CMM - Main Wheel
CMM - Main Wheel
CMM - Main Wheel
These commodities, software, or technology are controlled by the Export Administration Regulations (EAR).
They are subject to the export control laws of the U.S. Government. They are not to be placed in the public
domain, exported from the U.S., or given to any foreign person in the U.S., without prior, specific written
authorization of Goodrich Corporation and the U.S. Department of Commerce.
Page 1 of 2
32-45-21 Mar 28/06
BFGoodrich
Aerospace
Wheel & Brake Systems Division
P.O. Box 340
Troy, Ohio 45373
U.S.A
TEL: 937-339-3811
FAX: 937-440-2055
CAGE 97153
BEECHCRAFT
MODELS
KING AIR 90 SERIES
QUEEN AIR 88, B80, AND H18
PART NUMBERS
3-1208-1 OPT1
3-1208-1 OPT2
© BFGoodrich 2001
Aerospace
135
32-45-21 Page T-1
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
REVISION HIGHLIGHTS
Revision No. 1
Dated: May 25/01
2. Added change bars to show important changes to data. Changes caused by conversion
of text to “AECMA SIMPLIFIED ENGLISH” or by conversion of dimensions to include the
tolerance range will not have change bars.
6. Added addresses for sources of ASTM and AMS specifications and change of address
for the source of MIL specifications
8. Revision of the Test and Fault Isolation to include tubeless type tire test and tube type
tire test.
9. Dry cleaning solvent P-D-680 Type II or III was replaced with degreasing solvent
MIL-PRF-680 Type II or III
10. Replacement of walnut hulls (MIL-G-5634 Type II or III) with walnut hulls
(A-A-1722 Type II or III)
13. Replaced MIL-STD-6866 with ASTM E1417 Type I as the procedure for penetrant
examination
14. Replaced MIL-STD-1949 with ASTM E1444 as the procedure for magnetic particle
inspection.
32-45-21 RH-1
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
REVISION HIGHLIGHTS
16. Added the Non-Destructive Test (NDT) procedure with details of the eddy current
inspection procedure
18. Added the procedure to inspect a wheel that has rolled with a flat tire
19. Replaced zinc chromate primer (TT-P-1757) with alkyd primer (TT-P-1757B Type II,
Class N).
20. Revised the procedure for the repair of sealing surfaces for the preformed packing
between wheel halves
26. Added increased corrosion protection for wheel halves and tie bolts
28. Added bearing cup tools, seal inspection fixture, and torque wrench adapter to SPECIAL
TOOLS, FIXTURES, AND EQUIPMENT section
32-45-21 RH-2
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
RECORD OF REVISIONS
Keep this record in front of the manual. When revised pages are received, insert them in the
manual and write the revision number of the manual, the date that the pages are inserted,
and the initials of the person who inserted the revised pages.
1 May 25/01
TEMPORARY
PAGE DATE DATE
REVISION BY BY
NUMBER ISSUED REMOVED
NUMBER
DATE DATE
SERVICE SERVICE
REV. ISSUED ADDED
BULLETIN LETTER DESCRIPTION
NO. OR INTO
NUMBER NUMBER
REVISED MANUAL
TABLE OF CONTENTS
SECTION PAGE
DISASSEMBLY
Tire and Wheel Assembly Removal .......................................................................... 301
Tire Change................................................................................................................ 302
Outer Wheel Half ....................................................................................................... 303
Identification Plate and Instruction Plate Removal ............................................. 303
Balance Weight Removal..................................................................................... 303
Inner Wheel Half ........................................................................................................ 303
Identification Plate and Instruction Plate Removal ............................................. 304
Balance Weight Removal..................................................................................... 304
CLEANING
Clean the Metal Parts ................................................................................................ 401
Clean the Non-metal Parts ........................................................................................ 402
Clean the Bearings .................................................................................................... 402
Paint Removal ............................................................................................................ 402
Abrasive Blast....................................................................................................... 402
Chemical .............................................................................................................. 403
CHECK
Tire Change Inspection .............................................................................................. 502
Wheel Half Inspection .......................................................................................... 502
Nut Inspection....................................................................................................... 503
Bearing Inspection ................................................................................................ 503
Seal Assembly Inspection .................................................................................... 505
Torque Key Inspection ......................................................................................... 506
Wheel Non-Destructive Test (NDT) Inspection ......................................................... 507
Eddy Current Inspection....................................................................................... 507
Heli-Coil Insert Inspection .................................................................................... 508
Inspection of an Overheated Wheel.......................................................................... 508
Inspection of a Wheel That Has Rolled With a Flat Tire ........................................ 508
REPAIR
Wheel Half Repair...................................................................................................... 601
Packing Groove and Mating Surface Repair ............................................................ 604
Heli-Coil Insert Replacement ..................................................................................... 605
Bearing Cup Removal and Replacement.................................................................. 606
Bearing Cup Removal .......................................................................................... 606
Bearing Cup Installation ....................................................................................... 607
TABLE OF CONTENTS
SECTION PAGE
REPAIR (continued)
Surface Treatment...................................................................................................... 608
Paint Wheel Halves.................................................................................................... 608
Increased Corrosion Protection On Wheel Halves ................................................... 613
Increased Corrosion Protection On Tie Bolts ........................................................... 613
ASSEMBLY
General Instructions ................................................................................................... 701
Inner Wheel Half Assembly ....................................................................................... 701
Install Torque Key ................................................................................................ 701
Balance Weight Installation.................................................................................. 702
Identification And Instruction Plate Installation.................................................... 702
Outer Wheel Half Assembly ...................................................................................... 703
Balance Weight Installation.................................................................................. 703
Identification And Instruction Plate Installation.................................................... 703
Valve Assembly Installation ................................................................................. 703
Wheel And Tire Assembly ......................................................................................... 703
Wheel Tube Type Tire Installation ...................................................................... 703
Wheel And Tubeless Tire Installation.................................................................. 704
Wheel Installation ....................................................................................................... 707
Axle Nut Torque ................................................................................................... 707
Storage Instructions.................................................................................................... 707
NOTE: Equivalent replacements can be used for materials listed below, but not for antiseize
compound or bearing grease.
C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Cleaning Product
DEGREASING Commercially X
SOLVENT Available
MIL-PRF-680 Type II or
III
Cleaning Product
TOLUOL Commercially X
Available
Cleaning Product
BUTYL ALCOHOL Commercially X X
Available
Abrasive Blasting
WALNUT HULLS Abrasive Products 712 East Ohio Street X
A-A-1722 TYPE II or III P.O. Box 217
Fortville, Indiana 46040
or Tel: 317-485-5157
Page LSM-1
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Anti-Corrosion Product
SURFACE Approved Vendor X X
TREATMENT
SAE-AMS-M-3171
Type I Dow No. 1
Type III Dow No. 7
Type VIII Dow No. 15
CORROSION
PROTECTION
COMPOUND
MIL-PRF-16173 X
Grade 2
Metal Repair Product
METALSET A-4 Smooth-On Inc. 2000 Saint John Street X
Easton, Pennsylvania
or 18042
Tel: 800-762-0744
Web: www.smooth-on.com
Page LSM-2
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Paint Product (Alternate)
ALUMIGRIP URETHANE U.S. Paint 831 S. 21st Street X
PAINT SYSTEM) Corporation St. Louis, Missouri 63103-
(Conventional and High 3092
Solids)
Tel: 314-621-0525
THINNER, REDUCER Web: www.uspaint.com
(T0003) X
EPOXY POLYAMIDE
PRIMER X
MIL-PRF-23377 TYPE I
CLASS N
Alternate Primer
WATER-REDUCIBLE Deft Inc. 17451 Von Karman X
EPOXY POLYAMIDE Avenue
PRIMER Irvine,
MIL-PRF-85582 TYPE I, California 92714-6295
CLASS C1 OR C2
Tel: 949-474-0400
Web: www.deftfinishes.com
Primer, Alkyd
TT-P-1757B Type II, Randolph Products PO Box 830 X
Class N Company 701 12th Street
Carlstadt, New York 07072
Tel: 201-438-3700
web: www.paintcoatings.net/
478.htm
Assembly Product
ANTISEIZE Armite Laboratories 1560 Superior Avenue A-4 X
COMPOUND Costa Mesa, California
SAE-AMS-2518 92627
(MIL-T-5544 optional)
Tel: 888-256-7376
Web: www.armitelabs.com
Page LSM-3
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
C C R A
L H E S
PRODUCT VENDOR'S VENDOR'S E E P S
NOMENCLATURE TRADE NAME ADDRESS A C A Y
N K I .
R
Bearing Grease
MOBIL AVIATION Mobil Oil Company Billingsport Road X X
GREASE SHC 100 Paulsboro, New Jersey
Product No. 530063 08066
This is the
recommended Web: www.exxon.mobil.com
bearing grease
or
or
Web: www.aeroshell.com
Lubricant
DOW-CORNING Commercially Web: www.escopro.com X
DC-4 or DC-33 Available
SAE-AS8660
PETROLATUM Commercially X
VV-P-236 (Vaseline) Available
Page LSM-4
32-45-21 May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
INTRODUCTION
This manual gives the function of parts and the maintenance data that is necessary for full shop
repair.
Refer to the TABLE OF CONTENTS for the page location of sections and subsections.
The Introduction in the ILLUSTRATED PARTS LIST section tells how to use that section.
All weights and measurements in the manual are in U.S. English units followed by the S.I.
(International System of Units) metric units in parentheses. English units are shown with a period
for the decimal point and metric units are shown with a comma for the decimal point.
Verification:
Federal and MIL Specifications referenced in this manual can be ordered from:
Telephone: 215-697-6257
Web: http://astimage.daps.dla.mil/online
SAE INTERNATIONAL
400 COMMONWEALTH DRIVE
WARRENDALE, PENNSYLVANIA 15096-0001
Telephone: 724-776-4841
Web: www.sae.org
Telephone: 610-832-9500
Web: www.astm.org
INTRODUCTION
NOTICE!
This manual gives maintenance procedures that will keep the wheel assembly in an airworthy
condition. These procedures are recommended, but are not necessary. The overhaul facility is
responsible for careful analysis of procedures that are different from BFGoodrich procedures, to
make sure that the wheel assembly stays in an airworthy condition.
NOTICE!
Carefully read and obey CAUTION and WARNING statements in this manual.
Refer to the descriptions of these statements that follow:
WARNING: IGNORING THE TORQUE LIMITS AND OTHER SPECIFIC VALUES GIVEN BY
THIS MANUAL, CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY, OR
DEATH.
NOTE: Refer to IPL Figure 1 on page 1005 and Figure 1 for identification of the parts.
1. The 3-1208-1 main wheel is a split-type assembly made of cast magnesium. The wheel
assembly uses a 8.50 X 10, 8-ply or 10-ply rated tubeless or tube type tire.
The 3-1208-1 OPT1 wheel assembly is configured to use a tubeless type tire.
The 3-1208-1 OPT2 wheel assembly is configured to use a tube type tire.
The 3-1208-1 OPT2 wheel assembly can be converted to a tubeless type tire (refer to Figure
607, REPAIR section).
2. A tubeless tire valve assembly (30), installed in the tubewell of the outer wheel half
assembly (150) mating surface, is used to inflate the tubeless tire. The valve assembly
is not necessary on wheel assemblies that use a tube type tire.
3. Eight equally-spaced tie bolts (75), sixteen washers (70), and eight nuts (65) hold the
inner and outer wheel half assemblies together.
4. A preformed packing (80), mounted on the mating surface of the inner wheel half
assembly (85), prevents air leakage from between the inner and outer wheel half
assemblies (85, 150). The preformed packing is not necessary on wheel assemblies that
use a tube type tire.
5. Twenty torque keys (100) are installed in slots in the flange area of the inner wheel half
assembly (85). The keys engage the drive lugs on the brake disk, which turn the disk as
the wheel turns. The keys are attached to the inner wheel half flange with screws (95)
that thread into Heli-Coil inserts (105). The screws are locked with wire (90).
6. Bearing cups (140, 185) and bearing cones (10, 25) hold the wheel and tire assembly
on the axle. A seal assembly (20) and hub cap (195, 200) protect the bearings from dirt
and moisture contamination. The seal assembly and hub cap are held in place with lock
ring (5) and retainer (15).
Performance code 629 bearing parts are now the only type that is available from Timken for
use in aircraft wheels (for improved bearing reliability). The inspection code, which includes
the performance code, is a number that follows the base part number.
Example: Item 50A, part number LM503349A-2_629 - The " base part number" is
LM503349A. The "inspection code" is 2_629.
NOTE: The inspection code is not shown on bearing parts that have a "2_024" inspection
or no inspection code.
The (-) after the base part number is used to separate the base part number and the
inspection code. An asterisk (*) can appear in is location on the bearing cups and cones.
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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
The first digit of the inspection code is a 2 that identifies the bearing class for bearing cups
and cones.
The second digit is assigned by Timken and has no effect on the fit, function, or quality of
the part. Because the second digit can randomly change, it is shown as:
C. The third digits "629" show the performance code that identifies bearing cups and
cones that are manufactured to a higher standard.
7. The inner and outer wheel half assemblies (85, 150) are balanced to
1 ounce-inches (72 gram-centimeters) or less at the factory. An “L” is impression
stamped on the flange of each wheel half to show the light side. Assemble the wheel
halves with the “L” on each wheel half as near to 180o apart as possible.
8. Necessary balance weights (115, 160) are installed on the inner and outer wheel half
assemblies (85, 150).
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BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
32-45-21 Page 3
May 25/01
BF GOODRICH AEROSPACE
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
NOTE: Equivalent replacements can be used for listed items, but not for dry nitrogen.
- Inflation cage
- Dry nitrogen
- Inflation gauge
- Soap solution
- Water
A. Put the wheel and tire assembly inside a metal safety cage. Locate the inflation
pressure source, with a regulator valve and pressure gauge 30 feet (10 meters) away
from the safety cage. Connect the inflation line to the inflation valve.
B. Inflate the tire with dry nitrogen to the specified operation pressure (refer to the
manufacturer’s Aircraft Maintenance Manual (AMM)). If the value of the pressure is
not available, pressure test the wheel and tire assembly at:
C. Keep the wheel and tire assembly in storage for three hours. After the three hours,
measure the inflation pressure.
(1) If the inflation pressure is not less than 95% of the specified inflation pressure,
inflate the wheel and tire assembly again to specified inflation pressure and put
into storage for 12 hours.
(2) If the inflation pressure is less than 95% of the specified inflation pressure, apply
a solution of soap and water around the tire beads and inflation valve assembly.
Look for bubbles as an indication of leaks. After the inspection procedure, use
water to flush the soap solution off the parts. If leaks are found, repair the wheel
and tire assembly and repeat paragraph 1.
(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire and wheel assembly again to the specified inflation pressure and
accept the assembly for on-aircraft use or storage (refer to the STORAGE
section).
(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
inflate the tire and wheel assembly again to the specified inflation pressure and
put into storage again for a minimum of 12 hours.
(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire and wheel assembly again to the specified inflation pressure and
accept the assembly for on-aircraft use or storage (refer to the STORAGE
section).
(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
repair the wheel and tire assembly and repeat paragraph 1. (refer to Figure 102,
FAULT ISOLATION CHART).
A. Put the wheel and tire assembly inside a metal safety cage. Locate the inflation
pressure source, with a regulator valve and pressure gauge 30 feet (10 meters) away
from the safety cage. Connect the inflation line to the wheel valve.
B. Inflate the tube with dry nitrogen to the specified operation pressure (refer to the
manufacturer’s Aircraft Maintenance Manual (AMM)). If the value of the pressure is
not available, refer to Figure 101.
NOTE: The deflation and reinflation of the tube will help remove wrinkles, and
pinched areas of the tube, and prevent one section of the tube from being
stretched more than the other.
D. Store the wheel and tire assembly for three hours. After the three hours, measure the
inflation pressure.
(1) If the inflation pressure is not less than 95% of the specified inflation pressure,
inflate the tire again to the specified inflation pressure and store it for 12 hours.
(2) If the inflation pressure is less than 95% of the specified inflation pressure, apply
a solution of soap and water around the tire beads and inflation valve assembly.
Look for bubbles at each of these areas for indications of leaks. After the
inspection, use water to rinse off the soap solution. If leaks are found, repair the
wheel and tire assembly and repeat paragraph 2. (refer to the FAULT
ISOLATION CHART, Figure 102).
(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire to the specified inflation pressure and accept the assembly for on-
aircraft usage or storage (refer to the STORAGE section).
(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
inflate the tire again to the specified inflation pressure and store it again for 12
hours minimum.
(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the tire again to the specified inflation pressure and accept the assembly
for on-aircraft usage or storage (refer to the STORAGE section).
(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
repair the wheel and tire assembly and repeat paragraph 2 (refer to the FAULT
ISOLATION CHART Figure 102).
Loss of tire Inside valve (40) is not correctly Tighten or replace inside valve. Dry torque
Pressure installed inside valve to 3 -5 pound-inches
(0,3 - 0,6 Nm).
Grommet (55) is damaged or Examine for leaks with a soap solution.
the inflation valve stem nut (45)
is loose. Dry torque a loose valve stem nut (55) to
30 - 40 pound-inches (3,4 - 4,5 Nm). Replace
grommet (55) if damaged, or at each tire
change and wheel overhaul.
DISASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
WARNING: WHEEL PARTS CAN COME APART WITH FORCE OR CAN BE DAMAGED
IF THE NUTS (65) ARE LOOSENED BEFORE THE TIRE IS FULLY
DEFLATED. FULLY DEFLATE THE TIRE BEFORE REMOVAL OF THE
WHEEL AND TIRE ASSEMBLY FROM THE AIRCRAFT OR DISASSEMBLY
OF THE WHEEL.
A. Use correct procedures to lift the wheel and tire assembly off the ground (refer to the
aircraft AMM).
B. Before removal of the tire and wheel assembly from the aircraft, remove the valve
cap (35) and deflate the tire with a deflation tool or equivalent. Remove the inside
valve (40) from the valve stem (60).
C. Remove the lock ring (5) and hub cap (195 or 200) from the outer wheel half
assembly (150).
D. Remove the locking device, axle nut, washer, and bearing cone (10) from the axle.
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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
DISASSEMBLY
2. TIRE CHANGE:
A. Remove the retainer (15), seal assembly (20), and bearing cone (25) from the inner
wheel half assembly (85).
B. Use a bead breaker to loosen the tire beads from the wheel half assembly (85, 150)
flanges. Apply pressure around the full circumference of each side wall.
WARNING: WHEEL PARTS CAN COME APART WITH FORCE OR CAN BE DAMAGED
IF THE NUTS (65) ARE LOOSENED BEFORE THE TIRE IS FULLY
DEFLATED.
C. Remove each nut (65), washer (70) and bolt (75) from the wheel assembly. If an air
wrench is used, hold the bolt and remove the nut.
D. Remove the two wheel half assemblies (85, 150) from the tire.
E. Remove the preformed packing (80) from the inner wheel half assembly (85) mating
surface if installed. Remove the inner tube from the tire if installed. Discard the
preformed packing or inner tube.
NOTE: Replace the preformed packing (80) or inner tube and at each tire change,
whichever is applicable.
NOTE: No more disassembly is necessary to change the tire. If the wheel needs
more inspection, continue as follows:
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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
DISASSEMBLY
A. Remove the hex nut (45), spacer (50), and grommet (55) from the valve stem (60).
Discard the grommet (55).
B. Remove the valve stem (60) from the outer wheel half assembly (150).
NOTE: The valve assembly (30) and preformed packing (80) are not installed on a
tube type wheel assembly (3-1208-1 OPT2).
NOTE: Do not remove the identification plate or instruction plate (175, 180) from the outer
wheel half assembly (150) except to replace them when loose, damaged or if wheel
half must be penetrant inspected.
(1) Use a 1/8 inch (3 mm) diameter pin punch to drive out the center pin from the
rivet (170) head.
(2) Straighten the four prongs on the back-side of the rivet (170), then drive out the
rivet.
Remove nut (155), balance weight (160), and bolt (165) if installed.
NOTE: Before removal of the balance weights, mark the location and weight of the
balance weight. The wheel half can be assembled again with no need to
adjust the balance of the wheel assembly.
NOTE: No more disassembly is usually necessary. If the bearing cup (185) must be
removed for wheel repair, refer to the REPAIR section
A. Cut the lockwire (90) and remove each screw (95) and torque key (100) from the
wheel half assembly (85).
B. Do not remove the Heli-Coil inserts (105) from the wheel half assembly (85), except
to replace them when damaged (refer to the REPAIR section).
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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
DISASSEMBLY
NOTE: Do not remove the identification plate or instruction plate (130, 135) from the inner
wheel half assembly (85) except to replace them when loose, damaged or if wheel
half must be penetrant inspected.
(1) Use a 1/8 inch (3 mm) diameter pin punch to drive out the center pin from the
rivet (125) head.
(2) Straighten the four prongs on the back-side of the rivet (125), then drive out the
rivet.
Remove nut (110), balance weight (115), and bolt (120) if installed.
NOTE: Before removal of the balance weights, mark the location and weight of the
balance weight. The wheel half can be assembled again with no need to
adjust the balance of the wheel assembly.
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COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CLEANING
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
EQUIPMENT AND MATERIALS:
NOTE: Equivalent replacements can be used for listed items.
- Degreasing solvent (MIL-PRF-680 Type II or III)
- Butyl alcohol
- Brushes (solvent resistant)
- Compressed air
- Abrasive blasting equipment
- Walnut hulls (A-A-1722 Type II or III)
- Plastic media (MIL-P-85891)
- Paint remover Cee-Bee E-1092T (that will not damage magnesium,
steel, or the anodize layer)
- Surface treatment (SAE-AMS-M-3171 Type VIII or III)
- Goggles
- Water
WARNING: EYE INJURY FROM FLYING PARTICLES OR SOLVENT SPRAY IS POSSIBLE
WHEN COMPRESSED AIR IS USED TO CLEAN THE PARTS. MAKE SURE
THAT THE PRESSURE IS NOT MORE THAN 30 P.S.I.G. (2 BARS). EYE
PROTECTION IS NECESSARY.
CAUTION: FULLY CLEAN THE TIE BOLTS (75) AND THE TIE BOLT NUTS (65).
CONTAMINATION IN THE THREADS OF THESE PARTS CAN PREVENT
FULL INSPECTION OF THESE PARTS AND CAN CAUSE INCORRECT TIE
BOLT PRELOAD.
Clean the metal parts with MIL-PRF-680 Type II or III solvent and a soft-bristle brush. Make
sure that the bolt (75) and nut (65) threads are fully clean. Use clean, dry compressed air to
dry the parts.
CLEANING
Use a soft, clean cloth that is moist with butyl alcohol or a mild soap and water solution to
clean all non-metal parts.
A. Soak bearing cones in MIL-PRF-680 Type II or III solvent to remove grease. Flush
the bearing cones with solvent and use clean, dry, compressed air to remove all
grease.
B. Flush the bearing cones in clean solvent or butyl alcohol. Let the solvent dry.
C. Apply oil to bearing cones and bearing cups to prevent rust, if they will not be
examined and packed with grease in less than 2 hours. Repeat paragraph 3.B.
above before inspection of the bearing cones.
4. PAINT REMOVAL (if necessary) by one of the two procedures that follow:
NOTE: It is necessary to remove paint and primer before penetrant inspection. It is not
necessary to remove the paint or primer for eddy current inspection.
A. Abrasive Blast:
(2) Blast the parts (MIL-STD-1504) with plastic media (MIL-P-85891) (maximum
media hardness of 3.5 MOH) or use walnut hulls (A-A-1722 Type II or III) (grain
soft abrasive walnut hulls, Grade 20/30). This method will not remove the surface
treatment layer and it is not necessary to mask or remove the bearing cups.
CLEANING
(3) If incorrect use of plastic media has damaged the surface treatment layer, apply
surface treatment (SAE-AMS-M-3171 Type VIII or III) to the damaged areas.
B. Chemical Removal:
(1) Remove the bearing cups (140, 185) if the wheel halves will be put fully into the
paint remover (refer to the REPAIR section for cup removal).
(2) Apply paint remover that can remove urethane paint and will not damage
magnesium, steel, or the surface treatment layer. Apply the paint remover to the
wheel half as recommended by the manufacturer. A stiff-fiber bristle brush can
also be used to help remove paint.
(3) Flush the wheel half with clean, cold water to remove the paint remover.
(4) Use clean, dry, compressed air to remove all water from the wheel half.
CHECK
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
TIRE CHANGE INSPECTION - Inspections that are done at every tire change
(refer to this section, paragraph 1)
NOTE: If the wheel assemblies are in use more than two years between tire changes, it is
recommended to inspect the wheel in increments of years as an alternative to
number of tire changes (refer to Figure 501A).
5 X
8, 11, 14, 17 X
21 and Thereafter X
(Every Tire Change)
20 and Thereafter X
(Every Third Tire Change)
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CHECK
MANDATORY PENETRANT
INSPECTION SCHEDULE PENETRANT OR EDDY
EXAMINATION OF THE
IN YEARS CURRENT INSPECTION
FULL WHEEL HALVES
AT 2, 4, 6, 8 X
AT 11 and Thereafter
X
(Every Two Years 13, 15, 17)
At 10 and Thereafter
X
(Every Two Years 12, 14, 16)
Figure 501A. Inspection Table Based on Time (If 2 years or more between tire changes)
NOTE: Replace all preformed packings at each tire change or wheel NDT inspection.
(1) Visually inspect the wheel half assemblies (85, 150) for damage caused by
nicks, dents, cracks, corrosion, and damage. Repair damage. Do not repair
worn, polished areas that are rubbed by the tire (refer to the REPAIR section).
Discard a wheel half that shows signs of rolling contact with the runway.
(2) Visually inspect the wheel half assemblies for corrosion. Corrosion is most
likely to occur in the tubewell and beadseat areas (where the tire touches the
wheel), in holes, and other areas where moisture and contamination can
collect. Repair corroded areas (refer to the REPAIR section).
(3) Visually examine the wheel half assemblies for areas where the paint or
surface treatment is worn through to bare metal. If the wheel will not be
overhauled at this time, apply surface treatment and paint to the worn areas
(refer to paragraphs 5, 6, and 7 in the REPAIR section).
B. Examine for a loose valve stem nut (45). Torque a loose valve stem nut to 30 - 40
pound-inches (3,4 - 4,5 Nm).
C. Visually examine each bolt (75) for cracks, surface damage, and thread damage.
Discard a defective bolt.
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CHECK
D. Nut Inspection:
(1) Visually examine each nut (65, 110, 155) for thread damage and cracks.
Discard a damaged nut.
(2) Examine nuts (65, 110, 155) for self-locking function. Install a clean, dry nut on
a clean dry bolt (75, 120, 165) as far as possible by hand. If the end of the bolt
extends beyond the top of the nut, measure the back-off torque of the nut as
follows:
Turn the nut onto a bolt two or three threads past the end of the nut. Use a
torque wrench to remove the nut and measure the back-off torque.
(a) Replace the tie bolt nut (65) if the back-off torque is less than
6.5 pound-inches (0,73 Nm).
(b) Replace the balance weight nut (110, 155) if the back-off torque is
less than 2.0 pound-inches (0,23 Nm).
E. Bearing Inspection:
Clean the bearings (refer to the CLEANING section). Visually inspect bearing
surfaces of bearing cups (140, 185) and bearing cones (25, 10) as follows (refer to
Figure 502).
NOTE: Incorrect bearing grease or axle nut torque can cause some of the defects
that follow.
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CHECK
(1) Spalled Surface - Discard a bearing cone or bearing cup with a spalled surface
(pieces of the surface are missing).
(2) Nicks or Dings - Discard a bearing cone or the bearing cup with damage that is
deep enough to be felt with a fingernail or with a single-edged razor blade.
Small damage that cannot be felt with a fingernail or razor blade is permitted.
(3) Incorrect Color - Discard a bearing cone or bearing cup that has black, dark
blue, and purple stains on the wear surface, which are signs of overheat.
Brown or yellow stains that can be removed easily with abrasive cloth (400 grit
or finer) are permitted.
(4) Etched Surface - Discard a bearing cone or bearing cup that has water stains
that have etched a wear surface. An etched surface is dull and rough. Water
stain discoloration without an etched surface is permitted.
(5) Roller End Damage - Discard a bearing cone if the thrust surface on the large
end of the rollers has chips, smears, scores, metal pick-up, incorrect color, or
other damage. This surface should be smooth, but not shiny.
(6) Scored Bearing Cone - Discard a bearing cone if it has turned sufficiently on
the axle to cause wear on the inner diameter of the bearing cone.
(7) Cage Damage - Discard a bearing cone if the cage is dented, bent, or has too
much wear in the roller pockets or has a polished or worn surface on the cage
arm. Do not straighten a bent cage.
(8) If a bearing cone is damaged in service and is replaced, also replace the
mating bearing cup (refer to the REPAIR section).
NOTE: Replacement of the bearing cup is not necessary if a bearing cone was
damaged or dented after it was removed from the wheel half.
(9) Inspect each bearing cup (140, 185) for movement in the wheel half assemblies
(85, 150). If a 0.002 inch (0,051 mm) feeler gauge can be put into a clearance
between the bearing cup and the bottom of the bearing bore, remove the
bearing cup to permit inspection and possible repair of the bearing bore (refer
to Figure 604)
(10) Immediately fill satisfactory bearing cones and cups with bearing grease (Mobil
Aviation Grease SHC 100, Aeroshell 5 or Mobilgrease 28). Wrap them in oil
proof paper or plastic film until they are installed in the wheel. When bearing
parts are examined or filled with grease, use the recommended procedures that
follow:
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CHECK
(a) Keep a clean work area. Wrap clean bearing cones in new oil-proof paper
or plastic film to prevent the collection of contamination.
(c) Clean the bearing cones only with a clean cloth that has no lint.
(1) Visually examine the rubber lip on the seal assembly (20). Discard a seal that
is bent or has a rubber lip that is cracked, nicked, gouged, damaged by heat,
or is too hard or too worn to work correctly.
(2) Use the fixture as shown in Figure 503 to measure the lip height of each seal
assembly (20). Discard a seal with a lip height that is less than the minimum.
NOTE: Seal assemblies need time (8 hours) after they are removed to return
to their correct shape.
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CHECK
G. Visually inspect the preformed packings (80) and the grommet (55) for cracks,
gouges, and cuts. Discard a defective preformed packing or grommet. Satisfactory
preformed packings and grommets must have a slight stretch to be installed.
NOTE: Preformed packings are compressed during use and need time (48 hours)
after they are removed to return to their correct shape.
(1) Visually examine each torque key (100) for wear and loss of chrome plating on
the non-wear surfaces. If the plating is gone, replace the torque key.
(2) Examine the each torque key (100) in the area where the brake disk lugs
contact the key. Replace a torque key that is cracked, broken, or worn to less
than the minimum thickness of 0.075 inch (1,91 mm) (refer to Figure 504).
I. Examine the internal threads on Heli-Coil inserts (105) installed in the inner wheel
half assemblies (85). Replace a damaged Heli-Coil insert (refer to the REPAIR
section).
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CHECK
2. WHEEL NON-DESTRUCTIVE TEST (NDT) INSPECTION:
B. Eddy current, or penetrant (ASTM E1417 Type I) inspect the wheel halves (145, 190)
for cracks or corrosion (refer to Figures 501, 501A and 505).
NOTE: It is necessary to remove the paint and primer for penetrant inspection. It is not
necessary to remove the paint or primer for eddy current inspection.
(1) Remove all dirt and grease from the outer and inner wheel halves (145, 190). If
the paint has no visible scratches, chips, and cracks, removal of the paint is not
necessary.
(2) Calibrate the eddy current equipment to detect a 0.120 inch (3,05 mm) long by
0.030 inch (0,76 mm) deep by 0.005 - 0.008 inch (0,13 - 0,20 mm) wide elox
notch. An elox notch is produced by electrical discharge machining.
(3) Wheel halves with an eddy current signal that is equal to or greater than the
calibration signal can have a crack and must be removed from service for more
inspection.
(4) Examine the beadseat and tie bolt areas shown in Figure 505. Inspection of all
other areas is recommended.
NOTE: The inner and outer wheel halves have the same beadseat contour.
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CHECK
Figure 505. Eddy Current Inspection Areas for Inner and Outer Wheel Halves
Examine for thread damage and for correct operation of the internal thread-locking
element of each Heli-Coil insert (105). Install a new, clean, dry screw (95) into the Heli-
Coil insert. If the torque necessary to turn the screw through the locking element is less
than 2 pound-inches (0.2 Nm), replace the Heli-Coil insert (refer to the REPAIR section).
NOTE: The hardness inspections are only for wheels that have been overheated. The
paint on an overheated wheel will be light brown in color.
A. Measure the hardness on a flat surface between the mounting bolt holes on the
mating surface of the inner wheel half (45) and on the end of the hub. If the
hardness is less than 50 BHN, or equivalent; replace the wheel half.
B. If the inner wheel half is replaced, measure the hardness on the outer wheel half
(190). Measure the hardness on a flat surface between the mounting bolt holes on
the mating surface and on the end of the hub. If the hardness is less than 50 BHN
or equivalent, replace the wheel half.
Inspect wheels that have rolled with a flat tire and caused damage to the tire body:
A. Inspect each wheel half (145, 190) for an out-of-round condition. Measure around the
outer diameter of each flange. If the difference between the largest and smallest
diameter value is more than 0.030 inch (0,76 mm), discard the wheel half.
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
CHECK
B. Penetrant or eddy current examine each wheel half. Discard a cracked wheel half.
C. Examine the flange area on the two wheel halves for damage on the outer diameter
(refer to Figure 506). Replace a wheel half that cannot be repaired to the limits of
Figure 601 in the REPAIR section.
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
REPAIR
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
NOTE: The approved repairs given in this section will extend the life of the parts, but will not put
the parts back to a new condition. Replace all parts that are cracked, worn, distorted, or
damaged too much to be repaired.
- Machining facilities
- Abrasive cloth
- Surface treatment (SAE-AMS-M-3171 Type VIII or III)
- Corrosion protection compound (MIL-PRF-16173 Grade 2)
- Bearing press or arbor press
- Freezer that can cool to 0°F (-18°C)
- Defect filler material, Metalset A-4 or Devcon F
- Paint equipment
- Feeler gauges
- Epoxy polyamide primer (MIL-PRF-23377 Type I, Class N)
or epoxy primer (MIL-PRF-85582 Type I, Class C1 or C2)
- Polyurethane Paint Thinner (MIL-T-81772 Type I or II)
- Toluol
- Penetrant Inspection Equipment (ASTM E1417 Type I)
- Alkyd primer (TT-P-1757B Type II, Class N)
A. Locally blend repair corrosion, scratches, or nicks to the limits shown in Figure 601.
Use #320 abrasive cloth to remove the damage. Use #400 or finer abrasive cloth to
make the surface very smooth.
NOTE: A “blend” repair is done with hand tools to remove the damaged material. The
repair is done with a very slow change in contour from the repaired surface to
the adjacent initial surface(s).
B. Repair can be made to two sides of a section as long as the total material removed
from the two sides is not more than the limits shown in Figure 601.
C. Repairs can be made adjacent to each other if the blended areas do not touch. A
blended area cannot be more than 3 inches (76,2 mm) in length.
REPAIR
REPAIR
TYPE OF
AREA MAX. DEPTH AREA REPAIR LIMIT
REPAIR
REPAIR
A. Remove only enough metal in the damaged area with a hand file to give a minimum
patching surface of 1/16 inch (1,59 mm) square. Do not make the repaired area
deeper than the limits given in Figure 601. Do not make the repaired area wider than
the sealing surface or more than 2 inches (50,8 mm) in length as shown in Figure
602.
B. Use toluol or butyl alcohol to clean contamination from the repaired areas.
C. Mix Metalset A-4 or Devcon F as instructed on respective labels and apply it to the
repaired areas. Permit the patching material to harden.
D. After the material is hard, use a hand file to form it to the initial configuration of the
sealing surface. Use abrasive cloth (400 grit or finer) to make the surface very
smooth.
REPAIR
E. Penetrant examine (ASTM E1417 Type I) repaired areas to make sure that the areas
have no cracks, nicks, or tool marks.
A. Repair a damaged Heli-Coil insert (105), but no damage to the wheel half assembly.
(1) Use needle nose pliers or a Heli-Coil extraction tool, P/N 1227-6, to remove a
damaged Heli-Coil insert.
(2) Install a new Heli-Coil insert with a Heli-Coil installation tool, P/N 7552-3. Install
the Heli-Coil insert 1/4 - 1/2 turn below the top surface. Break off the tang with
Heli-Coil tang break-off tool, P/N 3695-3.
B. Repair with an oversized Heli-Coil, will repair a 0.004 inch (0,10 mm) oversized hole.
(1) Use needle nose pliers or a Heli-Coil extraction tool, P/N 1227-6, to remove a
damaged Heli-Coil insert.
(2) Tap the damaged hole thru with a Heli-Coil tap, P/N 56193-3-2.
(3) Apply surface treatment (SAE-AMS-M-3171 Type VIII or III) in the tapped hole.
REPAIR
(1) Put the hub support tool on a press table. Put the wheel half on the hub support
tool (refer to Figure 603).
(2) Put the cup removal plate in the bearing bore. Push the bearing cup out of the
wheel half.
REPAIR
B. Bearing Cup Installation:
(2) Spray the bearing bore with a thin layer of alkyd primer (TT-P-1757B Type II,
Class N).
(3) Put the wheel half on the arbor press (refer to Figure 604).
(4) Put the cool bearing cup in the bearing bore and use care to align the bearing
cup for correct installation.
(5) Put the cup installation tool (refer to Figure 902) on the bearing cup and apply
pressure to install the bearing cup in the bearing bore.
(6) After the bearing cup is installed, try to put a 0.002 (0,051 mm) feeler gauge
between the cup and the bottom of the bearing bore in three equally-spaced
places. If the feeler gauge can be put into the clearance below the bearing cup,
the bearing cup is not installed correctly. Repeat the installation procedure.
NOTE: If the bearing cup does not enter the bearing bore straight or does not fully
come in contact with the bottom of the bearing bore, remove the bearing
cup immediately from the bore and repeat paragraph (1), (3), (4), (5), and
(6) to install the bearing cup.
REPAIR
5. SURFACE TREATMENT:
B. Apply surface treatment, chromic acid pickle (Dow No.1) (SAE-AMS-3171 Type I) to
neutralize any corrosion. The pickle solution will complete its action in two minutes.
Use clean water to rinse the pickle solution from the part.
C. Apply surface treatment (SAE-AMS-M-3171 Type VIII or III) with a brush, sponge,
pad, or spray to all bare magnesium in the repaired areas or fretted areas on mating
surfaces.
D. Fully air dry the parts after application of surface treatment. Do not touch treated
surfaces until they are fully dry.
A. For touch-up surface repairs, use #320 abrasive cloth. Complete the touch-up with
#400 abrasive cloth to make the surface very smooth.
REPAIR
B. Apply surface treatment (SAE-AMS-M-3171 Type VIII or III) to all bare magnesium
and let it dry.
C. Clean all surfaces to be painted with a no-lint cloth that is moist with thinner
(MIL-T-81772 Type I or ll).
D. Mask all areas where epoxy primer is not wanted (refer to Figure 606).
F. Mask all areas where urethane paint is not wanted (refer to Figure 606).
G. Apply two layers of Alumigrip urethane paint. Permit the first layer to dry for 15
minutes before application of the second layer.
REPAIR
TIME TO DRY
NOMENCLATURE MATERIAL DRY LAYER MIXTURE
MIX DATA BETWEEN
MATERIAL NAME IDENTIFICATION THICKNESS POT LIFE
LAYERS
REPAIR
NOTE: 1. Mix the water reducible primer as instructed by the manufacturer of the primer.
3. Mix one part by volume Alumigrip urethane paint to one part by volume Alumigrip
catalyst. Reduce to spraying viscosity with urethane reducer (Catalog Number
T0003).
4. Mix two parts color base K-line (K 8006) with one part of urethane converter HI.
CAT #85 (K 3002), with one part activated activator (A0001 Fast Dry or A0003 Slow
Dry) to make a four part mixture.
5. After painted part(s) has set for 30 minutes, bake for two (2) hours at 130 - 150 °F
(54 - 66 °C).
Alternate Method: Air dry at room temperature for two weeks.
6. If parts set more than 36 hours before the second layer of urethane paint is applied,
clean the area to be painted with a no-lint cloth that is made moist with T0003 or
thinner (MIL-T-81772 Type I or II).
REPAIR
REPAIR
7. INCREASED CORROSION PROTECTION ON WHEEL HALVES:
A. Clean the wheel half assemblies (85, 150) (refer to the CLEANING section).
B. Put the wheel assemblies on a flat surface with the mating side up.
D. Let the corrosion protection compound dry for one hour, then wipe off unnecessary
compound.
C. Apply alkyd primer (TT-P-1757B Type II, Class N) to the bolt shank.
ASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1005 for identification of the parts.
NOTE: Equivalent replacements can be used for listed items, but not for antiseize compound
or dry nitrogen.
- Silicone compounds, Dow Corning DC-4 or Dow Corning 33 (SAE-AS8660)
- Antiseize compound, SAE-AMS-2518 (MIL-T-5544 optional)
- Bearing grease (Mobil Aviation Grease SHC 100 Product Code 530063,
Mobilgrease 28, or Aeroshell 5)
- Torque wrenches (accurate to 4% or better)
- Petrolatum VV-P-236 (Vaseline)
- Dry nitrogen
- Tire talc or soapstone (only for use with inner tubes)
1. GENERAL INSTRUCTIONS:
NOTE: Replace inner tube, preformed packing, (80) and grommet (55) at each tire
change or wheel overhaul.
B. If a bearing cup (140, 185) was removed from the inner or outer wheel half assembly
(85, 150), install it (refer to paragraph 4.B. in the REPAIR section).
(1) Install a torque key (100) on each side of each slot in the flange of the inner
wheel half assembly (85).
(2) Attach each torque key (100) with a screw (95) and dry torque to
15 - 18 pound-inches (1,7 - 2,0 Nm).
(3) Lock each screw (95) with wire (90) (refer to Figure 701).
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
ASSEMBLY
If a balance weight (115) is used, attach it to the inner wheel half assembly (85) with
a screw (120) and nut (110). Dry torque the nut to 15 - 25 pound-inches
(1,7 - 2,8 Nm).
NOTE: Initial balance of the wheel half assembly can be kept if the same value and
position of the balance weight is in the same location from where it was
removed. No more than 2 ounces of weight is permitted on a wheel half
assembly.
(1) Align the rivet holes in the identification (130) or instruction (135) plate with the
rivet holes in the wheel half.
(2) Insert the drive rivet (125) through the identification (130) or instruction (135)
plate and wheel half.
(3) Hit the drive pin in the center of the rivet head until the drive pin is flush with
the rivet head.
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
ASSEMBLY
3. OUTER WHEEL HALF ASSEMBLY:
If a balance weight (160) is used, attach it to the outer wheel half assembly (150)
with a screw (165) and nut (155). Dry torque the nut to 15 - 25 pound-inches (1,7 -
2,8 Nm).
NOTE: Initial balance of the wheel half assembly can be kept if the same value and
position of the balance weight is in the same location from where it was
removed. No more than 2 ounces of weight is permitted on a wheel half
assembly.
(1) Align the rivet holes in the identification (175) or instruction (180) plate with the
rivet holes in the wheel half.
(2) Insert the drive rivet (170) through the identification (175) or instruction (180)
plate and wheel half.
(3) Hit the drive pin in the center of the rivet head until the drive pin is flush with
the rivet head.
(1) Install the valve stem (60) through the outer tubewell. Install the grommet (55),
spacer (50) and hex nut (45) on the valve stem. Use the torque wrench adapter
(Figure 904) to dry torque the hex nut to 30 - 40 pound-inches (3,4 - 4,5 Nm).
(2) Make sure that the inside valve (valve core) (40) is installed in the valve stem
(60). Dry torque the inside valve to 3 - 5 pound-inches (0,3 - 0,6 Nm).
NOTE: The valve assembly (30) is not used on a tube type wheel assembly.
(1) Apply a thin layer of tire talc or soapstone on the outer surface the inner tube
and the insides of the tire. Install the inner tube inside the tire. Inflate the inner
tube with dry nitrogen just enough to fill the inside tire.
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ASSEMBLY
(2) Install the tire (with inner tube) over the inner wheel half assembly (85).
(3) Assemble the outer half assembly (150) on the inner wheel half assembly (85)
and make sure:
(a) To insert the inner tube inflation valve through the valve hole in the
outer wheel half assembly (150).
(b) Make sure that the inside valve (valve core) (40) is installed in the
inflation valve). Dry torque the inside valve to 3 - 5 pound-inches (0,3 -
0,6 Nm).
(c) The impression stamped "L" on the wheel half flanges are as close to
180o apart as possible when the wheel halves are assembled. The light
side of a wheel half is impression stamped with a "L" on the flange.
(d) Red dot (or mark) on tire bead will be adjacent to the wheel inflation
valve hole.
(1) Install a lubricated preformed packing (85) in the packing groove of the inner
wheel half assembly (85). Make sure that the preformed packing is not twisted
and is fully seated.
(2) Install the tire on the inner wheel half assembly (85).
(3) Put the inner (85) and outer (150) wheel half assemblies together and make
sure:
(b) The impression stamped "L" on the flange of each wheel half assembly
are as close to 180o apart as possible when the wheel halves are
assembled. The light side of a wheel half assembly is impression
stamped with a “L” on the flange.
(c) Red dot (or mark) on tire bead will be adjacent to the wheel inflation
valve.
NOTE: New wheel assemblies that are shipped from the factory without the tires
can have a thin layer of LPS3 lubricant on the bolts and nuts. Clean the
bolts and nuts to remove the lubricant before application of antiseize
compound (refer to the CLEANING section, paragraph 1).
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
ASSEMBLY
NOTE: Antiseize compound, SAE-AMS-2518 (MIL-T-5544 optional), can separate
over a period of time. A new container must be fully mixed when it is first
opened. Cover the container when not in use to prevent contamination. Mix
every 60 days to prevent separation.
CAUTION: INCORRECT PRELOAD AND FAILURE OF THE TIE BOLT WILL OCCUR
IF THE COUNTERSUNK SIDE OF WASHERS (70) ARE NOT AGAINST
THE BOLT HEAD AND NUT (REFER TO FIGURE 702).
D. Install a washer (70) on each bolt (75) with the countersunk side of the washer
toward the bolt head. Install the bolts and washers through the inner wheel half
assembly (85). Install a washer on each bolt with the countersunk side of the washer
toward the nut (65). Install the nuts and preliminary torque each nut to
70 - 80 pound-inches (7,9 - 9,0 Nm) in a crisscross sequence (refer to Figure 704).
Final torque each nut (65) to 140 - 160 pound-inches (15,8 - 18,1 Nm) in a clockwise
sequence (refer to Figure 703). Tighten in one continuous turn of each nut to its final
position. Torque the nuts #1 and #2 again to make sure that the torque has not been
decreased by application of torque to the other nuts.
NOTE: Wheels assemblies that where manufactured before 1976 will have the
incorrect torque valves impression stamped on the instruction plate (135,
180). Impression stamp the instruction plate with the correct torque value of
140 - 160 pound-inches.
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
ASSEMBLY
Torque nuts (50) to 70 - 80 pound-inches Torque nuts (50) to 140 - 160 pound-
(7,9 - 9,0 Nm) in a crisscross sequence. inches (15,8 - 18,1 Nm) in a clockwise
sequence. Torque in one continuous
rotation of the nut.
E. Fill the bearing cones (10, 25) with grease (Mobil Aviation Grease SHC 100,
Mobilgrease 28, or Aeroshell 5).
F. Apply a thin layer of bearing grease to the bearing cups (140, 185) and to the rubber
lip of the seal assembly (20).
G. Install the bearing cone (25), seal assembly (20), and retainer (15) in the inner wheel
half assembly (85). The two ends of the retainer must butt together. If the two ends
of the retainer overlap, the retainer is not installed correctly. Remove grease that is
not necessary.
H. Inflate the tire with dry nitrogen to the necessary pressure for service (refer TEST
AND FAULT ISOLATION section). Install the valve cap and dry torque it to 5 - 10
pound-inches (0,6 - 1,1 Nm).
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1
ASSEMBLY
5. WHEEL INSTALLATION:
NOTE: If the wheel is to be put into storage, refer to paragraph 8 of this section.
A. Clean the axle threads and lubricate the threads with bearing grease (Mobil Aviation
Grease SHC 100, Mobilgrease 28, or Aeroshell 5).
(1) Turn the wheel in the direction the axle nut is tightened and torque the axle nut
to 25 pound-feet (33,9 Nm) to correctly set the bearings.
(3) Turn the wheel in the direction the nut is tightened and torque the axle nut at
the same time to 12 pound-feet (16,3 Nm) in one continuous turn of the axle
nut. This will prevent incorrect indication of break-away torque that will occur
from stop-and-start turning of the axle nut.
(4) If locking holes are not aligned, continue to tighten the nut to the closest
locking hole. Lock the axle nut by correct locking procedures.
F. Install the hub cap (195 or 200) and attach the lock ring (5).
6. STORAGE INSTRUCTIONS:
A. If the wheel is to be put into storage, lubricate the bearing cups (140, 185) and
cones (10, 25) with bearing grease (Mobil Aviation Grease SHC 100, Mobilgrease
28, or Aeroshell 5). Install bearing cones in the wheel assembly bearing bore with
the lubricated seal assembly (5). Put a dust cover over each bearing opening and
retainer (15) in the inner wheel half assembly (85) and hub cap and lock ring (5) in
the outer wheel half assembly (150).
B. Keep the rubber parts in a dark, dry, no-dust area that is no more than 104°F
(40°C). Keep parts away from air flow, radiation, ozone (made by electric arcs,
fluorescent lamps, and electrical equipment), and other contamination.
C. If the wheel and tire assemblies are in storage for long periods of time, decrease the
inflation pressure to 25% (1/4) of the usual operation pressure or 40 p.s.i.g.
(2,75 bars), whichever is less. Install the valve cap (35) and dry torque it to 5 - 10
pound-inches (0,6 - 1,1 Nm).
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1. Turn the wheel in the direction the axle nut is tightened and torque the axle nut to 25
pound-feet (33,9 Nm) to correctly set the bearings.
3. Turn the wheel in the direction the nut is tightened and torque the axle nut at the same
time to 12 pound-feet (16,3 Nm) in one continuous turn of the axle nut. This will prevent
incorrect indication of break-away torque that will occur from
stop-and-start turning of the axle nut.
If locking holes are not aligned, continue to tighten the nut to the closest locking hole.
Lock the axle nut by correct locking procedures.
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Standard tools and equipment normally available at overhaul are all that are necessary to
service the wheel, except for the special tools and fixture listed below.
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This section gives illustration and parts breakdown of all parts of the assembly(ies) shown
on the title page which can be disassembled, repaired or replaced, and reassembled.
Modification, addition, or deletion in the parts list table is shown by an “R” at the left of
the item number column.
A. Item Numbers:
The item number identifies a part in all sections of the manual. The item number for
a part usually does not change, except for alpha variants explained below.
NOTE: An "Alpha Variant" is an alphabetic letter which follows the item number, and
which "varies" (changes) each time that the item number is repeated in the
parts list.
Alpha variants A-Z (except I and O) are assigned to existing items number when
necessary to show:
Alpha variant letters are shown in the figures only to identify parts that have a
different appearance or location from the initial parts.
Items that are not illustrated are indicated by a dash (-) ahead of the item number in
the FIGURE & ITEM NUMBER column.
The parts list shows how the parts are related to other parts in each assembly or
subassembly. The number of spaces that the part name is indented in the
NOMENCLATURE column is shown by periods before the part name. Refer to the
example that follows, which shows how each part or subassembly is related to the
next higher assembly or subassembly.
(1) Subassemblies and detail parts that are used on assemblies that show the
pre- or post-Service Bulletin notation will not show the same notation if the EFF.
CODE column clearly shows their pre- or post-Service Bulletin status.
(2) End-item assemblies that are modified by a Service Bulletin without assignment
of a new part number (no production equivalent of the modified assembly) will
not show pre- or post-Service Bulletin notation.
G. Effectivity Code:
Reference Letters (A,B,C, etc.) are assigned in the EFF. CODE column to each
end-item. The reference letter of the applicable end item assembly is also shown for
each detail part and subassembly. If the EFF. CODE column is blank, the detail or
subassemblies can be used on all assemblies in this manual.
The UNITS PER ASSY column usually shows the total number of parts that are
necessary for each per assembly, subassembly, or sub-subassembly as applicable.
The letters “AR” identify parts that are “as required” (for bulk items).
The letters “RF” identify parts that are given for reference purposes.
The letters “NP” identify parts that are “not procurable” (Order its next higher
assembly).
The letters “SP” identify parts that are a “service part” that are not part of the
end-item assembly.
NOTE: If a part has a vendor code (CAGE) number (V01556, for example) in the
“NOMENCLATURE” column of the ILLUSTRATED PARTS LIST, that part is
FAA approved as part of the BFGoodrich Quality Assurance System.
Sources of these parts, other than BFGoodrich, must have alternate FAA
approval under Federal Aviation Regulations (14 CFR Part 21).
UNITS
FIG.& AIRLINE NOMENCLATURE
PART EFF. FOR
ITEM STOCK
NUMBER CODE EACH
NO. NO. 1 2 3 4 5 6 7
ASSY.
R 1-1 3-1208-1 OPT1 Wheel, Landing Gear, Main
7.50-10, Tubeless. . . . . . . . . . . . . A RF
R 1-1 3-1208-1 OPT2 Wheel, Landing Gear, Main
7.50-10, Tube Type . . . . . . . . . . . B RF
5 A85-218 . Ring, Lock . . . . . . . . . . . . . . . . . 1
R 10 07100 . Cone, Bearing, Outer (V60038) 1
(Alt to Item 10A) . . . . . . . . . . . .
R 10A 07100-2_629 . Cone, Bearing, Outer. . (V60038) 1
15 56-604 . Retainer, Inner . . . . . . . . . . . . . . 1
20 68-727 . Seal Assembly, Inner. . . . . . . . . . 1
R 25 19150 . Cone, Bearing, Inner . . (V60038) 1
(Alt to Item 10A) . . . . . . . . . . . .
R 25A 19150-2_629 . Cone, Bearing, Inner . . (V60038) 1
R 30 211-62 . Valve Assembly, Tubeless Tire
(TR747-07) . . . . . . . . . . . . . . . . . A 1
R 35 TRVC5 . . Cap, Valve. . . . . . . . . (V17875) A 1
R 40 TRC4 . . Valve, Inside . . . . . . . (V17875) A 1
R 45 TRHN2 . . Nut, Hex. . . . . . . . . . . (V17875) A 1
R 50 TRS12 . . Spacer . . . . . . . . . . . . (V17875) A 1
R 55 TRRG40 . . Grommet, Rubber . . . (V17875) A 1
R 60 TR747-06 . . Stem, Valve . . . . . . . . (V17875) A 1
65 MS21024-5 . Nut, Self-locking . . . . . . . . . . . . . 8
70 MS20002C5 . Washer, Countersunk . . . . . . . . 16
75 MS21250-05016 . Bolt . . . . . . . . . . . . . . . . . . . . . . . 8
R 80 68-216 . Packing, Preformed . . . . . . . . . . A 1
85 300-257 . Wheel Half Assembly, Inner . . . 1
90 MS20995C32 . . Lockwire . . . . . . . . . . . . . . . . . . AR
95 MS35266-60 . . Screw . . . . . . . . . . . . . . . . . . . . 20
100 259-29 . . Key, Torque . . . . . . . . . . . . . . . 20
105 1191-3CN0190 . . Insert, Heli Coil . . . . . (V01556) 20
110 MS21042-3 . . Nut, Self-Locking . . . . . . . . . . . AR
TEXT: Revised nomenclature for item 25 and part number for item 65 as follows:
UNITS
AIRLINE NOMENCLATURE FOR
ITEM PART STOCK (PART NAME) EFF. EACH
NO. NUMBER NO. 1234567 CODE ASSY.
R 25 19150 . Cone, Bearing, Inner (Alt to Item
25A) . . . . . . . . . . . . . (V60038) 1
R 65 MS21042-5 . Nut, Self-locking . . . . . . . . . . . . 8
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MAIN WHEEL ASSEMBLY, P/N 3-1208-1