Winter and Summer Air Conditioning: Design Principles
Winter and Summer Air Conditioning: Design Principles
Winter and Summer Air Conditioning: Design Principles
Design Principles
Any analysis of the advantages of air conditioning ultimately leads to
economic considerations. Economic comparisons and judgments dictate the
choice between complete and partial air conditioning, as well as between
various systems or components. Commercial establishments often find that,
to attract customers, they must have both winter and summer air conditioning.
Similarly, some business establishments find ample economic justification for
complete air conditioning in increased efficiency, decreased absenteeism, etc.
Historically, air conditioning was first used in industry when the quality of the
product, the efficiency of the process, the life of the equipment, or all three,
demanded control of atmospheric conditions. Although the cost of a complete
air-conditioning system may be a large percentage of the total cost of the
building, the yearly cost compared to such annual operating expenses as
salaries, ranges from about 1% for office buildings to about 4% for schools.
There is considerable evidence that, for both office and factory workers,
efficiency gains of several times these values result from air conditioning.
Additional advantages accrue from reduced absenteeism and turnover; re-
duced cleaning, decorating, and maintenance costs; as well as from other
intangible benefits due to a more healthful and inviting atmosphere.
Fan systems range from those providing air simply for ventilation to those
providing air that is also conditioned to satisfy all the thermodynamic re-
quirements. All incorporate provisions to distribute air so as to absorb the
ventilation load, the thermodynamic load, or both. Individual units may be
placed in the spaces served or in central stations that serve several areas.
Various combinations of the two are often used. Direct radiation is also used
together with many air systems. The number of variations and combinations
is so great that only representative systems will be discussed here.
System components include various types of sensible- and latent-heat
transfer devices, filters, dampers, and other control equipment, as well as fans.
Various factory-built assemblies are available, as are individual components
for field erection.
Design Procedure
In general, owing to the large number of variables, each air-conditioning
job should be considered unique and, so, treated individually. However, it is
usually impractical to completely evaluate more than two or three alternative
systems for any given job. Engineering judgment based on experience, rather
than on detailed calculations, is usually used to eliminate all others.
Before actually designing an air-conditioning system, examine the avail-
ability and cost of various services, including fuels, electrical power, water,
sewers, and equipment space. The choice of heating and refrigeration plants
is beyond our scope here, but it does somewhat depend upon the air-
conditioning-system design, and vice versa. The factors that should be
considered include the advantages and disadvantages of (1) the various heat-
transfer media, (2) the various degrees of centralization, (3) the flexibility and
reliability of the equipment, and (4) the expense of installation and operation.
The usual design procedure involves establishing the various extreme
conditions in order to select equipment capable of satisfactory full-load
operation. In doing so, however, be careful to safeguard against over-
conditioning during part-load operation. Zoning, design conditions, loads,
systems, and equipment are all discussed in considering the details of this
procedure.
Zoning
The probability of achieving completely satisfactory air-conditioning
increases rapidly as the size of the space and the number of occupants de-
crease. But, the relative cost of the installation also increases. Although
individual room control has always been desirable, it has become common
only recently.
Some fan systems have been designed for multiple-zone applications.
Others must be applied as individual systems to the individual zones. The
choice should depend on an evaluation of costs.
Design Conditions
In the chapter on ventilation, the effects on comfort of temperature,
humidity, air motion, and radiation were discussed at length. The designer
should choose the combination of these factors that will produce the optimum
conditions for the space considered. Research studies show that the optimum
effective temperatures are 71°F in summer and 68°F in winter, but some
factors not included in these studies should also be considered before estab-
lishing indoor design conditions.
The seasonal difference results partly from acclimatization and partly
from a difference in attire. Any great variation in clothing habits would
change the optimum conditions. The effective temperature of various combi-
nations of temperature, humidity, and velocity is arbitrarily defined as that
saturated air temperature which produces the same sensory effect. However,
using saturated air is certainly not recommended. As a matter of fact, effec-
tive-temperature research has been conducted chiefly in the middle relative-
humidity range.
The two effective-temperature charts presented in the previous chapter list
differences in activity and clothing. Also, women generally prefer a 1°F
higher effective temperature than men, and similarly, persons over 40 prefer a
1°F higher effective temperature than those under 40.
The studies of effective temperature were conducted in rooms where the
surrounding surfaces were approximately at the temperature of the air. Any
difference in wall temperature or, for that matter, in surrounding temperature
due to crowds, etc. should be taken into account.
Indoor winter dry-bulb temperatures of 70°F are usually specified for
those spaces occupied by sedentary adults. Temperatures of around 65°F are
usually specified for factory spaces and 60°F or lower for gymnasiums and
such. Temperatures above 70°F may be specified for some special-purpose
hospital rooms, etc. However, it is not at all unusual to maintain a thermostat
setting at a temperature much different from the specified indoor design. It
should be expected, based on the effective-temperature index, that thermostats
will be set as high as 75°F when there is no humidity control during winter.
During summer, when complete air conditioning is provided, controls are
usually set to maintain conditions at 75°F dry-bulb and 50% relative humid-
ity. It is usual, however, to design for somewhat higher dry-bulb tempera-
tures. Conditions can then be maintained at the lower thermostatic setting
only to the point where the equipment must operate continuously. Beyond
this point, temperatures will exceed the thermostat setting. Table 21.1 lists
some pertinent information about indoor design conditions.
Adapted from the data of W. Bruce: "Man and His Thermal Environment," a report to the
Division of Building Research, National Research Council of Canada, 1953.
Table 21.2 lists winter and summer design temperatures for various places
throughout the world. The outdoor design temperatures listed are not highs or
lows that have been recorded but statistical quantities as explained in the
notes. More extreme temperatures can be expected during a normal winter or
summer. Based on 2160 hours in the three winter months, there will be about
22 hours at or below the 99% value and 54 hours at or below the 97-1/2%
value. Based on 2928 hours in the four summer months, there will be
approximately 30, 75, and 150 hours at or above the 1%, 2-1/2%, and 5%
values, respectively. Without compensating factors, equipment selected for
these design values will not maintain indoor design conditions under more
extreme conditions.
When selecting outdoor design conditions, consider the consequences of
underconditioning and factors such as the heat capacity of the structure, the
hours of occupancy, and the kind of occupants. ASHRAE suggests using the
"low" value if the structure has low heat capacity, if it is uninsulated, or if it is
occupied during the coldest part of the day. The "99%" value might be used
for structures with moderate heat capacity, some internal load, and daytime
occupancy. The "97-1/2%" value can often be used for massive institutional
buildings with little glass.
Summer design conditions can be adjusted to give the approximate 1%, 2-
1/2%, or 5% level for the hottest season in 10 or 50 years by adding the
difference between the 5% and 2-1/2% levels or the 5% and 1% levels,
respectively. For example, the 2-1/2% levels for Buffalo, N.Y. for the hottest
season in 50 years would be 86 + (88 - 83), or 91 dry-bulb and 71 + (72 - 70),
or 73 wet-bulb. (continued on page 21-33)
CANADA
Alberta
Calgary AP 3540 -30 -29 -25 87 85 82 66 64 63
Edmonton AP 2219 -30 -29 -26 86 83 80 69 67 65
Grande Prairie AP 2190 -44 -43 -37 84 81 78 66 64 63
Jasper CO 3480 -38 -32 -28 87 84 81 66 64 63
Lethbridge AP 3018 -31 -31 -24 91 88 85 68 66 64
McMurray AP 1216 -44 -42 -39 87 84 81 69 67 65
Medicine Hat AP 2365 -33 -30 -26 96 93 90 72 69 67
MEXICO
Mexico D.F.
Mexico City 7575 33 37 39 83 81 79 61 60 59
Jalisco
Guadalajara 5105 35 39 42 93 91 89 68 67 66
Nuevo Leon
Monterey 1732 31 38 41 98 95 93 79 78 77
Vera Cruz
Vera Cruz 184 55 60 62 91 89 88 83 83 82
Yucatan
Merida 72 56 59 61 97 99 94 80 79 77
CENTRAL AMERICA
British Honduras
Belize 17 55 60 62 90 90 89 82 82 81
El Salvador
San Salvador 2238 51 54 56 98 96 95 77 76 75
Guatemala
Guatemala City 4855 45 48 51 83 82 81 69 68 67
Honduras
Tegucigalpa 3094 44 47 50 89 87 85 73 72 71
Nicaragua
Managua 135 62 65 67 94 93 92 81 80 79
Panama
Panama City 21 69 72 73 93 92 91 81 81 80
SOUTH AMERICA
Argentina
Buenos Aires 89 27 32 34 19 89 86 77 76 71
Cordoba 1388 21 28 32 100 96 93 76 75 74
Tucuman 1401 24 32 36 102 99 96 76 75 74
Bolivia
La Paz 12001 28 31 33 71 69 68 58 57 56
Brazil
Belem 42 67 70 71 90 89 87 80 79 78
Belo Horizonte 3002 42 47 50 86 84 83 76 75 75
Brasilia 3442 46 49 51 89 88 86 76 75 75
Curitiba 3114 28 34 37 86 84 82 75 74 74
Fortaleza 89 66 69 70 91 90 89 79 78 78
Porto Alegre 33 32 37 40 95 92 89 76 76 75
Recife 97 67 69 70 88 87 86 78 77 77
Rio de Janeiro 201 56 58 60 94 92 90 80 79 78
Salvador 154 65 67 68 88 87 86 79 79 78
Sao Paulo 2608 36 42 46 86 84 82 75 74 74
Chile
Punta Arenas 26 22 25 27 68 66 64 56 55 54
Santiago 1706 27 32 35 90 89 88 71 70 69
Valpariso 135 39 43 46 81 79 77 67 66 65
Columbia
Baranquilia 44 66 70 72 95 94 93 83 82 82
Bogota 8406 42 45 46 72 70 69 60 59 58
Cali 3189 53 57 58 84 82 79 70 69 68
Medellin 4650 48 53 55 87 85 84 73 72 72
Guayaquil 20 61 64 65 92 91 89 80 80 79
Ecuador
Quito 9446 30 36 39 73 72 71 63 62 62
FrenchGuiana
Cayenne 20 69 71 72 92 91 90 83 83 82
Guyana
Georgetown 6 70 72 73 89 88 87 80 79 79
Paraguay
Asuncion 456 35 43 46 100 98 96 81 81 80
Peru
Lima 394 51 53 55 86 85 84 76 75 74
Surinam
Paramaribo 12 66 68 70 93 92 90 82 82 81
EUROPE
Austria
Vienna 644 -2 6 11 88 86 83 71 69 67
Azores
Lajes (Terceira) 170 42 46 49 80 78 77 73 72 71
Belarus
Minsk 738 -19 -11 -4 80 77 74 67 66 65
Belgium
Brussels 328 13 15 19 83 79 77 70 68 67
Bulgaria
Sofia 1805 -2 3 8 89 86 84 71 70 69
Czech Republic
Prague 662 3 4 9 88 85 83 66 65 64
Denmark
Copenhagen 43 11 16 19 79 76 74 68 66 64
Finland
Helsinki 30 -11 -7 -1 77 74 72 66 65 63
France
Lyon 938 -1 10 14 91 89 86 71 70 69
Marseilles 246 23 25 28 90 87 84 72 71 69
Nantes 121 17 22 26 86 83 80 70 69 67
Nice 39 31 34 37 87 85 83 73 72 72
Paris 164 16 22 25 89 86 83 70 68 67
Strasbourg 465 9 11 16 86 83 80 70 69 67
Georgia
Tbilisi 1325 12 18 22 87 85 83 68 67 66
Germany
Berlin 187 6 7 12 84 81 78 68 67 66
Hamburg 66 10 12 16 86 76 73 68 66 65
Hannover 561 7 16 20 82 78 75 68 67 65
Mannheim 359 2 8 11 87 85 82 71 69 68
Munich 1729 -1 5 9 86 83 80 68 66 64
Gibraltar
Gibraltar 11 38 42 45 92 89 86 76 75 74
Greece
Athens 351 29 33 36 96 93 91 72 71 71
Thessalonika 78 23 28 32 95 93 91 77 76 75
Hungary
Budapest 394 8 10 14 90 86 84 72 71 70
Ireland
Dublin 155 19 24 27 74 72 70 65 64 62
Shannon 8 19 25 28 76 73 71 65 64 63
ASIA
Aden
Aden 10 63 68 70 102 100 98 83 82 82
Afghanistan
Kabul 5955 2 6 9 98 96 93 66 65 64
AUSTRALIA
New South Wales
Sydney 138 38 40 42 89 84 80 74 73 72
Northern Territory
Alice Springs 1795 28 34 37 104 102 100 75 74 72
Darwin 88 60 64 66 94 93 91 82 81 81
Queensland
Brisbane 137 39 44 47 91 88 86 77 76 75
South Australia
Adelaide 140 36 38 40 98 94 91 72 70 68
Victoria
Melbourne 114 31 35 38 95 91 86 71 69 68
Western Australia
Perth 210 38 40 42 10 09 69 37 67 73
1
Stations listed with CO letter designations are city-office locations surrounded by buildings
and streets. Stations listed without letter designations are semi-rural locations, which are
usually comparable to airport AP and air-force-base AFB locations.
2
The ground elevations of 1964 stations are listed.
3
The winter-design dry-bulbs listed under "Low" are the medians of the coldest temperatues
recorded each year for periods of up to 30 years for the U.S. stations and the average annual
minimum for the Canadian and other stations. The values listed under 99% and 97½% are the
hourly temperatures that were equaled or that exceeded the listed percentage of hours during
December, January, and February for the U.S. stations, or during January only for Canadian
stations. For the other stations, the coldest three months were chosen.
4
The summer-design dry-bulbs and wet-bulbs are the hourly temperatures that were equaled
or exceeded 1%, 2½%, or 5% of the hours during June, July, August, and September for the
U.S. stations or during July only for Canadian stations. For the other stations, the warmest
four months were chosen.
Adapted from the data of ASHRAE Guide and Data Book - Fundamentals, ASHRAE, New
York, 1967, pp. 373-392.
Editors note: ASHRAE has adopted a modification of the design temperature concept since
the above data were first published. The 1997 ASHRAE Handbook – Fundamentals now lists
winter conditions for 99.6% and 99%. Summer prercentiles are 0.4, 1, and 2. Data on wind
speeds, dew-point temperatures, and daily temperature ranges are given. Additional stations
are listed. together with their latitude, longitude, and World Meteorological Number. Air-
conditioning designers should consult the latest ASHRAE data. The information in Fan
Engineering is suitable only for preliminary design.
Table 21.3
Transmission-Coefficient Conversions for Various Wind Velocities
In Btu/hr-ft2-°F
through 21.12 use air-film resistances based on these conditions. Also, the
thermal conductivity and the thickness of the various building materials and
insulation have also been considered. The direction of heat flow, whether
horizontal, vertically up, or vertically down, as it affects the conductance of
any air spaces, has been considered, too. These tables list the overall
coefficient U for the transmission of heat through the air films, the wall, the
insulation, etc. in Btu per hr per sq ft of surface per °F. The proper value,
when included in the convection heat-transfer formula
1
Qû H = UA t o − ti 6 (21.1)
1 6
with the appropriate area A in sq ft and the temperature difference t o − ti in
°F, yields Qû H , the transmission loss or gain (depending on the direction of
heat flow) in Btu per hr. The area depends on the actual building dimensions,
and the temperature difference should be based on the design indoor ti and
outdoor t o dry-bulb temperatures.
In summer design, a sun load must be figured since the maximum load is
usually due to solar radiation. For glass surfaces, the peak sun effect occurs at
different times for the various exposures but always produces an immediate
load on the system. This is not so for opaque walls and roofs because thermal
storage produces a temperature lag. So, the time of maximum cooling load
may differ greatly from the time of maximum solar-radiation intensity. The
theoretical approach to calculating sun effect involves such considerations as
solar altitude, azimuth, and declination, but the greatly simplified method
presented here is accurate enough for most air-conditioning work. For best
accuracy, refer to the data in the ASHRAE Handbook - Fundamentals, which
includes equations and coefficients for calculating solar-heat-gain factors by
computer.
For relatively opaque surfaces, the effect of the sun can be estimated by
using the equivalent temperature differences ETD listed in Tables 21.13 and
1 6
21.14 instead of t o − ti in the usual convection heat-transfer formula. For
transparent surfaces, heat gains per unit area are listed in Table 21.15. Here
the heat gain is divided into that which is transmitted directly through the
glass by radiation, that which is absorbed, and that which is transmitted by
convection and radiation due to the temperature difference between the two
surfaces. Listed in Table 21.16 are various correction factors that account for
different types of glass and shading and deviations from indoor and outdoor
design temperatures.
Whenever outdoor conditions differ from those indoors, a ventilation load
must be considered. As discussed in the ventilation chapter, some outside air
will infiltrate through various cracks, etc. unless the pressure within is enough
to offset the normal wind or stack effect, or both.
Adapted from the data of ASHRAE Guide and Data Book-Fundamentals ASHRAE, New
York, 1967, p. 449.
Note: Based on 15-mph outside in winter (.17), 7-1/2-mph outside in summer (.25), still air
inside (.61 up - .92 down), and airspace, if any (.85 up - 1.25 down).
Adapted from the data of ASHRAE Guide and Data Book- Fundamentals, ASHRAE, New
York, 1967, pp. 445-446.
Note: Based on 15-mph outside in winter (.17), 7-1/2-mph outside in summer (.25), still air
inside (.6 1 up - .92 down),and air space, if any (.85 up-1.25 down).
Adapted from the data of ASHRAE Guide and Data Book – Fundamentals, ASHRAE,
NewYork, 1967, pp. 447-448.
Adapted from the data of ASHRAE Guide and Data Book - Fundamentals, ASHRAE, New
York, 1967, pp. 450-451.
Note: Based on still air on both sides (.61 up/ .92 down) air space if any 8 in.
(.85 up/ l.25 down).
Adapted from the data of ASHRAE Guide and Data Book - Fundamentals, ASHRAE, New
York, 1967, p. 442.
Note: Based on still air both sides (.61 up/ l.92 down) air space if any 8"(.85
up/ 1.25 down).
Adapted from the data of ASHRAE Guide and Data Book - Fundamentals, ASHRAE, New
York, 1967, pp. 443444.
Adapted from the data of ASHRAE Guide and Data Book Fundamentals, ASHRAE, New
York, 1967, pp. 438 & 441.
Table 21.12
û
Transmission Rates QH for Concrete on or below Grade
Adapted from the data of ASHRAE Guide and Data Book Fundamentals, ASHRAE, New
York, 1967, pp. 460-461.
Adapted from the data of ASHRAE: Heating, Ventilating and Air Conditioning Guide. New
York, 1960, pp. 190-191.
Adapted from the data of ASHRAE: Heating, Ventilating and Air Conditioning Guide, New
York, 1960, pp. 192-193.
Even so, in order to pressurize a building, the outside-air supply must exceed
the exhaust rate. In either case then, there will be an outside-air load. Enough
heat must be supplied or extracted to bring this "ventilation air" to room
temperature. The amount of outside air mechanically supplied can be estab-
lished by design. The quantity of infiltration air can be computed from the
data in the chapter on ventilation. Although, for infiltration, the air is actually
heated or cooled to room temperature within the space, it is convenient to
consider the outdoor-air load separate from the room load in both cases. Once
the state and the rate of supply of outside air Qû o have been determined, the
sensible Qû So and latent Qû Lo loads due to them can be calculated in Btu/hr
from the following formulae:
Qû So = 1087 1 6
. Qû o t o − ti and (21.2)
1 6
Qû Lo = 4750 Qû o Wo − Wi , (21.3)
where t o and ti are outdoor and indoor dry-bulb temperatures in °F, respec-
tively, and Wo and Wi are the corresponding humidity ratios in lbm of water
vapor/lbm of dry air.
Moisture diffusion through walls, etc. usually causes a small latent-heat
load. The following formula can be used to calculate this diffusion load Qû Ld :
1
Qû Ld = 0.0155 AΩ pwo − pwi , 6 (21.4)
where the vapor pressures of the outdoor and indoor air pwo and pwi are in
inches of mercury and the permeance Ω of the specimen is in grains/ft2-hr-in.
Hg vapor-pressure difference. Refer to Table 21.17 for Ω values of various
materials.
Fan Systems
Many systems can be used to air condition a building. Various writers
assign them different names and classify them differently, depending upon
their individual interest. The method of classification outlined below high-
lights some of the main differences from a fan-application standpoint.
In all systems (but some more than others), the heating capacity will at
times be nullified by the cooling capacity. Although this appears uneconom-
ical, it is the price that must be paid for individual room control. When
comparing two systems on this basis, the difference in operating cost should
be evaluated against the difference in control reliability.
With two media, the flow of one or both can be manipulated at the com-
mand of the individual-space thermostats for temperature control. The
various systems differ in which medium is used and which one is throttled.
Both media may have a cooling potential when outdoor temperatures are
above the room-design temperature. If only one can be throttled, the cooling
capacity of the other should not exceed the heat gain due to transmission or
else overcooling will result when there are no other gains. The heating and
cooling potentials available at any outdoor-air temperature must be as large as
the greatest possible load in order to prevent any possible underconditioning.
Overconditioning can be prevented by compensating for any excess cooling
with excess heating, and vice versa. For economy, such excesses should be
avoided. The temperature of either the fixed-quantity (primary) medium or
the throttled (secondary) medium can be scheduled or reset according to the
outdoor temperature. This, in effect, matches its capacity to heat or cool to
the loss or gain due to transmission and also produces economical operation.
A primary-air system is usually designed to operate in such a way that the
primary air nullifies the variable transmission loss or gain. All other space
loads are gains, the total value of which is potentially the same regardless of
season or outdoor-air temperature. The secondary medium must, therefore, be
capable of nullifying any gain up to this total value at any time. When
primary air is the only air supplied to the space, it must contain enough
outdoor air to satisfy the ventilation requirements. If it is necessary, or
desirable, to limit the room device to sensible cooling only, then all the latent
heat must be removed from the primary air. A primary-air quantity of about
25% of the amount normally used in an all-air system will usually satisfy the
ventilation requirements and suffice for all the latent-heat removal. Primary-
air systems using under-the-window units of either the induction or fan-coil
type are often employed to satisfy the exterior zones of large buildings. These
zones, usually limited to the outer 20 ft or so, are subject to virtually uniform
transmission effects around the entire periphery. The interior zone will have a
cooling load all year 'round. Primary-air systems using heating/cooling panels
to nullify the remainder of the load are attractive simply because of the radiant
compensation possible with such devices. Acoustical treatment and luminar-
ies are often economically combined with the heat-transfer panels in the
ceiling. The amount of primary-air needed for acceptable room-air motion
may be higher than for under-the-window unit systems. Both are air-water
systems as indicated in the outline.
All-air systems may use the primary-air principle. If, in such cases, a
constant temperature stream of secondary air is used, it must, of course, be
throttled to satisfy individual spaces at anything but peak load. This is a
disadvantage for the reasons previously outlined. However, when a large
interior zone exists, such as in block-type buildings, interior-zone air can be
used for the secondary stream. This minimizes some of the inherent problems
of volume control. There are also several other all-air systems, in each of
which the supply air is completely conditioned before it is introduced into the
space. In an individual reheat system, the supply air is conditioned enough to
satisfy any space with maximum cooling load (minimum heating load).
Individual room control is achieved by reheating to the desired temperature.
Some of the cooling capacity must be nullified at design conditions unless all
zones have the same load, which is unlikely. The refrigeration plant must,
therefore, be sized to a larger capacity for a reheat system than for any other,
since this excessive cooling is required at design conditions. This is necessary
because the second medium must always have negative cooling capacity in
reheat systems, whereas in other systems, the second medium can be switched
to positive cooling capacity when needed. The all-air alternative to either
reheat or variable volume is temperature control produced by mixing two
streams of air in such a way as to furnish a constant volume at the desired
temperature. Both streams can be supplied at a temperature suitable for the
worst condition of the moment. That is, the coldest stream of air, if it alone is
used, need only be cold enough to condition the room with the maximum load
for the outside-air temperature prevailing. The warmest stream need not be
any warmer than necessary to offset the transmission loss. The two streams of
air can be mixed at the discharge of the hot-and-cold-deck apparatus or at the
individual room or space. In the first case, individual ducts are needed to
serve the individual spaces, and for this reason, the equipment is usually
located near the spaces to be served. This means that such systems must serve
only relatively small areas. In the second case, a common double-duct system
serves the various spaces. This is a more economical arrangement than the
first for systems with large distances between the equipment and the occupied
spaces.
Atmospheric cooling can be utilized to economize during certain weather.
If unlimited amounts of outdoor air could be supplied to a space, refrigeration
would not be needed for outdoor temperatures below the room temperature.
Unfortunately, it is not always possible to use outdoor air this way. This air's
capacity to cool depends on its amount as well as on its temperature, and
some systems cannot be designed to use a very large amount. This is true of
primary-air systems, which handle only a small quantity of air.
Figures 21.1 to 21.7 illustrate many of the important considerations in
multiple-zone air-conditioning design.
Figure 21.1 is drawn for a typical building with several zones. It shows
what might be called the minimum and maximum loads (per 1000 cfm) that
the air-conditioning system must be capable of satisfying at each outside-air
temperature. It also shows the cooling capacity of various amounts of outside
air at each outside temperature. Similar charts can be made for any building
by following the procedure outlined below:
1.) Calculate the effective transmission load at the summer design
temperature. This is the actual transmission load if ventilation air is
preconditioned before it is pumped into the space. If any outside air is
pumped directly into the space, the corresponding ventilation load should be
added to the transmission load.
2.) Calculate the maximum sensible cooling load at the design
temperature. This will include loads due to occupancy, lighting, and sun
effect as well as the effective transmission load.
3.) Calculate the supply-air quantity. In an all-air system, this is the actual
flow rate of the supply fan (or fans). In an air-water system, however, it is a
hypothetical flow rate. Multiply the primary-air rate by the ratio of the
maximum sensible cooling load to be absorbed by both the air and the water
to the maximum sensible cooling load to be absorbed by the air alone.
4.) Divide both the maximum sensible cooling load and the transmission
load by the supply-air quantity.
5.) Plot the minimum load line. This is an approximately straight line
passing through zero at an outdoor temperature equal to room design. It must
also pass through the transmission load at the summer design temperature.
(Figure 21.1 is based on an effective transmission load of 4000 Btu/1000 cfm
at 95°F.)
6.) Plot the maximum load line. This is an approximately straight line
passing through the maximum sensible cooling load at the summer design
temperature. It will roughly parallel the minimum load line. (Figure 21.1 is
based on a maximum load of 22000 Btu/1000 cfm at 95°F. This corresponds
to a 20°F differential in an all-air system. If a higher differential were used,
the general conclusion drawn from Figures 21.2 to 21.7 would not be greatly
changed.)
7.) Determine the amount of outside air that could be used for atmospheric
cooling. This may range from 100% of the supply-air quantity for an all-air
system to about 25% for an air-water system.
8.) Plot the atmospheric cooling lines for both the most outside air
available and the least needed for ventilation. These are straight lines passing
through zero at an outside air temperature corresponding to room design.
(Several lines are shown in Figure 21.1. The 100% line shows the maximum
atmospheric cooling that can be achieved in an all-air system.)
Figures 21.2 through 21.7 show various systems, as indicated in the titles.
They illustrate many points about the methods of operation and the limitations
of the various systems. But, the method of control is the chief distinguishing
feature and, so, is named at the top of each chart. Capacities are given per
1000 cfm of supply air as defined before.
The two heavy lines define the system's heating and cooling limitations at
any outside air temperature. The shaded area represents all the possible
heating or cooling requirements at any outside air temperature. If the upper
capacity line lies below the upper load limit, overheating will result in any
space whose load falls in the crosshatched area. Similarly, if the lower
capacity line lies above the lower load limit, overcooling will result in any
space whose load falls in the crosshatched area.
The temperatures of each medium should be scheduled or reset according
to outside temperature, as shown at various points along the capacity lines.
Various changeover temperatures are given in the charts. A complete
changeover may be required, as in the air-water systems where the cold
medium is changed to the hot, and vice versa. Or, the refrigeration plant may
be shut down in favor of atmospheric cooling or heating and vice versa
Air-conditioning systems can also be described as either high- or low-
velocity systems. An arbitrary dividing line near 2200 feet per minute has
often been used. The distinction could also be made on the basis of the
acoustical treatment each system requires for satisfactory operation. Except
for the critical areas, only a short run of duct need be lined with acoustical
material to adequately control the sound in a low-velocity system. But, high-
velocity systems require sound absorbers in the duct system as well as acous-
tical treatment of the terminal device. This extra control is necessitated by the
increased sound output of the fan (resulting from greater pressure require-
ments) and by the increased, regenerated duct noises. High-velocity ductwork
must withstand higher pressures and, so, requires better fitting and sealing, but
the total weight of the material is usually less than that for a low-velocity
system. However, the main advantage is the smaller building space needed.
Often of paramount importance in existing construction is the minimum
reduction in usable space, and in new construction, the maximum reduction in
story height. High-velocity should then be considered: it has proven eco-
nomical in many double-duct and primary-air systems.
Double-Duct System
The system diagrammed in Figure 21.8 operates as follows:
Reheat System
The system diagrammed in Figure 21.11 operates as follows:
1.) Freeze-up protection. Outdoor-air and exhaust-air dampers close when
the supply fan is turned off. Preheat coils are full of steam whenever freezing
air can enter them. (The coils must be properly sized to prevent overheating.)
2.) Ventilation control. The system shown uses only outside air, so no
control is needed.
3.) Atmospheric-cooling control. No control other than preheat is needed.
4.) Preheat control. The preheat controller T-2 modulates the steam valve
on preheat coil No. 2 to maintain a constant 65°F leaving-air temperature.
The preheat coil should be chosen for a temperature rise of no more than
30°F. The outdoor controller T-1 should be set so as to put full steam on
preheat coil No. 1 at 35°F.
5.) Humidification control. The winter dew-point controller T-3 modu-
lates the steam valve on the spray-water heater to maintain its set point.
6.) Dehumidification control. The summer dew-point controller T-4
modulates the three-way valve to provide a mixture of chilled and bypass
water to maintain its set point,
7.) Heating control. Discharge controller T-5 modulates the valve on the
heating coil to maintain the schedule of temperatures established by the
outdoor compensator T-6.
8.) Cooling control. No control other than that for dehumidification is
needed.
Primary-Air/Secondary-Water System
The system diagrammed in Figure 21.12 operates as follows:
1.) Freeze-up protection. Outdoor-air and exhaust-air dampers close when
the supply fan is turned off. The outdoor controller T-1 puts full steam on the
preheat coil when the temperature drops to the set point.
2.) Ventilation control. All the primary air comes from outdoors for the
system as shown. The flow rate should be chosen to equal or exceed the
ventilation requirements.
3.) Atmospheric-cooling control. Only the primary-air quantity can be
utilized for atmospheric cooling. To take advantage of even this amount, the
primary air must be made the cold medium and the secondary water the warm
medium at changeover.
4.) Preheat control. The winter dew-point controller T-2 modulates the
face and bypass dampers on the preheat coil to maintain the dew-point setting.
5.) Humidification control. Controlling preheat in effect controls the dew
point and, therefore, humidification. The outdoor wet-bulb controller T-3 will
shut off the pump when the wet-bulb temperature exceeds the set point, in
order to prevent overhumidification.
6.) Dehumidification control. The summer dew-point controller T-4
modulates the three-way valve on the chilled-water coil to maintain its setting.
7.) Heating control. The discharge controller T-5 modulates the valve on
the heating coil to maintain the schedule of temperatures established by the
outdoor compensator T-6.
8.) Cooling control. The only other control beyond that for de-
humidification is that, when the valve is wide open on the cooling coil, the
sprays are turned on to give maximum sensible cooling. Then T-4 must
override T-3.
Equipment Selection
When selecting equipment for an air-conditioning system, each piece must
be coordinated with every other. Various functional elements and controls are
so interrelated that the system's performance may fall to the level of the
poorest item, even if all the others are of top quality and have been properly
selected.
The functions of circulating, heating, cooling, humidifying, dehumidify-
ing, and purifying the air supplied to a conditioned space can each be per-
formed by many equipment designs. The control of conditions within the
space may be subject to the limits imposed by the size or design of the indi-
vidual functional element, by the size or design of the heating and refrigera-
tion plant that may serve that element, or by the operating characteristics of
the control system.
Oversizing can often cause just as serious functional problems as under-
sizing. And obviously, oversize equipment will cost more.
Unless natural heating and cooling media are available, heating and
refrigerating equipment must be used. Refrigeration machines operate on the
vapor-compression or absorption principle. Also, the reverse-cycle compres-
sion system, or "heat pump," is being used increasingly, but fuel combustion
is still the common source of heat. Condensing or evaporating media have
attractive unit heat capacities, yet water, because of its low cost and ease of
handling, is often used to transport the heating or cooling potential from the
generating plant to the supply-air coils.
Individual functional elements such as fans, coils, filters, etc. are usually
available as factory-made units in standard sizes, so selection amounts to
choosing a unit with a capacity that closely matches the job requirements.
When several possibilities exist, the choice should be based on an evaluation
of first and operating costs. Such-factory-made components can be incorpo-
rated into the duct system during field erection, or a factory-assembled unit
can be used. The choice usually depends on the comparative cost of field and
factory labor. In the U.S. market, factory-assembled units may be advanta-
geous for air capacities of 50000 cfm or even higher. Fan-coil units do not
usually exceed 50000 cfm, but sprayed-coil dehumidifiers (complete with
dampers and filters, etc.) are often prefabricated for very high capacities.
Besides some pertinent details on fans, the following paragraphs also discuss
humidifiers, air washers, coils, dehydrators, and controls.
Although ducts, terminal devices, odor controllers, and filters are no less a
part of any complete air-conditioning system, they are not discussed here in
detail. For such discussions, see the chapters on fluid flow, transmission and
distribution, ventilation, and air cleaning, respectively.
Fans
The energy for moving air through an air-conditioning system may be
provided by one or more fans. If only one fan is used, it is called the supply
fan. Such a fan may furnish the energy for exhaust air, return air, or both, or a
separate exhaust fan, a separate return-air fan, or both, may be used.
In a 100% outside-air system, the supply fan SF must pull the outside air
OA into the system, push or pull it through the conditioning equipment, push
the conditioned air CA into the space, and, finally, push the exhaust air EA
out of the space. Figure 21.14a illustrates such a system and the correspond-
ing pressure graphs. If the exhaust-air openings are at all restricted, pressure
must be built up in the space in order to force the exhaust air outdoors. A
separate exhaust fan EF can be used to overcome this difficulty, as shown in
Figure 21.14b.
A single fan or fan unit can be used in a return-air system, as illustrated in
Figure 21.14c. With regard to restricted exhaust openings, the same situation
exists as for Figure 21.14a. Also, the return-air portion of the ductwork must
be designed so that the losses equal those of the outside-air and exhaust-air
portions. A separate return-air fan RF can be used to overcome these diffi-
culties, as shown in Figure 21.14d.
In all the systems diagrammed in Figure 21.14, the capacity of the supply
fan Qû SF can be considered equal to the required rate of supply of conditioned
air Qû CA and can be calculated from
Qû SR
Qû SF = Qû CA =
1087
. 1
t CA − t RA
.
6 (21.5)
The supply rate depends on the sensible room load Qû SR in Btu/hr, the dry-
bulb temperatures in °F of the supply air tCA , and the room or return air t RA .
The capacity of the exhaust fan Qû EF in Figure 21.14b or of the return-air
fan Qû RF in Figure 21.14d must equal that of the supply fan Qû SF , plus or minus
any leakage Qû l , to or from the space due to infiltration or exfiltration:
Qû EF = Qû RF = Qû SF ± Qû l . (21.6)
The return fan capacity is also the sum of the return airflow Qû R and the
exhaust airflow Qû E :
Qû RF = Qû R + Qû E . (21.7)
In all the systems diagrammed in Figure 21.14, the fans should be selected
to develop a total pressure corresponding to the differences in total pressure
across them, as shown in the various diagrams. The fan total pressure for the
supply fan pFTS is equal to the sum of the total pressure losses p LO _ C from the
outside-air opening to the conditioned space plus the space pressure pTC :
The pressure required of the exhaust fan pFTE equals the sum of the losses
from the space to the exhaust-air opening p LC _ E minus the space pressure
pTC :
The pressure required of the return-air fan pFTR also equals the losses
from the space to the exhaust-air opening pLC _ E minus the space pressure
pTC when the exhaust path resistance controls:
When the return path resistance controls, the pressure required of the return
fan equals the sum of the losses from the space through the return line and
back to the space pLC _ C minus the supply-fan pressure plus the space
pressure:
The losses through the two paths must be equal. If the exhaust path has less
resistance, then the exhaust damper must be closed in order to achieve the
desired balance of exhaust and return.
The supply fan can be placed ahead of the conditioning coils in a blow-
through arrangement, or in the draw-through arrangement shown. Although
the density may vary, the difference in fan requirements or performance is
usually negligible in an air-conditioning system.
All types of fans have been used in air-conditioning systems. Their
advantages and disadvantages are discussed in the chapter on fan selection;
some other important aspects follow here. For instance, the larger the job, the
more important efficiency becomes. Stability and good paralleling
characteristics are often essential. Belt drives are usually preferred to direct-
connected motors. Flexible connections to ductwork, and even to the power
source, should be provided, especially if resilient mountings are used. Quiet
operation requires that vibration transmission through structural members be
minimized by all these means.
Humidifiers
Moisture can be injected directly into the air as steam. This is usually
accomplished in the supply unit or ductwork, although direct injection into
room air is sometimes used industrially. Some sensible heating of the air will
result since the steam temperature will be higher than the air temperature.
The exact amount of sensible heat for any moisture addition can be calculated
by using an enthalpy/humidity analysis. However, sufficiently accurate
results are usually obtained by assuming a constant dry-bulb process.
Water can be evaporated into the air directly from pans by supplying the
necessary heat with submerged coils. Here, too, some sensible heating will
occur since the water temperature must be higher than the air temperature. A
generally safe assumption is that the sensible heating equals one-half the
latent heating, or one-third of the total heat.
Water can be sprayed, in limited quantities, directly into the air stream.
This process can be considered adiabatic, regardless of the water temperature,
if complete evaporation takes place. Consequently, sensible cooling will
accompany the humidification, and a constant wet-bulb process can, therefore,
be assumed.
The pressure drop caused by any of these devices is negligible. Air
washers and sprayed coils can also be used as humidifiers. These will be
discussed in the next section.
Air Washers
When large amounts of finely divided water are sprayed into air, the
relation of the initial air state and the spray-water temperature determines
whether heating, cooling, humidifying, or dehumidifying results. The process
can be considered adiabatic if the water is recirculated and equilibrium
obtained. If it is, the water assumes the wet-bulb temperature, which remains
constant, and humidity is increased as dry-bulb is reduced. If heat is added to
the spray water, humidification may be accompanied by an increase or
decrease in dry-bulb depending upon the mean effective water temperature. If
the water is cooled before spraying, the air will be cooled, but whether
humidification or dehumidification results depends on whether the air is
cooled below the dew point or not.
tE − tL t − t′
η= = 1− L = 1 − B. (21.13)
tE − t ′ tE − t ′
Table 21.19
Bypass Factors for Air Washers with Recirculated Sprays
1 6 1 6 1 61 6
mû a hL − hE = mû W tWE − tWL + mû a WL − WE tWE − 32 , (21.14)
where mû a and mû W are the mass flow rates of air and water, respectively. The
water temperatures are designated tWE for entering and tWL for leaving, and
other symbols are as previously defined. This formula simply verifies the
constant wet-bulb/constant water-temperature relationship for recirculated-
spray air washers. However, for hot or chilled water, it also gives the equilib-
rium requirements.
Although the heat balance will give the water-side requirements for any
air-side requirements, and vice versa, it is also necessary to relate perform-
ance characteristics to operating characteristics.
1t ′ − t 6 − 1t ′ − t 6 .
P=
1t ′ − t 6
E WE L WL
(21.15)
E WE
The operating and design variables are related to the performance factor by
P = Pbase × FV × FW × Fp × FL × FH . (21.16)
The factors Pbase , FV , FW , etc. can be determined from Figure 21.16. The
entering and leaving conditions can be established in relation to one another
by using a heat balance. The corresponding performance factor can then be
calculated from the appropriate temperatures by using Equation 21.15.
Finally, the operating variables can be manipulated to give an equal value
according to the Equation 21.16. This method does not provide for a leaving
dry-bulb determination, but once the entering and leaving wet-bulbs are
known, the apparatus dew-point can be calculated as the temperature corre-
sponding to
hL − BhE
hADP = . (21.17)
1− B
1 6
t L = Bt E + 1 − B t ADP . (21.18)
Heat exchangers for spray water are usually placed outside the washer.
Shell-and-tube heat exchangers are used for chilling with various refrigerants
or for heating with steam or hot water. An open type of heater known as an
ejector can also be used: steam at approximately 5 psig is injected directly
into the water on the suction side of the pump.
Humidifying with heated sprays can eliminate the need for preheat coils.
Instead of preheating to the desired wet-bulb and then cooling along that wet-
bulb line with recirculated sprays, the same leaving conditions can be ob-
tained directly, provided, of course, that the air is tempered to prevent freez-
ing. Reheating may be required in both cases for temperature control.
Unless the water has been heated a great deal, the dry-bulb temperature of
the air is always lowered in an air washer. On low wet-bulb occasions, this
evaporative cooling can be utilized instead of refrigeration. But, whenever
dehumidification is required, the water must be chilled.
Air washers should always be equipped with screens and strainers to
prevent fouling the pump, the piping, and the nozzles. Provisions must also
be made to maintain the proper level in the tank, including makeup, overflow,
and quick-fill connections. Humidifiers require makeup; dehumidifiers
require overflow. Consequently, there are usually differences in the design.
Eliminators, which are a series of corrugated plates, prevent entrained mois-
ture from passing beyond the washer. The number of bends and lips, the
angle, and the spacing, all influence the eliminator performance. Limiting
face velocities depend on position (whether the eliminators are mounted for a
vertical or a horizontal flow) and on height, if horizontal. Bent-plate elimi-
nator designs prevent carryover up to about 650 fpm face velocity. The most
economical face velocity, especially when dehumidifying, is approximately
500 fpm. Inlet baffles may sometimes be required to prevent loss of water out
of the inlet due to turbulence or to the spray action itself. Also offered are
special flooded eliminators, which provide scrubbing action with only limited
humidification. Such an arrangement is usually operated continuously but
independently of the atomizing sprays, which can be turned off in humid
weather. Eliminator resistance varies with the face velocity and the design.
Most effective bent-plate eliminators have a resistance of about 0.2 in. wg, or
more, at 500 face velocity. Inlet baffles with slightly less than 0.1 in. wg
resistance perform satisfactorily. A spray may assist or resist the flow of air,
depending on its direction. The kinetic energy in the usual atomized spray
amounts to about 0.1 in. wg for a 3-gpm-per-square-foot water loading at 500
face velocity.
High-velocity eliminators have been developed, which make it possible to
operate air washers at up to 1500-2000 fpm face velocity without carryover.
A discussion of air-conditioning coils follows, but it should be mentioned
here that many of the advantages of both air washers and coils can be
achieved by combining the two. Coils prevent contamination or loss of the
heating or cooling medium. Sprays provide a means of humidifying, evapo-
ratively cooling, and washing the air. And sprayed-coil units accomplish all
these results using less space than needed by an air washer but more than
needed for a non-sprayed coil.
Coils
Because the greatest resistance to heat transfer occurs in the air film, coils
are designed with a larger surface area on the air side than on the medium
side. The heating or cooling medium is delivered to the inside of the tubes,
and the outside of the tubes has extended fins over which the air is passed.
Copper tubes with either copper or aluminum fins are usually used. However,
other materials may be needed for special applications. Ammonia attacks
copper, and, so, steel is specified for this refrigerant. The bond between the
fin and the tube is most important, so various designs differ chiefly in the way
this bond is produced. Copper fins are recommended whenever coils are to be
sprayed. Solder coating of all-copper coils provides a metallic as well as a
mechanical bond between the fin and the tube. Different fin spacings can also
be offered. Air-conditioning coils can be designated according to the kind of
duty expected of them, the medium for which they were designed, or some
distinguishing constructional feature.
Heating coils can be expected to: (1) temper the incoming air so that its
temperature is above freezing, (2) preheat the tempered air to facilitate
humidification, or (3) reheat the humidified air for temperature control.
Tempering coils are not needed when return air is used, since there is enough
heat to prevent freezing. Preheat coils can be used in a dual role including the
tempering duty. Reheating may be required after dehumidification as well as
humidification. A heating system can use a single reheat coil to raise the
temperature part way and booster coils in each space to control the final
temperature. Cooling coils may be needed to dehumidify as well as to cool.
To prevent freezing, (1) tempering coils should always have full steam
pressure, and, so, should not be oversized and throttled; and (2) preheat coils
that must be throttled for control purposes should be of a nonfreeze design if
freezing air can possibly get to the coil. Even if these provisions are made,
devices to sense the temperature over the whole face of the coil and to close
the outside-air damper, should freezing conditions be approached, are consid-
ered very wise investments by many. A nonfreeze type of coil is constructed
with a distributing device inside the tubes to, theoretically, keep every posi-
tion of the tubes supplied with live steam. Usually, such a scheme protects
well, but malfunctioning of the traps or plugging of the distributors could
create a danger of freezing the condensate and subsequent damage. Unused
chilled-water coils can be protected in winter by draining them completely or
by adding a suitable anti-freeze solution. Drained coils should be thoroughly
blown out to remove trapped water. For hot-water coils with anti-freeze, a
corrosion inhibitor is necessary. More inhibitor will be needed after high-
temperature use. Anti-freeze solution has different properties than water.
These differences will affect the coil and pump performance and, therefore,
the operating costs.
Qû H = UA∆t m , (21.19)
the load Qû H that can be handled by a coil with a surface A depends on the
effective temperature head ∆t m that exists between the air and the working
fluid and on the transmission characteristic U .
Usually, the entering conditions for both the air and the heat-transfer
medium can be established by referring to the design conditions. The leaving
conditions and amounts of each are related to the load Qû H by
Qû H = mû ∆h, (21.20)
where the mass flow rate mû and the enthalpy difference ∆h are in any
consistent units. This expression yields
Qû S = 1087 1 6
. Qû t L − t E for air, (21.21)
1 6
Qû H = 500Qû tWL − tWE for water, and (21.23)
Qû H = mh
û lw for steam or volatile refrigerants. (21.24)
The conversion factors 1.087 and 4.45 are based on Qû in cfm; the 500 is
based on Qû in gpm. Temperatures t are in °F, enthalpies h in Btu/lbm, and
heat rates Qû H in Btu/hr. In any case, by assuming a value for either the
amount or the temperature/enthalpy difference, the remaining unknowns can
be determined.
Once the limiting temperature conditions have been established, the
effective temperature head can then be calculated for any flow pattern. Coil
test-data evaluations are based on the log mean-temperature difference, even
though this expression is strictly correct only for constant U , true parallel, or
true counterflow operations. An explanation of ∆t m (including a formula and
chart) is given in the fluid-flow chapter. In any case, the inside and outside
film coefficients must be based on empirical data. The various fluid
properties and velocities would have to be determined, as well as the physical
data of the surface itself. The usual rating tables and charts simplify this by
eliminating many intermediate steps.
Most surfaces used in air-conditioning can be selected for air-face
velocities ranging from 300 to 800 fpm with economical results. Because of
shallower depth, heating coils are usually selected at even higher velocities.
The economic evaluation consists of finding the selection for which both the
first cost and the present value of operating costs are minimal. Obviously,
higher velocities reduce the surface requirements but increase the pressure
drop.
Similarly, the coil depth influences both refrigeration and coil costs.
Cooling-coil velocities may be limited to 500 fpm or less unless provisions
can be made to safely collect blown-off water drops downstream. Extended
pans, low-velocity plenums, and eliminators can be used for this. Since coils
are not usually built to individual specifications but, rather, are available with
specific-face areas, the usual selection procedure involves estimating the face
area by using an assumed face velocity and the equation of continuity:
Qû
AF = . (21.25)
VF
1 6
Qû H = L hLE − hADP Qû and (21.26)
Qû H = M (t ADP − t R ) AF , (21.27)
L and M Factors-Series 80
Rows 1 2 3 4 5 6 7 8
M factor 420 840 1260 1680 2100 2520 2940 3360
L factor 1.48 2.45 3.07 3.47 3.78 4.05 4.19 4.28
Adapted from the data of Aerofin Corporation: "Water Coils for Cooling," Aerofin Corp.
Bulletin C-58, Lynchburg, Va., 1958.
Adapted from the data of Aerofin Corporation: "Steam Heating Coils," Aerofin Corp. Bulletin
B-58, Lynchburg, Va., 1958.
Dehydration Equipment
Water vapor can be extracted by either absorbent or adsorbent processes.
In both, the heat released by condensing vapor raises the temperature of the
air. Adsorbents, such as silica gel or activated alumina, are solid substances
with submicroscopic pores capable of dehydrating air on physical contact.
Absorbents are hygroscopic solutions such as lithium chloride and calcium
chloride. The hygroscopic depression of either is the difference between its
temperature and the saturation temperature corresponding to its water-vapor
pressure. Adsorbers convert the latent heat into sensible heat, and about 20%
more sensible heating results from releasing the heat of wetting and the heat
of reactivation. The path of the process in an absorber without external heat
transfer more nearly follows a wet-bulb line. The effectiveness of each
process is reduced as the desiccant water content increases. Reactivating solid
beds necessitates intermittent operation, unless parallel units are installed.
Continuous operation of spray units is feasible, however, if the solution is
circulated through a regenerator. The solution can be cooled in varying
degrees and sprayed over different kinds of surface to produce various leaving
air conditions. However, surface cooling and dehumidification are more
economical. Whenever reheat must be used or when the cost of electrical
power is high and the cost of gas or steam low, dehydration and sensible
cooling may be advantageous.
Controls
The capacity of any piece of equipment discussed so far can be altered by
some sort of throttling action. When conditions change, it is essential for
comfort, etc. that the capacity of each element be matched to the new re-
quirements. This can be done by manipulating a damper or valve. Automatic
means are usually preferred to manual operation for reasons of accuracy,
economy, and safety. If control is to be automatic, the damper or valve must
be equipped with a motor or other actuator. This, in turn, responds to a signal
from a controller that measures the need for a change. Thermostats, humi-
distats, and pressurestats can be used to sense changing conditions. The
controller/actuator system can be designed to produce two-position, mul-
tiposition, floating, or modulating action. On/off control and step control both
produce changes limited to definite increments. But, floating control and
proportioning control can produce damper or valve settings anywhere be-
tween the minimum and the maximum.
Condensation
In many ways, the water vapor in the air must be considered a part of the
mixture. However, in certain situations, this water vapor may act independ-
ently of the air. The migration of moisture through porous materials depends
1 6
only on the area A , the vapor pressure difference pwi − pwo , between inside
and outside, and the permeance Ω of the material. Equation 21.4 can be
rewritten:
1
mû = AΩ pwi − pwo , 6 (21.28)
Surface Temperature
The temperature of a surface may be important, as we have seen, in the
problems of condensation and comfort. The same amount of heat must be
transmitted through the surface film as through the entire wall. Using the
subscripts i , o , and w for inside, outside, and wall, respectively,
1 6 1 6
UA ti − t o = hA ti − t w or (21.29)
t w = ti −
U
h
1
ti − t o . 6 (21.30)
Insulation
In order to determine the amount of insulation necessary to maintain a
certain wall temperature. Equations 21.29 and 5.33 can be used if rewritten:
U′ =
1
h ti − t w 6
and (21.31)
ti − t o
x=
1
k U −U ′
.
6 (21.32)
UU ′