58201952527PMDraft AIS 158 MHT 8 May 2019
58201952527PMDraft AIS 158 MHT 8 May 2019
58201952527PMDraft AIS 158 MHT 8 May 2019
DRAFT
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Draft AIS-158/D1
8th May 2019
Status chart of the standard to be used by the purchaser for updating the record
General remarks :
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Draft AIS-158/D1
8th May 2019
INTRODUCTION
The Government of India felt the need for a permanent agency to expedite the
publication of standards and development of test facilities in parallel when the
work on the preparation of the standards is going on, as the development of
improved safety critical parts can be undertaken only after the publication of the
standard and commissioning of test facilities. To this end, the erstwhile Ministry
of Surface Transport (MoST) has constituted a permanent Automotive Industry
Standards Committee (AISC) vide order No. RT-11028/11/97-MVL dated
September 15, 1997. The standards prepared by AISC will be approved by the
permanent CMVR Technical Standing Committee (CTSC). After approval, the
Automotive Research Association of India (ARAI), Pune, being the secretariat of
the AIS Committee, has published this standard. For better dissemination of this
information ARAI may publish this document on their Web site.
1. Maneuverability requirements
2. Draw bar Coupling
3. Draw Bar Eye
4. EMC/EMI: If fitted with electronic components
5. Technical specifications to be submitted while type approval
6. Clarity on registration procedure
The AISC panel and the Automotive Industry Standards Committee (AISC)
responsible for preparation of this standard are given in Annexure-3 and
Annexure-4 (To be included).
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Draft AIS-158/D1
8th May 2019
CONTENTS
List of Annexures
Annexure-1 Technical Information on Modular Hydraulic Trailers to be
submitted by the Trailer Manufacturer to Testing Agency
Annexure -1A Brief Specifications for Modular Hydraulic Trailers to be
submitted by the trailer manufacturer to the Registering
Authority
Annexure -1B Details of Location of Modular Hydraulic Trailer Identification
Number and code for month and year of manufacture
Annexure-2 Guidelines for registration of Modular Hydraulic Trailers (MHT)
Annexure-3 AISC Panel Composition
Annexure-4 Automotive Industry Standards Committee Composition
*****
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Explanation: For the purpose of this clause, the expressions,-
(i) “spacer beam arrangement” shall mean the arrangement of rigid steel frame used for
joining two separate modular hydraulic trailer units to form a single rigid chassis for
movement of long indivisible cargo.
(ii) “bolster arrangement” shall mean the arrangement of two separate units of modular
hydraulic trailer mounted with turn tables and the cargo rests on the turn tables, whereby
cargo structure itself acts as long member of trailer chassis.
(iii) “girder bridge arrangement” shall mean the arrangement of two separate units of
modular hydraulic trailers mounted with turn tables, and cargo is placed on a steel girder,
which is then mounted on modular hydraulic trailer, whereby the steel girder acts as the long
member of the trailer chassis.
(iv) "loading deck arrangement" shall mean the arrangement of two separate units of modular
hydraulic trailers mounted with turn tables, and cargo is placed on a loading deck, which is
then mounted on both modular hydraulic trailers, whereby the loading deck acts as the long
member of the modular hydraulic trailer chassis.
Figure 1
Schematic for height and length as example
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4.3 Rear Under run Protection: The requirements of rear under run protection
is not applicable to modular Hydraulic trailers.
4.4 Lateral Under run Protection: The requirements of lateral under run
protection is not applicable to modular Hydraulic trailers.
4.5 Use of beacon or blinking lamp on puller tractor:- The puller tractor shall
be fitted with two beacon or blinking lamps, which are amber in color, on top
of the cabin.”.
5.1 Limited road trials Hydraulic Modular Trailer with GVW or max
Rule 95 D load to run for 100 km preferably on plain road
with speed less than 10 km/hr.
5.3 Light Installation as per Stop lamp should light up on actuation of service
Rule 102 sub rule (4), (ii) brakes controls from puller tractor.
5.6 Reflex reflector Reflex reflector area min- 28.5 sq.cm complying
installation. to AIS-057:2005
Rule 104 D (2) Two red Reflex reflectors at rear and front on
left hand side and right hand side.
AIS-057:2005 Amber Reflex reflectors on sides close to front
end and rear end.
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6.0 APPROVAL OF SAFETY COMPONENTS: Safety components used
for construction of Modular Hydraulic Trailer shall be in accordance with
following requirements
6.1 Tyres*
IS 15636:2005. Max load of trailer should be with tyre
loading limits
6.2 Wheel rims IS 9438:1980
6.3 Reflective tapes Red and Amber should comply to AIS:090:2005
6.4 Reflex reflectors Red and Amber should comply to AIS:057:2005
6.5 Rear Marking plate AIS:089
6.7 T- Signs IS:9942:1981
* Note: 1. For compliance to this rule, any equivalent national or
international standards IS / AIS /UN Regulation/ Japan Automobile Tyre
Manufacturers Association (JATMA)/ European Tyre and Rim Technical
Organisation (ETRTO)/ The Tyre and Rim Association Inc. (TRA)/ Indian
Tyre Technical Advisory Committee (ITT'AC), etc. may be referred.
2. The tyre of modular hydraulic trailers shall have load carrying capacity
as specified by the tyre manufacturer, however, the maximum load
specified by the modular hydraulic trailers manufacturer shall not be
greater than that permitted by the tyre manufacturer.
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R = 12.5 m
U = max. 1.2 m
Rb = min. 5.3 m
Figure-2 :
[Maneuverability figure mentioned here is yet to be finalized]
Vehicle Maneuverability
8.5 Lashing ring - MHT must be equipped with a series of lashing hooks on both
sides across the length of trailer at a maximum gap of every 3 meters.
Lashing hooks shall comply with provisions of [BS-EN-12640:2001 or
suitable IS/ISO ]
8.6 Parking Brake - MHT shall be equipped with a mechanical parking brake
system which is to be used when trailer is in idle condition whether empty or
loaded.
8.7 Hydraulic Oil Tank - MHT shall be equipped with a tank of minimum 100
litres capacity for storage of hydraulic oil and fitiments for connection with
power pack and pipe line for hydraulic mechanism of the trailer.
9.1 The modular hydraulic trailer manufacturers shall have their prototype model
of trailer approved from any of the test agencies referred in Rule 126 of
Central Motor Vehicle Rules, 1989.
9.2 The type approval shall be offered by the testing agencies after necessary
compliance to the requirements stated in this standard.
10.0 TECHNICAL INFORMATION TO BE SUBMITTED BY MHT
MANUFACTURER
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10.1 The modular hydraulic trailer manufacturer shall submit the necessary
technical details of the trailers to the test agencies as per Annexure-1 and as
per provisions of this standard. While registration of MHT, Annexures 1A
and 1B to be submitted to registering authority.
10.2 The modular hydraulic trailer manufacturer shall submit the details of Trailer
Identification Number as per paragraph 5.7 of this standard. It
should be punched at the readily accessible position on a part which is
normally not likely to be replaced during use.
10.3 Other necessary details regarding compliance to the relevant Indian Standards
for the safety critical components shall also be submitted to the testing
agencies.
11.0 CHANGES IN TECHNICAL SPECIFICATIONS ALREADY TYPE
APPROVED
11.2 If the changes are in parameters not related to the provisions, no further
action need be taken.
If the changes are in parameters related to the provisions, the Testing Agency
shall then consider, whether,
a) the model with the changed specifications still complies with provisions;
or
b) any further verification is required to establish compliance.
For considering whether any further verification is required or not, guidelines
given in respective standard shall be used.
11.3 In case of 12.2 (b), verification for only those parameters which are affected
by the modifications needs to be carried out
11.4 In case of fulfillment of criterion of clause 12.2 (a) or after results of further
verification as per clause 12.2 (b) are successful, the approval of compliance
shall be extended for the changes carried out.
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ANNEXURE – 1
(See 10.1)
Signature Signature
Name
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2.6 Suspension - Make
2.6.1 Suspension - Type and Description
2.6.2 Hydraulic axle cylinder stroke
2.6.3 Ride height
2.6.4 Size Diameter of cylinder (in mm)
2.6.5 Suspension configuration-Single/Tandem/Tridem
3.0 Modular Hydraulic Trailer Dimensions, (mm)
3.1 Length of module, (mm)
3.2 Length with drawbar, (mm)
3.3 Distance between front bolt-ear coupling and rear bolt
ear coupling, (mm)
3.4 Max Height with max suspension position
(un-laden condition), (mm)
3.5 Min Height with min suspension position
(un-laden condition), (mm)
3.6 Max Height of front bolt-ear coupling in
un-laden condition, (mm)
3.7 Max Height of rear bolt-ear coupling in un-laden
condition, (mm)
3.8 Width of module, (mm)
3.9 Wheel Track of single axle, (mm)
3.9.1 Front Body overhang, (mm)
3.9.2 Rear Body overhang, (mm)
3.9.3 Distance between center of two axles in one row
(provide dimensional drawing), (mm)
4.0 Colour of the trailer
4.1 Draw bar pull make
4.2 Draw bar dimensional drawing
Signature Signature
Name
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5.0 Tyres
5.1 Tyre make
5.2 Size of tyre with speed and load rating.
5.3 Number of tyres on each axle
5.4 Number of tyres on in each row
5.5 Tyre type (Radial/cross ply)
5.6 Static rolling radius
5.7 Dynamic rolling radius
5.8 Inflation pressure – Unladen in kg/cm2 or (kPa)
5.8.1 Inflation pressure –laden in kg/cm2 or kPa
5.9 No. and arrangement of wheels
5.9.1 1st row
5.9.2 2nd row
5.9.3 3rd row
5.9.4 4th row
5.9.5 5th row
5.9.6 6th row
5.9.7 7th row
5.9.8 8th row
6.0 Chassis Frame
6.1 Type
6.2 Drawing with dimensions
6.3 Type of platform
Signature Signature
Name
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7.0 Brakes
7.1 Type and Brief Description
7.2 Service brakes
7.2.1 Name of producer
7.2.2 Type (Mechanical/hydraulic/air assisted/ vacuum
assisted/others)
7.2.3 Control system & braking wheel
7.2.4 Schematic layout indicating method of split of brake
system, location of valves, reservoirs etc.
7.3 Anti-Lock braking system Provided (Yes/No)
7.4 Schematic layout of the brake system
7.5 Brake lining (or) Pad
7.5.1 Nominal Dimensions, (mm) (Length x Width x
thickness)
7.5.2 Effective Braking area per axle (cm2)
7.5.3 Others (in case of other arrangement, give axle wise
data)
7.5.4 Material
7.5.5 Make and Designation
7.5.6 Whether asbestos or asbestos-free?
7.6 Brake drum or disc
7.6.1 Effective diameter, (mm)
7.7 Nominal air pressure (P2 as per IS 11852-2001)
Signature Signature
Name
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Signature Signature
Name
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9.0 Draw bar eye
9.1 Size
9.2 Drawings with dimensions
9.3 Compliance to IS :12807 or AIS-091(Part 1) (Yes/ No)
10.0 Towing devices, if any
10.1 Type
10.2 Name of manufacturer
10.3
Capacity
11.0 Coupling devices, if any
11.2
Identification mark
12.0 Type of coupling device for electrical connections
Signature Signature
Name
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14.10
Reflector :
14.10.1
Rear reflector
14.10.1.1 Make
14.10.1.2 Type
14.10.2.1 Make
14.10.2.2 Type
14.11.1.2 Type
Signature Signature
Name
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15.0 T-sign (as per IS 9942)
15.1 Make
15.2 Identification mark
16.0 Rear Marking plate (as per AIS-089)
16.1 Make
16.2 Identification mark
17.0 Electrical items
17.1 Rear Fog Lamp :
17.1.1 Make
Signature Signature
Name
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Signature Signature
Name
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17.10.1 Make
Signature Signature
Name
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Signature Signature
Name
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Signature Signature
Name
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ANNEXURE – 1A
(See 10.1)
BRIEF SPECIFICATIONS FOR MODULAR HYDRAULIC TRAILERS
TO BE SUBMITTED BY THE TRAILER MANUFACTURER TO THE
REGISTERING AUTHORITY
1.0 Details of Trailer manufacturer
1.1 Name & address of the trailer manufacturer or importer
1.2 Telephone No.
1.3 Fax. No.
1.4 E-mail address
1.5 Contact person
1.6 Address of the Plant(s)of manufacture
2.0 General details of the trailer:
2.1 Model name of the trailer
2.1.1 Number of rows (max 8 rows only) in a single module
2.2 Type & Brief Description of the MH trailer
2.3 General arrangement drawing of MH trailer with dimensions
mentioned in specs.
2.4 GVW of the trailer, (kg)
2.4.1 Loads, (kg) :
2.4.2 Max Permissible weight of trailer, (kg)
2.4.3 Un-laden weight of trailer, (kg)
2.4.4 Compatible Prime mover Puller Tractor Configurations - As
per Rule 2 sub-rule (y) of CMVR,1989
2.5 Maximum Gross Combination Weight (GCW) of the
tractor/puller and modular hydraulic trailer, (kg)
2.5.1 Axles : (Make)
2.5.2 Number of axles on each row and Row 1- Row 2-
Description - Row 3- Row 4-
Row 5 Row 6-
Row 7- Row 8-
Signature Signature
Name
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3.0 Modular Hydraulic Trailer Dimensions, (mm)
3.1 Length of module, (mm)
3.2 Length with drawbar, (mm)
3.3 Max Height with max suspension position
(un-laden condition), (mm)
3.4 Min Height with min suspension position
(un-laden condition), (mm)
3.5 Width of module, (mm)
3.6 Wheel Track of single axle, (mm)
3.6.1 Front Body overhang, (mm)
3.6.2 Rear Body overhang, (mm)
4.0 Colour of the trailer
4.1 Draw bar pull make
4.1.1 Make
4.1.2 Model
4.1.3 Length (in mm)
5.0 Tyres
5.1 Tyre make
5.2 Size of tyre with speed and load rating.
5.3 Inflation pressure – Unladen in kg/cm2 or (kPa)
5.3.1 Inflation pressure –laden in kg/cm2 or kPa
6.0 Brakes
6.1 Type and Brief Description
6.2 Service brakes
6.2.1 Name of producer
6.2.2 Type (Mechanical/hydraulic/air assisted/ vacuum
assisted/others)
6.3 Brake lining (or) Pad
6.3.1 Nominal Dimensions, (mm) (Length x Width x
thickness)
6.3.2 Effective Braking area per axle (cm2)
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
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Signature Signature
Name
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ANNEXURE 1- B
January A 2016 16
February B 2017 17
March C 2018 18
April D 2019 19
May E 2020 20
June F 2021 21
July G 2022 22
August H 2023 23
September J 2024 24
October K 2025 25
November L 2026 26
December M 2027 27
codes are codes are examples
examples manufacturer can use own
manufacturer letters
can use own
letters
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Below plate on trailer chassis needs to be permanently fixed.
In case of any wrong punching, the procedure for making the correction as
indicated in AIS-065 shall be followed.
Signature Signature
Name
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No. of
Trailer rows in Overall
Mfr Name Axles Indepe- Month Year Serial Number
Abbreviation Length
ndent
module
EXAMPLE
T D L M H T 0 5 8 F K 0 8 1 2 3 4
Manufacturers Name:
It is a three letter code, which can be assigned to respective trailer manufacturer and
registered to BIS through ISO. (Or) the respective trailer manufacturer may assign as
per his own choice.
1) Upto 3000 A
2) 3000 -4500 B
3) 4500-6000 C
4) 6000-7500 D
5) 7500-9000 E
6) 9000-10500 F
7) 10500-12000 G
8) 12000-13500 H
9) 13500-15000 J
10) 15000-16500 K
11) 16500-18000 L
12) 18000-19000 M
For Month : A – January ; B – February ; C- March; D - April ; E- May ;
F - June ; G – July ; H - August; J – September ; K – October ; L – November
; M – December.
ABBREVIATIONS:
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ANNEXURE - 2
GUIDELINES FOR
REGISTRATION OF MODULAR HYDRAULIC TRAILERS (MHT)
e) With the approval for compliance to this standard, by the test agencies as
referred under Rule No. 126 of CMVR, no further approval from any other
agency will be required.
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Submission of
Specification &
Drawings
Component Testing
• E-Marking consideration
as applicable
Performance /
• Maneuverability
Compliance Tests
• Brake (Part 3)
• Light & Light Signaling
• EMI / EMC (If fitted with
Certificate Of Electronic items EVSC, Additional
Type Approval ECU, etc.)
• Dimensional compliance checks
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