hose are called “Hose Assemblies”. All products Parker technical publication for the product, (ii) the Hose is marked “nonconductive”,
commonly called “fittings”, “couplings” or “adapters” are called “Fittings”. All related and (iii) the manufacturer of the equipment on which the Hose is to be used specifically
accessories (including crimping and swaging machines and tooling) are called “Related approves the particular Parker Hose and Fittings for such use.
Accessories”. This safety guide is a supplement to and is to be used with, the specific
Parker publications for the specific Hose, Fittings and Related Accessories that are being 2.1.2 Electrically Conductive Hose: Parker manufactures special Hose for certain
considered for use. Parker publications are available at www.parker.com. SAE J1273 applications that require electrically conductive Hose.
(www.sae.org) and ISO 17165-2 (www.ansi.org) also provide recommended practices Parker manufactures special Hose for conveying paint in airless paint spraying
for hydraulic Hose Assemblies. applications. This Hose is labeled “Electrically Conductive Airless Paint Spray Hose”
1.2 Fail-Safe: Hose, Hose Assemblies and Fittings can and do fail without warning for on its layline and packaging. This Hose must be properly connected to the appropriate
many reasons. Design all systems and equipment in a fail-safe mode, so that failure of Parker Fittings and properly grounded in order to dissipate dangerous static charge
the Hose, or Hose Assembly or Fitting will not endanger persons or property. buildup, which occurs in all airless paint spraying applications. Do not use any other
Hose for airless paint spraying, even if electrically conductive. Use of any other Hose or
1.3 Distribution: Provide a copy of this safety guide to each person responsible for failure to properly connect the Hose can cause a fire or an explosion resulting in death,
selecting or using Hose and Fitting products. Do not select or use Parker Hose or personal injury, and property damage.
Fittings without thoroughly reading and understanding this safety guide as well as the
specific Parker publications for the Products. Parker manufactures a special Hose for certain compressed natural gas (“CNG”)
applications where static electricity buildup may occur. Parker CNG Hose assemblies
1.4 User Responsibility: Due to the wide variety of operating conditions and applications comply with the requirements of ANSI/IAS NGV 4.2-1999; CSA 12.52-M99, “Hoses for
for Hose and Fittings, Parker does not represent or warrant that any particular Hose or Natural Gas Vehicles and Dispensing Systems” (www.ansi.org). This Hose is labeled
Fitting is suitable for any specific end use system. This safety guide does not analyze “Electrically Conductive for CNG Use” on its layline and packaging. This Hose must be
all technical parameters that must be considered in selecting a product. The user, properly connected to the appropriate Parker Fittings and properly grounded in order to
through its own analysis and testing, is solely responsible for: dissipate dangerous static charge buildup, which occurs in, for example, high velocity
• Making the final selection of the Products. CNG dispensing or transfer. Do not use any other Hose for CNG applications where
static charge buildup may occur, even if electrically conductive. Use of other Hoses in
• A ssuring that the user’s requirements are met and that the application presents no
CNG applications or failure to properly connect or ground this Hose can cause a fire
health or safety hazards.
or an explosion resulting in death, personal injury, and property damage. Care must
• P roviding all appropriate health and safety warnings on the equipment on which the also be taken to protect against CNG permeation through the Hose wall. See section
Products are used. 2.6, Permeation, for more information. Parker CNG Hose is intended for dispenser and
vehicle use at a maximum temperature of 180°F (82°C). Parker CNG Hose should not
• Assuring compliance with all applicable government and industry standards.
be used in confined spaces or unventilated areas or areas exceeding 180°F (82°C).
1.5 Additional Questions: Call the appropriate Parker technical service department if you Final assemblies must be tested for leaks. CNG Hose Assemblies should be tested on a
have any questions or require any additional information. See the Parker publication for monthly basis for conductivity per ANSI/IAS NGV 4.2-1999; CSA 12.52-M99.
the Products being considered or used, or call 1-800-CPARKER, or go to www.parker.
Parker manufactures special Hose for aerospace in-flight applications. Aerospace in-
com, for telephone numbers of the appropriate technical service department.
flight applications employing Hose to transmit fuel, lubricating fluids and hydraulic fluids
2.0 HOSE AND FITTINGS SELECTION INSTRUCTIONS require a special Hose with a conductive inner tube. This Hose for in-flight applications
2.1 Electrical Conductivity: Certain applications require that the Hose be nonconductive is available only from Parker’s Stratoflex Products Division. Do not use any other Parker
to prevent electrical current flow. Other applications require the Hose and the Fittings Hose for in-flight applications, even if electrically conductive. Use of other Hoses for
and the Hose/Fitting interface to be sufficiently conductive to drain off static electricity. in-flight applications or failure to properly connect or ground this Hose can cause a fire
Extreme care must be exercised when selecting Hose and Fittings for these or any or an explosion resulting in death, personal injury and property damage. These Hose
other applications in which electrical conductivity or nonconductivity is a factor. assemblies for in-flight applications must meet all applicable aerospace industry, aircraft
engine and aircraft requirements.
The electrical conductivity or nonconductivity of Hose and Fittings is dependent upon
many factors and may be susceptible to change. These factors include but are not 2.2 Pressure: Hose selection must be made so that the published maximum working
limited to the various materials used to make the Hose and the Fittings, Fitting finish pressure of the Hose and Fittings are equal to or greater than the maximum system
(some Fitting finishes are electrically conductive while others are nonconductive), pressure. The maximum working pressure of a Hose Assembly is the lower of the
manufacturing methods (including moisture control), how the Fittings contact the Hose, respective published maximum working pressures of the Hose and the Fittings used.
age and amount of deterioration or damage or other changes, moisture content of the Surge pressures or peak transient pressures in the system must be below the published
Hose at any particular time, and other factors. The following are considerations for maximum working pressure for the Hose. Surge pressures and peak pressures can
electrically nonconductive and conductive Hose. For other applications consult the usually only be determined by sensitive electrical instrumentation that measures and
individual catalog pages and the appropriate industry or regulatory standards for proper indicates pressures at millisecond intervals. Mechanical pressure gauges indicate only
selection. average pressures and cannot be used to determine surge pressures or peak transient
pressures. Published burst pressure ratings for Hose is for manufacturing test purposes
2.1.1 Electrically Nonconductive Hose: Certain applications require that the Hose be
only and is no indication that the Product can be used in applications at the burst
nonconductive to prevent electrical current flow or to maintain electrical isolation.
pressure or otherwise above the published maximum recommended working pressure.
For applications that require Hose to be electrically nonconductive, including but not
limited to applications near high voltage electric lines, only special nonconductive

Wickliffe, OH
Safety Guide for Selecting and Using Hose, Fittings and Related
Karrykrimp 2 Accessories
2.3 Suction: Hoses used for suction applications must be selected to insure that the Hose will 2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be conveyed by Hose
withstand the vacuum and pressure of the system. Improperly selected Hose may collapse require use of the same type of Hose as used with petroleum base fluids. Some such
in suction application. fluids require a special Hose, while a few fluids will not work with any Hose at all. See
2.4 Temperature: Be certain that fluid and ambient temperatures, both steady and instructions 2.5 and 1.5. The wrong Hose may fail after a very short service. In addition,
transient, do not exceed the limitations of the Hose. Temperatures below and above the all liquids but pure water may burn fiercely under certain conditions, and even pure
recommended limit can degrade Hose to a point where a failure may occur and release water leakage may be hazardous.
fluid. Properly insulate and protect the Hose Assembly when routing near hot objects 2.17 Radiant Heat: Hose can be heated to destruction without contact by such nearby items
(e.g. manifolds). Do not use any Hose in any application where failure of the Hose could as hot manifolds or molten metal. The same heat source may then initiate a fire. This
result in the conveyed fluids (or vapors or mist from the conveyed fluids) contacting any can occur despite the presence of cool air around the Hose.
open flame, molten metal, or other potential fire ignition source that could cause burning 2.18 Welding or Brazing: When using a torch or arc welder in close proximity to hydraulic
or explosion of the conveyed fluids or vapors. lines, the hydraulic lines should be removed or shielded with appropriate fire resistant
2.5 Fluid Compatibility: Hose Assembly selection must assure compatibility of the materials. Flame or weld spatter could burn through the Hose and possibly ignite
Hose tube, cover, reinforcement, and Fittings with the fluid media used. See the fluid escaping fluid resulting in a catastrophic failure. Heating of plated parts, including Hose
compatibility chart in the Parker publication for the product being considered or used. Fittings and adapters, above 450°F (232°C) such as during welding, brazing or soldering
This information is offered only as a guide. Actual service life can only be determined by may emit deadly gases.
the end user by testing under all extreme conditions and other analysis. 2.19 Atomic Radiation: Atomic radiation affects all materials used in Hose assemblies.
Hose that is chemically compatible with a particular fluid must be assembled using Since the long-term effects may be unknown, do not expose Hose assemblies to atomic
Fittings and adapters containing likewise compatible seals. radiation.
2.6 Permeation: Permeation (that is, seepage through the Hose) will occur from inside the 2.20 Aerospace Applications: The only Hose and Fittings that may be used for in-flight
Hose to outside when Hose is used with gases, liquid and gas fuels, and refrigerants aerospace applications are those available from Parker’s Stratoflex Products Division.
(including but not limited to such materials as helium, diesel fuel, gasoline, natural Do not use any other Hose or Fittings for in-flight applications. Do not use any Hose or
gas, or LPG). This permeation may result in high concentrations of vapors which are Fittings from Parker’s Stratoflex Products Division with any other Hose or Fittings, unless
potentially flammable, explosive, or toxic, and in loss of fluid. Dangerous explosions, expressly approved in writing by the engineering manager or chief engineer of Stratoflex
fires, and other hazards can result when using the wrong Hose for such applications. Products Division and verified by the user’s own testing and inspection to aerospace
The system designer must take into account the fact that this permeation will take place industry standards.
and must not use Hose if this permeation could be hazardous. The system designer 2.21 Unlocking Couplings: Ball locking Couplings or other Fittings with quick disconnect
must take into account all legal, government, insurance, or any other special regulations ability can unintentionally disconnect if they are dragged over obstructions, or if the
which govern the use of fuels and refrigerants. Never use a Hose even though the fluid sleeve or other disconnect member is bumped or moved enough to cause disconnect.
compatibility is acceptable without considering the potential hazardous effects that can Threaded Fittings should be considered where there is a potential for accidental
result from permeation through the Hose Assembly. uncoupling.
Permeation of moisture from outside the Hose to inside the Hose will also occur in Hose 3.0 HOSE AND FITTINGS ASSEMBLY AND INSTALLATION INSTRUCTIONS
assemblies, regardless of internal pressure. If this moisture permeation would have
detrimental effects (particularly, but not limited to refrigeration and air conditioning 3.1 omponent Inspection: Prior to assembly, a careful examination of the Hose and
C
systems), incorporation of sufficient drying capacity in the system or other appropriate Fittings must be performed. All components must be checked for correct style, size,
catalog number, and length. The Hose must be examined for cleanliness, obstructions,
system safeguards should be selected and used.
blisters, cover looseness, kinks, cracks, cuts or any other visible defects. Inspect the
2.7 Size: Transmission of power by means of pressurized fluid varies with pressure and Fitting and sealing surfaces for burrs, nicks, corrosion or other imperfections. Do NOT
rate of flow. The size of the components must be adequate to keep pressure losses to a use any component that displays any signs of nonconformance.
minimum and avoid damage due to heat generation or excessive fluid velocity.
3.2 Hose and Fitting Assembly: Do not assemble a Parker Fitting on a Parker Hose that
2.8 Routing: Attention must be given to optimum routing to minimize inherent problems is not specifically listed by Parker for that Fitting, unless authorized in writing by the
(kinking or flow restriction due to Hose collapse, twisting of the Hose, proximity to hot engineering manager or chief engineer of the appropriate Parker division. Do not
objects or heat sources). For additional routing recommendations see SAE J1273 and assemble a Parker Fitting on another manufacturer’s Hose or a Parker Hose on another
ISO 17165-2. Hose Assemblies have a finite life and if possible, should be installed manufacturer’s Fitting unless (i) the engineering manager or chief engineer of the
in a manner that allows for ease of inspection and future replacement. Rubber Hose appropriate Parker division approves the Assembly in writing or that combination is
because of its relative short life, should not be used in residential and commercial expressly approved in the appropriate Parker literature for the specific Parker product,
buildings for HVAC (heating, ventilating and air conditioning) applications. and (ii) the user verifies the Assembly and the application through analysis and testing.
2.9 Environment: Care must be taken to insure that the Hose and Fittings are either For Parker Hose that does not specify a Parker Fitting, the user is solely responsible for
compatible with or protected from the environment (that is, surrounding conditions) to the selection of the proper Fitting and Hose Assembly procedures. See instruction 1.4.
which they are exposed. Environmental conditions including but not limited to ultraviolet To prevent the possibility of problems such as leakage at the Fitting or system
radiation, sunlight, heat, ozone, moisture, water, salt water, chemicals and air pollutants contamination, it is important to completely remove all debris from the cutting operation
can cause degradation and premature failure. before installation of the Fittings. The Parker published instructions must be followed
2.10 Mechanical Loads: External forces can significantly reduce Hose life or cause failure. for assembling the Fittings on the Hose. These instructions are provided in the Parker
Mechanical loads which must be considered include excessive flexing, twist, kinking, Fitting catalog for the specific Parker Fitting being used, or by calling 1-800-CPARKER, or
tensile or side loads, bend radius, and vibration. Use of swivel type Fittings or adapters at www.parker.com.
may be required to insure no twist is put into the Hose. Unusual applications may 3.3 Related Accessories: Do not crimp or swage any Parker Hose or Fitting with anything
require special testing prior to Hose selection. but the listed swage or crimp machine and dies in accordance with Parker published
2.11 Physical Damage: Care must be taken to protect Hose from wear, snagging, kinking, instructions. Do not crimp or swage another manufacturer’s Fitting with a Parker crimp
bending smaller that minimum bend radius and cutting, any of which can cause or swage die unless authorized in writing by the engineering manager or chief engineer
premature Hose failure. Any Hose that has been kinked or bent to a radius smaller than of the appropriate Parker division.
the minimum bend radius, and any Hose that has been cut or is cracked or is otherwise 3.4 Parts: Do not use any Parker Fitting part (including but not limited to socket, shell,
damaged should be removed and discarded. nipple, or insert) except with the correct Parker mating parts, in accordance with Parker
2.12 Proper End Fitting: See instructions 3.2 through 3.5. These recommendations may published instructions, unless authorized in writing by the engineering manager or chief
be substantiated by testing to industry standards such as SAE J517 for hydraulic engineer of the appropriate Parker division.
applications, or MIL-A-5070, AS1339, or AS3517 for Hoses from Parker’s Stratoflex 3.5 Field Attachable/Permanent: Do not reuse any field attachable Hose Fitting that has
Products Division for aerospace applications. blown or pulled off a Hose. Do not reuse a Parker permanent Hose Fitting (crimped
2.13 Length: When establishing a proper Hose length, motion absorption, Hose length or swaged) or any part thereof. Complete Hose Assemblies may only be reused after
changes due to pressure, and Hose and machine tolerances and movement must be proper inspection under section 4.0. Do not assemble Fittings to any previously used
considered. hydraulic Hose that was in service, for use in a fluid power application.
2.14 Specifications and Standards: When selecting Hose and Fittings, government, 3.6 Pre-Installation Inspection: Prior to installation, a careful examination of the Hose
industry, and Parker specifications and recommendations must be reviewed and Assembly must be performed. Inspect the Hose Assembly for any damage or defects.
followed as applicable. DO NOT use any Hose Assembly that displays any signs of nonconformance.
2.15 Hose Cleanliness: Hose components may vary in cleanliness levels. Care must be
taken to insure that the Hose Assembly selected has an adequate level of cleanliness for
the application.

Wickliffe, OH
Karrykrimp
Safety Guide for Selecting and Using Hose, Fittings 2
and Related Accessories
3.7 Minimum Bend Radius: Installation of a Hose at less than the minimum listed bend replaced at specific replacement intervals, based on previous service life, government
radius may significantly reduce the Hose life. Particular attention must be given to or industry recommendations, or when failures could result in unacceptable downtime,
preclude sharp bending at the Hose to Fitting juncture. Any bending during installation damage, or injury risk. See section 1.2. Hose and Fittings may be subjected to internal
at less than the minimum bend radius must be avoided. If any Hose is kinked during mechanical and/or chemical wear from the conveying fluid and may fail without warning.
installation, the Hose must be discarded. The user must determine the product life under such circumstances by testing. Also see
section 2.5.
3.8 Twist Angle and Orientation: Hose Assembly installation must be such that relative
motion of machine components does not produce twisting. 4.6 Hose Inspection and Failure: Hydraulic power is accomplished by utilizing high
pressure fluids to transfer energy and do work. Hoses, Fittings and Hose Assemblies
3.9 Securement: In many applications, it may be necessary to restrain, protect, or guide all contribute to this by transmitting fluids at high pressures. Fluids under pressure can
the Hose to protect it from damage by unnecessary flexing, pressure surges, and contact be dangerous and potentially lethal and, therefore, extreme caution must be exercised
with other mechanical components. Care must be taken to insure such restraints do not when working with fluids under pressure and handling the Hoses transporting the fluids.
introduce additional stress or wear points. From time to time, Hose Assemblies will fail if they are not replaced at proper time
3.10 Proper Connection of Ports: Proper physical installation of the Hose Assembly requires intervals. Usually these failures are the result of some form of misapplication, abuse,
a correctly installed port connection insuring that no twist or torque is transferred to the wear or failure to perform proper maintenance. When Hoses fail, generally the high
Hose when the Fittings are being tightened or otherwise during use. pressure fluids inside escape in a stream which may or may not be visible to the user.
Under no circumstances should the user attempt to locate the leak by “feeling” with
3.11 External Damage: Proper installation is not complete without insuring that tensile
their hands or any other part of their body. High pressure fluids can and will penetrate
loads, side loads, kinking, flattening, potential abrasion, thread damage or damage to
the skin and cause severe tissue damage and possibly loss of limb. Even seemingly
sealing surfaces are corrected or eliminated. See instruction 2.10.
minor hydraulic fluid injection injuries must be treated immediately by a physician with
3.12 System Checkout: All air entrapment must be eliminated and the system pressurized knowledge of the tissue damaging properties of hydraulic fluid.
to the maximum system pressure (at or below the Hose maximum working pressure)
If a Hose failure occurs, immediately shut down the equipment and leave the area until
and checked for proper function and freedom from leaks. Personnel must stay out of
pressure has been completely released from the Hose Assembly. Simply shutting down
potential hazardous areas while testing and using.
the hydraulic pump may or may not eliminate the pressure in the Hose Assembly. Many
3.13 Routing: The Hose Assembly should be routed in such a manner so if a failure does times check valves, etc., are employed in a system and can cause pressure to remain
occur, the escaping media will not cause personal injury or property damage. In in a Hose Assembly even when pumps or equipment are not operating. Tiny holes in
addition, if fluid media comes in contact with hot surfaces, open flame or sparks, a fire the Hose, commonly known as pinholes, can eject small, dangerously powerful but hard
or explosion may occur. See section 2.4. to see streams of hydraulic fluid. It may take several minutes or even hours for the
3.14 Ground Fault Equipment Protection Devices (GFEPDs): WARNING! Fire and Shock pressure to be relieved so that the Hose Assembly may be examined safely.
Hazard. To minimize the danger of fire if the heating cable of a Multitube bundle is Once the pressure has been reduced to zero, the Hose Assembly may be taken off the
damaged or improperly installed, use a Ground Fault Equipment Protection Device. equipment and examined. It must always be replaced if a failure has occurred. Never
Electrical fault currents may be insufficient to trip a conventional circuit breaker. attempt to patch or repair a Hose Assembly that has failed. Consult the nearest Parker
For ground fault protection, the IEEE 515:1989 (www.ansi.org) standard for heating distributor or the appropriate Parker division for Hose Assembly replacement information.
cables recommends the use of GFEPDs with a nominal 30 milliampere trip level for Never touch or examine a failed Hose Assembly unless it is obvious that the Hose no
“piping systems in classified areas, those areas requiring a high degree of maintenance, longer contains fluid under pressure. The high pressure fluid is extremely dangerous
or which may be exposed to physical abuse or corrosive atmospheres”. and can cause serious and potentially fatal injury.
4.0 HOSE AND FITTING MAINTENANCE AND REPLACEMENT INSTRUCTIONS 4.7 Elastomeric seals: Elastomeric seals will eventually age, harden, wear and deteriorate
under thermal cycling and compression set. Elastomeric seals should be inspected and
4.1 Even with proper selection and installation, Hose life may be significantly reduced
replaced.
without a continuing maintenance program. The severity of the application, risk
potential from a possible Hose failure, and experience with any Hose failures in the 4.8 Refrigerant gases: Special care should be taken when working with refrigeration
application or in similar applications should determine the frequency of the inspection systems. Sudden escape of refrigerant gases can cause blindness if the escaping gases
and the replacement for the Products so that Products are replaced before any failure contact the eye and can cause freezing or other severe injuries if it contacts any other
occurs. A maintenance program must be established and followed by the user and, at portion of the body.
minimum, must include instructions 4.2 through 4.7. 4.9 Compressed natural gas (CNG): Parker CNG Hose Assemblies should be tested after
4.2 Visual Inspection Hose/Fitting: Any of the following conditions require immediate shut installation and before use, and at least on a monthly basis per ANSI/IAS NGV 4.2-1999;
down and replacement of the Hose Assembly: CSA 12.52-M99 Section 4.2 “Visual Inspection Hose/Fitting”. The recommended
procedure is to pressurize the Hose and check for leaks and to visually inspect the Hose
• Fitting slippage on Hose;
for damage.
• Damaged, cracked, cut or abraded cover (any reinforcement exposed); Caution: Matches, candles, open flame or other sources of ignition shall not be used for
• Hard, stiff, heat cracked, or charred Hose; Hose inspection. Leak check solutions should be rinsed off after use.
• Cracked, damaged, or badly corroded Fittings; 5.0 HOSE STORAGE
• Leaks at Fitting or in Hose; 5.1 Age Control: Hose and Hose Assemblies must be stored in a manner that facilitates age
control and first-in and first-out usage based on manufacturing date of the Hose and
• Kinked, crushed, flattened or twisted Hose; and Hose Assemblies. The shelf life of rubber Hose or Hose Assemblies that have passed
• Blistered, soft, degraded, or loose cover. visual inspection and a proof test is 10 years (40 quarters) from the date of manufacture.
The shelf life of thermoplastic and polytetrafluoroethylene Hose or Hose Assemblies is
4.3 V
isual Inspection All Other: The following items must be tightened, repaired,
considered to be unlimited.
corrected or replaced as required:
5.2 Storage: Stored Hose and Hose Assemblies must not be subjected to damage that
• Leaking port conditions;
could reduce their expected service life and must be placed in a cool, dark and dry
• Excess dirt buildup; area with the ends capped. Stored Hose and Hose Assemblies must not be exposed to
• Worn clamps, guards or shields; and temperature extremes, ozone, oils, corrosive liquids or fumes, solvents, high humidity,
rodents, insects, ultraviolet light, electromagnetic fields or radioactive
• System fluid level, fluid type, and any air entrapment.
materials.
4.4 Functional Test: Operate the system at maximum operating pressure and check for
possible malfunctions and leaks. Personnel must avoid potential hazardous areas while
testing and using the system. See section 2.2.
4.5 Replacement Intervals: Hose assemblies and elastomeric seals used on Hose Fittings
and adapters will eventually age, harden, wear and deteriorate under thermal cycling
and compression set. Hose Assemblies and elastomeric seals should be inspected and
MSDS’S (Available upon request.)

Federal OSHA regulation 29 CFR 1910.1200 requires that we transmit to our customers Material Safety Data Sheets for all material covered
under the law. If you are an employer in SIC 20-39 who has not yet received them, you are required to obtain them from us and provide
the information to employees as directed in Section (b) of the regulation. Please contact the Hose Products Division - Technical Services
Department: (PH) 440- 943-5700 (FAX) 440- 943-3129.

Wickliffe, OH
Bulletin
4480-T31-US Technical Manual
Karrykrimp 2
Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, as
subsidiaries and its authorized distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation,
its subsidiaries and its authorized distributors. This offer and its acceptance by any customer (“Buyer”) shall be governed by all
of the following Terms and Conditions. Buyer’s order for any such item, when communicated to Parker Hannifin Corporation, its
subsidiary or an authorized distributor (“Seller”) verbally or in writing, shall constitute acceptance of this offer.
1. Terms and Conditions of Sale: All descriptions, quotations, proposals, offers, shall have the right to alter, discard or otherwise dispose of any special tooling
acknowledgments, acceptances and sales of Seller’s products are subject to or other property in its sole discretion at any time.
and shall be governed exclusively by the terms and conditions stated herein. 8. Buyer’s Property: Any designs, tools, patterns, materials, drawings, confi-
Buyer’s acceptance of any offer to sell is limited to these terms and conditions. dential information or equipment furnished by Buyer or any other items which
Any terms or conditions in addition to, or inconsistent with those stated herein, become Buyer’s property, may be considered obsolete and may be destroyed
proposed by Buyer in any acceptance of an offer by Seller, are hereby objected by Seller after two (2) consecutive years have elapsed without Buyer placing
to. No such additional, different or inconsistent terms and conditions shall be- an order for the items which are manufactured using such property. Seller shall
come part of the contract between Buyer and Seller unless expressly accepted not be responsible for any loss or damage to such property while it is in Seller’s
in writing by Seller. Seller’s acceptance of any offer to purchase by Buyer is possession or control.
expressly conditional upon Buyer’s assent to all the terms and conditions stated
herein, including any terms in addition to, or inconsistent with those contained 9. Taxes: Unless otherwise indicated on the face hereof, all prices and charges
in Buyer’s offer. Acceptance of Seller’s products shall in all events constitute are exclusive of excise, sales, use, property, occupational or like taxes which may
such assent. be imposed by any taxing authority upon the manufacture, sale or delivery of
the items sold hereunder. If any such taxes must be paid by Seller of if Seller is
2. Payment: Payment shall be made by Buyer net 30 days from the date of liable for the collection of such tax, the amount thereof shall be in addition to the
delivery of the items purchased hereunder. Any claims by Buyer for omissions amounts for the items sold. Buyer agrees to pay all such taxes or to reimburse
or shortages in a shipment shall be waived unless Seller receives notice thereof Seller therefore upon receipt of its invoice. If Buyer claims exemption from any
within 30 days after Buyer’s receipt of the shipment. sales, use or other tax imposed by any taxing authority, Buyer shall save Seller
harmless from and against any such tax, together with any interest or penalties
3. Delivery: Unless otherwise provided on the face hereof, delivery shall be thereon which may be assessed if the items are held to be taxable.
made F.O.B. Seller’s plant. Regardless of the method of delivery, however, risk
of loss shall pass to Buyer upon Seller’s delivery to a carrier. Any delivery dates 10. Indemnity For Infringement of Intellectual Property Rights: Seller shall have
shown are approximate only and Seller shall have no liability for any delays in no liability for infringement of any patents, trademarks, copyrights, trade dress,
delivery. trade secrets or similar rights except as provided in this Part 10. Seller will defend
and indemnify Buyer against allegations of infringement of U.S. patents, U.S.
4. Warranty: Seller warrants that the items sold thereunder shall be free from trademarks, copyrights, trade dress and trade secrets (hereinafter “Intellectual
defects in material or workmanship for a period of 365 days from the date of Property Rights”). Seller will defend at its expense and will pay the cost of any
shipment to Buyer, or 2,000 hours of use, whichever expires first. THIS WAR- settlement or damages awarded in an action brought against Buyer based on an
RANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO allegation that an item sold pursuant to this contract infringes in the Intellectual
ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY, Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer
GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSOEVER. ALL is contingent on Buyer notifying Seller within ten (10) days after Buyer becomes
OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MERCHANT- aware of such allegations of infringement, and Seller having sole control over the
ABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS, IMPLIED, defense of any allegations or actions including all negotiations for settlement or
OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF compromise. If an item sold hereunder is subject to a claim that it infringes the
DEALING ARE HEREBY DISCLAIMED. Intellectual Property Rights of a third party, Seller may, at its sole expense and
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRANTIES options, procure for Buyer the right to continue using said item, replace or modify
WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLELY OR PARTIALLY, said item so as to make it noninfringing, or offer to accept return of said item and
TO BUYER’S DESIGNS OR SPECIFICATIONS. return the purchase price less a reasonable allowance for depreciation. Notwith-
standing the foregoing, Seller shall have no liability for claims of infringement
5. Limitation Of Remedy: SELLER’S LIABILITY ARISING FROM OR IN ANY based on information provided by Buyer, or directed to items delivered hereunder
WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT SHALL BE for which the designs are specified in whole or part by Buyer, or infringements
LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT OF THE ITEMS SOLD resulting from the modification, combination or use in a system of any item sold
OR REFUND OF THE PURCHASE PRICE PAID BY BUYER, AT SELLER’S SOLE hereunder. The foregoing provisions of this Part 10 shall constitute Seller’s sole
OPTION. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL, and exclusive liability and Buyer’s sole and exclusive remedy for infringement of
CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE Intellectual Property Rights.
WHATSOEVER, INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING If a claim is based on information provided by Buyer or if the design for an
FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS item delivered hereunder is specified in whole or in part by Buyer, Buyer shall
SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF defend and indemnify Seller for all costs, expenses or judgments resulting from
CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, INCLUDING any claim that such item infringes any patent, trademark, copyright, trade dress,
WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARN OR STRICT trade secret or any similar right.
LIABILITY.
11. Force Majeure: Seller does not assume the risk of and shall not be liable for
6. Changes, Reschedules and Cancellations: Buyer may request to modify the delay or failure to perform any of Seller’s obligations by reason of circumstances
designs or specifications for the items sold hereunder as well as the quantities beyond the reasonable control of Seller (hereinafter “Events of Force Majeure”).
and delivery dates thereof, or may request to cancel all or part of this order, Events of Force Majeure shall include without limitation, accidents, acts of God,
however, no such requested modification or cancellation shall become part of strikes or labor disputes, acts, laws, rules or regulations of any government or
the contract between Buyer and Seller unless accepted by Seller in a written government agency, fires, floods, delays or failures in delivery of carriers or sup-
amendment to this Agreement. Acceptance of any such requested modification pliers, shortages of materials and any other cause beyond Seller’s control.
or cancellation shall be at Seller’s discretion, and shall be upon such terms and
conditions as Seller may require. 12. Entire Agreement/Governing Law: The terms and conditions set forth herein,
together with any amendments, modifications and any different terms or condi-
7. Special Tooling: A tooling charge may be imposed for any special tooling, tions expressly accepted by Seller in writing, shall constitute the entire Agree-
including without limitation, dies, fixtures, molds and patterns, acquired to ment concerning the items sold, and there are no oral or other representations
manufacture items sold pursuant to this contract. Such special tooling shall be or agreements which pertain thereto. This Agreement shall be governed in all
and remain Seller’s property notwithstanding payment of any charges by Buyer. respects by the law of the State of Ohio. No actions arising out of the sale of the
In no event will Buyer acquire any interest in apparatus belonging to Seller items sold hereunder or this Agreement may be brought by either party more
which is utilized in the manufacture of the items sold hereunder, even if such than two (2) years after the cause of action accrues.
apparatus has been specially converted or adapted for such manufacture and
notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller

Wickliffe, OH
Notes Karrykrimp 2

Wickliffe, OH
Parker Hannifin Corporation
30240 Lakeland Boulevard
Wickliffe, OH 44092
Phone: (440) 943-5700
Fax: (440) 943-3129
Bulletin 4480-T31-US 1/11
http://www.parkerhose.com ©Parker Hannifin Corporation Printed in U.S.A

Karrykrimp 2 Modular Technical Manual Jan 2011

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Bulletin 4480-T31-US Technical Manual

Effective: January, 2011

1 Parker Hannifin Corporation

To minimize the possibility of injury:

2. Do not operate over maximum rated working pressure;

3. Check for safe system setups.

IMPORTANT SAFETY NOTICE

THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING ADEQUATE BACKGROUNDS OF

DISCONNECT ANY POWER CORD BEFORE SERVICING

 Copyright 2009, Parker Hannifin Corporation, All Rights Reserved

2 Parker Hannifin Corporation

Installation and Operation....................................................................................6-7

Tools and Dies........................................................................................................8

Tool Selection Chart...............................................................................................9

Crimping Instructions ...........................................................................................10

Assembly Details and Parts Lists ................................................................... 11-14

Safety Guide (Parker Publication 4400-B.1)....................................................17-19

Help us help you ...

Read this guide carefully.

Use these numbers in any correspondence or service calls.

3 Parker Hannifin Corporation

Weight: 120 lbs. (Base unit without power

Set up time: 20 seconds

Full cycle time: 15 seconds with 85C-OEP Power

Note: Cycle times vary depending on hose and fitting

85C-KKB Dimensions: Height 28”

4 Parker Hannifin Corporation

Hand Pump Hand Pump

Electric Pump Electric Pump

Air/Hydraulic Pump Vehicle Battery-

5 Parker Hannifin Corporation

1. Remove crimper and all accessories from shipping

• Crimp Head 85C-CHD

2. Assemble crimper base unit to stand as shown

6 Parker Hannifin Corporation

1. Remove crimper and all accessories from shipping

7 Parker Hannifin Corporation

26 Series Fitting Dies (Silver) 43 Series Fitting Dies (Silver)

8 Parker Hannifin Corporation

Die 83C-D06 83C-D08 83C-D10 83C-D12 83C-D16 83C-D20

1.440 1.750 Silver

Die 80C-L12 80C-L16

781 1.420 1.730

811 811HT 881 1.155 1.450 1.740

1.175 1.470 1.760 Silver

AX 0.575 0.725 0.830 0.960 1.110 1.355

0.595 0.745 0.850 0.980 1.130 1.375 Silver

BXX 0.635 0.805 0.915 1.040 1.200 1.495

For Reference Only

This chart is displayed on the front of the Karrykrimp 2 machine.

Caution: To ensure consistent quality, crimp diameters must be check:

1. After first assembly

9 Parker Hannifin Corporation

Pull pin at the top

3 Position the fitting 4 Place die ring and crimp

Parkrimp Series 26 Series 81 Series

Position the hose and fitting in dies from below.

Note: See Hose Insertion Depth table at the

10 Parker Hannifin Corporation

*Includes hose assembly 85C-00L

Full cycle time: 15 seconds with 85C-OEP Power