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CMM - Main Wheel

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GOODRICH CORPORATION

COMPONENT MAINTENANCE MANUAL


MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TEMPORARY REVISION NO. 32-2


Put each Temporary Revision page (yellow sheet) into the manual opposite the affected page.
Do not remove the yellow sheets until you receive the subsequent revision of the manual.

Page Affected: 1006

These commodities, software, or technology are controlled by the Export Administration Regulations (EAR).
They are subject to the export control laws of the U.S. Government. They are not to be placed in the public
domain, exported from the U.S., or given to any foreign person in the U.S., without prior, specific written
authorization of Goodrich Corporation and the U.S. Department of Commerce.

Page 1 of 2
32-45-21 Mar 28/06
BFGoodrich
Aerospace
Wheel & Brake Systems Division
P.O. Box 340
Troy, Ohio 45373
U.S.A
TEL: 937-339-3811
FAX: 937-440-2055

CAGE 97153

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

BEECHCRAFT

MODELS
KING AIR 90 SERIES
QUEEN AIR 88, B80, AND H18

MAIN LANDING GEAR WHEEL ASSEMBLY

PART NUMBERS
3-1208-1 OPT1
3-1208-1 OPT2

© BFGoodrich 2001
Aerospace

135
32-45-21 Page T-1
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REVISION HIGHLIGHTS

Revision No. 1
Dated: May 25/01

1. Conversion of all text to AECMA Simplified English (international maintenance language)


(refer to AECMA document PSC-85-16598)

2. Added change bars to show important changes to data. Changes caused by conversion
of text to “AECMA SIMPLIFIED ENGLISH” or by conversion of dimensions to include the
tolerance range will not have change bars.

3. Incorporated the latest maintenance practices:

- lbf-inch was changed to pound-inches


- lbf-foot was changed to pound-feet
- Dimensions are converted into a range form except when a minimum or maximum is
indicated.

4. More extensive TABLE OF CONTENTS

5. Added the LIST OF SPECIAL MATERIALS section

6. Added addresses for sources of ASTM and AMS specifications and change of address
for the source of MIL specifications

7. Deleted service representative locations from the Introduction section

8. Revision of the Test and Fault Isolation to include tubeless type tire test and tube type
tire test.

9. Dry cleaning solvent P-D-680 Type II or III was replaced with degreasing solvent
MIL-PRF-680 Type II or III

10. Replacement of walnut hulls (MIL-G-5634 Type II or III) with walnut hulls
(A-A-1722 Type II or III)

11. Added specifications for plastic media (MIL-P-85891)

12. Revision of surface treatment MIL-M-3171 Type III or VIII to


SAE-AMS-M-3171 Type III or VIII

13. Replaced MIL-STD-6866 with ASTM E1417 Type I as the procedure for penetrant
examination

14. Replaced MIL-STD-1949 with ASTM E1444 as the procedure for magnetic particle
inspection.

15. Added nut, bearing, and seal inspection procedures

32-45-21 RH-1
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REVISION HIGHLIGHTS

16. Added the Non-Destructive Test (NDT) procedure with details of the eddy current
inspection procedure

17. Added Heli-Coil inspection procedure

18. Added the procedure to inspect a wheel that has rolled with a flat tire

19. Replaced zinc chromate primer (TT-P-1757) with alkyd primer (TT-P-1757B Type II,
Class N).

20. Revised the procedure for the repair of sealing surfaces for the preformed packing
between wheel halves

21. Added a Heli-coil repair procedure

22. Revision of the paint procedure

23. Change of the specification for antiseize compound to SAE-AMS-2518 with


MIL-T-5544 as an optional compound.

24. Added balance weight installation procedure

25. Added identification and instruction plate installation procedure

26. Added increased corrosion protection for wheel halves and tie bolts

27. Added torque values in the FITS AND CLEARANCES section

28. Added bearing cup tools, seal inspection fixture, and torque wrench adapter to SPECIAL
TOOLS, FIXTURES, AND EQUIPMENT section

29. Updated the ILLUSTRATED PARTS LIST

32-45-21 RH-2
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

RECORD OF REVISIONS
Keep this record in front of the manual. When revised pages are received, insert them in the
manual and write the revision number of the manual, the date that the pages are inserted,
and the initials of the person who inserted the revised pages.

REV. REV. DATE REV. REV. DATE


BY. BY
NO DATE INSERTED NO. DATE INSERTED

Issued Jan 5/87

1 May 25/01

32-45-21 Page RR-1


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

RECORD OF TEMPORARY REVISIONS


Keep this record in front of the manual. When temporary revision pages are received, insert
them into the manual opposite the pages to be revised. Write the temporary revision number,
the date that the pages are inserted, and the initials of the person who inserted the temporary
revision pages. Do not remove yellow sheets until a permanent revision that includes this data
is issued.

TEMPORARY
PAGE DATE DATE
REVISION BY BY
NUMBER ISSUED REMOVED
NUMBER

TR-1 703, 801 Apr 4/97 BKM May 25/01 BKM

32-45-21 Page TR-1


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

RECORD OF SERVICE BULLETINS


Keep this record in the front of the manual. When Service Bulletins or Service Letters are
included into a new revision of the manual, they are shown on this page. Service Letters
usually contain only general data, but are included here for a record and because they can
contain added procedures and modification data.

DATE DATE
SERVICE SERVICE
REV. ISSUED ADDED
BULLETIN LETTER DESCRIPTION
NO. OR INTO
NUMBER NUMBER
REVISED MANUAL

1309 2 Jan 15/90 May 25/01 Increased Corrosion


Protection
1772 Dec 12/97 May 25/01 Inflation Valve Torque
Procedures
1812 Feb 29/00 May 25/01 Introduction of SAE-AMS-
2518 antiseize compound
1865 Apr 19/01 May 25/01 Explanation of Inspection
Code on Timken Bearing
Cups and Bearing Cones

32-45-21 Page SB-1


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

LIST OF EFFECTIVE PAGES


SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page T-1 May 25/01 Cleaning 401 May 25/01


T-2 BLANK 402 May 25/01
403 May 25/01
Revision RH-1 May 25/01 404 BLANK
Highlights RH-2 May 25/01
Check 501 May 25/01
Record of RR-1 May 25/01 502 May 25/01
Revisions RR-2 BLANK 503 May 25/01
504 May 25/01
Record of TR-1 May 25/01 505 May 25/01
Temporary TR-2 BLANK 506 May 25/01
Revisions 507 May 25/01
508 May 25/01
Record of SB-1 May 25/01 509 May 25/01
Service Bulletins SB-2 BLANK 510 BLANK

List of LEP-1 May 25/01 Repair 601 May 25/01


Effective Pages LEP-2 May 25/01 602 May 25/01
603 May 25/01
Table of T/C-1 May 25/01 604 May 25/01
Contents T/C-2 May 25/01 605 May 25/01
606 May 25/01
List of LSM-1 May 25/01 607 May 25/01
Special LSM-2 May 25/01 608 May 25/01
Materials LSM-3 May 25/01 609 May 25/01
LSM-4 May 25/01 610 May 25/01
611 May 25/01
Introduction INTRO-1 May 25/01 612 May 25/01
INTRO-2 May 25/01 613 May 25/01
614 BLANK
Description and 1 May 25/01
Operation 2 May 25/01 Assembly 701 May 25/01
3 May 25/01 702 May 25/01
4 BLANK 703 May 25/01
704 May 25/01
Testing and 101 May 25/01 705 May 25/01
Fault 102 May 25/01 706 May 25/01
Isolation 103 May 25/01 707 May 25/01
104 May 25/01 708 BLANK

Disassembly 301 May 25/01


302 May 25/01
303 May 25/01
304 May 25/01

32-45-21 Page LEP-1


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

LIST OF EFFECTIVE PAGES


SUBJECT PAGE DATE

Fits and 801 May 25/01


Clearances 802 BLANK

Special Tools, 901 May 25/01


Fixtures, and 902 May 25/01
Equipment 903 May 25/01
904 May 25/01
905 May 25/01
906 BLANK

Illustrated 1001 May 25/01


Parts List 1002 May 25/01
1003 May 25/01
1004 May 25/01
1005 May 25/01
1006 May 25/01
1007 May 25/01
1008 May 25/01

32-45-21 Page LEP-2


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TABLE OF CONTENTS
SECTION PAGE

DESCRIPTION AND OPERATION


Description .................................................................................................................. 1

TESTING AND FAULT ISOLATION


Tubeless Type Tire Test............................................................................................ 101
Tube Type Tire Test .................................................................................................. 102
Fault Isolation Chart................................................................................................... 104

DISASSEMBLY
Tire and Wheel Assembly Removal .......................................................................... 301
Tire Change................................................................................................................ 302
Outer Wheel Half ....................................................................................................... 303
Identification Plate and Instruction Plate Removal ............................................. 303
Balance Weight Removal..................................................................................... 303
Inner Wheel Half ........................................................................................................ 303
Identification Plate and Instruction Plate Removal ............................................. 304
Balance Weight Removal..................................................................................... 304

CLEANING
Clean the Metal Parts ................................................................................................ 401
Clean the Non-metal Parts ........................................................................................ 402
Clean the Bearings .................................................................................................... 402
Paint Removal ............................................................................................................ 402
Abrasive Blast....................................................................................................... 402
Chemical .............................................................................................................. 403

CHECK
Tire Change Inspection .............................................................................................. 502
Wheel Half Inspection .......................................................................................... 502
Nut Inspection....................................................................................................... 503
Bearing Inspection ................................................................................................ 503
Seal Assembly Inspection .................................................................................... 505
Torque Key Inspection ......................................................................................... 506
Wheel Non-Destructive Test (NDT) Inspection ......................................................... 507
Eddy Current Inspection....................................................................................... 507
Heli-Coil Insert Inspection .................................................................................... 508
Inspection of an Overheated Wheel.......................................................................... 508
Inspection of a Wheel That Has Rolled With a Flat Tire ........................................ 508

REPAIR
Wheel Half Repair...................................................................................................... 601
Packing Groove and Mating Surface Repair ............................................................ 604
Heli-Coil Insert Replacement ..................................................................................... 605
Bearing Cup Removal and Replacement.................................................................. 606
Bearing Cup Removal .......................................................................................... 606
Bearing Cup Installation ....................................................................................... 607

32-45-21 Page TC-1


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TABLE OF CONTENTS
SECTION PAGE

REPAIR (continued)
Surface Treatment...................................................................................................... 608
Paint Wheel Halves.................................................................................................... 608
Increased Corrosion Protection On Wheel Halves ................................................... 613
Increased Corrosion Protection On Tie Bolts ........................................................... 613

ASSEMBLY
General Instructions ................................................................................................... 701
Inner Wheel Half Assembly ....................................................................................... 701
Install Torque Key ................................................................................................ 701
Balance Weight Installation.................................................................................. 702
Identification And Instruction Plate Installation.................................................... 702
Outer Wheel Half Assembly ...................................................................................... 703
Balance Weight Installation.................................................................................. 703
Identification And Instruction Plate Installation.................................................... 703
Valve Assembly Installation ................................................................................. 703
Wheel And Tire Assembly ......................................................................................... 703
Wheel Tube Type Tire Installation ...................................................................... 703
Wheel And Tubeless Tire Installation.................................................................. 704
Wheel Installation ....................................................................................................... 707
Axle Nut Torque ................................................................................................... 707
Storage Instructions.................................................................................................... 707

FITS AND CLEARANCES


Torque Values ............................................................................................................ 801
Axle Nut Torque ......................................................................................................... 801

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT


Bearing Cup Removal Fixtures.................................................................................. 902
Bearing Cup Installation Fixtures............................................................................... 903
Seal Inspection Fixture .............................................................................................. 904
Torque Wrench Adapter............................................................................................. 905

ILLUSTRATED PARTS LIST


Purpose....................................................................................................................... 1001
Explanation and Use of Section ................................................................................ 1001
Exploded View............................................................................................................ 1005
Parts List..................................................................................................................... 1006

32-45-21 Page TC-2


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

LIST OF SPECIAL MATERIALS

NOTE: Equivalent replacements can be used for materials listed below, but not for antiseize
compound or bearing grease.

C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Cleaning Product
DEGREASING Commercially X
SOLVENT Available
MIL-PRF-680 Type II or
III
Cleaning Product
TOLUOL Commercially X
Available
Cleaning Product
BUTYL ALCOHOL Commercially X X
Available
Abrasive Blasting
WALNUT HULLS Abrasive Products 712 East Ohio Street X
A-A-1722 TYPE II or III P.O. Box 217
Fortville, Indiana 46040
or Tel: 317-485-5157

PLASTIC MEDIA Aerolyte One Cable Car Drive X


MIL-P-85891 Division of Clemco Washington, Minnesota
Industries 63090
Tel: 800-726-7559
Examination Product
PENETRANT FLUID Approved Vendor X X
ASTM E1417 TYPE I
Paint Remover
CEE-BEE REMOVER McGean The Republic Building X
E-1092T Suite 1000
25 West Prospect Ave.
Cleveland, Ohio 44115
Tel: 216-441-4900
Web: www.mcgean-
rohco.com

Page LSM-1
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

LIST OF SPECIAL MATERIALS

C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Anti-Corrosion Product
SURFACE Approved Vendor X X
TREATMENT
SAE-AMS-M-3171
Type I Dow No. 1
Type III Dow No. 7
Type VIII Dow No. 15

CORROSION
PROTECTION
COMPOUND
MIL-PRF-16173 X
Grade 2
Metal Repair Product
METALSET A-4 Smooth-On Inc. 2000 Saint John Street X
Easton, Pennsylvania
or 18042
Tel: 800-762-0744
Web: www.smooth-on.com

DEVCON F Devcon Corp. 61 Endicott Street X


Danvers,
Massachusetts 01923
Tel: 978-777-1100
Web: www.devcon.com
Paint Product
MIL-T-81772 TYPE I, Ashland Specialty Division of Ashland Inc. X
POLYURETHANE Chemical Company P.O. Box 2219
THINNER D-385 Columbus, Ohio 43216

MIL-T-81772 TYPE II, Tel: 800-228-0965 X


EPOXY THINNER Web: www.ashland.com

Page LSM-2
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

LIST OF SPECIAL MATERIALS

C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Paint Product (Alternate)
ALUMIGRIP URETHANE U.S. Paint 831 S. 21st Street X
PAINT SYSTEM) Corporation St. Louis, Missouri 63103-
(Conventional and High 3092
Solids)
Tel: 314-621-0525
THINNER, REDUCER Web: www.uspaint.com
(T0003) X

EPOXY POLYAMIDE
PRIMER X
MIL-PRF-23377 TYPE I
CLASS N
Alternate Primer
WATER-REDUCIBLE Deft Inc. 17451 Von Karman X
EPOXY POLYAMIDE Avenue
PRIMER Irvine,
MIL-PRF-85582 TYPE I, California 92714-6295
CLASS C1 OR C2
Tel: 949-474-0400
Web: www.deftfinishes.com

Primer, Alkyd
TT-P-1757B Type II, Randolph Products PO Box 830 X
Class N Company 701 12th Street
Carlstadt, New York 07072

Tel: 201-438-3700
web: www.paintcoatings.net/
478.htm

Assembly Product
ANTISEIZE Armite Laboratories 1560 Superior Avenue A-4 X
COMPOUND Costa Mesa, California
SAE-AMS-2518 92627
(MIL-T-5544 optional)
Tel: 888-256-7376
Web: www.armitelabs.com

Page LSM-3
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

LIST OF SPECIAL MATERIALS

C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Bearing Grease
MOBIL AVIATION Mobil Oil Company Billingsport Road X X
GREASE SHC 100 Paulsboro, New Jersey
Product No. 530063 08066
This is the
recommended Web: www.exxon.mobil.com
bearing grease

or

MOBILGREASE 28 Mobil Oil Company X X


MIL-PRF-81322

or

AEROSHELL 5 Shell Oil Company One Shell Plaza X X


Houston, Texas
77002

Web: www.aeroshell.com
Lubricant
DOW-CORNING Commercially Web: www.escopro.com X
DC-4 or DC-33 Available
SAE-AS8660

PETROLATUM Commercially X
VV-P-236 (Vaseline) Available

Page LSM-4
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

INTRODUCTION

This manual gives the function of parts and the maintenance data that is necessary for full shop
repair.

Refer to the TABLE OF CONTENTS for the page location of sections and subsections.

The Introduction in the ILLUSTRATED PARTS LIST section tells how to use that section.

All weights and measurements in the manual are in U.S. English units followed by the S.I.
(International System of Units) metric units in parentheses. English units are shown with a period
for the decimal point and metric units are shown with a comma for the decimal point.

Verification:

This manual was blueprint verified.

Testing: Disassembly: Assembly:


May 25/01 May 25/01 May 25/01

Federal and MIL Specifications referenced in this manual can be ordered from:

NAVAL PUBLICATIONS AND FORMS CENTER


700 ROBBINS AVENUE
BLDG 4 SECTION D
PHILADELPHIA, PENNSYLVANIA 19120

Telephone: 215-697-6257
Web: http://astimage.daps.dla.mil/online

AMS specifications referenced in this manual can be ordered from:

SAE INTERNATIONAL
400 COMMONWEALTH DRIVE
WARRENDALE, PENNSYLVANIA 15096-0001

Telephone: 724-776-4841
Web: www.sae.org

ASTM specifications referenced in this manual can be ordered from:

AMERICAN SOCIETY FOR TESTING AND MATERIALS


100 BARRHARBOR DRIVE
WEST CONSHOHOCKEN, PENNSYLVANIA 19428

Telephone: 610-832-9500
Web: www.astm.org

32-45-21 Page INTRO-1


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

INTRODUCTION

NOTICE!

This manual gives maintenance procedures that will keep the wheel assembly in an airworthy
condition. These procedures are recommended, but are not necessary. The overhaul facility is
responsible for careful analysis of procedures that are different from BFGoodrich procedures, to
make sure that the wheel assembly stays in an airworthy condition.

NOTICE!

Carefully read and obey CAUTION and WARNING statements in this manual.
Refer to the descriptions of these statements that follow:

• A CAUTION statement is given to prevent damage to the equipment.


• A WARNING statement is given to prevent personal injury.
• A NOTE statement is given to make a job easier.

WARNING: THE USE OF REPLACEMENT PARTS THAT ARE NOT AUTHORIZED BY


BF GOODRICH WILL AUTOMATICALLY VOID ALL WARRANTIES EXTENDED
BY BF GOODRICH UNLESS THE OPERATOR CAN SUBSTANTIATE IN
WRITING THAT SUCH PARTS HAVE BEEN AUTHORIZED FOR
INSTALLATION UNDER FAA REGULATIONS AND MEET ALL AIRFRAME
MANUFACTURER'S REQUIREMENTS FOR ORIGINAL EQUIPMENT
APPROVAL.

WARNING: REGARDLESS OF ANY FAA APPROVALS OR DEMONSTRATED


COMPLIANCE WITH AIRFRAME MANUFACTURER'S ORIGINAL EQUIPMENT
REQUIREMENTS, BF GOODRICH DOES NOT WARRANT OR ASSUME THE
RISK OF THE USE OF REPLACEMENT PARTS NOT AUTHORIZED FOR USE
BY BF GOODRICH. OPERATORS WHO USE REPLACEMENT PARTS NOT
AUTHORIZED BY BF GOODRICH DO SO AT THEIR OWN RISK AND TAKE
FULL RESPONSIBILITY FOR ALL PROPERTY DAMAGE, PERSONAL INJURY
OR DEATH CAUSED BY SUCH REPLACEMENTS PARTS. USE ONLY
BF GOODRICH APPROVED REPLACEMENT PARTS GIVEN IN THE
ILLUSTRATED PARTS LIST OF THIS MANUAL.

WARNING: IGNORING THE TORQUE LIMITS AND OTHER SPECIFIC VALUES GIVEN BY
THIS MANUAL, CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY, OR
DEATH.

32-45-21 Page INTRO-2


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

DESCRIPTION AND OPERATION

NOTE: Refer to IPL Figure 1 on page 1005 and Figure 1 for identification of the parts.

1. The 3-1208-1 main wheel is a split-type assembly made of cast magnesium. The wheel
assembly uses a 8.50 X 10, 8-ply or 10-ply rated tubeless or tube type tire.

The 3-1208-1 OPT1 wheel assembly is configured to use a tubeless type tire.
The 3-1208-1 OPT2 wheel assembly is configured to use a tube type tire.

The 3-1208-1 OPT2 wheel assembly can be converted to a tubeless type tire (refer to Figure
607, REPAIR section).

2. A tubeless tire valve assembly (30), installed in the tubewell of the outer wheel half
assembly (150) mating surface, is used to inflate the tubeless tire. The valve assembly
is not necessary on wheel assemblies that use a tube type tire.

3. Eight equally-spaced tie bolts (75), sixteen washers (70), and eight nuts (65) hold the
inner and outer wheel half assemblies together.

4. A preformed packing (80), mounted on the mating surface of the inner wheel half
assembly (85), prevents air leakage from between the inner and outer wheel half
assemblies (85, 150). The preformed packing is not necessary on wheel assemblies that
use a tube type tire.

5. Twenty torque keys (100) are installed in slots in the flange area of the inner wheel half
assembly (85). The keys engage the drive lugs on the brake disk, which turn the disk as
the wheel turns. The keys are attached to the inner wheel half flange with screws (95)
that thread into Heli-Coil inserts (105). The screws are locked with wire (90).

6. Bearing cups (140, 185) and bearing cones (10, 25) hold the wheel and tire assembly
on the axle. A seal assembly (20) and hub cap (195, 200) protect the bearings from dirt
and moisture contamination. The seal assembly and hub cap are held in place with lock
ring (5) and retainer (15).

Performance code 629 bearing parts are now the only type that is available from Timken for
use in aircraft wheels (for improved bearing reliability). The inspection code, which includes
the performance code, is a number that follows the base part number.

Example: Item 50A, part number LM503349A-2_629 - The " base part number" is
LM503349A. The "inspection code" is 2_629.

NOTE: The inspection code is not shown on bearing parts that have a "2_024" inspection
or no inspection code.

The (-) after the base part number is used to separate the base part number and the
inspection code. An asterisk (*) can appear in is location on the bearing cups and cones.

32-45-21 Page 1
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

DESCRIPTION AND OPERATION

The first digit of the inspection code is a 2 that identifies the bearing class for bearing cups
and cones.

The second digit is assigned by Timken and has no effect on the fit, function, or quality of
the part. Because the second digit can randomly change, it is shown as:

A. A dash (-) or other digit on the bearing cup or bearing cone.

B. An underscore ( _ ) on internal BFGoodrich drawings, part number control systems,


shipping documents, and in the ILLUSTRATED PARTS LIST

C. The third digits "629" show the performance code that identifies bearing cups and
cones that are manufactured to a higher standard.

7. The inner and outer wheel half assemblies (85, 150) are balanced to
1 ounce-inches (72 gram-centimeters) or less at the factory. An “L” is impression
stamped on the flange of each wheel half to show the light side. Assemble the wheel
halves with the “L” on each wheel half as near to 180o apart as possible.

8. Necessary balance weights (115, 160) are installed on the inner and outer wheel half
assemblies (85, 150).

32-45-21 Page 2
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

DESCRIPTION AND OPERATION

Figure 1. Description of Main Wheel Assembly

32-45-21 Page 3
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TESTING AND FAULT ISOLATION

NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.

EQUIPMENT AND MATERIALS:

NOTE: Equivalent replacements can be used for listed items, but not for dry nitrogen.

- Inflation cage
- Dry nitrogen
- Inflation gauge
- Soap solution
- Water

WARNING: A TIRE EXPLOSION CAN BE CAUSED BY OVERINFLATION. INFLATE TIRES


INSIDE A METAL CAGE.

WARNING: A CHEMICAL REACTION OF ATMOSPHERIC OXYGEN AND VOLATILE


GASES FROM THE TIRE INNER-LINER IS POSSIBLE. THIS REACTION CAN
CAUSE A TIRE EXPLOSION DURING SOME OVERHEATED WHEEL
CONDITIONS. TO DECREASE THIS RISK, INFLATE WHEEL AND TIRE
ASSEMBLIES WITH DRY NITROGEN FOR TESTING, STORAGE, AND
ON-AIRCRAFT USE (REF. PART 39 OF THE FEDERAL AVIATION
REGULATIONS).

1. TUBELESS TYPE TIRE TEST:

A. Put the wheel and tire assembly inside a metal safety cage. Locate the inflation
pressure source, with a regulator valve and pressure gauge 30 feet (10 meters) away
from the safety cage. Connect the inflation line to the inflation valve.

B. Inflate the tire with dry nitrogen to the specified operation pressure (refer to the
manufacturer’s Aircraft Maintenance Manual (AMM)). If the value of the pressure is
not available, pressure test the wheel and tire assembly at:

TIRE SIZE INFLATION PRESSURE


8.50-10 8-PLY 50 - 55 p.s.i.g. (3,4 - 3,8 bars)
8.50-10 10-PLY 65 - 70 p.s.i.g. (4,5 - 4,8 bars)

Figure 101. Tire Test Pressures

C. Keep the wheel and tire assembly in storage for three hours. After the three hours,
measure the inflation pressure.

(1) If the inflation pressure is not less than 95% of the specified inflation pressure,
inflate the wheel and tire assembly again to specified inflation pressure and put
into storage for 12 hours.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TESTING AND FAULT ISOLATION

(2) If the inflation pressure is less than 95% of the specified inflation pressure, apply
a solution of soap and water around the tire beads and inflation valve assembly.
Look for bubbles as an indication of leaks. After the inspection procedure, use
water to flush the soap solution off the parts. If leaks are found, repair the wheel
and tire assembly and repeat paragraph 1.

D. After the 12 hour storage time, measure the inflation pressure.

(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire and wheel assembly again to the specified inflation pressure and
accept the assembly for on-aircraft use or storage (refer to the STORAGE
section).

(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
inflate the tire and wheel assembly again to the specified inflation pressure and
put into storage again for a minimum of 12 hours.

E. After the 12 hour storage time, measure the inflation pressure.

(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire and wheel assembly again to the specified inflation pressure and
accept the assembly for on-aircraft use or storage (refer to the STORAGE
section).

(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
repair the wheel and tire assembly and repeat paragraph 1. (refer to Figure 102,
FAULT ISOLATION CHART).

2. TUBE TYPE TIRE TEST:

A. Put the wheel and tire assembly inside a metal safety cage. Locate the inflation
pressure source, with a regulator valve and pressure gauge 30 feet (10 meters) away
from the safety cage. Connect the inflation line to the wheel valve.

B. Inflate the tube with dry nitrogen to the specified operation pressure (refer to the
manufacturer’s Aircraft Maintenance Manual (AMM)). If the value of the pressure is
not available, refer to Figure 101.

C. Fully deflate the tube and reinflate to the correct pressure.

NOTE: The deflation and reinflation of the tube will help remove wrinkles, and
pinched areas of the tube, and prevent one section of the tube from being
stretched more than the other.

D. Store the wheel and tire assembly for three hours. After the three hours, measure the
inflation pressure.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TESTING AND FAULT ISOLATION

(1) If the inflation pressure is not less than 95% of the specified inflation pressure,
inflate the tire again to the specified inflation pressure and store it for 12 hours.

(2) If the inflation pressure is less than 95% of the specified inflation pressure, apply
a solution of soap and water around the tire beads and inflation valve assembly.
Look for bubbles at each of these areas for indications of leaks. After the
inspection, use water to rinse off the soap solution. If leaks are found, repair the
wheel and tire assembly and repeat paragraph 2. (refer to the FAULT
ISOLATION CHART, Figure 102).

E. After the 12 hour storage time, measure the inflation pressure.

(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire to the specified inflation pressure and accept the assembly for on-
aircraft usage or storage (refer to the STORAGE section).

(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
inflate the tire again to the specified inflation pressure and store it again for 12
hours minimum.

F. After the 12 hour storage time, measure the inflation pressure.

(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire again to the specified inflation pressure and accept the assembly
for on-aircraft usage or storage (refer to the STORAGE section).

(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
repair the wheel and tire assembly and repeat paragraph 2 (refer to the FAULT
ISOLATION CHART Figure 102).

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TESTING AND FAULT ISOLATION

FAULT PROBABLE CAUSE CORRECTION

Loss of tire Inside valve (40) is not correctly Tighten or replace inside valve. Dry torque
Pressure installed inside valve to 3 -5 pound-inches
(0,3 - 0,6 Nm).
Grommet (55) is damaged or Examine for leaks with a soap solution.
the inflation valve stem nut (45)
is loose. Dry torque a loose valve stem nut (55) to
30 - 40 pound-inches (3,4 - 4,5 Nm). Replace
grommet (55) if damaged, or at each tire
change and wheel overhaul.

Clean the port in the outer wheel half


assembly (150) if necessary.
Preformed packing (80) is Replace preformed packing (80) if damaged,
damaged, or the sealing or at each tire change and wheel NDT
surface for the preformed inspection. Repair a damaged sealing
packing is damaged. surface (refer to the REPAIR section).
Tubewell of the inner and outer Penetrant or eddy current inspect wheel
wheel half (145, 190) is halves for cracks. No repair is permitted.
cracked. Discard a cracked wheel half.
Loss of tire Inside valve (40) is not correctly Tighten or replace inside valve. Dry torque
pressure on a installed inside valve to 3 -5 pound-inches (0,3 - 0,6
tube type Nm).
wheel and
tire assembly Leak in inner tube. Replace inner tube.

Figure 102. Fault Isolation Chart

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

DISASSEMBLY

NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.

EQUIPMENT AND MATERIALS:

NOTE: Equivalent replacements can be used for listed items.

- Tire deflation tool


- Valve core tool
- Bead breaker
- 1/8 inch (3 mm) diameter pin punch

1. TIRE AND WHEEL ASSEMBLY REMOVAL:

WARNING: WHEEL PARTS CAN COME APART WITH FORCE OR CAN BE DAMAGED
IF THE NUTS (65) ARE LOOSENED BEFORE THE TIRE IS FULLY
DEFLATED. FULLY DEFLATE THE TIRE BEFORE REMOVAL OF THE
WHEEL AND TIRE ASSEMBLY FROM THE AIRCRAFT OR DISASSEMBLY
OF THE WHEEL.

WARNING: THE INSIDE VALVE (40) CAN BE FORCEFULLY EJECTED IF IT IS


REMOVED BEFORE THE TIRE IS FULLY DEFLATED. USE THE
SPECIFIED DEFLATION TOOL.

A. Use correct procedures to lift the wheel and tire assembly off the ground (refer to the
aircraft AMM).

B. Before removal of the tire and wheel assembly from the aircraft, remove the valve
cap (35) and deflate the tire with a deflation tool or equivalent. Remove the inside
valve (40) from the valve stem (60).

NOTE: Deflation tool can be purchased from:


Myers Tire Supply
1293 South Main Street
Akron, Ohio 44301

Tool No. 27-117


Tel: 330-253-5592
Web: www.myersind.com
E-Mail: sales@po.myersind.com

C. Remove the lock ring (5) and hub cap (195 or 200) from the outer wheel half
assembly (150).

D. Remove the locking device, axle nut, washer, and bearing cone (10) from the axle.

E. Remove the wheel and tire assembly from the axle.

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DISASSEMBLY

2. TIRE CHANGE:

A. Remove the retainer (15), seal assembly (20), and bearing cone (25) from the inner
wheel half assembly (85).

CAUTION: DAMAGE TO THE WHEEL CAN OCCUR IF A PRYBAR OR ANY OTHER


SHARP TOOL IS USED TO LOOSEN THE TIRE BEADS. LOOSEN THE
TIRE BEADS BEFORE DISASSEMBLY OF THE WHEEL TO PREVENT
DAMAGE TO THE REGISTER SURFACES.

B. Use a bead breaker to loosen the tire beads from the wheel half assembly (85, 150)
flanges. Apply pressure around the full circumference of each side wall.

WARNING: WHEEL PARTS CAN COME APART WITH FORCE OR CAN BE DAMAGED
IF THE NUTS (65) ARE LOOSENED BEFORE THE TIRE IS FULLY
DEFLATED.

CAUTION: BROKEN OR MISSING BOLTS (75) CAN CAUSE UNSEEN DAMAGE TO


ADJACENT BOLTS. REMOVE AND DISCARD BROKEN BOLTS AND
BOLTS THAT ARE ADJACENT TO THE BROKEN BOLTS.

C. Remove each nut (65), washer (70) and bolt (75) from the wheel assembly. If an air
wrench is used, hold the bolt and remove the nut.

D. Remove the two wheel half assemblies (85, 150) from the tire.

E. Remove the preformed packing (80) from the inner wheel half assembly (85) mating
surface if installed. Remove the inner tube from the tire if installed. Discard the
preformed packing or inner tube.

NOTE: Replace the preformed packing (80) or inner tube and at each tire change,
whichever is applicable.

NOTE: No more disassembly is necessary to change the tire. If the wheel needs
more inspection, continue as follows:

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COMPONENT MAINTENANCE MANUAL
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DISASSEMBLY

3. OUTER WHEEL HALF:

A. Remove the hex nut (45), spacer (50), and grommet (55) from the valve stem (60).
Discard the grommet (55).

B. Remove the valve stem (60) from the outer wheel half assembly (150).

NOTE: The valve assembly (30) and preformed packing (80) are not installed on a
tube type wheel assembly (3-1208-1 OPT2).

C. Identification Plate and Instruction Plate Removal:

NOTE: Do not remove the identification plate or instruction plate (175, 180) from the outer
wheel half assembly (150) except to replace them when loose, damaged or if wheel
half must be penetrant inspected.

(1) Use a 1/8 inch (3 mm) diameter pin punch to drive out the center pin from the
rivet (170) head.

(2) Straighten the four prongs on the back-side of the rivet (170), then drive out the
rivet.

D. Balance Weight Removal:

Remove nut (155), balance weight (160), and bolt (165) if installed.

NOTE: Before removal of the balance weights, mark the location and weight of the
balance weight. The wheel half can be assembled again with no need to
adjust the balance of the wheel assembly.

NOTE: No more disassembly is usually necessary. If the bearing cup (185) must be
removed for wheel repair, refer to the REPAIR section

4. INNER WHEEL HALF DISASSEMBLY:

A. Cut the lockwire (90) and remove each screw (95) and torque key (100) from the
wheel half assembly (85).

B. Do not remove the Heli-Coil inserts (105) from the wheel half assembly (85), except
to replace them when damaged (refer to the REPAIR section).

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DISASSEMBLY

C. Identification Plate and Instruction Plate Removal:

NOTE: Do not remove the identification plate or instruction plate (130, 135) from the inner
wheel half assembly (85) except to replace them when loose, damaged or if wheel
half must be penetrant inspected.

(1) Use a 1/8 inch (3 mm) diameter pin punch to drive out the center pin from the
rivet (125) head.

(2) Straighten the four prongs on the back-side of the rivet (125), then drive out the
rivet.

D. Balance Weight Removal:

Remove nut (110), balance weight (115), and bolt (120) if installed.

NOTE: Before removal of the balance weights, mark the location and weight of the
balance weight. The wheel half can be assembled again with no need to
adjust the balance of the wheel assembly.

NOTE: No more disassembly is usually necessary. If bearing cup (140) must be


removed for wheel repair, refer to the REPAIR section.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CLEANING

NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
EQUIPMENT AND MATERIALS:
NOTE: Equivalent replacements can be used for listed items.
- Degreasing solvent (MIL-PRF-680 Type II or III)
- Butyl alcohol
- Brushes (solvent resistant)
- Compressed air
- Abrasive blasting equipment
- Walnut hulls (A-A-1722 Type II or III)
- Plastic media (MIL-P-85891)
- Paint remover Cee-Bee E-1092T (that will not damage magnesium,
steel, or the anodize layer)
- Surface treatment (SAE-AMS-M-3171 Type VIII or III)
- Goggles
- Water
WARNING: EYE INJURY FROM FLYING PARTICLES OR SOLVENT SPRAY IS POSSIBLE
WHEN COMPRESSED AIR IS USED TO CLEAN THE PARTS. MAKE SURE
THAT THE PRESSURE IS NOT MORE THAN 30 P.S.I.G. (2 BARS). EYE
PROTECTION IS NECESSARY.

WARNING: BUTYL ALCOHOL IS FLAMMABLE AND IS DANGEROUS TO THE SKIN,


EYES, AND RESPIRATORY TRACT. KEEP AWAY FROM HEAT AND OPEN
FLAME. SKIN AND EYE PROTECTION IS NECESSARY. PREVENT
REPEATED CONTACT WITH BUTYL ALCOHOL OR CONTACT FOR A LONG
TIME. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.

WARNING: SOLVENT (MIL-PRF-680 TYPE II OR III) IS DANGEROUS TO THE SKIN,


EYES, AND RESPIRATORY TRACT. SKIN AND EYE PROTECTION IS
NECESSARY. PREVENT REPEATED CONTACT WITH THE SOLVENT OR
CONTACT FOR A LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY
SUFFICIENT.

1. CLEAN THE METAL PARTS:

CAUTION: THE SURFACE TREATMENT LAYER ON MAGNESIUM PARTS WILL BE


DAMAGED IF SAND IS USED IN THE ABRASIVE BLAST PROCEDURE OR
IF A WIRE BRUSH IS USED TO CLEAN THE PARTS.

CAUTION: FULLY CLEAN THE TIE BOLTS (75) AND THE TIE BOLT NUTS (65).
CONTAMINATION IN THE THREADS OF THESE PARTS CAN PREVENT
FULL INSPECTION OF THESE PARTS AND CAN CAUSE INCORRECT TIE
BOLT PRELOAD.

Clean the metal parts with MIL-PRF-680 Type II or III solvent and a soft-bristle brush. Make
sure that the bolt (75) and nut (65) threads are fully clean. Use clean, dry compressed air to
dry the parts.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CLEANING

2. CLEAN THE NON-METAL PARTS:

CAUTION: SOLVENT SUCH AS NAPHTHA, THINNER, MIL-PRF-680 TYPE II OR III


ETC. CAN DAMAGE PLASTIC OR RUBBER SEALS AND PREFORMED
PACKINGS. USE ONLY SPECIFIED MATERIALS TO CLEAN THE PARTS.

Use a soft, clean cloth that is moist with butyl alcohol or a mild soap and water solution to
clean all non-metal parts.

3. CLEAN THE BEARINGS:

CAUTION: BEARING CONES CAN BE DAMAGED BY IMPACT AND BY CONTACT


WITH DIRT, DUST, MOISTURE, OR OTHER CONTAMINANTS. HANDLE
BEARING CONES CAREFULLY AND WEAR RUBBER GLOVES.

CAUTION: BEARING CONES CAN BE DAMAGED IF COMPRESSED AIR IS USED TO


SPIN THEM DRY.

A. Soak bearing cones in MIL-PRF-680 Type II or III solvent to remove grease. Flush
the bearing cones with solvent and use clean, dry, compressed air to remove all
grease.

B. Flush the bearing cones in clean solvent or butyl alcohol. Let the solvent dry.

C. Apply oil to bearing cones and bearing cups to prevent rust, if they will not be
examined and packed with grease in less than 2 hours. Repeat paragraph 3.B.
above before inspection of the bearing cones.

4. PAINT REMOVAL (if necessary) by one of the two procedures that follow:

NOTE: It is necessary to remove paint and primer before penetrant inspection. It is not
necessary to remove the paint or primer for eddy current inspection.

A. Abrasive Blast:

CAUTION: THE SURFACE TREATMENT LAYER ON MAGNESIUM PARTS CAN


BE DAMAGED IF SAND IS USED IN THE ABRASIVE BLAST
PROCEDURE OR IF A WIRE BRUSH IS USED TO CLEAN THE
PARTS.

(1) Seal or mask threaded holes.

(2) Blast the parts (MIL-STD-1504) with plastic media (MIL-P-85891) (maximum
media hardness of 3.5 MOH) or use walnut hulls (A-A-1722 Type II or III) (grain
soft abrasive walnut hulls, Grade 20/30). This method will not remove the surface
treatment layer and it is not necessary to mask or remove the bearing cups.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CLEANING

WARNING: SURFACE TREATMENT (SAE-AMS-M-3171 TYPE VIII OR III), IS


DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT.
SKIN AND EYE PROTECTION IS NECESSARY. PREVENT
REPEATED CONTACT WITH THE SURFACE TREATMENT OR
CONTACT FOR A LONG TIME. GOOD GENERAL AIR FLOW IS
USUALLY SUFFICIENT.

(3) If incorrect use of plastic media has damaged the surface treatment layer, apply
surface treatment (SAE-AMS-M-3171 Type VIII or III) to the damaged areas.

B. Chemical Removal:

WARNING: PAINT REMOVER CEE-BEE E-1092T IS DANGEROUS TO THE EYES,


SKIN AND RESPIRATORY TRACT. SKIN AND EYE PROTECTION IS
NECESSARY. PREVENT REPEATED CONTACT WITH THE PAINT
REMOVER OR CONTACT FOR A LONG TIME. GOOD GENERAL AIR
FLOW IS USUALLY SUFFICIENT.

CAUTION: THE SURFACE TREATMENT LAYER ON MAGNESIUM PARTS CAN


BE DAMAGED IF SAND IS USED IN THE ABRASIVE BLAST
PROCEDURE OR IF A WIRE BRUSH IS USED TO CLEAN THE
PARTS.

(1) Remove the bearing cups (140, 185) if the wheel halves will be put fully into the
paint remover (refer to the REPAIR section for cup removal).

(2) Apply paint remover that can remove urethane paint and will not damage
magnesium, steel, or the surface treatment layer. Apply the paint remover to the
wheel half as recommended by the manufacturer. A stiff-fiber bristle brush can
also be used to help remove paint.

(3) Flush the wheel half with clean, cold water to remove the paint remover.

(4) Use clean, dry, compressed air to remove all water from the wheel half.

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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.

EQUIPMENT AND MATERIALS:

NOTE: Equivalent replacements can be used for listed items.

- Penetrant inspection equipment (ASTM E1417 Type I)


- Magnetic particle inspection equipment (ASTM E1444)
- Torque wrenches (accurate to 4% or better)
- Grease seal inspection fixture (Figure 903)
- Eddy current inspection equipment
- Petrolatum (Vaseline) (VV-P-236)
- Bearing grease, Mobil Aviation Grease SHC100 product code 530063,
Mobilgrease 28, or Aeroshell 5

NOTE: There are two levels of inspection:

TIRE CHANGE INSPECTION - Inspections that are done at every tire change
(refer to this section, paragraph 1)

WHEEL NON-DESTRUCTIVE TEST (NDT) INSPECTION - additional NDT


inspections that are done at the specified time (refer to Figure 501 and
paragraph 3).

NOTE: If the wheel assemblies are in use more than two years between tire changes, it is
recommended to inspect the wheel in increments of years as an alternative to
number of tire changes (refer to Figure 501A).

PENETRANT OR MANDATORY PENETRANT


TIRE CHANGE
EDDY CURRENT INSPECTION OF THE
NUMBER
INSPECTION FULL WHEEL HALVES

5 X
8, 11, 14, 17 X
21 and Thereafter X
(Every Tire Change)
20 and Thereafter X
(Every Third Tire Change)

Figure 501. Minimum Inspection Frequency

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK

MANDATORY PENETRANT
INSPECTION SCHEDULE PENETRANT OR EDDY
EXAMINATION OF THE
IN YEARS CURRENT INSPECTION
FULL WHEEL HALVES

AT 2, 4, 6, 8 X

AT 11 and Thereafter
X
(Every Two Years 13, 15, 17)

At 10 and Thereafter
X
(Every Two Years 12, 14, 16)

Figure 501A. Inspection Table Based on Time (If 2 years or more between tire changes)

1. TIRE CHANGE INSPECTION:

NOTE: Replace all preformed packings at each tire change or wheel NDT inspection.

A. Wheel Half Inspection:

(1) Visually inspect the wheel half assemblies (85, 150) for damage caused by
nicks, dents, cracks, corrosion, and damage. Repair damage. Do not repair
worn, polished areas that are rubbed by the tire (refer to the REPAIR section).
Discard a wheel half that shows signs of rolling contact with the runway.

(2) Visually inspect the wheel half assemblies for corrosion. Corrosion is most
likely to occur in the tubewell and beadseat areas (where the tire touches the
wheel), in holes, and other areas where moisture and contamination can
collect. Repair corroded areas (refer to the REPAIR section).

(3) Visually examine the wheel half assemblies for areas where the paint or
surface treatment is worn through to bare metal. If the wheel will not be
overhauled at this time, apply surface treatment and paint to the worn areas
(refer to paragraphs 5, 6, and 7 in the REPAIR section).

B. Examine for a loose valve stem nut (45). Torque a loose valve stem nut to 30 - 40
pound-inches (3,4 - 4,5 Nm).

C. Visually examine each bolt (75) for cracks, surface damage, and thread damage.
Discard a defective bolt.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK
D. Nut Inspection:

(1) Visually examine each nut (65, 110, 155) for thread damage and cracks.
Discard a damaged nut.

(2) Examine nuts (65, 110, 155) for self-locking function. Install a clean, dry nut on
a clean dry bolt (75, 120, 165) as far as possible by hand. If the end of the bolt
extends beyond the top of the nut, measure the back-off torque of the nut as
follows:

Turn the nut onto a bolt two or three threads past the end of the nut. Use a
torque wrench to remove the nut and measure the back-off torque.

(a) Replace the tie bolt nut (65) if the back-off torque is less than
6.5 pound-inches (0,73 Nm).

(b) Replace the balance weight nut (110, 155) if the back-off torque is
less than 2.0 pound-inches (0,23 Nm).

E. Bearing Inspection:

Clean the bearings (refer to the CLEANING section). Visually inspect bearing
surfaces of bearing cups (140, 185) and bearing cones (25, 10) as follows (refer to
Figure 502).

NOTE: Incorrect bearing grease or axle nut torque can cause some of the defects
that follow.

Figure 502. Inspection Areas of Bearing Cup and Bearing Cone

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK
(1) Spalled Surface - Discard a bearing cone or bearing cup with a spalled surface
(pieces of the surface are missing).

(2) Nicks or Dings - Discard a bearing cone or the bearing cup with damage that is
deep enough to be felt with a fingernail or with a single-edged razor blade.
Small damage that cannot be felt with a fingernail or razor blade is permitted.

(3) Incorrect Color - Discard a bearing cone or bearing cup that has black, dark
blue, and purple stains on the wear surface, which are signs of overheat.
Brown or yellow stains that can be removed easily with abrasive cloth (400 grit
or finer) are permitted.

(4) Etched Surface - Discard a bearing cone or bearing cup that has water stains
that have etched a wear surface. An etched surface is dull and rough. Water
stain discoloration without an etched surface is permitted.

(5) Roller End Damage - Discard a bearing cone if the thrust surface on the large
end of the rollers has chips, smears, scores, metal pick-up, incorrect color, or
other damage. This surface should be smooth, but not shiny.

(6) Scored Bearing Cone - Discard a bearing cone if it has turned sufficiently on
the axle to cause wear on the inner diameter of the bearing cone.

(7) Cage Damage - Discard a bearing cone if the cage is dented, bent, or has too
much wear in the roller pockets or has a polished or worn surface on the cage
arm. Do not straighten a bent cage.

(8) If a bearing cone is damaged in service and is replaced, also replace the
mating bearing cup (refer to the REPAIR section).

NOTE: Replacement of the bearing cup is not necessary if a bearing cone was
damaged or dented after it was removed from the wheel half.

(9) Inspect each bearing cup (140, 185) for movement in the wheel half assemblies
(85, 150). If a 0.002 inch (0,051 mm) feeler gauge can be put into a clearance
between the bearing cup and the bottom of the bearing bore, remove the
bearing cup to permit inspection and possible repair of the bearing bore (refer
to Figure 604)

CAUTION: DO NOT MIX DIFFERENT BRANDS OF GREASE AS THIS CAN


CAUSE DECREASED BEARING LIFE.

(10) Immediately fill satisfactory bearing cones and cups with bearing grease (Mobil
Aviation Grease SHC 100, Aeroshell 5 or Mobilgrease 28). Wrap them in oil
proof paper or plastic film until they are installed in the wheel. When bearing
parts are examined or filled with grease, use the recommended procedures that
follow:

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK
(a) Keep a clean work area. Wrap clean bearing cones in new oil-proof paper
or plastic film to prevent the collection of contamination.

(b) Hold clean bearing parts with rubber gloves.

(c) Clean the bearing cones only with a clean cloth that has no lint.

(d) Keep the grease supply clean. Discard contaminated grease.

F. Seal Assembly Inspection:

(1) Visually examine the rubber lip on the seal assembly (20). Discard a seal that
is bent or has a rubber lip that is cracked, nicked, gouged, damaged by heat,
or is too hard or too worn to work correctly.

(2) Use the fixture as shown in Figure 503 to measure the lip height of each seal
assembly (20). Discard a seal with a lip height that is less than the minimum.

NOTE: Seal assemblies need time (8 hours) after they are removed to return
to their correct shape.

Figure 503. Measure Lip Height of Seal Assembly

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK
G. Visually inspect the preformed packings (80) and the grommet (55) for cracks,
gouges, and cuts. Discard a defective preformed packing or grommet. Satisfactory
preformed packings and grommets must have a slight stretch to be installed.

NOTE: It is recommended to replace preformed packings and the grommet at each


tire change and wheel assembly overhaul.

NOTE: Preformed packings are compressed during use and need time (48 hours)
after they are removed to return to their correct shape.

H. Torque Key Inspection:

(1) Visually examine each torque key (100) for wear and loss of chrome plating on
the non-wear surfaces. If the plating is gone, replace the torque key.

(2) Examine the each torque key (100) in the area where the brake disk lugs
contact the key. Replace a torque key that is cracked, broken, or worn to less
than the minimum thickness of 0.075 inch (1,91 mm) (refer to Figure 504).

Figure 504. Torque Key Inspection

I. Examine the internal threads on Heli-Coil inserts (105) installed in the inner wheel
half assemblies (85). Replace a damaged Heli-Coil insert (refer to the REPAIR
section).

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COMPONENT MAINTENANCE MANUAL
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CHECK
2. WHEEL NON-DESTRUCTIVE TEST (NDT) INSPECTION:

A. Do a tire change inspection (refer to paragraph 1, TIRE CHANGE INSPECTION).

WARNING: PENETRANT FLUIDS (ASTM E1417 TYPE I) ARE DANGEROUS TO THE


SKIN, EYES, AND RESPIRATORY TRACT. SKIN AND EYE PROTECTION
IS NECESSARY. PREVENT REPEATED CONTACT WITH THE FLUIDS
OR CONTACT FOR A LONG TIME. GOOD GENERAL AIR FLOW IS
USUALLY SUFFICIENT.

B. Eddy current, or penetrant (ASTM E1417 Type I) inspect the wheel halves (145, 190)
for cracks or corrosion (refer to Figures 501, 501A and 505).

NOTE: It is necessary to remove the paint and primer for penetrant inspection. It is not
necessary to remove the paint or primer for eddy current inspection.

Eddy Current Inspection:

(1) Remove all dirt and grease from the outer and inner wheel halves (145, 190). If
the paint has no visible scratches, chips, and cracks, removal of the paint is not
necessary.

(2) Calibrate the eddy current equipment to detect a 0.120 inch (3,05 mm) long by
0.030 inch (0,76 mm) deep by 0.005 - 0.008 inch (0,13 - 0,20 mm) wide elox
notch. An elox notch is produced by electrical discharge machining.

If an adjustable "aircraft wheel inspection machine" is used, operate it at a


lower frequency (100 - 200 kHz) with applicable decreased gain (amplitude or
sensitivity). The lower frequency gives a stronger indication of cracks and
decreases the number of repairs that are necessary to get a satisfactory
eddy current inspection.

If a contoured differential-coil beadseat probe is used, the same probe can be


used for eddy current inspection of bead seats of the inner and outer wheel
halves. Use the inner or outer wheel half as a guide to make the probe.

(3) Wheel halves with an eddy current signal that is equal to or greater than the
calibration signal can have a crack and must be removed from service for more
inspection.

(4) Examine the beadseat and tie bolt areas shown in Figure 505. Inspection of all
other areas is recommended.

NOTE: The inner and outer wheel halves have the same beadseat contour.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK

Figure 505. Eddy Current Inspection Areas for Inner and Outer Wheel Halves

3. HELI-COIL INSERT INSPECTION:

Examine for thread damage and for correct operation of the internal thread-locking
element of each Heli-Coil insert (105). Install a new, clean, dry screw (95) into the Heli-
Coil insert. If the torque necessary to turn the screw through the locking element is less
than 2 pound-inches (0.2 Nm), replace the Heli-Coil insert (refer to the REPAIR section).

4. INSPECTION OF AN OVERHEATED WHEEL:

NOTE: The hardness inspections are only for wheels that have been overheated. The
paint on an overheated wheel will be light brown in color.

A. Measure the hardness on a flat surface between the mounting bolt holes on the
mating surface of the inner wheel half (45) and on the end of the hub. If the
hardness is less than 50 BHN, or equivalent; replace the wheel half.

B. If the inner wheel half is replaced, measure the hardness on the outer wheel half
(190). Measure the hardness on a flat surface between the mounting bolt holes on
the mating surface and on the end of the hub. If the hardness is less than 50 BHN
or equivalent, replace the wheel half.

5. INSPECTION OF A WHEEL THAT HAS ROLLED WITH A FLAT TIRE:

Inspect wheels that have rolled with a flat tire and caused damage to the tire body:

A. Inspect each wheel half (145, 190) for an out-of-round condition. Measure around the
outer diameter of each flange. If the difference between the largest and smallest
diameter value is more than 0.030 inch (0,76 mm), discard the wheel half.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

CHECK
B. Penetrant or eddy current examine each wheel half. Discard a cracked wheel half.

C. Examine the flange area on the two wheel halves for damage on the outer diameter
(refer to Figure 506). Replace a wheel half that cannot be repaired to the limits of
Figure 601 in the REPAIR section.

Figure 506. Inspection of Flanges

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.

NOTE: The approved repairs given in this section will extend the life of the parts, but will not put
the parts back to a new condition. Replace all parts that are cracked, worn, distorted, or
damaged too much to be repaired.

NOTE: All Figures show metric measurements in parentheses.

EQUIPMENT AND MATERIALS:

NOTE: Equivalent replacements can be used for the listed items.

- Machining facilities
- Abrasive cloth
- Surface treatment (SAE-AMS-M-3171 Type VIII or III)
- Corrosion protection compound (MIL-PRF-16173 Grade 2)
- Bearing press or arbor press
- Freezer that can cool to 0°F (-18°C)
- Defect filler material, Metalset A-4 or Devcon F
- Paint equipment
- Feeler gauges
- Epoxy polyamide primer (MIL-PRF-23377 Type I, Class N)
or epoxy primer (MIL-PRF-85582 Type I, Class C1 or C2)
- Polyurethane Paint Thinner (MIL-T-81772 Type I or II)
- Toluol
- Penetrant Inspection Equipment (ASTM E1417 Type I)
- Alkyd primer (TT-P-1757B Type II, Class N)

1. WHEEL HALF REPAIR:

CAUTION: TO DECREASE THE RISK OF CRACKS, DO NOT MAKE SHARP


CHANGES IN CONTOUR ON A ROUGH SURFACE

A. Locally blend repair corrosion, scratches, or nicks to the limits shown in Figure 601.
Use #320 abrasive cloth to remove the damage. Use #400 or finer abrasive cloth to
make the surface very smooth.

NOTE: A “blend” repair is done with hand tools to remove the damaged material. The
repair is done with a very slow change in contour from the repaired surface to
the adjacent initial surface(s).

B. Repair can be made to two sides of a section as long as the total material removed
from the two sides is not more than the limits shown in Figure 601.

C. Repairs can be made adjacent to each other if the blended areas do not touch. A
blended area cannot be more than 3 inches (76,2 mm) in length.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

Figure 601. (Sheet 1 of 2) Wheel Half Repair Limits

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

TYPE OF
AREA MAX. DEPTH AREA REPAIR LIMIT
REPAIR

A Blend 0.030 (0,76) 0.50 inch2 Not in opposing areas.


Minimum distance between
(322,2 mm2)
repair areas 3 inches (76,2 mm).

B Blend 0.020 (0,51) Not in opposing areas.


Minimum distance between
repair areas 2 inches (50,8 mm)
C Spotface 0.505 (12,83) 0.750 (19,05)
Minimum MAX. DIA.
Thickness
D Metalset A-4 or 0.020 (0,51) Non-repairable after blending.
Devcon F (Refer Below Initial
to para. 2.C.) Surface
E Blend 0.040 (1,01) 0.50 inch2
(322,2 mm2)
F Metalset A-4 or 0.040 (1,01) Maximum Non-repairable after blending.
Devcon F (Refer Clean-up and Length of 0.25 Slot width after repair 0.745 -
to para. 2.C.) Return to Initial (6,36) 0.760 inch (18,92 - 19,30 mm).
Surface
H Tie Bolt Hole 0.335 (8,53)
Ream MAX. DIA.

Figure 601. (Sheet 2 of 2) Wheel Half Repair Limits

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

2. PACKING GROOVE AND MATING SURFACE REPAIR:

A. Remove only enough metal in the damaged area with a hand file to give a minimum
patching surface of 1/16 inch (1,59 mm) square. Do not make the repaired area
deeper than the limits given in Figure 601. Do not make the repaired area wider than
the sealing surface or more than 2 inches (50,8 mm) in length as shown in Figure
602.

Figure 602. Maximum Repair Limits for Sealing Surface

WARNING: TOLUOL OR BUTYL ALCOHOL ARE FLAMMABLE AND DANGEROUS TO


THE SKIN, EYES AND RESPIRATORY TRACT. SKIN AND EYE
PROTECTION IS NECESSARY. PREVENT REPEATED CONTACT WITH
THE SOLVENTS OR CONTACT FOR A LONG TIME. GOOD GENERAL
AIR FLOW IS USUALLY SUFFICIENT.

B. Use toluol or butyl alcohol to clean contamination from the repaired areas.

C. Mix Metalset A-4 or Devcon F as instructed on respective labels and apply it to the
repaired areas. Permit the patching material to harden.

NOTE: Metalset A-4 or Devcon F can be heated to harden it faster. Refer to


instructions on respective labels, but do not heat more than 200 °F (93 °C) and
for not longer than 20 minutes. Use disposable equipment to blend and apply
the material.

D. After the material is hard, use a hand file to form it to the initial configuration of the
sealing surface. Use abrasive cloth (400 grit or finer) to make the surface very
smooth.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

WARNING: PENETRANT FLUIDS (ASTM E1417 TYPE I) ARE DANGEROUS TO THE


SKIN, EYES, AND RESPIRATORY TRACT. SKIN AND EYE PROTECTION
IS NECESSARY. PREVENT REPEATED CONTACT WITH THE FLUIDS OR
CONTACT FOR A LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY
SUFFICIENT.

E. Penetrant examine (ASTM E1417 Type I) repaired areas to make sure that the areas
have no cracks, nicks, or tool marks.

3. HELI-COIL INSERT REPLACEMENT:

A. Repair a damaged Heli-Coil insert (105), but no damage to the wheel half assembly.

(1) Use needle nose pliers or a Heli-Coil extraction tool, P/N 1227-6, to remove a
damaged Heli-Coil insert.

(2) Install a new Heli-Coil insert with a Heli-Coil installation tool, P/N 7552-3. Install
the Heli-Coil insert 1/4 - 1/2 turn below the top surface. Break off the tang with
Heli-Coil tang break-off tool, P/N 3695-3.

B. Repair with an oversized Heli-Coil, will repair a 0.004 inch (0,10 mm) oversized hole.

(1) Use needle nose pliers or a Heli-Coil extraction tool, P/N 1227-6, to remove a
damaged Heli-Coil insert.

(2) Tap the damaged hole thru with a Heli-Coil tap, P/N 56193-3-2.

WARNING: SURFACE TREATMENT (SAE-AMS-M-3171 Type VIII or III) IS


DANGEROUS TO SKIN, EYES, AND RESPIRATORY TRACT. SKIN
AND EYE PROTECTION IS NECESSARY. PREVENT REPEATED
CONTACT WITH THE SURFACE TREATMENT OR CONTACT FOR A
LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.

(3) Apply surface treatment (SAE-AMS-M-3171 Type VIII or III) in the tapped hole.

(4) Install an oversized Heli-Coil insert, P/N 8191-3CN190 with a Heli-Coil


installation tool, P/N 7552-3. Install the Heli-Coil insert 1/4 - 1/2 turn below the
top surface. Break off the tang with a Heli-Coil tang break-off tool, P/N 3695-3.

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

4. BEARING CUP REMOVAL AND REPLACEMENT:

A. Bearing Cup Removal:

CAUTION: THE WHEEL HALF CAN BE DAMAGED IF THE BEARING CUP IS


REMOVED WITH NO SUPPORT OF THE HUB (REFER TO FIGURE
603).

(1) Put the hub support tool on a press table. Put the wheel half on the hub support
tool (refer to Figure 603).

(2) Put the cup removal plate in the bearing bore. Push the bearing cup out of the
wheel half.

Figure 603. Bearing Cup Removal

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR
B. Bearing Cup Installation:

(1) Cool the bearing cup to 0 - 20 °F (-18 - -29 °C).

WARNING: ALKYD PRIMER (TT-P-1757B TYPE II, CLASS N) IS FLAMMABLE


AND DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY
TRACT. SKIN AND EYE PROTECTION IS NECESSARY. PREVENT
REPEATED CONTACT WITH THE PRIMER OR CONTACT FOR A
LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.

(2) Spray the bearing bore with a thin layer of alkyd primer (TT-P-1757B Type II,
Class N).

(3) Put the wheel half on the arbor press (refer to Figure 604).

(4) Put the cool bearing cup in the bearing bore and use care to align the bearing
cup for correct installation.

(5) Put the cup installation tool (refer to Figure 902) on the bearing cup and apply
pressure to install the bearing cup in the bearing bore.

(6) After the bearing cup is installed, try to put a 0.002 (0,051 mm) feeler gauge
between the cup and the bottom of the bearing bore in three equally-spaced
places. If the feeler gauge can be put into the clearance below the bearing cup,
the bearing cup is not installed correctly. Repeat the installation procedure.

NOTE: If the bearing cup does not enter the bearing bore straight or does not fully
come in contact with the bottom of the bearing bore, remove the bearing
cup immediately from the bore and repeat paragraph (1), (3), (4), (5), and
(6) to install the bearing cup.

Figure 604. Bearing Cup Installation

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR
5. SURFACE TREATMENT:

WARNING: THINNER (MIL-T-81772 TYPE I OR II) IS FLAMMABLE AND DANGEROUS


TO THE SKIN, EYES AND RESPIRATORY TRACT. SKIN AND EYE
PROTECTION IS NECESSARY. PREVENT REPEATED CONTACT WITH
THE THINNER OR CONTACT FOR A LONG TIME. GOOD GENERAL AIR
FLOW IS USUALLY SUFFICIENT.

A. Clean surface with thinner (MIL-PRF-81772 Type I or II).

WARNING: SURFACE TREATMENT (SAE-AMS-M-3171 TYPE I, VIII, AND III) IS


DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. SKIN
AND EYE PROTECTION IS NECESSARY. PREVENT REPEATED
CONTACT WITH THE SURFACE TREATMENT OR CONTACT FOR A
LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.

B. Apply surface treatment, chromic acid pickle (Dow No.1) (SAE-AMS-3171 Type I) to
neutralize any corrosion. The pickle solution will complete its action in two minutes.
Use clean water to rinse the pickle solution from the part.

C. Apply surface treatment (SAE-AMS-M-3171 Type VIII or III) with a brush, sponge,
pad, or spray to all bare magnesium in the repaired areas or fretted areas on mating
surfaces.

D. Fully air dry the parts after application of surface treatment. Do not touch treated
surfaces until they are fully dry.

6. PAINT WHEEL HALVES (Urethane Paint):

NOTE: Refer to the CLEANING section for paint removal instructions.

WARNING: A FIRE OR EXPLOSION HAZARD IS POSSIBLE WHEN WATER


TOUCHES ALUMINUM POWDER (WHICH MAKES HYDROGEN GAS).
THIS CAN OCCUR WHEN UNWANTED MATERIAL FROM
WATER-BORNE PAINT IS DISCARDED IN THE SAME CONTAINER AS
UNWANTED MATERIAL FROM SOLVENT-BORNE PAINTS THAT
CONTAIN ALUMINUM PIGMENTS (SUCH AS METALLIC PAINT).
DISCARD THESE DIFFERENT TYPES OF UNWANTED MATERIAL IN
SEPARATE, FIRE-PROOF CONTAINERS.

A. For touch-up surface repairs, use #320 abrasive cloth. Complete the touch-up with
#400 abrasive cloth to make the surface very smooth.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

WARNING: SURFACE TREATMENT (SAE-AMS-M-3171 TYPE VIII or III) IS


DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT. SKIN
AND EYE PROTECTION IS NECESSARY. PREVENT REPEATED
CONTACT WITH THE SURFACE TREATMENT OR CONTACT FOR A
LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.

B. Apply surface treatment (SAE-AMS-M-3171 Type VIII or III) to all bare magnesium
and let it dry.

WARNING: THINNER (MIL-T-81772 TYPE I OR ll) IS FLAMMABLE AND DANGEROUS


TO THE SKIN, EYES, AND RESPIRATORY TRACT. SKIN AND EYE
PROTECTION IS NECESSARY. PREVENT REPEATED CONTACT WITH
THE THINNER OR CONTACT FOR A LONG TIME. GOOD GENERAL AIR
FLOW IS USUALLY SUFFICIENT.

C. Clean all surfaces to be painted with a no-lint cloth that is moist with thinner
(MIL-T-81772 Type I or ll).

D. Mask all areas where epoxy primer is not wanted (refer to Figure 606).

WARNING: EPOXY POLYAMIDE PRIMER (MIL-PRF-23377 TYPE I, CLASS N) AND


EPOXY PRIMER (MIL-PRF-85582 TYPE I CLASS C1 OR C2) ARE
FLAMMABLE AND DANGEROUS TO THE SKIN, EYES, AND
RESPIRATORY TRACT. SKIN AND EYE PROTECTION IS NECESSARY.
PREVENT REPEATED CONTACT WITH THE PRIMER OR CONTACT FOR
A LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.

E. Apply one layer of epoxy polyamide primer (MIL-PRF-23377 Type I, Class N) or


epoxy primer (MIL-PRF-85582 Type I, Class C1 or C2). Refer to Figure 605 for data
to mix, thin, apply, and dry the primer.

F. Mask all areas where urethane paint is not wanted (refer to Figure 606).

WARNING: ALUMIGRIP PAINT IS FLAMMABLE AND DANGEROUS TO THE SKIN,


EYES, AND RESPIRATORY TRACT. SKIN AND EYE PROTECTION IS
NECESSARY. PREVENT REPEATED CONTACT WITH THE PAINT OR
CONTACT FOR A LONG TIME. GOOD GENERAL AIR FLOW IS USUALLY
SUFFICIENT.

G. Apply two layers of Alumigrip urethane paint. Permit the first layer to dry for 15
minutes before application of the second layer.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

TIME TO DRY
NOMENCLATURE MATERIAL DRY LAYER MIXTURE
MIX DATA BETWEEN
MATERIAL NAME IDENTIFICATION THICKNESS POT LIFE
LAYERS

***Thinner MIL-T-81772 Type I --- --- --- ---


or ll, D-385

*Thinner, T0003 --- --- --- ---


Reducer

**Epoxy MIL-PRF-85582 Refer to 0.0006 inch 0.5 - 6.0 6 Hours


Polyamide Type I, Class C1 or NOTE 1. (0,015 mm) Hours Max.
Primer C2 One Layer Room
(Water (44-GN-7) Temp.
Reducible)

*Epoxy MIL-PRF-23377 Refer to 0.0005 inch 1.0 - 48 4 Hours


Polyamide Type l, Class N NOTE 2. (0,013 mm) Hours
Primer One Layer
(Thinner
Reducible)

*(Conventional Matterhorn White Refer to 0.0015 inch 0.25 - 36 6 Hours


Solids) Color Number 6160, NOTE 3. (0,038 mm) Hours
Urethane Paint Catalog Number Two Layers
G8003

Alumigrip AWL-CAT #2 Refer to


Catalyst Catalogue Number NOTE 5. & 6.
G3010

*(High-Solids) Matterhorn White Refer to 0.0015 inch 0.25 - 36 12 - 16


Urethane Paint Color Number NOTE 4. (0,038 mm) Hours Hours
K 8006 Two Layers
Refer to
Urethane HI. Cat #85 NOTE 5.
Converter K 3002
Refer to
Activated A0001 Fast Dry NOTE 6.
Activator A0003 Slow Dry

*Paint Vendor: U.S. Paint Refer to LIST OF SPECIAL MATERIALS


** Primer, 44-GN-7: Deft Inc. Refer to LIST OF SPECIAL MATERIALS
*** Thinner, D-385: Ashland Chemical Co. Refer to LIST OF SPECIAL MATERIALS

Figure 605 (Sheet 1 of 2). Alumigrip Urethane Paint System

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

NOTE: 1. Mix the water reducible primer as instructed by the manufacturer of the primer.

2. Mix one part by volume of Component Number 1 to one part by volume of


Component Number 2. Let catalyzed material set for 30 minutes before application.
Reduce to spraying viscosity with thinner (MIL-T-81772 Type Il).

3. Mix one part by volume Alumigrip urethane paint to one part by volume Alumigrip
catalyst. Reduce to spraying viscosity with urethane reducer (Catalog Number
T0003).

4. Mix two parts color base K-line (K 8006) with one part of urethane converter HI.
CAT #85 (K 3002), with one part activated activator (A0001 Fast Dry or A0003 Slow
Dry) to make a four part mixture.

5. After painted part(s) has set for 30 minutes, bake for two (2) hours at 130 - 150 °F
(54 - 66 °C).
Alternate Method: Air dry at room temperature for two weeks.

6. If parts set more than 36 hours before the second layer of urethane paint is applied,
clean the area to be painted with a no-lint cloth that is made moist with T0003 or
thinner (MIL-T-81772 Type I or II).

Figure 605 (Sheet 2 of 2). Alumigrip Urethane Paint System

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR

Figure 606. Paint Masking

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

REPAIR
7. INCREASED CORROSION PROTECTION ON WHEEL HALVES:

A. Clean the wheel half assemblies (85, 150) (refer to the CLEANING section).

B. Put the wheel assemblies on a flat surface with the mating side up.

C. Apply a layer of corrosion protection compound (MIL-PRF-16173 Grade 2) to the


mating surface and in the tie bolt holes (refer to Figure 608).

D. Let the corrosion protection compound dry for one hour, then wipe off unnecessary
compound.

Figure 607. Apply Corrosion Protection Compound

8. INCREASED CORROSION PROTECTION ON TIE BOLTS:

A. Clean each bolt (75) (refer to the CLEANING section).

B. Mask the threads of each bolt (75) (refer to Figure 608).

C. Apply alkyd primer (TT-P-1757B Type II, Class N) to the bolt shank.

Figure 609. Apply Primer to Bolt

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.

NOTE: Refer to the LIST OF SPECIAL MATERIALS for sources of materials.

EQUIPMENT AND MATERIALS:

NOTE: Equivalent replacements can be used for listed items, but not for antiseize compound
or dry nitrogen.
- Silicone compounds, Dow Corning DC-4 or Dow Corning 33 (SAE-AS8660)
- Antiseize compound, SAE-AMS-2518 (MIL-T-5544 optional)
- Bearing grease (Mobil Aviation Grease SHC 100 Product Code 530063,
Mobilgrease 28, or Aeroshell 5)
- Torque wrenches (accurate to 4% or better)
- Petrolatum VV-P-236 (Vaseline)
- Dry nitrogen
- Tire talc or soapstone (only for use with inner tubes)

1. GENERAL INSTRUCTIONS:

NOTE: Replace inner tube, preformed packing, (80) and grommet (55) at each tire
change or wheel overhaul.

A. Apply a thin layer of silicone compound (Dow-Corning DC-4, Dow-Corning 33, or


equivalent) to preformed packing (80) and petrolatum to the grommet (55) before
installation.

B. If a bearing cup (140, 185) was removed from the inner or outer wheel half assembly
(85, 150), install it (refer to paragraph 4.B. in the REPAIR section).

2. INNER WHEEL HALF ASSEMBLY:

A. Install Torque Key:

(1) Install a torque key (100) on each side of each slot in the flange of the inner
wheel half assembly (85).

(2) Attach each torque key (100) with a screw (95) and dry torque to
15 - 18 pound-inches (1,7 - 2,0 Nm).

(3) Lock each screw (95) with wire (90) (refer to Figure 701).

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MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY

Figure 701. Torque Key Installation

B. Balance Weight Installation:

If a balance weight (115) is used, attach it to the inner wheel half assembly (85) with
a screw (120) and nut (110). Dry torque the nut to 15 - 25 pound-inches
(1,7 - 2,8 Nm).

NOTE: Initial balance of the wheel half assembly can be kept if the same value and
position of the balance weight is in the same location from where it was
removed. No more than 2 ounces of weight is permitted on a wheel half
assembly.

C. Identification And Instruction Plate Installation:

(1) Align the rivet holes in the identification (130) or instruction (135) plate with the
rivet holes in the wheel half.

(2) Insert the drive rivet (125) through the identification (130) or instruction (135)
plate and wheel half.

(3) Hit the drive pin in the center of the rivet head until the drive pin is flush with
the rivet head.

Page 702
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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY
3. OUTER WHEEL HALF ASSEMBLY:

A. Balance Weight Installation:

If a balance weight (160) is used, attach it to the outer wheel half assembly (150)
with a screw (165) and nut (155). Dry torque the nut to 15 - 25 pound-inches (1,7 -
2,8 Nm).

NOTE: Initial balance of the wheel half assembly can be kept if the same value and
position of the balance weight is in the same location from where it was
removed. No more than 2 ounces of weight is permitted on a wheel half
assembly.

B. Identification And Instruction Plate Installation:

(1) Align the rivet holes in the identification (175) or instruction (180) plate with the
rivet holes in the wheel half.

(2) Insert the drive rivet (170) through the identification (175) or instruction (180)
plate and wheel half.

(3) Hit the drive pin in the center of the rivet head until the drive pin is flush with
the rivet head.

C. Valve Assembly Installation:

WARNING: INCORRECT TORQUE VALUE CAN OCCUR IF THE TORQUE WRENCH


IS NOT CALIBRATED WITH THE TORQUE WRENCH ADAPTER
INSTALLED (REFER TO FIGURE 904).

(1) Install the valve stem (60) through the outer tubewell. Install the grommet (55),
spacer (50) and hex nut (45) on the valve stem. Use the torque wrench adapter
(Figure 904) to dry torque the hex nut to 30 - 40 pound-inches (3,4 - 4,5 Nm).

(2) Make sure that the inside valve (valve core) (40) is installed in the valve stem
(60). Dry torque the inside valve to 3 - 5 pound-inches (0,3 - 0,6 Nm).

NOTE: The valve assembly (30) is not used on a tube type wheel assembly.

4. WHEEL AND TIRE ASSEMBLY:

A. Wheel and Tube Type Tire Installation:

(1) Apply a thin layer of tire talc or soapstone on the outer surface the inner tube
and the insides of the tire. Install the inner tube inside the tire. Inflate the inner
tube with dry nitrogen just enough to fill the inside tire.

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY
(2) Install the tire (with inner tube) over the inner wheel half assembly (85).

(3) Assemble the outer half assembly (150) on the inner wheel half assembly (85)
and make sure:

(a) To insert the inner tube inflation valve through the valve hole in the
outer wheel half assembly (150).

(b) Make sure that the inside valve (valve core) (40) is installed in the
inflation valve). Dry torque the inside valve to 3 - 5 pound-inches (0,3 -
0,6 Nm).

(c) The impression stamped "L" on the wheel half flanges are as close to
180o apart as possible when the wheel halves are assembled. The light
side of a wheel half is impression stamped with a "L" on the flange.

(d) Red dot (or mark) on tire bead will be adjacent to the wheel inflation
valve hole.

B. Wheel And Tubeless Tire Installation:

(1) Install a lubricated preformed packing (85) in the packing groove of the inner
wheel half assembly (85). Make sure that the preformed packing is not twisted
and is fully seated.

(2) Install the tire on the inner wheel half assembly (85).

(3) Put the inner (85) and outer (150) wheel half assemblies together and make
sure:

(a) Preformed packing (80) is installed correctly.

(b) The impression stamped "L" on the flange of each wheel half assembly
are as close to 180o apart as possible when the wheel halves are
assembled. The light side of a wheel half assembly is impression
stamped with a “L” on the flange.

(c) Red dot (or mark) on tire bead will be adjacent to the wheel inflation
valve.

C. Apply antiseize compound, SAE-AMS-2518 (MIL-T-5544 optional), to the threads of


the bolts (75), nuts (65) and bearing surfaces of the bolts, nuts, and washers (70)
(refer to Figure 702).

NOTE: New wheel assemblies that are shipped from the factory without the tires
can have a thin layer of LPS3 lubricant on the bolts and nuts. Clean the
bolts and nuts to remove the lubricant before application of antiseize
compound (refer to the CLEANING section, paragraph 1).

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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY
NOTE: Antiseize compound, SAE-AMS-2518 (MIL-T-5544 optional), can separate
over a period of time. A new container must be fully mixed when it is first
opened. Cover the container when not in use to prevent contamination. Mix
every 60 days to prevent separation.

Figure 702. Antiseize Compound Application and Washer Orientation

CAUTION: INCORRECT PRELOAD AND FAILURE OF THE TIE BOLT WILL OCCUR
IF THE COUNTERSUNK SIDE OF WASHERS (70) ARE NOT AGAINST
THE BOLT HEAD AND NUT (REFER TO FIGURE 702).

D. Install a washer (70) on each bolt (75) with the countersunk side of the washer
toward the bolt head. Install the bolts and washers through the inner wheel half
assembly (85). Install a washer on each bolt with the countersunk side of the washer
toward the nut (65). Install the nuts and preliminary torque each nut to
70 - 80 pound-inches (7,9 - 9,0 Nm) in a crisscross sequence (refer to Figure 704).

NOTE: The manual torque wrench or automatic wrenching machine must be


accurate to 4% or better.

Final torque each nut (65) to 140 - 160 pound-inches (15,8 - 18,1 Nm) in a clockwise
sequence (refer to Figure 703). Tighten in one continuous turn of each nut to its final
position. Torque the nuts #1 and #2 again to make sure that the torque has not been
decreased by application of torque to the other nuts.

NOTE: Wheels assemblies that where manufactured before 1976 will have the
incorrect torque valves impression stamped on the instruction plate (135,
180). Impression stamp the instruction plate with the correct torque value of
140 - 160 pound-inches.

Page 705
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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY

PRELIMINARY TORQUE FINAL TORQUE

Torque nuts (50) to 70 - 80 pound-inches Torque nuts (50) to 140 - 160 pound-
(7,9 - 9,0 Nm) in a crisscross sequence. inches (15,8 - 18,1 Nm) in a clockwise
sequence. Torque in one continuous
rotation of the nut.

Figure 703. Torque Procedure for Tie Bolt Nuts

CAUTION: DO NOT MIX DIFFERENT BRANDS OF GREASE AS THIS CAN CAUSE


DECREASED BEARING LIFE.

E. Fill the bearing cones (10, 25) with grease (Mobil Aviation Grease SHC 100,
Mobilgrease 28, or Aeroshell 5).

F. Apply a thin layer of bearing grease to the bearing cups (140, 185) and to the rubber
lip of the seal assembly (20).

G. Install the bearing cone (25), seal assembly (20), and retainer (15) in the inner wheel
half assembly (85). The two ends of the retainer must butt together. If the two ends
of the retainer overlap, the retainer is not installed correctly. Remove grease that is
not necessary.

WARNING: A TIRE EXPLOSION CAN BE CAUSED BY OVERINFLATION. INFLATE


ALL TIRES INSIDE A METAL CAGE.

H. Inflate the tire with dry nitrogen to the necessary pressure for service (refer TEST
AND FAULT ISOLATION section). Install the valve cap and dry torque it to 5 - 10
pound-inches (0,6 - 1,1 Nm).

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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ASSEMBLY
5. WHEEL INSTALLATION:

NOTE: If the wheel is to be put into storage, refer to paragraph 8 of this section.

A. Clean the axle threads and lubricate the threads with bearing grease (Mobil Aviation
Grease SHC 100, Mobilgrease 28, or Aeroshell 5).

B. Install the wheel and tire assembly on the axle.

C. Install the bearing cone (10).

D. Install the axle washer and axle nut.

E. Axle Nut Torque:

(1) Turn the wheel in the direction the axle nut is tightened and torque the axle nut
to 25 pound-feet (33,9 Nm) to correctly set the bearings.

(2) Loosen the axle nut to zero torque.

(3) Turn the wheel in the direction the nut is tightened and torque the axle nut at
the same time to 12 pound-feet (16,3 Nm) in one continuous turn of the axle
nut. This will prevent incorrect indication of break-away torque that will occur
from stop-and-start turning of the axle nut.

(4) If locking holes are not aligned, continue to tighten the nut to the closest
locking hole. Lock the axle nut by correct locking procedures.

F. Install the hub cap (195 or 200) and attach the lock ring (5).

6. STORAGE INSTRUCTIONS:

A. If the wheel is to be put into storage, lubricate the bearing cups (140, 185) and
cones (10, 25) with bearing grease (Mobil Aviation Grease SHC 100, Mobilgrease
28, or Aeroshell 5). Install bearing cones in the wheel assembly bearing bore with
the lubricated seal assembly (5). Put a dust cover over each bearing opening and
retainer (15) in the inner wheel half assembly (85) and hub cap and lock ring (5) in
the outer wheel half assembly (150).

B. Keep the rubber parts in a dark, dry, no-dust area that is no more than 104°F
(40°C). Keep parts away from air flow, radiation, ozone (made by electric arcs,
fluorescent lamps, and electrical equipment), and other contamination.

C. If the wheel and tire assemblies are in storage for long periods of time, decrease the
inflation pressure to 25% (1/4) of the usual operation pressure or 40 p.s.i.g.
(2,75 bars), whichever is less. Install the valve cap (35) and dry torque it to 5 - 10
pound-inches (0,6 - 1,1 Nm).

Page 707
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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

FITS AND CLEARANCES


CAUTION: PARTS CAN FAIL IF ANTISEIZE COMPOUND IS NOT CORRECTLY APPLIED
AND PARTS ARE NOT TORQUED AS GIVEN IN THE ASSEMBLY SECTION.

ITEM ITEM TORQUE SPECIFIED


NUMBER NOMENCLATURE VALUE COMPOUND

35 VALVE CAP 5 - 10 pound-inches NONE


(0,6 - 1,1 Nm)
40 INSIDE VALVE 3 - 5 pound-inches NONE
(VALVE CORE) (0,3 - 0,6 Nm)
60 VALVE STEM 30 - 40 pound-inches NONE
(3,4 - 4,5 Nm)
65 TIE-BOLT NUTS PRELIMINARY TORQUE SAE-AMS-2518
70 - 80 pound-inches (MIL-T-5544
(7,9 - 9,0 Nm) Optional)
FINAL TORQUE
140 - 160 pound-inches
(15,8 - 18,1 Nm)
(Refer to Figure 703)
95 TORQUE KEY SCREW 15 - 18 pound-inches NONE
(1,7 - 2,0 Nm)
and lock with wire
(refer to Figure 701)
110, 155 BALANCE WEIGHT NUT 15 - 25 pound-inches NONE
(1,7 - 2,8 Nm)

Axle Nut Torque:

1. Turn the wheel in the direction the axle nut is tightened and torque the axle nut to 25
pound-feet (33,9 Nm) to correctly set the bearings.

2. Loosen the axle nut to zero torque.

3. Turn the wheel in the direction the nut is tightened and torque the axle nut at the same
time to 12 pound-feet (16,3 Nm) in one continuous turn of the axle nut. This will prevent
incorrect indication of break-away torque that will occur from
stop-and-start turning of the axle nut.

If locking holes are not aligned, continue to tighten the nut to the closest locking hole.
Lock the axle nut by correct locking procedures.

Page 801
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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

SPECIAL TOOL, FIXTURES AND EQUIPMENT


NOTE: Equivalent replacements can be used for listed items.

Standard tools and equipment normally available at overhaul are all that are necessary to
service the wheel, except for the special tools and fixture listed below.

FIGURE TOOL P/N DESCRIPTION APPLICATION

901 114-909 CUP REMOVAL PLATE, NECESSARY TO REMOVE


INNER WHEEL HALF BEARING CUP
901 114-910 CUP REMOVAL PLATE, NECESSARY TO REMOVE
OUTER WHEEL HALF BEARING CUP
901 114-911 HUB SUPPORT, INNER NECESSARY TO REMOVE
WHEEL HALF BEARING CUP
901 114-912 HUB SUPPORT, OUTER NECESSARY TO REMOVE
WHEEL HALF BEARING CUP
902 114-913 CUP INSTALLATION NECESSARY TO INSTALL
PLATE, INNER WHEEL BEARING CUP
HALF
902 114-914 CUP INSTALLATION NECESSARY TO INSTALL
PLATE, OUTER WHEEL BEARING CUP
HALF
902 114-915 HUB SUPPORT, INNER NECESSARY TO INSTALL
WHEEL HALF BEARING CUP
902 114-916 HUB SUPPORT, OUTER NECESSARY TO INSTALL
WHEEL HALF BEARING CUP
903 114-548-1, -2 SEAL INSPECTION NECESSRY TO INSPECT
FIXTURE SEAL ASSEMBLY
904 114-917 TORQUE WRENCH NECESSARY TO
ADAPTER ACCURATELY TORQUE
THE VALVE ASSEMBLY
NUT

Page 901
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

SPECIAL TOOL, FIXTURES AND EQUIPMENT

MATERIAL: 1010/1020 STEEL

Figure 901. Bearing Cup Removal Tools

Page 902
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

SPECIAL TOOL, FIXTURES AND EQUIPMENT

MATERIAL: 1010/1020 STEEL

Figure 902. Bearing Cup Installation Tools

Page 903
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

SPECIAL TOOL, FIXTURES AND EQUIPMENT

MATERIAL: ALUMINUM, 2014-T6, 2024-T6 OR 7075-T6

Figure 903. Seal Inspection Fixture

Page 904
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

SPECIAL TOOL, FIXTURES AND EQUIPMENT

Figure 904. Torque Wrench Adapter, P/N 114-917

Page 905
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST


1. PURPOSE:

This section gives illustration and parts breakdown of all parts of the assembly(ies) shown
on the title page which can be disassembled, repaired or replaced, and reassembled.

Modification, addition, or deletion in the parts list table is shown by an “R” at the left of
the item number column.

2. EXPLANATION AND USE OF THE SECTION:

A. Item Numbers:

The item number identifies a part in all sections of the manual. The item number for
a part usually does not change, except for alpha variants explained below.

B. Alpha Variant Item Numbers:

NOTE: An "Alpha Variant" is an alphabetic letter which follows the item number, and
which "varies" (changes) each time that the item number is repeated in the
parts list.

Alpha variants A-Z (except I and O) are assigned to existing items number when
necessary to show:

(1) Added items

(2) Service Bulletin modifications

(3) Configuration differences

(4) Optional parts

(5) Product improvement parts (non-Service Bulletin)

Alpha variant letters are shown in the figures only to identify parts that have a
different appearance or location from the initial parts.

C. Items Not Illustrated:

Items that are not illustrated are indicated by a dash (-) ahead of the item number in
the FIGURE & ITEM NUMBER column.

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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST


D. Assembly Order Indenture System:

The parts list shows how the parts are related to other parts in each assembly or
subassembly. The number of spaces that the part name is indented in the
NOMENCLATURE column is shown by periods before the part name. Refer to the
example that follows, which shows how each part or subassembly is related to the
next higher assembly or subassembly.

1 2 3 4 5 6 7 (Spaces that the part name is indented)


Assembly (End Item)
. Detail parts of the assembly
. Subassembly
. Parts that attach the subassembly
.. Detail parts of the subassembly
... Detail installation parts for subassembly (included only if installation parts can be
returned to the shop as part of the assembly.)

E. Parts Replacement Data:

The interchangeability of the parts is described in the NOMENCLATURE column by


the following terms:

TERM ABBREVIATION DEFINITION


Alternate Alt This part will functionally replace the specified
part, but is a different size, is installed
differently, or must be used with added parts.
Optional Opt This part is optional and interchangeable with
the specified part.
Superseded by Supsd By The part is replaced by a specified part and is
not interchangeable with that part.
Supersedes Supsds The part replaces a specified part and is not
interchangeable with that part.
Replaced by Repld By The part is replaced by a specified part and is
interchangeable with that part.
Replaces Repls The part replaces a specified part and is
interchangeable with that part.
Vendor V Commercial and Government Entity No. (CAGE
No.) for the maker of the part.

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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST


F. Service Bulletin Incorporation:

Assemblies, sub-assemblies, and detail parts that are subject to modification,


deletion, addition, or replacement by an issued service bulletin are annotated to show
both pre- and post-service bulletin configuration. The term (PRE SB XXXX) in the
Nomenclature column designates the original configuration, and the term (POST SB
XXXX) identifies assemblies and parts after service bulletin modification has been
completed.

(1) Subassemblies and detail parts that are used on assemblies that show the
pre- or post-Service Bulletin notation will not show the same notation if the EFF.
CODE column clearly shows their pre- or post-Service Bulletin status.

(2) End-item assemblies that are modified by a Service Bulletin without assignment
of a new part number (no production equivalent of the modified assembly) will
not show pre- or post-Service Bulletin notation.

(3) A subassembly or detail part is modified by a Service Bulletin, with no


assignment of a new part number, will have the original part number shown with
an alpha-variant item number and the term (POST SB XXXX). The effectivity
code remains the same as for the pre-Service Bulletin configuration.

G. Effectivity Code:

Reference Letters (A,B,C, etc.) are assigned in the EFF. CODE column to each
end-item. The reference letter of the applicable end item assembly is also shown for
each detail part and subassembly. If the EFF. CODE column is blank, the detail or
subassemblies can be used on all assemblies in this manual.

H. Quantity Per Assembly:

The UNITS PER ASSY column usually shows the total number of parts that are
necessary for each per assembly, subassembly, or sub-subassembly as applicable.

The letters “AR” identify parts that are “as required” (for bulk items).

The letters “RF” identify parts that are given for reference purposes.

The letters “NP” identify parts that are “not procurable” (Order its next higher
assembly).

The letters “SP” identify parts that are a “service part” that are not part of the
end-item assembly.

32-45-21 Page 1003


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST


I. Vendor Codes:

NOTE: If a part has a vendor code (CAGE) number (V01556, for example) in the
“NOMENCLATURE” column of the ILLUSTRATED PARTS LIST, that part is
FAA approved as part of the BFGoodrich Quality Assurance System.
Sources of these parts, other than BFGoodrich, must have alternate FAA
approval under Federal Aviation Regulations (14 CFR Part 21).

Commercial and Government


Entity (CAGE) No. Name and Address

01556 Emhart Teknologies


Heli-Coil Division
510 River Road
Shelton, Connecticut 06484
17875 Eaton Corporation
Air Controls Division
2564 Durham Road
PO Box 241
Roxboro, North Carolina 27573
56878 SPS Technologies, Inc.
Aerospace Fasteners Group
Highland Avenue
Jenkintown, Pennsylvania 19046-2299
60038 The Timken Company
1835 Dueber Avenue
Canton, Ohio 44706-2728
94222 Southco Inc.
210 North Brinton Lake Road
Concordville, Pennsylvania 19331

WARNING: BF GOODRICH ASSUMES NO LIABILITY WHATSOEVER, WHETHER


CONTRACTUAL, WARRANTY, TORT OR OTHERWISE, FOR ANY FEDERAL
AVIATION ADMINISTRATION SANCTIONS, PRODUCT MALFUNCTIONS,
PROPERTY DAMAGE, PERSONAL INJURIES, OR SIMILAR INCIDENTS
OCCURRING AFTER SUBSTITUTION OF PARTS NOT APPROVED BY
BF GOODRICH, OR SUBSTITUTION OF PARTS WITH ALTERATIONS NOT
AUTHORIZED BY BF GOODRICH MANUALS OR OTHER WRITTEN
PROCEDURES ISSUED BY BF GOODRICH.

32-45-21 Page 1004


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST

IPL Figure 1. Exploded View, Main Landing Gear Wheel Assembly

32-45-21 Page 1005


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST

UNITS
FIG.& AIRLINE NOMENCLATURE
PART EFF. FOR
ITEM STOCK
NUMBER CODE EACH
NO. NO. 1 2 3 4 5 6 7
ASSY.
R 1-1 3-1208-1 OPT1 Wheel, Landing Gear, Main
7.50-10, Tubeless. . . . . . . . . . . . . A RF
R 1-1 3-1208-1 OPT2 Wheel, Landing Gear, Main
7.50-10, Tube Type . . . . . . . . . . . B RF
5 A85-218 . Ring, Lock . . . . . . . . . . . . . . . . . 1
R 10 07100 . Cone, Bearing, Outer (V60038) 1
(Alt to Item 10A) . . . . . . . . . . . .
R 10A 07100-2_629 . Cone, Bearing, Outer. . (V60038) 1
15 56-604 . Retainer, Inner . . . . . . . . . . . . . . 1
20 68-727 . Seal Assembly, Inner. . . . . . . . . . 1
R 25 19150 . Cone, Bearing, Inner . . (V60038) 1
(Alt to Item 10A) . . . . . . . . . . . .
R 25A 19150-2_629 . Cone, Bearing, Inner . . (V60038) 1
R 30 211-62 . Valve Assembly, Tubeless Tire
(TR747-07) . . . . . . . . . . . . . . . . . A 1
R 35 TRVC5 . . Cap, Valve. . . . . . . . . (V17875) A 1
R 40 TRC4 . . Valve, Inside . . . . . . . (V17875) A 1
R 45 TRHN2 . . Nut, Hex. . . . . . . . . . . (V17875) A 1
R 50 TRS12 . . Spacer . . . . . . . . . . . . (V17875) A 1
R 55 TRRG40 . . Grommet, Rubber . . . (V17875) A 1
R 60 TR747-06 . . Stem, Valve . . . . . . . . (V17875) A 1
65 MS21024-5 . Nut, Self-locking . . . . . . . . . . . . . 8
70 MS20002C5 . Washer, Countersunk . . . . . . . . 16
75 MS21250-05016 . Bolt . . . . . . . . . . . . . . . . . . . . . . . 8
R 80 68-216 . Packing, Preformed . . . . . . . . . . A 1
85 300-257 . Wheel Half Assembly, Inner . . . 1
90 MS20995C32 . . Lockwire . . . . . . . . . . . . . . . . . . AR
95 MS35266-60 . . Screw . . . . . . . . . . . . . . . . . . . . 20
100 259-29 . . Key, Torque . . . . . . . . . . . . . . . 20
105 1191-3CN0190 . . Insert, Heli Coil . . . . . (V01556) 20
110 MS21042-3 . . Nut, Self-Locking . . . . . . . . . . . AR

32-45-21 Page 1006


May 25/01
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

TEMPORARY REVISION NO. 32-2


FILING INSTRUCTIONS: File opposite page 1006

TEXT: Revised nomenclature for item 25 and part number for item 65 as follows:

UNITS
AIRLINE NOMENCLATURE FOR
ITEM PART STOCK (PART NAME) EFF. EACH
NO. NUMBER NO. 1234567 CODE ASSY.
R 25 19150 . Cone, Bearing, Inner (Alt to Item
25A) . . . . . . . . . . . . . (V60038) 1
R 65 MS21042-5 . Nut, Self-locking . . . . . . . . . . . . 8

Page 2 of 2
32-45-21 Mar 28/06
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST

FIG. & AIRLINE NOMENCLATURE UNITS


PART EFF
ITEM STOCK PER
NUMBER CODE
NO. NO 1 2 3 4 5 6 7 ASSY
R 115 A97-33 . . Weight, Balance 1 oz. (28,3g) . AR
R 115A 97-64 . . Weight, Balance 1/4 oz. (7,1g)
(Alt to Item 115) . . . . . . . . . . . . . AR
R 115B 97-74 . . Weight, Balance 1/2 oz. (14,2g)
(Alt to Item 115) . . . . . . . . . . . . . AR
R 120 MS24693S274 . . Screw . . . . . . . . . . . . . . . . . . . . AR
R 120A MS24693S273 . . Screw (Alt to Item 120) . . . . . . AR
R 120B MS24693S275 . . Screw (Alt to Item 120) . . . . . . AR
R 120C MS24693S276 . . Screw (Alt to Item 120) . . . . . . AR
125 38-104-07-13 . . Rivet . . . . . . . . . . . . . (V94222) 4
R 125A 38-104-06-13 . . Rivet (Alt to Item 125)(V94222) AR
R 125B 38-104-08-13 . . Rivet (Alt to Item 125)(V94222) AR
R 125C 38-104-09-13 . . Rivet (Alt to Item 125)(V94222) AR
R 130 50-199 . . dentification Plate
(Supsd by Item 130A) . . . . . . . 1
R 130A 50-199-1 . . Identification Plate
(Supsds Item 130). . . . . . . . . . . 1
135 50-170 . . Instruction Plate . . . . . . . . . . . . 1
R *140 19268 . . Cup, Bearing, Inner . (V60038) 1
(Alt to Item 140A) . . . . . . . . . .
R *140A 19268-2_629 . . Cup, Bearing, Inner . (V60038) 1
145 10-1064 . . Wheel Half, Inner . . . . . . . . . . . NP
150 300-283 . Wheel Half Assembly, Outer . . . 1
155 MS21042-3 . . Nut, Self-Locking. . . . . . . . . . . . AR
R 160 A97-33 . . Weight, Balance 1 oz. (28,3g) . AR
R 160A 97-64 . . Weight, Balance 1/4 oz. (7,1g)
(Alt to Item 115) . . . . . . . . . . . . . AR
R 160B 97-74 . . Weight, Balance 1/2 oz. (14,2g)
(Alt to Item 115) . . . . . . . . . . . . . AR
165 MS24693S274 . . Screw . . . . . . . . . . . . . . . . . . . . AR
R 165A MS24693S273 . . Screw (Alt to Item 120) . . . . . . AR
R 165B MS24693S275 . . Screw (Alt to Item 120) . . . . . . AR
R 165C MS24693S276 . . Screw (Alt to Item 120) . . . . . . AR

32-45-21 Page 1007


May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1

ILLUSTRATED PARTS LIST

FIG. & AIRLINE NOMENCLATURE UNITS


PART EFF
ITEM STOCK PER
NUMBER CODE
NO. NO 1 2 3 4 5 6 7 ASSY
170 38-104-07-13 . . Rivet . . . . . . . . . . . . . . (V94222) 4
R 170A 38-104-06-13 . . Rivet (Alt to Item 125)(V94222) AR
R 170B 38-104-08-13 . . Rivet (Alt to Item 125)(V94222) AR
R 170C 38-104-09-13 . . Rivet (Alt to Item 125)(V94222) AR
R 175 50-199 . . Identification Plate
(Supsd by Item 130A) . . . . . . 1
R 175A 50-199-1 . . Identification Plate
(Supsds Item 130) . . . . . . . . . 1
180 50-170 . . Instruction Plate . . . . . . . . . . . . 1
*185 07196 . . Cup, Bearing . . . . . . . (V60038) 1
(Alt to Item 185A). . . . . . . . . .
*185A 07196-2_629 . . Cup, Bearing . . . . . . . (V60038) 1
190 10-1089 . . Wheel Half, Outer . . . . . . . . . . NP
R **195 118-69 OPT2 Cap Assembly, Hub (Hole For
Axle) . . . . . . . . . . . . . . . . . . . . . . . AR
R **200 32-330 OPT2 Cap, Hub (No Axle Hole). . . . . . . AR
R 205 39-136 Seal Assembly (Optional Part). . . SP

* Do Not Remove Unless Damaged


** Hub caps (195, 200) are not part of the wheel assembly and must be ordered separately

32-45-21 Page 1008


May 25/01

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