Energy Management

System (EMS)
DIASYS Netmation®
 CONTENT
DIASYS Netmation

1 Energy management system

What is EMS & Features

2 Project references
Our success stories
Part . 1 Energy
Management
System

What is EMS & Features

 Energy Management System

We offer the energy supply equipment essential to factory

A single system
managing the whole operation (electricity, steam, hot and chilled water, air
factory utilities is the conditioning) as “Energy Center” package, tailored to your needs.
final goal of our
expectation.
Electricity

Steam

Hot Water
Boiler
Chilled Water

Engines
(Private and
Emergency)
Power
Distributer

EMS
(Energy Management System)

Chiller

4
 Energy Management Development Cycle

1 Planning

Support by MHI without fee

2 Analysis

Design (Basic)
3
Design (Detail)
Kaizen activity
4 Implementation
Sale contract signed

Testing &
5
Integration
Complete commissioning
6
Support by MHI
Maintenance
Upon customer request case by case

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Manual Operation VS Energy Management system

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Manual Operation VS Energy Management system

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 Features - Benefits
Management Level is able to access to
Energy Management System via Smart
phones / Tablet / Notebook
- Access to operator screens
- Access to the energy report
- Access to the utility cost report

OPS/EMS OPS and Data Access

(Operator with Team Viewer Features and Benefits
Station and (Remote Access - Real-Time Utility’s Cost Monitoring for each shops, each production
Engineering ACS via Internet)
Station) (Data Center) lines
- Real-Time Machine Status Monitoring such as chillers, air
compressors, and boilers
- Real-Time Machine’s Efficiency Monitoring
Energy
- Waste/Loss Energy Monitoring
Management
System
- Real-Time Trend Function Monitoring for operator
- Automatic Reporting
PLC
- Automatic Alarming
- Remote Monitor via Smart Phone
- Reduce OPEX for long-term maintenance
Factory 1 - Communication with the existing system (PLC, DCS, SCADA)
I/O Interface Panel for any field devices

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System Configuration Supply
Control Room (Office)
MHI Scope Existing System Existing Utility
(Customer Scope) (Customer Scope)
EMS / OPS
ACS
(Engineering Station and
(Data Center)
Operator Station)
Printer

Ethernet Switch

Ethernet Switch

Ethernet Switch

FL-Net Protocol
Ethernet Switch

EMS Panel
Energy
Management
System MELSEC PLC OTHER PLC OTHER PLC
*Modbus RTU (Gateway Unit)
Module

*Modbus RTU
(RS-232C)

*i-SCT i-SCT
(RS-485)
Total maximum
length is limited to
up to 500 meters

*Field
*maximum 6 units

*In case on
MHI’s Chiller

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 Software Main Features

✓ Easy to expand, modify, upgrade ⇒ Reduction of cost

✓ No skill required (Function box language based on
Logic Modification Microsoft VISIO)
✓ Modification, upgrade and expand are allowed

Netmation focuses on the useful operability of

monitoring and operation screens.
Window Layout Flexibility In Netmation, it is not necessary to fix
monitors for some specific purpose. By mouse
operation, the scalable structure of multiple-
screens is available and saving of screen layout
as “My favorite” is available.
SOFTWARE
✓ Daily report and Monthly report
MAIN Automatic Reporting ✓ Automatically printing able to be set
FEATURES

✓ Buzzer is included
Event Alarm Detection ✓ Alarming priority can be set

Netmation focuses on the sufficient usability

Trend display as Report to support monitoring and reporting work.
“Monitoring convenience” enables Operator
to use screen image as report on paper.

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Trend Function

Trend display as Report

Useful function (1)

- Many selections of background
color, line color and line type
- Flexible scaling
Useful function (2)
Recent mode: displays real time data
Historical mode: displays historical data
Data collection cycle and time can be set as
you like (according to storage capacity). * *
Useful function (3)
Post-it and flag marking are included as
standard. The flag can be set by drag &
drop from alarm/event. The information
traceability is upgraded.

** Standard setting of each mode (It is settable according to storage capacity.)

The standard data collection cycle and time of each mode (recent / historical) is as follows.
- Recent mode: 1-second cycle within 24 hours
- Historical mode: 10-second cycle, over 24 hours and up to 31 days

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Part . 2 Project references

Our success stories

Success Stories – Yarn Manufacturer

Visualize the efficiency compare with the standard

Electricity fee is able to change & Running cost
by customer

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 Success Stories – Yarn Manufacturer
Improvement of chiller system (Feb 2021)
- Replacement of 1 existing chiller with MHI high
06 efficiency model (Fix)

Further Improvement (June 2016 to March 2018)

- Replacement of 1 existing chiller with MHI high
04 efficiency model (VSD) Air Com Efficiency Monitoring (March 2019)
05
- Efficiency monitoring and reporting
- Cost monitoring and reporting
MHI Solution (May 2015) - Loss monitoring
- Automatic start and stop of Chillers and Aux.
02 equipment by EMS considering factory demand Effect of Improvement (May 2015 to March 2016)
03
- 10% of Energy Cost Saving with ROI: 2.5 year
(EMS + Modification of valves and sensing devices)
Actual demand less than 2,000 RT

Monitoring, Visualization & Analysis (Sep 2014) 01

- 3,300 RT (1,100 RT x 3 sets) Chilled System
always operated in manual
- However, actual thermal demand is less than 2,000 RT

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Success Stories – MSG Manufacturer

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 Success Stories – MSG Manufacturer
Modification of chiller system (Feb 2022)
- Add blackout function to chiller system Utilities 1
combination with new biomass power plant 9.9 MWe
06

Further Improvement (Jan 2019)

- Full auto control running
- Actual ROI: around 1.5 year 05
04 Chiller Optimization for Utilities 2 (Dec 2021)
- Established EMS separately from Utilities 1
Chiller Optimization for Utilities 1 (May 2017)
- Automatic start and stop of Chillers and Aux.
equipment by EMS considering factory demand
- Run priority chiller Support customer (Jun 2017 to Dec 2018)
03
02 - Equipment fixing consultation by MHI
- Valves and sensing devices modification
- Programming modification

Data Analysis (2016)

01
- 5 sets of chiller operation manner analysis.
- Chillers always operated in manual
- Actual thermal demand is less than 2,000 RT

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 Success Stories – MSG Manufacturer

Table: Production amount (ton) VS Energy consumption (kWh)

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Success Stories – MSG Manufacturer

PRODUCT (TON) PER YEAR KWH COMSUMPTION PER YEAR

49261 47673 9.449 M
45919 46447
41718
6.801 M 7.083 M
5.706 M 5.520 M

2015 2016 2017 2018 2019 2015 2016 2017 2018 2019

Product per Energy consumption calculation

Y2016 - 9,448,653(kWh) / 49,261 (Ton) = 191.8 (kWh/Ton)
Y2019 - 5,520,172(kWh) / 46,447 (Ton) = 118.8 (kWh/Ton)

Cost Saving.
Existing Under Full auto
system analysis & control
[191.8 (kWh/Ton)] - [118.7 (kWh/Ton)] x 46,447 (Ton)] = 3.39 M [kWh]
EMS *Electric tariff (Avg. 3.4 THB/kWh) = 11,521,490 THB/Year
installation CO2 Saving.
*CO2 Emission Reduction (Base 0.5642 kgCO2/kWh) = 1,912,994 kgCO2
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Success Stories – Vehicle part Manufacturer

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 Success Stories – Vehicle part Manufacturer

Improvement of power monitoring (Under designing)

- Include Plant#1, Plant#3, Plant#6 to EMS.
04

Power monitoring system (June 2020)

- Established EMS for power monitoring Plant#2,
Plant#5, Plant#7
New power meter installation (Apr 2021) 03
02 - Installed Plant#1, Plant#3, Plant#6 power
meters and cable wiring.

Analysis for EMS (Nov 2019) 01

- First step for EMS, plant by plant monitoring
- Focused on the most energy usage plant

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Success Stories – Tire Manufacturer

Actual 15min forecast energy

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 Success Stories – Tire Manufacturer

Air compressor monitoring (Jan 2022)

- Efficiency monitoring and reporting
- Cost monitoring and reporting
04
Power monitoring system (Aug 2020)
- Established EMS for power monitoring the
most consumer machine such Mixer.
- Peak-cut function alarm. 03
02 Air compressor monitoring (Apr 2021)
- Extended project for air compressor
monitoring system
01
Forecast in each 15 minutes time slot is updated every Analysis for EMS (2019)
minute, simply based on now and 5 minutes before data.
- First step for EMS, power monitoring for Mixer machine.
- Customer problem is the fee of peak power charge is
too high.
Peak-cut/shift = Cost Reduction

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