Vickers Indentation Hardness of Advanced Ceramics: Standard Test Method For
Vickers Indentation Hardness of Advanced Ceramics: Standard Test Method For
Vickers Indentation Hardness of Advanced Ceramics: Standard Test Method For
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been made to relate Vickers indentation hardness to other
hardness scales, but no generally accepted methods are avail-
able. Such conversions are limited in scope and should be used
with caution, except for special cases where a reliable basis for
the conversion has been obtained by comparison tests.
5.3 Vickers indentation diagonal lengths are approximately
2.8 times shorter than the long diagonal of Knoop indentations,
and the indentation depth is approximately 1.5 times deeper
than Knoop indentations made at the same force.
5.4 Vickers indentations are influenced less by specimen
surface flatness, parallelism, and surface finish than Knoop
indentations, but these parameters must be considered none-
theless.
5.5 Vickers indentations are much more likely to cause
cracks in advanced ceramics than Knoop indentations. The
cracks may influence the measured hardness by fundamentally
altering the deformation processes that contribute to the
formation of an impression, and they may impair or preclude FIG. 1 Vickers Indenter
measurement of the diagonal lengths due to excessive damage
at the indentation tips or sides.
5.6 A full hardness characterization includes measurements microscopes. Usually, this second type is fitted on an inverted-
over a broad range of indentation forces. Vickers hardness of stage microscope. Descriptions of the various machines are
ceramics usually decreases with increasing indentation size or available (1–3).6
indentation force. The trend is known as the indentation size 7.1.2 Design of the machine should be such that the loading
effect (ISE). Hardness approaches a plateau constant hardness rate, dwell time, and applied load can be set within the limits
at sufficiently large indentation size or forces. The test forces or set forth in 10.5. It is an advantage to eliminate the human
loads that are needed to achieve a constant hardness vary with element whenever possible by appropriate machine design.
the ceramic. The test force specified in this standard is intended The machine should be designed so that vibrations induced at
to be sufficiently large that hardness is either close to or on the the beginning of a test will be damped out by the time the
plateau, but not so large as to introduce excessive cracking. A indenter touches the sample.
comprehensive characterization of the ISE is recommended but 7.1.3 The calibration of the balance beam should be checked
is beyond the scope of this test method, which measures monthly or as needed. Indentations in standard reference
hardness at a single, designated force. materials may also be used to check calibration when needed.
7.2 Indenter:
6. Interferences 7.2.1 The indenter shall meet the specifications for Vickers
6.1 Cracking from the indentation tips can interfere with indenters. See Test Method E 384. The four edges formed by
determination of tip location and thus the diagonal length the four faces of the indenter shall be sharp. Chamfered edges
measurements. (as in Ref (4)) are not permitted. The tip offset shall be not
6.2 Cracking or spalling around the Vickers impression may more than 0.5 µm in length.
occur and alter the shape and clarity of the indentation, 7.2.2 Fig. 1 shows the indenter. The depth of the indentation
especially for coarse-grained ceramics whereby grains may is 1⁄7 the length of the diagonal. The indenter has an angle
cleave and dislodge. The cracking may occur in a time- between opposite faces of 136° 0 min (630 min).
dependent manner (minutes or hours) after the impression is 7.2.3 The diamond should be examined periodically; and if
made. it is loose in the mounting material, chipped, or cracked, it shall
6.3 Porosity (either on or just below the surface) may be replaced.
interfere with measuring Vickers hardness, especially if the NOTE 2—This requirement is from Test Method E 384 and is especially
indentation falls directly onto a large pore or if the indentation pertinent to Vickers indenters used for advanced ceramics. Vickers
tip falls in a pore. indenters are often used at high loads in advanced ceramics in order to
6.4 At higher magnifications in the optical microscope, it create cracks. Such usage can lead to indenter damage. The diamond
may be difficult to obtain a sharp contrast between the indenter can be examined with a scanning electron microscope, or indents
can be made into soft copper to help determine if a chip or crack is present.
indentation tip and the polished surface of some advanced
ceramics. This may be overcome by careful adjustment of the 7.3 Measuring Microscope:
lighting as discussed in Test Method E 384. 7.3.1 The measurement system shall be constructed so that
the length of the diagonals can be determined with errors not
7. Apparatus exceeding6 0.0005 mm.
7.1 Testing Machines:
7.1.1 There are two general types of machines available for
making this test. One type is a self-contained unit built for this 6
The boldface numbers in parentheses refer to the list of references at the end of
purpose, and the other type is an accessory available to existing this test method.
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NOTE 3—Stage micrometres with uncertainties less than this should be 10. Procedure
used to establish calibration constants for the microscope. See Test
Method E 384. Ordinary stage micrometres, which are intended for
10.1 Specimen Placement—Place the specimen on the stage
determining the approximate magnification of photographs, may be too of the machine so that the specimen will not rock or shift
coarsely ruled or may not have the required accuracy and precision. during the measurement. The specimen surface shall be clean
and free of any grease or film.
7.3.2 The numerical aperture (NA) of the objective lens
10.2 Specimen Leveling:
shall be between 0.60 and 0.90.
10.2.1 The surface of the specimen being tested shall lie in
NOTE 4—The apparent length of a Vickers indentation will increase as a plane normal to the axis of the indenter. The angle of the
the resolving power and NA of a lens increases. The variation is much less indenter and specimen surface should be within 2° of perpen-
than that observed in Knoop indentations, however (2), (5), (6). The range
dicular.
of NA specified by this test method corresponds to 40 to 1003 objective
lenses. The higher power lenses may have higher resolution, but the NOTE 6—Greater amounts of tilting produce nonuniform indentations
contrast between the indentation tips and the polished surface may be less. and invalid test results. 2° tilt will cause an asymmetrical indentation
7.3.3 A filter may be used to provide monochromatic which is just noticeable, and will cause a 1 % error in hardness (9).
illumination. Green filters have proved to be useful. 10.2.2 If one leg of a diagonal is noticeably longer than the
other leg of the same diagonal, resulting in a deformed
8. Test Specimens indentation, misalignment is probably present and should be
8.1 The Vickers indentation hardness test is adaptable to a corrected before proceeding with any measurements. See Test
wide variety of advanced ceramic specimens. In general, the Method E 384.
accuracy of the test will depend on the smoothness of the 10.2.3 Leveling the specimen is facilitated if one has a
surface and, whenever possible, ground and polished speci- leveling device.8
mens should be used. The back of the specimen shall be fixed 10.3 Magnitude of Test Force—A test force of 9.81 N (1
so that the specimen cannot rock or shift during the test. kgf) is specified. If other forces are used because of a special
8.1.1 Thickness—As long as the specimen is over ten times requirement, or due to cracking problems at 9.81 N, then the
as thick as the indentation depth, the test will not be affected. reporting procedure of 12.6 shall be used. If additional forces
In general, if specimens are at least 0.50 mm thick, the are used (for example to measure the indentation size effect
hardness will not be affected by variations in the thickness. trend), then the reporting procedure of 12.6 shall be used for
8.1.2 Surface Finish—Specimens should have a ground and each data set.
polished surface. The roughness should be less than 0.1 µm
NOTE 7—“Load” and “Force” are used interchangeably in this standard.
rms. However, if one is investigating a surface coating or
treatment, one cannot grind and polish the specimen. 10.4 Clean the Indenter—The indenter shall be cleaned
prior to and during a test series. A cotton swab with ethanol,
NOTE 5—This requirement is necessary to ensure that the surface is flat
methanol, or isopropanol may be used. Indenting into soft
and that the indentation is sharp. Residual stresses from polishing are of
less concern for most advanced ceramics than for glasses or metals. copper also may help remove debris.
References (7) and (8) report that surfaces prepared with 1 µm or finer NOTE 8—Ceramic powders or fragments from the ceramic test piece
diamond abrasive had no effect on measured ceramic hardness. Hardness can adhere to the diamond indenter.
was only affected when the surface finish had an optically resolvable
amount of abrasive damage (7). (Extra caution may be appropriate during 10.5 Application of Test Load:
polishing of transformation toughening ceramics, such as some zirconias, 10.5.1 Start the machine smoothly. The rate of indenter
since the effect upon hardness is not known.) motion prior to contact with the specimen shall be 0.015 to
0.070 mm/s. If the machine is loaded by an electrical system or
9. Preparation of Apparatus a dash-pot lever system, it should be mounted on shock
9.1 Verification of Load—Most of the machines available absorbers which damp out all vibrations by the time the
for Vickers hardness testing use a loaded beam. This beam indenter touches the specimen.
shall be tested for zero load. An indentation should not be
NOTE 9—This rate of loading is consistent with Test Method E 384.
visible with zero load, but the indenter should contact the
sample. Methods of verifying the load application are given in 10.5.2 The time of application of the full test load shall be
Practices E 4. 15 s (62) unless otherwise specified. After the indenter has
9.2 Separate Verification of Load, Indenter, and Measuring been in contact with the specimen from this required dwell
Microscope—Procedures in Test Method E 384, Section 14, time, raise it carefully off the specimen to avoid a vibration
may be followed. impact.
9.3 Verification by Standard Reference Materials—Standard 10.5.3 The operator shall not bump or inadvertently contact
reference blocks, SRM No. 2831, of tungsten carbide that are the test machine or associated support (for example, the table)
available from the National Institute of Standards and Tech- during the period of indenter contact with the specimen.
nology7 can be used to verify that an apparatus produces a
Vickers hardness within6 5 % of the certified value.
8
The sole source of supply of the apparatus known to the committee at this time
is the Tukon Tester leveling device, available from the Wilson Division of Instron
7
Available from National Institute of Standards and Technology (NIST), Corp. If you are aware of alternative suppliers, please provide this information to
Standard Reference Materials Program, 100 Bureau Dr., Stop 2300, Gaithersburg, ASTM Headquarters. Your comments will receive careful consideration at a meeting
MD 20899-2300, http://www.nist.gov. of the responsible technical committee, which you may attend.
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as soon as is practical after the indentation is made. That is,
each indent should be measured immediately after it is made
(instead of making five or ten indentations and then measuring
them).
10.9 Location of Indentations—Indentations shall be made
in representative areas of the advanced ceramic microstructure.
They shall not be restricted to high density regions if such
regions exist.
10.10 Number of Indentations—For homogeneous and fully
dense advanced ceramics, at least five and preferably ten
acceptable indentations shall be made. If the ceramic is
multiphase, not homogeneous, or not fully dense, ten accept-
able indentations shall be made.
11. Measurement of Indentation Size
11.1 The accuracy of the test method depends to a very large
extent on this measurement, since hardness depends upon the
inverse square of the diagonal size.
11.1.1 If the measuring system contains a light source, take
care to use the system only after it has reached equilibrium
temperature. This is because the magnification of a microscope
depends on the tube length.
11.1.2 Calibrate the measuring system carefully with an
FIG. 2 Closest Permitted Spacing for Vickers Indentations
accurate and precision stage micrometer or with an optical
grating.
10.6 Spacing of Indentations—Allow a distance of at least 11.1.3 Adjust the illumination and focusing conditions care-
four diagonal lengths between the centers of the indentations as fully as specified in Test Method E 384 to obtain the optimum
illustrated in Fig. 2. If there is cracking from the indentations, view and clarity of the impression. Proper focus and illumina-
the spacing shall be increased to at least five times the length tion are critical for accurate and precise readings. Both
of the cracks, as shown in Fig. 2. indentation tips shall be in focus at the same time. Do not
10.7 Acceptability of Indentations: change the focus once the measurement of the diagonal length
10.7.1 If there is excessive cracking from the indentation has begun.
tips and sides, or the indentation is asymmetric, the indent shall NOTE 12—The lighting intensity and the settings of the field and
be rejected for measurement. Fig. 3 provides guidance in this aperture diaphragms can have a noticeable effect upon the apparent
assessment. If the difference of the two diagonal lengths d1 and location of the tips in Vickers indentations. Consult the manufacturer’s
d2 is more than 5% of the mean value, the result shall be guidelines for optimum procedures. Additional information is presented in
Test Method E 384. In general, the field diaphragm can be closed so that
rejected and a check made of the parallelism and flatness of the
it barely enters or just disappears from the field of view. The aperture
test piece, and of the alignment of the indenter. If cracking diaphragm can be closed in order to reduce glare and sharpen the image,
occurs on most indentations, a lower indentation force (recom- but it should not be closed so much as to cause diffraction that distorts the
mended 4.90 N) may be tried. edges of the indentation.
NOTE 13—Uplift and curvature of the sides of the impressions may be
NOTE 10—If the indentations are still not acceptable, this test method substantial in impressions in advanced ceramics, which may cause the
shall not be used to measure hardness. It is recommended that hardness be sides of the impression to be slightly out of focus. The tips of the
evaluated by the Knoop hardness method. impression shall be focused on for measurement of the indentation
10.7.2 If an indentation tip falls in a pore, the indentation diagonals. It may be helpful to focus on a small microstructural feature on
shall be rejected. If the indentation lies in or on a large pore, the the flat specimen surface just beyond the indentation tips.
indent shall be rejected. 11.1.4 If either a measuring microscope or a filar microme-
NOTE 11—In many ceramics, porosity may be small and finely distrib- ter eyepiece is used, always rotate the drum in the same
uted. The indentations will intersect some porosity. The measured hard- direction to eliminate backlash errors.
ness in such instances properly reflects a diminished hardness relative to 11.1.5 Follow the manufacturer’s guidelines for the use of
the fully dense advanced ceramic. The intent of the restrictions in 10.6 is crosshairs or graduated lines. To eliminate the influence of the
to rule out obviously unsatisfactory or atypical indentations for measure- thickness of the line, always use the same edge of the crosshair
ment purposes. or graduation line. Caution—Serious systematic errors can
10.7.3 If the impression has an irregularity that indicates the occur due to improper crosshair usage. Procedures vary con-
indenter is chipped or cracked, the indent shall be rejected and siderably between different equipment. In nearly all instances,
the indenter shall be replaced. the crosshairs should not be placed entirely over or fully cover
10.8 In some materials, cracking around the indent may the indentation tip as shown in part (a) of Fig. 4. The
occur in a time dependent manner. If this occurs, the indenta- indentation tip should be just visible in the fringe of light on the
tion size measurements specified in Section 11 should be made side of the crosshair or graduated line as shown in part (b) of
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Fig. 4 or part (c) of Fig. 4. In some measuring systems with gold/palladium coating) to improve the measurability of the
twin crosshairs, the measurement is made with the inside edge indents (4). Such coatings shall be less than 50 nm thick and
of the two lines as shown in part (b) of Fig. 4. In other shall be applied after the indentations have been made. Never
measuring systems, particularly those with a single moveable indent into coatings made to enhance visibility.
crosshair, the measurement is made with the same side of the
crosshair as shown in part (c) of Fig. 4. 12. Calculation
11.1.6 Read the two diagonals of the indent to within 12.1 Vickers hardness may be calculated and reported either
0.00025 mm and determine the average of the diagonal lengths. in units of GPa (12.2) or as Vickers hardness number (12.3).
11.1.7 Use the same filters in the light system at all times.
Usually a green filter is used. 12.2 The Vickers hardness with units of GPa is computed as
11.1.8 For transparent or translucent ceramics, where con- follows:
trast is poor, the specimen may be coated (for example, a HV 5 0.0018544 ~P/d 2 ! (1)
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TABLE 1 Precision of Diagonal Length Measurements Estimated from an Interlaboratory Round Robin Project (10, 11)
Load, Number Grand Within-Laboratory Repeatability Between-Laboratory Reproducibility
P (N) of Average Standard Expanded Coefficient Standard Expanded Coefficient
Laboratories Diagonal Deviation UncertaintyA of Deviation UncertaintyA of
Length, (µm) (µm) Variation, (µm) (µm) Variation,
d (µm) % %
9.81B 10 34.5 0.2 0.6 0.6 1.1 2.9 3.0
9.81C 8 34.6 0.2 0.6 0.6 1.0 2.7 2.8
A
Coverage factor of 2.8, corresponding to a 95 % confidence interval.
B
Indentations made by organizing laboratory. Outlier results from one laboratory deleted.
C
Indentations made by participating laboratories. Outlier results from two laboratories deleted. One other laboratory did not do this part of the exercise.
in accordance with Practices E 177 and E 691. The results are and 1.3 % (coefficient of variation, COV), respectively. The
listed in Table 1, which shows the repeatability and reproduc- between-laboratory hardness reproducibilities were 6.1 and
ibility in measured diagonal lengths. The hardness repeatability 5.6 % (COV), respectively. The reproducibility estimates were
interval when expressed as a percentage is double the diagonal- made after deleting one or two outlier sets as noted in Table 1.
length repeatability interval. Participants read five indentations The reproducibility uncertainty includes both the hardness
made at 9.81 N at the organizing laboratory, and also made and measurement uncertainty and the variations in hardness
measured five of their own indentations at the same load. They (62.8 %, COV) of the eight blocks used in the round robin.
reported the average diagonal size for each of the five
indentations and the overall average for all five indentations. 15. Keywords
Table 1 shows the grand average of all accepted laboratory 15.1 advanced ceramics; cracks; indentation; microscope;
results. The within-laboratory hardness repeatabilities were 1.2 Vickers hardness
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(3) Blau, P. J., “Methods and Applications of Microindentation Hardness the American Society of Metals, Vol 38, 1947, pp. 271–330.
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Diamond Pyramid Hardness Testing by Tilting the Specimen,” Journal
(4) Clinton, D. J., and Morrell, R., “Hardness Testing of Ceramic
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Materials,” Material Chemistry and Physics, Vol 17, 1987, pp.
461–473. (10) Quinn, G. D., Gettings, R. J., and Ives, L. K., “A Standard Reference
(5) Brown, A. R. G., and Ineson, E., “Experimental Survey of Low-Load Materials for Vickers Hardness of Ceramics and Hardmetals,” pp.
Hardness Testing Machines,” Journal of Iron and Steel Institute, Vol 121– 128 in proceedings of HARDMEKO 2004, Hardness Measure-
169, 1951, pp. 376–388. ments Theory and Application in Laboratories and Industries, IM-
(6) Gahm, J., “Neurere Erkinntnisse zur Mikro-Härte,” (New Results on EKO Technical Committee 5 Hardness Conference, Washington, DC,
Microhardness), Verein Deutscher Ingenieure-Berichte (Society of 11 – 12 Nov. 2004, ed. S. Low, NIST, Gaithersburg, MD 20899.
German Engineers, Reports), Nr 160, 1972, pp. 25–41. (11) Gettings, R. J., Quinn, G. D., Ruff, A. W., and Ives, L. K., “Hardness
(7) Naylor, M. G. S., and Page, T. F., “Microhardness, Friction and Wear Standard Reference Materials (SRM) for Advanced Ceramics,”
of SiC and Si3N4 Materials as a Function of Load, Temperature and Verein Deutscher Ingenieure Reports, 1194, 1995, pp. 255–264.
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